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CAR-4003 User`s Manual

1. 48 e v v o 5 171717 intela xeon 13406 226 ams a wa 7 7 171717 _ ntela Core is 680 36 375386 4 zs 4 4 14 4 te melo Core 5 670 346 3535 a 34 Toll EHP EEE aia comm Rat TOTS a 24 7 717 7L ELECTIS papo LE intel Core i5 660 333 346 26 a 28 v o n 4 0 2 0 0 intela coreis 650 32 amas a 20 7 lala RT 32 oo 4 24 EES ES vim 2 o intel Core 3 540 306 o a a 1 1712 171 L intel Coreri3 s30 293 wo a wa vim 1 1 jo ineo Pentiome 66950 28 00 3 22 v vim Lr Sam JL O 7 Doo 2 Memory support Intel Xeon 3400 SE E WEE Intel Xeon L3406 Series Processors Processor DIMM Configuration Intel 3400 and 3420 Chipset Ibex Peak UDIMM Mix ECC with Non ECC Server RDIMM ECC Only CAHR 4003 Series User s Manual 6 1 8 LED Signaling Standard 3 Power and Data access LED Lettering Symbol Signaling Off No power system off Data Access Data Access Off no data access through IDE or SATA channel On data is in transition through IDE or SATA channel 4 Ethernet LED Color ACT LINK Green 1 The Ethernet port is receiving power On 2 Good linkage between the Ethernet port and its supporting Others hub 1 The adapter and switch are not receiving power 2 No connection between both ends of network cable 3
2. FlO key to save vour changes The followme screen will appear cave configuration changes and exit now Ok Cancel Press the lt Enter gt kev to save the configuration amd exit You can also use the Arrow kev to select Cancel and then press the Enter key to abort this function and return to the previous screen Ihe lt Esc gt key allows you to discard ay changes you have made and exit the Semp Press the Est kev to exit the setup without saving your changes The following screen will appear Discard changes and exit setup now Ok Cancel Press the lt Enter gt key ta discard changes and exit You can also use the Arrow key to select Cancel and then press the lt Enter key to abort this function and return to the previous screen Ihe Eoter gt key allows you to display or change the setup option listed for a particular setup ttem The Enter key can also allow vou to display the setup sub screens CAR 4003 Series User s Manual 36 Main Menu When you first enter the Setup Utility you will enter the Main setup screen You can always return to the Main setup screen by selecting the Main tab There are two Main Setup options They are described in this section Bra 1 H PLIPTI E LEX Hip EN EX W mo ow w Go Go Ho KG WS KE KW AS E A WS d KE SW e KEE WAR ES WS SR GW AS WR E SG SE A a WS WS AS EFEFEF FEFEFE WW System Overview Use ENTER TAB or SHIFI TAB to select a field W w um Ws REN
3. SS SW SS WS CA de Se SW SS SS WS 4p ge SW SS OO WS wk S We SKS e KA WARNING Setting wrong values in below sections may cause system to malfunction IDE Configuration Super LO Configuration Hardware Health Configuration ACPI Confiquration APM Configuration MPS Configuration PCI Express Configuration smbios Configuration Remote Access Configuration USB Configuration x select Zcreen us Select Item Enter Go to Sub Screen Fi General Help ELO Save and Exit ESC Exit E 5 5 RH E FE RR WK WE Hd 5 E E R EF E A WR WR e vi s za E E sg EE ko amp gg ga x 3 Ww T TY ue n UP KW A Ab AWA KW A TT T WK A E AW AW AWA KA AAA WA KW A ASW AWA KW AWA WA WAAR Yo CB n CY gt IDE Configuration Setup From the IDE Configuration screen press lt Enter gt to access the sub menu Use the up and down lt Arrow gt keys to select an item The settings are described on the following pages CAR 4003 Series User s Manual 37 KW KW SW KW KW KW AWA WA KK AA A WO ASW KW AW AWA KA Kb AWA kA SW KW AWA WK A KW AW IDE Configuration r ar MW ow Ww oW Ww oW Wow WW WS YR Wow T WR WR Y UN WS EW T N T OW UN Y WR YR T Y T WR WR WR WR T Y d Disabled Compatible Enhanced SATA 2 Configuration Enhanced b i p Primary IDE Master Not Detected Primary IDE Slave Not Detected Secondary IDE Master Not Detected x Secondary IDE Slave Not Detected L Third IDE Master Not Detected I Fo
4. The drivers of Ethernet have not been loaded or does not function correctly Green The adapter is sending or receiving network data The Or frequency of the flashes varies with the amount of network Others traffic Off 1000 Mbps If ACT LINK is off and this function will be disable ACT LNK LED must on then this LED show the operating at INE i ener dene T Mbps If ACT LINK is off and this function will be disable ACT Link Speed LED LED Bypass is de mm ACT Link Speed LED LED Copper Ethernet Interface e oe IN Fiber SFP Ethernet Interface 5 Bypass LED LED Status off O Bypass LED off Bypass normal bypass mode triggered power off in normal or bypass Mode Status mode by WDT expiring mode which is defined by customer CAR 4003 Series User s Manual Chapter 2 Getting Started This section describes how the hardware installation and system settings should be done 21 Included Hardware The following hardware is included in package CAR 4003 Communication Appliance System Board One null serial port cable 22 Before You Begin To prevent damage to any system board it is important to handle it with care The following measures are generally sufficient to protect your equipment from static electricity discharge When handling the board use a grounded wrist strap designed for static discharge elimination and touches a g
5. platform for delivering optimal performance and functionality in the value communications appliance market segment This manual should familiarize you with CAR 4003 operations and functions CAR 4003 series provide up to four on board Ethernet ports to serve communication applications like Firewall requiring four Ethernet ports to connect external network internet demilitarized zone and internal network CAR 4003 series overview Two proprietary PCle2 0 extension slots Compatible with Caswell s 10G and 1G expansion modules with copper and fiber interface Support all LGA 1156 processors Quad Core Dual Core Single Core Support One PClex4 expansion slot in rear Support IPMI module Up to 20 GbE ports Dual channel DDR3 1333 1066 800 MHz ECC 2 5GT s DMI data rate Intel total solution 0999999999 1 2 Manual Organization This manual describes how to configure your CAR 4003 system to meet various operating requirements It is divided into three chapters with each chapter addressing the basic concept and operation of this system Chapter 1 Introduction This section describes how this document is organized It includes brief guidelines and overview to help find necessary information Chapter 2 Hardware Configuration Setting and Installation This chapter demonstrated the hardware assembly procedure including detailed information It shows the definitions and locations of Jumpers and Connectors that can be used to configure th
6. s ka SW Ss gt REMOTE ACCESS CONFIGURATION Remote Access Configuration You can use this screen to select options for the Remote Access Configuration Use the up and down Arrow keys to select an item Use the Plus and Minus keys to change the value of the selected option The settings are described on the following pages The screen is shown below CAHR 4003 Series User s Manual 38 LAS S Ss k S Ss k S Ss k S Ss k S sg S sk g s s k s g ss k sg k S sg k S s k S Ss kg S s kg S Ss k Configure Remote Access type and parameters Select Remote Access k x eN KK KKK EES EE EO 9 EE K X K K N S N KN K EE ir type n Serial port number L COMI z Base Address IRQ 3F8h 4 Serial Port Mode 19200 8 n 1 Flow Control None Redirection After BIOS POST Always Terminal Type ANST VT UTF8 Combo Key Support Enabled Sredir Memory Display Delay Ho Delay select screen Kx Select Itam 4 Change Option Fl General Help ELO Save and Exit ESC Exit e X d d X FE ko X X Fe Fe X X D m L Y LI Y dr de pir D E Ww CECE WWW idade WWW WK AAA TETE EEE KW WWW WK Y Remote Access You can disable or enable the BIOS remote access feature here Serial Port Number Select the serial port you want to use for console redirection You can set the value for this option to either COM1 or COM2 Serial P
7. 3 system series is 2 chip solution based on Intel amp Clarkdale and Lynnfield Description process and Intel Ibex Peak chipset with optional configuration to meet market requirements in between top P4 and high end Xeon platform segments 2 CPU Supports LGA 1156 Server CPUS including Clarkdale and Lynnfield refer to Appendix A for more detail 3 CPU Board CAPB 4003VR with Intel Lynnfield and Clarkdale process Board size 194 W x 235 D mm 4 System 4 DIMM slots Memory Supports ECC UDIMMs 2 channels x 2 DIMMs up to 8GB Supports ECC RDIMMs 2 channels x 2 DIMMs up to 16GB Lynnfield only 5 Power Full range ATX PSU with total 300 350W power output will be required depends on Supply power budget Power Budget Refer to System Power Budget Table of sec Il 4 ERD should provide related data AC On Off switch is required e Certification CE UL 3C Operating Mode AT with power switch ATX with power button Dimension 1U single PSU 81 5 W x 150 D x 40 5 H mm Chassis Form factor 1U rack mount chassis with a rear supporting bracket trail system kit To accommodate M B EZIO G300 EZIO G400 PSU one 3 5 HDDs advanced Ethernet I O module ABN 458 ABN 494 ABN 522 PCI E card which is connected through backplane e Chassis depth 1U w single PSU lt 18 Two PCI E x8 from Intel amp Clarkdale or Lynnfield to on board slot for directly connecting Architecture with propriet
8. BIOS setup utility uses a key based navigation system called hot keys Most of the BIOS setup utility hot keys can be used at any time during the setup navigation process These keys include F1 lt F10 gt Enter lt ESC gt Arrow keys and so on BIOS Setup Utility Left and Fight Keys to Select a Setup Screen Screens Screen 1 Screen 2 Screen3 Screen a Soren 5 Tab Eey to Select Fields items y af Gei ei Gel el Control Keys Key Function Cu mo The Up and Down Arrow keys allow you to select a setup item inui or sub screen ye The Left and Right lt Arrow gt keys allow you to select a setup wc Se screen For example Main screen Advanced screen Chipset screen and so on The Plus and Minus lt Arrow gt keys allow you to change the field Plus Minus Value of a particular setup item For example Date and Time Tab The lt Tab gt key allows you to select setup fields CAHR 4003 Series User s Manual 35 The Fl key allows you to display the General Help screen Press the F1 gt key to open the Genera Help screen Coneral Help select Screen Select ltem Change Screen Go to Sub Screen Heat Page Previous Page Go to Tap of the Screen Go tn Bottom of Screen Change Colors Discard Changes Load Failsafe Defaults Load Optimal Defaults Seve and Exit Exil Jeck key allows vou to save ary changes you have made and exit Setup Press the
9. CAR 4003 Series Communication Appliance User s Manual Revision 1 1 AS d d ELL BF No 242 Be Ai SL Shilin Cay Tamel County 238 Tawan Alpi Cas WwellLcor J E mail infoficas well com Complete Four Solution T BB88 2 7705 B888 SF 089 2 7731 0888 E mail infr Table of Contents Chapter a ge du CLIO EEN 2 1 1 ADQUI TINS AVIAN ee 2 1 2 Manat ee eee TT 2 No Technical Support INTO EN AUN A id 2 1 4 BOLO LAVO A A AAA A A AR 3 1 5 System eege E 3 1 6 FrOOUClODOGITICallOliS cried olan sided a dh tots a a a ee 4 1 7 CRU nd Memory SUDDORM RE 6 1 8 LED Signalino SANA EE 7 Chapter 2 Zetting 8 2 1 Meded HNN santana ainsi ii O PON OE CO PO ii 8 2 2 Before VON BON EE 8 2 3 Hardware Configuration Zetting 9 2 4 TTA CI AS St M o alas 21 2 5 EE ee 21 2 6 Instala eege EE 22 2 7 Hemove e RETTEN 24 2 8 Remove and Install Compact Flash Cat 26 2 9 Remover ana Install Battery EEN 26 2 10 ASMA RR E 27 2 11 Instal Manager e WEE 27 2 12 Install ABN Cara Bee Beleeg eid AA eN band aud a enu 28 2 13 ee INK TO SIOE EE 29 2 14 Ear tele ge QUON EE 29 2 15 Remove EZIO LOD E 30 2 16 Remove EE ee 31 2 17 Remove Mail DOOR 32 2 18 EENEG 32 Chapters BIOS Sein EE 35 3 1 BIOS Setup erea ee EE 35 CAR 4003 Series User s Manual Chapter 1 Introduction 1 1 About This Manual This manual contains all required information for setting up and using the CAR 4003 series CAR 4003 provides the essential
10. E VER UU E E GAS EFE E EFEFEF MOERS 09v eT UH Go E UB TT TC FEE WOW AMIBIOS Version 08 00 14 Build Date 03215207 ID PPAP31755 Use or to configure system Time Processor Intel R Core TM 2 CPU 5400 B 2 136H2 Speed 2133MHz x Select Screen zh Select Item E Change Field Tab Select Field F General Help F10 Save and Exit ESC Ex1t System Memory B Had SUAME 14 45 system Date Mon 0473072007 SD 4 E 3 pw E E amp E E E D D D E D e i D E Count E EEN System Date Time Use this option to change the system time and date Highlight System Time or System Date using the lt Arrow gt keys Enter new values through the keyboard Press the lt Tab gt key or the lt Arrow gt keys to move between fields The date must be entered in MM DD YY format The time is entered in HH MM SS format gt Advanced BIOS Setup Select the Advanced tab from the setup screen to enter the Advanced BIOS Setup screen You can select any of the items in the left frame of the screen such as SuperlO Configuration to go to the sub menu for that item You can display an Advanced BIOS Setup option by highlighting it using the Arrow keys All Advanced BIOS Setup options are described in this section The Advanced BIOS Setup screen is shown below The sub menus are described on the following pages Advanced Settings Configure CEU S uae SS SS WS Ss We
11. Fix the Riser Card on the chassis with four screws Fix the ABN Card on the chassis with four screws 2 14 Ear Mount Kit Installation The CAR 4003 series shipped with 2 ear mount kits The following is the installation instruction of these ear mounts 1 Take out the L shape ear mount kits One ear mount fits on one side of the chassis 2 Placing the side with four holes agonists the chassis and the side with two holes face outward 3 Fasten five screws on each side CAR 4003 Series User s Manual Fasten the screws to the side 2 15 Remove EZIO VA ROD The CAR 4003 series support EZIO modules The following is the remove instruction of these EZIO LCD modules 1 Remove all cables from EZIO Fig 2 14 Remove the cable from EZIO Fig 2 1 5 After remove the cable from EZIO 2 Remove the screws from chassis Fig 2 16 Remove the screws from EZIO Fig 2 17 Remove screws from chassis CAHR 4003 Series User s Manual 30 Remove Power Supply The following is the remove step instruction of power supply Remove all power cables from main board 2 Remove the screws from PSU Remove all cables from board d Remove the screws from PSU E Remove the screws from PSU CAHR 4003 Series User s Manual Complete remove power supply 2 17 Remove main board The following is the remove step instruction of main board 1 Remove all cables and heatsink from main board 2 Remove all screws f
12. KORE WOK KCK CK X OX X CK WOK KOX X AK W X K X EE x Kok X X k x KO x X ck OO after saving tha changes Discard Changes and Exit Discard Changes FIO key can be used tor this operation Load Optimal Detaults Load Failsafe Defaults i select Screen ode Select Item Enter Go to Sub Screen E General Help F10 Save and Exit ESE F LLE Ka A Ka Ka Ka Ka Ka A ECC EEE EEE SERENE XC E EE ckCk KCk Kk k ck k Kk Kk ko ck k Kk k Kk Kock k k Kk Kock k k k k Kk KCk Kk k k k KCk kck k k Kk ck KCk Kk k k k Kk kk k k k k Kk Kk kk k k k Kok k k k k a v02 61 C Copyright 1985 2006 American Megatrends Inc PA 067 40 q AE AEN AEN ac at a6 74 a0 a0 a EE a E CAE AEN aC E ac ac ac d acr ac EE EE AE aC AEN AE ac AEN ac c ac ac aca aca ac CAHR 4003 Series User s Manual 42 Saving Changes and Exit When you have completed the system configuration changes select this option to leave Setup and reboot the computer so the new system configuration parameters can take effect Select Exit Saving Changes from the Exit menu and press lt Enter gt Discarding Changes and Exit Select this option to quit Setup without making any permanent changes to the system configuration Select Exit Discarding Changes from the Exit menu and press lt Enter gt Discard Changes Select Discard Changes from the Exit menu and press lt Enter gt Load Optimal Defaults Automatically sets all Setup opti
13. R SpeedStep tm tech Disabled N N W RR NN N N SR T CONO N CAD CAP DOO KO N N N W RR NW NW N WN SR N NW N N R HE NW N N N SR RN W W W RR NW N N N OD R OO N N N OD OD R NW N WN WN WR NN N N W E E gg E dde gz SZ BE x ir ir Y Y Ae L L ue N N ue WW WW je e wY w ir e Ly D A ue ue E ir w w de ir Y Y ad n ue Ly N N Note The CPU Configuration setup screen varies depending on the installed processor gt Boot Settings Select the Boot tab from the setup screen to enter the Boot BIOS Setup screen Maii ivanced En Boot Secu chips gae Mox woo meo oco ox RENE NE oe hoe oe X ao o NENA RN REE NENE NENA EEE NENA REIKI RENE NENAS E Boot Settings Configure Settings i ENEE NE NENE AE ANA ARNE NENE AAA ENE NENE NENE AE NN ENTE during System Boot Boot Device Priority Hard Disk Drives w Select Screen wat Select Item Enter Go to Sub Screen F1 General Help F10 Save and Exit ESC Exit Ki Y m L Ka w Le LI Y a Ka w k Ly Le a WW sg 4 wg sg X 9 X 95 X X sg FS 9 sg La Se eee eee is eder asc esse eira oceania de CAHR 4003 Series User s Manual 40 gt BOOT SETTINGS CONFIGURATION SCREEN Boot Settings Configuration Use this screen to select options for the Boot Settings Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to chan
14. ace 2 The completed installation of Compact Flash Card is shown as Completion of Compact Flash Card connection 29 Hemove and Install Battery CAR 4003 Series User s Manual 26 1 Press the metal clip back to eject the button battery 2 Replace it with a new one by pressing the battery with fingertip to restore the battery Eject the battery Restore the battery 2 10 Install HDD The system has an internal drive bay for one 3 5 SATA hard disk drive If the HDD is not pre installed you can install it by yourself Follow the steps below to install the HDD Fix the hard disk drive on the HDD Bracket with four screws Fi the harddisk drive onthe HDD Fasten the two screws to lock Hard disk fixed plate Bracket with four screws and chassis Connect Power cable and HDD cable to CAR 4003 system board 2 11 Install Manager board CAHR 4003 Series User s Manual 27 dot GE d s d a ver Install Manager board control Cable and Manager board GND Cable Ss Ri a Y d Mi Marsden board control Cable and Manager board GND Cable link to system board IPMI control Cable link to system board Am 2 k Manager board control Cable IPMI control Cable and Manager board GND Cable link to chassis T z NUI ma SR S grum uem cub icm D Install ABN Card Fix the ABN Card on the chassis with four screws CAR 4003 Series User s Manual 28 2 13 Install ABN Card link to Slot C Install ABN Card link to Slot C
15. ary PCI E add on modules ABN series Two pairs of PCI Ex4 signal on a single PCI E x8 golden finger from Intel amp ibex peak to the left side for connecting with ABN module card and PCI E x4 add on card thought riser PCle configuration table CAR 400x xxx1 000 CAR 400x xxx3 000 CAR 400x xxx5 000 Slot C x4 PCIE 1or x4 PCIE 2 CAR 400x xxx2 000 Slot A x4 PCle 2 CAR 400x xxx4 000 CAR 400x xxx6 000 SIL B x4 PCle 2 Slot C 1PCle x4 or 2PCle x4 8 Ethernet More details refer to Sec Il 1 Expansion slots Form factor 1U 2U rack mount chassis with a rear supporting bracket trail system kit To accommodate M B EZIO 300 EZIO G400 PSU one 3 5 HDDs advanced Ethernet I O module ABN 458 ABN 494 ABN 522 PCI E card which is connected through backplane CAR 4003 Series User s Manual Requirement Detailed Description 10 SATA amp IDE One IDE channel shall be converted from PCI bus and supports one Compact Flash Interfaces Socket The IDE interface shall support DMA mode Two SATA Interfaces on board with lockable connectors B6210691 Storage HDD System is equipped default with fixed HDD Space for one 3 5 SATA HDD or two 2 5 SATA HDD is required On board CF socket for CF card VGA Reserve a on board VGA based on XMI Z9m or AST2050 AST2050 for CAPB 4000VR Interface 4003 A semi cutting hole for standard D Sub 15 pin VGA connector on chassi
16. e system Chapter 3 Operation Information This section provides illustrations and information on the system architecture and how to optimize its performance Any updates to this manual would be posted on the web site htip www cas well com 1 3 Technical Support Information Users may find helpful tips or related information on Caswell s web site http www cas well com A direct contact to Caswell s technical person is also available For further support users may also contact Caswell s headquarter in Taipei or local distributors Taipei Office Phone Number 886 2 77058888 CAHR 4003 Series User s Manual 2 1 4 Board Layout MAM Ent THER oe Figure 1 1 Board Layout of CAR 4003 M B 1 5 System Block Diagram LGA1156 for x4 PCI E slotfor connecting with Clarkdale stand alone x4 x1 single x PCI e Lynnfield PCI E add on TUS card Slot D loch Le eer TI i Slot C Two x4 PCI E xo POLE signals on one single x8 PCI E Ea ST CE E o Golden finger for Tis D Slot A PCle2 0 Slot B PCle2 0 connecting ABN 464 ABN 484L Slot A x8 PCle2 0 Interface for connecting Caswell s modules Slot B x8 PCle2 0 Interface for connecting Caswell s modules CAR 4003 Series User s Manual 3 Figure 1 2 CAR 4003 Basic Block Diagram 1 6 Product Specifications Requirement Detailed Description System CAR 400
17. ge the value of the selected option The settings are described on the following pages The screen is shown below TST ee TET SCTE TE EEE EE Le eer Allows BIC ER BOR d RRR RE certa i n te Enabled boo ting Di Sable a w dacrea Ee ihe tima Forc ce B 1087 LAE needed to boot the On l system PS 2 c a Supp ort Auto NS Wai LE For EL If Error Enabl Led bad Hi t DE E Mess sage Display E nabl ed Es In ter rupt 19 Ca Capt jure i Di sable id Ce Pu 3ct Sc E sen elect Ite zm C change Option Ge snera al REM Save and Exit E xi dna P KSE WER AK A Quick Boot The Optimal and Fail Safe default setting is Disabled Quiet Boot Set this value to allow the boot up screen options to be modified between POST messages or OEM logo The Optimal and Fail Safe default setting is Enabled Add On ROM Display Mode set this option to display add on ROM read only memory messages The Optimal and Fail Safe default setting is Force BIOS An example of this is a SCSI BIOS or VGA BIOS Boot up Num Lock set this value to allow the Number Lock setting to be modified during boot up The Optimal and Fail Safe default setting is On PS 2 Mouse Support Set this value to allow the PS 2 mouse support to be adjusted The Optimal and Fail Safe default setting is Enabled Interrupt 19 Capture Set this value to allow option ROMs such as network controllers to trap BIOS interrupt 19 CAR 4003 Series User s Man
18. is CAR 4003 Series User s Manual 21 1 Loosen the 6 screws of the chassis two on each side and the rest two on the back to remove the top lead Fig 2 3 Fig 2 3 Take off screws 2 The top lead Fig 2 4 can be removed from the base stand Fig 2 5 Fig 2 5 The base stand Fig 2 4 The top lead 2 6 Installa Different Processor To install a CPU 1 Local the CPU socket on the motherboard CPU socket 1156 R Before installing the CPU make sure that the socket box is facing towards you and the load lever is on your left CAHR 4003 Series User s Manual 2 Press the load lever with your thumb A then move it to left B until it is released from the retention tab PnP cap P This side of the socket box should face you AN To prevent damage to the socket pins do not remove the PnP cap unless you are installing a CPU 3 Lift the load lever in the direction of the arrow to a 135 angle 4 Lift the load plate with your thumb and forefinger to a 100 angle A then push the PnP cap from the load plate window to remove B Load plate 5 Position the CPU over the socket making sure that the gold triangle is on the bottom left corner of the socket The socket alignment key should fit into the CPU notch CAHR 4003 Series User s Manual 23 Alignment key Gold triangle mark 6 Close the load plate A then push the load lever B until
19. it snaps into the retention tab JAK The CPU fits in only one correct orientation DO NOT force the CPU into the socket to prevent bending the connectors on the socket and damaging the CPU Configure Processor Speed The system was designed to self detect its CPU speed So it does not require any system adjustment 2 7 Remove and Install DIMM Follow these steps to upgrade RAM module A Make sure to unplug the power supply before adding or removing DIMMs or other system components Failure to do so may cause severe damage to both the motherboard and the components 1 Installs DIMM based on the Slot order 2 Unlock a DIMM socket by pressing the retaining clips outward 3 Align a DIMM on the socket such that the notch on the DIMM matches the break on the socket DDR DIMM notch Unlocked retaining clip DDR DIMM is keyed with a notch so that it fits in only one direction 2 DO NOT force a DIMM into a socket to avoid damagina the DIMM 4 Firmly insert the DIMM into the socket until the retaining clips snap back in place and the DIMM is properly seated Locked Retaining Clip Follow these steps to remove a DIMM 1 Simultaneously press the retaining clips outward to unlock the DIMM CAHR 4003 Series User s Manual 25 DOR DIMM notch 2 Remove the DIMM from the socket 2 8 Remove and Install Compact Flash Card Compact Flash Card Insert Compact Flash Card into the CF interf
20. l Name GND VCC12 PS VCC12 PS CAR 4003 Series User s Manual Y 5 vce J43 8 bit GPIO connector definition Pin SignaName Pim Signal Name 6 PC GP32 8 mm Do fd J44 Combo Connector Pin SignalName f Pin 1 VCC 2 VCC 6 OPMALOCALLOCK N SYS_RST_N 8 PWRBINN H DEFAULT 3VSB 3VSB 2050 CHASSIS ID N 2050 FAULT LED N Pn TA HDD LED Power LED Reset Button 68 j Powerbulon CAHR 4003 Series User s Manual 18 J46 IPMI LAN Connector Pin Signal Name Pin Signal Name 1 8201 HAL 2 8201 RX 5 VCC3P3 AUX 6 VCC3P3 AUX 8 LEDI PHYAD Ll LAN GNDEARTHO O O J47 VGA Connector Pin Signal Name G ND 9 VGA HSYNC J48 Auxiliary Power Connector for Hard Disk CAR 4003 Series User s Manual JP14 IPMB amp ICMB Connector Signal Name i Signal Name IPMB_5VSB_SMBDAT IPMB_5VSB_SMBCLK 6 R_ICMB_485D_N 7 D ICMB 485D P JP15 PLD Chip Program Connector JP16 IPMI Debug Port Connector Signal Name GND GND BMC RXD2 0 BMC RXD2 4 BMC TXD2 CAR 4003 Series User s Manual 20 24 The Chassis The system is integrated in a customized 1U chassis Fig 2 1 Fig 2 2 On the front panel you will find six LAN ports two USB ports and a COM port CAR 4003 Fig 2 1 Front view of the chassis Fig 2 2 Hear view of the chassis 2 5 Open the Chass
21. le JP10 Function 1 2 Short Disable IPMI 1 2 Open Enable IPMI JP11 GPIO header supply voltage JP11 Function 1 2 Short 2 3 Short JP12 PCle lanes width selection JP12 Function 1 2 Short 2 3 Short CAR 4003 Series User s Manual 1 JP13 WDT enable disable JP13 Function 1 2 Short Enable WDTO controlled by PCH GPI O32 1 2 Open Disable WDTO JP17 ICMB amp IPMI Debug Port Switch Connector JP13 Function 1 2 Short Switch to ICMB function default 1 2 Open Switch to IPMI Debug Port function JP19 Auto Power On Connector JP19 1 2 Short Enable auto power on function default generate power button pulse only one time 2 3 Short Enable auto power on function always on generate repeated power button pulses until PSU is on it can power on the system no matter AC loss at any period Disable auto power on function For F5 customer Please let JP19 2 3 short P N AB3 3048 AB3 3049 CAR 4003 Series User s Manual 12 Connector Function Connector Function Remark Ul Tope SSS 1 Memory channel A DIMMO Blue Baman L 2 b o o E channel B DIMMO Blue BATA comesior E 89 kamen oO Ho x8 PCIe golden finger ______ oq PCle connector x4 PCIe signals is supported SHL 0 J12 CF connector eee CP connector LL connector iis o AO JH JUSB ICOMI combo J5 JUSBcomector OOOO je Momo mo CPU FAN connecto
22. mally if this option is not enabled any attached USB mouse or USB keyboard will not become available until a USB compatible operating system is fully booted with all USB drivers loaded When this option is enabled any attached USB mouse or USB keyboard can control the system even when there is no USB drivers loaded on the system Set this value to enable or disable the Legacy USB Support The Optimal and Fail Safe default setting is Disabled gt CPU Configuration You can use this screen to select options for the CPU Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option WW WW WWW WWW WWW WWW WWW WWW WW WW WWW WWW WW WW WW WWW WW CN CUP WWW WW WWW WW WWW WWW WW WWW WW WW WWW WWW WW Confiqure advanced CPU settings This should be enabled Module Version 3D 05 in order to enable or Ide ss kees er er EA seess e disabla the Enhanced Manufacturer Intel Halt Stata Brand String Intel R Core TM 23 CPU 6400 Frequency 2 136Hz FSB Speed 1066MHAZ Cache Ll 64 EE Cache L2 2048 KB Ratio Actual V lue 8 P Select Screen sf Select Item Change Option Fi General Help ELO Save and Exit ESC Exit Hardware Preretcher Enabled Adjacent Cache Line Prefetch Enabled Max CPUID Value Limit Disabled Vanderpool Technology Disabled Execute Disable Bit Disabled FECI Disabled Core Multi Processing Enabled Intel
23. ocessor can occur in seconds 5 Do not block air vents Minimum 1 2 inch clearance required CAR 4003 Series User s Manual 8 2 3 Hardware Configuration Setting 2 3 1 CAR 4003 System Board Jumper In general jumpers on CAR 4003 system board are used to select options for certain features Some of the jumpers are configurable for system enhancement The others are for testing purpose only and should not be altered To select any option cover the jumper cap over Short or remove NC it from the jumper pins according to the following instructions Here NC stands for Not Connected Jumper settings and connector functions Jumper setting E d LI n H ka m d a D Zum un Zen J Er M Wald dum i AE de P P gt epee Pla E ai i i d e TUNI T A TAO SE IR UE LI ZE a T FE 4 T aul IK CAHR 4003 Series User s Manual 9 default setting x Reference Function Designator JP4 CMOS clear JP7 PCIE MUX selection Auto Power On traditional always on JP4 CMOS clear JP4 Function 1 2 Short No operation 2 3 Short JP7 PCle MUX selection J37 Function O 1 2 Short Two PCle x 4 on J10 PCle golden finger One PCle x4 on J11 PCle Slot One PCle x 4 on J10 PCle golden finger JP9 Case Open Function JP9 Function 1 2 Short Case Open 1 2 Open No Case open CAHR 4003 Series User s Manual 10 JP10 IPMI enable or disab
24. ollowing screen was shown CAR 4003 Series User s Manual 33 e port HyperT erminal File Edit Wiew Call Transfer Help E 4 K Connected 0 00 15 Auto detect Auto detect SCROLL CAPS NUM Capta 2 6 You can then see the boot up information of CAR 4003 ep HyperTerminal File Edt View Call Transfer Help Dj 213 Award Modular BIOS v6 BBPG An Energy Star Ally Copyright C 1984 2881 Award Software Inc Portuwell Inc PPAP 2BB BIOS Version H1 81 H2 18172881 Main Processor Intel Pentium III 8BBHEB MHz 133x6 8 Memory Testing 26112BK OK 1824K Shared Memory Nain Memory Clock is 188 MHz Primary Master PQI IDE DiskOnhModule db 1 19a Primary Slave None Secondary Master None Secondary Slave None Connected 0 00 13 Auto detect 19200 B N 1 SCROLL CAPS NUM Capture x 7 When message Hit DEL if you want to run Setup appear during POST after turning on or rebooting the computer press Tab key immediately to enter BIOS setup program This is the end of this section If the terminal did not port correctly please check the previous steps CAHR 4003 Series User s Manual 34 Chapter 3 BIOS Setting 3 1 BIOS Setup Information Power on the system press the Del to run BIOS setup After you press the Delete key the main BIOS setup menu displays You can access the other setup screens from the main BIOS setup menu such as the Chipset and Power menus The
25. ons to a complete set of default settings when you select this option Select Load Optimal Defaults from the Exit menu and press lt Enter gt Load Fail Safe Defaults Automatically sets all Setup options to a complete set of default settings when you select this option The Fail Safe settings are designed for maximum system stability but not maximum performance Select the Fail Safe Setup options if your computer is experiencing system configuration problems Select Load Fail Safe Defaults from the Exit menu and press lt Enter gt CAHR 4003 Series User s Manual 43
26. ort Mode Select the baud rate you want the serial port to use for console redirection gt USB Configuration You can use this screen to select options for the USB Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is shown below bk USB Configuration Enables support for Ww ROR RE ROR koc ROR ecce kk ROR ROR ecce ROR ecce oc ecce coc ROR o ecce oc ORK o ORE oo legacy USB AUTO r Module Version 2 24 0 12 4 option disables E N legacy support if no USB devices are connected USB Devices Enabled 1 Keyboard 1 Mouse Port 64 60 Emulation Disabled USB 2 0 Controller Mode HiSpeed 7 BIOS EHCI Hand Off Enabled select Screen BX Select Item Change Option F1 General Help F10 Save and Exit ESC BSCE L A ES KEK kck KK kk XC CK Kock ER OR kck Kk ck KCk ROW XCK Kk kock Kk kck k CK AOA Ko Kk Kok ko k kc ck kc ck Kk KCk Kk ko ok ko ck kc ck Kok k CK KO ck Kok ko ok ko k kc ck k ck Kock X v02 61 C Copyright 1985 2006 American Megatrends Inc CAHR 4003 Series User s Manual 39 Legacy USB Support Legacy USB Support refers to the USB mouse and USB keyboard support Nor
27. r ooo 120 121 322 SYSFANcomecoreasd G3 phpmATXpowecmndo o 34 DVpowrcomedorhorCRU SSS S m SMbus connector for reading power saus J43 8 bit GPIO connector J44 PWR amp HDD LED PWR ON REST LDF Ms SYS FAN connector front side A 46 LA connector E M VGA emma OOOO M8 Mmpowrcomedg OO OoOO Fu PMB amp lCMBComet o JPIS PLD Chip Program Gonner o JPl6 PMI Debug Port Connector CAR 4003 Series User s Manual 3 J5 J6 SATA Connector PIN definition Pin SignalName 6 SATARXP WE BE J13 COM port connector for EZIO function Pin Signal Name DSR 2 Le 8 GND J14 USB amp RS232 Combo Connector Pin SignalName Pin Signal Name 6 JCSH 8 RY 11 15 16 USBO 17 19 VCC_USB 9 sU 14 USBO 15 7 CAHR 4003 Series User s Manual 14 J16 TPM Connector Signal Name 7 LAD3 8 LAD2 9 EA 13 NC 14 NC 17 GND 18 GND J19 CPU FAN connector CAHR 4003 Series User s Manual 15 Pin Signal Name Signal Name CPUFANINO J20 System FAN Connector Pin Signal Name J21 System FAN Connector SignalName CPUFANIN1 J22 J45 System FAN Connector CAHR 4003 Series User s Manual 16 Signal Name 8 ATXPWROK _ _________ SEIT J24 Auxiliary Power Connector Pin Signa
28. rom main board i i Remove all cables and heatsink from main board Complete remove main board 2 18 Use a Client Computer Connection Using Hyper Terminal If users use a headless CAR 4003 system which has no mouse keyboard and VGA output connected to it the console may be used to communicate with CAR 4003 To access CAR 4003 via the console Hyper Terminal is one of many choices Follow the steps below for the setup CAR 4003 Series User s Manual 32 Note Terminal software may need to update for correct console output 1 Execute HyperTerminal under C Program FilesiAccessoriesiHyperTerminal 2 Enter a name to create new dial Connection Description S Mew Connector Enter a name and choose an icon for the connection Mame port Coca 3 For the connection settings make it Direct to Com1 Connect To Ea ES Enter details for the phone number that you want to dial Country code United States of America 1 rea code Ehone number Connect using Direct to Com Direct ta Coml Direct to Come Direct to Com Direct to Comd TCPF IP ingack 4 Please make the port settings to Baud rate 19200 Parity None Data bits 8 Stop bits 1 COM1 Properties H E Port Settings Bits per second 13200 Data bits Parity Stop bits E Elow control Hardware zl Advanced Restore Defaults ee 5 Turn on the power of CAR 4003 system after f
29. rounded metal object before removing the board from the antistatic bag Handle the board by its edges only do not touch its components peripheral chips memory modules or gold contacts When handling processor chips or memory modules avoid touching their pins or gold edge fingers Restore the communications appliance system board and peripherals back into the antistatic bag when they are not in use or not installed in the chassis Some circuitry on the system board can continue operating even though the power is switched off Under no circumstances should the Lithium battery cell used to power the real time clock be allowed to be shorted The battery cell may heat up under these conditions and present a burn hazard WARNING 1 CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS 2 This guide is for technically qualified personnel who have experience installing and configuring system boards Disconnect the system board power supply from its power source before you connect disconnect cables or installlremove any system board components Failure to do this can result in personnel injury or equipment damage 3 Avoid short circuiting the lithium battery this can cause it to superheat and cause burns if touched 4 Do not operate the processor without a thermal solution Damage to the pr
30. s Power e There should be an on off switch on PSU itself or a separated on off switch attached to On Off PSU to turn the PSU on off this switch is for AT mode operation operation e There should be a toggle switch pin header to allow ATX model operation e There is an always on item in the BIOS System will be powered up automatically while power is resumed if it is on before power failed Customer can use OS command to shut down system power More detailed Power on off mode to be determined Front Panel e EZIO G300 G400 G500 2 NAR 7090 s module cards in normal Maximum number is 3 e One integrated connector with dual USB connector and RJ45 connector for system console tab down no LED Pin definition refers to Appendix B The Dual USB connector should be optional e Hardware Reset Button e Factory Default button optional Reserved Power button for project inquiry LED Signaling standard refer to Appendix D System LED Power Data access Ethernet LED For every Ethernet interface there should be LEDs for link status and speed of LAN ports Bypass LED 15 Rear Panel Reserved semi cutting opening of D Sub 15 connector AC power inlet Power on off switch Opening for system ventilation fan 16 Chassis Standard Pantone Black UC Color e 18 Environmental Operating Storage Transportation requirement Acoustics lt 55dB 0 C to 45 C 20 t075 0 d 10
31. to 90 RH 5 to 95 RH WD umidity 0 5 Sine shock 10G 0 5 sine shock Shock peak 10 3 ms on one 50G peak on axis each surface 0 25G Peak 5 500 Hz 1 5G 5 200 Hz at 15 sec at each of 3 axis each of 3 axis Vibration 19 Management 1 Based on AST2050 2 w dedicated NIC Note 1 For Linux kernel 2 6 distribution add kernel option on boot loader all generic ide For example kernel boot vmlinuz 2 6 9 42 0 3 ELsmp ro root LABEL rhgb quiet all generic ide gt all generic ide this option will let kernel identify the device on IDE bus and enable DMA Note 2 For system stability when execute software reset system will delay 273 seconds when execute hardware reset system will cut off the power 1 2 seconds the foregoing situation is normal CAHR 4003 Series User s Manual 1 7 CPU and Memory support 1 CPU support This picture refers to the Intel authoritative information pa o G SS m i r RE ILS wel VA i i pum 4 E SA a nt Ll E ES sli E Intel xeon x3480 3 06 333 433 28 37 8 3 8 vA Yl malo xeno a 293 3imamayss 3 s 7 7 7 LL 5 LL LL me xeong x3aso 28 293 2937333 346 8 4 8 TO alo ES ES 5 171717 meXensxus 267 28088282 ve e 7 7 5 1 meXen xs4 253 266 266 28 293 8 48 elr o lAl 5 1717171 Tainan an 24 253 253 266 28 8 v e 5 1 _ aat s 186 2 13 2 13 3 06 3 2 8
32. ual 41 gt BOOT DEVICE PRIORITY Boot Device Priority Use this screen to specify the order in which the system checks for the device to boot from To access this screen select Boot Device Priority on the Boot Setup screen and press lt Enter gt The following screen displays LAE ES E R EWERS EIERE EEW N R X 9 X N R EEK ET TER FEER Boot Device Priority Specifies the boot E E E sequence from the available devices and Boot Device Network IBA GE Slo A device enclosed in parenthesis has been disabled in the corresponding type menu select screen Select Item Change Option General Help Save and Exit Exit L je e LI La e E dr LI pr ra LI de LI L de D LI Y de D w Y de dr Ld A WW W i WW w T Y ir h KEN 5 WW Ki i HEHEFHFEEFEHEHENEFEEFENEHENEFEEEFEFEENHENEEFEEFEFKFEEFNHENHEEFEEFEEKEEFFHFEHEHFEEFEKHENEEFEEEEFENEHENEEE gt Exit Menu Select the Exittab from the setup screen to enter the Exit BIOS Setup screen You can display an Exit BIOS Setup option by highlighting it using the lt Arrow gt keys All Exit BIOS Setup options are described in this section The Exit BIOS Setup screen is shown below Main Advanced Ee ae Boot Security S A d cce We X kk Ge c kk kk ROR kk kk kk kk ACK kk kk kk kk Ce ce kk kk ROW ROR kk ROW CA ce kk kk ROR OR OR ROK kk ROR ROE ROW CA cA kk OA kk kk C Exit Options Exit system setup
33. urth IDE Master Hard Disk Ki i b Hr w He B Select Screen PZ Select Item H Change Option Fi General Help Fl Save and Exit ESC Ex1t Hard Disk Write Protect Disabled IDE Detect Time Out Sec 35 ATA PI 80Pin Cable Detection Host amp Device E od X x X E WW sw EFJ 9 ES WW i Kr A w i w TY Ly w w w A W w e LI Ww wor uo an n E AWA KW AWA KA KA TW T TY T AA OY TT TW Y KA C0 O3 T TW C kA WA ASA TT TY T WA WA KA OY CB WA WA 2 gt SUPER IO CONFIGURATION Super IO Configuration You can use this screen to select options for the Super I O settings Use the up and down Arrow keys to select an item Use the Plus and Minus keys to change the value of the selected option The settings are described on the following pages The screen is shown below Ww ow ou an un E E E E E WA Y WE T WK KW CH CUBO TY T Cs CUBO TY T T EE WA AWA KA WWW WWW TY ESET KW ASW Configure Win amp 27EHF Super IO Chipset Allows BIOS to Select SEV EC REECE ECE KSEE STE CSET ESSEC See Y Serial Port Base Addresses Serial Portz Address 2F8 TROQS3 Serial Port2 Mode Normal select Screen Select Item Change Option General Help Save and Exit Exit Ho Rk SS SH ER GO X3 SS WS 3 FR X H OX N xk X 4 amp gz X 4 EF X BE ES e L Y w Ki i w e L de w D e i w w Y WS SS g Se k AAA AAA AA AAA e AAA AAA ah AAA AAA O a O amp O e a ES Was

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