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Contents
1. As each item is inspected write the appropriate grade in the box P Pass F Fail R Repaired Inspection Schedule Daily Frequently A B Annually A B C Bi Annually A B C D Page 10 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual Schedule P F R Labels ABR Wheel Brakes o ABe PE Caster SwivelLocks A B C Lifting Winch ABR Wire Rope Assembly A B C Ladder Safety Locks A B C Strut Safety Locks BECP Leveling Jacks if equipped A B C Ladder Structure BECP Base Frame Structure A B C HandRails ABE Bumpers ARC Nylon Slide Blocks ABE ooo o S ScrewJack ARC Hardware ABE ScrewLubrication A B C ooo o S Ladder Lubrication BECP Function Test 1 PE FallRestraint Anchor Points a A Perform Visual and Daily Maintenance Inspections amp Functions Test B Perform scheduled Maintenance Inspection every three months based on regular use C Perform scheduled Maintenance Inspection every year Note Make a copy of this page Page 11 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual S0 7SS12040 9PON Replacement Parts List ITEM PART NUMBER DESCRIPTION MATERIAL 1 f100025 ASS408 5 ROLLER ASSEMBLY a broso BUMPER FAUCHER 6254354 Rueben fl_ 7 10 DFo5 PO72 MR TTT DERIN 11 ROPE ASSEMBLY 3 16 DIA S S AIRCRAFT CABLE BLOCK 100020 P336 1 8 x 3 4 Split Pin Page 12 Liftsafe Fall Protec2. Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual S0 7SS12040 I PON A DANGER Avoid Power Lines Minimum Safe Approach Distance S0 7SS12040 I PON Voltage Range Minimum Safe Approach Distance CE Guidance Note Phase to Phase Feet Avoidance of danger from overhead lines Over 200KVt0350KV mr a FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY Adhere strictly to the governmental rulings and regulations applicable in your country Safety Precautions Know and understand the safety precautions before use A WARNING Failure to heed the following safety precautions could result in tip over falling crushing or other hazards leading to death or serious injury Page 2 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual Safety Precautions Continued e KNOW all national state or territorial provincial and local rules which apply to your mobile ladder stand and jobsite e WEAR all the protective clothing and personal safety devices issued to you or called for by job conditions e DO NOT wear loose clothing dangling neckties scarves rings wristwatches or other jewelry while operating this ladder e AVOID entanglement with ropes cords or hoses e AVOID falling Stay within the boundaries of the handrails Overreaching while on the ladder could cause instability and result in a fall
3. OQ GL O mu D on On s o On Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual A WARNING Safety First The best insurance against an accident is a careful qualified operator Most accidents are caused by the failure of individuals to follow simple and fundamental safety rules and precautions Use common sense when operating a mobile ladder stand You as a careful operator are the best insurance against an accident Therefore proper usage of this mobile ladder stand is mandatory The following pages of this manual should be read and understood completely before operating the mobile ladder stand Common sense dictates the use of protective clothing when working on or near machinery Use appropriate safety devices to protect your eyes ears hands feet and body Any modifications from the original design are strictly forbidden without written permission from Liftsafe Engineering and Service Group Inc Electrocution Hazard This mobile ladder stand is not electrically insulated Maintain a Minimum Safe Approach Distance MSAD from energized power lines and parts as listed below The operator must allow for the ladder to sway rock or sag This mobile ladder stand does not provide protection from contact with or proximity to an electrically charged conductor DO NOT Use Mobile Ladder Stand as a ground for Welding DO NOT Operate Mobile Ladder Stand during lightning or storms Page 1
4. Always keep the unit in close proximity to work Descend and relocate the unit to prevent S0 7SS12040 I POIN overreach e DO NOT raise the mobile ladder stand in windy or gusty conditions e DO NOT increase the lateral surface area of the mobile ladder stand Increasing the area exposed to the wind will decrease mobile ladder stand stability e DO NOT move or elevate the mobile ladder stand if it is not on a firm level surface Do not move near depressions or holes of any type loading docks debris drop offs and surfaces that may affect the stability of the mobile ladder stand e DO NOT operate on surfaces not capable of holding the weight of the mobile ladder stand including the rated load e g covers drains and trenches e DO NOT operate a mobile ladder stand that has extensions ladders scaffolding or other devices mounted on it to increase its size or work height It is prohibited e DO NOT exert side forces on mobile ladder stand e DO NOT use the mobile ladder stand as a crane It is prohibited e DO NOT sit stand or climb on any part of the mobile ladder stand except the intended ladder rungs It is prohibited e DO NOT raise or lower the mobile ladder stand with a person or equipment on the ladder It is prohibited e DO NOT move the mobile ladder stand with a person or equipment on the ladder It is prohibited e ENSURE the ladder is only raised or lowered from an operator standing on the ground e BE AWARE of overhea
5. operating mobile ladder stand e Keep records on all inspections Maintenance Instructions This manual consists of four schedules to be done for maintenance on a mobile ladder stand Inspection sched ule frequency is shown below Inspection Schedule Daily A Frequently A B Annually A B C Bi Annually A B C D o Make copies of the maintenance and inspection checklist to be used for each inspection o Check the schedule on the checklist for the type of inspection to be performed o Place a check in the appropriate box after each inspection procedure is completed o Use the maintenance and inspection checklist to perform these inspections o If any inspection receives a fail tag and remove the aerial platform from service o If any mobile ladder stand component s has been repaired an inspection must be performed again before removing the tag Place a check in the repair column Page 9 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual e G sa o 7 o ked a on on Za o on Legend P Pass F Fail R Repaired Table 1 1 Owner s Annual Inspection Record Model Number Serial Number S0 7SS12040 9PON Recording 2 3 4 5 7 Date Recording Year J J To T ST ST T T OwnersName J J To T T S T T oInspetedBy 1 d So T S ST T T Table 1 2 Maintenance and Inspection Checklist Serial Number Model Number OPERATOR S NAME PLEASE PRINT Date Time
6. the wheel brakes are NOT engaged 7 Slowly raise the ladder with the overhead crane The base frame will naturally roll forward as it is raised Ensure the crane stays centered over the tool tray during the lift Reposition if required Stop once the bottom of the strut is in line with the strut connection brackets on the base frame 8 Insert the stainless steel bolts and fasten the nylock nuts Torque the nuts to snug tight with the nylon fully engaged on the bolt threads DO NOT OVER TORQUE This may results in deformation or damage to the strut connection brackets 9 Check all other hardware on the mobile ladder stand to ensure nothing has become loose during shipping 10 Complete a startup annual inspection and full function test prior to first use refer to table 1 2 Page 7 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual S0 7SS12040 IPON A WARNING Any unit that is damaged or not operating properly must be immediately tagged and removed from service until proper repairs are completed Maintenance and Service Safety Tips Maintenance and repair should only be performed by personnel who are trained and qualified to service this mobile ladder stand All maintenance and service procedures should be performed in a well lit and well ventilated area Anyone operating or servicing this mobile ladder stand must read and completely understand all operating instructions and safety hazards in
7. adder Stand User Manual A WARNING An operator should not use any mobile ladder stand that e Does not appear to be working properly e Has been damaged or appears to have worn or missing parts e Has alterations or modifications not approved by the manufacturer e Has safety devices which have been altered or disabled e Has been tagged or blocked out for non use or repair Failure to avoid these hazards could result in death or serious injury Jobsite Inspection e Do not use in hazardous locations e Perform a thorough jobsite inspection prior to operating the mobile ladder stand to identify potential hazards in your work area e Be aware of moving equipment in the area Take appropriate actions to avoid collision Maintenance and Inspection Schedule The actual operating environment of the mobile ladder stand governs the use of the maintenance schedule The inspection points covered in Table 1 2 Maintenance and Inspection Checklist indicates the areas of the mobile ladder stand to be maintained or inspected and at what intervals the maintenance and inspections are to be performed Owner s Annual Inspection Record It is the responsibility of the owner to arrange quarterly and annual inspections of the mobile ladder stand Table 1 1 Owner s Annual Inspection Record is to be used for recording the date of the inspection owner s name and the person responsible for the inspection of the mobile ladder stand Replacement Part
8. d obstructions or other possible hazards around the mobile ladder stand when moving or lifting e DO NOT use the mobile ladder stand while the mobile ladder stand is on a truck fork lift or other device or vehicle e BE AWARE of crushing hazards Keep all body parts away from moving parts e DO NOT lower the ladder unless the area below is clear of personnel and obstructions e BE AWARE of blind spots when operating the mobile ladder stand e STUNTS and horseplay are prohibited Page 3 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual e wheels are in good condition and all hardware is properly tightened e alter or disable safety devices e climb the mobile ladder stand unless are fully engaged See Fig 2 and Fig 3 Please note that excessive force applied to these locks will casue the split safety pin Fig 12 and Fig 13 to shear to reduce the risk of damaging critical components S0 7SS12040 I PON Fig 2 Fig 3 o all wheel brakes are locked outrigger jacks are down if equipped and mobile ladder stand is level prior to climbing ladder e proper fall protection equipment is used in accordance with local rules and job specific requirements e exceed the rated capacity of the mobile ladder stand e position the mobile ladder stand against another object to steady the platform Page 4 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual If fall protection is requir
9. ed by the employer or the authority having jurisdiction Liftsafe recommends the use of an overhead fall arrest anchor point centered above the mobile ladder stand Alternatively a two point fall restraint anchor system connected to the handrails of the mobile ladder stand may be used This fall restraint system would include a full body harness example shown in Fig 6 with two short restraint lanyards that can be connected to the upper handrails on the ladder to keep an occupant within the confines of the handrails and thus not expose the occupant to any fall hazard requiring a fall arrest Peer PEET a s bt f s S0 7SS12040 9PON Fig 5 Fig 6 All personal fall protection equipment must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s recommendations Any fall protection system must comply with the requirements of the authority having local jurisdiction ZN p e Use only equipped ladder for ascending and descending e Climb only when the elevating safety locks are engaged e Do use three points of contact ascending and descending the ladder Enter and exit from the ground only Face the ladder when entering and exiting e Three points of contact means that two hands and one foot or one hand and two feet are in contact with the ladder or the ground at all times during ascending or descending Page 5 Liftsafe Fall Protection Inc Engine Access L
10. s Use only original replacement parts Parts such as wheels handrails etc with weight and dimensions different from original parts will affect stability of the mobile ladder stand and must not be used without manu facturer s consent Page 6 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual S0 7SS12040 9PON Assembly Instructions A WARNING Inspect all components of the mobile ladder stand prior to assembling and report any missing or damaged components to Liftsafe Engineering amp Service Group Inc 1 The Engine Access Ladder Stand is shipped fully assembled with the bottom of the ladder strut disconnected to allow the stand to be collapsed down into a flat position 2 The 2 two stainless steel bolts and nylock nuts for the bottom strut connection are shipped installed in the strut connection bracket on the base frame Remove these bolts and nuts and set aside 3 Place the mobile ladder stand on a flat surface in an area with an overhead crane Alternatively a lift truck or mobile crane may be used Any lifting device used to assemble the Engine Access Ladder Stand must be rated for a minimum 1 000 lbs working load 4 Basket a load rated nylon sling around the tool tray of the ladder and connect it to the hook of the overhead crane Ensure the crane is centered above the tool tray 5 Ensure all 4 wheels are parallel with the ladder and the swivel locks are engaged 6 Ensure
11. this manual All tools supports and lifting equipment to be used must be of proper rated load and in good working order before any service work begins Work area should be kept clean and free of debris to avoid contaminating components while servicing All service personnel must be familiar with employer and governmental regulations that apply to servicing this type of equipment Keep sparks and flames away from all flammable or combustible materials Properly dispose of all waste material such as lubricants rags and old parts according to the relative law provisions obtaining in the country Page 8 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual S0 7SS12040 I PON Maintenance and Inspection Death or injury can result if the mobile ladder stand is not kept in good working order Inspection and maintenance should be performed by competent personnel who are trained and qualified on maintenance of this mobile ladder stand A WARNING Failure to perform each procedure as presented and scheduled may cause death serious injury or substantial damage NOTE Preventive maintenance is the easiest and least expensive type of maintenance e Unless otherwise specified perform each maintenance procedure with the mobile ladder stand in the following configuration e mobile ladder stand parked on a flat and level surface with wheel brakes engaged e Repair any damaged or malfunction components before
12. tion Inc Engine Access Ladder Stand User Manual S0 7SS12040 I POIN Approved Lubricants PART NUMBER DESCRIPTION FOR LO145 098 Lubriplate Super FML 2 Ladder and strut sides MobilGrease MobilGrease Mobil Lith Screw jack Mobil Lith S0 7SS12040 I PON Part Listing Guide ITEM 14 ITEM 2 ITEMS 3 4 5 6 7 ITEM 19 ITEM 20 ITEH i ITEM 16 17 18 ITEM amp ITEM 13 ITEM 12 i DETAIL A SCALE i 10 Page 13 Liftsafe Fall Protection Inc Engine Access Ladder Stand User Manual
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