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vacon®10 complete user manual

1. Manual authoring documentation dvacon com Vacon Plc Document ID Runsorintie 7 65380 Vaasa Finland DPDOO T Subject to change without prior notice 71 2013 Vacon Plc Rev E1
2. w2 D2 wa T 1 4 A E ry f 1 a 0 U i 0 8 A EN E r OJ I si E a a 2 I 0 i 000 PS 0 L O O O EI No Y i D D1 VV W1 Figure 3 3 Vacon 10 dimensions MI1 MI3 om iz o E Table 3 2 Vacon 10 frame dimensions mm and weights kg b Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 11 Table 3 4 Vacon 10 frame dimensions mm 24 hour support 0 201 212 575 e Email vacon dvacon com 12 VACON INSTALLATION 3 1 2 Cooling Enough free space shall be left above and below the frequency converter to ensure sufficient air circulation and cooling You will find the required dimensions for free space in the table below If several units are mounted above each other the required free space equals C D see Installation space Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit The amount of cooling air required is indicated below Also make sure that the tem perature of the cooling air does not exceed the maximum ambient temperature of the converter Min clearance mm Table 3 5 Min clearances around AC drive Min clearance A and B for drives for MI1 MI3 can be O mm if the ambient temperature is below 40 degrees Figure 3 5 Instal
3. Fault warning activation point if selected with pari37 Time constantT Motor temperature Q 1 17 x 1 6 tT Time Changes by motor size and adjusted with parameter 13 10 Figure 9 15 Motor temperature calculation 24 hour support 358 0 201 212 575 Email vacon dvacon com 92 VACON PARAMETER DESCRIPTIONS 9 10 Automatic reset Control panel Menu PAR gt P14 14 1 AUTOMATIC RESET Activate the Automatic reset after fault with this parameter NOTE Automatic reset is allowed for certain faults only Fault 1 Under voltage 2 Over voltage 3 Over current 4 Motor temperature 5 Under load 14 3 TRIAL TIME The Automatic restart function restarts the frequency converter when the faults have disappeared and the waiting time has elapsed The time count starts from the first autoreset If the number of faults occur ring during the trial time exceeds three the fault state becomes active Oth erwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again See Figure 9 16 If a single fault remains during the trial time a fault state is true Wait time Wait time Wait time par 14 2 par 14 2 par 14 2 gt l gt le Fault trigger 1 li li T T Motor stop signal Restart 1 Restart 2 Motor start signal L L Supervision Trial ime L par 14 3 Fault acti
4. 7 CONTROL PANEL 7 1 General The panel is an irremovable part of the drive consisting of corresponding control board The overlay with display status on the cover and the button are in clarifica tions in the user language The User Panel consists of an alphanumeric LCD display with backlight and a keypad with the 9 push buttons see Figure 7 1 7 2 Display The display includes 14 segment and 7 segment blocks arrowheads and clear text unit symbols The arrowheads when visible indicate some information about the drive which is printed in clear text in user language on the overlay numbers 1 14 in the figure below The arrowheads are grouped in 3 groups with the following meanings and English overlay texts see Figure 7 1 Group 1 5 Drive status 1 Drive is ready to start READY 2 Drive is running RUN 3 Drive has stopped STOP 4 Alarm condition is active ALARM 5 Drive has stopped due to a fault FAULT Group 6 10 Control selections 6 Motor is rotating forward FWD 7 Motor is rotating reverse REV 8 1 0 terminal block is the selected control place I O 9 Keypad is the selected control place KEYPAD 10 Fieldbus is the selected control place BUS Group 11 14 Navigation main menu 11 Reference main menu REF 12 Monitoring main menu MON 13 Parameter main menu PAR 14 System main menu SYS 24 hour support 0 201 212 575 e Email vacon dvacon com 42 VACON
5. RECEIPT OF DELIVERY VACON 5 2 RECEIPT OF DELIVERY After unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 2 1 Type designation code VACON0010 1L 0001 1 OPTIONS _ Input phase 1L Single phase 3L Three phases Vacon 10 Output Current Input Voltage 1 115V 2 208 230V 4 380 480V 7 575V Options EMC2 QPES Language of the documentation DLCN Chinese DLNL Dutch DLCZ Czech DLNO Norwegian DLDE German DLPT Portuguese DLDK Danish DLRU Russian DLES Spanish DLSE Swedish DLFI Finnish DLTR Turkish DLFR French DLUS US English DLIT Italian empty English Figure 2 1 Vacon 10 type designation code 24 hour support 0 201 212 575 e Email vacon dvacon com 6 VACON RECEIPT OF DELIVERY 2 2 Storage If the frequency converter is to be kept in store before use make sure that the ambi ent conditions are acceptable Storing temperature 40 70 C Relative humidity lt 95 no condensation 2 3 Maintenance In normal operating conditions Vacon 10 frequency converters are mai
6. P3 2 Max frequency frequency reference 1 Preset speed 0 7 Remote Control 2 Keypad Place frequency 3 Fieldbus reference selection Activated by digital inputs Activated by digital inputs Preset speed 2 Activated by digital inputs Preset speed 4 Activated by digital inputs Activated by digital inputs Activated by digital inputs Preset speed 3 Activated by digital inputs Activated by digital inputs 90000000 Table 8 4 Frequency references NOTE These parameters are shown when P17 2 0 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 59 8 5 Ramps and brakes setup Control panel Menu PAR gt P4 0 Linear RT co mo 5 oo fel e A A Defines the time required for the output P4 2 Acceleration time 1 0 1 3000 0 s 3 0 103 frequency to increase from zero frequency to maximum frequency Defines the time required for the output frequency 0 1 3000 0 s 3 0 104 to decrease from maxi mum frequency to zero frequency ES See the parameter P4 3 EE Off 1 Deceleration 2 Chopper 3 Full Mode Flux EE 0 5 x EE current level EE INuni E flux braking 0 3x 20x Defines the current P4 9 DC Braking Current INunit 507 injected into the motor Ninit o Mani during DC brakeing Determines if braking is ON or OFF and the Stop DC current braking time of the i 600 00 s aog DC brake when the motor is stopping 0 00 Not active The output frequen
7. VACON PARAMETER DESCRIPTIONS 9 4 Ramps amp brakes setup Control panel Menu PAR gt P4 4 1 4 2 4 3 4 4 4 5 4 6 RAMP S SHAPE The start and end of the acceleration and deceleration ramp can be smoothed with this parameter Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the refer ence signal Setting value 0 1 10 seconds for this parameter produces an S shaped accel eration deceleration The acceleration and deceleration times are determined with parameters 4 2 and 4 3 4 Ha It gt Figure 9 7 S shaped acceleration deceleration ACCELERATION TIME 1 DECELERATION TIME 1 RAMP S SHAPE 2 ACCELERATION TIME 2 DECELERATION TIME 2 These limits correspond to the time required for the output frequency to ac celerate from the zero frequency to the set maximum frequency or to decel erate from the set maximum frequency to zero frequency The user can set two different acceleration deceleration time and set two dif ferent ramp s shape for one application The active set can be selected with the selected digital input par 5 11 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 81 4 7 FLUX BRAKING Instead of DC braking flux braking is a useful form of braking with motors of max 15 kW When braking is needed the frequency is reduced and the flux in the motor is increased which in
8. Binary coded Binary coded Vv Table 9 4 Output process data 0 reatus regier Name Ss eid Poo amam Fecenvetwors sinarycoues 2002 som ora Fe Generat conrotWord Binary cove zooa E Proarammabiewersa __ TJ mos sans 42005 Proarammabiewyeisa __ os amem o o o amam o amem id dd Poo amam o oo janan _ on Teman TT o Table 9 5 Input process data Note 2004 can set as PI Control Reference by setting P15 1 Setpoint se lection or 2005 can be set as PI Actual value by setting P15 4 Feed back value selection 24 hour support 358 0 201 212 575 Email vacon dvacon com 98 VACON PARAMETER DESCRIPTIONS Status word output process data Information about the status of the device and messages is indicated in the Status word The Status word is composed of 16 bits the meanings of which are described in the table below Description Ero se Rim SY fanz dre rennin at aero pee fees DR ER Table 9 6 Status word output process data Actual speed output process data This is actual speed of the frequency converter The scaling is 10000 10000 The value is scaled in percentage of the frequency area between set minimum and max imum frequency Control word input process data The three first bits of the control word are used to control the frequency converter By using control word it is possible to control the operation
9. 20 max load 50 mA O signal ground Digital input 1 Start forward P 0 30VRi 12kQ Digital input 2 Start reverse P Digital input 3 Fault reset P RS485 signal A FB Communication Negative RS485 signal B FB Communication Positive Analog signal in 2 Pl actual value P 0 4 20 mA Ri 2000 O signal ground 0 signal ground sol col o w A w gt Digital input 4 Preset speed BOP 0 30 V Ri 12 kQ Digital input 5 Preset speed B1 P min Digital input 6 External fault P Analog Output Output frequency 0 4 20 mA RL 5000 Digital signal out Active READY P Open collector max load 48V 50mA Relay out 1 Active RUN P Max switching load RO 14 250Vac 2A or 250Vdc 0 4A RO 22 ELSA Relay out 2 Active FAULT P Max switching load RO 21 250Vac 2A or RO 24 250Vdc 0 4A Table 6 2 Vacon 10 default I O configuration and connections P Programmable function see parameter lists and descriptions chapters 8 and 9 AZ GND GND DIM DIS DI6 AO DO R13 R14 RA 4 5 13 14 15 16 18 2 2 2 26 o o o o o 0 o o o o oo 1 UR BET SR E T T O o o o o o o o HOV AM GND 24V GND DI DI DIS A B R21 R22 ON OFF Figure 6 1 Vacon 10 I O 24 hour support 0 201 212 575 e Email vacon dvacon com 40 VACON VACON 10 API Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 41
10. 3 6kHe e Fsw 4kHz t8 Faw 9kHz 4 Faw 10kHz row 114M2 Fw 15k 40 Faw 16kHz 16 VACON INSTALLATION MI1 MI3 1P 230 V POWER LOSS MI1 230V 2 8A Eff 230V 50C Faw khz ae Faw lt 1 Ski Faw skh E EEE pa oo HHH EH actua i Faw site Fow het Faw The se Faw Ska a Fw 9kHz a Fsw 10kHe row ake Few 12khz Faw 13kH2 Few Lake oo L Faw 15kHz oo o1 o2 03 o4 os os 07 os os 10 Faw z 16kHz Power shaft kW me Few tite A Few 1 5kHz t Few 2kHz Faw she r pow 3 6kH Fo 4kHz SAA AAA A te Fw she Power bss kW rw i Few 9kHz t Faw 10kH2 eee Faw 11kHz ji Few lt 12KH2 fo 13kHz Faw d4kHz Faw 15kHe Faw 16kHz Power shaft kW Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 17 MI3 230V 9 6A Eff 230V 50C 025 so Fw kHz a Faw 1 Skt 020 os E ines 0 05 12kHz 4 Fsw z 13kHz Faw lt 1 khHz 000 Few 15kHz 00 os 10 15 20 25 30 35 49 Faw 16kH2 Power shaft kW 24 hour support 0 201 212 575 e Email vacon dvacon com 18 VACON INSTALLATION 3 1 4 EMC levels EN61800 3 defines the division of frequency converters into four classes according to the level of electromagnetic disturbances emitted the requirements of a power system
11. REF MON N PAL G Press OK to confirm sys FWD REV NO KEYPAD BUS ANS 5 Press Up Down to change value Figure 7 5 Parameter menu The parameter can be changed as the Figure 7 5 Left Right button is available inside Parameter menu Pressing Left Right button to change the actual parameter to the first parameter of the next group Example any parameter of P1 is displayed gt RIGHT button gt P2 1 is displayed gt RIGHT but ton gt P3 1 is displayed After entering the desired group pressing UP DOWN button to select root parameter number and then press OK button to display the val ue of the parameter and also enter edit mode Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 49 In edit mode Left and Right buttons are used to select the digit which has to be changed and Up increases Down decreases parameter value In edit mode the value of Px x is displayed blinkingly in the panel After about 10 s Px x is displayed in the panel again if you don t press any button Note In edit mode if you edit the value and don t press OK button the value isn t changed successfully In edit mode if you don t edit the value you can press Reset Back button to display Px x again 24 hour support 0 201 212 575 e Email vacon dvacon com 50 VACON CONTROL PANEL 7 4 5 System menu SYS menu including fault submenu and system parameter submenu and the display and operation
12. res Ponsa MEZM MEZI E Earth 2 terminal terminal mm2 mm2 Earth 2 terminal terminal mm2 mm2 Table 3 11 Cable and fuse sizes Tor Vacon 10 208 240 V 3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 27 i Motor Terminal cable size min max Type cable i Earth Control Relay 2 Cu mm terminal terminal terminal terminal Imm mm mm en forol e E erene se tew Posts foste ofensas Main terminal Table 3 13 Cable and fuse sizes for Vacon 10 575 V 3 Note To fulfil standard EN61800 5 1 the protective conductor should be at least 10 mm Cu or 16 mm AL Another possibility is to use an additional protective con ductor of at least the same size as the original one 24 hour support 0 201 212 575 e Email vacon dvacon com 28 VACON INSTALLATION 3 2 5 General cabling rules Before starting the installation check that none of the components of the fre quency converter is live Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cable runs in parallel with other cables the minimum distance between the motor cable and other cables is 0 3 m e The given distance also applies between the motor cables and signal cables of other systems e The maximum length of the motor cables for MI1 3 is 30 m If use longer cable current accuracy will be
13. see below Al2 GND GND DM DIS DI AO DO R13 R14 RA 4 5 13 14 15 16 18 20 2 23 26 o o o o o o o o 9 o oo 1 2 3 6 7 8 9 1 o o o o o o o o 10vV All GND 24V GND DI1 DR DI3 A B R21 R22 ON AM V Al mA OFF Figure 9 20 Vacon 10 I O 9 13 2 Modbus address area The Modbus interface of Vacon 10 uses the ID numbers of the application parameters as addresses The ID numbers can be found in the parameter tables in chapter 8 When several parameters monitoring values are read at a time they must be con secutive 11 addresses can be read and the addresses can be parameters or moni toring values Note With some PLC manufacturers the interface driver for Modbus RTU communication may contain an offset of 1 the ID number to be used would then subtract 1 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 97 9 13 3 Modbus process data Process data is an address area for fieldbus control Fieldbus control is active when the value of parameter 2 1 Control place is 3 fieldbus The content of the process data has been determined in the application The following tables present the pro cess data contents in the General Purpose Application 0 Medbuz register FB Status Word FB General Status Word FB Actual Speed 0 01 Output frequency 0 01 Motor speed 1 Motor current 0 01 Motor torque 0 1 Motor power 0 1 Motor voltage 0 1 DC link voltage 1 Active fault code 1
14. 044 Faw kHz ma Few 1 Skt 012 Comme eee Se eines j etw sh ew dir Faw 3 6kHe ee Few ake oos 22225 E fw she Fw skh SSS roves 4 Faw 10kHz Few dkir Few akh 002 o e Faw 13kHz i Faw thle Fsw 15kHz Few 16kHz Power shaft kW 24 hour support 0 201 212 575 Email vacon dvacon com 14 VACON INSTALLATION MI3 400V 12A Eff 400V 50C sw ake ae few SkHe a Faw 2kHz Few ake Few 3 6kHz EEE Few Ske Few khz Few Thee SS SSS a Few 9kHz t Few 10kH Few 11402 PESE E EE EI BE ERE EEE Few 12k Fw 13kHz ewe take Faw asim Faw ski Power shaft kw MI1 MI3 3P 230 V POWER LOSS MI1 230V 2 8A Eff 230V 50C mo Faw ae A Faw 15h i Faw 2h n skh Few 3 6kHz Ss Bi roso E mo i Fsw 7kHz Few skh ae Few km a Few 10kHz Few d1ke Few 12kRz oF 13kHz Faw 14kHe Few 15kHz Few 16kHz Power shaft kW Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 15 MIB 400V 12A Eff 400V 50C me Faw the ae Fay Lsk wae Faw 2kHz Faw shee ers asim ee rsw hte Faw Ske 00 os 10 15 29 25 30 35 Power shaft kW 24 hour support 0 201 212 575 e Email vacon dvacon com me Faw ki A Faw 1 sk te Faw 2kH Fas she Few
15. Figure 9 2 1 13 U F MIDDLE POINT VOLTAGE If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point voltage of the curve See Figure 9 2 1 14 ZERO FREQUENCY VOLTAGE This parameter defines the zero frequency voltage of the curve See Figures 9 1 and 9 2 24 hour support 358 0 201 212 575 Email vacon dvacon com 70 VACON PARAMETER DESCRIPTIONS 1 15 TORQUE BOOST When this parameter has been activated the voltage to the motor changes au tomatically with high load torque which makes the motor produce sufficient torque to start and run at low frequencies The voltage increase depends on the motor type and power Automatic torque boost can be used in applications with high load torque e g in conveyors 0 Disabled 1 Enabled Note In high torque low speed applications it is likely that the motor will overheat If the motor has to run a prolonged time under these conditions special attention must be paid to cooling the motor Use external cooling for the motor if the temperature tends to rise too high Note The best performance can be reached by running motor identification see par 1 18 1 16 SWITCHING FREQUENCY Motor noise can be minimised using a high switching frequency Increasing the switching frequency reduces the capacity of the frequency converter unit Switching frequency for Vacon 10 1 5 16 kHz 1 17 BRAKE CHOPPER Note An internal br
16. Frequency reference Resolution 0 01 Hz Control Field weakening point 30 320 Hz characteristics 100 Ty with brake option only in 3 drives sizes MI2 5 30 Ty without brake option Output current Braking torque Table 10 1 Vacon 10 technical data 24 hour support 0 201 212 575 Email vacon dvacon com 100 VACON TECHNICAL DATA 10 C no frost 40 50 C depends on the unit size rated loadability In Side by side installation for MI1 3 it is always 40 C For 1P21 Nema1 option in MI1 3 the maximum temparture is also 40 C T A r Relative humidity ha RH non condensing non corrosive no dripping Air quality Ambient chemical vapours conditions mech particles Ambient operating temperature IEC 721 3 3 unit in operation class 3C2 IEC 721 3 3 unit in operation class 352 Altitud 100 load capacity no derating up to 1000 m 1 der ruca ating for each 100 m above 1000 m max 2000 m 3 150 Hz Displacement amplitude 1 peak mm at 3 15 8 Hz Max acceleration amplitude 1 G at 15 8 150 Hz Vibration EN60068 2 6 Shock UPS Drop Test for applicable UPS weights IEC 68 2 27 Storage and shipping max 15 G 11 ms in package 1P20 IP21 Nema1 for MI1 3 Complies with EN50082 1 2 EN61800 3 230V Complies with EMC category C2 With an internal RFI filter Emissi 400V Complies with EMC category C2 With an internal missions RFI filter Both No EMC emission prot
17. Not m 1 5 Frequecn Not 20 Hz 5s 5s PUMP ene wor contol AAPAN x i Frequecny Not 20Hz 20s 205 A Pen tar Flying d 92 3 High Torque dri ae pa M orque drive l d 1 1 Ator invor OP SPECS used Ramp Coast hz u Parameters P1 7 Current limit A P2 3 Stop function affected P1 8 Motor control mode P3 1 Min frequency P1 15 Torque boost P4 2 Acc time s P2 2 Start function P4 3 Dec time s REAY RUN STOP ALARM FAUT REI MOI PARA Y y Press OK to confirm drive setup Figure 9 19 Drive setup 24 hour support 358 0 201 212 575 Email vaconf vacon com 96 VACON PARAMETER DESCRIPTIONS 9 13 Modbus RTU Vacon 10 has a built in Modbus RTU bus interface The signal level of the interface is in accordance with the RS 485 standard The built in Modbus connection of Vacon 10 supports the following function codes code messages Read Holding Registers All ID numbers Read Input Registers AU ID numbers 06 Write Single Registers All ID numbers Yes Write multiple registers All ID numbers Yes Table 9 3 Modbus RTU 9 13 1 Termination resistor The RS 485 bus is terminated with termination resistors of 120 ohms in both ends Vacon 10 has a built in termination resistor which is switched off as a default pre sented below The termination resistor can be switched on and off with the right hand dip switch located above I0 terminals in the front of the drive
18. Parameter 1 1 115 ble conceal 1 Only quick setup parameter group visible Table 8 1 Quick setup parameters 24 hour support 0 201 212 575 Email vacon dvacon com 56 VACON PARAMETERS 8 2 Motor settings Control panel Menu PAR gt P1 a e EE Motor nominal Check rating plate on the Ec i Check rating plate on the Hz motor Default applies for a 4 pole 112 motor Check rating plate on the j 113 Nunit motor Motor cos P Check rating plate on the Power Factor me hala EA 5x P1 7 Current limit 107 Maximum motor current ur control ER Frequency control Eras soo Open loop speed control 0 Linear E U f ratio 108 1 Square 2 Programmable oo e weakening point fre 602 Field Voltage at field weakening point as of Unmot 000 1 10 o ve j Mid point voltage for pro U f mid point P1 11 100 00 605 grammable U f as of voltage U nmot y Zero fir n vottage 0 0 000 4000 EA at 0 Hz as of Unmot 0 Disabled Ra EE EEE 15 Enabled Switching fre PWM frequency If values 4 0 2 0 601 are higher than default queney reduce the current capacity 0 Disabled D P1 17 Brake Chopper 504 1 Enabled Always 2 Run state Table 8 2 Motor settings Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 57 Code Parameter Min Max Unit Defautt ID Note 0 Not active Motor identifica 1 Standstill identification E 1 631 SEE
19. active fault but in this case the display returns automatically to the fault menu if no button is pressed in 10 seconds The fault code subcode and the operating day hour and minute val ues at the fault instant are shown in the value menu operating hours displayed reading Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 51 Note Fault History can be reset by long pressing the BACK RESET button for 5 second time when the API is in fault history sub menu level F6 x it will also clear all active faults See Chapter5 for fault descriptions 24 hour support 0 201 212 575 e Email vacon dvacon com 52 VACON CONTROL PANEL Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER s VACON 53 8 STANDARD APPLICATION PARAMETERS On the next pages you can find the lists of parameters within the respective param eter groups Th Explanations Code Parameter Min Max Unit Default ID O e parameter descriptions are given in Chapter 9 Location indication on the keypad Shows the operator the present Monitoring value number or Parameter number Name of monitoring value or parameter Minimum value of parameter Maximum value of parameter Unit of parameter value given if available Factory preset value ID number of the parameter used with fieldbus control More information on this parameter available in chapter 9 Param eter descriptions click
20. decreased The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see Chapter Cable and motor insulation checks Connecting the cables e Strip the motor and mains cables as advised in Figure Stripping of cables Connect the mains motor and control cables into their respective termi nals see Figures Vacon 10 power connections MI1 Install the control cables e Note the tightening torques of chapter3 2 1 power cables and chapter 3 2 2 control cables given in Vacon 10 power connections MI1 and Install the control cables MI1 MI3 See Chapter6 2 e For information on cable installation according to UL regulations see Chap ter Cable installation and the UL standards Make sure that the control cable wires do not come in contact with the elec tronic components of the unit If an external brake resistor option is used connect its cable to the appro priate terminal Check the connection of the earth cable to the motor and the frequency converter terminals marked with e Connect the separate shield of the motor cable to the earth plate of the frequency converter motor and the supply centre Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 29 3 2 6 Stripping lengths of motor and mains cables Earth conductor 35mm 20mm ESSES Figure 3 15 Stripping of cables Note Strip also the plastic cover of
21. network and the installation environment see below The EMC class of each product is defined in the type designation code Category C1 Frequency converters of this class comply with the requirements of category C1 of the product standard EN 61800 3 2004 Category C1 ensures the best EMC characteristics and it includes converters the rated voltage of which is less than 1000 V and which are intended for use in the 1st environment NOTE The requirements of class C are fulfilled only as far as the conducted emis sions are concerned Category C2 Frequency converters of this class comply with the requirements of category C2 of the product standard EN 61800 3 2004 Category C2 includes con verters in fixed installations and the rated voltage of which is less than 1000 V The class C2 frequency converters can be used both in the 1st and the 2nd environment Category C3 Frequency converters of this class comply with the requirements of category C3 of the product standard EN 61800 3 2004 Category C3 includes con verters the rated voltage of which is less than 1000 V and which are intended for use in the second environment only Category C4 The drives of this class do not provide EMC emission protection These kinds of drives are mounted in enclosures Environments in product standard EN 61800 3 2004 First environment Environment that includes domestic premises It also includes establishments directly connected without interme
22. on the parameter name Modifiable only in stop state NOTE This manual is for Vacon 10 standard application only please download the appropriate user manuals on http www vacon com gt Support amp Download if special application details needed 24 hour support 0 201 212 575 e Email vacon dvacon com 54 VACON PARAMETERS 8 1 Quick setup parameters Virtual menu shows when par 17 2 1 voltage Motor nominal frequency Motor cos P Check rating plate on the tor Power Factor ew 0 Not used 1 Used 0 1 0 terminal 1 Fieldbus 0 Ramp 1 Flying start 0 Coasting 1 Ramp 50 00 Maximum freq refer saad e 60 00 1 Preset speed 0 7 Remote Control 2 Keypad Place frequency 1 4 117 3 Fieldbus reference selec 106 Activated by digital inputs 126 Activated by digital inputs Table 8 1 Quick setup parameters Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 55 Code Parameter Min Max Uni persa Nowe Acedlerstiontime Acceleration time from 1 3000 0 s 3 0 103 j 0 Hz to maximum frequency Dec leration time Deceleration time from 1 3000 0 s 3 0 104 maximum frequency to 0 Hz 0 0 100 1 20 100 AN Signal range 1 373 20 is the Sam as2V minimum signal level 0 0 100 5 1 20 100 AIZ Signal range 1 320 20 is the same as 4 mA minimum signal level i O Disable Aemet pop oo fal f Enable 0 All parameters visi
23. panel Menu PAR gt P2 2 1 2 2 REMOTE CONTROL PLACE SELECTION With this parameter the user can select the active control place Frequency reference can be selected by Parameter P3 3 The selections are 0 1 0 terminal 1 Fieldbus The priority order of selecting the control place is 1 Force to I O when the digital input of P5 13 Force to 1 0 is active 2 Loc Rem button or P2 5 Local Remote 1 3 Determined by P2 1 Remote Control Place Selection Note You can select control place by pressing Loc Rem button or with par 2 5 P2 1 will have no effect in local mode Local Keypad is the control place Remote O terminal or FieldBus START FUNCTION The user can select two start functions for Vacon 10 with this parameter 0 Ramp start The frequency converter starts from 0 Hz and accelerates to the set frequency reference within the set acceleration time See detailed de scription 1D103 Load inertia torque or starting friction may cause prolonged acceleration times 1 Flying start The frequency converter is able to start into a running motor by apply ing small current pulses to motor and searching for the frequency cor responding to the speed the motor is running at Searching starts from the maximum frequency towards the actual frequency until the cor rect value is detected Thereafter the output frequency will be in creased decreased to the set reference value according to the set accelerat
24. tion need run command within 20 s to activate Voltage drop over motor P1 20 Rs voltage drop 100 00 662 windings as of Unmot at nominal current 0 Disabled Overvoltage con 1 Enabled Standard P1 21 troller 2 607 mode 2 Enabled Shock load mode 6 Undervoltage 1 1 controller 0 Disable 1 Enable Po efe 1 in use EDO Modulator configuration word B1 discontinuous modu lation DPWMMIN B2 Pulse dropping in overmodulation B6 under modulation 65535 28928 648 B8 instantaneous DC volt age compensation B11 Low noise B12 Dead time compen sation B13 Flux error compen sation Enable by default Table 8 2 Motor settings NOTE These parameters are shown when P17 2 0 24 hour support 0 201 212 575 e Email vacon dvacon com 58 VACON PARAMETERS 8 3 Start stop setup Control panel Menu PAR gt P2 EA O A A A AAA Remote Control 172 0 1 0 terminals Place Selection 1 Fieldbus 0 Ramp 1 Flying start 1 0 control 1 0 control signal 1 signal 2 0 Forward Reverse 1 Fwdledge Inverted Stop 2 Fwdledge Revledge 3 Start Reverse 0 Remote control 1 Local control 0 Forward 1 Reverse Keypad button unlock all keypad button lock Lock Rem button locked Table 8 3 Start stop setup 8 4 Frequency references Control panel Menu PAR gt P3 Parameter e Tav Minimum allowed P3 1 In frequency frequency reference Maximum allowed
25. turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking 0 Off 1 Deceleration 2 Chopper 3 Full Mode Note Flux braking converts the energy into heat at the motor and should be used intermittently to avoid motor damage 4 10 STOP DC CURRENT TIME Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping The function of the DC brake depends on the stop function par 2 3 0 DC brake is not active gt 0 DC brake is active and its function depends on the Stop function par 2 3 The DC braking time is determined with this parameter Par 2 3 0 Stop function Coasting After the stop command the motor coasts to a stop without control from the frequency converter With the DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled by the frequency when the DC braking starts If the frequency is greater or equal to the nominal frequency of the motor the set value of parameter 4 10 determines the braking time When the frequency is 10 of the nominal the braking time is 10 of the set value of parameter 4 10 24 hour support 358 0 201 212 575 Email vacon dvacon com 82 VACON PARAMETER DESCRIPTIONS 4 fout fn fn Ne Output frequency lt Xu Motor speed N N Ou
26. 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 63 8 12 PI control parameters Control panel Menu PAR gt P15 ESA CHE O E O ae 0 Fixed setpoint Setpoint source 1 All selection 3 332 2 Al2 3 Fiel bus ProcessDataln1 IO 00 mao e SO imenso Feedback lecti 1 Al2 es 2 Field bus Process Dataln2 P15 5 P15 6 100 0 337 Value at maximum signal P15 7 100 0 Proportional gain P15 8 10 00 Integrative time 0 Direct Feedback lt Set point gt Increase PID out F a put P15 10 Error inversion 340 1 lt inverted Feedback gt Setpoint gt Decrease PID output Table 8 12 PI control parameters NOTE These parameters are shown when P17 2 0 8 13 Application Setting Control panel Menu PAR gt P17 EPA O E EA CE AS 0 Basic 1 Pump fae 2 Fan drive P17 1 Application Type 3 3 High Torque NOTE Visible only when Startup wizard is active 0 All parameters visible Parameter 1 1 1 Only quick setup conceal a parameter group visible Table 8 13 Application Setting parameters 24 hour support 0 201 212 575 e Email vacon dvacon com 64 VACON PARAMETERS 8 14 System parameters Gade Parameter T Min Max efat Wate Software information MENU PAR gt V1 apa T TT Status of Modbus communication Format xx yyy where xx 0 64 Number of error messages yyy 0 999 Number of good messages P2 4 Baud rate P2 7 Commu
27. 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 These parameters are programmed using the FTT method Function To Ter minal where you have a fixed input or output that you define a certain func tion for You can also define more than one function to a digital input e g Start signal 1 and Preset Speed B1 to DI1 The selections for these parameters are 0 Not used 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 I O CTRL SIGNAL 1 I O CTRL SIGNAL 2 REVERSE The digital input only active when P2 4 1 0 Start stop logic 1 The motor will run in reverse when the rising edge of P5 3 is happened EXTERNAL FAULT CLOSE EXTERNAL FAULT OPEN FAULT RESET RUN ENABLE PRESET SPEED BO PRESET SPEED B1 PRESET SPEED B2 RAMP TIME 2 SELECTION Contact open Acceleration Deceleration time 1 and Ramp S shape selected Contact closed Acceleration Deceleration time 2 and Ramp S shape2 selected Set Acceleration Deceleration times with parameters 4 2 and 4 3 and the al ternative ramp times with 4 4 and 4 5 Set Ramp S shape with Par 4 1 and the alternative Ramp S shape2 with Par 4 4 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 85 9 6 Analogue inputs Control panel Menu PAR gt P6 6 4 AI1 FILTER TIME 6 8 AI2 FILTER TIME This parameter given a value greater than 0 activates the function that filters out disturbances from the incoming analogue signal Long filte
28. 2 1 8 2 Motor settings Control panel Menu PAR gt P1 8 3 Start stop setup Control panel Menu PAR gt P2 8 4 Frequency references Control panel Menu PAR gt P3 8 5 Ramps and brakes setup Control panel Menu PAR gt P4 8 6 Digital inputs Control panel Menu PAR gt P5 7 Analogue inputs Control panel Menu PAR gt P6 8 Digital outputs Control panel Menu PAR gt P8 9 Analogue outputs Control panel Menu PAR gt P9 10 Protections Control panel Menu PAR gt P13 4 4 al 4 2 Pl control parameters Control panel Menu PAR gt P15 3 Application Setting Control panel Menu PAR gt P17 4 System parameters arameter descriptions 1 Motor settings Control panel Menu PAR gt P1 2 Start stop setup Control panel Menu PAR gt P2 3 Frequency references Control panel Menu PAR gt P3 4 Ramps amp brakes setup Control panel Menu PAR gt P4 5 Digital inputs Control panel Menu PAR gt P5 6 Analogue inputs Control panel Menu PAR gt P6 7 Digital outputs Control panel Menu PAR gt P8 8 Analogue outputs Control panel Menu PAR gt P9 9 Protections Control panel Menu Par gt P13 10 Automatic reset Control panel Menu PAR gt P14 11 Pl control parameters Control panel Menu PAR gt P15 12 Application setting Control panel Menu PAR gt P17 13 Modbus RTU 9 13 1 Termination resistor 9 13 2 Modbus address area 9 13 3 Modbus process data 10 Techni
29. 2 Application setting Control panel Menu PAR gt P17 17 1 DRIVE SETUP With this parameter you can easily set up your drive for four different applica tions Note This parameter is only visible when the Startup Wizard is active The startup wizard will start in first power up It can also be started as follows See the figures below NOTE Running the startup wizard will always return all parameter settings to their factory defaults READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a A REF REF e won LA won LA 4 J d PAR q PAR 4 pao sys sys v v v v FWD REV JO KEYPAD BUS FWD REV JO KEYPAD BUS v G Enter Par menu select 2 Press OK enter P1 3 motor nominal speed edit mode READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REF REF demak a MON MON Lu L4 PAR d PAR l4 J f sys sys b d X FWD REV JO KEYPAD BUS Vv Change P1 3 value Perform the same with Up Down button procedure for P1 4 and press OK to motor nominal current comfirm Figure 9 18 Startup wizard Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 95 READY RUN STOP ALARM FAUT REAY RUN STOP ALARM FAUT READ RUN STOP ALARM FAUT REI a REI n REFI A MOI pari tt MON MON rm ara 4 J gt pan A bal an sy sys SYS y 7 Startup wizard Press OK to enter Select between showns par 17 1 edit mode 0 3 see below numbe r Selections 15 Frequecn
30. CONTROL PANEL READY RUN STOP ALARM FAULT IO KEYPAD BUS Figure 7 1 Vacon 10 Control panel 7 3 Keypad The keypad section of the control panel consists of 9 buttons see Figure 7 1 The buttons and their functions are described as Table 7 1 The drive stops by pressing the keypad STOP button The drive starts by pressing the keypad START button when the selected control place is KEYPAD Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 43 Button Name Function Description Dir o OQ STOP Motor STOP from the panel Used for confirmation Enter edit mode for parameter 0 Alternate in display between the parameter value and parameter code Reference frequency value adjusting no need to press OK button to confirm BACK Cancels edited parameter Back Reset Move backwards in menu levels Reset fault indication ton from V1 x to V2 x to V3 x Can be used to change direction in REF RESET Select root parameter number on root parameter list Up decrease Down VW Up and Down increase parameter number Up increase Down decrease parame ter value change Available in REF PAR and SYS menu parameter digit setting when changing value MON PAR and SYS can also use left and right button to navigate the parameter lt gt Left and Right group like in MON menu use right but menu in local mode Right arrow would mean reverse REV Left arrow would mean forward FWD LOC Loc Rem Chang
31. REV JO KEYPAD BUS FWD REV JO KEYPAD BUS Figure 7 2 The main menu of Vacon 10 Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 45 7 4 2 Reference menu a READY RUN ALARM FAULT ROO e a REM SE TOTANA Le sys Hz Y FWD REV W O KEYPAD BUS Dor Press to enter Change edit mode value Figure 7 3 Reference menu display Move to the reference menu with the UP DOWN button see Figure 7 2 The reference value can be changed with UP DOWN button as shown in Figure 7 3 If the value has big change first press Left and Right buttons to select the digit which has to be changed then press Up button to increase and Down button to decreases the value in the selected digit When the drive is in run mode the reference value changed by Up Down Left Right button will take effective no need to press OK button Note LEFT and RIGHT buttons can be used to change the direction in Ref menu in local control mode 24 hour support 0 201 212 575 e Email vacon dvacon com 46 VACON CONTROL PANEL 7 4 3 Monitoring menu READY RUN STOP ALARM FAULT A A REF MON 4 f gt PAR y f sys y x FWD REV VO KEYPAD BUS FWD REV VO KEYPAD BUS Press OK to enter O Press Left Right to browse Monitoring menu other Monitoring groups READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT A A A REE a REF woe a aa PAR sys sys FWD REV To KEYPAD BUS FWD REV
32. VACON 10 AC DRIVES COMPLETE USER MANUAL VACON DRIVEN BY DRIVES INDEX Document DPD00717E1 Version release date 10 04 2013 Software package FW0135V005 1 Safety 1 1 1 Warnings 1 1 2 Safety instructions 3 1 3 Earthing and earth fault protection 3 1 4 Before running the motor 4 2 Receipt of delivery 5 2 1 Type designation code 5 2 2 Storage 6 2 3 Maintenance 6 2 4 Warranty 6 2 5 Manufacturer s declaration of conformity 7 3 Installation 9 3 1 Mechanical installation 9 3 1 1 Vacon 10 dimensions 10 3 1 2 Cooling 12 3 1 3 Power losses 13 3 1 4 EMC levels 18 3 1 5 Changing the EMC protection class from C2 or C3 to C4 19 3 2 Cabling and connections 20 3 2 1 Power cabling 20 3 2 2 Control cabling 21 3 2 3 Screw of cables 23 3 2 4 Cable and fuse specifications 25 3 2 5 General cabling rules 28 3 2 6 Stripping lengths of motor and mains cables 29 3 2 7 Cable installation and the UL standards 29 3 2 8 Cable and motor insulation checks 29 4 Commissioning 31 4 1 Commissioning steps of Vacon 10 31 5 Fault tracing 33 6 Vacon 10 Application Interface 37 6 1 Introduction 37 6 2 Control 1 0 39 7 Control panel 41 7 1 General 41 7 2 Display 41 7 3 Keypad 42 7 4 Navigation on the Vacon 10 control panel 44 7 4 1 Main menu 44 7 4 2 Reference menu 45 7 4 3 Monitoring menu 46 7 4 4 Parameter menu 48 7 4 5 System menu 50 8 STANDARD application parameters 8 1 Quick setup parameters Virtual menu shows when par 17
33. W O KEYPAD BUS v Prsess Down to Preess OK the value is browse V4 5 displayed READY RUN STOP ALARM FAULT MON PAR lt Q Press OK V4 5 is display FWD REV 1 0 KEYPAD BUS Figure 7 4 Monitoring menu display Monitoring values are actual values of measured signals as well as status of some control settings It is visible in Vacon 10 display but it can not be edited The moni toring values are listed in Table 7 2 Pressing Left Right button to change the actual parameter to the first parameter of the next group to browse monitor menu from V1 x to V2 1 to V4 1 After entering the desired group the monitoring values can be browsed by pressing UP DOWN button as shown in Figure 7 4 In MON menu the selected signal and its value are alternateing in the display by pressing OK button Note Turn on drive power arrowhead of main menu is at MON V x x or monitor parameter value of Vx x is displayed in Panel Display Vx x or monitor parameter value of Vx x is determined by the last show status before power shut down E g it was V4 5 and it is also V4 5 when restart Tel 358 0 201 2121 e Fax 358 0 201 212205 CONTROL PANEL VACON 47 Monitoring signal Output frequency Frequency reference Motor speed Motor torque Motor voltage DC link voltage Drive temperature Output frequency to motor Frequency reference to motor con 25 trol 2 Calculated motor speed Measured motor current Calculated
34. actual nominal torque of the motor Calculated actual nominal power of the motor H H rp 6 Motor voltage 7 Measured DC link voltage 8 e Heatsink temperature 9 Calculated motor temperature 59 Al1 signal range in percent of used range Al2 signal range in percent of used range 81 AO signal range in percent of used range Digital input status Digital input status Table 7 2 Vacon 10 monitoring signals Analog input 1 Analog input 2 Analog output Digital input status D11 DIZ DI3 Digital input status DIA DIS DI PI setpoint Motor temperature z z m A v v c 24 hour support 0 201 212 575 Email vacon dvacon com 48 VACON CONTROL PANEL 7 4 4 Parameter menu In Parameter menu only the Quick setup parameter list is shown as default By giving the value 0 to the parameter 17 2 it is possible to open other advanced parameter groups The parameter lists and descriptions can be found in chapters 8 and 9 The following figure shows the parameter menu view READY RUN STOP ALARM FAULT FWD REV WO KEYPAD BUS FWD REV WO KEYPAD BUS O Press OK to enter Par menu Press Right to browse otherPar group READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a REF MON PAR sys FWD REV WO KEYPAD BUS FWD REV VO KEYPAD BUS Vv Press down button to Press OK button to enter browse P3 4 edit mode READY RUN STOP ALARM FAULT
35. ad stop button is pressed and the frequency fed to the motor drops to 0 The drive starts through pushing the Start button on the keypad The drive is stopped again with the Stop button on the Keypad The attempt to start the drive through pushing the Start button is not success ful because CS1 is inactive 78 VACON PARAMETER DESCRIPTIONS 2 5 LOCAL REMOTE This parameter defines whether the control place of the drive is remote I O or FieldBus or local 0 Remote Control 1 Local Control Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 79 9 3 Frequency references Control panel Menu PAR gt P3 3 3 REMOTE CONTROL PLACE FREQUENCY REFERENCE SELECTION It defines the selected frequency reference source when the drive is remote control 1 Preset speed 0 7 2 Keypad reference 3 Fieldbus Reference 4 All 5 Al2 6 PI 3 4 3 11 PRESET SPEEDS O 7 Preset speeds 0 7 can be used to determine frequency references that are applied when appropriate combinations of digital inputs are activated Preset speeds can be activated from digital inputs when Par 3 3 Remote control place frequency reference selection 1 Parameter values are automatically limited between the minimum and maxi mum frequencies par 3 1 3 2 speed B2 speed B1 speed BO Table 9 1 Preset speeds O 7 24 hour support 358 0 201 212 575 Email vacon dvacon com 80
36. age 380 480 V Freq converter type 100 contin current ly A 150 over load current Table 10 5 Vacon 10 power ratings 380 480 V Tel 358 0 201 2121 e Fax 358 01201 212205 TECHNICAL DATA VACON 103 10 2 4 Vacon 10 Mains voltage 575 V Mains voltage 575 V 50 60 Hz 3 series Nominal Rated loadability Motor shaft input Freq poner current converter 100 contin current ly A 150 over load current RE m EA 22 5 ms om MI3 Table 10 6 Vacon 10 power ratings 575 V Note 1 The input currents are calculated values with 100 kVA line transformer supply Note 2 The mechanical dimensions of the units are given in Chapter 3 1 1 10 3 Brake resistors Resistor type code from Vacon NX family Vacon 10 type n guie E g Light duty Heavy duty Resistance MI3 204 240V 3 31 Ohm I MI3 380 480V 3 55 Ohm BRR 0022 LD 5 BRR 0022 HD 5 63 Ohm MI3 575V 3 100 Ohm BRR 0013 LD 6 BRR 0013 HD 6 100 Ohm Note For MI2 and MI3 only 3 phase units are equipped with brake chopper For further information on brake resistors please download Vacon NX Brake Resis tor Manual UD00971C on http www vacon com Support amp Downloads 24 hour support 0 201 212 575 e Email vacon dvacon com 104 VACON TECHNICAL DATA Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at www vacon com
37. ake chopper is installed in three phase supply MI2 and MI3 size drives 0 Disable No brake chopper used 1 Enable Always Used in Run and Stop state 2 Enable Run state Brake chopper used in Run state When the frequency converter is decelerating the motor the energy stored to the in ertia of the motor and the load are fed into an external brake resistor if the brake chopper has been activated This enables the frequency converter to decelerate the load with a torque equal to that of acceleration provided that the correct brake re sistor has been selected See separate Brake resistor installation manual 1 19 MOTOR IDENTIFICATION 0 Not active 1 Standstill identification When Standstill identification is selected the drive will perform an ID run when it is started from selected control place Drive has to be started within 20 seconds otherwise identification is aborted Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 71 The drive does not rotate the motor during Standstill identification When ID run is ready the drive is stopped Drive will start normally when the next start command is given After end the identification the drive need stop the start command If control place is Keypad user need press stop button If control place is I0 user need put Di Control signal inactivate If control place is fieldbus user need set the control bit to 0 The ID run improves the tor
38. asurements on the motor or the motor cable dis connect the motor cable from the frequency converter Do not open the cover of Vacon 10 Static voltage discharge from your fingers may damage the components Opening the cover may also damage the device If the cover of Vacon 10 is opened warranty becomes void gt gt gt gt gt 1 3 Earthing and earth fault protection The Vacon 10 frequency converter must always be earthed with an earthing conduc tor connected to the earthing terminal See figure below UMA VIT2 WIT3 MIM MI3 e The earth fault protection inside the frequency converter protects only the converter itself against earth faults e If fault current protective switches are used they must be tested with the drive with earth fault currents that are possible to arise in fault situations 24 hour support 0 201 212 575 e Email vacon dvacon com 4 VACON SAFETY 1 4 Before running the motor Checklist Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor shaft rotation direction make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable gt gt gt gt Tel 358 0 201 2121 Fax 358 0 201 212 205
39. be dimensioned according to the tables below Installation of cables according to UL regulations is presented in Chapter Cable installation and the UL standards The fuses function also as cable overload protection These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor In any other case ask the factory for more in formation Table 3 7 Cable types required to meet standards EMC categories are described in Chapter EMC levels Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended Power cable equipped with concentric protection wire and intended for 2 the specific mains voltage NKCABLES MCMK or similar recommended Power cable equipped with compact low impedance shield and intended for the specific mains voltage NKCABLES MCCMK SAB OZCUY J or similar recommended 360 earthing of both motor and FC connection required to meet the standard 3 Screened cable equipped with compact low impedance shield NKCA BLES Jamak SAB OZCuY O or similar Table 3 8 Cable type descriptions 24 hour support 0 201 212 575 e Email vacon dvacon com 26 VACON INSTALLATION Terminal cable size min max Main Earth Control 2 terminal terminal terminal terminal mm2 Cu mm Cu mm me foron 2 rasas onene nee 154 Posts nois EKEN oa BE
40. cal data 10 1 Vacon 10 technical data 10 2 Power ratings 10 2 1 Vacon 10 Mains voltage 208 240 V 10 2 2 Vacon 10 Mains voltage 115 V 10 2 3 Vacon 10 Mains voltage 380 480 V 10 2 4 Vacon 10 Mains voltage 575 V 10 3 Brake resistors SO SO SO SO 50 50 50 NO 50 50 50 50 nO TT 00 00 00 CO CO 00 1 Fault autoreset parameters Control panel Menu PAR gt P14 SAFETY VACON 1 1 SAFETY ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or con nected appliances Please read the information included in cautions and warnings carefully Dangerous voltage Risk of death or severe injury General warning Risk of damage to the product or connected appliances 1 1 Warnings gt DB 24 hour support 0 201 212 575 e Email vacon dvacon com The components of the power unit of the frequency converter are live when Vacon 10 is connected to mains Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from the mains potential The motor terminals U V W T1 T2 T3 and the possible brake resistor terminals are live when Vacon 10 is connected to mains even if the motor is not running The control 0 terminal
41. con dvacon com 90 VACON PARAMETER DESCRIPTIONS 13 8 MTP AMBIENT TEMPERATURE When the motor ambient temperature must be taken into consideration it is recommended to set a value for this parameter The value can be set between 20 and 100 degrees Celsius 13 9 MTP ZERO SPEED COOLING The cooling power can be set between 0 150 0 x cooling power at nominal frequency See Figure 9 14 Pcoolings Overload area 100 par 13 9 40 Figure 9 14 Motor cooling power 13 10 MTP THERMAL TIME CONSTANT This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the long er the time constants The time constant is the time within which the calculat ed thermal model has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers If the motor s t time t is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2 x t If the drive is in stop state the time constant is internally increased to three times the set parameter val ue See also Figure 9 15 Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 91 4 Motor temperature 105
42. cy at Sep DE current E 10 00 pH 515 which the DC braking is requency applied OTE Table 8 5 Ramps and brakes setup 24 hour support 0 201 212 575 Email vacon dvacon com 60 VACON PARAMETERS 8 6 Digital inputs Control panel Menu PAR gt P5 Code Parameter Min Max Unit Defautef 10 Note 0 Not used 1 DI1 2 DI2 1 0 control signal 1 T 403 3 DI3 4 DI4 5 DI5 6 Dl esa voca o 6 2 fofas ormer esa reverse 0 5 0 iizfspsraneers Pactos o 6 6 0s jAs peraneters E ex fut Open o 6 o 06 as parameters 1 eso entres 0 6 as Asparameters esr Run nabe 00 6 0 007 asparameters 1 esa Preset speea eo 0 eso Presetspeeasi Ja 6 5 20 peparameters1 reset speeasz o e 0 iai asparameters 1 amp tme2szedion 0 6 0 00 jAs parometers ome 0 e 0 020 as parameters 1 rea reer o 6 o Tar psparaneters1 Table 8 6 Digital inputs 8 7 Analogue inputs Control panel Menu PAR gt P6 code Parameter Min Max Unit Deue 5 Note eos at Seratranoe _o_ 1 o fofi toi o Pa AI Custom min Too T0000 n 380 0 00 no min seatng 1 0 0 100 0 20 mA Al2 signal range 1 20 100 4 20 mA Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETERS VACON 61 8 8 Digital outputs Control panel Menu PAR gt P8 code Parameter Min Max Unit Defaut
43. diate transformers to a low volt age power supply network which supplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are examples of first environment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes NOTE industrial areas technical areas of any building fed from a dedicated trans former are examples of second environment locations Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 19 3 1 5 Changing the EMC protection class from C2 or C3 to C4 The EMC protection class of MI1 3 frequency converters can be changed from class C2 or C3 to class C4 by removing the EMC capacitor disconnecting screw see fig ure below Note Do not attempt to change the EMC level back to class C2 or C3 Even ifthe pro cedure above is reversed the frequency converter will no longer fulfil the EMC re quirements of class C2 C3 Figure 3 6 EMC protection class MI1 MI3 24 hour support 0 201 212 575 e Email vacon dvacon com 20 VACON INSTALLATION 3 2 Cabling and connections 3 2 1 Power cabling Note Tightening torque for power cables is 0 5 0 6 Nm 3 230V 400V 1 230V Motor out OTe plastic cable coating for 360 earthing MAINS MOTOR Figure 3 7 Vacon 10
44. e U f curve can be programmed with three different points Pro grammable U f curve can be used if the other settings do not satisfy the needs of the application Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 69 AUN Un A de deu era Default Nominal Field weakening voltage of the motor point Par 1 13 i Default Nominal j frequency of the Par 1 14 i motor Hz j Y Par 1 12 Par 1 10 Figure 9 2 Programmable U f curve 1 10 FIELD WEAKENING POINT The field weakening point is the output frequency at which the output voltage reaches the value set with par 1 11 1 11 FIELD WEAKENING POINT VOLTAGE Above the frequency at the field weakening point the output voltage remains at the value set with this parameter Below the frequency at the field weaken ing point the output voltage depends on the setting of the U f curve param eters See parameters 1 9 1 14 and Figures 9 1 and 9 2 When the parameters 1 1 and 1 2 nominal voltage and nominal frequency of the motor are set the parameters 1 10 and 1 11 are automatically given the corresponding values If you need different values for the field weakening point and the voltage change these parameters after setting the parameters 1 1 and 1 2 1 12 U F MIDDLE POINT FREQUENCY If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point frequency of the curve See
45. e control place REM Table 7 1 Keypad Function NOTE The status of all the 9 buttons are available for application program 24 hour support 0 201 212 575 e Email vacon dvacon com 44 VACON CONTROL PANEL 7 4 Navigation on the Vacon 10 control panel This chapter provides you with information on navigating the menus on Vacon 10 and editing the values of the parameters 7 4 1 Main menu The menu structure of Vacon 10 control software consists of a main menu and sev eral submenus Navigation in the main menu is shown below REFERENCE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a MENU REF q_ REF 4 ewe e _ RANE NE a CONT keypad reference 1 0 0 f value PAR PAR nd erd a regardless of ava PRESS sys the selected contron place y FWD REV W O KEYPAD BUS FWD REV WO KEYPAD BUS V PRESS MONITORING READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT A A MENU REF In this menu MON you can browse the PAR monitoring sys values FWD REV I0 KEYPAD BUS FWD REV WO KEYPAD BUS ji Az PRESS READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT PARAMETER x E MENU ner wa In this menu MON ba MON you can LU browse and parja PAR editthe sys PRESS sys paramet r e gt FWD REV JO KEYPAD BUS FWD REV JO KEYPAD BUS PRESS READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT SYSTEM MENU Here you will be able to browse system parameter and fault submenu FWD
46. ection Vacon level N With out RFI filter For EMC EN61800 3 E pa EE Certificates and manufac For safety CE UL cUL turer s decla For EMC CE rations of see unit nameplate for more detailed approvals conformity Table 10 1 Vacon 10 technical data Tel 358 0 201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 101 10 2 Power ratings 10 2 1 Vacon 10 Mains voltage 208 240 V Mains voltage 208 240 V 50 60 Hz 1 series Freq converter type 100 contin current ly A Mechanical 150 over size load current A oo oe ui o 22 227 ms os Table 10 2 Vacon 10 power ratings 208 240 V The maximum ambient operating temperature of this drive is 40 C Mains voltage 208 240 V 50 60 Hz 3 series ominal Rated loadability Motor shaft input Freq power P current Mechanical Weight P converter 100 contin 190 over current ly A mo current Cs E E RE E o Table 10 3 Vacon 10 power ratings 208 240 V 3 The maximum ambient operating temperature of these drives is 40 C 24 hour support 0 201 212 575 e Email vacon dvacon com 102 VACON TECHNICAL DATA 10 2 2 Vacon 10 Mains voltage 115 V Mains voltage 115 V 50 60 Hz 1 series Nominal Rated loadability a i Freq Weight Kg converter type 100 contin current ly A 150 over load current Table 10 4 Vacon 10 power ratings 115 V 1 10 2 3 Vacon 10 Mains volt
47. ely e Inform your co workers of the tests e Repeat test 7A or 7B Tel 358 0 201 2121 e Fax 358 0 201 212205 FAULT TRACING VACON 33 5 FAULT TRACING When a fatal fault is detected by the frequency converter control electronics the drive will stop and the symbol FT and the fault code blinked on the display are in the following format e g FT 2 er The active fault can be reset by pressing BACK RESET button when the API is in ac tive fault menu level FT XX or pressing BACK RESET button with long time gt 2 s when the API is in active fault submenu level F5 x or via the O terminal or field bus Reset fault history long push gt 5 s when the API is in fault history submenu level F6 x The faults with subcode and time labels are stored in the Fault history submenu which can be browsed The different fault codes their causes and correct ing actions are presented in the table below EE eae code Frequency converter has detected too high a current a gt 4 Iy in the motor cable Check loading Overcurrent deni adi Check motor size sudden heavy load increase Check cables short circuit in motor cables e unsuitable motor The DC link voltage has exceeded the internal safety Overvoltane limit Increase the deceleration 9 e deceleration time is too short time Par 4 3 or Par 4 6 high overvoltage spikes in mains Current measurement has detected extra leakage current at Checlumoto
48. frequency fed to The attempt to start the drive through pushing the Start button is not success ful because CS1 is inactive the motor drops to 0 7 CS1 actives and the motor accelerates FWD towards the set frequency Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 75 Selection Selection name number CS1 Forwardledge CS2 Inverted stop O FWD ad Set frequercy OHz Lo j l aka kr L REV I I I l l L1 l l L1 l l to t j Ll l a l l Ll Runenatie TT oT LC rT Ctr signa 1 Ctr signa 2 j l a l I j j j stop button 1 E 1 J 1 li li L 1 o e 000 Figure 9 4 Start Stop logic selection 1 Explanations CS1 activates and the motor accelerates FWD towards the set frequency because the Run enable signal has been set to TRUE CS2 inactivates causing the frequency to 7 Keypad stop button is pressed and the drop to 0 frequency fed to the motor drops to 0 CS1 activates causing the output fre CS1 activates causing the output fre quency to rise again The motor runs quency to rise again The motor runs E Control signal CS 1 actives causing the output frequency to rise The motor runs forward forward forward Run enable signal is set to FALSE which drops the frequency to 0 The run enable signal is configured with par 5 7 CS2 inactivates causing the frequency to drop to 0 Start attempt with CS1 i
49. inal voltage but not exceed 1000 V The insulation resistance must be gt 1 MOhm 24 hour support 0 201 212 575 e Email vacon dvacon com 30 VACON INSTALLATION Tel 358 0 201 2121 e Fax 358 0 201 212205 COMMISSIONING VACON 31 4 COMMISSIONING Before commissioning read the warnings and instructions listed in Chapter 1 4 1 Commissioning steps of Vacon 10 Read carefully the safety instructions in Chapter 1 and follow them After the installation make sure that both the frequency converter and the motor are grounded the mains and motor cables comply with the requirements given in Chap ter 3 2 4 the control cables are located as far as possible from the power cables see Chapter 3 2 5 step 2 and the shields of the shielded cables are con nected to protective earth 3 Check the quality and quantity of cooling air Chapter 3 1 2 Check that all Start Stop switches connected to the O terminals are in Stop position EJ Connect the frequency converter to mains Set the parameters of group 1 according to the requirements of your application At least the following parameters should be set motor nominal speed par 1 3 motor nominal current par 1 4 e application type par 17 1 You will find the values needed for the parameters on the motor rating plate 24 hour support 0 201 212 575 e Email vacon dvacon com 32 VACON COMMISSIONING Perform test run without
50. ion deceleration parameters Use this mode if the motor is coasting when the start command is giv en With the flying start it is possible to start the motor from actual speed without forcing the speed to zero before ramping to reference 2 3 STOP FUNCTION Two stop functions can be selected in this application 0 Coasting The motor coasts to a halt without control from the frequency convert er after the Stop command Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 73 1 Ramping After the Stop command the speed of the motor is decelerated ac cording to the set deceleration parameters If the regenerated energy is high it may be necessary to use an exter nal braking resistor for to be able to decelerate the motor in accepta ble time 2 4 I O START STOP LOGIC Values 0 3 offer possibilities to control the starting and stopping of the AC drive with digital signal connected to digital inputs CS Control signal The selections including the text edge shall be used to exclude the possibility of an unintentional start when for example power is connected re connected after a power failure after a fault reset after the drive is stopped by Run En able Run Enable False or when the control place is changed to O control The Start Stop contact must be opened before the motor can be started Selection A Selection name number CS1 Forward CS2 Backward The functio
51. lation space A clearance around the freq converter see also B B distance from one frequency converter to another or distance to cabinet wall C free space above the frequency converter D free space underneath the frequency converter NOTE See the mounting dimensions on the back of the drive Leave free space for cooling above 100 mm below 50 mm and on the sides 20 mm of Vacon 10 For MI MI3 side to side installation allowed only if the am bient temperature is below 40 C Frame Cooling air required m h Table 3 6 Required cooling air Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 13 3 1 3 Power losses If the operator wants to raise the switching frequency of the drive for some reason typically e g in order to reduce the motor noise this inevitably affects the power losses and cooling requirements for different motor shaft power operator can se lect the switching frequency according to the graphs below MI1 MI3 3P 380 V POWER LOSS MI1 400V 2 4A Eff 400V 50C 0 08 sw thee 007 me Faw 1 Ski in fan r gt 006 gt rw Faw 36h Faw ake i Faw She EE SEA A EEE n CE aa ESPERA E ES EEE tw 72 oe Few okHe Faw 10kHz zira Faw 114042 Few tah om row 13kHz Faw ake 0 00 awe 15h 09 02 os os os o 12 14 s S EEE KATAN Power shaft kW MI2 400V 5 6A Eff 400V 50C
52. max 2 Output current 0 Inmotor 3 Motor torque 0 Tamotor 4 PID output 0 100 9 2 ANALOG OUTPUT MINIMUM 0 0mA 1 4mA 24 hour support 358 0 201 212 575 Email vacon dvacon com 88 VACON PARAMETER DESCRIPTIONS 9 9 Protections Control panel Menu Par gt P13 13 5 STALL PROTECTION 0 No action 1 Alarm 2 Fault coast The motor stall protection protects the motor from short time overload situa tions such as one caused by a stalled shaft The stall current is Inmotor 1 3 stall time 15 seconds and stall frequency limit 25 Hz If the current is higher than the limit and output frequency is lower than the limit the stall state is true and the drive reacts according to this parameter There is actually no real indication of the shaft rotation Stall area Inmotor 1 3 25Hz Figure 9 12 Stall characteristics 13 6 UNDER LOAD PROTECTION 0 No action 1 Alarm 2 Fault coast The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump The underload protection time limit is 20 seconds which is the maximum time allowed for an underload state to exist before causing a trip according to this parameter Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 89 Torque Underload curve at no
53. minal freq 50 Underload curve at zero freq 10 Underload area 1 1 l f 5 Hz Field weakening point P1 11 Figure 9 13 Underload protection 13 7 MOTOR THERMAL PROTECTION 0 No action 1 Alarm 2 Fault coast If tripping is selected the drive will stop and activate the fault stage if the tem perature of the motor becomes too high Deactivating the protection i e set ting parameter to 0 will reset the thermal model of the motor to 0 The motor thermal protection is to protect the motor from overheating The drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermalcurrent Ir specifies the load current above which the motor is overloaded This current limit is a function of the output frequency CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill 24 hour support 358 0 201 212 575 Email va
54. motor Perform either Test A or Test B A Control from the O terminals Turn the Start Stop switch to ON position Change the frequency reference e Check the Monitoring Menu and make sure that the value of Output fre quency changes according to the change of frequency reference Turn the Start Stop switch to OFF position B Control from the keypad Select the keypad as the control place by pressing Loc Rem button or select Local control with par 2 5 Push the Start button on the keypad Check the Monitoring Menu and make sure that the value of Output fre quency changes according to the change of frequency reference Push the Stop button on the keypad Run the no load tests without the motor being connected to the process if possi ble If this is impossible secure the safety of each test prior to running it Inform your co workers of the tests Switch off the supply voltage and wait up until the drive has stopped Connect the motor cable to the motor and to the motor cable terminals of the frequency converter See to that all Start Stop switches are in Stop positions Switch the mains ON Repeat test 7A or 7B Perform an identification run see par 1 18 especially if the application requires a high startup torque or a high torque with low speed Connect the motor to the process if the no load test was running without the motor being connected Before running the tests make sure that this can be done saf
55. nication time out Reset communication EAS status Table 8 14 System parameters Tel 358 0 201 2121 e Fax 358 01201 212205 PARAMETERS VACON 65 E Parameter win Wax TT 10 Note eritema J ver meme DI To 8 wien war Hour EEE E 7 1 Restores factory Restore factory defaults defaults for all param pas pas pas vas _Fautcoumter Active Fault menu Fault History menu Table 8 14 System parameters 24 hour support 0 201 212 575 e Email vacon dvacon com 66 VACON PARAMETERS Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 67 9 PARAMETER DESCRIPTIONS On the next pages you can find the descriptions of certain parameters The descrip tions have been arranged according to parameter group and number 9 1 Motor settings Control panel Menu PAR gt P1 1 7 CURRENT LIMIT This parameter determines the maximum motor current from the frequency converter To avoid motor overload set this parameter according to the rated current of the motor The current limit is equal to 1 5 1 by default 1 8 MOTOR CONTROL MODE With this parameter the user can select the motor control mode The selec tions are 0 Frequency control Drive frequency reference is set to output frequency without slip com pensation Motor actual speed is finally defined by motor load 1 Open loop speed control Drive frequency reference is set to m
56. nput is lt 4mA Voltage at the analogue input is lt 2 V control cable is broken or loose e signal source has failed Analog input select 20 100 selected signal range 4 to 20 mA or 2 to 10 V Check the current loop circuitry Digital input fault Digital input has External fault been programmed as external fault input and this input is active Remove the external device fault The data connection between the Check installation If installation is correct Fieldbus fault fieldbus Master and the fieldbus gi contact the nearest Vacon of the drive has broken ad distributor Run forward and backward at the Check 1 0 control single 1 Wrong run fault A same time and 1 0 control single 2 Run command was removed before comple tion of identification run Motor is not connected to frequency converter There is load on motor shaft Idenfication fault Identification run has failed Table 5 1 Fault codes 24 hour support 0 201 212 575 e Email vacon dvacon com 36 VACON FAULT TRACING Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 10 API VACON 37 6 VACON 10 APPLICATION INTERFACE 6 1 Introduction There is only one version of Control Board available for the Vacon 10 drive Version Composition 6 Digital inputs 2 Analogue inputs 1 Analogue output Vacon 10 1 Digital output 2 Relay outputs Table 6 1 Available Control Board This section provides you
57. ns take place when the contacts are closed Output FWD f frequercy Set frequercy oHz sa frequerey gumes pescar REV Runenatie Oti signa 1 j La i i Gi ayan m r n II l T j I Ll I La I Keypad start button Va pa tod L 1 11 speien 1 La 1 1 va 1 6 00 66 66 66 060 00 Figure 9 3 Start Stop logic selection O 24 hour support 358 0 201 212 575 Email vacon dvacon com 74 VACON PARAMETER DESCRIPTIONS Explanations Control signal CS 1 actives causing the output frequency to rise The motor runs Run enable signal is set to FALSE which drops the frequency to 0 The run enable signal is configured with par 5 7 CS2 activates which however has no effect on the output frequency because the first selected direction has the high est priority li CS1 is inactivated which caused the Run enable signal is set to TRUE which causes the frequency to rise towards the set frequency because CS1 is still active Keypad stop button is pressed and the direction to start changing FWD to REV frequency fed to the motor drops to 0 because CS2 is still active 4 CS2 inactivates and the frequency fed to The drive starts through pushing the the motor drops to 0 Start button on the keypad CS2 actives again causing the motor to The keypad stop button is pushed again accelerate REV towards the set fre to stop the drive quency CS2 inactivates and the
58. ntenance free 2 4 Warranty Only manufacturing defects are covered by the warranty The manufacturer as sumes no responsibility for damages caused during or resulting from transport re ceipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first Vacon Warranty Terms The local distributor may grant a warranty time different from the above This war ranty time shall be specified in the distributor s sales and warranty terms Vacon as sumes no responsibility for any other warranties than that granted by Vacon itself In all matters concerning the warranty please contact first your distributor Tel 358 0 201 2121 e Fax 358 0 201 212 205 RECEIPT OF DELIVERY VACON 7 2 5 Manufacturer s declaration of conformity VACON DRIVEN BY DRIVES EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address P O Box 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon 10 Frequency Converter M
59. odel designation Vacon 10 1L 0001 2 to 0009 2 Vacon 10 3L 0001 2 to 0011 2 Vacon 10 3L 0001 4 to 0012 4 has been designed and manufactured in accordance with the following standards Safety EN 60204 1 2009 as relevant EN 61800 5 1 2007 EMC EN 61800 3 2004 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 30th of July 2010 5 Vesa Laisi President The year the CE marking was affixed 2011 24 hour support 0 201 212 575 e Email vacon dvacon com 8 VACON RECEIPT OF DELIVERY Tel 358 0 201 2121 e Fax 358 0 201 212 205 INSTALLATION VACON 9 3 INSTALLATION 3 1 Mechanical installation There are two possible ways to mount Vacon 10 in the wall For MI1 MI3 either screw or DIN rail mounting The mounting dimensions are given on the back of the drive and on the following page MI3 O us MI2 Figure 3 1 Screw mounting MI1 MI3 Figure 3 2 DIN rail mounting MI1 MI3 24 hour support 0 201 212 575 e Email vacon dvacon com 10 VACON INSTALLATION 3 1 1 Vacon 10 dimensions
60. of the drive The mean ings of the bits of control word are explained in the table below Description B2 RST Rising edge of this bit will reset active fault Table 9 7 Control word input process data Speed reference input process data This is the Reference 1 to the frequency converter Used normally as Speed refer ence The allowed scaling is 0 10000 The value is scaled in percentage of the fre quency area between the set minimum and maximum frequencies Tel 358 0 201 2121 e Fax 358 0 201 212205 TECHNICAL DATA VACON 99 10 TECHNICAL DATA 10 1 Vacon 10 technical data 115 V 15 10 1 208 240 V 15 10 1 Input voltage Uin 208 240 V 15 10 3 7 380 480 V 15 10 3 Mains 575 V 15 10 3 connection Input frequency 45 66 Hz Line current THD gt 120 Once per minute or less normal case Vacon 10 400 V cannot be used with corner grounded networks Short circuit current Maximum short circuit current has to be lt 50 kA Continuous rated current Iy at ambient temperature max 50 C depends on the unit size overload 1 5 x IN max Motor 1 min 10 min connection Starting current Current 2 x IN for 2 sec in every 20 sec period Torque torque depends on motor Output frequency 0 320 Hz Frequency resolution 0 01 Hz Frequency Control U f Controkmathod Open Loop Sensorless Vector Control Switching frequency 1 16 kHz Factory default 4 kHz
61. of the system parameter submenu is similar to PAR menu or MON menu In system parameter submenu there are some editable parameter P and some uneditable parameter V The Fault submenu of SYS menu includes active fault submenu and fault history sub menu READY RUN STOP ALARM FAULT v VO KEYPAD BUS O Press OK to enter V1 1 D REV READY RUN STOP ALARM FAULT REF amp 2 MON PAR sys a v FWD REV v VO KEYPAD BUS Vv Press down to browse other active faults READY RUN STOP ALARM FAULT lt gt Press Left Right button to browse other groups READY RUN STOP ALARM FAULT rer e pan MON gt PAR sys 4 Y VO KEYPAD BUS X FWD REV Press OK to select one fault to browse its time READY RUN STOP ALARM FAULT REF a MON vw Browse for fault code C xx subcode Id xx days d xx hours H xx minutes M xx PAR sys X FWD REV JO KEYPAD BUS Figure 7 6 Fault menu In active fault situation FAULT arrow is blinking and the display is blinking active fault menu item with fault code If there are several active faults you can check it by entering the active fault submenu F5 x F5 1 is always the latest active fault code The active faults can be reset by pressing BACK RESET button with long time gt 2 s when the API is in active fault submenu Level F5 x If the fault cannot be reset the blinking continues It is possible to select other display menus during
62. otor speed reference The motor speed remains the same regardless of motor load Slip is compensat ed 1 9 U F RATIO There are three selections for this parameter 0 Linear The voltage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the field weakening point voltage is supplied to the motor Linear U f ratio should be used in constant torque applications See Figure 9 1 This default setting should be used if there is no special need for an other setting 24 hour support 358 0 201 212 575 Email vacon dvacon com 68 VACON PARAMETER DESCRIPTIONS 1 Square The voltage of the motor changes following a squared curve form with the frequency in the area from 0 Hz to the field weakening point where the field weakening point voltage is also supplied to the motor The motor runs under magnetised below the field weakening point and produces less torque power losses and electromechanical noise Squared U f ratio can be used in applications where torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps UM Un Par 1 11 Default Nominal Field weakening voltage of the motor t poin Linear Squared Default Nominal frequency of the motor fHz Par 1 14 gt Par 1 10 Figure 9 1 Linear and squared change of motor voltage 2 Programmable U f curve Th
63. power connections MI1 3 230V 400V 575V External brake resistor 3 230V 400V 575V 1 Pa e Motor out Wu BAR L3 Em R U T1V T2 W T3 Strip the GAARA plastic p coating for 360 earthing Figure 3 8 Vacon 10 power connections MI2 MI3 Tel 358 0 201 2121 e Fax 358 0 201 212205 INSTALLATION VACON 21 tal EE DE Attach the support AF TER installing the power cables Attach this plate BEFORE installing the power cables Figure 3 9 Mount the PE plate and API cable support MI1 MI3 24 hour support 0 201 212 575 e Email vacon dvacon com 22 VACON INSTALLATION N Figure 3 10 Open the lid MI1 MI3 Control cable tightening torque 0 4 Nm Strip the plastic cable coating for 360 earthing Figure 3 11 Install the control cables MI1 MI3 See Chapter 6 2 Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 23 INSTALLATION 3 2 3 Screw of cables rM4 8 Screws 12PCS Figure 3 12 MI1 screws Figure 3 13 MI2 screws E ro 4 c upport 0 201 212 575 Email vacon avaco 24 hour s 24 VACON INSTALLATION M4 8 Screws 10PCS M4 10 Screws 4PCS Figure 3 14 MI3 screws b Tel 358 0 201 2121 e Fax 358 01201 212205 INSTALLATION VACON 25 3 2 4 Cable and fuse specifications Use cables with heat resistance of at least 70 C The cables and the fuses must
64. pped able to rotate freely Motor overheating has been Decrease the motor load Motor overtempera detected by frequency converter If no motor overload ture motor temperature model Motor exists check the temper is overloaded ature model parameters Frequency converter 14 overtemperature Check motor and load Motor underload a e protection has e g for broken belts or dry pumps Table 5 1 Fault codes Tel 358 0 201 2121 e Fax 358 0 201 212205 FAULT TRACING VACON 35 Possible cause Correcting actions EEPROM checksum Parameter save faut Contact the distributor fault e faulty operation near to you e component failure Reset the fault and restart If the fault re occur contact the distributor near to you Drive has detected that the magnet Make sure that there is no 27 Back EMF protection ized motor is running in start situation rotating PM motor when Microcontroller e faulty operation watchdog fault component failure e A rotating PM motor the start command is given Internal bus commu Ambient interference or defective If the fault re occur contact nication hardware the distributor near to you Application fault Application is not working prop Contact the distributor erly near to you Overtemperature alarm is issued Check loading IGBT Overtemperature when the IGBT switch tempera Check motor size ture exceeds 110 C Make identification run Current at the analogue i
65. que calculations and the automatic torque boost function It will also result in a better slip compensation in speed control more accurate RPM The parameters below will change after ID run successfully a P1 8 Motor control mode b P1 9 U f ratio c P1 12 U f mid point frequency d P1 13 U f mid point voltage e P1 14 Zero freq voltage f P1 19 Motor identification 1 gt 0 g P1 20 Rs voltage drop Note The nameplate data of the motor has to be set BEFORE doing ID run 1 21 OVERVOLTAGE CONTROLLER 0 Disabled 1 Enabled Standard mode Minor adjustments of OP frequency are made 2 Enabled Shock load mode Controller adjusts OP freq up to max freq 1 22 UNDERVOLTAGE CONTROLLER 0 Disable 1 Enable These parameters allow the under overvoltage controllers to be switched out of operation This may be useful for example if the mains supply voltage varies more than 15 to 10 and the application will not tolerate this over undervoltage In this case the regulator controls the output frequency taking the supply fluctuations into account When a value other than 0 is selected also the Closed Loop overvoltage controller becomes active in Multi Purpose Control application Note Over undervoltage trips may occur when controllers are switched out of operation 24 hour support 358 0 201 212 575 Email vacon dvacon com 72 VACON PARAMETER DESCRIPTIONS 9 2 Start stop setup Control
66. reablasand Earth fault start A A a i motor e insulation failure in cables or motor Table 5 1 Fault codes Fault code 2 over voltage 24 hour support 0 201 212 575 Email vacon dvacon com 34 VACON FAULT TRACING EEE salan DES code Reset the fault and restart Ifthe fault re occurs con tact the distributor near to you NOTE If fault F8 occurs find out the subcode of the fault from the Fault His tory menu under Id xxx In case of temporary sup The DC link voltage has gone ply voltage break reset the below the internal safety limit fault and restart the fre most probable cause supply quency converter Check Undervoltage voltage is too low the supply voltage If it is e frequency converter internal Jadequate an internal fail fault ure has occurred e Power outages Contact the distributor near to you Current measurement has Hi Output phase fault detected that there is no current Check motor cableand component failure pystem fault e faulty operation A motor in one motor phase Frequency converter Heat sink temperature is under Check the ambient tem undertemperature 10 C perature Check that the cooling air flow is not blocked Check the ambient tem perature Heat sink is overheated Make sure that the switching frequency is not too high in relation to ambient temperature and motor load Motor stall protection has Check that the motor is Motor stalled A tri
67. ring time makes the regulation response slower See Figure 9 11 Unfiltered signal Filtered signal ka n a Figure 9 11 AI1 and AI2 signal filtering 6 2 AI1 CUSTOM MINIMUM 6 3 AI1 CUSTOM MAXIMUM 6 6 AI2 CUSTOM MINIMUM 6 7 AI2 CUSTOM MAXIMUM These parameters set the analogue input signal for any input signal span from 100 to 100 24 hour support 358 0 201 212 575 Email vacon dvacon com 86 VACON PARAMETER DESCRIPTIONS 9 7 Digital outputs Control panel Menu PAR gt P8 8 1 RO1 SIGNAL SELECTION 8 2 RO2 SIGNAL SELCETION 8 3 DO1 SIGNAL SELCETION sam j tame The reverse command has been selected output frequency to 6 Reversed H 5 the motor is negative 7 At speed The output frequency has reached the set reference 8 Motor regulator active Each of motoring current regulator generating current reg over voltage reg under voltage reg is active 9 FB Control Word B13 Output can be controlled with B13 in the fieldbus control word 10 FB Control Word B14 Output can be controlled with B14 in the fieldbus control word 11 FB Control Word B15 Output can be controlled with B15 in the fieldbus control word Table 9 2 Output signals via RO1 RO2 and DO1 Tel 358 0 201 2121 e Fax 358 01201 212205 PARAMETER DESCRIPTIONS VACON 87 9 8 Analogue outputs Control panel Menu PAR gt P9 9 1 ANALOG OUTPUT SIGNAL SELECTION 0 Not used 1 Output frequency 0 f
68. s are isolated from the mains poten tial However the relay output terminals may have a danger ous control voltage present even when Vacon 10 is disconnected from mains The earth leakage current of Vacon 10 frequency converters exceeds 3 5 mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured If the frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 If Vacon 10 is disconnected from mains while running the motor it remains live if the motor is energized by the process In this case the motor functions as a generator feeding energy to the frequency converter 2 VACON SAFETY After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the display go out Wait 5 more minutes before doing any work on Vacon 10 connections The motor can start automatically after a fault situation if the autoreset function has been activated gt gt Tel 358 0 201 2121 e Fax 358 0 201 212 205 SAFETY VACON 3 1 2 Safety instructions The Vacon 10 frequency converter has been designed for fixed installations only Do not perform any measurements when the frequency con verter is connected to the mains Do not perform any voltage withstand tests on any part of Vacon 10 The product safety is fully tested at factory Prior to me
69. s not successful because Run enable signal is still FALSE 24 hour support 358 0 201 212 575 Email vacon dvacon com 76 VACON PARAMETER DESCRIPTIONS Selection a Selection name number Shall be used to exclude the possibility of an unintentional start The Start Stop contact must be opened before the motor can be restarted CS1 Forwardledge CS2 Backwardledge Output FWD frequency OHz frequercy REV l l t l l l I 1 I I I l L va t Lo I l L1 l li ot me L rha Ctd signd 1 l l ol pol pol I l B saga nr Il ii ma LT U rm T Keypad L po ui Ey kt 4 di li li 1 1 i 1 1 li o oo 66 66 00 00 Figure 9 5 Start Stop logic selection 2 Explanations Control signal CS 1 actives causing the 7 CS1 activates and the motor accelerates output frequency to rise The motor runs FWD towards the set frequency forward CS2 activates which however has no CS1 activates and the motor accelerates effect on the output frequency because FWD towards the set frequency the first selected direction has the high because the Run enable signal has been est priority set to TRUE CS1 is inactivated which causes the CS1 activates again causing the motor to direction to start changing FWD to REV accelerate REV towards the set fre because CS2 is still active quency 4 CS2 inactivates and the frequency fed to CS1 is opened and closed again
70. t ID Setectioms 0 Not used 1 Ready 2 Run 3 Fault 4 Fault Inverted RO1 signal 5 Warning selection 6 Reversed 7 At Speed 8 Motor regulator active 9 FB Control Word B13 10 FB Control Word B14 11 FB Control Word B15 As parameter 8 1 0 No inversion 1 Inverted Table 8 8 Digital outputs 8 9 Analogue outputs Control panel Menu PAR gt P9 Code Parameter Min Max Unit Defaute ID Setections 0 Not used 1 Output freq 0 fmax O a Analog output 1 307 2 Output current 0 I motor signal selection 3 Motor torque 0 Tamotor 4 PI output 0 100 po Analog output 1 310 0 0mA minimum 1 4mA Table 8 9 Analogue outputs 24 hour support 0 201 212 575 e Email vacon dvacon com 62 VACON PARAMETERS 8 10 Protections Control panel Menu PAR gt P13 0 No action 1 Alarm 2 Fault Coast Analog Input low fault 1 No response no fault Under voltage generated but drive still fault stops modulation 2 Fault Coast Table 8 10 Protections NOTE These parameters are shown when P17 2 0 8 11 Fault autoreset parameters Control panel Menu PAR gt P14 EE E E E 2 BEEERE xuman 0 Disabled DM tomos rese DORA E Waiting time after fault 30 00 Maximum time for trials 0 Ramping Flying 2 From Start Function Table 8 11 Fault autoreset parameters NOTE These parameters are shown when P17 2 0 Tel 358
71. the cables for 360 degree earthing See Figures Vacon 10 power connections MI1 Vacon 10 power connections MI2 MI3 and Install the control cables MI1 MI3 See Chapter 6 2 3 2 7 Cable installation and the UL standards To meet the UL Underwriters Laboratories regulations a UL approved copper ca ble with a minimum heat resistance of 60 75 C must be used 3 2 8 Cable and motor insulation checks These checks can be performed as follows if motor or cable insulations are suspect ed to be faulty 1 Motor cable insulation checks Disconnect the motor cable from terminals U T1 V T2 and W T3 of the frequency converter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 MOhm 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 N and L3 of the frequency con verter and from the mains Measure the insulation resistance of the mains cable be tween each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 MOhm 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nom
72. tput frequency x Motor speed DC braking ON S 0 1 xfn gt Ng v N DC braking ON b Ny a gt ee les BOT par 4 10 RUN RUN stop _ _ Sop Figure 9 8 DC braking time when Stop mode Coasting Par 2 3 1 Stop function Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters if the inertia of the motor and load allows that to the speed defined with parameter 4 11 where the DC braking starts The braking time is defined with parameter 4 10 See Figure 9 9 4 fout ez N Motor speed t BN Output frequency 1 N j 1 1 1 1 1 1 i Par 4 11 j 1 1 1 RUN STOP Figure 9 9 DC braking time when Stop mode Ramp Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 83 4 11 STOP DC CURRENT FREQUENCY It is the output frequency at which the DC braking is applied 4 12 START DC CURRENT TIME DC brake is activated when the start command is given This parameter de fines the time of the DC braking After the brake is released the output fre quency increases according to the set start function by par 2 2 DC braking Output current frequency Par4 12 lt gt RUN STOP Figure 9 10 DC braking time at start 24 hour support 358 0 201 212 575 Email vacon dvacon com 84 VACON PARAMETER DESCRIPTIONS 9 5 Digital inputs Control panel Menu PAR gt P5 5
73. ve RESET Fault reset k Autoreset function Trials 2 Figure 9 16 Example of Automatic restarts with two restarts Tel 358 0 201 2121 e Fax 358 0 201 212205 PARAMETER DESCRIPTIONS VACON 93 9 11 Pl control parameters Control panel Menu PAR gt P15 15 7 P GAIN This parameter defines the gain of the PI controller If the value of the param eter is set to 100 a change of 10 in the error value causes the controller output to change by 10 15 8 I TIME This parameter defines the integration time of the PI controller If this param eter is set to 1 00 second the controller output is changed by a value corre sponding to the output caused from the gain every second Gain Error s 15 9 PID CONTROLLER D TIME This parameter defines the derivative time of the PID controller If this param eter is set to 1 00 second a change of 10 in the error value causes the con troller output to change by 10 15 5 FEEDBACK VALUE MINIMUM 15 6 FEEDBACK VALUE MAXIMUM This parameter sets the minimum and maximum scaling points for feedback value Controller feedback par 15 6 1 1 1 1 1 1 1 1 1 j 1 15 5 L i t Analogue input j N ZL with custom ov y T min and max Cust Cust hari Oma par62h6 panbale7 ov scaling Figure 9 17 Feedback minimum and maximum 24 hour support 358 0 201 212 575 Email vacon dvacon com 94 VACON PARAMETER DESCRIPTIONS 9 1
74. which the motor drops to 0 causes the motor to start CS2 activates again causing the motor to CS1 inactivates and the frequency fed to accelerate REV towards the set fre the motor drops to 0 quency CS2 inactivates and the frequency fed to the motor drops to 0 Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 77 PARAMETER DESCRIPTIONS Selection a Selection name number CS1 Start CS2 Reverse FWD frequercy oHz frequency A REV Run enable Keypad start button Keypad stop button Figure 9 6 Start Stop logic selection 3 Explanations Control signal CS 1 actives causing the 7 output frequency to rise The motor runs forward CS2 activates which causes the direction to start changing FWD to REV CS2 is inactivated which causes the direction to start changing REV to FWD because CS1 is still active Also CS1 inactivates and the frequency drops to 0 Despite the activates of CS2 the motor does not start because CS1 is inactive CS1 activates causing the output fre quency to rise again The motor runs forward because CS2 is inactive 24 hour support 358 0 201 212 575 Email vacon dvacon com Run enable signal is set to FALSE which drops the frequency to 0 The run enable signal is configured with par 5 7 Run enable signal is set to TRUE which causes the frequency to rise towards the set frequency because CS1 is still active Keyp
75. with a description of the O signals for Vacon 10 and in structions for using the Vacon 10 general purpose application The frequency reference can be selected from Preset Speed 0 7 Keypad Fieldbus Al Al2 PI Basic properties e Digital inputs DI1 Dl are freely programmable The user can assign a single input to many functions e Digital relay and analogue outputs are freely programmable Analog output can be set as current output Analog input 1 can be set as voltage input and Analog input 2 can be set as current input Special features e Programmable Start Stop and Reverse signal logic e Reference scaling DC brake at start and stop e Programmable U f curve e Adjustable switching frequency Auto reset function after fault 24 hour support 0 201 212 575 e Email vacon dvacon com 38 VACON VACON 10 API Protections and supervisions all fully programmable off alarm fault Analog input low fault Undervoltage fault Earth fault Output phase fault Motor thermal stall and underload protection 8 preset speeds Analogue input range selection signal scaling and filtering PI controller Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 10 API VACON 39 6 2 Control 1 0 Terminal Signal Factory preset 1 Ref voltage out Maximum load 10 mA Analog signal in 1 Freq reference Pl 0 10VRi 200k min O signal ground 24V output for Dl s

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vacon®10 complete user manual