Product Transition Guide GPD 506/P5 to P7
Contents
1. Shorting Bar Standard CIMR P7U23P7 to 2018 CIMR P7U43P7 to 4018 X DC Reactor Standard CIMR P7U2022 to 2110 CIMR P7U4030 to 4300 3 Phase Power Supply 91 92 3 50 60Hz MCCB Motor B T O RIL1 P7 Um L2 ER HEN P O S L2 V T2 O M PE 9 QD or Tu Multi function Contact Inputs Factory Default ry Vas e Foward Run Stop 4 MA Fault Contact Reverse Run Stop S2 MB Digital Output 250VAC 30VDC 1A External Fault S3 H1 01 MC A Fault Reset S4 H1 02 Multi st d Setting 1 H201 M1 e Multi step Speed Setting S5 H1 03 Multi function a wl Digital Output 1 Multi step Speed Setting 2 Pora Sue T uM icc A p Sp g S6 H1 04 250VAC 30VDC 1A Y Jog Frequency Reference S7 H1 05 202 Me D Digital Output 2 M4 Default Remote SN Q Auto Operation ei J SC Q SP External ome zb Y Frequency VAT Reference NE dd Multi function Analog Outputs um V 15VDC 20mA 0 to 10VDC 2mA yl lt A1 0 10VDC 20K O e CN II E 4to20mA EP A2 H3 08 H4 01 FM Ce Bi Ze 4 20mA 250 KO 0 to 10VDC 20KQ AC ENEE y H4 04 AM Si o Terminating Resistance AC gt e S1 1 R N 9 e s Modbus RS 485 422 S S T IG NS Page 16 of 48 Product Transition Guide GPD52. Unique Feature Function Inputs and Outputs Digital Input Terminal 6 NPN Digital Output Terminal 2 1 x Form C 1 x Form A Analog Input 2 0 10V or 4 20mA 5 msec Ramp or Continue Analog Output l Output Level 0 10V SOIT SUD With independent level selections 9 bit 10 bit plus sign Service Conditions Rated Input 3 phase 200 230Vac 3 phase 200 240Vac 3 phase 380 A460Vac 3 phase 380 A480Vac Tolerance 10 to 15 Tolerance 10 to 15 3 phase 500 600V ac Frequency 50 60 Hz 5 Tolerance 10 to 10 Note P7 Models 2037 2110 rated Frequency 50 60 Hz 5 for 200 230Vac Ambient Temperature 10 C 40 C IP21 NEMA1 IP21 NEMAI 10 C 45 C 10 C 40 C IPOO Protected Chassis IPOO Protected Chassis Automatic OL protection curve 10 C 45 C based on ambient temperature setting of L8 12 Storage Temperature 10 C 60 C 20 C 60 C Enclosure Types NEMA 4X Optional N A NEMA 3 3R Optional N A Page 11 of 48 Product Transition Guide GPD506 P5 to P7 Digital Operator Comparison Enhanced LCD operator with built in copy function and parameter verify for P7 e Optional LED operator available for P7 e LCD contrast adjustment e Simplified parameter grouping for easier navigation and set up GPD506 P5 Operator New P7 Operator Drive Mode Indicators FWD REV SEG REF ALARM REMOTE LCD DISPLAY Menu Display ys Ke SS m Ready Display Frequency Ref U1
3. YASKAWA Product Transition Guide GPD 506 P5 to P7 PL P7 06 TransitionP5 Product Transition Guide GPD506 P5 to P7 NOTICE The information contained within this document is the proprietary property of Yaskawa Electric America Inc and may not be copied reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America Inc No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly improving its high quality products the information contained in this document is subject to change without notice Every precaution has been taken in the preparation of this document Nevertheless Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Page 2 of 48 Product Transition Guide GPD506 P5 to P7 Contents FEATURE OVERVIEW ee 5 BENEFITS OF THE NEW P7 WHEN COMPARED TO GPD5006 P5 5 NEW ADDITIONAL P7 PARAMETER FUNCTIONS NOT PRESENT IN THE GPD506 P5 5 P7 DIGITAL INPUTS ADDITIONAL FEUNCTIONS nnne nnne nnn sn nna neas n anres nn 6 PT DIGITAL INPUTS ADDITIONAL FUNCTIONS EE 6 P7 ANALOG INPUT ADDITIONAL FUNCTIONS EE 6 P7 DIGITAL OUTPUT RELAY ADDITIONAL EUNCTIONST ener nnn nennen nennen n 6 PT ANALOG OUTPUTS ADDITIONAL FUNCTIONS BEE 6 P7 SERIAL COMMUNIC
4. Forward run stop Forward run when closed and stop when S1 open Photo coupler insulation Input 24VDC 8mA Forward run stop command Reverse run stop Reverse run when closed Stop when open Multi function contact input n036 Photo coupler insulation Input 24VDC 8mA S2 Reverse run stop command External fault input Fault when closed normal state when open Multi function contact input n037 Photo coupler insulation Input 24VDC 8mA Fault reset input Reset when closed Multi function contact input n038 Photo coupler insulation Input 24VDC 8mA Multi step speed reference 1 Enabled when closed Multi function contact input n039 Photo coupler insulation Input 24VDC 8mA KE External fault input Multi function digital inputs Functions set by H1 01 to H1 05 24 VDC 8mA Photo coupler isolation S4 Fault reset Digital Input Signals Multi step speed reference 1 SS Multi step speed reference 2 Enabled when closed Multi function contact input n040 Photo coupler insulation Input 24VDC 8mA S6 Multi step speed reference 2 Jog frequency reference Sequence input common mS oe P SN Digital input common Factory connected for internal supply sinking mode ER Factory connected to SP Refer to P7 User Manual for other methods e SP Factory connected to SC SC Page 13 of 48 Product Transition Guide GPD506 P5 to P7
5. P7 Terminal GPD506 P5 Terminal Designations similar to GPD506 P5 Type GPD506 P5 Default Function amp Description P7 Default Function P7 Description yP Terminal Terminal j 15V Power supply output for 15Vdc FS analog command V 15Vdc power output Allowable current 20mA max Max current 20mA Frequency reference input voltage 0 to 10V 100 n043 FV MSTR 0 to 10Vdc 100 FV FV enabled ag Analog input or speed 2 1043 FIEMSTR command 20k ohm 5 FI enabled SS 0 to 10V 20kW e Frequency reference input ps current 4 to 20mA 100 lt n043 FV MSTR 4 to 20mA 100 250 ohms S PI EN enabled A2 SEH a P 0 to 10Vdc 10096 20k ohm n043 FI MSTR Function set by H3 09 FI enabled 4 to 20mA 250W FC Common terminal 0V AC Andios common E G A to shield sheath of E G rr wire optional ground mnm gnal lea ine connection point M1 During running N O contact Closed when running Form A Dry contacts capacity Multi function contact output Dunnet 1 A max at 250Vac n042 8 1 A max at 30Vdc N O contact i Se M2 Dry contact capacity Multi function digital output 250V AC 1A or less Function set by H2 01 30VDC 1A or less E Form A Dry contacts capacity e Gi E Remote Auto Operation kumara onya T A max at 30Vdc Lo N O contact ae RN Multi function digital output i Function set by H2 02
6. Frequency Reference Setting 92 05 Method Selection 0 Disabled Data Enter key must be pressed to enter a frequency reference Enabled Data Enter key is not required The frequency reference is adjusted by the up and down arrow keys on the Digital Operator without having to press the data enter key Page 30 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Param No Parameter Description or Selection Description or Selection iei os Nxxx Name V f pattern selection 1 Fixed V f pattern There are 15 different preset V F patterns V F Pattern Selection 0 Adjustible V f pattern to select from E1 03 0 to E with Constant n01 1 n017 can be set varying voltage profiles base levels base level frequency at which maximum voltage is reached and maximum z frequencies There are also settings for Custom V F patterns that will use the settings of parameters E1 04 through E1 13 E1 03 F selects a custom V F pattern with an upper voltage limit and E1 03 FF selects a custom V F pattern without an upper voltage limit 0 50 Hz Pil 60 Hz 22 60Hz 50 Hz Base 3 72 Hz 60 Hz Base T 50 Hz VTI 5 50 Hz VT2 6 60 Hz VT1 rs 60 Hz VT2 8 50 Hz HSTI SE 50 Hz HST2 A 60 Hz HSTI B 60 Hz HST2 LC 90 Hz 60Hz Base D 120 Hz 60Hz Base OE 180 Hz 60Hz Base F Custom V F FE Custom w o limit MUMUY
7. Used in conjunction with a multi function digital output 19 PI Disable Turns off the PI controller and PI setpoint becomes speed command 1B Program Lockout Closed All parameter settings can be changed Page 34 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Description or Selection Name No Param No Parameter Description or Selection Parameter param Nxxx Name Open Only speed command at U1 01 can con t Multi function contact input 2 Set range 2 28 i be changed Multi Function Digital Input 037 terminal S3 It is the same as constant n036 1C TrimCtl Increase Terminal S3 Function H1 01 Closed Increase motor speed by value in Selection d4 02 l Open Return to normal speed command Not effective when using d1 01 thru d1 04 as a speed command Must be used in conjunction with Trim Ctrl Decrease ID Trim Ctl Decrease Closed Decrease motor speed by value in d4 02 Open Return to normal speed command Not effective when using d1 01 thru d1 04 as speed command Must be used in conjunction with Trim Ctrl Increase 1E Ref Sample Hold Analog speed command is sampled then held at time of input closure 20 External fault Normally Open Always Detected Ramp To Stop 21 External fault Normally Closed Always Detected Ramp To Stop 22 External fault Normally Open Dur
8. 296 4018 195 465 660 389 420 691 801 901 1204 1285 400 1614 1889 432 0 0 2388 2791 2636 3797 5838 Page 23 of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison Page Intentionally Left Blank Page 24 of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison Appendix 2 Mechanical Dimensions Page 25 of 48 Product Transition Guide GPD506 P5 to P7 Page Intentionally Left Blank Page 26 of 48 138 180 180 308 308 300 55 138 180 180 00 00 308 308 309 309 A Product Transition Guide endix 2 Mechanical Dimensions Panel Cut out for External Heatsink Mounting Note Ampacity ratings vary between GPD506 P5 and P7 models Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD506 P5 to P7 cross reference External Heatsink mm OW H W H 2 2 4 4 271 98 98 311 3T 04 04 571 571 4037 3 57i 1217 2248 os 4090 pe 4132 Page 27 of 48 Model P7 Panel Cutout for External Heatsink WI w_ 2 2 2 2 67 DI RS 13 90 90 03 0 46 46 50 50 19 17 67 10 10 1 II 13 13 14 16 l l 6 6 30 32 10 m ON Product Transition Guide Appendix 2 Mechanical Dimensions Mounting Hole Data Note Ampacity ratings vary between GPD506 P5 and P7 models Refer to NEC Ratings tables in Appendix 1 for the
9. Open Serial Communication R R S S 6D Auto Mode Sel Hand Auto Selection Closed Auto Open Hand 6E Hand Mode Sel Hand Auto Selection Closed Hand Open Auto 70 Drv Enbl Same as 6A except a run command is accepted Multi function Set range 2 28 contact input 2 It is the same as constant n036 terminal S3 Multi function contact input 3 Set range 2 28 0 70 Multi Function Digital Input terminal S4 It is the same as constant n036 Same selections as H1 01 Terminal S4 Function Selection Multi function contact input 4 Set range 2 28 0 70 Multi Function Digital Input terminal S5 It is the same as constant n036 Same selections as H1 01 Terminal S5 Function Selection 040 Multi function contact input 5 Set range 2 29 0 70 Multi Function Digital Input H1 04 terminal S6 Same selections as H1 01 Terminal S6 Function Selection Page 36 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Param No Description or Selection Parameter param Nxxx Name 041 Description or Selection Name No Multi function 0 Fault Selects the function of terminals M1 to M4 Terminal M3 M4 Function H2 01 contact output 1 1 During run 0 During RUN 1 Closed when a run Selection terminal MA MB MC 2 Frequency agree i command is input or 3 At set frequency agree the drive is outputting voltage 4 Fr
10. Set unit 1 and set range 100 to 100 Analog output 0 Output frequency Select 10V Max frequency n011 terminal AM AC 1 Output current 10V rated current of inverter 3 DC bus voltage 10V 1150VDC 0 0 to1000 0 Sets the output level when 10V is input as a percentage of the maximum output frequency E1 04 100 0 to 100 0 Sets the output level when OV is input as a percentage of the maximum output frequency E1 04 100 0 to 100 0 Sets the output level when OV is input Selects which monitor will be output on terminals FM and FC 1 Frequency Ref 100 max output 2 Output power 10V inverter rated power frequency 2 Output Freq 100 max output frequency 3 Output Current 100 drive rated current 6 Output Voltage 100 230V or 100 460V 7 DC Bus Voltage 100 400V or 100 800V 8 Output kWatts 100 drive rated power 15 Term A1 Level 16 Term A2 Level 18 Mot SEC Current 100 Motor rated secondary current 20 SFS Output 100 max output frequency 24 PI Feedback Terminal A1 Gain Setting H3 02 Terminal A1 Bias Setting Terminal A2 Gain Setting Terminal A2 Bias Setting 0 0 to 1000 0 Sets the output level when 10V is input Terminal FM Monitor Selection Page 39 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter j P7 Parameter Param Par
11. Timeout detection disabled 1 Timeout detection enabled 0 Deceleration stop Decelerate by deceleration time 1 1 Coast stop 2 Deceleration stop Decelerate by deceleration time 2 3 Continue operation alarm display Set unit 1 Set range 0 31 There is no MEMOBUS communication at set point 0 0 2400bps 1 4800bps 2 9600bps 0 Parity none 1 Even parity 2 Odd parity Set unit 1 Set range 0 99 100 rated current of motor 0 Operator connection fault disabled 1 Operator connection fault enabled 0 Cycle External run 1 Accept external run Set unit 0 1Hz Set range 0 0 10 0Hz Set unit 1 Set range 25 100 P7 Parameter Description or Selection 0 to 2000 Used to fine tune the energy savings function when in V F control method Enables or disables the communications timeout fault CE 0 Disabled A communication loss will not cause a communication fault 1 Enabled If communication is lost for more than 2 seconds a CE fault will occur Selects the stopping method when a communication timeout fault CE is detected 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 4 Run at d1 04 0 to 20 Hex Selects Drive station node number address for Modbus terminals R R S S The Drive s power must be cycled for the setting to take effect Selects the baud rate for Modbus terminals R R S and S The
12. 1 minute CIMR P7U 1 minute 5 0 7 6 43P71 8 5 10 120 43P71 7 6 15 120 44P01 8 7 15 120 7 5 11 44P01 11 7 10 120 45P51 12 5 15 120 10 14 45p5 14 8 10 120 47P51 17 15 120 15 21 47P51 21 10 120 40111 21 8 107 27 40111 34 40151 40 40181 52 40221 40371 65 40301 65 120 40371 40451 40451 40551 40551 40751 40751 40901 41101 41101 41321 41601 41601 41850 42200 41850 Ww GT MN CAO GN AA OO CO 42200 43000 Note Optional NEMAI kit required on these models for NEMA rating Page 22 of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison Heat Loss Data Note Ampacity ratings vary between GPD506 P5 and P7 models Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD506 P5 to P7 cross reference GPDS06 GPDSOG PB W P7 P7 W P5 Modell internal Heatsink Total Model internal Heatsink Total_ 23P7 80 135 215 110 25P5 90 210 300 164 219 357 416 472 583 883 1010 1228 1588 1956 2000 2194 23489 2733 40PdA 50 10 60 40P4 39 14 53 40P7 41 17 58 43P7 65 80 145 43P7 68 80 44P0 80 120 200 44P0 70 o 45P5 81 4 5 5 127 20 30 208 193 307 232 8 3 8 8 7 65 39 4 70 81
13. 2 selections L3 01 4 5 Extended 0 5 to 600 0 sec auto restart time between attempts vs 10 0 secs for GPD506 P5 L5 03 Hunting prevention function nl 01 2 DC Injection braking b1 03 Run command can be accepted temperature filter and selectable P7 Analog Input Additional Functions A convenient PCB switch now changes analog input A2 between current and voltage cutting PCB jumper for mA signal is no longer required Adjustable analog input signal filter for added stability Terminal A2 is selectable for Frequency bias Motor thermister PI differential Analog input filter Main and Aux frequency reference is selectable between terminals Al and A2 while the drive is being programmed b1 08 P7 Digital Output Relay Additional Functions High slip braking function n3 01 2 3 4 Selectable power up monitor 01 01 2 Keypad display contrast adjustment 01 05 Two independent programmable over and under torque detection levels P7 Digital Inputs Additional Functions One more digital input for a total of seven 27 possible programmable functions for the digital outputs seven more than the GPD506 P5 One additional relay output M3 and M4 relays DC bus under voltage output Reset command active output Reverse direction output Drive enable output OH frequency reduction output More versatile PNP NPN sinking sourcing 24 VDC Restart Enabled control logic Transmitter option power supply P7 Analog Out
14. 3rd functions n001 n116 are read write 0 No Initialize 2 wire initialization Japanese spec Initialization 2wire sequence Initialization 3wire sequence Operator Terminal block Operator Terminal block Operator Terminal block Communication Communication Communication Operator Terminal block Terminal block Communication Communication Transmission Operator Terminal block oo Na Ch tn P L A ka c Set unit 0 1V and set ranges 150 0 733 1V Deceleration stop Coast to stop Coast to stop 1 with timer Coast to stop 2 with timer 0 Rotation CCW from load side Rotation CW from load side Reverse enabled Reverse disabled 0 The function of the Remote Local key is disabled 1 The function of the Remote Local key is enabled 0 The STOP key is effective when run command is from the operator 1 The STOP key is always enabled 0 Frequency reference setting by the operator the Enter input is not required 1 Frequency reference setting by the operator the Enter input is required 0 Reverse Enabled 1 Reverse Disabled 2 Exchange Phase Change direction of forward motor rotation 3 ExchgPhs Rev Dsbl Change direction of forward motor rotation and disable reverse operation 0 Disabled 1 Enabled 0 1 P7 Parameter Parameter Name Access Level Selection Description or Selection 0 Operation Only z 1 Use
15. Communication Parity Selection No Load Current Operation Selection when Digital Operator is Disconnected Local Remote Run Selection 07 OL2 Characteristic Selection at Low Speeds L8 15 mak e Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Description or Selection j Name TA KVA selection Set unit 1 0 to FF Drive kVA Selection Set range PC5 0 8 20 29 Sets the kVA of the Drive Enter the GPD506 P5 9 F 2A 35 number based on Drive model number Use the last four digits of the model number CIMR P7U This parameter only needs to be set when installing a new control board Do not change for any other reason Refer to Table B 1 in the P7 Instruction Manual 116 CI VT selection 0 Constant Torque selection Selects Drive s rated input and output Reduced Current Rating C6 01 1 Variable Torque selection current overload capacity carrier Standard Current Rating frequency current limit and maximum output frequency See Introduction for details 1 Normal Duty 1 2 Normal Duty 2 Param No Description or Selection Parameter param Nxxx Name Page 46 of 48 Appendix 3 Parameter Cross Reference Page left intentionally blank Page 47 of 48 GPD506 P5 to P7 Product Transition Guide YAS KAWA Yaskawa Electric America Inc 16555 W Ryerson Rd New Berlin WI 800 YASKAWA 927 5292 Fax 262 782 3418 WWW d
16. Drive s power must be cycled for the setting to take effect 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps Selects the communication parity for Modbus terminals R R S and S The Drive s power must be cycled for the setting to take effect 0 No Parity l 1 Even Parity 2 Odd Parity Set to the magnetizing current of the motor as a percentage of full load amps E2 01 This value is automatically set during rotational Auto Tuning Determines if the Drive will stop when the Digital Operator is removed when in LOCAL mode or b1 02 0 0 Disabled The Drive will not stop when the Digital Operator is removed 1 Enabled The Drive will fault OPR and coast to stop when the operator is removed Cycle External RUN If the run command is closed when switching from local mode to remote mode the Drive will not run Accept External RUN If the run command is closed when switching from local mode to remote mode the Drive will run This parameter assists in protecting the output transistors from overheating when output current is high and output frequency is low 6Hz and less 0 Disabled 1 Enabled L8 18 is active Page 45 of 48 Parameter Name Power Detection Filter Time Param b8 05 Communication Error Detection Selection Stopping Method after Communication Error Drive Node Address Communication Speed Selection
17. N O Closed Output transistors forced off Open Normal operation 9 Ext BaseBlk N C Closed Normal Operation Open Output transistors forced off A Acc Dec RampHold Closed Acceleration suspended and speed held Open Normal Operation C Term A2 Enable Closed Terminal A2 is active Open Terminal A2 is disabled F Term Not Used Terminal has no effect 10 MOP Increase Closed Speed Command Increases Open Speed Command Held Must be set in conjunction with MOP Decrease and b1 02 must be set to 1 11 MOP Decrease Closed Speed Command Decreases Open Speed Command Held Must be set in conjunction with MOP Increase and b1 02 must be set to 1 12 Forward Jog Closed drive runs forward at speed command entered into parameter d1 17 13 Reverse Jog Closed drive runs in reverse at speed command entered into parameter d1 17 14 Fault Reset Closed Resets the drive after the fault and the run command have been removed 15 Fast Stop N O Closed Drive decelerates using C1 09 regardless of run command status 17 Fast Stop N C Closed Normal operation Open Drive decelerates using C1 09 regardless of run command status Closed Normal operation Open Drive decelerates using C1 09 regardless of run command status 18 Timer Function Input for independent timer controlled by b4 01 and b4 02
18. RUN Alm Undertorque Detection is always active and operation continues after detection 7 UL SpdAgree Flt Undertorque Detection only active during Speed Agree and drive output will shut down on an OL3 fault 8 UL At RUN Fit Undertorque Detection is always active and drive output will shut down on an OL3 fault 0 to 300 Sets the overtorque undertorque detection level asa percentage of Drive rated current 0 0 to 10 0 Sets the length of time an Over Under torque condition must exist before torque detection 1 recognized by the Drive Parameter Name Speed Agreement Detection Level Speed Agreement Detection Width Torque Detection Selection 1 Torque Detection Level 1 Torque Detection Time 1 0 0 to 3000 0 Used in conjunction with a multi function digital input and a multi function digital output programmed for the timer function This sets the amount of time between when the digital input is closed and the digital output is energized Page 43 of 48 Timer Function ON Delay Time P7 Parameter Param No L4 01 L6 02 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter Parameter Param No Nxx Name timer function Off delay time Braking resistor Overheat protection Input open phase detection level PID control PID control selection CO I PID control Proportional
19. Stall Prevention w Braking Resistor Selects the stall prevention method used to prevent excessive current during acceleration 0 Disabled Motor accelerates at active acceleration rate The motor may stall if load is too heavy or accel time is too short General Purpose When output current exceeds L3 02 level acceleration stops Acceleration will continue when the output current level falls below the L3 02 level 2 Intelligent The active acceleration rate is ignored Acceleration is completed in the shortest amount of time without exceeding the current value set in L3 02 This function is enabled when L3 01 is 1 or 2 Drive rated current is 100 Decrease the set value if stalling or excessive current occurs with factory setting Selects the stall prevention method to use to prevent Drive faults during run 0 Disabled Drive runs a set frequency A heavy load may cause the Drive to trip on an OC or OL fault 1 Decel Time 1 In order to avoid stalling during heavy loading the Drive will decelerate at Decel time 1 C1 02 if the output current exceeds the level set by L3 06 Once the current level drops below the L3 06 level the Drive will accelerate back to its frequency reference at the active acceleration rate 2 Decel Time 2 Same as setting 1 except the Drive decelerates at Decel Time 2 C1 04 When output frequency is 6Hz or less stall prevention du
20. appropriate GPD506 P5 to P7 cross reference GPD506 P5 P Hi Wi Hi wi Hi PTI 1047 GEI 1047 Gol EJ js gl 3 os eo E NO ON 575 250 3090 Open PO 21100 Open PO aor NEMAT Note 1 3 mounting holes top and 3 mounting holes bottom Dimension is between each mounting hole NO UA LA LA NI ININ al Bae NISI CO Co COD NI AI AI a J NO UA 1 A gt Go Go OO o ON NO QN ON m NO ON LA UA UA Page 28 of 48 Product Transition Guide Appendix 3 Parameter Cross Reference The following parameter list shows each GPD506 P5 parameter and the P7 equivalent P7 parameters without a GPD506 P5 equivalent are omitted for brevity For details on P7 parameters please refer to the P7 manual Parameters are listed numerically by GPD506 P5 Page 29 of 48 GPD506 P5 Parameter Geet Parameter Nxxx Name Run Signal Selection i Input voltage Stop method selection Motor Rotation Reverse inhibit Remote Local key Function selection of STOP key Frequency Reference selection Appendix 3 Parameter Cross Reference Description or Selection 0 Parameter n001 read write and parameter n002 n116 read only Operator s FREF and F R is read write Others are read only The Ist function n001 n036 are read write others read only The 2nd function n001 n053 are read write others read only The 1st 2nd and
21. digital operator A Remote Auto Oper Closed when the run command is coming from the digital operator B Trq Det 1 N O Closes when the output current exceeds the value set in parameter L6 02 for more time than is set in parameter L6 03 C Loss of Ref Closes when the drive has detected a loss of analog speed command Speed command is considered lost when it drops 90 in 0 4 seconds Parameter L4 05 determines drive reaction to a loss of speed command E Fault Closes when the drive experiences a major fault F Not Used 10 Minor Fault Closes when drive experiences a minor fault or alarm 11 Reset Cmd Active Closes when the drive receives a reset command from terminals or serial comms 12 Timer Output Output for independent timer controlled by b4 01 and b4 02 Used in conjunction with a multi function digital input 17 Trq Det 1 N C Opens when the output current exceeds the value set in parameter L6 02 for more time than is set in parameter L6 03 Page 3 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Description or Selection Name No Param No Parameter Description or Selection Parameter param Nxxx Name con t Multi function 1A Reverse Dir Closes when the drive is H2 01 041 contact output 1 i running in the terminal MA MB MC revers
22. during CPF4 occurrence 068 PC injection braking current Set unit 1 Set range 0 100 100 rated current of inverter 0 to 100 DC Injection Braking Sets the DC injection braking current asa Current percentage of the Drive rated current DC braking time at stop Set unit 0 1sec and set range 0 0 10 0sec 0 00 to 10 00 DC Injection Braking Time at Sets the time length of DC injection Stop braking at stop in units of 0 01 seconds NOTE When b1 03 2 actual DC Injection time is calculated as follows b2 04 10 Output Frequency E1 04 NOTE When b1 03 0 this parameter determines the amount of time DC Injection is applied to the motor at the end of the decel ramp NOTE This should be set to a minimum of 0 50 seconds when using HSB This will activate DC injection during the final portion of HSB and help ensure that the motor stops completely 070 DC braking time at start Set unit 0 1sec and set range 0 0 10 0sec 0 00 to 10 00 DC Injection Braking Time at Sets the time of DC injection braking at Start start in units of 0 01 seconds Page 41 of 48 GPD506 P5 Parameter Param No Nxxx 071 Parameter Name Torque comp gain Appendix 3 Parameter Cross Reference Description or Selection Set unit 0 1 and set range 0 0 3 0 Description or Selection 0 00 to 2 50 This parameter sets the gain for the Drive s automatic torque boost function to
23. l 60 00Hz U1 02 60 00Hz U1 03 10 05A Drive can operate when a drive command is input l Data Display Displays monitor data parameter data and settings 1line x 13 characters 3lines x 16 characters DAGITAL OPERATOR JVOP 180 MENU mu ESC pe FWD V gt Keys REV RESET LocaL E REMOTE RUN amp STOP Indicators FWD REV E NES F ALARM K R dy Present Setting Accel Time 1 user adjusts C1 01 21 0secs 0 0 6000 0 Allowed Setting Range 30 0 sec I Factory Default RA Sr EA wen X e P7 copy keypad is capable of uploading all of the parameter settings from the P7 drive memory o Upload of GPD506 P5 parameters to P7 not possible at this time o P7 Drives must have the same software version model and control mode to copy parameters e A Quick Start menu is added to aid in simple start ups e The Quick Start menu consists of 64 parameters The Advanced menu is the other menu choice simplified Menu Structure in P7 P7 Operation DRIVE Quick Setting QUICK pe Modified Constants VERIFY O o AutoTuning A TUNE EC E Page 12 of 48 Product Transition Guide GPD506 P5 to P7 GPD506 P5 to P7 Terminal Comparison The factory default is 2 wire control as shown P7 Terminal GPD506 P5 Terminal Designations similar to GPD506 P5 P7 Terminal GPD506 P5 Default Function amp Description Terminal Default Function P7 Description Type
24. 0 0 to 110 0 Frequency Reference Upper 0 0 to 110 0 Frequency Reference Lower Rated motor current Set unit 0 1A In 1000A or more every 1A Set range 10 200 of drive rated current Motor protection selection 0 Disabled OL1 1 Standard motor eight minutes 2 Standard motor five minutes 3 Inverter rated motor eight minutes 4 Inverter rated motor five minutes 3 Set to the motor nameplate full load current Motor Rated Current in amperes A This value is automatically set during Auto Tuning Sets the motor thermal overload protection Motor Overload Protection OL1 based on the cooling capacity of the Selection motor 0 Disabled 1 Standard Fan Cooled 01 r Q uh uh I o be 7 Page 32 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter Parameter SE Parameter i Name Cooling fin overheat 0 Deceleration stop Stop method Decelerate by deceleration time 1 selection 1 Coast to stop 2 Deceleration stop Decelerate by deceleration time 2 3 Operation continues The alarm is displayed and drive runs at 80 of the freq ref Description or Selection Multi function contact input 1 terminal S2 0 REV command 2wire sequence selection 1 FWD REV Command 3wire sequence selection 2 External fault N O contact input 3 External fault N C contact input 4 Fault reset 5 LOCAL REMOTE switch run and freq ref 6 Communication Cont
25. 06 P5 to P7 Network Communications Software Upload Download Tool Available as an option based on market demands Network Communications Option Availability Note Communication option release schedule is subject to change Yaskawa Marketing Communications will provide official notice of product availability Present E ModConnect Modbus Plus testing available at P7 launch Ethernet MODBUS TCP IP Available at P7 launch ECHELON Ready now available at P7 launch The LonWorks Company Page 17 of 48 Product Transition Guide GPD506 P5 to P7 Details on New P7 Features amp Functions Note This section details only a few of the new P7 features o New Auto Tuning The P7 comes with a Motor Auto tuning function to help to optimize the drive performance Feature GPD506 P5 Yes R1 Primary Resistance Auto tuning method is for motor terminal resistance This method involves no motor shaft rotation O New High Slip Braking The P7 incorporates a new braking function called High Slip Braking HSB By using a method that utilizes increased rotor slip the drive will gain the capability of stopping up to 50 faster than without a braking resistor All of this without the need of any external equipment or resistors Motor speed Motor voltage DC Bus voltage Greater than 15096 brake torque is possible Motor speed Motor voltage DC Bus voltage Page 18
26. 4999 n23 fourth digit 2 decimal point n23 1 2 3 digits 100 freq set value 100 frequency xxx 10 in case of 4xxx Freq Ref 1 Set unit Set range by constant n023 setting 0 9999 Freq Ref 2 Set unit Set range by constant n023 setting 0 9999 Freq Ref 3 Set unit Set range by constant n023 setting 0 9999 027 Freq Ref 4 Set unit Set range by constant n023 setting 0 9999 Jog Ref Set unit Set range by constant n023 setting 0 9999 Output freq upper Set unit 1 and set range 0 109 limit Output freq lower limit Set unit 1 and set range 0 100 d1 17 the Frequency Reference Monitors Ul 0l Selection UI 02 U1 05 and the Modbus communication frequency reference 0 Hz 2to 39 RPM Enter the number of motorpoles 40to 39999 User display Example 1 01 03 12000 will result in frequency reference from 0 0 to 2000 2000 Fax Example 2 o1 03 21234 will result in frequency reference from 0 00 to 12 34 12 34 Fmax Frequency reference when multi function input Multi step speed reference 1 is ON Setting units are affected by 01 03 Frequency reference when multi function input Multi step speed reference 2 is ON Setting units are affected by 01 03 Frequency reference when multi function input Multi step speed reference 1 2 is ON Setting units are affected by 01 03 Frequency reference when Jog frequency referenc
27. ADS CHMHIDNARWNE T1 Set unit 0 1 Hz and set range 50 0 400 0Hz 0 0 to 120 0 Maximum voltage Set unit 0 1 V and set ranges 0 1 733 1V 0 to 255 0 240V 0 to 510 0 480V Set unit 0 1Hz and set range 0 2 400 0Hz 0 0 to 200 0 Mid Freq output Set unit 0 1Hz and set range 0 1 399 9Hz 0 0 to 200 0 Mid Freq voltage Set unit 0 1 V and set ranges 0 1 733 1V 019 255 0 240V 0 to 510 0 480V c ud 0 to 255 0 240V 0 to 510 0 480V E AER Acceleration Time 1 Min output frequency Set unit 0 1Hz and set range 0 1 10 0Hz Min output voltage Set unit 0 1V and set ranges 0 1 143 7V Acceleration time 1 Set unit O 1sec 1sec in 1000sec or more Set range 0 to 3600sec Deceleration time 1 Set unit O 1sec 1sec in 1000sec or more Set range 0 to 3600sec Deceleration Time 1 e fer 0 0 to 6000 0 Set unit sec and set range 0 255sec Acceleration Time 2 Set unit sec and set range 0 255sec Deceleration Time 2 022 S curve selection 0 No S curve 0 00 to 2 50 S Curve Characteristic at C2 01 1 0 2sec Accel Start 2 0 5sec 3 1 0sec SN a E S Curve Characteristic at C2 02 Accel End Page 31 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter Parameter Nxxx Name Digital operator display mode Description or Selection Set range 0 4999 0 Hz with 0 1Hz 1 speed with 0 1 2 39 RPM RPM 120 freq ref Hz n023 N023 is a motor pole 40
28. ATIONS s saiisiuitenizset unie Reti tum Ub RE MOS SE T P7 START UP INSTALLATION amp MAINTENANCE IMPROMEMENTS eene ees T P7 ADDITIONAL HARDWARE HROTECTION III I eene memes ih remerreriscemeris emer serere eei T REASONS TO CONTINUE GPRD 506 PS ius asas ip Riv RiRSRRIRIS GER CRGA EASGA A SR RIS NIE sand aaa n S GR S ee Pr GA IEE T GPD506 P5 TO P7 SPECIFICATION DIFFERENCES 9 DIGITAL OPERATOR COMPARISON eere EN EN eene 12 GPD506 P5 TO P7 TERMINAL COMPARISON 13 NETWORK COMMUNICATIONS eeeerererenee ENNEN EN nnne nnne 17 DETAILS ON NEW P7 FEATURES amp FUNCTIONS 18 APPENDIX ee 19 RATINGS AND HEAT LOSS COMPARISON IRR ene ne teememeri ri eememereri riii eremi ripis renes 19 NEC HP RATINGS FOR 240V NORMAL DutvMopgELs I IIR 21 NEC HP RATINGS FOR 480V NORMAL DUTY MODELS RR IIR rrr 22 wll ee Bn EE 23 APPRENDI gum EEE ER 25 MECHANICAL DIMENSIONS ccececcccececececececeaeaeucuceceaeaeaeaeuceceaeaeaeaeucueeneatataeueueeaeatavaeueeeenentaees 25 PANEL CUT OUT FOR EXTERNAL HEATSINK MOUNTING IRI rree eret rire ees 27 MOUNTING HOLE BEE 28 APPENDIX 3 PARAMETER CROSS REFERENCE 29 Page 3 of 48 Product Transition Guide GPD506 P5 to P7 Page Intentionally Left Blank Page 4 of 48 Fea
29. MA Fault contact output ZS MB N O N C contact A Fault when closed between E e SCH M Same function as Form C Dry contacts AN SC SS d SE GPD500 P5 Non capacity ae cro programmable A max at 250Vac MC ulti runction contact output 1 A nax at 30Vdc n041 Dry contact capacity 250V AC 1A or less 30VDC IA or less H Frequency meter output gt a 0 to 10V 100 frequency 0 to 10Vde amp Multi function analog monitor 1 10V 100 Output frequenc op E AM n052 FM Output frequency P MERE Mot O R 0 to 10V Max current 2mA z i Function set by H4 01 z 2mA or less Page 14 of 48 Product Transition Guide Terminal Comparison i P7 Terminal GPD506 P5 Terminal Designations similar to GPD506 P5 SE Default Function amp Description LR Default Function P7 Description 0 to 10Vdc or 10V 100 Drive output AM Output current current Max current 2mA Drive s rated output current Function set by H4 04 Frequency meter output AM RS 485 422 Analog common Common E Modbus communication Differential input PHC isolation Modbus communication Differential output PHC isolation Page 15 of 48 Product Transition Guide Terminal Comparison LI UE D L11 1121 ES GPD506 P5 Multi Function Multi Function Inputs Analog Outputs O 1LOV Analog Inputs Input FI selectable ES gesch Multi Function 4 20n amp Relay Outputs or O LOV Serial Port
30. ameter Parameter No Nxxx Name Name cont Analog output 052 Select terminal AM AC Description or Selection Description or Selection 31 Not Used 36 PI Input Terminal FM Monitor 37 PI Output 100 max output Selection frequency 38 PI Setpoint 51 Auto Mode Fref 100 max output frequency 52 Hand Mode Fref 100 max output frequency 53 PI Feedback 2 NOTE 100 10V DC output FM gain setting H4 02 Analog output gain Set unit 0 01 and set range 0 01 2 00 0 0 to 1000 0 Terminal FM Gain Setting Sets terminal FM output voltage in percent of 10V when selected monitor is at 100 output Carrier frequency 1 2 4 6 carrier freq set value 2 5 Khz Carrier frequency sets the number of pulses Carrier Frequency Selection 3 Carrier frequency 8kHz per second of the output 7 8 9 The output freq of 2 5kHz orlessis voltage waveform proportional to the carrier frequency 0 Low Noise Carrier frequency is 7 12 fout 8 24 fout 9 36 fout randomly moduled for lower 10 Carrier frequency 7kHz audible noise Only 400V 45kW 1 Fe 2 0 kHz 2 Fe 5 0 kHz 3 Fe 8 0 kHz 4 Fo 10 0 kHz 5 Fe 12 5 kHz 6 Fe 15 0 kHz F Program Determined by the settings of C6 03 thru C6 05 Carrier Frequency Upper Limit Carrier Frequency Lower Limit Carrier Frequency Sets the relationship of out
31. arameter Param Description or Selection j Name id Param No Parameter Description or Selection Nxxx Name 60 Motor Preheat Applies current to create heat to avoid Multi Function Digital Input condensation Terminal S3 Function lt Closed Apply amount of current as set in Selection parameter b2 09 61 Speed Search 1 When closed as a run command is given drive does a speed search starting at maximum frequency E1 04 62 Speed Search 2 When closed as a run command is given drive does a speed search starting at speed command 64 Speed Search 3 When opened the Drive performs a baseblock motor coasts When closed the Drive performs Speed Search from set frequency 67 Com Test Mode Used to test RS 485 422 interface 68 High Slip Braking Closed Drive stops using High Slip Braking regardless of run command status 69 Jog2 Closed Drive runs at speed command entered into parameter d1 17 Direction determined by fwd rev input 3 wire control Only 6A Drive Enable Closed Drive will accept run command Open Drive will not run If running drive will stop per b1 03 Run Command must be cycled 6B Com Inv Sel Selects source of Speed Command and Sequence Closed Serial Communication R R S S Open b1 01 amp b1 02 6C Com Inv Sel 2 Selects source of Speed Command and Sequence Closed b1 01 amp b1 02
32. ctional Uni Directional Bi Directional synchronized Start Current Current Speed PI PID Control Analog Input Signal No Filter Two Feedback No es Sleep Function In Open Loop Mode No es Attempts y Preset 1 Custom 15 Preset 2 Custom 2 Embedded No Flash memory InverterWin Drive Wizard Software 0 0 3600 0 sec 0 1 6000 0 sec Closed Loop PID Control No No es DC Injection Function At Start At Stop At Start At Stop At Start At Stop adjustable HSB during stop Braking Function Built in to 10HP VT 230V Built in to 25HP DB Transistor Built in to 25HP VT 460V High Slip Braking all models Faster stopping without options Cooling Fan On Off Control Power up based Run Based Modular pluggable fan select models Operating Hours Drive power up hours logged Logged Timer Function On Delay at start 0 600 sec a On Off Delay On Off Delay 0 25 5 sec On Off Delay Timer 0 3000sec Special NO Service Disassembly required SEN bs ga Page 10 of 48 Product Transition Guide GPD506 P5 to P7 GPD506 P5 to P7 Specification Differences continued Feature Item Yaskawa GPD506 P5 Yaskawa P7 or Function Design Features continued Common DC Bus Capable No DO Link or AC Choke 230V 30HP to 125HP VT a vo LUN 460V 30 to 250HP VT 480V 40 HP to 500 HP 12 Pulse 240V 30HP to 150HP 480V 40HP to 500HP Harmonic Counter Measures 12 Pulse 230V 30HP and Above 460V 30HP to 250HP
33. e is selected via multi function input terminals Jog frequency reference has priority over multi step speed reference 1 to 4 d1 17 is also the reference for the JOG key on the Digital Operator and the multi function inputs forward jog and reverse jog Setting units are affected by o1 03 Determines maximum frequency reference Limit gt set as a percentage of maximum output frequency E1 04 If the frequency reference is above this value actual Drive speed will be limited to this value This parameter applies to all frequency reference sources Determines minimum frequency reference Limit set as a percentage of maximum output frequency E1 04 If frequency reference is below this value actual Drive speed will be set to this value This parameter applies to all frequency reference sources P7 Parameter Parameter Name Sets the units of the Frequency References d1 01 to Digital Operator Display Param Description or Selection 1 96 10096 E1 04 OOOO Set the number desred at maximum output frequenc y LL 4digit mnber Nunter of digits from the right of the decimal point 0 00 to E1 04 Value Setting units are affected by 01 03 Frequency Reference 1 0 00 to E1 04 Value Frequency Reference 2 0 00 to E1 04 Value Frequency Reference 3 0 00 to E1 04 Value Frequency Reference 4 0 00 to E1 04 Value Jog Frequency Reference
34. e direction 1E Restart Enabled Closes when the drive is performing an automatic restart Automatic restart is configured by parameter L5 01 1F Overload OL1 Closes before a motor overload occurs 90 of OL1 time 20 OH Prealarm Closes when the Drive s heatsink temperature exceeds the setting of parameter L8 02 38 Drive Enable Closes when the drive enable input is active 39 Waiting to Run Closes during the time after a run command is issued but the Drive is not running due to the time set in parameter b1 10 3A OH Freq Reduce 3B Run Src Com Opt Page 38 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter Get Parameter Nxx Name Description or Selection It is the same as constant n041 Multi function contact output 2 terminal M1 M2 Terminal FI signal Level Selection 0 The FI terminal inputs 0 10V Jumper J1 is cut 1 The FI terminal inputs 4 20mA Frequency Reference Retention 1 The holding frequency reference is not memorized 0 The holding frequency reference is memorized and stored in n024 0 No detection 1 Continue running at n047 setting Frequency Ref Loss selection 047 Frequency Ref Set unit 1 and set range 0 100 when frequency reference is lost Selects the signal level of terminal A2 0 0 to 10Vdc switch S1 2 must bein the Selection 2 4 to 20mA s
35. eq detect 1 Zero Speed Closed when drive output output freq set freq detection level frequency is less 5 Freq detect than Fmin E1 09 output frequency set freq detect level 2 Fref Fout Agree 1 Closed when drive 6 Overtorque detect N O contact output speed 7 Overtorque detect N C contact equals the speed command within the 8 The base block bandwidth of L4 02 9 Operation mode i 3 Fref Set Agree 1 Closed when the 10 Inverter drive ready drive output speed 11 Timer function and the speed command are equal to 12 Auto restart Fault retry the value in L4 01 within the bandwidth of 13 OL pre alarm OL1 OL2 L4 02 14 Frequency reference loss 4 Freq Detect 1 Closed when the drive 15 Closed from serial communication output speed is 16 PID feedback loss less than or equal to the value in L4 01 17 OHI alarm with hysteresis determined by L4 02 5 Freq Detect 2 Closed when the drive output speed is greater than or equal to the value in L4 01 with hysteresis determined by L4 02 6 Inverter Ready Closed when the drive is not in a fault state and not in program mode 7 DC Bus Undervolt Closed when the DC bus voltage falls below the UV trip level L2 05 8 Base Blk 1 Closed when the drive is not outputting voltage 9 Operator Reference Closed when the speed command is coming from the
36. gain PID control Integral time PID control Integration upper limit PID Feedback loss detection selection PID Feedback loss detection level PID Feedback loss detection time PID output reverse characteristic Description or Selection Set unit 0 1sec Set range 0 0 25 5sec 0 Braking resistor overheat protection disabled Braking resistor overheat protection enabled Set unit 1 and set range 1 100 Open phase detection disabled at set point 100 0 PID control disabled 1 PID control enabled D Fdbk 2 PID control enabled D Fdfwd 3 PID control enabled D Fdbk feedback reverse Set unit 0 1 Set range 0 0 10 0 Set unit 0 1sec Set range 0 0 100 0sec Set unit 1 Set range 0 109 0 PID feedback loss disabled 1 PID feedback loss enabled no fault detected 2 PID feedback loss enabled fault detection enabled Set unit 1 Set range 0 100 Set unit 0 1sec Set range 0 0 25 5sec 0 Reverse characteristic disabled 1 Reverse characteristic enabled P7 Parameter Description or Selection 0 0 to 3000 0 Used in conjunction with a multi function digital input and a multi function digital output programmed for the timer function This sets the amount of time the output stays energized after the digital input is opened Selects the DB protection only when using 396 duty cycle heatsink mount Yaskawa braking resistor This parame
37. ge 30 200 100 rated current of inverter Overtorque detection level Overtorque detection time Set unit 0 1sec and set range 0 1 10 0sec Set unit 0 1sec Set range 0 0 25 5sec timer function ON Delay time L4 01 and L4 02 are used in conjunction with the multi function outputs H2 01and H2 02 as a setpoint and hysteresis for a contact closure Description or Selection 0 0 to 200 0 0 0 to 20 0 4 Overtorque is always detected and inverter output is disabled after overtorque detection 8 Undertorque is always detected and inverter Determines the drive s response to an overtorque undertorque condition Overtorque and Undertorque are determined by the settings in parameters L6 02 and L6 03 0 Disabled 1 OLG SpdAgree Alm Overtorque Detection only active during Speed Agree and Operation continues after detection 2 OL At RUN Alm Overtorque Detection is always active and operation continues after detection 3 OLG SpdAgree Flt Overtorque Detection only active during Speed Agree and drive output will shut down on an OL3 fault 4 OL At RUN Fit Overtorque Detection is always active and drive output will shut down on an OL3 fault 5 ULG SpdAgree Alm Undertorque Detection is only active during Speed Agree and operation continues after detection 6 UL at
38. he Available w GPD506 P5 Service Conditions section 600V 2 to 200HP VT Ee EE in P7 for rated input voltage requirements Overload Rating 150 for 1 min CT 200 peak 11096 for 1 min ND2 120 for 1 min VT 15096 peak 180 peak PWM Carrier Frequency Range See Carrier Frequency Table See Carrier Frequency Table Max Output Frequency Hz A400Hz 0 To 120Hz emen vi Protective Features for Minutes Heat Sink Temperature Fault Coast Ramp Continue or Fault Action Coast Ramp Continue Continue with reduced speed OH Pre alarm level setting Design Features 7 w LCD Keypad Design Qty of keys Language LCD display alpha numeric 16 LCD display alpha numeric 16 Display char x 2 lines char x 5 lines backlit Page 9 of 48 Product Transition Guide GPD506 P5 to P7 GPD506 P5 to P7 Specification Differences continued Feature ltem Yaskawa GPD506 P5 Yaskawa P7 or Function Design Features continued Network Communications Modbus RTU via built in Standard Modbus RTU via RS232 RS485 422 RS232 to RS485 DeviceNet DeviceNet Profibus DP Optional Lonworks ApogeeFLN Lonworks MetasysN2 Ethernet Last 10 Faults with Elapsed Time Fault Storage Last 4 Faults Most Recent Fault with all Operating Conditions Quick Disconnect I O Yes Phoenix Terminals Type No With split front cover for easy wirin Rotating Stationary No PALY i resistance auto tuning Speed Search Bi Uni Dire
39. ing Run Ramp To Stop 23 External fault Normally Closed During Run Ramp To Stop 24 External fault Normally Open Always Detected Coast To Stop 25 External fault Normally Closed Always Detected Coast To Stop 26 External fault Normally Open During Run Coast To Stop 27 External fault Normally Closed During Run Coast To Stop 28 External fault Normally Open Always Detected Fast Stop 29 External fault Normally Open Always Detected Fast Stop 2A External fault Normally Open During Run Fast Stop 2B External fault Normally Closed During Run Fast Stop i 2C External fault Normally Open Always Detected Alarm Only 2D External fault Normally Closed Always Detected Alarm Only 2E External fault Normally Open During Run Alarm Only lt 2F External fault Normally Closed During Run Alarm Only 30 PI Integral Reset Resets the PI Integral component to zero when closed 31 PI Integral Hold Holds the PI integral value when closed 34 PI SFS Cancel SFS SoftStart also called Accel Decel See Parameter b5 17 35 PI Input Level Sel Inverts the PI error signal when closed 36 Option Inv Sel 2 Selects source of speed command and sequence Closed b1 01 amp b1 02 Open Option Card Page 35 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter P
40. le in P7 P7 default setting for terminal S2 Reverse run when closed stopped when open Initialization parameter A1 03 programs terminals S1 and S2 for 2 Wire or 3 Wire run control 0 to 70 Multi Function Digital Input H1 01 Selects the function of terminal S3 0 3 wire control Selection FWD REV selection for 3 wire sequence 1 Local Remote Sel Hand Auto Selection Closed Hand Open Auto 2 Option Inv Sel Selects source of speed command and sequence Closed Option Card Open b1 01 amp b1 02 lt 3 Multi Step Ref 1 Closed speed command from d1 02 or Terminal S3 Function Terminal A2 Open speed command determined by b1 01 4 Multi Step Ref 2 Closed speed command from d1 03 or d1 04 Open speed command determined by b1 01 Page 33 of 48 Appendix 3 Parameter Cross Reference GPD506 P5 Parameter i P7 Parameter Description or Selection Name No Param No Parameter Description or Selection Parameter param Nxxx Name 6 Jog Freq Ref H1 01 con t Multi function Set range 2 28 i Closed speed command from d1 17 Multi Function Digital Input contact input 2 Open speed command determined by b1 Terminal S3 Function 037 terminal S3 01 Selection 7 Multi Acc Dec 1 Closed Accel amp Decel Ramps determined by C1 03 amp C1 04 Open Accel E Decel Ramps determined by C1 01 amp C1 02 8 Ext BaseBlk
41. match the Drive s output voltage to the motor load This parameter helps to produce better starting torque It determines the amount of torque or voltage boost based upon motor current motor resistance and output frequency 072 073 074 Stall prevention during deceleration Stall prevention level during acceleration Stall prevention level during run 0 Stall prevention function none at deceleration The stall prevention is provided while decelerating Set unit 1 Set range 30 200 100 rated current of inverter Stall prevention disabled when set point 200 Set unit 1 Set range 30 200 100 rated current of inverter Stall prevention disabled when set point 200 i When using a braking resistor use setting 0 Setting 3 is used in specific applications 0 Disabled The Drive decelerates at the active deceleration rate If the load is too large or the deceleration time is too short an OV fault may occur General Purpose The Drive decelerates at the active deceleration rate but if the main circuit DC bus voltage reaches the stall prevention level 380 760V dc deceleration will stop Deceleration will continue once the DC bus level drops below the stall prevention level 2 Intelligent The active deceleration rate is ignored and the Drive decelerates as fast as possible w o hitting OV fault level Range C1 02 10 3
42. matic restart attempt Jump frequency 1 Set unit 0 1Hz and set range 0 0 400 0Hz 0 0 to 200 0 Jump Frequency 1 These parameters allow programming of up to three prohibited frequency reference Jump frequency 2 Set unit 0 1Hz and set range 0 0 400 0Hz points for eliminating problems with Jump Frequency 2 resonant vibration of the motor machine Width of jump Set unit 0 1Hz and set range 0 0 25 5Hz This feature does not actually eliminate the Jump Frequency Width selected frequency values but will i accelerate and decelerate the motor through the prohibited bandwidth Elapsed timer 1 0 Operation time accumulates Sets how time is accumulated for the Cumulative Operation Time mode 1 Operation time accumulates During Run elapsed operation timer U1 13 Selection 0 Power On Time Time accumulates when the Drive is powered 1 Running Time Time accumulates only when the Drive is running Param Description or Selection No L2 02 rr mart 02 08 Elapsed timer 1 Setting unit hour range 0 9999 hours 0 to 65535 Cumulative Operation Time lower 4 digits 1 minute is stored in EEPROM lt 1day Sets the initial value of the elapsed Setting operation timer U1 13 02 07 rounded up G 17 e o Elapsed timer 1 Set unit 1 For 10000 hours and a set range upper 4 digits 0 27 nitial value becomes 0 only when initialized
43. of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison Page 19 of 48 Product Transition Guide GPD506 P5 to P7 Page Intentionally Left Blank Page 20 of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison NEC HP Ratings for 240V Normal Duty Models GPD5090 P5 230V Models P7 240V Models Variable Torque n116 1 Normal Duty C6 01 2 NEC GPD506 P5 Overload P7 Output Fc Overload HP ege Model pun aL M Model ger kHz W 230V CIMR P5U l minute CIMR P7U 1 minute 5 15 2 23P71 17 5 15 120 23P71 16 8 10 107 7 5 22 25P51 2d 10 120 25P51 23 15 120 10 28 27P51 36 10 120 27P51 31 15 102 15 42 20111 54 10 120 20111 46 2 8 117 20 54 20151 59 4 10 117 25 68 20151 68 10 120 20181 74 8 10 114 30 80 20181 80 15 120 20221 88 10 116 40 104 20221 104 15 120 20301 115 10 120 50 130 20301 130 10 120 20371 162 5 107 60 154 20371 160 10 120 20451 20451 20551 20551 20751 20751 150 20901 150 21100 Note Optional NEMAI kit required for NEMA rating Input voltage rating is 230V on these models Page 21 of 48 Product Transition Guide Appendix 1 Ratings and Heat Loss Comparison NEC HP Ratings for 480V Normal Duty Models GPD506 P5 460V Models P7 480V Models Variable Torque n116 1 Normal Duty C6 02 2 GPD506 P5 Model Overload ND CIMR P5U
44. ovides 32 user selectable parameters YZ YASKAWA E7 Parameter copy function to another P7 using standard digital operator 03 01 Improved fault storage last 10 faults Quick disconnect I O blocks for easy wiring Logged cooling fan hours for scheduled maintenance Modular cooling fan for easy replacement Automatic cooling fan run control to extend fan life P7 Additional Hardware Protection Adjustable heat sink overheat pre alarm level L8 02 Selectable ground fault detection L8 09 Selectable cooling fan operation with off delay L8 10 11 Automatic ambient temperature compensation to protect the drive in environments exceeding its rating L8 12 Adjustable OH frequency reference reduction L8 19 ei SES HESE l Adjustable motor overload time constant L1 02 Built in RS 485 422 modbus serial communications Optional communication interface Devicenet Profibus and others Serial communications loss detection timeout function Drive Wizard upload download and monitoring graphing software Page 7 of 48 Product Transition Guide GPD506 P5 to P7 Page left intentionally blank Page 8 of 48 Product Transition Guide GPD506 P5 to P7 GPD506 P5 to P7 Specification Differences Feature ltem Yaskawa GPD506 P5 Yaskawa P7 or Function Performance Features HP Range 240V 0 75 to 125HP VT 5 to 150HP ND2 tee 480V 0 75 to 500HP VT 5 to 500HP ND2 the Item column is generalized Refer to t
45. put frequency to Proportional carrier frequency when C6 02 F Gain Operation after 0 Not Provided Enables and disables the momentary power Momentary Power Loss momentary power 1 Operation continues after power recovery loss function Detection loss within 2 sec 0 Disabled Drive trips on UV1 fault Selection 2 Operation continues while control power is when power is lost on UVI UV3 faults not are detected 1 Power Loss Ride Thru Time Drive will restart if power returns within the time set in L2 02 CPU Power Active Drive will restart if power returns prior to control power supply shut down l n order for a restart to occur the run command must be maintained throughout the ride thru period Speed search operation level Set unit 1 0 to 200 Speed Search Deactivation Set range 0 200 Used only when b3 01 2 or 3 Sets the Current 100 rated current of inverter speed search operation current as a percentage of Drive rated current e O1 Minimum base block time Set unit 0 1sec 0 1 to 5 0sec Momentary Power Loss Set range 0 5 10 0sec Sets the minimum time to wait to allow the Minimum i residual motor voltage to decay before the Base Block Time Drive output turns back on during power loss ride thru After a power loss if L2 03 is greater than L2 02 operation resumes after the time set in L2 03 Page 40 of 48 Appendix 3 Parameter Cros
46. puts Additional Functions 29 more programmable functions for digital inputs than GPD506 P5 59 total Motor Preheat MOP increase decrease function Forward and reverse jog input Trim control increase and decrease functions 15 additional external fault action settings such as Fast stop Alarm only Coast to stop with selectable N O or N C for each fault action PI integral hold and PI cancel functions Speed search 3 Serial Communication test mode High slip braking input Jog 2 P7 Digital Inputs Additional Functions Drive enable with selectable accept run command or cycle run command function Page 6 of 48 Additional AM analog monitor output with bias and gain settings Analog monitors now selectable between 0 10V and 4 20ma GPD506 P5 only 0 10V 18 programmable selections for the analog outputs 14 more than the GPD506 P35 Frequency reference monitor Terminal Al or A2 monitor Motor SEC current monitor SFS output monitor PI feedback input output and setpoint monitors PI feedback 2 monitor Output Voltage Product Transition Guide GPD506 P5 to P7 P7 Start up Installation amp Maintenance Improvements Control terminal board Quick disconnect Enhanced digital keypad 5 Line x 16 Character LCD Std 6 new languages can be displayed on the keypad GPD506 P5 has only English A1 00 User password protection for 32 customizable user parameters A1 04 A2 01 thru A2 32 User access level pr
47. r Level only available if A2 parameters have been set 2 Advanced Level Initialize Parameters 1110 User Initialize The user must first set their own parameter values and then store them using parameter 02 03 2220 2 Wire Initialization 3330 3 Wire Initialization 0 Operator Digital preset speed U1 01 or d1 01 to d1 17 1 Terminals Analog input terminal Al or terminal A2 based on parameter H3 13 2 Serial Com Modbus RS 422 485 terminals R R S and S 3 Option PCB Option board connected Frequency Reference Selection 0 Operator RUN and STOP keys on Digital Operator Terminals Contact closure on terminals S1 or S2 2 Serial Com Modbus RS 422 485 terminals R R S and S 3 Option PCB Option board connected on 2CN Set to the nominal voltage of the incoming line Sets the maximum and base voltage used by preset V F patterns adjusts the levels of drive protective features i e overvoltage braking resistor turn on stall prevention etc Run Command Selection Input Voltage Setting 0 Ramp to Stop 1 Coast to Stop 2 DC Injection to Stop 3 Coast with Timer A new run command is ignored if received before the timer expires Stopping Method Selection Determines the forward rotation of the motor and if reverse operation is disabled Reverse Operation Selection Local Remote Key Function Selection Disabled Enabled STOP Key Function Selection
48. ring running is disabled regardless of L3 05 setting P7 Parameter Parameter Name Torque Compensation Gain Stall Prevention Selection During Decel Stall Prevention Selection During Accel Stall Prevention Level During L 3 02 Page 42 of 48 Stall Prevention Selection During Run L3 05 GPD506 P5 Parameter SE Parameter Nxxx Name 075 Appendix 3 Parameter Cross Reference Description or Selection Set frequency detection level Set unit 0 1Hz and set range 0 0 400 0Hz Width of frequency agreement detection Set unit 0 1Hz and set range 0 0 25 5Hz Overtorque 0 Overtorque undertorque detection disabled Undertorque 1 Overtorque is detected during constant Selection speed operation and operation continues after overtorque detection 2 Overtorque is always detected and operation continues after overtorque detection 3 Overtorque is detected during constant speed operation and inverter output is disabled after overtorque detection 5 Undertorque is detected during constant speed operation and operation continues after undertorque detection 6 Undertorque is always detected and operation continues after undertorque detection 7 Undertorque is detected during constant speed operation and inverter output is disabled after undertorque detection output is disabled after undertorque detection Set unit 1 Set ran
49. rives com YEA Document Number PL P7 06 Transistion 9 24 03
50. rol circuit terminal switch run and freq ref 7 Emergency stop N O contact input 8 Emergency stop N C contact input 9 FV FI terminal switch 10 Multistep speed set 1 11 Multistep speed set 2 12 Multistep speed set 3 13 Jog frequency select 14 Accel decel time switch 15 External base block instruction N O contact input 16 External base block instruction N C contact input 17 Speed search command from Max frequency 18 Speed search command from set frequency 19 Parameter set enable disable PID integral value reset PID control disable Timer start command Inverter overheat blinking display of OH3 Sample holding of analog reference KEB instruction N O contact KEB instruction N C contact Decel accel prohibit PID input characteristic switchover Set range 2 28 Multi function It is the same as constant n036 037 contact input 2 terminal S3 Drive Operation upon OH Pre Alarm Detection 0 Ramp to Stop Decel Time C1 02 1 Coast to Stop 2 Fast Stop Decel Time C1 09 3 Alarm Only 0 to 2 is recognized as fault detection and 3is recognized as alarm For the fault detection the fault contact operates 4 OH Alarm amp Reduce Continue operation and reduce output frequency by L8 19 P7 Parameter Parameter Param Name No Overheat Pre Alarm L 8 03 Operation Selection Description or Selection Terminal S2 is not programmab
51. s Reference GPD506 P5 Parameter i P7 Parameter Param Parameter Parameter No Description or Selection NXxx Name Power ride through Set unit 0 1sec and set range 0 0 2 0sec 0 0 to 25 5sec Momentary Power Loss time Sets the power loss ride thru time This Ride thru value is dependent on the capacity of the Time Drive Only effective when L2 01 1 060 No of Fault Retries Setting unit 1 times 0to 10 Number of Auto Restart Set range 0 10 times Sets the counter for the number of times the Attempts There is no fault retry at 0 i Drive will perform an automatic restart on the following faults GF LF OC OV PF PUF RH RR OLI OL2 OL3 OL4 UV1 Auto restart will check to see if the fault has cleared every 5ms When no fault is present the Drive will attempt an auto restart If the Drive faults after an auto restart attempt the counter is incremented i When the drive operates without fault for 10 minutes the counter will reset to the value set in L5 01 061 Fault contact during 0 Fault contact output enabled while fault Determines if the fault contact activates Auto Restart Operation L 5 02 fault retry retry during an automatic restart attempt Selection 1 Fault contact output disabled while fault 0 No Fault Relay fault contact will not retry activate during an automatic restart attempt 1 Fault Relay Active fault contact will activate during an auto
52. ss ride thru time settable to 25 sec GPD506 P5 is 2 sec Max Auto restart now has maximum restart time after fault if fault condition doesn t clear during the first try New Up Down floating point control capability Primary resistance auto tuning Customizable monitor display Run permissive input Page 5 of 48 New PI Snooze function available in conjunction with Sleep mode b5 21 Adjustable Undervoltage Detection level L2 05 not available in GPD506 P5 Speed search function with new Speed Estimation mode and Bi directional search mode b3 01 New Setpoint PI features include Two feedback capability Output Limit Offset adjustment Primary delay Output gain Output reverse Setpoint accel decel Setpoint display scaling Selectable sleep input source Snooze function Setpoint boost Fdbk square root function with output monitor b5 06 b5 07 b5 08 b5 10 b5 11 b5 17 thru 30 Separately adjustable e stop times C1 09 Accel decel rate switchover via output frequency C1 11 14 more V f presets than GPD506 P5 for a total of 15 V f preset patterns E1 03 Mid frequency and voltage V f points on the custom V f pattern E1 11 12 Trim speed control function d4 02 New Additional P7 Parameter Functions not Present in the GPD506 P5 Product Transition Guide GPD506 P5 to P7 Motor thermistor input with fault alarm settings L1 02 to L1 05 Intelligent stall prevention on accel decel with decel time 1 or
53. ter does not enable or disable the DB function of the Drive 0 Not Provided 1 Provided Monitors the DC Bus current ripple and activates when one of the input phases is lost PF This parameter enables disables the closed loop PI controller 0 Disabled 1 Enabled commanded speed becomes PI setpoint 3 Fref PI 0 00 to25 00 Sets the proportional gain of the PID controller 0 0 to 360 0 Sets the integral time for the PID controller A setting of zero disables integral control 0 0 to100 0 Sets the maximum output possible from the integrator Set as a96 of maximum frequency 0 Disabled gt 1 Alarm 2 Fault 0 to 100 Sets the PID feedback loss detection level as a percentage of maximum frequency E1 04 0 0 to 25 5 Sets the PID feedback loss detection delay time in terms of seconds Determines whether the PID controller will be direct or reverse acting 0 Normal Output direct acting 1 Reverse Output reverse acting Parameter Name Timer Function OFF Delay Time Internal Dynamic Braking Resistor Protection Selection Input Phase Loss Detection Level PI Mode Setting Proportional Gain Setting Integral Time Setting Integral Limit Setting PI Feedback Reference Missing Detection Selection PI Feedback Loss Detection Level PI Feedback Loss Detection Time PID Sleep function operation le
54. ture Overview This document details differences between the GPD506 P5 and P7 product to assist in product transition and new product introduction d i d Ha i a T YASKAWA dd GPD506 P5 Drive The GPD 500 P5 inverter 1s intended for fan and pump applications in Building and Industrial Automation It 1s available in constant and L di f HI FU T d dt II 500 horsepower variable torque ratings 3 4 to Product Transition Guide GPD506 P5 to P7 P7 Drive The P7 drive is an ideal choice for industrial applications such as centrifugal fans and pumps The P7 drive is provided in Normal Duty ratings with 110 overload capability V f control mode network communication options and an array of input output choices are available Benefits of the New P7 When Compared to GPD506 P5 New Additional P7 Parameter Functions not Present in the GPD506 P5 New Motor preheat function with adjustable current setting to prevent condensation in motor b2 09 P7 is flash memory upgradeable Accel Decel range now adjustable from 0 1 to 6000 sec GPD506 P5 max range is 3600 Critical frequency rejection 3 selectable adjustable bands d3 03 Jump frequency 3 additional GPD506 P5 only has two New Wait To Run Timer function allowing output of drive to delay start after a Run command b1 11 Torque boost with adjustable filter time for better torque compensation response C4 02 Power lo
55. vel PID Sleep function operation time Energy Saving Selection 098 Energy Save Voltage Lower limit 60 Hz limit 6 Hz Energy Save Voltage Lower Set unit 0 1Hz Set range 0 0 400 0Hz Set unit 0 1sec Set range 0 0 25 5sec 0 Energy saving disabled Energy saving enabled Set unit 196 Set range 0 120 Set unit 1 Set range 0 25 0 0 to 200 0 Sets the sleep function start frequency 0 0 to 25 5 Sets the sleep function delay time in terms of seconds Energy Savings function enable disable selection 0 Disabled 1 Enabled Used to fine tune the energy savings function when in V F control method Page 44 of 48 PI Output Level Selection Sleep Function Start Level Sleep Delay Time Energy Saving Control Selection Search Operation Voltage Limit Param L8 01 L8 06 Oo QI e e a CH ek ech O1 5 Parameter Nxx Name Time of average KW MEMOBUS timeout detection MEMOBUS Stop method selection at communication error CE MEMOBUS Slave address MEMOBUS Baud rate selection MEMOBUS Parity selection Motor no load current Operator Connection Fault Detect Select Local remote Change over function Select Low frequency OL starting point Continuous running level at OHz Appendix 3 Parameter Cross Reference GPD506 P5 Parameter Description or Selection Set unit 1 1225ms Set range 1 200 25ms 5 0sec 0
56. witch S1 2 must be in the This parameter is used to retain the held frequency reference in U1 01 d1 01 when power is removed This function is available when the multi function inputs accel decel ramp hold or up down commands are selected HI XX A or 10 and 11 0 Disabled 1 Enabled The frequency reference is considered lost Frequency Reference Loss when reference drops 90 or more of its current value in less than 400ms 0 Normal Operation Drive will run at the frequency reference 1 Run at L4 06 PrevRef Drive will run at the percentage set in L4 06 of the frequency reference level at the time frequency reference was lost 0 to 100 0 If the frequency reference loss function is Loss Frequency enabled L4 05 1 and frequency reference 1s lost the Drive will run at a reduced frequency reference determined by the following formula Fref Fref at time of loss L4 06 P7 Parameter Parameter Name Param Description or Selection No Same selections as H2 01 Terminal M3 M4 Function Selection Terminal A2 Signal Level OFF position ON position MOP Ref Memory L4 05 Detection Selection Frequency Reference Level at L4 06 048 Terminal FV gain Set unit 1 and set range 0 to 200 Terminal FV bias Terminal FI gain Set unit 1 and set range 0 to 200 Terminal FI bias Set unit 1 and set range 100 to 100
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