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1. Condition Monitoring Online Particle Detector For mineral oil aggressive fluids or fuels ATEX approved version available DESCRIPTION Independent monitoring of system contamination trends The icountPD Particle Detector from Parker represents the most up to date technology in particle detection The design dynamics attention to detail and moulding compactness of the permanently mounted on line particle detector module combined with on board laser based leading edge technology brings to all industries a truly revolutionary particle detector as a remarkable cost effective market solution to fluid management and contamination control BENEFITS e Independent monitoring of system contamination trends e Fuel Hydraulic and phosphate Ester fluid compatible e Warning LED or digital display indicators for Low Medium construction and High contamination levels e Self diagnostic software e Visual indicators with power and alarm output warnings e Full PC PLC integration technology such as e Moisture RH indicator optional RS232 and 0 SVolt 4 20mA CAN J1939 e Cost effective solution to prolong fluid life and reduce e Set up and Data logging support software included machine downtime e 420 bar rated maximum pressure e MI2 8 pin or Deutsch Connector options e Supported by the offline UBS and online SPS accessories e Continuous performance for prolonged analysis 44 0 1423 522911 Environmental Technologies
2. 8 Relay Common if fitted Relay Common if fitted Note If the moisture sensor is fitted without either option then the output is RS232 Parker Hannifin recommend that the mating M12 connector cables are screened These cables are available from Parker Hannifin ordering information section Optional refer to ordering information section LIMIT RELAY WIRING INSTRUCTIONS NORMALLY OPEN NORMALLY CLOSED COMMON 44 0 1423 522911 Environmental Technologies Ltd Grimbald Crag Road St James Retail Park UKAS QUALITY MANAGEMENT 44 0 1423 530043 Knaresborough HG5 8PY UK sales env technologies com Registered in England No 05888341 VAT No 972 5859 68 FM 579364 CARDEV Online Particle Detector For mineral oil aggressive fluids or fuels VARIABLE MA OUTPUT SETTINGS ISO V Output mA 20 0 18 0 16 0 14 0 12 0 10 0 8 0 6 0 4 0 2 0 0 0 012345 67 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ISO CODE NAS V Output mA 20 0 18 0 16 0 14 0 12 0 10 0 8 0 6 0 4 0 2 0 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 NAS CODE VARIABLE VOLTAGE OUTPUT SETTINGS 13 The following table can be used to equate the analogue output to an ISO or NAS Code Example ISO code 12 is equal to 10mA Pal Pn oflo Sad O ook as N ad O N o1 OVERRANGE OVERRANGE ERROR The following table can be used to equate the analogue output to an ISO or NAS Code Ex
3. Ltd Grimbald Crag Road St James Retail Park 44 1 1423 930043 Knaresborough HG5 8PY UK sales env technologies com Registered in England No 05888341 VAT No 972 5859 68 QUALITY MANAGEMENT FM 579364 me CHNOL enviro ta TE OG IES Online Particle Detector For mineral oil aggressive fluids or fuels FEATURES amp BENEFITS Diagnostic Self Check Start up Time Customer selectable 5 900 seconds Measurement Period 5 to 180 seconds Reporting interval through RS232 0 to 3600 seconds Digital LED display update time Every second Limit Relay Output Changes occur 1 ISO code at set limit Hysteresis ON or customer set Hysteresis OFF Particle RH Output Signal Continuous Principle of operation Laser diode optical detection of actual particulates International Codes ISO 7 22 NAS 0 12 Calibration By recognised online methods confirmed by the relevant ISO procedures MTD Via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles with particle distribution reporting to ISO 4406 1996 ACFTD Conforming to ISO 4402 principles with particle distribution reporting to ISO 4406 1996 Recalibration Contact Parker Hannifin Performance 1 ISO Code Dependant on stability of flow Reproducibility Repeatability Better than 1 ISO Code Power Requirement Regulated 9 to 40Vdc Current Rating Typically 120mA Hydraulic Connection Mi
4. GNNOIS A pressure compensated flow control device Parker Hannifin part number ACC6NNO019 has been develop to give the icount PD greater flexibility The flow control device enables testing where flow ranges are out side the icountPD specification i e 40 140 ml min or where pipe diameters do not allow the icountPD to be installed The flow control device fits onto the downstream outlet side of the icountPD A O6L EO 24 deg cone and hydraulic adaptor is supplied which enables connection directly to the icountPD Alternatively the flow control device can be fitted further down stream The compact design requires no setting up or further user P N ACC6NNO19 intervention as long as the system conditions remain within the recommended pressure and viscosity ranges as below Working pressure range 10 to 300 bar Differential pressure range 10 to 300 bar Working viscosity range 10 to 150 Cst ptntaavlehiadll OIL SAMPLER 10S New and under development in the detection of contaminates distribution in various Aviation fuels e Portable monitoring tool providing fluid qualification to ISO 4406 1999 standards e Supplements the icount LCM20 and ACM20 product portfolio e Quick simple to use monitoring tool for sampling fluids from containers fuel bunkers and holding tanks e Field solution to Laboratory methods for the detection of solid contamination and free water inference 44 0 1423 522911 Environmental Technologies L
5. allow the value or values or parameters to be read e Start Stop allows the user to start and stop tests ag 44 0 1423 522911 Environmental Technologies Ltd Grimbald Crag Road St James Retail Park UKAS QUALITY MANAGEMENT 44 0 1423 930043 Knaresborough HG5 8PY UK sales env technologies com Registered in England No 05888341 VAT No 972 5859 68 FM 579364 ARD Online Particle Detector For mineral oil aggressive fluids or fuels ORDERING INFORMATION Standard Products Table Partnumber Fluid type Calibration Display Limit relay Communication Moisture Cable connector kit 11PD12222130 Mineral mmo ves Rs232 4 20ma no M12 8 pin plug connector C1PD12222230 Mineral MTD o YES Rs23274 20ma YES M12 8pinplug connector C1PD12228130 Minera MTD ieo ves Rs23270 5v no M128 pin plug connector 1PD12223230 minera MTD LED ves Rs2270 5v ves M12 pin plug connector C1PD12822130 Minera MTD Digtal ves RS292 4 20mA No m12 8 pin plug connector C1PD12822230 Minera MTD Digital ves RS292 4 20mA ves m12 8 pin plug connector C1PD12828130 Mineral MTD Digta ves Rs23270 5v no M128 pin plug connector 1PD12828230 Minera MTD Digta ves Rs23270 5v ves M128 pin plug connector Product Configurator Fluid type Calibration Display Limit relay Communication Moisture Cable connector kit 1 Mineral 2 MTD 2 LED 2 YES 2 RS232 4 20mA 1 NO 10 Deu
6. ample ISO code 12 is equal to 10mA 4 20mA output settings ISO Setting mA current ISO Code 2 4 eg 10mA ISO 12 2 4 or ISO Code mA current 4 2 eg ISO 12 10mA 4 2 NAS Setting mA current NAS Code 5 eg 15mA NAS 10 5 or NAS Code mA current 5 eg NAS10 15mA 5 The variable voltage output option has the capability of two different voltage ranges a 0 5Vdc range as standard and a user selectable 0 3Vdc range The Full list of commands on how to change the voltage output are available from Parker The following tables can be used to relate the analogue ouptut to an ISO or NAS code For example in a 0 5Vdc range ISO code 16 is equal to an output of 3 5Vdc In a 0 3Vdc range ISO code 8 is equal to an output of 1 0Vdc Se 0 Ode lt 015 02 fos CARDEV Online Particle Detector For mineral oil aggressive fluids or fuels environmental TE OGIES CHNOL E Digital display parameters ISO 4406 NAS 1638 Start up 1 Once the icountPD has been connected to a regulated power supply the product logo is displayed for approximately five seconds as the IcountPD performs a self system diagnostic check 2 The IcountPD then automatically starts monitoring using factory default test parameters c MTD calibrated Channel sizes Limits 7 Measured ISO codes RH Moisture sensor reading Automatic light sensor Digital display indication The digital display will show the actual me
7. asured codes the channel u size and the user definable limits Note that the channel size and limits are displayed alternately The Moisture Sensor reading RH will also be shown if the Moisture Sensor option is fitted The order of trigger for both the codes and Moisture Sensor option is e Solid digit s code s that are at or below the set point limit e Flashing digit s code s that are above the set point limit The display for IS04406 and NAS1638 are identical In the unlikely event of a error occurring the digital display on the icountPD will simply display the actual error code only i e ERROR 13 A full list of error codes are detailed in the lcountPD User Manual The Moisture Sensor is an option that can be included when ordering the icountPD The Moisture Sensor reports on the saturation levels of the fluid passing through the icountPD sensing cell The output is a linear scale reporting within the range of 5 saturation to 100 saturation Table relating Saturation levels in the sensing cell to icountPD outputs Saturation 4 20mA 0 3Vdc 0 5Vdc 5 44 0 1423 522911 Environmental Technologies Ltd Grimbald Crag Road St James Retail Park ane 44 0 1423 530043 Knaresborough HG5 8PY UK MANAGEMENT C sales env technologies com Registered in England No 05888341 VAT No 972 5859 68 FM 579364 or Online Particle Detector For mineral oil aggressive fluids or fuels FLOW CONTROL ACC
8. ation cable Pin 4 20mA option connections 0 5v 0 3v option connections 1 NOTUSED NOT USED Comms Cable 2 RS232 Ground Pin 5 RS232 Ground Pin 5 Channel A ISO 4um c Channel A ISO 4um c Channel B ISO 6um c or NAS Channel B ISO 6um c if selected if selected RS232 Receive Pin 3 RX232 Receive Pin3 6 RS232 Transmit Pin 2 RS232 Transmit Pin 2 7 Moisture sensor channel if fitted Moisture sensor channel if fitted e Channel C ISO 14um c Channel C ISO 14um c Important Note It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point Optional refer to the IcountPD part number specifier section in this manual A standard USB serial adaptor can be used with the recommended 9 way D type connector to convert RS232 to USB LIMIT RELAY ALARM LEVELS The IcountPD can be specified with a built in limit switch relay which can be triggered when a preset alarm level is reached The relay contacts can be used to switch on or off an external device M12 Supply and Relay if fitted cable Pin Current loop options connections 0 5v 0 3v option connections 1 Productsupeyoaovde Produet suppy Ove 2 ezomaswpy 122v o5708v Supply 12 247 a Rokay Wonmaly Gosea ited Relay Normally Cose tr Supply amp limit 4 Relay Womatly Open Grimea Relay Normally Oper ted Relay Cable e norus osvowsupyove
9. ctor This can be connected to a USB port using a USB serial adaptor Note that these connectors adaptors are NOT supplied with icountPD units contact Parker Hannifin for advice ICOUNTPD FOR USE WITH AVIATION FUELS FIELD DATA MAJOR INTERNATIONAL AIRPORT First 3 measurements represent fuel gt 4u gt 6u from a previous cargo followed by a Test 1 81058 3 62126 1 regular clean delivery thus demonstrating Test 2 87834 5 74763 0 the range of fuel cleanliness being Test 3 51383 4 32796 9 experienced at this particular location Test 4 1593 3 422 7 Ship Offioading TODI Lo ee peA 1h E ay Gees i 30 00 a 4000 Fs a 0 p 2 01000 4 0000 0 00 7 20 Avwaraga Mitran C 10 Test 2 Tesi 3 Test 4 Test amp Tass amp gt 14p gt 21u gt 4u gt 6u gt 14y gt 21u 17817 6 6066 2 Test5 1226 1 261 5 2 4 0 4 35454 1 18044 4 Test6 1085 7 210 9 leo 0 1 4424 8 1213 4 Test7 1037 9 198 7 13 0 1 9 6 76 icountPD for use with aviation fuels CARDEV environm TECHN er Online Particle Detector For mineral oil aggressive fluids or fuels DIMENSIONS INSTALLATION DETAILS Typical Applications Mobile Equipment o Earth Moving Machinery o Harvesting o Forestry o Agriculture Monitoring of the hydraulics enabling the vehicles to function to their best capability under load conditions through pistons servo valves control rams and gear pumps e Industrial Equipment o P
10. neral M16x2 test Points Aggressive 5 8 BSF test Points Fuel No test Points 1 8 BSP Female Ports Plugged Required Flow Range through the icountPD 40 to 140 ml min Optimum Flow 60ml min Online Flow Range via System 20 Inline Sensors Hydraulic systems only Size 0 6 to 25 l min Optimum Flow 15 l min Size 1 24 to 100 l min Optimum Flow 70 min Size 2 170 to 380 I min Optimum Flow 250 l min Required Differential Pressure across Inline Sensors 0 4 bar Minimum Viscosity Range 1 500 cSt Temperature Ambient storage temperature 20 C to 40 C 4 F to 104 F Environment operating temperature 5 C to 60 C 41 F to 140 F Fluid operating temperature 5 C to 80 C 41 F to 176 F Working pressure 2 to 420 bar 30 6000 PSI Moisture sensor calibration Not offered with the fuel version 5 RH over compensated temperature range of 10 C to 80 C 50 F to 176 F Operating humidity range 5 RH to 100 RH Moisture sensor stability 0 2 RH typical at 50 RH in one year Certification IP66 rated Refer to the EC Declaration of Conformity EMC RFI EN61000 6 2 2001 EN61000 6 3 2001 Materials User friendly Abs construction Stainless Steel hydraulic block Dimensions 182mm x 155mm x 86mm 7 2 x 6 1 x 3 4 Weight 1 3kg 2 9lb Seals Mineral Fluorocarbon Aggressive EPDM Fuel Fluorocarbon Computer Compability Parker recommends the use of a 9 way D type conne
11. onmental Technologies Ltd Grimbald Crag Road St James Retail Park Knaresborough HG5 8PY UK VAT No 972 5859 68 environmenta TE OG CHNOL IES Online Particle Detector For mineral oil aggressive fluids or fuels COMMUNICATION OPTIONS The icountPD may be configured using the icountPD Setup Utility For more direct control of the device using its communications protocol you may also use the Microsoft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system These two ways of communicating with icountPD are described in the following section COMMUNICATION OPTIONS E Lhe viii Part hba Eal E TI Treme Date Parra Ciir ipin Gti Galib aon dua Gabe Caraion aa COMMUNICATION PROTOCOL The Communication protocol for the serial Example communication link is to be used with Microsoft SDF dd mm yy sets the date format Windows HyperTerminal The settings are as follows RDF reads the product date format Baud rate 9600 All commands are sent in ASCII characters and Data bits 8 the protocol accepts both upper and lower case Parity None characters as the examples below Stop bits 1 SDF Flowcontrol None SdF The commands used with this product are made up of Read Set and Start Stop commands Note A full list of commands are detailed in the user e Set commands allow the value or values of manual parameters to be set e Read commands
12. roduction Plants o Fluid Transfers o Pulp amp Paper o Refineries To monitor the cleanliness of the equipment throughout the production line from the machine tool controlled hydraulics through to contamination of fluid transfer Ensuring the integrity of the fluid is maintained throughout the refining process Ng mounting locations to sut M5 sockel head cap screw Screw pack supplied with icountPD jcountPD flange thickness 10mm 0 4 Maximum Torque 5Nm e Power Generation o Wind Turbines o Gearboxes o Lubrication Systems With continuous monitoring the optimum level is achieved in the least amount of time e Maintenance o Test Rigs o Flushing Stands To increase efficiency of your equipment by continuously monitoring the cleanliness level of the hydraulic fluid e Fuel Contamination Detection o Fuel Storage Tanks o Vehicle fuel tanks o Uploading fuel into an aircraft 24 7 detection of particulate levels in most fuels including aviation fuel Jet A 1 fuel specification 44 0 1423 522911 Environmental Technologies Ltd Grimbald Crag Road St James Retail Park Knaresborough HG5 8PY UK Registered in England No 05888341 VAT No 972 5859 68 44 0 1423 530043 sales env technologies com QUALITY MANAGEMENT FM 579364 environmenta TE OG CHNOL IES Online Particle Detector For mineral oil aggressive fluids or fuels M12 COMMUNICATION CABLE WIRING CONFIGURATION M12 Communic
13. td Grimbald Crag Road St James Retail Park 44 0 1423 930043 Knaresborough HG5 8PY UK sales env technologies com Registered in England No 05888341 VAT No 972 5859 68 QUALITY MANAGEMENT FM 579364 Online Particle Detector For mineral oil aggressive fluids or fuels HYDRAULIC CONNECTION DIAGRAM IcountPD Flow Control Device To Atmosphere amass 0 Ct 2 bar check valve 38 0 Cirs Actuator Mounting Type Mounting position Weight Fluid Temperature Ambient storage temperature Viscosity range Differential pressure range Maximum pressure Flow direction Port thread detail Internal Seals 44 0 1423 522911 Bae 44 0 1423 530043 sales env technologies com MANAGEMENT FM 579364 High Pressure Line Side G1 8 ports either side __ of mounting block 4 holes 6 60 Thro Low Pressure Return Side Manual flow rate adjustable via control knob 4 off mounting holes to suit M6 screws not supplied Any 1 7kg 3 7Ib 5 C to 80 C 41 F to 176 F 20 C to 40 C 4 F to 104 F 20cSt to 500cSt If lower than 20cSt contact Parker 5 to 315 bar 315 bar IN to OUT flow control function 1 8 BSPP test points not supplied Fluoroelastomer fuel into an aircraft with the go no go device enviror me CHNOL This application shows uploading icountPD in use to monitor as a Registered in England No 05888341 tal OGIES E Envir
14. tsch 12 pin DT Series 2 Phosphate ester 3 LED 3 RS232 0 5V 2 YES 30 M12 8 pin plug connector 3 Aviation fuel 5 RS232 CAN bus 4 channel J1939 4 channel sensor option Fluid type 3 Aviation fuel This version can not come with a Moisture 3 Aviation fuel TREVE on GAN AOE COmE Wiha NoNe Note Aviation Fuel option can also be used for Diesel fluids Note RS485 option comunication upto 5000 Meters Contact Parker 4 channel sensor option i aa Note Wireless communication GPRS LAN WiFi Sat Contact Parker Part number Description Mineral fluids Aggressive fluids ACC6NE003 ACCENNOO3 ACCENNOOS ACCENNOO7 ACCENNOO9 ACONNOT sPs2061_ Single point sampler 840074 ACCENNO19 M12 Cable kit consists of two 5 metre cables to enable all output options Communications cable and Relay Power Supply cable Note that the aggressive fluid hoses are provided as a single hose not in pairs Partnumber Supersedes Size DFlow range l min Fluid type Portthreads Reverse Flow capability svioiasio0 stuoiaatoo fo Tes mmea Je O e O svitaaio0 stisiaatoo a aono O mmea fa sS sviziaai00 st21aa100 2 eoseo Minera 11 4 smoro snosio fo es dt Aggressive fae Yes rsrivtasi00 stima8400 1 aoao S Aggressive fa sooo Minea a Minera STS5217210 STS 5217 210 11 4
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