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XYR 300L Wireless I/O User`s Manual
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1. Analog Example signal source 2 wire transducer 4 wire transducer External Power Note Analog input must be within 27V of Ground If your terminal voltage exceeds this you must use a loop isolator Current source output Current Source Output PLC Note 1 Analog input must be within 27V of Ground lf your terminal voltage exceeds this you must use a loop isolator 2 Ground is connected to ground earth If you cannot ground the PLC COM you must use a loop isolator Version 1 XYR 300L Wireless I O User s Manual 5 1 08 21 22 Analog Example signal source Current sink output Current Sink Output Note 1 Ground is connected internally to Earth lf you cannot ground the PLC COM you must use a loop isolator XYR 300L Wireless I O User s Manual Version 1 5 1 08 Thermocouple input The XYR 300L I O provides one input suitable for connection to a thermocouple or a millivolt level signal The module provides linearization tables for J K and T type thermocouples and also supports other types via a user linearization table Millivolt signals in the range 10mV to 100 mV are supported For more information on configuring the thermocouple input and cold junction compensation to suit your application refer to the User Manual Y Thermocouple Input Y Thermocouple Input Y Ground Cable shield Note The cable shield is optional howe
2. gt GE 33 supported cables n000nannnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnne 8 DUISe IDU airis deenen ee EE 27 EE rita 8 ee 13 coaxial surge diverter oooooooocccccccccncncnoncnnnnnononnnonnnnnnnos 13 Radio Frequency Interference rrrrnnnrrnnrrvrrrnnnnnnn 23 configuration receiver default Tacho 32 ell elen 6 user defined Cusiomzed 32 front e TE 7 CONO UTN EE EA 32 EN altas 7 connections terminal Connections ccocccccnnncnnncnnnnnnnnnnnnnnnnnnonnnnoss 6 A PP 13 mes EE EE EEE 21 current SINK Output ooccccccnccccccccccconccnconnnnnonononononenenonons 25 reliable pat 11 current source OoUuIpDut 24 repeater COPE a oo e 11 DOG EE 21 reverse voltage ccccccccccccccccononononoconononnnonnnonnnnonnnss 23 LEESE 23 Flue 23 ale 1162 101g 610 iii 20 PA E 35 BIN VE 31 rotary SUN 4 alles EICH VEER 14 changing position oooooonnccnncccccccnccinnccnonncnnnnnnnnnnnnnnnos 4 electronic proximity switches rrrrrrrrnrrrrnnnnnnnnnnnnre 20 setpoint Jevels 4 explosive areas coooooccccccncncnoncnonononnnonononononononanananenonons 18 A PPP 35 floating input device ccc eceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 28 Eolo MN eE io oo 35 NYDACK diodes va 21 setpoint gain tRherMocCOUPle cccccccccccccccccccccnnoncnnononnonnnonononnnss 19 NO asma EE 10 setpoint levels E 4 horizontal polarization ccccccccconccconccnnnncnncccnnnonnnnnns 16 LEG GE EEE 8 9 installing EEE 31 SELJE EEE SN 8 9 instrument tr
3. example a group of trees around the antenna is a larger obstruction than a group of trees further away from the antenna You can achieve longer distances by mounting one antenna on top of a hill Note Due to the earth s curvature you must elevate antennas higher than the ground level between the antennas for longer paths greater than 3 miles 5 km The unit can tolerate larger amounts of obstructions for shorter distances For very short distances you can also mount the antennas inside buildings If two XYR 300X modules cannot communicate reliably you can use a third XYR 300X module as a repeater to receive and re transmit messages This module may also have input output I O signals connected to it and form part of the I O network 10 XYR 300L Wireless I O User s Manual Version 1 5 11 08 Installing and earthing antennas You must connect an antenna to each module using the SMA connector at the top of the enclosure Honeywell recommends carefully taping the connections between the antenna and coaxial cable to prevent moisture ingress Moisture ingress in the coaxial cable is a common cause of radio system problem as it greatly increases the radio losses Honeywell recommends taping the connection with three layers of tape Layer Tape rompe OOO E Vulcanising tape e g 3M 23 tape EN Additional layer of PVC UV stabilized insulating tape The first tape layer lets you easily inspect the joint if required as yo
4. Test the unit Understand the principles for testing Testing your units on page your units 29 Note To ensure internal surge protection works correctly you must earth each unit using the Earth terminal For more information see the next sections XYR 300L Wireless I O User s Manual Version 1 5 1 08 Unit components and connections This section shows the components and terminal connections for the transmitter and receiver units Transmitter unit The XYR 300L I O transmitter unit has the following components and terminal connections Earth Wire Lug underneath Unit THERM COUPLE mv X ei 2p SE GEI Sg Go on COMO hy CG OMMON COMMON hax SD TD E 500 rus Thermocouple type J kor T For inductye load or mv signal use surge diodes ne Loop powered sensor shown m Ka Externally powered sensors are IW Iso suitabl ei also suitable Dl s suitable forvoltfree contacts or NFN transistor devices AAA POWER SUPPLY 9 30 WDC BOO CHE 2001 m 20 Version 1 XYR 300L Wireless I O User s Manual 5 1 08 The front panel contains the following components SMA antenna connector gt RS232 configuration gt port Rotary switch for set point settings Bad The triangle on the rotary switch indicates the current position for example Set Point NOTE To avoid damaging the rotary switch use a screwdriver to change the position The rotary switch controls the
5. setpoint levels on the Analog and Thermocouple inputs XYR 300L Wireless I O User s Manual Version 1 5 1 08 The LEDs on the front panel indicate the unit status LED Status Indicates mone patera TT Input LED ON Input LEDS i e D1 D2 SP AZ light when the corresponding input is active Te Y ts pat te w er Pansea setts civ ooo fe omeen O All LEDs medium flash Medium speed flash 1 6HZ indicates the module is halfway through the configuration process Medium flash also happens when you set the rotary switch to position 0 when powering on the unit Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Receiver unit Your XYR 300L R unit has the following components and terminal connections NOT USED NOT USED e SYSTEM OK o COMMS FAIL op COMMON al AO Max 30VDC 500mA For inductive load use surge diodes ANALOG OUTPUT Max analog load 900 ohm DO contacts are rated at 1A 250VAC For good engineering practice use POWER SUPPLY a surge diode for DC loads and 9 30 VDC a surge capacitor 10nF 250V for AC loads 250mA 12V 125mA 24V 6 XYR 300L Wireless I O User s Manual Version 1 5 1 08 The front panel contains the following components SMA antenna connector gt RS232 configuration gt port Rotary switch for set point settings A The LEDs on the front panel indicate the unit status LED Status Indicates CO le TT O
6. Honeywell XYR 300L Wireless I O User s Manual 34 XY 25 22 Version 1 5 1 08 Notices and Trademarks Copyright 2008 by Honeywell International Inc Version 1 May 1 2008 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell International Process Solutions 2500 West Union Hills Phoenix AZ 85027 1 800 343 0228 XYR 300L Wireless I O User s Manual Version 1 5 1 08 About This Document This document is the XYR 300L Wireless Installation Manual that describes how to install your XYR 300L units and contains important information for installing your units with other equipment Note If your network only contains one transmitter and receiver pair you should also read the XYR 300L QuickStart Guides This document contains the following sections Section Read this section if you want to Basic steps for using your un
7. O User s Manual Version 1 5 11 08 The following diagram shows the recommended installation for collinear and dipole antennas Protected area approximately 45 degrees to vertical Antenna installed Coax feed looped with drain holes at connection down Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Installing the power supply The unit works with a 9 30 VDC 0 6 Amp CSA certified Class 2 power supply For use in Class 1 Div 2 explosive areas the power supply must be approved for Class 1 Div 2 use Do not disconnect while circuit is live unless area is Known to be non hazardous The following table shows the power supply requirements Power supply XYR 300L I O The power supply can be a floating supply or negatively grounded The transmitter provides a 24V DC regulated supply for analog loop power The supply is rated at 35 mA and should ONLY be used for powering analog loops To install the power supply 1 Connect the positive lead to Power Supply Input 2 Connect the negative lead to Ground Note To ensure internal surge protection works correctly you must earth each unit using the Earth terminal You should connect the module to the same ground earth point as the antenna mounting to avoid differences in earth potential during voltage surges Do NOT connect the positive side of the supply to Earth 3 The following diagram illustrates the connection Power Supply Input Ground 16 XY
8. Parity No parity Honeywell supplies a green configuration cable wired to the following pin out Note The following pin out information is for reference only RJ 45 Required Signal name Normal colour DB9 Rra macar ereen wne O oeariosend CCC e 30 XYR 300L Wireless I O User s Manual Version 1 5 1 08 Index 5 1 08 2 Wire transducer snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 24 lightening strike 13 4 wire transducer eoooconinccincccnnccnncnoneninnninoninnnnninnnnnnnons 24 METT 11 EE EE EE 21 linearization tables AER 26 active pulse device ooooccccccconcoconoccccccnncnccononnonannnnnnns See loop powered device ccc ceceeeeeeecceeceeeeseasaeeseeeeeeeeees 28 active signal device ccoccccoccccoccnoonnnnonnnrnononnns 20 maximum transmission distance 11 analog Bg 0 A ei O 23 mechanical awitches nennen 20 analog output ina 28 millivolt agnal nnn 26 ANTENNA EE 14 FUSE EE 10 compatible cables ooooooonnnnnccnconcccccnonononanonnnnns 8 eler Heide E 11 o Leite TEE 14 intermediate 000nnnnnnnnenneaenannnnnnnnnnennnnnrnrnrerennnne 11 Jare ll e EE EN 11 over voltage E 23 q E 16 passive transistor ccs ssseeeseeeeeeeeeeessaeeaeeeeeees 27 supported antennas cccoocoocccccnnnnncccconononnnnncnnnnnnnnnos 8 re 35 AN CMV AA PEN E E E E E E E AR 21 PE PP PEU 23 bench Iestmg 33 ORAN re 16 cable 9161 15 174210 EE 16 EEE EE S as 10 power Supp 18 cables FEM ee 18 eil E 8 91101 0
9. R 300L Wireless I O User s Manual Version 1 5 11 08 Inputs and outputs The units have the following inputs and outputs Input output XYR Description For more 300L I O information see Digital inputs Suitable for Voltage free Digital inputs contact NPN transistor on page 19 0 5V signal 250VAC 1A 30VDC 1A Important Information on page 20 Max 30VDC 500 mA Error Indicate module status Reference communication failure source not and local setpoint status found on page Error Bookmark not defined Relay outputs Status outputs Analog inputs 4 20 mA with over range Analog input and under range on page 21 0 10 mA with over range 24V Loop supply Provides power for 1 Installing the external current loop up power supply to 35 mA on page 17 be controlled from analog User input Threshold Manual adjustable via rotary switch Thermocouple millivolt input Provides measurement of Thermocoupl E J K T type e input on Thermocouple millivolt page 24 signals and user defined thermocouple types Thermocouple setpoint Lets you control discrete Refer to the setpoint from User thermocouple with Manual threshold adjustable via rotary switch 2 Up to 10Hz Pulse input on page 25 Analog output 0 22 mA suitable for loop on page 26 powered floating input or single ended input device For more information see the next sections Analogue setpoint Allows discrete setpoint to Refer
10. al ES XYR 300L You must provide good ground connection to the mast unit and surge arrestor protector A You must install the aerial above all local obstructions Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Earth Stake 13 Yagi antennas Yagi antennas are directional and have positive gain to the front of the antenna and negative gain in other directions You can use the gain to gt Compensate for coaxial cable loss for transmitter unit and gt Increase receive sensitivity for receiver units You should install Yagi antennas with the central beam horizontal and pointed directly in the transmission direction to benefit from the antenna gain Note Yagi antennas usually have a drain hole on the folded element You should position the drain hole at the bottom when installing the antenna You can install Yagi antennas gt Vertically polarized with the elements in a vertical plane or gt Horizontally polarized with the elements in a horizontal plane The following table shows the recommended installation mode for different situations If your installation has Honeywell recommends using Two stations both using Yagi antennas e Horizontal polarization for the stations Two or more stations communicating with Vertical polarization for the stations and a common station e Dipole or collinear i e non directional antenna for the central station 14 XYR 300L Wireless I
11. ansducers cccccccecceeeeeceeeeeeeeeeeeeeeeeeeees 23 1 Lee ae en EE 13 Jade 11 SIMA Sacaron E T 32 internal surge Drotechon 18 single ended input device ccececceceeeceeeeeeeeeeeeeeeees 29 LEDs SMA connector A 13 POC OIV TE T SEET 33 Ls 95 gt isis 5 SPOECITICATIONS sss seescccecsetsccsesnexsaseesaveeucedeeeyeseexecereeceseoee 34 elek Tall aye ee E 13 TAS UTE ee 22 Version 1 XYR 300L Wireless I O User s Manual 31 surge dhverter kk NENNEN ENEE 13 elle 3 surge protection ccooococononccnnnncnncncnconanannnnnnnnnnnnnnss 13 TOME nn EE 4 surge ele e 13 terminal connections ooa0000nannnneneoeoeoennnnenenennnnne 3 switches UV stabilized tape cccccccconoccnconccoconococonocononanncnnnnnos 13 electronic proximity ccccccceecceecceesesssseeeeeeeees 20 vertical polarization nnnnnneoe000aaannnnnneneonnnnennennnenee 16 switches voltage free contact 20 Re Ne e E 20 VUIGANISING e EE 13 taping Copnechons NENNEN EE 13 Walchdog ala teta flater 21 EH 33 O NN 8 thermocouple ooocccnnncccccccccnonoccnnonnnnnnncnnonanannnncnnnononnnos 26 UT oee a a a 8 9 thermocouple SetpolNt ooocccccccccccnncccnonnncncnnncnnnnnos 19 A 8 9 gl Ee te 23 Zener diode protection occccccccccccocccncncconcnncnccononnnnnos 23 transmitter zero based eionale Ab 23 32 XYR 300L Wireless I O User s Manual Version 1 5 1 08
12. commendations for testing your unit For more information see the next sections Version 1 XYR 300L Wireless I O User s Manual 25 5 1 08 Installing the unit 26 To install the unit 1 Connect signals to the supplied terminals Connect the radio antenna 2 3 Install DIN rail to mount the module 4 Clip the module to the DIN rail You can now configure your unit For more information Configuring your units on page 28 XYR 300L Wireless I O User s Manual Version 1 5 1 08 Configuring your units You can configure your network using gt User defined customized configuration that lets you set specific information about your network and allows communication with other Honeywell XYR300X and XYR300G X series devices For more information on setting a user defined customised configuration see the User Manual For more information on setting the factory default configuration refer to the Quick Start Guide included with your module Version 1 XYR 300L Wireless I O User s Manual 5 1 08 27 Testing your units We recommend you bench test the complete system before installing a new system Configuration problems are easier to identify and fix when the units are next to each other The following table describes common problems and recommended solutions If your installation has You should check Honeywell recommends Poor radio channel e The antenna installation e Higher performance commu
13. enna Gain dBi Dipole with integral 3m cable w Dipole without cable 5dBi Collinear 3dBd 8dBi Collinear 6dBd Be o 3 element Yagi 6 element Yagi The following table details losses for typical cables Cable Loss dB per 10m at 900 MHz Ress 5 gt 2 5 Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Radio transmission distances The unit will operate reliably over large distances depending on the gt Antenna type gt Antenna location gt Amount of radio interference and gt Radio path obstructions e g hills or trees Typical reliable distances are Area Distance Additional information USA Canada 6dB net gain antenna configuration permitted 4W Equivalent RF power permitted Australia NZ Unity gain antenna configuration 1W Equivalent RF power permitted To achieve these distance you must elevate at least one site on a hill or transmission tower Modules will operate reliably with some radio path obstruction however obstructions also reduce the reliable distance Note You must test all obstructed paths to check the reliability of the path You can achieve maximum transmission distances if the radio path has line of sight For example raising antennas above intermediate obstructions including hills trees etc Obstructions reduce the range however they may not prevent a reliable path The closer the obstruction is to the antenna the greater the blocking effect For
14. it Learn the basic steps for installing and using your unit Factory default configuration Understand how the transmitter sends information to the receiver Unit components Understand the different parts of your unit Antenna installation Learn how to install an antenna with your unit Resetting factory defaults Reset your unit to the original factory default settings Linking transmitter and receiver units Link your units to work as a dedicated pair Safety information Understand important safety information related to your unit NOTE You must read this information before installing your unit Specifications Know technical information about your unit For more information see the next sections REFERENCES The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Getting Started with Honeywell OneWireless solutions XYR3000 MSG How to build an XYR3000 system TERMINOLOGY The following acronyms are used in the document Acronyms Model numbers XYR300X XYR3001 XYR3002 XYR301X XYR3011 XYR3012 XYR3013 XYR300G X XYR300G M XYR300G E Version 1 XYR 300L Wireless I O User s Manual iil 5 1 08 Support and Contact Information United States and Canada Contact Honeywell Solution Support Center Phone 1 800 822 7673 In Arizona 602 313 5558 Calls are answered by dispatcher between 6 00 am and 4 00 pm Mountain Standard Time Emergency calls
15. l ME 8 SUPPONE AL E 8 Radio transmission dstonces non nrnnn nn non nnnn non nnnnnnnnnnnnnnnnnnrnnnnrnnnnnnnrnnnnnnnnnnns 11 Installing and earthing antennas ccccccccssssssssssssssseeceeeeeccesseesseeessssseeeeeeeeceeeeseseueeeasssseeeeeeeeeeeeesssssseegassseeess 12 Dipole and COMME IVES INAS E 13 Beie ee 13 Sol a AEA rae a aA A EA a eA DAEA a aAA EEA rae A A aae O EA AA DA Saena 13 NET 15 Installing the power supply EE 17 Inputs and outputs 18 Biloj NINA OURS EPI E EE ERE AA AAE AE AE E 19 Analog I WO 1 separ A A N A 21 Thermocouple NAT EE 24 A ca NAAA A N 25 INStalling and COmmGurninG the n DEE 26 STEINE ME TEE 27 COMMOUPING e UNNS EE 28 A ea Ge 29 Unit specifications 30 Transmitter Unas a coa 30 O AAA nn OS 30 Ancillary hardware reference mformaton 31 KA Sena Der vn 31 Index 32 vi XYR 300L Wireless I O User s Manual Version 1 5 1 08 Safety information Thank you for selecting the XYR 300L for your telemetry needs We trust it will give you many years of valuable service To ensure your XYR 300L enjoys a long life double check ALL your connections with the Installation Guide before powering on the module INSNIDNE Incorrect termination of supply wires may cause internal damage and will void warranty Exposure to RF energy is an important safety consideration The FCC has adopted a safety standard for human exposure to radio frequency electromagnetic energy emitted by FCC regulated equipment as a re
16. ld result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Contents ASAM YOUR UN EE 1 Unit components and connections 2eseeENENESEEESEEEEEEEE ERR NEEN EEN EEEEEENEEE ENEE cnica c 3 TRANS IMIG UI EE 3 BOI e ln EE 6 INSTaling the ANTONIN G
17. nas are commonly used on unlicensed channels The dipole antenna does not provide any gain so the power transmitted from the antenna is the same as the power out of the module A dipole antenna that comes supplied with integral 15 ft cable does not require additional coaxial cable You should mount dipole antennas vertically preferably no less than 1 metre away from a wall or mast for maximum performance Collinear antennas Collinear antennas transmit the same amount of radio power in all directions horizontally and are easy to install and use They provide gain by compressing the radiated signal to a flattened disc shape and reducing the amount of signal radiated above and below the horizontal plane Collinear antennas are generally used at a central site with more than one remote site or at a repeater site Collinear antennas are similar in appearance to dipole antennas however the antenna is longer Collinear antennas are supplied without cable and require additional coaxial cable You can use collinear antennas to gt Transmitter to compensate for the losses in long lengths of coaxial cable gt Receiver to increase receive sensitivity 12 XYR 300L Wireless I O User s Manual Version 1 5 11 08 The following diagram shows the recommended installation for collinear and dipole antennas 1m minimum Collinear antenna Weatherproof connectors e g 3M 23 tape etc Surge protector arrestor option
18. nications e For radio interference on the antennas if the path is too e TXLED flashes but no RX LED same channel long e Output LEDs flash quickly e The radio path is adequate e Higher mounting points to overcome obstructions e Using an intermediate unit as a repeater and 30VDC rated for 35 mA max e Module configuration e Your module configuration may be invalid Re load or restore factory default configuration For support for other testing issues please contact Honeywell 28 XYR 300L Wireless I O User s Manual Version 1 5 1 08 Unit specifications This section details the specifications for each unit Transmitter unit Input output Number Additional information Digital inputs 2 Dry contact digital inputs slow pulsed at 10Hz All inputs are suitable for voltage free contacts e g mechanical switches or NPN transistor devices e g electronic proximity switches NOTE PNP transistor device inputs are NOT suitable Status outputs EM Separate System OK and Setpoint Status Analog inputs 0 20mA differential input 16 bit resolution 0 1 accuracy 10 ohm input impedance Thermocouple inputs J K or T type thermocouple with on board cold junction compensation Cold junction compensation accuracy 1 over ambient temp range 40 to 70 C Power supply 9 30 VDC 0 6 Amp CSA certified Class 2 power supply For use in Class 1 Div 2 explosive areas the power supply must be approved for Class 1 Div 2
19. nnas antennas on page 13 Yagi antennas Details important information about Yagi antennas on using Yagi antennas page 15 For more information see the next sections Supported antennas You can use the following antennas with the units Antenna Additional information Total gain including cable Whip antenna for mounting directly onto the module operation up 6 dBi to Y mile 1 km You can use the following cables with the units The following table shows compatible cables for different antennas when used with the XYR 300L I O Antenna North America Australia NZ SG900EL Any cable CC10 or CC20 SG900 6 Any cable CC20 YU6 900 CC20 External cable with loss gt 9dB YU16 900 External cable with loss gt 9dB External cable with loss gt 15 dB 8 XYR 300L Wireless I O User s Manual Version 1 5 1 08 You must carefully select antennas for XYR 300L I O modules to avoid contravening the maximum power limit on the unlicensed channel The net gain of the antenna cable configuration should be no more than 6dB in North America USA Canada Mexico and no more than 0 dB in Australia New Zealand Note The net gain of an antenna cable configuration is the gain of the antenna in dBi less the loss in the coaxial cable in dB For example an SG900 6 antenna with a CC20 900 cable has a net gain of 2dB i e 8 dB 6 dB at 900 MHz The following table details the gains of some typical antennas Ant
20. o be used for zero based signals e g 0 10 mA The analog input has a positive and negative terminal and can be placed at any point in the current loop providing neither input rises above the 24 volt Analog Loop Supply level Each input has a loop resistance of less than 250 ohms and zener diode protection is provided against over voltage and reverse voltage Note You may require additional protection in high voltage or noisy environments or for long wiring runs A 24VDC loop supply is available on the XYR 300L I O module for powering the analog transducer loops In this situation connect the gt Analog loop between an Analog Input terminal and Ground gt Positive terminal Le Analog Input to the 24V Analog Loop Supply Externally powered loops may be connected by connecting the input between Analog Input and Analog Input Common mode voltage may be 0 5V to 27V Honeywell recommends using shielded cable for analog I O loops to minimize induced noise and Radio Frequency Interference RFI Note You should only connect one end of the cable shield to Earth To connect an analog signal from a PLC or DCS output to an analog input on the XYR 300L I O you must carefully check the internal circuit of the output as different devices use different ways to create an analog signal 20 XYR 300L Wireless I O User s Manual Version 1 5 1 08 The following diagrams illustrate different connection methods
21. outside normal working hours are received by an answering service and returned within one hour Facsimile 602 313 3293 Mail Honeywell TAC MS P13 2500 West Union Hills Drive Phoenix AZ 85027 World Wide Web Honeywell Solution Support Online http www honeywell com ps Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com IV XYR 300L Wireless I O User s Manual Version 1 5 1 08 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Version 1 5 1 08 XYR 300L Wireless I O User s Manual Symbol Y ka CAUTION FI p p gt E BE Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided cou
22. sult of its actions in Docket 93 62 and OET Bulletin 65 Edition 97 01 FCC Notice when used in USA XYR 300X Wireless I O Module Part Additional information This device has been tested and found to comply with the limits for a Class B digital device pursuant to Part15 of the FCC rules Code of Federal Regulations 47CFR Part 15 Operation is subject to the condition that this device does not cause harmful interference This device has been type accepted for operation by the FCC in accordance with Part90 of the FCC rules 47CFR Part 90 See the label on the unit for the specific FCC ID and any other certification designations Industry Canada XYR 300X Wireless I O Module RSS 119 This device has been type accepted for operation by Industry Canada in accordance with RSS 119 of the Industry Canada rules See the label on the unit for the specific Industry Canada certification number and any other certification designations NOTE Any changes or modifications not expressly approved by Honeywell Technologies P L could void the user s authority to operate this equipment To operate this equipment legally the user must obtain a radio operating license from the government agency This is done so the government can coordinate radio users in order to minimize interference Safety information FCC Notice This device complies with Part 15 247 of the FCC Rules Operation is subject to the following two conditions gt This device may not ca
23. to the Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Digital inputs The XYR 300L I O module provides two digital inputs suitable for gt Voltage free contacts e g mechanical switches or gt NPN transistor devices e g electronic proximity switches or gt 0 5V signals 2V 4V Minimum range Note PNP transistor devices are not suitable The unit provides contact wetting current of approximately 5mA to maintain reliable operation of driving relays Each digital input is connected between the appropriate Digital Input terminal and Ground Each digital input circuit includes a LED indicator that lights when the digital input is active i e when the input circuit is closed To activate the digital input the switching device resistance must be less than 200 ohms Connection Example method Voltage free contact Voltage free contact input Transistor input Active 0 5v signal device External Power Supply Note Use a solid state relay if the voltage range is not suitable Voltage Range is low 2V max high 4V min 18 XYR 300L Wireless I O User s Manual Version 1 5 1 08 Version 1 5 1 08 XYR 300L Wireless I O User s Manual 19 Analog input The XYR 300L I O module provides one 0 20 mA DC analog input for connecting to instrument transducers e g level moisture pressure transducers etc Note The XYR 300L I O module inputs measure down to OmA and can als
24. u can easily remove the vulcanising seal Note You must effectively earth all masts for mast mounted antennas to avoid lightning surges We also recommend using a coaxial surge diverter for antennas mounted outside industrial plant environments If the antenna is not already shielded from lightning strike by an adjacent earthed structure you can provide shielding by installing a lightning rod above the antenna You should connect the antenna to the module using 50 ohm coaxial cable e g RG58 or RG213 terminated with a male coaxial connector The higher the antenna is mounted the greater the transmission range however as the length of coaxial cable increases so do cable losses For use on unlicensed frequency channels there are several types of antenna suitable for use If you mount antennas on elevated masts you should effectively earth the masts to avoid lightening surges The XYR 300L radios are fitted with surge protection Note For high lightening risk areas Honeywell recommends additional surge suppression devices If the antenna is not already shielded from lightening strike by an adjacent earthed structure you can install a lightening rod to provide shielding Version 1 XYR 300L Wireless I O User s Manual 11 5 1 08 Dipole and collinear antennas This section contains important information for using dipole and collinear antennas For more information see the next sections Dipole antennas Unity gain dipole anten
25. use MENS Explosion hazard do not disconnect while circuit is live unless area is known to be non hazardous 1 Watt Frequency Hopping Spread Spectrum FHSS Transmitter 902 928 MHz Actual frequency range depends on country Receiver unit Input output Number Additional information Digital outputs 3 Voltage free contacts rated at 250 VAC 1A 30VDC 1A TJ ees Separate System OK and communication failure output 16 bit resolution 0 1 accuracy single ended source output Power supply 1 9 30 VDC 0 25 Amp CSA certified Class 2 power supply For use in Class 1 Div 2 explosive areas the power supply must be approved for Class 1 Div 2 use ASUNTO Explosion hazard do not disconnect while circuit is live unless area is known to be non hazardous High sensitivity FHSS UHF radio receiver 902 928 MHz_ Actual frequency range depends on country Sensitivity 110 dBm At PER 8 Version 1 XYR 300L Wireless I O User s Manual 29 5 1 08 Ancillary hardware reference information This section contains reference information about additional hardware components you may need for your unit RS232 serial cable You can connect the unit to a PC using an RS 232 serial cable to gt Transfer configuration information gt Perform factory and field testing The serial port is an 8 pin RJ 45 plug that communicates using standard RS 232 signals Signal information Value Baud rate 9600 Bits 8 bits with 1 stop bit
26. use harmful interference and gt This device must accept any interference received including interference that may cause undesired operation NOTE This equipment is suitable for use in Class 1 Division 2 groups A B and C or non hazardous locations only In order to comply with Electrical Safety Regulations this module must be installed in an Electrical AND Fire enclosure This enclosure may be a single or multiple enclosures Access to the module Installing your unit This section describes how to install your unit and contains the following sections Description For more information see 1 Read the safety information Lets you understand important safety Safety information on page information related to your unit 1 NOTE You must read this information before installing your unit Version 1 XYR 300L Wireless I O User s Manual 5 1 08 2 Get to know the unit Understand the basic features of your Unit components and features unit connections on page 3 3 Install the antenna Learn how to install an antenna with Installing the antenna on your unit page 8 4 Install the power supply Learn how to install a power supply for Installing the power supply your unit on page 17 A Learn how to install your unit Installing the unit on page 27 6 Linking and configuring the Learn how to link and configure your Configuring your units on unit units to transmit and receive page 28 information 7
27. utput LED ON The Output LEDS i e D1 D2 D3 light when the corresponding output is active AN Relay output D1 is ON Contact Closed LEDs with RSSI Push When you press the RSSI push button the unit shows the signal strength by Button Pressed lighting the LEDs from the bottom to the top Signal strength is the strength of the last message received that was addressed to this station DO Morethan 90dBm than 90 dBm GF Morethan 105dBm than 105 dBm E E than 95 dBm E on during RSSI test Output LED flashing If an output is in communication failure the corresponding LED flashes at 5 quickly Hz for fresopbiamemmmesonene Je iy tpi 02 ncommuniaton tawe Tost tp 63 sin communiaton aire A Tte tt comunico favre Version 1 XYR 300L Wireless I O User s Manual 5 1 08 Installing the antenna This section explains how to install your antenna and contains the following sections Section Description For more information see Supported antennas and cables Details the antennas and cables you Supported antennas can use with the units on page 8 Radio transmission distances Details the distances for reliable Radio transmission operation distances on page 11 Installing and earthing antennas Details important information about Installing and earthing installing and earthing antennas antennas on page 12 Dipole and collinear antennas Details important information about Dipole and collinear using dipole and collinear ante
28. ver we recommend a cable shield for long runs Version 1 XYR 300L Wireless I O User s Manual 23 5 1 08 Pulse input The XYR 300L I O module lets you configure the digital inputs as pulse inputs with the following characteristics Characteristic Value maximum rate D Minimum ottime 20 msec Minimum on tme 20 msec Using this mode you can map the pulse count to a remote output by transmitting the pulse count to a XYR 300G X module register or re generating as a Pulse Output on XYR 3001 I O Note You should connect the pulse input in the same way as a digital input The following diagrams illustrate different connection methods Connection Example method Passive transistor Passive Transistor Device Active pulse device External Power Supply Note Use a solid state relay if the voltage range is not suitable Voltage Range is low 2V max high 4V min 24 XYR 300L Wireless I O User s Manual Version 1 5 1 08 Installing and configuring the unit This section describes how to install and configure your unit and contains the following sections Section Description For more information see Installing the unit Describes how to physically install your Installing the unit on page 27 unit Configuring your unit Describes the different ways to Configuring your units on page 28 configure your unit Testing your unit Describes Honeywell s Testing your units on page 29 re
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