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SOLVES-IT! ANALOG User`s Manual

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1. Divelbiss Corporation shall not be liable or responsible for any loss injury or damage resulting directly or indirectly from the use of software and or programming in any way associated with the equipment of this order Obligations are to be limited to the repair or replacement at the Divelbiss Corporation plant Fredericktown Ohio upon return of the part or component in question prepaid by Buyer The return freight charges to be paid by Divelbiss The part or component is only to be returned to Divelbiss with a Returned Material Authorization number issued by the Divelbiss Service Department Any warranty service consisting of time travel and expenses related to such services performed other than at Divelbiss Corporation plant shall be at Buyer s expense Warranty of repaired or replacment products will be limited to ninety 90 days or the remainder of the original warranty whichever is greater Warranty is available only if Divelbiss Corporation is promptly notified in writing upon discovery of any alleged defect and examination of the subject product discloses to Divelbiss satisfaction that any defect has not been caused by misuse neglect improper installation improper operation improper maintenance repair or alteration accidents or unusual deterioration or degradation of the equipment or parts thereof due to physical environment or due to electrical or electromagnetic noise environment This warranty is in lieu of all other
2. Solves it model either SI 110 or SI 210 and click OK You may also load a pre saved ladder diagram that uses the same target Verify the COM port is set correctly and click OK to exit the Project Settings See the EZ LADDER User s Manual for details on configuring targets MON 4 Click the Monitor button to change from the Edit to Monitor Mode E 5 Click the Connect button to connect to the target A dialog will appear automatically when no kernel is loaded 6 Click the BROWSE button and select the target s kernel by partnumber located by default at C Program Files EZ Ladder Kernel The following is the kernel name and description File Name Description To be Used on Partnumber Solves _It_ Sl 110 dat Kernel for Solves It Analog SI 110 SI 210 Current Target Settings Target Version Bootloader Version i 0 0 5 Upload File FileName C Program Files EZ Ladder Kernel Solves_IT_SI_110 dat Target Version Erase User Program Update Target Look in e Kernel e e E EnhancedBabyBear_128k dat E EnhancedBabyBear_256k dat My Recent m PC5_1xx dat Documents E PCS_2 dat Fr E PLCHIP_M2_1280 dat E PLCHIP _M2_2560 dat Desktop E PLCHIP_M2_2562X dat E HEC 1000 dat 4 Solves_ITdat My Documents E Solves_IT_SI_100 dat E Solves_IT_SI_110 dat My Computer My Network File name Solves_IT_SI_
3. Status LED contact Divelbiss Technical Services PROGRAMMING PORT The Solves lIt Analog is programmed using its Programming Port This RS232 serial port is only to be used for pro gramming using Divelbiss EZ LADDER The Programming Port defaults to 57600 N 8 1 This is not a general purpose port See Figure 2 3 SI PGM PLUGS INTO Prog ramming Cable Se ie o TO PC with EZ LADDER NOILYHOdH02 SSIGIONC I eu S WSN FO UMO YoVepaly euy 9 WOo SsIqiaAID aww dyy punog ypeg o ry u Bojeuy o rv uj Boyeuy Figure 2 3 Programming Port Solves lt Analog User s Manual Document 2008003 1R2 pdf Page 6 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com DUAL FUNCTION I O Solves It Analog Features The Solves lt includes 4 on board dual function I O points These points GPIOO GPIO3 can be individually used as either a digital input or a digital output All digital inputs are optically isolated to promote noise immunity When used as an output the input may be used to monitor the output status GPIO3 may be used as a general purpose input output or high speed counter while GPIOO GPIO1 amp GPIO2 can only be used as general purpose inputs or outputs For information on using GPIO3 as a high speed counter input refer the COUNTER INPUTS Section page 11 of this manual To access the digital inputs in the ladd
4. warranties expressed implied or statutory including warranties of merchantability or fitness for a specific purpose
5. 03 1R2 pdf Page 3 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com SOLVES IT ANALOG COMMON FEATURES This section describes the hardware features and options including using EZ LADDER to operate the hardware that are common for all Solves lIt Analog models GETTING TO KNOW THE SOLVES IT ANALOG Salus OOO Mm x ST OO Programming Port S 110 HOWL WHOdHOD SSIQIOAIC d d Bojeuy SOAJOS Fano g OM punog Heg Le io i u Gapeuy a g EOD t YEN HUO UMODySUEpeUy WOO SSIQIBAIP MAA ayy iOi bb diad o fo ry u Boeg g The Solves lt Analog is connected to external devices via its mounting socket Divelbiss part number 115 105328 not supplied once it has been mounted The Solves lIt Analog is programmed via its programming port using the program ming cable SI PGM Connector Pin out Bottom View Solves lt Connector Pin 1 GPIO2 Pin2 GPIO3 High Speed Counter CNTR Pin 3 GPO4 Pin 4 GPO5 Pin 5 Al0 Pin 6 AlO Pin 7 Earth Gnd Pin 8 Power Common Pin 9 VDC Input Power Pin 10 GPIOO Pin 11 GPIO1 Figure 2 1 Solves lt Analog Connections Solves It Analog User s Manual Document 2008003 1R2 pdf Page 4 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves It Analog Features SOLVES IT ANALOG MO
6. 110 dat v Places EZ Ladder Update Files Cancel Le Files of type 7 Click the OPEN button to finish the kernel selection Make sure the correct kernel is chosen 8 Click the UPDATE TARGET button to install the kernel HE Bootloader Curent Target Settings Target Version 0 Bootloader Version hoos Upload Fie FileName C Program Files EZ LadderKemel Solves _IT_51_110 dat Browse Target s olves IT Version Erase User Program Update Target Restart Target 9 Adialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 10 When the dialog windows close the installation is complete The Solves It may be connected to normally and programs may be downloaded TABLE OF CONTENTS Table of Contents Page 1 Package Contents Page 1 Getting Started Page 2 How to Use this Manual Page 2 Configuring the Solves lIt Analog Target in EZ LADDER Page 3 Solves it Analog Common Features Page 4 Getting to Know the Solves It Analog Page 4 Solves lIt Analog Mounting Page 5 Solves lt Analog Input Power Page 5 Status LED Page 6 Programming Port Page 6 Dual Function I O Page Counter Inputs Page 8 Dedicated Digital Outputs Page 9 LED Indicators Page 10 Retentive Memory Page 10 Analog Inputs Page 11 Specifications Page 12 SI 210 Exclusive Features Page 13 Real Time Clock Page 14 Programmable Push Buttons Page 14 Programmable Display Page
7. 14 WARNING The SI 110 or SI 210 as with programmable controllers must not be used alone in applications which would be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use PACKAGE CONTENTS Whats Included Qty Description Part Number Location 1 Controller SI 110 or SI 210 In Box 6 Commutating Diodes 111 101012 In Box Solves It Analog User s Manual Document 2008003 1R2 pdf Page 1 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com GETTING STARTED This section explains how to read this manual and understand the symbols HOW TO USE THIS MANUAL In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as Ok where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Y Warns the reader of a potential danger or hazard that is associated with certain action
8. 32VDC 500mADC Max each Output Voltage Input Power Time of Day Day Month Year amp Day of Week 1 Channel Count Up GPIO3 25KHz Max 8 32VDC 150mADC Max Excludes I O 1 Programmable LED Indicator 1 Status LED Indicator 1 Output LED Indicator GPO5 1 0 10VDC External 2 Internal Potentiometer 4 Digit 7 Segment Programmable LED Display 2 Programmable Push Buttons 40 65 C Ladder Logic using Divelbiss EZ LADDER 2 4 Wide x 1 75 Length x 4 2 Tall Plugs into Industry standard 11 pin Octal Relay Socket Plastic Housing Indicates features only available on model SI 210 Document 2008003 1R2 pdf Page 12 of 14 Solves lIt Analog User s Manual Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com 91 210 EXCLUSIVE FEATURES This section describes the hardware features and options including using EZ LADDER to operate the hardware that is specific to the Solves It Model 210 SI 210 SI 200 Exclusive Features REAL TIME CLOCK The SI 210 includes a Real Time Clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains time when power is lost via lithium battery The Real Time Clock may be accessed using the EZ LADDER functions GETDATE GETTIME SETTIME SETDATE PROGRAMMABLE PUSH BUTTONS The Sl 210 includes two programmable push buttons labele
9. LC ON 4 amp CHIP Solves T Divelbiss Corporation Solves 1T Controller Code Type Seral Settings Port COMI Baud Fate 57600 Solves IT Properties Solves T Options Real Time Clock Display 4 7 Segment 2 Push Buttons Cancel Figure 1 1 One you have configured the Solves It Analog target EZ LADDER automatically creates variables for the Inputs Outputs Programmable LEDs and Programmable Push Buttons SI 210 only For each variable the appropriate I O address is automatically programmed for quick reference to use in the ladder program Please note The Solves It Analog incorporates dual function I O This means that the first 4 digital I O may be used as either inputs or outputs but not both Only use the variable type input or output that is needed in your program The following variables are created automatically s pus Copa mee Variable nae I O Point Address Address Description Name I O Address Description Variable Name Variable Name GPIOO GPIO GPIO GPOO GPOO Digital I O 0 LED LED Programmable LED 1 11 GPOI1 GPI1 GPI1 GPO1 GPO1 Digita II O 1 AIO AIO Analog Input 1 External GPOI2 GPI2 GPI2 GPO2 GPO2 Digital I O 2 Alt Alt Analog Input 2 Potentiometer 1 GPIO3 GPI3 GPI3 GPO3 GPO3 Digital I O 3 CNTR Al2 Ai2 Analog Input 3 Potentiometer 2 GPO4 GPO4 GPO4 Digital Output 4 GPO5 GPO5 GPO5 Digital Output 5 Solves It Analog User s Manual Document 20080
10. UNTING The Solves lIt Analog Controller mounts to industry standard 11 pin Octal relay socket To mount the Solves lt align with the socket and firmly push into position SOLVES IT ANALOG INPUT POWER The Solves lt may be powered using 8 32VDC The input power must be of sufficient supply to drive the Solves It con troller and all the digital I O based on the load currents for each Maximum current for the Solves It Analog is 150mADC and maximum load for each outputs is 500mADC See Figure 2 2 8 32VDC POWER IN S V DE S S S S S raed POWER EARTH COMMON GND Status O 250 Programming Port SOLVES IT Analog CONNECTION S 110 USING OCTAL SOCKET P N 115 105328 L 5 6 Q 9 Figure 2 2 Solves it Analog Input Power Solves It Analog User s Manual Document 2008003 1R2 pdf Page 5 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves it Analog Features STATUS LED The operating status of the Solves lIt Analog can be determined the by Status LED When the Status LED is flashing at a slow rate approximately once per second then there is no program executing When the Status LED is flashing at a fast rate approximately 10 times per second a program has been loaded and it is executing Should the Status LED not flash at all first check the input power If the input power is correct and there is still no
11. d on the case as PB1and PB2 These push buttons are I O addressed using PB1 and PB2 in EZ LADDER To access the push buttons in the ladder diagram use the DIRECT CONTACT and INVERTED CONTACT objects These push buttons are automatically have variables labeled PB1 PB2 See Figure 3 1 PROGRAMMABLE DISPLAY The Sl 210 includes a programmable 4 digit seven segment display This display may be used to display setpoints actual timers and more See Figure 3 1 To access the display in EZ LADDER use the SI_DISP and SI_CLRDISP Status Q 8266 Programming r Setpoint Variable Display 7 Port PROGRAMMABLE __ PUSH BUTTONS PROGRAMMABLE 7 SEGMENT 4 DIGIT DISPLAY Figure 3 1 Push Buttons and Display Solves I t Analog User s Manual Document 2008003 1R2 pdf Page 14 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Limited Warranty Divelbiss Corporation warrants equipment will be free from defects in material and workmanship for a period of one 1 year from the date of the Divelbiss invoice that the equipment was furnished Divelbiss Corporation will not be liable for any design furnished by Buyer and incorporated into the equipment In no event shall Divelbiss Corporation be liable for anticipated profits consequential damages or loss of use of equipment or of any installation into which the equipment covered by this order may be put
12. er diagram use the DIRECT CONTACT and INVERTED CONTACT objects and Input addresses GPIO GPI3 See Figure 2 4A connections to use dual function I O as inputs Inputs are true when connected to V 8 32VDC GPIOO amp GPIO V VDC COMMON Status O All AL Ii GPO5 O O Programming Port S 110 Figure 2 4A Typical Digital Input Connections Solves It Analog User s Manual Document 2008003 1R2 pdf Page 7 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves It Analog Features To access the digital outputs in the ladder diagram use the DIRECT COIL and INVERTED COIL objects and Output addresses GPOO GPO3 See Figure 2 4B connections to use dual function I O as outputs When outputs are true the output pin will be sourced with V Each output can drive a load up to 5010mA maximum resistive Depending upon the device connected to an output a minimum load resistor may be required If the output is ON at all times connect a 470Q to 1KQ load from the output to common 8 32VDC V VDC COMMON EARTH GND Oo O O a nes OO Programming Port Figure 2 4B Typical Digital Output Connections COUNTER INPUTS One of the dual function I O points GPIO3 may be utilized as a high speed counter up count The GPIO3 input will operate as a counter up to the maximum input rate of 25KHz The counter input is optica
13. for REV 2 0 Modesof Of 7470 amp SI 210 F SSIGIONC Add NOILyH OduOD mw i Bojyeuy t1i GaAline dd E WSN oyo umopouapaly LOD SSIG aAIp MMM d 4 PLC on a Chip Patent 7 299 099 SOLVES IT ANALOG Users Manual REV 1 9778 Mt Gilead Rd Fredericktown OH 43019 Toll Free 1 800 245 2327 1T ivelbiss Web http www divelbiss com Smart Parts for Managing Automation Email sales divelbiss com 2008003 1R2 IMPORTANT INFORMATION REGARDING SOLVES IT CONTROLLER SHIPMENTS To provide greater flexibility and reliability So ves t Analog shipments are factory pro grammed without a KERNEL You must install the kernel prior to being able to download EZ LADDER programs To install a target kernel 1 Connect the serial cable from the PC to the SI 110 SI 210 Programming Port 2 Open the EZ LADDER Toolkit 3 To load the kernel you must configure the target and have at the minimum a one rung program For your conven lence a program is pre loaded on your computer for EZ LADDER versions 1 0 4 4 and later The file is named GetStarted_SI 110_SI 210 dld and can be found in the Kernal Install Start Programs sub directory where you installed EZ LADDER view Elites Reports a LA OR Otherwise create your own using the Projects Settings Menu __ Bootloader select the Solves IT target and click the PROPERTIES button Using the drop down menu select the
14. ifferential input signal of 0 10VDC or 0 20mADC with the addition of an external resistor It is accessed in the EZ LADDER pro gram by the variable Alo The other two analog inputs are internal to the Solves It Analog They are connected to potentiometers that can be adjusted through the top of the Solves lIt s plastic housing These analog inputs Al1 Al2 simply provide potentiometer adjustments for the use in any application for timer adjustments etc To access them in the EZ LADDER program use variables Al1 and Al2 Each of the analog inputs will be represented using the variable as an integer number between 0 and 1023 0 OVDC or Potentiometer set to minimum 1023 10VDC or Potentiometer set to maximum POTENTIOMETERS FOR Al1 Al2 status O OOO Programming Port Figure 2 8 Analog Input Potentiometers Solves It Analog User s Manual Document 2008003 1R2 pdf Page 11 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com SPECIFICATIONS Solves It Analog Features Processor Memory Serial Ports Digital I O Real Time Clock Counters Power Requirements Indicators Analog Inputs Display Push Buttons Operating Temp Program Language Dimensions Mounting Type PLC on a Chip 64K Flash 1 Programming Port Max baud 57 6K 4 Sinking Inputs rated 8 32VDC 6 Sourcing SSR Outputs rated 8
15. lly isolated to promote noise immunity The High speed counter input uses the EZ LADDER function CNTRTMR The counter input pulse device must provide a V input signal for proper operation Typical High Speed Counter connections are shown in Figure 2 6 Solves It Analog User s Manual Document 2008003 1R2 pdf Page 8 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves It Analog Features 8 32VDC 9 V VDC COMMON Status DOO m Al2 I1 GPOS Programming Port S 110 PULSE INPUT DEVICE Figure 2 5 Typical Counter Input Connections DEDICATED DIGITAL OUTPUTS The Solves lIt Analog includes 2 on board dedicated digital outputs They are identified as GPO4 GPO5 The output voltage will be equal to the Solves lIt s input voltage Each output can drive a load up to 500mA maximum resistive Depending upon the device connected to an output a minimum load resistor may be required If the output is ON at all times connect a 4700 to 1KQ load from the output to common GPO5d status is also indicated by the GPOS LED To access the digital outputs in the ladder diagram use the DIRECT COIL and INVERTED COIL objects Solves It Analog User s Manual Document 2008003 1R2 pdf Page 9 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves It Analog Featu
16. res 8 32VDC V VDC COMMON O O O O O 11 10 9 8 7 EARTH GND Stalus 11 GPO5 00958 Programming Port SI 110 kT Figure 2 6 Typical Digital Output Connections LED INDICATORS The Solves lt includes 1 on board programmable LED indicators labeled on the case as 11 This indicator may be used to identify or indicate any condition in the ladder logic program This LED indicator I O address is LED1 See Figure 2 7 To access the LED Indicators in the ladder diagram use the DIRECT COIL and INVERTED COIL objects This indicator automatically has a variable labeled LED 1 GPO5 is an indicator LED for the GPO5 digital output and is directly connected to the output The LED is ON when the output is True or ON RETENTIVE MEMORY The Solves It Analog models with Real Time Clock SI 210 support the use of Retentive Memory The variables must be declared retentive in the EZ LADDER program to operate properly Solves It Analog User s Manual Document 2008003 1R2 pdf Page 10 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Solves It Analog Features PROGRAMMABLE LED INDICATOR OUTPUT GPO5 LED INDICATOR Status s All AIR Q ss O O Programming Port SI 110 Figure 2 7 LED Indicators ANALOG INPUTS The Solves lt Analog has three analog inputs The first AIO is an external analog input that will accept a d
17. s Q Appears when the text contains a tip that is especially helpful Indicates that the text contains information to which the reader should pay particularly close attention All Specifications Subject to Change without Notice Solves lt Analog User s Manual Document 2008003 1R2 pdf Page 2 of 14 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started CONFIGURING THE SOLVES IT TARGET IN EZ LADDER Before you can program and use the Solves It Analog Controller it must be configured as a target within EZ LADDER For help with installing or using EZ LADDER please refer to the EZ LADDER User s Manual In EZ LADDER select PROJECT SETTINGS This will open the Project Settings Window Select Solves lt for the target Click on PROPERTIES The Solves lIt dialog box will open Using the drop down menu select the correct Solves lIt Analog model and click OK Click OK again to close the Project Settings Window Figure 1 1 show the Project Settings Window and Solves lt Properties dialog box EE ea Bag Target Version Options Target Enhanced Baby Bear 128 Divelbizs Corporation Enhanced Baby Bear Enhanced Baby Bear 256 Divelbizs Corporation Enhanced Baby Bear HEC 1000 Divelbize Corporation Harsh Environment PLE PCS THs Divelbiss Corporation PCS PES A Divelbiss Corporation PCS PLC ON 4 CHIP Divelbizs Corporation P

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