OWNER`S MANUAL - Baja Motorsports
Contents
1. e SE 15 IGNITION SVUL ECU T 16 BRAKE LEVERS AND THROTTLE 16 RIGHT BRAKE SWITCH ASSEMBLY 17 KICK STARTER 18 LEFT BRAKE SWITCH ASSEMBLY 18 INSTRUMENT 19 dua 19 EE 20 MAINTENANCE EE 21 CHECKING AND CHANGING ENGINE OIL 21 CLEANING OIL CHANGING TRANSMISSION OIL 22 SPARK EEN 22 PANES IK mte e 23 BRAR E equino 24 IDLE SPEED ADJUSTMENT FUEL HOSE INSP 25 HRE e rn RTT neni 26 dod 27 TRAN jc 28 TORAGE PROCEDURE EE 20 MAINTENANCE CHART essen 30 TROUBLESHOOTING iiie ob RR es pets 31 SPECIFICATIONS 33 SERIAL NUMBER LOCATION eere 34 Important Please read this manual and follow all instructions carefully To emphasize the special information the symbol A and the words WARNING or CAUTION have some special meanings Pay great attention to the messages A WARNING Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special information which is to make maintenance easier or instructions clearer WARNING and CAUTION are arranged like this WARN2. Drain and refill transmission oil every 5000km 3100 miles Drain transmission oil by removing drain screw 1 located on bottom of transmission 2 Drain oil into a catch basin and dispose of properly at oil relcaim facility Adding Transmission oil Add transmission oil by removing transmission oil fill cap 3 located on top of transmission 2 Add 12L 40z 80W 90 gear oil Spark Plug CHECK UP OF SPARK PLUG 1 2 Regulate the gap of the spark plug to 0 6 0 mm The spark plug of the designated type should Remove the cap of spark plug and screw out using plug wrench Clean spark plug all around or replace it if it is corroded or there is too much deposit on it 024 028 0 6 0 7mm be used The applicable type of spark plug 024 028 DR HSA TORCH 22 Maintenance cont d Air Filter Checking Air filter The air filter 1 is located on the left side of the scooter Remove air filter cover by removing screws 2 If filter b is dirty follow cleaning instructions below Air filter Remove foam element 3 from air filter housing 1 2 Wash foam element 3 in water or a mild non flamable solvent 3 Squeeze water out of foam element and let dry 4 Re install foam element 3 in air filter housing Maintenance cont d Brakes FRONT HYDRAULIC DISK BRAKE 4 1 Inspect front disk brake caliper 1 for leakage If brake fluid leaks
3. appropriate protective clothing Long hair loose clothes or jewelry can get caught in moving paris below and Behind the seat or your Remove or Back anything loose that can reach below and behind the Seat before nding Moving Parts Traffic Safety Never place hands feet any bo engine wheels chain and other ro nding or running the engine Use extreme caution when performing required maintenance while the engine is running Keep qmm and pads in place at all times Prevent accidental CO by any person whenever the vehicle is running The quards over the brake clutch tarque converter axle and drive sprocket also help prevent mud and ris from contacting those components parts or clothing near the parts of the vehicle while ALWAYS FOLLOW THE ENTIRE PRE RIDE CHECKLIST PRIOR TO SIARTING OR RIDING THE SCOOTER Yaur safety while riding this vehicle depends entirely on your ability to exercise proper judgment You must be of sufficient age understanding menial capacity and physical capability to safely operate ths vehicle Always obtain mature supervised instruction and sufficient practice in an uncongested area before operating this vehicle on any public thoroughfare Additional Wamings cont d Safety cont d Never use this vehicle to transpart a passenger materials or equipment or animals Excessive vehicle speed is a leading cause of accidents which can Cause death or serious har
4. for repair please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1 888 863 BAJA 2252 between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST During DST hours change to MT You will be instructed how to proceed A COPY OF THE SALES RECEIPT IS REQUIRED WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should never operate this vehicle A WARNING It is the operators responsibility to know and obey all applicable local state and federal laws at all times while operating this vehicle including but not limited to traffic safety vehicle registration emissions and noise Table of Contents IMPOR TAN sets catre t etae e ds sens ERES unen 2 GENERAL PRECAUTIONS WARNINGS 3 NTS AP SAFETY INO L EH 8 PRE RIDE CHECI TIS asinine oe RS ERES itt eite 9 OPERATION EE 13 STARTING THE ENGINE erre 13 DRIVING SAT ELT EE 14 SHUTTTING OFF THE ENGINE 15 STOPPING THE ele
5. on the date the vehicle is de livered to the first purchaser other than an authorized dealer or the date it is first used as a dem onstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 12 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance re cords or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modif
6. or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mer chantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 for California registered vehicles only 6 Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor T Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in materi
7. the safety of riding could be affected 2 Inspect the brake hose 2 for cracks and the joint for leakage 3 Check the brake fluid level through the sight hole 3 in top plastic cowling if level is at or below the LOWER mark inspect brake pads for wear and hydraulic system for leaks 4 To add brake fluid unscrew the 2 screws 4 on top of the bake fluid container located under top plastic cowling Add DOT3 or DOT4 brake fluid Do not mix brake fluid types ADJUSTMENT OF REAR BRAKE am 1 To make rear break adjustment turn rear adjusting nut 1 clockwise to increase and counterclockwise to reduce tension on the brake cable 2 Brake shoes should be replaced by a qualified service technition once worn 24 Maintenance cont d Idle speed adjustment To adjust the idle speed properly you need a tachometer If you do not have one ask your authorized service center to perform this adjustment ici E Engine Idle WP adjustment Screw To adjust the idle speed 1 Start the engine and warm it up 2 Turn the engine idle screw in or out so that the engine idle speed is at 1450 1550 r min Improper adjustment of the idle speed could be hazardous An idle speed that is too high could cause the scooter to launch forward when you start the engine This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up Adjust the idl
8. this vehicle e Exhaust fumes are toxic California Proposition 65 warning Gasoline engine exhaust from this vehicle contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The engine exhaust contains carbon monoxide which is a tasteless odorless poisonous gas Never operate this vehicle indoors or in an enclosed area without adequate ventilation e This vehicle may have been supplied to you completely assembled To prevent possible injury or death read and follow the assembly instructions to make sure the vehicle was assembled properly e Always perform the daily pre ride inspection specified in this manual before operating this vehicle e Modifying the vehicle and or removing original equipment and or safety decals could make this vehicle unsafe for operation e Replace any safety decals that become unreadable or detached from the vehicle Decals provide critical warnings about potential hazards or safety requirements e Never use this vehicle for stunt riding spinouts donuts racing or any form of competition Additional Warnings Protective Clothing Equipment Most accident fatalities are due to preventable head injuries Always wear a p fitting mo type helmet approved by agencies such XN M Maa of ransportation DOT Safety Helmet Council of Amenca SHCA or Snell Memonal Foundation SNELL Always wear face shields or goggles boots gloves and other
9. ING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold 2 General Precautions T WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE VEHICLE AND OR OTHER PROPERT Y e Read and follow all instructions in this Owner s Operator s manual any accompanying supplements and the Engine Owner s Manual before attempting to operate this vehicle Do not discard this Owner s Manual safety video or any other material or documentation included with
10. LLOW ALL OF THE WARNINGS IN THIS OPERATOR S MANUAL AT ALL TIMES WHILE OPERATING THE SCOOTER IT E YOUR RESPONSIBILITY TO KNOW AND OBEY ALL APPLICABLE LOCAL STATE AND FEDERAL LAWS WARNING NEVER OVERLOAD THE VEHICLE THE CARRYING CAPACITY I5 200 POUNDS After staring the engine squeeze the rear left brake lever and the rear hand hold then genily push the scooter forward off the center stand Siraddle the seat while keeping one foot on the ground for Shawty turri the to begin dming Place your foot on the floorboard as the scooter begins moving Never any arictes to the handlebar Slow any cargo the luggage rack or in the undersea storage box Do not carry cargo weighing more than 10 pounds on the luggage rack Always hold the rear hand hold when lifting the scooter AN WARNING ALWAYS WEAR A DOT APPROVED HELMET EYE PROTECTION AND SHOES WHEN RIDING YOUR VEHICLE WARNING NEVER DRIVE THE SCOOTER WITH THE SIDE STAND EXTENDED Operation cont d shutting off the engine Always shut cif the engine by turning the ignition swatch to OFF Nole fhe emergency Slop swich will shit off ihe however feaving ihe ignition swich m the RUN postion could dram the battery Stopping the vehicle WARNING WET OLY OR SANDY ROADS REDUCE BRAKING EFFECTIVENESS HARD BRAKING ON THESE SURFACES COULD LEAD TO LOSS OF CONTROL AND SERIOUS ACCIDENT ALWAYS REDUCE SPEED AS GRADUALLY AS POSSIBLE Whe
11. MINA TING THE RISK OF STATIC IGNITION CAUSED HY IMPROPER GROUNINNG NEVER SMOKE NEAR GASOLINE NEVER OVERFAILL THE GAS TANK ALWAYS MAKE SURE THE FUEL CAP 15 SECURELY FASTENED AFTER EACH FUELING WARNING DO NOT SPLASH OR SPILL GASOLINE WHILE FUELING IF A SPILL OCCURS IMMEDIATELY WIPE OFF ALL SURFACES PRIOR TO STARTING THE ENGINE AVOID SKIN CONTACT GASOLINE AND DO NOT BREATHE GASOLINE FUMES GASOLINE AWAY FROM Gas Cap Gas Cap Cover Maintenance Checking and Changing engine oil e Checking engine oil Remove engine oil dip stick cap 1 Check oil level on dipstick Add oil if below 3 4 full Refer to page 12 for correct engine oil type Changing engine oil To drain old engine oil place catch basin under engine and unscrew drain plug 2 located on bottom left side of engine Drain engine oil into proper catch basin Dispose of oil properly at oil reclaim facility e Cleaning oil filter Drain engine oil per instructions above Remove oil filter plug 3 located at bottom right side of engine Remove screen filter 4 from spring assembly Clean screen with solvent Re install filter and refill with 1 qt oil Refer to page 12 for correct engine oil type Neverstarttheenginewhenthereisinsufficient lubricating oil Otherwise it will cause harm to the engine Maintenance cont d Changing Transmission oil The transmission oil was filled at the factory before shippment
12. Motorsports SC50 SCOOTER Read this manual carefully It contains important safety information No one under the age of 16 should operate this scooter OWNER S MANUAL Minimum Recommended Age Requirement 16 Rev E Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating this scooter Motorsports Congratulations on your purchase of the Baja Motorsports SC50 Scooter Your Scooter is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days form the date of purchase During the warranty period BAJA MOTORSPORTS LLC will at its option repair provide replacement parts or replace your Baja Motorsports 50cc Scooter at no charge This warranty does not cover normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTORSPORTS LLC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem or need to return your Baja Motorsports SC50 Scooter
13. O Box 61150 Phoenix Az 85082 Tel 602 443 9180 Toll Free 888 863 2252
14. ached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined Repairs or replacements as a result of 0 Accident 0 Misuse 0 Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business dur ing customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort
15. al workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Dis tributor is not liable to any person for incidental consequential or special damages of any descrip tion whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mer chantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 for California registered vehicles only Motorsports Baja Inc P
16. amp Throttle Hear brake 5 When stoppnag the scodater squeeze the rear brake smoothly and imiy Always engage the rear bake first a Front brake Squeeze the lever gently at first to avoid locking the front wheel Most of your stopping power comes from the front wheel which should always be used supmement the rear wheel WARNING USE EXTREME CAUTION WHEN ENGAGING THE FRONT BRAKE FO AVOID LOCKING THE FRONT WHEEL LOCKING THE FRONT WHEEL CAN CAUSE A SERIOUS ACCIDENT Ihrottle grip 7 he rotary throttle gnp ss on the nghi handlebar Accelerate by rotating the throttle towards you Decelerate by rotating the throtte away from you The throttle ncludes a safety that snaps the throtle back to idle when released Operation Cont d Right brake switch assembly e On Off Safety stop Switch 1 The On Off safety stop switch needs be at on position before scooter will start The safety stop switch is available in case of an emergency Electric starter switch 2 The electric starter switch is located directly under On Off safety stop switch In order for scooter to start the key will need to be turned to on position as well as the safety stop switch Depress the electric starter switch to start the engine Never run the starter for more than 5 seconds at a time Allow at least 10 seconds between each starting attempt Operation cont d Kickstarter if the battery is drained O
17. an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of the drained fuel properly Failing to secure the Scooter properly could be hazardous Failing to secure the vehicle properly may result in an accident or damage to the vehicle When transporting the Scooter tie down the vehicle securely with straps rope or some other suitable means Use extra tie downs when you transport the vehicle in the standing position 28 Storage Procedure If you do not use your scooter for a long time it will need special service requiring appropriate materials equipment and skill For this reason we recommend that you trust this maintenance work to your authorized service center If you wish to service the machine for storage yourself follow the general guidelines below VEHICLE Place the vehicle on level ground and wash the entire vehicle FUEL Drain the fuel from the fuel tank by a hand pump Drain the fuel from the carburetor by releasing the carburetor drain screw Draining the fuel could be hazardous Fuel could catch fire if you do not handle it properly When draining the fuel from the fuel tank be sure to shut the engine off Do not smoke and never drain fuel in an area where there are open flames or sparks Keep pets and children away from the fuel and dispose of the drained fuel properly TIRES Inflate tires to the normal pressure EXTERNAL 1 Spray all vin
18. any work in the engine vicinity or where there is a possibility that the vehicle cauld mave unexpectedly Keep the spark plug cable away from the spark plug to avoid accidental starting Avoid contacting the muffler cylinder head or any potentially hot area on ar around the engine when working on around or restarting the engine Additional Warnings cont d Maintenance cont d Store this vehicle in a place where gasoline fumes cannot reach open spark or other source of ignition Drain the fuel tank in a cod well ventilated area prior to any longer storage Never store this velucie m close proxamity appliances such as hot water heaters or furnaces e Engines exhausts and other component can become extremely hot during operation Use caution when near hot component Never adjust repair ar clean the vehicle while it is in motion NHTSA Safety Notice If you believe that your vehicle has a defect that could cause a crash or cause injury or death you shoukl mmediately notify the Natonal Highway Safety Administration NHTSA and Bap Motorsports if NHTSA recemes simular complaints it may open an investigation if it finds that safety detect exists in a group of vehicles it may order a recall and remedy Campaign However NHTSA cannot become involved indmidual problems between you your dealer or Motorsports You may also call the Auto Safety Hotline Ihe Hotline ca
19. e RUN position Slide the engine stop switch to the Run position Push the electric button START grey button If the ignition system is operating properly a blue spark should jump across the spark plug gap If there is no spark take your machine to your service center A WARNING Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Do not point the spark plug near the spark plug hole during this test Do not do this test if you have a heart condition or wear a pacemaker Do not perform this test is any near any open fuel containers for near fuel which has spilled on the ground on the engine or any part of the Scooter COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plug is not fouled Remove the spark plug and clean it Replace it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min 5 Make sure the air filter is clean 32 Specifications Description Data Description Data Engine Type 4 Stroke Air cooled Horse Power HP 1 8 HP Overall length 1676mm Displacement 49 5cc 66 Overall width 660mm Starter Elect
20. e to the correct speed Make sure the engine is fully warm before adjusting the engine idle speed Inspect the fuel hose for damage Fuel Hose and fuel leakage If any defects are found the fuel hose must be replaced 25 Maintenance cont d Tires The scooter is equipped with tires of the size and type listed below 3 0 mm 0 12 in E Se Ca A WARNING Operating this scooter with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the scooter Always use the size and type tires specified Always maintain proper tire air pressure as described in this section A WARNING Using worn tires could be hazardous The traction of the vehicle will be decreased This increases your risk of having an accident Replace the front and rear tires when the depth on the tread is 3 0 mm 0 12 in or less Tire Air Pressure Check the air pressure in tires before riding Improper air pressure would effect handling steering response traction tire life and rider comfort Be sure that the tires are inflated to the pressures shown below Tire pressure should only be measured or adjusted when the tires are cold Recommended pressure Front 33 36 psi 33 36 psi 26 Maintenance cont d Battery gas scooter Your scooter uses sealed maintenance free lead acid battery rated GI3l VS Cha
21. es must be inflated to the pressure indicated on the fire Heplace the bres head height i less than 1 6 at the center of tres Drive Chain Check condition and tension b Lubncale and adjust tension as necessary Pre Ride Checklist cont d Before Starting the Engine Motor cont d 6 Throttle Check for smooth operation Make sure throttle snaps back to idle b Check for frayed cable or damaged cable housing Replace damaged cable Check for mud debns and ice m the throtile cablejnechanism Clean out any contamination T Fasteners Check that all axie nuts and lug nuts are secure b Check for missing fasteners Replace as necessary Check that all other fasteners are secure lighten as necessary 8 Steering sure steenng tums freely b Check for proper toem of wheels Lubncate adjust as necessary See the Mamtenance section 9 Frame chassis Check for bent damaged trame chassis components Replace as necessary 10 Battery if equipped Check that clamp bar and connections are fight and corosiontree Clean as necessary 11 Lights if equipped Check for proper operation Replace bulbs as necessary FUEL AND OIL FUEL The proper fuel is very important for the engine Ensure that there is no dust dirt or water which has mixed in the fuel Please use regular unleaded gasoline ENGINE OIL Your scooter has a four stroke engine Please use oil as descr
22. g the ak locknuts Additional Warnings cont d Fueling Check the fuel supply before each use Never fill the fuel tank while the engine is running or hot Always allow at least 1 of expansion space at the top of the fuel tank There should not be any fuel in the filler neck Replace the fuel cap tightly after rerueling to prevent a fuel spillage fire or explosion hazard use onginal gas or approved OEM replacement Never fill Tue tank while the vehicle is inside Euikling Gasoline vapors Cause injury or death and can pose fire or explosion nek Move the vehicle at least 10 feet before staring the engine Use extreme caution when staring the engine Hot engine mufler or drive components can cause senous bums on contact Maintenance LI Do not modify the vehicle from the manufacturer s original design and configuration Never wash or operate the vehicle in freezing temperatures Waler can freeze in the throttle cable conduit and or on the throttle mechanism possibly resulting in throttle sticking which can cause the engine to continue to run and result mn loss of control Assembly maintenance andor repair af this vehicle should only be performed by designated dealers or authorized small engine repair centers for engine repairs ta ensure quality work and safe vehicle conditions Always disconnect the spark plug wire gasaline vehicles ar shut off the batteries electric vehicles before commencing
23. ibed in the chart below By using the prescribe oil you will realize the best lubrication for the engine 5W 40 15W 50 ro SH 10W 40 10W 50 TEMP CAUTION Neverstarttheenginewhenthereisinsufficient lubricating oil Otherwise it will cause harm to the engine Use the chart to select a viscosity rating based on the temperature range in your area Operation Starting the Engine TN T WARNING ALWAYS RETRACT THE SIDE STAND PRIOR TO STARTING THE VEHICLE If the engine is cold Balance the scooter an is center stand ore n the side stand 2 RL refracted Make sure the ignition anc ad P then rotate the th Ignes to pnme the engine Squeeze the rear brake lever tum the key to push the START button Your scooter includes an automatic CAUTION DO NOT RUN IHE STARTER FOR MORE THAN 5 SECONDS AT A TIME AT WAYS ALLOW AT LEAST 70 SECONDS BETWEEN STARTING AT TEMPTS H the engine is warm Balance the scooter on 15 center stand 1 with the sade stand 2 fully Squeeze the rear brake lever tum the key to RUM and push the START button If the engine does nnt start after 5 seconds wait 10 seconds then tum the throtle 1 3 tum while pressing the START buton This will overnde the automatic choke and help start the engme CAUTION DO NOT RUN IHE STARTER FOR MORE THAN 5 SECONDS ALWAYS ALLOW AT LEAST 0 SECONDS BETWEEN STARTING AI TEMPI S Operation cont d Driving Safely WARNING FO
24. ica tions WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above Your emission control system warranty covers components whose failure would increase an en gine s emission including electronic controls fuel injection system carburetor the ignition sys tem catalytic converter or any other system utilized in this vehicle to control emission if it is origi nally equipped Also included may be hoses connectors and other emission related assemblies Replacing or repairing other components including parts labor and other costs not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer or repair facility except in an emergency situation The use of replacement parts not equiv alent to the orig
25. inal parts may impair the effectiveness of your vehicle s emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with appli cable standards may be denied If an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner repairs may be performed at any available service establishment or by the owner us ing any replacement part The Distributor shall reimburse the owner for the expenses including diagnostic charges not to exceed the Distributor s suggested retail price for all warranted parts replaced and labor charges based on the Distributor s recommend time allowance for the war ranty repair and the geographically appropriate hourly labor rate The owner may reasonably be required to keep receipts and failed parts in order to receive compensation This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Failures or malfunctions of the emission control systems caused by abuse alteration ac cident misuse the use of leaded gasoline Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replacement interval for the item has not been re
26. ith the fuel system or ignition system CAUTION Failing to troubleshoot a problem correctly would damage your Scooter Improper repairs or adjustments may damage the vehicle Such damage may not be covered under warranty If you are not sure about the proper action consult your authorized service center or Baja Motorsports about the problem Fuel Supplying Check 1 Make sure there is adequate fuel in the fuel tank 2 Check that the ignition switch is in the RUN position 3 Make sure there is enough fuel reaching the carburetor from the fuel tank A WARNING Draining fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of drained fuel properly a Loosen the drain screw which is located under the carburetor Drain the fuel from the carburetor into a container b Tighten the drain screw c Run the engine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next 31 Trouble shooting Cont d Ignition System Check 1 Remove the spark plug and reattach it to the spark plug lead 2 Turn ignition key to th
27. ive noise or vibration ims a sign af loose or wom parts Do not use this vehicle on rental tracks of any kind Additional Wamings cont d Engine Motor Safety Keep the engine motor free of dirt and debris especially in the throttle linkage area Never start the engme motor without checking to see that the throttle conira is in the idle pasition and that the parking brake i5 Set Never start the engme motor unless you are properly seated with your hands firmly on the controls Never tamper with alter or change the vehicle s engine motar settings The engine motor governor is factory set and protects the engine motor from damage Excessive engineAmokor speed ims EEN dangerous fo the operator bystanders and the engme motor All m must be in place prior to starting the engine Operating the vehicle m conditions where water mud snow dirt sand or other debris get into the throttle cable conduit anor the throttle mechanism can cause the cable or throttle mechanism to bind which may lead to throttle sticking loss of coniro and possible death injury and or property damage Fasteners Make sure that all screws nuts and bolts are properly tightened Never overighien hardware that is designed in mave such as front wheels Some A arm pvas Restricting moving parts can cause a loss of contra and possible injury or death Always replace locknuts with new lacknuts of the same type alter removin
28. m to you other people and or property operating thes Always obey all applicable traffic safety laws while vehicle sure to account for current weather and trafic conditions and slow down necessary Drive to arrive Use extreme caution when riding on wet slippery rough or sloped terrain here 15 increased of loss of control which can result in injury death andor property damage Always slow down when tuming High speed fuming can cause loss of coniro and or possible death injury and or property damage Turm a slope increases the of rower Practice ming n a safe area away from trafic until you are confident m your ability to control the vehicle at all imes Operating this vehicle at an unsafe Beek especially while tuming can cause death injury and or property damage Never use ths vehicle to perform any type of racing stunt nding jumps spin auts donuts or other maneuvers You could kill or myure yourself or odhiers and or cause property damage Never operate vehicle while under the influence of alcohol drugs or medication of any kind Such operation dangerous io yourself andor offers and may be illegal in your area Check tre pressure before operating the vehicle using a properly calibrated tire air pressure gauge Stop the vehicle and shut off the engine immediately if the vehicle makes unusual noises ar vibrations Check the vehicle for damage Excess
29. n also provide other motor vehicle safety information Pre Ride Checklist WARNING ALWAYS PERFORM THE ENTIRE PRE RIDE CHECKLIST BEFORE USING THE VEHICLE AS THIS CAN HELP AN YOU SPOT PROBLEMS THAT COULD INTERFERE WITH SAVE VEHICLE OPERATION FAILURE TO FOLLOW THIS ENTIRE CHECKLIST BEFORE EVERY RIDE CAN CAUSE DEATH SERIOUS INJURY AND OR PROPERTY DAMAGE TO YOUR SELF AND OR OTHERS Under seat 4 Front Turn 4 signals Gas Cap storage Throttle x 9 Front Storage US compartment No VIN Number Tail light 3m N Rear Turn signals Headlight e 7 i Muffler Engine Oil fill cap Front Brake lever Rear Brake Battery located lever SZ M under seat Ee Hook e E Seat compartment lock Front Tire Rear Tire Transmission oil fill cap Front brake N Kick start lever caliper Side stand Center stand 9 Pre Ride Checklist cont d Before Starting the Engine Motor 1 Engine oil level a Check for leaks b Tighten filler cap securely c Add ol if required Fuel level Add fuel as necessary Do not overfill no fuel in the filler neck Uo not mx od with gas d Replace cap Dono refuel a hot engine Allow engine to cool before adding fuel Warning decals Make sure all wanna decals are legdible and securely altached b Replace as necessary Tires Ensure that both tires have at least 1 6 inch tread depth at center b Both ir
30. n braking always engage the rear brake first to retan maximum conti of ihe scooter Most a your siopping power comes from the front wheel Parking Always leave the key in the lock posaba when parking the vehicle to help prevent theft Park on smooth hard surfaces sure fo use the center sland whenever possible Breaking in Following thes breakin ensures that your scaer 15 functioning property Maes ense liie Never dive the vehide over 25 mph dunng the first 250 miles of operation Excessive speed could result in engine fadure Always use fresh 69 odane gasoline gasoline that contains alcohol which damage rubber gaskets and engine seals Check and adjust the brakes throtile cable fre pressure and fasteners weekly before nding his re in addibion to the prende checkist Schedule requiar maintenance with your Authorized Baja Motorsports service center Never add al ihe gasohne your scooter uses a 4 sirke engine with an intemal lubncaing system Operation cont d Ignition Switch The main gnon swatch contains three positione OWN 2 Ihe engme can start the key 1 cannot be removed OFF 3 hes position shuts off the engine and allows you to remove the key LOCK 4 From the OFF position push inward and tum the key counierclockwrise to the LOCK positon while umng the steenmg calumn to the left and shaking it lightly to engage the steenng lock Remove key Brake Levers
31. nce started 4 leave the engine running unti the Left brake switch assembly High low beam light e Turn signal switch 4 Side the switch kat for a left signal and a nghi signal Press the center of the io cancel the tum signal e Horn 5 Press the bottom button to sound the hom Operation cont d Instrument panel Speedometer 1 Indicates the cument dimming speed in bath kmh and mph High beam indication lamp 2 illuminates when the high beam is selected e Tum signal lamp 43 Indicates that the tum Signal m activated Fuel indicator 4 Indicates the fuel l e Clock and Date 6 Odometer 5 Indicates the total distance the vehicle has Taveted km Seat Lock To openi insert ihe key just below seat on the side of the vehicle Press the seat down sikhily EK wile tuming the key dockwtise to release the latch Lift the seat To close Press down the seat until locked then remove the key Never leave the key in the lock Seat lock Operation cont d Fuel tank The gas cap is located under the gas cap cover To open lift seat then open gas cap cover by inserting key and turning clockwise WARNING GASOLINE 15 FLAMMABLE AND EXPLOSIVE USE EXTREME CAUTION WHEN FUELING YOUR SCOOTER ONLY FILL THE TANK IN WELL YVENTILA TED AREAS SHUT OFF THE ENGINE AND PLACE THE SCOOTER ON ITS CENTER STAND TO ENSURE PROPER FILLING WHILE ELI
32. rging new batteries Fill the battery with the in pre packed bottles and allow to rest for 30 minutes pnor to sealing the Battery After sealing charge the battery using bw current charge 5A for 6 hours Recharging batteries For best results charge the battery at a low current see above You can fast charge the battery at 2A for up to 1 hour You may wish to use a inckle charger lt 5A to keep the battery charged if you use your scooter for short tnps You can attach a inckle charger for up to a T WARNING BATTERY ACID IS EXTREMELY CORROSIVE ALWAYS WEAR GLOVES AND EYE PROTECTION WHEN HANDLING ACID F YOUR SKIN DR EYE CONTACTS THE ACID IMMEDIATELY FLUSH WITH WATER FOR AT LEAST 15 MINUTES IF SWALLOWED DO NOT INDUCE VOMITING CALL YOUR LOCAL PORSON CONTROL CENTER Transporting It is best to transport the scooter in the normal position Before transporting the scooter drain the fuel from the carburetor as follows 1 Drain fuel from carburetor into an empty container by loosening the carburetor drain screw 1 The carburetor drain screw is located at the bottom of the engine 2 When the fuel has been drained retighten the drain screw A WARNING Draining fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in
33. ric with suppliment 26 kick start Overall height 1067mm Brake Front Disc Hydraulic 427 Rear Drum Dead weight 87kg Rear wheel 3 5x 10 192 165 33 36 Psi Payload 91kg Front wheel 3 5 x 10 200 Ibs 33 36 Psi Suspension Hydraulic Spark Plug CR7HSA NGK A7RTC compound spring TORCH Gap 6mm 7mm 024 028 Passengers 2 people Ignition means CDI Transmission CVT Battery 12V 6AH YTX7A BS Transmission oil 12L 40z 80W90 Clutch Auto Cintrifugal Headlight 12v 35w 35w Capacity of gasoline 6L Brake tail light 12v 10w 3w tank 1 6 gal Oil Capacity 1L 1Qt 12v 1 7w Speedometer Lubrication method Pressure splash 12v 8w Bore and stroke 39x41 4mm 12v 3w Front lamp UJ UJ SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get warranty work theft recovery and consumer safety information You also need these numbers to help your authorized service center or Baja Motorsports order parts The Frame number is stamped on front of scooter just above the front floor base A small cap will need to be removed to see the number The engine number is located on the bottom left side of the engine housing Frame number Engine serial number Write down the serial numbers here for your future reference Frame No 0 SS Engine No 34 BAJA INC EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins
34. yl and rubber parts with rubber protection 2 Spray unpainted metal surfaces with rust preventative 3 Coat painted and plastic surfaces with car wax PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle is properly lubricated 3 Perform the INSPECTION BEFORE RIDING as listed in this manual 4 Start the vehicle as outlined in this manual 29 Maintenance Chart Itisveryimportanttoinspectand maintain your scooterregularly Follow theguidelinesinthechart Theintervalsbetweenperiodicservicesinmiles areshown Attheendofeachintervalbesuretoperformthemaintenance listed Interval miles Each use Initial Initial Every Air Filter Every1000 miles more often in dusty areas Carburetor LL e LI Exhaustsystem JL e e Fuelhose LL EngineQ Engine Oil filter Transmission oil Brake Fluid level Brake Hose and joints Brakes Wheel bearings Brake caliper linings Front and rear suspension Steering system Steering shaft lubrication use Li grease Should be completed by an authorized service center Change Transmission oil every 3100 miles l Inspect and clean adjust lubricate or replace if necessary C Clean R Replace T Tighten 30 Troubleshooting This troubleshooting guide is provided to help you to find the cause of some common complaints COMPLAINT Engine is hard to start or does not start at all Something is probably wrong w
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