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1. 100 677 18 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 5 WATER CONNECTION The washer is equipped with 3 4 BSP British Standard Pipe Thread hot and cold water inlet valves indicated bv a sticker next to the inlet Use the water inlet hoses that accompanv the washer as thev are properlv adapted to the water valves and appliance NEVER use a rigid connection to the water supply There are 2 kinds of water inlet hoses water inlet hoses with at both sides BSP threaded nuts or at one side a BSP nut and a NPT nut on the other end The NPT Nut is marked with groove For best operation of the washer water pressure must between 43 73 PSI pound per square inch or 0 3 0 5 MPa Water pressure that is below minimum requirements can lengthen the wash cycle or and not allow proper function of the washer It is also necessary to connect ALL available water inlets to a water supply If a hard water supply is not present connect it with soft cold water If no hot water supply is present contact your dealer for the proper required action TO INSTALL Flush the water system in order to remove any particles that may be in the water system Insert a screen seal hose washer into the faucet connection end of the inlet hose and the standard hose seal washer at the opposite end of the inlet hose When connecting inlet hoses be sure hose connections are not cross threaded on th
2. ON OAR WD gt A O Co A Shim rah 6 TAKE OUT HERE INSERT HERE Fig 5 2 1 B Door fastening 5 2 2 REPLACEMENT OF DOOR RUBBER 1 Open the door Remove the door glass fig 5 2 1 A B pos 3 with rubber pos 2 from the stainless steel door frame by pushing it towards the drum Do it carefully do not damage the glass 2 Remove the gasket pos 2 from the glass Place a new rubber gasket with wider groove on the glass with the edge up 4 Moisten the seal groove pos 2 for door with soap water Place a smooth cord in the groove all around Tighten up the margin by cord and fit the unit to the door opening pos 5 with the clip up Hold one end of the cord firmly on the door Pull the other cord end towards the center of the glass for the rubber edge properly fit in MACHINES 16 kg 35 Ib 22 kg 50 Ib A detailed procedure of the door seal replacement can be found in the service procedures for round and square doors For more information please contact our service department Important note After the door seal replacement it can happen that the door seal pressure is too high on the door lock side as well as on the hinge side If this happens follow the service instructions mentioned above 5 2 3 ADJUSTING OUT BALANCE SWITCH The out of balance switch is an i
3. 1 Bolt M8 2 Securing nut 3 Nut M8 4 Machine frame 5 Washer 6 Elevation frame 7 Concrete floor 8 Anchoring bolt ma amy 4 b vides CY gt 7 DM i 4 Ai PA 34 E 4 NES ASS 4 m EP 2 4 15 3 ki T 100 413 Fig 4 3 C Frame fixation dimensions 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 13 6 kg 13 Ib 7kg 18lb 10 kg 25lb 13kg 30lb 16 kg 351b 22 kg 50 Ib 1 660 mm 660 mm 660 mm 830 mm 830 mm 900 mm 25 98 25 98 25 98 32 7 32 7 35 43 x2 560 mm 560 mm 560 mm 715 mm 715 mm 799 mm 22 05 22 05 22 05 28 1 28 1 31 45 X3 50 mm 50 mm 50 mm 57 5 mm 57 5 mm 50 5 mm 1 97 1 97 1 97 2 26 2 26 1 98 XA 685 mm 685 mm 785 mm 845 mm 960 mm 1085 mm 26 97 26 97 30 91 33 26 37 8 42 71 X5 455 mm 455 mm 565 mm 500 mm 815 mm 846 mm 17 91 17 91 22 24 19 68 32 09 33 30 X6 130 mm 130 mm 130 mm 178 5 80 mm 39 5 mm 5 12 5 12 5 12 7 02 3 15 1 55 X7 115mm 115mm 115 135 mm 135 mm 121 4 53 4 53 4 53 5 32 5 32 4 76 14 Tab 4 3 Distances anchoring bolts INSTALLATION AND MAINTENANCE MANUAL 100646 PUB DATE 4 SEP 2009 DOC 4 4 ELECTRICAL CONNECT
4. 5 3 2 MACHINES 16 kg 35 Ib 22 kg 50 Ib 7 3 3 DIMENSIONS AND PLACEMENT OF COMPONENTS ON THE 9 4 MACHINE INSTALLATION ii ciae ciae ek un ae ne 11 4 1 MAGHINE INSBPEGTIGON ti Pr P E e nr n i P Pa Pa Bere tre E Pate 11 42 WASHER STOBAGE ie o ot e eie eU HE EC ERE LP 11 43 WASHER POSITIONING eu une e sed NIME E DDR 11 4 47 ELEGTRIGAL GONNEGTION tic ia i e e s 15 4 5 WATER GONNEGTION 3 f e rr n e RES 19 4 6 STEAM 20 4 7 WATER DRAIN CONNEGTION ii Pr e 20 pp EE SEE 21 4 9 LIQUID SOAP CONNEC TON iirin EH ED E 21 4 10 PUTTING THE MACHINE INTO 5 23 5 MAINTENANCE AND 0 0 200111 nnn nennen 25 5b MAINTIENANG Bite A A A etre tee eee eee Rete eee ev te veuve eeu e aetna 25 5 2 ADJUSTMENTS AND PART S 26 5 2 1 ADJUSTMENT OF DOOR SEAL 65 1 26 5 2 2 REPLACEMENT OF DOOR 27 5 2 3 ADJUSTING OF OUT OF BALANCE eene rennen 27 5 2 4 BELT REPLACEMENT AND ADJUSTING 28 5 255 WATER FIE
5. T OJR 2 100 457 Fig 5 2 3 Vibration switch FUNCTIONALITY TEST OF THE OUT OF BALANCE ATTENTION DO NOT USE THE MACHINE IF THIS FUNCTION DOESN T WORK PROPERLY THIS FUNCTIONAL TEST CAN ONLY BE EXECUTED BY A QUALIFIED TECHNICIAN WITH PROPER AUTHORIZATION After installation and once a year the vibration switch has to be verified on his functionality During the extraction mode carefully activate the out of balance switch by moving the flexible sensor manually The machine will stop extracting and will return to 0 RPM 2 Secure all plates and covers in his original state 5 2 4 BELT REPLACEMENT AND ADJUSTING TENSION N WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY USE AND SECURE THE DISCONNECTING DEVICE On a new machine and after a belt replacement make an inspection of the belt tightness 1 After first 24 hrs of operation 2 After first 80 hrs of operation 3 Every 6 months or every 1000 operation hours which ever comes first The belts are accessible from the rear of the machine If the belts are too tight or too loose the durability will be shortened If too loose they can be slipping on the pulley and can cause a noisy operation and generate excessive wear with fast breaking as consequence In such cases correcting the belts tension is necessary The belt tension can be verified with an approximate method Apply a load of 60
6. 380 480 16 15 16 15 El heating 6kW 200 240 20A heating 6kW 380 480V 16A E heating 9kW 200 240V 32A heating 9kW 380 480V SAC 25A heating 12kW 200 240V 40A l heating 12kW 380 480V SAC 25A s heating 18kW 200 240V SAC 63A heating 18kW 380 480V SAC 32A Tab 3 2 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL DRY LOAD CAPACITY 1 10 16 kg 35 Ib 22 kg 50 Ib WASHING FUNCTIONS Washing 45 RPM 42 RPM High extracting 980 RPM 915 RPM G factor 350 350 WATER CONNECTION Water pressure range Recommended pressure Water inlet Maximal water temperature 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 43 73 PSI BSP 3 4 90 194 F DRAIN CONNECTION Steam pressure low Steam pressure high Drain valve diameter 76 3 Flow amount with drain valve 3 51 s MACHINE VENTING Venting connection of outer drum 75 mm 3 STEAM CONNECTION Steam connection G1 2 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI CONSUMPTIONS Light soiled fabrics wash 60 C 7 Without electrical heating With electrical heating Steam consumption 0 5 kWh 0 7 kWh 3 5 kWh 3 8 kWh 15 kg cvele 33 Ibs cvcle 0 028 kg sec 0 062 Ibs sec WORKING CONDITIONS Ambient temperature Relative humidity Height above sea level Storage temperatu
7. HIGH SPIN INDUSTRIAL WASHER EXTRACTORS 6kg 7kg 10kg 13kg 16kg 22kg INSTALLATION MAINTENANCE AND USER S MANUAL 100646 K Publication date 4 Sep 2009 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS gt ikkon E Dni EU ea fada kw 1 2 WARNINGS AND LABELS 2 pierre riui dao ia Rana EE cu i V YR ka 2 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF 3 3 SYMBOLS ON THE MACHINE 2 2 annuus 4 4 OPERATION INSTRUCTIONS iii tha onn aki tn RS nr ua oa Cu rna onu aka aigu rn eran asa 6 471 BEFORE WASHBING ERR RE re re ee eer 6 4 2 THE DOOR axe D re mm Eram 6 4 3 Wee tue n n EVEN 6 44 eme emerserit 6 4 5 PROGRAM SEEEGTIONS 6 4 6 WASH PROGRAMS 7 4 7 ADD DETERGENTS ii 7 4 8 START Men eene 8 4 9 END OR WAST GYCLEE iato e t te tele te Er te Cr e rt te Eee
8. Wiath 835 mm 32 87 900 mm 35 43 Depth 1040 mm 40 94 1115 mm 43 89 Height 1295 mm 50 98 1435 mm 56 49 PACKING DIMENSIONS Wiath 930 mm 36 61 975 mm 38 38 Depth 1140 mm 44 88 1200 mm 47 24 Height 1510 mm 59 44 1620 mm 63 77 Transportation volume 1 6 m 56 5 ft 1 9 m 67 09 ft INNER DRUM DIMENSIONS Diameter 650 mm 25 6 750 mm 29 52 Depth 500 mm 19 68 498 mm 19 60 Volume 166 dm 43 8 gal 220 dm 58 11 gal Door opening 410 mm 16 14 410 mm 16 14 WEIGHT Net 465 kg 1026 Ib 650 kg 1433 Ib Gross 495 kg 1092 Ib 690 kg 1522 Ib ELECTRICAL DATA 3x380 415V N 50 60Hz 3x380 415V 50 60Hz 3x440 480V 50 60Hz 3x220 240V 50Hz 1x220 240V 50 60 7 not applicable for electrical heating 1x200 208V 50 60 7 not applicable for electrical heating 3x200 208V 50 60Hz 3x208 240V 60Hz POWER SUPPLY deviations 6 to 10 of the voltage supply 1 Hz INPUT POWER MACHINE Electrical heating 6kW Electrical heating 9 kW 11 3kW Electrical heating 12 KW 14 3kW Electrical heating 18 KW 20 3kW 21 6kW Without heating or steam 2 3kW 3 6 kW NOMINAL MOTOR OUTPUT 2 2kW 3kW Residual current device RCD 100MA class SUPPLY PROTECTION DEVICE Use slow type Protection Devices circuit breakers curve D Steam heating or without MAE 20A 380 400
9. 34 05 930 mm 36 61 Height 1080 mm 42 52 1080mm 42 52 1140 mm 44 88 1295 mm 50 98 PACKING DIMENSIONS Width 750 mm 29 53 750 mm 29 53 750 29 53 855 mm 33 66 Depth 850 mm 33 46 850 mm 33 46 950 mm 37 40 950 mm 37 40 Height 1250 mm 49 21 1250 49 21 1300 51 18 1425 mm 56 10 Transportation volume 0 79 m 27 89 ft 0 79 m 27 89 ft 0 92 m 32 48 ft 1 16 m 40 96 f INNER DRUM DIMENSIONS Diameter Depth Volume Door opening 530 mm 20 86 270 mm 10 63 60 dm 15 85 gal 285 mm 11 22 530 mm 20 86 330 mm 12 99 73 dm 19 28 gal 285 mm 11 22 530 mm 20 86 420 mm 16 53 95 dm 25 1 gal 285 mm 11 22 650 mm 25 6 395 mm 15 55 131 dm 34 6 gal 410 mm 16 14 WEIGHT Net Gross 230 kg 508 Ib 240 kg 530 Ib 235 kg 519 Ib 250 kg 552 Ib 275 kg 607 Ib 300 kg 662 Ib 360 kg 794 Ib 380 kg 838 Ib ELECTRICAL DATA 3 380 415 50 60Hz 3x380 415V 50 60Hz 3x440 480V 50 60Hz 3x220 240V 50Hz 1x220 240V 50 60 2 not applicable for electrical heating 1x200 208V 50 60 7 not applicable for electrical heating 3x200 208V 50 60Hz 3x208 240V 60Hz POWER SUPPLY deviations 6 to 10 of the voltage supply 1 Hz INPUT POWER MACHINE Electrical heating GKW 6 75 kW 6 75 kW 7 5 kW 9
10. into the machine see fig 4 4 C 16 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC Power supplv protection device nominal Min phase conductor in current US section in mm AWG mm AWG Automatic circuit breakers Fuses 16A 15A 10A 10A 1 5 mm AWG 15 1 5 mm AWG 15 20A 20A 16A 15A 2 5 mm AWG 13 2 5 mm AWG 13 25A 20A 20A 4 mm AWG 11 4 mm AWG 11 40A 40A 32A 30A 6 mm AWG 9 6 mm AWG 9 63A 50 10 mm AWG 7 10 mm 7 80A 63A 16 mm 16 mm 100A 80A 25 mm 16 mm 125A 100A 35 mm 25 mm Tab 4 4 Manufacturer s recommended minimal conductor section Protection conductor Phase conductor Phase conductor Phase conductor Neutral conductor Molded tube The stripped length of conductors NO 505 530 Fig 4 4 B Adaptation of conductor ends of supply cable N Main switch Turnbuckle Sagof inlet cable Fig 4 4 C Connection of main power inlet MACHINE PROTECTIVE EARTH CONNECTION AND EQUIPOTENTIAL BONDING Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer If there are other washers appliances with exposed conductive parts which can be touched simultaneously make
11. 13 Ib 7 kg 18 Ib 10 kg 25 Ib If you choose to place the machine freely on a metal base or pad use a U profile to secure the machine position Fix the U profile to the iron frame by welding or fix it to the floor by anchoring bolts This is necessary to prevent that the machine can not move from the base A metal base can be accordingly fig 4 3 A Place the machine front rubber feet in the U profile Install and level the machine like indicated in paragraph INSTALLING LEVELING FREELY ON THE FLOOR 100764B 1 40 80 4 Fig 4 3 A Design of metal base N WARNING NEVER APPLY THIS FOR 13 kg 30 Ib 16 kg 35 Ib 22 kg 50 Ib MACHINES 12 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC INSTALLING LEVELING AND SECURE ON AN ELEVATION The machine can also be secured to a mounting base or foundation bv means of bolts and anchoring bolts to assure the safetv When a concrete pad or a frame is used then is the maximum height 305 mm 12 The pad or frame must be designed so that it can carry the static and dynamic forces The thickness of iron profiles is minimum 4 mm 0 158 For 6kg 13lb 7kg 18lb 10kg 25lb machine remove the four rubber feet from the machine frame Do not tighten anchoring bolts before the concrete base around the bolts is completely secured Tighten the anchoring bolts with the prescribed torque of the bolts
12. 180 only E300 Mits Err Specific Mitsubishi Full stop safety time Whole cycle Inverter Alarm E353 E400 KEB Err Specific KEB Full stop safety time Whole cycle Inverter Alarm E441 E500 Memory Err Memory Error Full stop 4 safety time Any time E515 E550 DAQ Version Wrong DAQ For Info only Installation new softw Err Memory version E551 DAQ Write Err Problem writing For Info only Traceability function whole DAQ Memory cycle E552 DAQ Full Err DAQ Traceability For Info only Traceability function whole Memory is Full cycle E553 Store DAQ gt PC DAQ Traceability For Info only Traceability function whole Memory is almost cycle Full E600 Softw Err Software Error Full stop 4 safety time Any time E628 12 USER S MANUAL 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 1 TABLE OF CONTENTS T TABLE CONTEND virus i ond icri e cra kiwi ei 1 2 IMPORTANT SAFETY 2 2 1 SMMBOLS ON THE MACHIN E itt ttt ttt reir tr tre rtr e ertet rtis 4 2 2 IMPORTANT INFORMATION BEFORE 4 3 TECHNICAL SPECIFICATION iwa n Oc mida da na Ea uan aS 5 3 1 MACHINES 6 kg 15 16 7 18 0 10 25 lb 13 kg 30 Ib
13. AND TAKE OUT THE GARMENTS OF THE WASHER EXTRACTOR ONLY FOR MACHINES WITH GRAPHITRONIC 4 10 HOW TO OPEN THE DOOR BY FAILURE See Installation and maintenance manual 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL 9 5 FIRST SERVICE AT TECHNICAL PROBLEM N Failure message Failure Action Fault occurrence E1 No Drain Co Drain failure Full Stop tumble Draining sequence Cooldown Cooldown E2 No Drain Drain failure Full Stop 4 tumble Draining sequence E3 Tilt Fault Out of balance Full stop 4 tumble Start spin Before spin E4 Imbalance Out of balance Skip continue After 10 x tilt Normal spin E5 Tilt High Sp Out of balance high Full stop safety time 5500 or 750 RPM spin E6 Door Coil Door switch failure Full stop safety time Whole cycle E7 Door Switch Door solenoid switch Full stop safety time Whole cycle failure E8 Door Start Door lock check at Don t start At start up start failure E9 Door Unload Door lock switch Don t start End cycle closed failure E10 Bimetal Spring Bimetal Spring Continue 2 min 30 sec after start cycle E11 No Fill Fill failure Full stop 4 request for While filling Continue E12 Overfill Overfill failure Full stop 4 tumble While filling E13 No Heating Heating failure Full stop 4 tumble While heating E14 Heat Time Heating time failure Full stop 4 request for While heating Continue E15 Too Hot T
14. ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash program 9 Bright coloured wash 30 C ECONOMY level EASY CONTROL Y OST POJAN A dh 90 C SUPER ECONOMY level GRAPHITRONIC Wash program 10 EASY CONTROL Wash program B GRAPHITRONIC Wash program 11 Warm wash 60 C SUPER ECONOMY level CONIMOL ealaured wash 40 C SUPER ECONOMY level GRAPHITRONIC Wash program 12 EASY CONTROL Wash program D wash 30 C SUPER ECONOMY level GRAPHITRONIC Wash program 13 EASY CONTROL Wash program E GRAPHITRONIC Wash program 14 EASV CONTROL Wash program F Estra jjej high speed GRAPHITRONIC Wash program 15 4 7 ADD DETERGENTS Fill the soap dispenser on the top of the washer extractor depending of the chosen program 101008 the final rinse Dispenser A Prewash add the detergent at the beginning of the wash cycle _ Dispenser B Wash add powder detergent or bleach detergent at the beginning of the cycle you may add liquid detergent or liquid bleach during the wash cycle If added at the start of the cycle it will run in the washer prematurely Dispenser C Final Rinse Add fabric softener at the beginning of the cycle or before Fill the soap dispenser at the front or side of the washer extractor depending of the chosen program Dispenser A 1 st Wash 2200 ABC
15. Fig 5 2 4 Regulation of belt 100 418 5 2 5 WATER FILTERS Machines are equipped with filters on water inlets It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water Intervals of cleaning depend on the quality of the water for example foreign particles in the water line N WARNING BEFORE YOU START CLEANING THE WATER FILTERS CHECK IF ALL WATER INLET TO THE MACHINE IS CLOSED 5 2 6 TIGHTENING MOMENTS The recommended torque values for standardized steel bolts M6 8 8 C 10 Nm 8 8 8 C 25 Nm M10 8 8 C 45 Nm M12 8 8 C 80 Nm M16 8 8 C 200 Nm The bolts that have to be inspected are Bolts which are used for the reinforcement triangles for the cabinet These reinforcements are found in the front 2 pieces and in the back 2 pieces of the machine 16 bolts M6 and M8 Bolts for fixation of bearing house in tub M10 or M12 5 2 7 REPLACEMENT WASHER FUSES FUSE VALUES The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown you can replace it with the same value but in NO case a higher value If the fuse blows again do not change it but find the cause of the failure Contact your commercial distributor for help if necessary 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 29 30 6 TROUBLE SHOOTING AIDS 6 1 UNBLOCKING OF
16. TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels invites you to make use of these systems f you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information conceming the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries A professional machines are added in others not Therefore the symbol 25 may not be present nfo for dealers Due to the diversity of the national legislations manufacturer can not
17. not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time e TEMPERATURE IN WASHING MACHINE TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise Always strictly comply with the instructions that are written on the laundry chemicals laundry aids dry cleaning solvents and disinfectants packaging to avoid personal injury Keep these agents out of the reach of children preferably in a locked cabinet 2 INSTALLATION AND MAINTENANCE MANUAL 100646 PUB DATE 4 SEP 2009 DOC Do tamper the washer extractor controls and do not bypass the safety instructions and the warnings Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning Do not operate the appliance when parts are broken or missing or when covers are open The appliance must not be operated until the fixed guards are put correctly in place e The appliance must not be stored installed or exposed to the weather extreme low or high temperature and humidity levels Do not hose dow
18. sure to make equipotential bonding between all these appliances The external protective terminal for this purpose is located on the rear panel of the machine frame fig 4 4 D pos 3 The minimum protection conductor s cross section depends on the supply cable cross section and can be found in table 4 4 However for the protection purposes with the supply cable section of min 4 mm we recommend to select a larger conductor section i e 6 mm 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 17 1 Washing machine rear view 2 Laundry protective earth connection 3 Washing machine external protective terminal 4 Protective conductor washing machine connection 5 Earth mark TA 531479 Fig 4 4 D MULTIPLE MACHINES IN LINE SINGLE PHASE When multiple single phase machines are connected to the same electrical network it is necessary to connect the machines according to fig 4 4 E The phase of the frequency control and motor which is connected to the terminal inside the machine has to be connected alternatively for the first machine with the first phase L1 of the network the second machine with the second phase L2 The fourth machine must again be connected to the first phase L1 This assures a better load of the electrical network N N L1 L1 SS a Fig 4 4 E Multiple machines in line
19. take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requires 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatment 32 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC REMARKS 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 33 IMPORTANT MACHINE TVPE PROGRAMMER ELECTRONIC TIMER INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
20. with copper cores stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration THE CROSS SECTION DEPENDS ON THE USED SUPPLY PROTECTION DEVICE SEE TABLE 4 4 FOR THE MINIMAL CROSS SECTION short as possible directly from the supply protection device to the washer without branching off No plug or extension cords The machine is intended to be permanently connected to the electrical network Connection Insert the cable through the hole in the on the rear panel insure a strain relief turnbuckle is used so that the supply cable can not move Strip the conductor ends according fig 4 4 B The protective conductor must be longer so that when the cable is pulled out accidentally this conductor is disconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W conductors Make sure there can not be make accidental contact since the supply cable stays under voltage even when the main switch is off Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE terminal Connect the supply cable conductors to the incoming terminals main switch 1 marked with L1 U L2 V L3 W N and the terminal copper screw marked with PE see fig 4 4 C Provide a sag in the cable in front of the cable strain relief This will avoid ingress of condensed water
21. 3 kW Electrical heating 9 kW 9 75 kW 9 75 kW 10 5 kW 11 3 kW Electrical heating 12 kW 12 75 kW 13 5 kW 14 3 kW Electrical heating 18 kW Without heating or steam 0 75 kW 0 75 kW 1 5 kW NOMINAL MOTOR OUTPUT 0 75 kW 0 75 kW 1 5 kW 2 2 kW Residual current device RCD 100 class SUPPLV PROTECTION DEVICE Use slow tvpe Protection Devices circuit breakers curve D Steam heating or without electrical heating 200 240V 1 3AC 16A 15A 16A 15A 16A 15A 20A 380 400 380 480 10A 10A 10A 16A 15A El heating 6KW 200 240V 25A El heating 6KW 380 480V 16A El heating 9KW 200 240 32A El heating 9KW 380 480V 20A El heating 12kW 200 240V 40A heating 12kW 380 480V 25A heating 18kW 200 240V 63A heating 18kW 380 480V 32A Tab 3 1 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL DRV LOAD CAPACITV 1 10 6 kg 15 Ib 7 kg 18 Ib 10 kg 2515 13 kg 30 Ib WASHING FUNCTIONS Washing High extracting G factor 48 RPM 45 RPM 1000 RPM 1000 RPM 300 360 WATER CONNECTION Water pressure range Recommended pressure Water inlet Maximal water temperature 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 43 73 PSI BSP 3 4 90 194 F DRAIN CONNECTION Drain valve diameter Flow amount with drain valve 76 3 3 51 6 MAC
22. 4 adjustable rubber feet The rubber feet are screwed on the bottom of the machine frame and are adjustable with a wrench size 13 mm 0 5 and 17 mm 0 7 Check the position of the top of the machine by a water level and adjust machine feet fig 3 3 pos 11 Adjust the four rubber feet until the machine is leveled in such a way that they push equally on the floor Once adjusted tighten the nut M10 back to the bottom of the frame as counter nut MACHINES 16 kg 35 Ib 13 kg 30 Ib 22 kg 50 Ib The machine doesn t have rubber feet for adjustment to water level When it is necessary use thin hard plates of 10 x 10 3 93 x 3 93 with thickness of 1 mm 0 04 and place them under the frame corner of the lowest position Use more of them until the machines stands water level and doesn t rock taking care that the machine is in the lowest possible position Secure these hard plates so they can not move anymore Place between the four corners of the frame and the supporting floor points a thin rubber sheet of 10 x 10 cm 3 93 x 3 93 with thickness between 1 2 mm 0 04 0 08 maximum If the machine with his cabinet rocks can it damage the machine cabinet The manufacturer is not responsible for consequences caused by a wrong installation Therefore we advice to secure the machine always see chapter INSTALLING LEVELING AND SECURE ON AN ELEVATION INSTALLING LEVELING FREELY ON AN ELEVATION BASE ONLY FOR MACHINES 6 kg
23. 5 mm 13 34 18 5 18 5 17 52 874 mm 1052 mm 1052 mm 1140 mm 34 40 41 41 41 41 44 88 Tab 3 3 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 MACHINE INSTALLATION 4 1 MACHINE INSPECTION When the machine is delivered it is necessary to do a visual inspection for any damage that may have occurred during transit If the package or pallet are damaged or signs of possible damage are evident let the carrier note the condition on the shipping papers before the shipping receipt is signed Remove the package as soon as possible and check if the information on the serial plate correspond with your order The serial plate is located on the rear of the machine fig 4 1 This determines the type of model you have bought the voltage and the serial number Ser No TTTITTITID Model Ser EL Supply M Hz B CapactytID Kg 6 Motor kw Supply Protection Device Cap Protection d alimentation B Spin RPM LI Heating kW Total Power OO kW Ux 0 T Hz mm RPM Fuse 0 100641C Fig 4 1 Serial plate Check if the machine is not damaged and if all the accessories are included according to vour order The accessories and manuals are located inside the machine 4 2 WASHER STORAGE When the m
24. 63 10 35 10 35 10 35 11 81 11 81 10 35 910 910 970 mm 1135 mm 1135 mm 1225 mm 35 83 35 83 38 19 44 68 44 68 48 22 103 mm 103 mm 103 mm 120 mm 120 mm 103 mm 4 06 4 06 4 06 4 72 4 72 4 06 980 mm 980 mm 1040 mm 1195 mm 1195 mm 1315 mm 38 58 38 58 40 94 47 47 51 77 44 mm 44 mm 44 mm 135 mm 44 mm 450 mm 1 73 1 73 1 73 5 31 1 73 17 71 835 835 895 1015 1015 1285 32 87 32 87 35 24 39 96 39 96 50 59 78 mm 78 mm 78 mm 60 mm 55 mm 140 mm 3 07 3 07 3 07 2 36 2 16 5 51 375 mm 375 mm 375 mm 415 mm 415 mm 720 mm 14 76 14 76 14 76 16 33 16 33 28 34 15 15 15 20 mm 20 mm 20 mm 0 6 0 6 0 6 0 79 0 79 0 79 445 mm 445 mm 445 mm 530 mm 530 mm 530 mm 17 52 17 52 17 52 20 86 20 86 20 86 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 27 56 27 56 27 56 27 56 27 56 27 56 600 600 600 600 600 600 23 62 23 62 23 62 23 62 23 62 23 62 68 68 68 200 200 168 2 67 2 67 2 67 7 87 7 87 6 61 850 mm 850 mm 850 mm 1060 mm 1060 mm 1092 mm 33 46 33 46 33 46 41 73 41 73 42 92 339 mm 470 mm 470 mm 44
25. 77777777777 Fig 4 7 A Design of the waste channel 100 436 6 kg 13 Ib 7 kg 18 Ib 10kg 25lb 13kg 30lb 16kg 35Ib 22kg 50 Ib X1 73 mm 2 87 60 mm 2 36 55mm 2 16 140mm 551 X2 gt 100 mm 3 93 X3 gt 20mm 0 78 The main drain channel pipe must have the capacity to be able to handle the total output of all connected machines In a drainpipe a deodorized must be provided every twenty meter fig 4 7 B pos 1 to assure the good working of the drain pipe If the main drain pipe cannot be sufficiently deodorized install a deodorizer per machine Every time a machine is coupled on the drainpipe the diameter of the tube or the width of the waste channel must be more See fig 4 7 B D1 D2 D3 The recommended drain pipes diameter are 01 75 mm 3 for one machine D2 100 mm 4 for two machines D3 125 mm 5 for three machines 20 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 Es 7 100 437 Fig 4 7 B Recommended drain pipe diameters 4 8 VENTING N WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING FIGURE 3 3 POSITION 4 DO NOT COVER The vent air opening is part of the back flow prevention water system It also takes care that the tub can not be pressurized
26. 8 o 619 n pum SS LY 99 15 99 f zl b d Fig 3 3 NT 100391E uox 9 Electrical supply connection 10 Drain 11 Adjustable feet 12 Steam connection 13 Soap dispenser 14 Plastic box for electrical connection to liquid soap pumps 15 Earth connection INSTALLATION AND MAINTENANCE MANUAL 10 6 kg 13 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib 16 kg 35 Ib 22 kg 50 Ib 660 mm 660 mm 660 mm 835 mm 835 mm 900 mm 25 98 25 98 25 98 32 87 32 87 35 43 685 685 785 845 960 1085 26 97 26 97 30 91 33 26 37 8 42 71 1080 1080 mm 1140 1295 mm 1295 mm 1430 mm 42 52 42 52 44 88 50 98 50 98 56 29 560 560 560 715 mm 715 mm 799 mm 22 05 22 05 22 05 28 15 28 15 31 45 585 mm 585 mm 685 mm 500 mm 815 mm 846 mm 23 03 23 03 26 97 19 68 32 09 33 30 20 20 20 mm _ f 0 79 0 79 0 79 420 mm 420 mm 480 mm 430 mm 430 mm 585 mm 15 54 15 54 18 90 16 92 16 92 23 03 263 263 263 300 300 2
27. ARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE NWARNING LOOKING AT THE MACHINE FROM THE FRONT VIEW THE DRUM ROTATION DURING EXTRACTION MUST BE CLOCKWISE N WARNING SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE MACHINE FAILURE TO MAINTAIN LEGIBLE SAFETY LABELS COULD RESULT IN INJURY TO THE OPERATOR OR SERVICE TECHNICIAN 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE Some important information for the usage of the machine are not or only partly mentioned in this User s Manual Missing information is possible to find in Installation and maintenance manual which is delivered with the machine References to Installation and Maintenance Manual according to norm EN ISO 10472 1 1 Description of the safe work system when maintenance is performed adjustment and when eliminating defects chapter 5 5 6 2 Description of qualities for ventilation chapter 4 3 Procedures on searching for defects cleaning maintenance chapter 6 5 5 4 Heat risks chapter 3 5 Safety procedure on manipulation installation and dismantling chapter 4 References to Installation and Maintenance Manual according to norm EN ISO 10472 2 6 Maintenance of door blocking chapter 5 7 Electric risks chapte
28. AVOID POSSIBLE FALLING OF THE DOOR TO THE FLOOR RISK OF INJURIES 1 Open the door loosen the bolt 1 clamping the door frame to the hinge and take out the square washers Tighten the bolt 2 Loosen the bolt 4 3 According to need insert one two or three washers 6 between longitudinal beam 8 and cross beam 5 4 Tighten the bolt 4 5 Proceed the same for the bottom bolt 4 ADJUSTMENT OF PRESSURE ON THE DOOR LOCK SIDE FOR MACHINES 13 kg 30 Ib 16 kg 35 Ib 22 kg 5016 fig 5 2 1 B 6 Remove the lock cover 11 by screwing off the bolts 12 7 Remove the bolts which fasten the lock 9 8 According to need take out one two three or four washers under the lock thickness 1mm 10 9 Screw back the lock and the lock cover N WARNING WHILE CLOSING THE DOOR CHECK WHETHER SHIFTING OF HINGE RUBBING OF GLASS OR LOCK OCCURED IF ADJUSTMENT OF PRESSURE IS INSUFFICIENT REPLACE THE DOOR SEALING ALWAYS PAY ATTENTION IF THE SEALING PRESSURE IS EQUAL AROUND THE WHOLE CIRCUIT 26 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC Door frame bolt 14 Door seal 12 SS Door glass 11 Bolt of the door hinge Gross beam uH 1 Distance square washer 14 Door NA Longitudinal beam Door lock bolt Distance lock washer 13 10 7 8 3 5 2 115 4 Door lock cover Lock cover bolt 1 m Aka Door lock 4 Upper and lower hinge C 505540B 9
29. D Dispenser B 2 nd Wash Dispenser D Last Rinse Add the detergents before the start of the wash cycle L1 Standard wash programs versus custom made wash programs This explanation is only valid for standard wash programs For custom made programs it s possible that other dispensers have been selected See programming manual Remark Itis advisable to use only detergents with foam breaker which can easily be found in retail shops The dosage of soap to use is generally mentioned on the packing An overdose of detergent can lead to poor wash results and suds overflow which can damage the machine Take care that the lid of the soap dispenser is closed if the machine starts 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL 4 8 START THE WASHER 4 8 1 EASY CONTROL MICROPROCESSOR WITH KEVPAD AND MECHANICAL BUTTONS COIN OPERATED MODELS A After choosing the program with the PROGRAM SELECT button throw the right amount of coins in the slot indicated on the lower displav The displav shows the remaining amount that has to be thrown in If the display shows 00 the washer extractor can be started The little light by the start button will be flashing Q Push the START button to start the washer extractor When vou 1 L have selected a wrong washing program vou can change it during the first 150 seconds of the program bv pushing the SELECT button When a more expensive washing program was chose
30. E IN THE VICINITY OF EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION GIVING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID INJUIRES Z WARNING IT IS NECESSARY TO INSERT A FILTER WITH PERMEABILITY UP TO 300 MICROMETERS IN FRONT OF THE STEAM VALVE POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAN CAUSE ITS LEAKAGE For dimensions of steam connection information see fig 3 3 and technical specification table Use an inlet steam pressure hoses only adapted to the steam valve with appropriate seal that is suitable for the applied working pressure Take care that by the installation and connection of the steam supply the necessary measure are taken that accidental contact is prevented this for all persons Due to the high temperature direct injury will appear 4 7 WATER DRAIN CONNECTION The machine is equipped with a drain valve of OD 76 mm 3 The drain outlet is situated on the rear of the machine The drain has to be connected to the waste channel pipe You can use the elbow which is a part of the delivery when ordered Secure the elbow with clamps A WASTE CHANNEL CAN NOT BE LOCATED UNDER THE MACHINE AND MUST BE LOWER THAN THE DRAIN PIPE BECAUSE THE WATER DISCHARGES FROM THE MACHINE BY GRAVITY DO NOT REDUCE THE DIAMETER OF THE MACHINE DRAIN PIPE b 1 Waste channel cover 2 Drain elbow 276 mm 3 3 3 Clamp 4 Waste channel 75 3 77
31. HE CONTOUR LINE OF MACHINE DOOR LOCKS ETC TO AVOID INJURIES Never push pull or exert pressure on components protruding from the machine contour line controls door locks etc Make sure that these components are secured so as to avoid damages during machine manipulation and installation In case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of machine in the course of transportation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors FOR INSTALLATION ALL CONNECTION AND IN SPECIAL PROTECTING EARTH MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer changes in the machine installations must be approved by dealer or manufacturer Otherwise the dealer manufacturer is not responsible fo
32. HINE VENTING Venting connection of outer drum 75 3 STEAM Steam connection Steam pressure low Steam pressure high G1 2 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI CONSUMPTIONS Light soiled fabrics wash 60 C Without electrical heating With electrical heating Steam consumption 0 2 kWh 1 2 kWh 0 2 kWh 1 3 kW 0 3 kWh 1 7 kW 0 5 kWh 3 6 kWh 8 kg cycle 17 6 Ibs cycle 0 02 kg sec 0 044 Ibs sec WORKING CONDITIONS Ambient temperature Relative humidity Height above sea level Storage temperature 5 C 44 F to 35 C 95 F 3096 to 9096 without condensation upto 1000 m 3280 ft 0 C 32 F to 55 C 131 F FLOOR DATA Max static load on floor Max dynamic load on floor Frequency of dynamic load 2413 N 650 N 16Hz 2492 N 730 N 16 Hz 3002 N 1100 N 16 Hz 4823 N 3916 5 1375 16 6 Hz NOISE Equivalent sound power level Leq dB A lt 70 dB A lt 70 dB A lt 70 dB A lt 70 dB A maximum dimensions including protruding parts Tab 3 1 continuation depends of cold and hot water supply temperature and wash program setup 6 INSTALLATION AND MAINTENANCE MANUAL 100646 PUB DATE 4 SEP 2009 DOC 3 2 MACHINES 16 kg 35 Ib 22 kg 50 Ib CAPACITY DRY LOAD CAPACITY 1 10 MACHINE DIMENSIONS 16 kg 35 Ib 22 kg 50 Ib
33. IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED N WARNING DO NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED DO NOT OPEN DOOR UNTIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER DO NOT PUT ARTICLES SOILED WITH EXPLOSIF SOLVENTS AND OR DANGEROUS CHEMICAL PRODUCTS IN THE MACHINE THIS MACHINE SHOULD NOT BE USED BY CHILDREN DO NOT LET CHILDREN PLAY IN ON OR AROUND THE MACHINE BEFORE TURNING THE MACHINE MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT OR AROUND THE MACHINE USER S MANUAL 100646 K PUB DATE 4 SEP 2009 DOC WARNINGI Alwavs disconnect the washer from the electrical supplv before attempting anv service The washer extractor is out of tension if the main plug is taken out or when the main supply is disconnected When the main switch is turned off the inlet terminals of the machine main switch are still under current N Oe CAUTION LL Extreme hot conditions can arise in the surroundings of this air Watch out for vapor that escapes from the washer extractor venting CAUTION Do not cover the washer extractor venting It serves as a vapor outlet PRI551000047A to prevent pressure building in the washer extractor NW
34. ION GENERAL The machine has been designed for connecting to the electrical network according the specification of your order Before connection check the electrical data stated on the data plate fig 3 3 pos 3 if they correspond to your electrical network An individual branch circuit needs to be used for each machine The way of the connection is described in fig 4 4 A For electrical protection there must be installed a residual current device RCD and a circuit breaker in the electrical installation of the building laundry switchboard For correct selection see below IMPORTANT f the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 Make sure the supply voltage is always within the limits specified in the chapter 3 TECHNICAL SPECIFICATIONS in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer BOOKVA or more wiring length shorter than 10 m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inverter may get damaged Contact your sales office for more info N WARNING GROUNDING IN EVENT OF MALFUNCTION O
35. MOVING THE TRANSPORT BRACES OTHERWISE THIS CAN LEAD TO INJURV TO PEOPLE AND DAMAGE THE MACHINE DO NOT TRANSPORT THE MACHINE WITHOUT TRANSPORT BRACES MOUNTED The machine is blocked for transport This eliminates all possible movement of the tub assembly during transportation The transport braces must be removed prior putting your machine into service 1 machines 6 kg 13 Ib 7 kg 18 Ib 10 kg 25 Ib 13 30 Ib 16 kg 35 Ib two transport braces 2 machine 22 kg 50 Ib three transport braces IMPORTANT NOTE UNSCREW ONLY THE BOLTS AND NUTS WHERE INDICATED 1 Remove transport brace front fig 4 10 pos 1 2 Remove transport brace rear right fig 4 10 pos 2 3 Remove transport brace rear left fig 4 10 pos 2 applicable for 22 kg 50 Ib After removing the transport braces put the service panel fig 4 10 pos 3 and the rear panel pos 4 back on the machine Keep the shipping brackets pos 1 2 for possible future transportation Transport braces 6 kg 13 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib 16 kg 35 Ib Transport braces 22 kg 50 Ib 2 Fig 4 10 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 23 CHECKING BEFORE PUTTING INTO SERVICE Make sure the transport braces are removed Putout all items from wash drum Check the machine horizontal position Check connect
36. N 13lb to the middle of the belt The belt tension is good when the belt deflection is between 15 and 20 mm 0 78 If the deflection is less reduce the belt tension if more add more tension Change the belts in case they are worn or damaged See procedure hereafter N ATTENTION TO CHANGE THE BELTS NEVER USE A CROWBAR SCREW DRIVER OR ALIKE TO TAKE OFF THE BELTS OVER THE PULLEY 1 Dismantle the rear panel fig 5 2 4 pos 1 2 Remove the belts item 2 from the pulley s by releasing the securing nuts item 6 7 and item 4 3 Put a new identical type belts on pulleys item 5 8 28 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 The belts must be in line on the two pulley s item 5 8 If necessary move the motor forwards backwards so that the belts gets aligned 5 Turn on the bolt item 7 down for applying tension to the belts taking care that the nut item 6 give enough freedom 6 Verify the belt tension like above described 7 If the belt tension is within the limits screw the lower nut item 6 against the motor plate as counter nut Tighten strongly to secure the whole setup 8 Keep the belts and pulleys clean and free of oil lubricants water etc Rear panel 2 x Belt 2 x Screw M12 Alignment 2 x Screw M10 Motor pulley Securing nut of bolt M16 lower Securing nut of bolt M16 upper Drum pulley
37. NT OF DOOR SEAL PRESSURE MACHINES 6 kg 13 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib fig 5 2 1 A If there is a water leakage around the door area it is necessary to find out what caused the problem A reason can be due to the door seal pressure should be adjusted or if the door shift out of position In some cases the door seal has to be replaced 1 For increasing decreasing the pressure of the door gasket take off spacers pos 1 add spacers between the door frame and the hinge blocks Therefore remove the screws pos 4 on the door frame Tighten the screws again after positioning the spacers Add a screw lock to secure the torque 2 After adjustment the door seal pressure must be verified as follows the door handle in closed position should be pushed away from the doorlock with about 5 mm due to the tub rubber against door rubber gasket at the hinge side 3 Adjust the center position of the door by loosening the screws pos 4 on the door hinge The door pin must be right in the center of the doorlock opening with the tolerance to above Tighten the screws pos 4 again after correct centering of the door Add a screw lock to secure the torque 1 Adjusting spacers of the door hinge 2 Door seal 3 Door glass 4 Bolts of the door hinge 5 Door frame Fig 5 2 1 A Door fastening 100456 1 4 ADJUSTMENT OF PRESSURE ON THE HINGE SIDE FOR MACHINES 16 kg 35 Ib 22 kg 50lb fig 5 2 1 B N WARNING BE CAREFUL TO
38. Network For Info only Data Transfer Networking Connection 10 USER S MANUAL 100646 PUB DATE 4 SEP 2009 DOC E43 Voltage Par Wrong Voltage Make correct selection Configuration menu Range Selection E44 Model tvpe Wrong Inverter Make correct selection Configuration menu Model Tvpe E45 No Speed No Speed pulses Continue 4 Warning At spin sequence Sensor Signal when drum turns FS120 only E46 Brake Closed Brake Stays Closed Full stop safety time At spin sequence FS120 only E47 Brake Wear Out Friction blocks Full stop 4 safety time Any time brake are wear out FS120 only E48 Brake Open Brake Stays Open Continue Warning At spin sequence FS120 only E49 UnBalance Air suspension Full stop 4 safety time Wash action Switch At Wash without compressed FS120 only air E50 No Second Missing wire bridge Continue At spin sequence Acceleration inverter wrong FS120 only Ramp inverter parameters E51 No Third Missing wire bridge Continue At spin sequence Acceleration inverter wrong FS120 only Ramp inverter parameters E52 Board Memory PCB EEPRROM Dont start At Power Up CRC failure E53 Board Data PCB EEPROM Data Don t Start At Power Up out of range failure E57 Lock System Door Lock Switch Don t Start At locking sequence stays closed when MB70 90 110 140 180 the outer door is only open E58 No Free Run Dec
39. R BREAKDOWN OR LEAKAGE CURRENT THE GROUNDING WILL REDUCE THE RISK OF ELECTRICAL SHOCK AND SERVE AS A PROTECTING DEVICE BY PROVIDING A PATH OF LEAST RESISTANCE OF ELECTRICAL CURRENT THEREFORE IT IS VERY IMPORTANT AND THE RESPONSIBILITY OF THE INSTALLER TO ASSURE THE WASHER IS ADEQUATELY GROUNDED AT THE POINT OF INSTALLATION TAKING INTO CONSIDERATIONS THE NATIONAL AND LOCAL CONDITIONS AND REQUIREMENTS L1 L2 13 IN PE 1 Residual current device RCD 2 Laundrv electrical switchboard 3 Supplv protection device 15 1 4 Washing machine M 5 Phase conductors I 6 Protective conductor FU M 7 Main switch inlet terminal switchboard 3 8 Neutral conductor 5 je 9 Qn 1 5 N 2 4 6 pa 7 L 8 505529 Fig 4 4 A Machine connection to electrical network with residual current device 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 15 RESIDUAL CURRENT DEVICE RCD In some countries an RCD is known as earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter ALCI or earth ground leakage current breaker Specifications Tripping current 100 if locally not available allowed use 30mA trip current preferably sele
40. SE 4 DECREASING SEQUENCE TIME FAULT ib INFO overview available wash programs and wash sequence functions SERVICE shows actual water temperature C 74 and level number of fullfilled cycles and actual state COIN TEMPERATURE FUNCTION BUTTON 6 ACTIVATES THE TIME DELAY FUNCTION delay time will be started by pressing start START OPENING THE INLET VALVES EMERGENCV STOP ins Only used by not coin washer extractors 1 HEATING 4 4 COIN SYSTEM 11 tw OPEN DRAIN VALVE SPEED ADJUST 112345 PROGRAM SELECT C 100461D 4 ENTER SELECTION OR CONFIRMATION 505669A 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL 5 4 OPERATION INSTRUCTIONS 4 1 BEFORE WASHING Sort the linen according on the temperature and the instructions of the manufacturer of the fabrics Check if there aren t anv strange objects between the linen like nails screws needles etc in order not to damage the washer extractor or the linen Turn sleeves of shirts blouses etc inside out To get a better washing result vou have to unfold the fabrics and mix the bigger and smaller pieces of fabrics FEE A GA foo T EES SSE 400463D 4 2 OPEN THE DOOR Open the door by pulling on the door handle 4 3 LOADING THE WASHER CAUTION The optimal washing load is determined by the filling factor The proper filling factor is determined by the type of linen and other factors Cotton textiles normally
41. TERO u tt t ertet nte nnt o rers 29 5 2 6 TIGRETENING MOMENTS oe tee tee b PE ERREUR e 29 5 2 7 REPLACEMENT WASHER 5 4 29 6 TROUBLE SHOOTING AIDS iii d 30 6 1 UNBLOCKING OF THE DOOR LOCK IN CASE OF EMERGENCY 30 6 2 ERROR INDICATION SHOWN ON 30 7 LIST OF RECOMMENDED SPARE 2 000 31 8 PUTTING THE MACHINE OUT OF eene 32 8 1 DISCONNECTING THE nnne ne 32 8 2 MAGHINE DISPOSAL 1 5 5 ni E t tete teet ter tbe tete to lee ere te eon Foret e 32 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED 32 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN 32 100646 PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 2 IMPORTANT SAFETV INSTRUCTIONS WARNING SAVE THESE INSTRUCTIONS FOR LATER USE Failure to comply with the instructions may lead to incorrect use of the appliance and may result in risk of fire bodily injuries or death and or damage to the laundry and or the appliance WARNING Read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully before operating the appliance Improper use of the appliance may cause risk of fire electrical shock or serious bo
42. THE DOOR LOCK IN CASE OF EMERGENCV If the power blackout takes too long you can make an emergency unblocking of the door lock The emergency door opening has been described as follows N WARNING BEFORE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH NEVER OPEN THE DOOR WHILE DRUM IS STILL RUNNING NEVER OPEN THE DOOR IF HOT IS INDICATED RISK OF BURN OR SCALD INJURIES NEVER OPEN THE DOOR IF THE MACHINE PARTS FEELS TOO WARM NEVER OPEN THE DOOR UNTIL THERE IS NO WATER IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR 1 Verify if all condition are present to safely open the door 2 Remove service panel 3 Find the cord of emergency door opening on the left side Pull on it gently but firm 4 If a light click is heard the lock went to open position 5 Open the door if all safety conditions are fulfilled 6 Put the service panel back on his place and secure it again 6 2 ERROR INDICATION SHOWN ON DISPLAY See User s manual chapter 5 See Programming manual chapter Troubleshooting INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 7 LIST OF RECOMMENDED SPARE PARTS drain valve 2 way inlet valve 3 way inlet valve steam valve door lock microswitch door lock coil fuses thermostat sensor motor contactor heating contactor heating element V belts door seal Find more detail
43. The washer extractor must be installed on level If not the washer may become unbalanced during extraction and although fitted with an unbalance safety the washer may become seriously damaged what may result in bodily injuries Never put the washer in operation when the transporting braces are not removed The washer should always be tested before use It is possible that there are residues of products used during the production process in the new washer These residues could cause stains on your laundry Therefore you must first run at least 1 hot wash with old rags before using for your normal laundry Keep the appliance top and surface and the area around clean and clear of combustible or flammable products Do not store flammable materials around the appliances Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating Do not wash articles that have been previously cleaned in wash in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks HYDROGEN GAS IS EXPLOSIVE If the hot water system has
44. achine will be stored after deliverv be sure this is followed Use the delivered package to protect the machine against moisture and dirt The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close anv nearbv gutters so that waste water steam cannot collect near inside the washer f possible leave the machine in the transporting package or at least let it set on the transporting wooden until the time of final installation on the foundation according the chapter 4 3 of this manual 4 3 WASHER POSITIONING A WARNING IF THE MACHINE IS LOCATED ON AN ELEVATED BASE FOR EASIER OPERATION THE MACHINE MUST BE SECURED FOR SAFETY REASONS passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Remove the packaging loosen the rear panel see fig 4 10 pos 4 and the service panel pos 3 Remove the four bolts which holds the machine on the wooden pallet Lift up the machine carefully take care not to damage the machine components Never push pull or press the components protruding from the contour line of machine control panel door control elements water i
45. azardous conditions e There can be a risk of injury or electrical shock while performing services or repairs Injury or electrical shock can be serious or even fatal Consequently extreme caution should be taken while performing voltage checks on individual components or a product PLEASE NOTE Except as necessary to perform a particular in servicing a product the electrical power supply should ALWAYS be disconnected when servicing a product All industrial OPL On Premise Laundry washers are designed for use in Laundry with professionally trained attendants Before the appliance is removed from service or discarded remove the door e Any Water or Steam Leaks Must Be Repaired Immediately Closed supply immediately elf any problems or failures should arise immediately contact your dealer serviceman or manufacturer e The manufacturer reserves the right to change the manuals without previous notice Z WARNING CAUTION This appliance must be connected to a grounded metal permanent wiring system and additionally an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance Z WARNING CAUTION In order to minimize the risk of fire electrical shock and injury THIS WASHER MUST BE PROPERLY GROUNDED Never plug in or direct wire an appliance unless it is properly grounded in accordance with all local and national codes If more app
46. been drained completely If the door safety lock does not work do not use washer until the door lock mechanism is repaired N CAUTION Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance AN CAUTION Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Safety labels appear at crucial locations on the appliance Failure to maintain legible safety labels could result in injury to the operator or service technician A CAUTION If the installed appliance operate with coin token or similar operation for use in self service situations then the owner installer must provide a remote located emergency stop device This device must be placed in such a way that it is easy and safely accessible for the users The emergency stop device takes care that at least the control circuit of the appliance is interrupted 2 1 SYMBOLS ON THE MACHINE See User s manual 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM T
47. by water intake and vapor of the hot water It allows also proper measuring of the water level For the safety of everyone make sure that unauthorized persons cannot reach the backside of the machine Notwithstanding the fact that it is not advised and if measures were taken you can connect the machine venting pipe to the laundry central duct for exhausting the vapor out of the building For placing of connection points see fig 3 3 The piping material must withstand a temperature of 80 C 176 F and generated machine vibrations The central duct for multiple venting must be dimensioned for the total cross section of venting pipes of all machines Take care that this installation can not create any injury at anyway 4 9 LIQUID SOAP CONNECTION General Always use liquid soap pumps with a flow rate that can bring the requested quantity in less than 30sec Important Start pumping immediatelv after the water valves are open The incoming water dilutes the liquid soap and brings it into the tub assembiv Caution The machines are produces in two versions Without liquid soap standard version With liquid soap according to the request Secure the location of the wiring and hoses in such a way that they can not be pinched damaged or rubbed Before you start to use liquid soap check with your liquid soap supplier whether the liquid soap is harmless and inert to HD PE and PVC material in order to avoid a problem that manufacturer is not responsible
48. clean up the machine inside 6 On machines with electric heating check the tightening of the contacts of heating elements terminals and other power terminals main switch fuse disconnectors contactors 7 Tighten the contacts of heating elements terminals on machines with electrical heating oR WO CHECKING AND MAINTENANCE EVERY SIX MONTHS 1 The filters in the water connection at the valves need to be cleaned Turn off the tap Unscrew the hoses at the back of the appliance Take out the filter at the center with pointed pliers clean and re insert When re attaching the hoses make sure that the seals are seated correctly Check water inlets for leaks Tighten the connections or replace the seals of the inlet hose if necessary Z WARNING BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION 2 Remove dirt and dust clean and verify functionality from the cooling fin of the inverter the motor cooling fins the internal ventilator of the inverter if present the external ventilator if present the external air relieves of the machine 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 25 5 2 ADJUSTMENTS AND PART S EXCHANGES 5 2 1 ADJUSTME
49. ctive type with small time delay set nstall max 2 machines on each RCD for 30mA only 1 machine Type B There are components inside the machine which make use of DC voltages and therefor a type RCD is necessary For information only Type B is better preformance than type A and type A is better than type AC When locally allowed there must always be installed an RCD In some power network earthing systems IT TN C an RCD might not be allowed see also IEC 60364 Some washer control circuits are supplied with a separating transformer Therefore the RCD may not detect faults in the control circuits but the fuse s of the separating transformer will SUPPLY PROTECTION DEVICE A supply protection device basically protects the machine and wiring against overloads and short circuits As supply protection device you can use either glow wire fuses or automatic circuit breakers See the table Technical specifications for the rating of the nominal current and other specifications of the supply protection device In this table there is specified that the protection must be the slow type for circuit breakers this means curve D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up SUPPLY CABLE The supply cable is not delivered with the machine Specifications conductors
50. ctor to the weather extreme low or high temperature and humidity Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks Hydrogen gas is explosive If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time By danger turn off the main switch or other emergency disconnection devices Check the functioning of the door lock mechanism on regular base e Turn off the main water supply at the end of each operating day Only qualified service personnel may open the washing washer extractor to carry out servicing Follow all valid basic safety rules and laws It is obvious that it is impossible to mention each possible risk in this manual It is up to the user to proceed as careful as possible e The manufacturer reserves the right to change the manuals without previous notice If a problem should arise contact your dealer for assistance Norm IEC335 is applied for machines with a net usable cage volume between 60 and 1501 Norm EN60204 1 is used for a net usable cage volume above 150 I The washer extractor produces equivalent continuous A weighted sound power level which doesn t exceed 70 dB A WARNING THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE
51. dles that are left lying in the drum to avoid injuries and damage to the rubber door seal seals glass etc 2 Clean the door seal from any remaining detergent and other foreign matter Do not use solvents acids or grease to clean the rubber door gasket 3 Clean the top and body when water or detergent traces are on the machine Use a damped cloth do not use abrasive cleaners Dry with a soft cloth 4 Hoppers must be cleaned at the end of each working day Remove sediments inside the reservoir by means of a plastic spatula and splash by water 5 Check water and possible steam inlets for leakage 6 At the end of the working day open the machine door to allow airing out the machine and to prolong the door gasket life service We recommend to shut off all electrical power inlets and main water inlets CHECKING AND MAINTENANCE EVERY THREE MONTHS 1 Check if the drain valve is not leaking during the wash process It is also important that the valve opens properly afterwards drain valve opens when electrical power falls out Wash out the drain if the water doesn t drain fluent Check for the belt tightness or possible damage therefore remove the machine rear cover Check the tightness of the bolts according to chapter 5 2 6 Tightening moments Check visually all hoses and connection inside the machine for leaking Make sure that the control components are protected against moisture and dust during the clean up Wipe and
52. dy injuries or death as well as serious damage to the appliance This English version is the original version of this manual Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room e The washer extractor is designed for fabrics washing only other objects can damage the washer and cause damage or injuries e The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method e Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer e The washer must be set up in accordance with the instructions All drain inlet electrical connections ventilation groundings and other connections must be done in according to the installation manual in co
53. e e t del eun d 8 4 10 HOW TO OPEN THE DOOR BY FAILURE wavs rrr err PR 9 5 FIRST SERVICE AT TECHNICAL PROBLEM 10 USER S MANUAL 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURV BV ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS e This English version is original language version Without this original version these instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use e The washer extractor is designed for fabrics washing only other objects can damage the machine and can cause damage or injuries e The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method e Alwavs follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer If the machine is used for special applications fol
54. e water valves Tighten securely by hand plus 1 4 turn with pliers DO NOT over tighten as this will strip threads on the water valve s The water hardness can have an influence on the wash results The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to give the best wash results HOT WATER IMPORTANT TEMPERATURE IN WASHING TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise In principle the manufacturer strives that the real temperature inside the washer is never higher than the programmed temperature so that textile linen will not be damaged because of too high temperature If for certain applications a very precise washing bath temperature is necessary appropriate measures must be taken If any part needs to be replaced wash controller temperature sensor and your application needs very precise temperatures appropriate measures must be taken The manufacturer will refuse any responsibility for all consequences because of inaccurate temperatures inside the washing machine tub The hot water supply needs to be large enough to provide the required hot water for the installed washers For good wash results we advise a hot water su
55. ed information and order codes in the spare parts catalogue for individual machines at your dealer 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 31 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 DISCONNECTING THE MACHINE 1 Switch off the external electric power inlet to the machine 2 Turn off the main switch on the machine 3 Shut the external water or steam inlet to the machine 4 Make sure that the external electric power and steam inlets are shut off Disconnect all electric water or steam inlets Insulate the external electric power inlet conductors Equip the machine with a sign OUT OF SERVICE Unscrew nuts bolts fixing the machine to the floor During transportation follow the instructions stated in chapters 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION paragraph For transportation and storage 4 MACHINE INSTALLATION In case the machine will never be used again secure it so that injurv of persons damage to health and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injurv of persons bv moving or sharp parts of the machine possiblv operating fills e g remove the door secure the drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE DISPOSAL AN WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE WASHER
56. eleration end of Full stop safety time At spin sequence spin while brake is FS120 only closed E59 Run Free Run Run Status inverter Full stop 4 safety time At spin sequence 1 while brake is FS120 only closed E60 No reset Drive No detection motor Full stop safety time Wash Sequence speed signal at wash E61 Continue spin Motor doesn t stop Full stop safety time Whole cvcle spinning anvmore E62 Extended speed Motor spins too fast Full stop safety time Whole cycle E63 Motor Drive Reset Motor Drive for Reset Motor Drive Wash Sequence E67 E60 E61 amp E62 E68 No Sign Spin No detection motor Full stop 4 tumble Spin Sequence speed signal at spin E69 RS Unbalance Unbalance input Don t Start Start Spin sequence should not be high on Full stop tumble Whole cycle R machines E70 RS7 Select RS7 selected in case Don t Start Start Cycle of RS10 E71 RS10 Select RS10 selected in Don Start Start Cycle case of RS7 E72 KEB ST LOW No wire bridge Dont Start Start cycle terminals 16 20 E73 KEB ST HIGH No KEB parameters Full stop safety time Start cvcle loaded in inverter E74 CF IStuck Inverter not switched For Info only End of cycle off at end of cycle E75 KEB code Undefined frequency Full stop tumble Whole cvcle inverter error code E78 Lock Active At standbv door lock Don t Start At Standbv is locked nevertheless door is open E79 Lock Start After pressing Start Don t Start At Start Cvcle door lock is locked nevertheless d
57. for To rebuild the machine from the version Without liquid soap to the version With liquid soap follow the service instruction no 529621 The washer has provisions for connecting external dosing of liquid soaps On the back side a plastic hose connection part is present fig 4 9 A to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 5 of 0 8 mm 0 315 in the plastic hose connection part for each pump On the plastic hose connection part is also a nipple of 12 mm gt Use this nipple ONLY for entering diluted soap Drill with 11 5 mm 0 45 By default these nipples are closed Drill only the ones that will be used Take care that the drill particles are carefully removed so that they can not clog up the hoses and openings D Fig 4 9 A Plastic hose connection part 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 21 N WARNINGI CHECK THAT THE HOSE CONNECTIONS ARE TIGHT CHECK THE CLAMPS ANY LEAKAGE OF CHEMICALS MAY CAUSE SERIOUS BODY INJURIES AS WELL AS SERIOUS DAMAGE TO THE WASHER IF ONE OF THE NIPPLES ARE OPEN CLOSE AND SECURE THE OPENING WITH AN APPROPRIATE COVER ELECTRICAL CONNECTION The power supply of the liquid soap supply system has to be connected to an external electrical source Only authorized workers with a valid qualification must execute the electrical connection on the machine accordin
58. g to the valid local standards The correct connection way can be found on the wiring diagram that is located inside the cabinet in a plastic bag Do not connect the liquid soap pump system in the washer ELECTRONIC CONTROLLER WITH BLUE PCB AND GRAPHICAL DISPLAY For electric connection of supply control signals a plastic box is available on the back side of the machine see fig 4 9 B pos 57 with the terminal box with LED signalization of activation of the respective pump pos 50 Under the terminal box there is a label for electric connection fig 4 9 B Detail connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing pos 19 After connection of conductors to the respective positions of the connector screw clamps fix up the cable by tightening the cable bushing against disconnection and close the box with the cover For details about liquid soap supply system programming see Programming manual Electrical connection label 00000000 ku 1 213 4 5 16 7 8 24M AC MAX 10mA supply Fig 4 9 B Rear panel 22 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 10 PUTTING THE MACHINE INTO SERVICE N WARNINGI DO NOT OPERATE THE MACHINE WITHOUT RE
59. ion and clearance of your drain channel or central drainage Check protective connection earth and electrical supply connection Open water valves to machine and check hose and connections for leaks Read carefully the User s manual Check the vibration switch function during extracting Check the emergency function 24 INSTALLATION AND MAINTENANCE MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 5 MAINTENANCE AND ADJUSTMENTS N WARNING ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS DO NOT OPERATE THE MACHINE WITH BROKEN MISSING PARTS OR OPENED COVERS BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts manual 5 1 MAINTENANCE CHECKING AND MAINTENANCE DAILY 1 Remove the linen or other parts paperclips nee
60. lay indicates 0 Open the door with the door handle and take out the fabrics of the washer extractor N WARNING IF YOU CAN T OPEN THE DOOR FOR EXAMPLE BY A POWER FAILURE WAIT A CERTAIN TIME UNTIL THE SECURITY SWITCH IS COOLED DOWN THIS IS A SAFETY THE DOOR CAN BE OPENED AFTER A COUPLE OF MINUTES MAKE SURE THAT THE DRUM HAS COMPLETELY STOPPED AND DRAINED BEFORE OPENING THE DOOR 8 USER S MANUAL 100646 K PUB DATE 4 SEP 2009 DOC When a power failure occurs for a short time the wash program will continue when the power comes back on When the failure occurs for a longer time and the door is still closed the display and the light next to the start button starts flashing when power is restored If the door is still locked the timer will continue the program For machines initialised as coin operated models the door will be locked immediately Press the start button to continue the program If the door was opened the program will be resetted 4 9 2 GRAPHITRONIC MICROPROCESSOR N WARNING IF YOU CAN T OPEN THE DOOR FOR EXAMPLE BY A POWER FAILURE WAIT A CERTAIN TIME UNTIL THE SECURITY SWITCH IS COOLED DOWN THIS IS A SAFETY THE DOOR CAN BE OPENED AFTER A COUPLE OF MINUTES MAKE SURE THAT THE DRUM HAS COMPLETELY STOPPED AND DRAINED BEFORE OPENING THE DOOR AT THE END OF THE THE WASH CYCLE WHEN THE REMAINING PROGRAM TIME REACHES 0 PROGRAM END IS DISPLAYED WHEN UNLOAD APPEARS ON THE DISPLAY OPEN THE DOOR BY THE DOOR HANDLE
61. liances in the same location mutual grounding must be applied where possible N WARNING CAUTION The washer extractor is intended to be permanently connected it MUST be secured mounted to a NON COMBUSTIBLE adequate floor structure A concrete foundation is required Metal reinforced wood floors are NOT allowed due to the risk of fire and excessive vibrations NEVER install the washer on an upper floor or over a basement without a load support designed by a structural engineer Z WARNING CAUTION Looking at the machine from the front view the drum rotation during extraction must be clockwise N WARNING Although the appliance may be in the off position there is still electrical power to the switch supply terminals Z WARNING When power supply has been switched off wait for at least 10 minutes before starting inspection or servicing the washer Before starting inspection of frequency inverter check for residual voltage across main circuit terminals and This voltage must be below 30 VDC before you can access the inverter for inspection NWARNING Do not allow children to play on in or around the appliance at any time Close supervision of children is necessary when the appliance is used near children Never permit children to operate the appliance 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 3 AN WARNING Do not open door until cylinder remains stopped and water has
62. low the instructions and warning to avoid person injury Keep the washer extractor surface and surrounding clean and free of flammable materials Do not put fabrics in the washer extractor treated with flammable products Such fabrics must first be washed by hand and air dried Store laundry aids dry cleaning solvents and disinfectants out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and do not bypass the safety instructions and the warnings Do not remove warning signs placed on the machine Observe signs and labels to avoid personal injuries Do not put some part on the soap dispenser lid to held it open by filling or when the machine operates Do not open the soap dispenser lid after the machine is started The discharge or splashing of hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances e The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact Do not operate the washer extractor when parts are broken or missing or when covers are open The machine shall not be operated until the fixed guards are put correctly in place e The washer extractor is not designed for work which may create an explosive atmosphere inside the machine and will not be used for this purpose Do not expose the washer extra
63. mpliance with the local standards done by qualified technicians with proper authorization e The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the appliance may not be suitable for connecting to an IT supply system Contact your commercial distributor for assistance appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the appliance Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general purpose receptacles are connected e Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interventions in the appliance execution or functions are not allowed and the manufacturer refuses any responsibility in such cases e
64. mportant component which must if correctly adjusted stop the machine when excessive movement and shaking occur due to an unbalance caused by improper distribution of linen in the washing drum The adjustment of the vibration switch has ALWAYS to be executed at the installation of the washer It is recommended that once a year a qualified worker verifies the vibration switch setting fig 5 2 3 1 After the installation and when the out of balance switch will be verified first the machines has to be done the extraction mode with max RPM This takes care that the tub assembly stands in his equilibrium point 2 The out of balance switch is located at the front side just under the top cover Move the top cover of the machine in such a way that the out of balance is easily accessible 3 Verify the distance between the microswitch and the spring holder which must be 0 2 mm 0 008 4 Check the distance between microswitch holder pos x and the operation plate pos 2 with the distance indicated 5 Check the position and condition of the sensor pos 3 in the operation plate pos 2 It must be in the center of the hole If necessary release the out of balance switch plate and move the plate up down left and right to adjust the center of the sensor to the center of the hole on the operation plate 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 27 1 Microswitch 2 Operation plate 3 Sensor td
65. n the value will be shown to add When you don t add more coins the chosen program at the start will be executed During the washing cycle you can follow the actual washing sequence and the remaining time on the displays 100465 C NON COIN OPERATED MODELS START A After choosing the program with the PROGRAM SELECT button push the START button to start the washer extractor When you have selected a wrong washing program you can change it during the first washing step by pushing the SELECT button B During the washing cycle you follow the actual washing sequence the remaining time and if been set the temperature on the displays C If the advance function has been set by the installator you can go on to the next step by pushing the START button 523472 4 8 2 GRAPHITRONIC MICROPROCESSOR After selecting the desired wash program number by pressing the START button the wash cycle will be started If there is no washing program available for the selected program number INVALID will be displayed Program Number HOT WASH Step 3 35 Minutes Door State 9 amp dnd I 516553A Wash Spin Wash Cvcle Progression Remaining Time Sequence Step Bar Wash Cycle 4 9 END OF WASH CYCLE 4 9 1 EASY CONTROL MICROPROCESSOR WITH KEYPAD AND MECHANICAL BUTTONS You can see clearly the end of the washing cycle on the operator panel when the light next to the door symbol lights up and the time disp
66. n the washer NEVER allow the appliance to get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting at the back of the washer can escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outlet to prevent pressure building in the washer Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user repair instructions that you understand and have the skills to carry out Only qualified service personnel may open the appliance to carry out servicing e Information contained in this manual is intended for use by a qualified service technician familiar with proper and safe procedures to be followed when repairing an electrical appliance All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used Improper assembly or adjustment can create h
67. nlet and outlet pipes etc Make sure that the loading door is closed during handling Take care that the floor at final position is underneath supported The washer should not be installed on an upper floor or over a basement without approval of structural engineer about the requirements of permissible loading vibrations and noise level in the building Take care that the floor where the machines will be placed is not combustible At final position leave clearance around the machine like indicated in fig 3 3 for running conditions and maintenance access 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL INSTALLING LEVELING FREELV ON THE FLOOR N WARNING THE MACHINE MUST RELIABLY REST IN ALL FOUR CORNERS OF THE MACHINE THE MACHINE MAY NOT ROCK THE MACHINE MUST BE IN WATER LEVELLED POSITION The machine is to be located on a not elevated leveled concrete floor that comply with static and dynamic stress of the machine The friction coefficient must be higher then 0 5 between the rubber feet or sheet and the floor material Do not place the machine on a smooth surface but on a rough floor material like concrete If the friction coefficient is less then the machine can move while spinning If this should happens fasten the machine see INSTALLING LEVELING AND SECURE ON AN ELEVATION MACHINES 6 kg 13 Ib 7 kg 18 Ib 10 kg 25 Ib Position the machine only on his
68. oo Hot Full stop 4 tumble While heating E21 Overflow Overflow failure Full stop 4 tumble Wash step E22 Flush fault Flush failure Full stop tumble Flush step E24 Level Sens Defective level Continue Don t start Before start up sensor E25 Temp Sensor Defective Continue Don t start Before start up temperature sensor E26 Mitsub code Undefined frequency Full stop tumble Whole cvcle inverter error code E27 Comm fault Communication fault Full stop 4 safetv time Whole cycle inverter E28 THT time E OL THT Time out E OL Full stop 4 safety time At spin sequence E29 OV3 time OV3 Time out Full stop 4 safety time At spin sequence E OP E OP E31 Load Parr Initialization fault Don t start At initialization inverter E32 Verify Parr Verification fault Don t start At loading parameters inverter E33 Stall prev Stall prevention Continue At spin sequence function active E35 Wrong Softw Wrong software Don t start New software version version E37 No Drain Sp Drain failure at the Full stop 4 tumble Spray Sequence Spray Sequence ES8 No Recycle The Tank with Warning at the End Wash step recycle water is Front soap dispenser empty Mach only E39 Out of Soap The Soap Supplies For Info only Wash step are running Out of Soap E40 No Fill Rec Fill failure due to an Full stop Request for Wash step empty water recycle Continue Tank Top soap dispenser Mach only E41 Service Due Service Due For Info only End cycle Warning Open door reset E42 Connection No
69. oor is open 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL E80 Time Out On Hold Signal Full stop 4 tumble Whole cycle Input16 Failure Soap Dispensing System E81 No Reheat Heating Failure Full stop tumble Wash Step MB only E82 No Refill Refill failure Full stop 4 request for Wash Step Continue MB only E83 Cycle Fail No successful wash Info that the wash cycle Abnormal Cycle cycle termination has to be repeated Termination MB only E84 No Store PC Communication For Info only End cycle failure with PC MB only E85 RTC Low Batt Real Time Clock No For Info only End cycle Battery or battery low MB only power E86 No RTC Comm Real Time Clock is For Info only End cycle not available MB only E100 Weigh No Communication fault Full Stop Tumble Before Start MB16 MB180 Comm weighing system Whole Cycle MB16 MB66 MB amp FS23 55 only E101 Weigh Low Weight machine too Don t Start Before Start low MB amp FS23 55 only E102 Weigh High Weight machine is Don Start Before Start too high MB amp FS23 55 only E103 Weigh Balance Weight is not Don t Start Before Start balanced over 4 load MB amp FS23 55 only cell s E104 Weigh Overload Weight on individual Full Stop Tumble Whole Cycle load cell exceeds MB16 66 amp FS23 55 only max E105 Weigh Airbags No functional air Don t Start Before Start pressure system MB70
70. pply that is set between 140 160 F 70 80 C To determinate the boiler capacity you can use the data in below table Please be aware that this is an average and depends highly of the boiler boiler temperature linen program set up and washing program used CAPACITY Hot water dm gal 6 7 kg 13 18 Ib 15 4 10 kg 25 Ib 16 4 5 16 kg 35 Ib 31 8 22 kg 50 Ib 40 10 6 Tab 4 5 A WATER CONSUMPTION The water consumption depends on the programmed values in the controller These default values can be found in the program manual For a pre wash and wash the low water level LL is used The high water level HL is used for rinsing The programmed units correspond to an average amount of water You can calculate the total water consumption in one washing program by counting up the amount of water by each washing step Be aware of the fact that these are only indicative values The values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances In the wash cycle for example there will be taken a mix of warm water and cold water The mix of the water depends on the temperature of both The total amount of water consumed depends also on the loading type of linen and the the drum rotation 100646 K PUB DATE 4 SEP 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 19 4 6 STEAM CONNECTION N WARNING INSTALL A STEAM SUPPLY DISCONNECTING DEVIC
71. r 2 8 Heat energy chapter 3 9 Sight holes chapter 3 10 Appropriate processes chapter 2 11 Explosive atmosphere chapter 2 12 Biological or chemical pollution of water chapter 2 13 Maximal possible overspeed chapter 3 100646 K PUB DATE 4 SEP 2009 DOC USER S MANUAL 3 3 SYMBOLS ON THE MACHINE Caution dangerous electrical tension electrical devices a ovr 3 400 800 KPA psi N Caution other danger read and follow written instructions Warm water inlet red color of the label Soft cold water inlet light blue color of the label erii dm Psi j Caution Increased temperature ee Hard cold water inlet dark blue of the label s Do not close or cover gt 40 100 800 kPa 15 116 psi GQ gt e The holes to be drilled not punched In case of emergency press the emergency 34400 button to stop the machine ame 4 USER S MANUAL 100646 PUB DATE 4 SEP 2009 DOC EASV CONTROL MICROPROCESSOR GRAPHITRONIC MICROPROCESSOR EASV CONTROL MICROPROCESSOR WITH MECHANICAL BUTTONS 100460E PREWASH START advancing program MAIN WASH 57 STOP interupting program RINSE 1 p YES SELECTION RINSE 2 RINSE 3 NO SELECTION EXTRACT INCREASING SEQUENCE TIME DOSFEBEPEA
72. r possible injuries or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual comprises information for the soft mount machine series with a load of dry linen 6 7 10 13 16 22 kg 15 18 25 30 35 50 Ib Verify the machine model according to your order and the data plate located on back of washing machine fig 3 3 pos 3 and find corresponding information in the manual The machines are controlled by electronic programmer Find the programming instructions in the programming manual Additional heating can be provided by electrical heating elements or by steam from an external steam supply Water inlets can use warm cold soft and possibly also cold hard water Electrical setup of the machine is indicated on data plate see data plate fig 3 3 pos 3 4 INSTALLATION AND MAINTENANCE MANUAL 100646 PUB DATE 4 SEP 2009 DOC 3 TECHNICAL SPECIFICATION 3 1 MACHINES 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib CAPACITY DRY LOAD CAPACITY 1 10 MACHINE DIMENSIONS 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib Wiath 660 mm 25 98 660 mm 25 98 660 mm 25 98 835 mm 32 87 Depth 770 mm 30 31 770 30 31 865
73. re 5 C 44 F to 35 C 95 F 30 to 90 without condensation upto 1000 m 3280 ft 0 C 32 F to 55 C 131 F FLOOR DATA Max static load on floor 5450N 7860N Max dynamic load on floor 1220 N 1626N Frequency of dynamic load 16Hz 15Hz NOISE Equivalent sound power lt 70 dB A lt 70 dB A level Leq dB A Tab 3 2 continuation maximum dimensions including protruding parts depends of cold and hot water supply temperature and wash program setup 9 if the voltage indication is 200 208V 3AC or 208 240V 3AC the value is max 16A 15A INSTALLATION AND MAINTENANCE MANUAL 100646 PUB DATE 4 SEP 2009 DOC 3 3 DIMENSIONS AND PLACEMENT OF COMPONENTS ON THE MACHINE Control panel Connection liquid soap Serial plate Mir relieve Water supplv Air vent holes Frequency inverter Fuses Main switch 100646 K PUB DATE 4 SEP 2009 DOC 13 kg 30 Ib 16 kg 3516 22 kg 50 Ib A55 AL
74. require a filling factor of 1 10 1 13 which is a full drum load Put the linen in the drum depending on the maximum capacity of the washer Do not overload the washer extractor Overloading the machine can lead to a bad wash result Half washing loads can obstruct a proper function Synthetics and blended fabrics usually require a filling factor of 1 18 1 20 which is half drum load Loading more will reduce the wash result and can damage the linen 4 4 CLOSE THE DOOR Close the door with the door handle making sure the door is properly latched before operating the washer 4 5 PROGRAM SELECTIONS Choose one of the available wash programs best corresponding to the quality of the garments and allowed wash temperature in the wash load Insert the wash program number The different washing programs are indicated on the operator panel The selection of the program determines the temperature and the time for washing and rinsing the wash action and the spin speed and time Note For locking a program mode changing factory settings and possibilities of program changes and setup see Programming manual 6 USER S MANUAL 100646 K PUB DATE 4 SEP 2009 DOC 4 6 WASH PROGRAMS OVERVIEW Wash program 1 Hot wash 90 Wash program 2 Warm wash 60 C Wash program 3 Coloured wash 40 C Wash program 4 Bright coloured wash 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C

6kg 7kg 10kg 13kg 16kg 22kg

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