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1. Data ar cu AUTO Module Name type Unit Description Dedicated ADAPT Controls single pit Multi pit One bit for each present pump Bit Name and description 0 Pump1Present e 1 Pump2Present 55 PitPumpsPresent 5 bits 2 Pump3Present e e e 3 Pump4Present e 4 Pump5Present 5 Pump6Present 6 MixerPresent One bit for each running pump Bit Name and description 0 Pump1Running 1 Pump2Running 56 PitPumpsRunning 5 bits 2 Pump3Running e 3 Pump4Running 4 Pump5Running 5 Pump6Running 6 MixerRunning One bit for each pump having a communication fault Bit Name and description 0 Pump1CommFault 57 PitPumpsCommFault 5 bits Pump eomtmrant x 2 2 Pump3Comm Fault 3 Pump4Comm Fault 4 Pump5Comm Fault 5 Pump6Comm Fault 6 MixerCommFault One bit for each pump having an alarm Bit Name and description 0 Pump1Alarm 1 2 58 PitPumpsAlarm 5 bits 2 Pump3Alarm e e e 3 Pump4Alarm 4 5 5 Pump6Alarm 6 MixerAlarm One bit for each pump having a warning Bit Name and description Pump1Warning Pump2Warning 59 PitPumpsWarning 5 bits Pump3Warning Pump4Warning Pump5Warning Pump6Warning OO N MixerWarning 17 English GB 89 ysi6bug
2. Code Description of alarm warning Source of the alarm warning 3 External fault signal System 6 Mains fault System 15 Communication fault main system SCADA System 57 Dry running System 72 Hardware fault general CU 36X IO 351 159 CIM fault Communication Interface Module Add on CIM 160 SIM card fault Add on CIM 168 Signal fault pressure sensor discharge line Al pressure sensor 169 Signal fault flow sensor Al flow sensor 186 Signal fault power meter sensor Al power sensor 188 Signal fault user defined sensor 1 Al user defined sensor 1 188 Signal fault user defined sensor 2 Al user defined sensor 2 188 Signal fault user defined sensor 3 Al user defined sensor 3 189 Signal fault level sensor Al level sensor 190 Alarm level alarm System 191 High level alarm System 192 Overflow level alarm System 204 Inconsistency between float switches and sensors System 205 Level float switch sequence inconsistency System 221 Fault mixer contactor feedback DI mixer contactor 222 Time for service mixer Mixer 223 Maximum number of mixer starts per hour exceeded System 226 Communication fault module IO 351 227 Combi event 1 System 227 Combi event 2 System 227 Combi event 3 System 227 Combi event 4 System 229 Water on floor DI 231 Ethernet No IP address from DHCP server System 232 Ethernet Auto disabled due to misuse System 235 Gas detected DI 246 relay has been forced manually operated CU 36x
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4. The CIM 500 is ready for data transmission data exchange state Wrong or missing PROFINET IO configuration See section 9 2 1 LED status Flashing green Permanently green Flashing red 3 Hz duty cycle 50 96 Pulsing red Configured but connection to master 0 3Hz duty cycle 1096 lost See section 9 2 1 LED status Product not supported See section 9 2 1 LED status Permanently red and Error in firmware download green See section 9 2 1 LED status Permanently red After 20 seconds in this state the Flashing red and green 500 factory settings are restored and the device is restarted LED2 Status Description Off The CIM 500 is switched off No internal communication between the Flashing red CIM 500 and the Grundfos product The CIM 500 does not support the Permanently red Grundfos product connected Internal communication between the CIM 500 and the Grundfos product is OK Permanently green Permanently red and Memory fault green During start up there is a delay of up to Note 5 seconds before LED1 and LED2 status is updated 6 6 DATA and LINK LEDs The CIM 500 Ethernet module has two connectivity LEDs related to each RJ45 Connector See fig 11 DATA1 and DATA2 These yellow LEDs indicate data traffic activity Status Description Yellow off No data communication on RJ45 Connector Yelow Data communication ongoing on RJ
5. 33 4 74 82 15 15 T l copie 33 4 74 94 10 51 Germany GRUNDFOS GMBH Schl terstr 33 40699 Erkrath Tel 49 0 211 929 69 0 Telefax 49 0 211 929 69 3799 e mail infoservice grundfos de Service in Deutschland e mail kundendienst grundfos de HILGE GmbH amp Co KG Hilgestrasse 37 47 55292 Bodenheim Rhein Germany Tel 49 6135 75 0 Telefax 49 6135 1737 e mail hilge hilge de Greece GRUNDFOS Hellas A E B E 20th km Athinon Markopoulou Av P O Box 71 GR 19002 Peania Phone 0030 210 66 83 400 Telefax 0030 210 66 46 273 Hong Kong GRUNDFOS Pumps Hong Kong Ltd Unit 1 Ground floor Siu Wai Industrial Centre 29 33 Wing Hong Street amp 68 King Lam Street Cheung Sha Wan Kowloon Phone 852 27861706 27861741 Telefax 852 27858664 Hungary GRUNDFOS Hung ria Kft Park u 8 2045 T r kb lint Phone 36 23 511 110 Telefax 36 23 511 111 India GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone 91 44 2496 6800 Indonesia PT GRUNDFOS Pompa Jl Rawa Sumur 1 Blok III CC 1 Kawasan Industri Pulogadung Jakarta 13930 Phone 62 21 460 6909 Telefax 62 21 460 6910 460 6901 Ireland GRUNDFOS Ireland Ltd Unit A Merrywell Business Park Ballymount Road Lower Dublin 12 Phone 353 1 4089 800 Telefax 353 1 4089 830 Italy GRUNDFOS Pompe Italia S r l Via Gran Sasso 4 1 20060 Truccazzano Milano
6. Data CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApAPr type Controls on Single pit Multi pit One bit for each disabled pump Bit Name and description 0 Pump1Disabled 1 Pump2Disabled 60 PitPumpsDisabled 5 bits 2 Pump3Disabled A 3 Pump4Disabled 4 Pump5Disabled 5 Pump6Disabled 6 MixerDisabled Actual overflow level ouediowEsvel 6 001m Gan be set with SetOverflowLevel module 12 x Actual high level G2 HighEevel 6 001m Gan be set with SetHighLevel module 13 Actual alarm level 63 Alarmtevel 6 0 01M Gan be set with SetAlarmLevel module 14 Actual dry running level 647 DiyRunninglev l 6 0 01M Ganbe set with SetDryRunningLevel module 15 x i Actual foam draining level 65 FogmBraimbevel Can be set with SetFoamDrainLevel module 16 s 3 7 66 SinglePitStopLevel 5 0 01 Actual common pump control settings for 67 SinglePitStartLevel 5 0 01m wastewater systems operating in _ 68 SinglePitStartBand 5 nonum inglePitStartBan STM _ Can be set with the corresponding output 69 SinglePitHighLevel 5 0 01 m modules 17 to 20 3 70 StartLevelP1 6 0 01 m 71 StopLevelP1 6 0 01 m 72 StartLev
7. Telefax 34 91 628 0465 Sweden GRUNDFOS AB Box 333 Lunnagardsgatan 6 431 24 M lndal Tel 46 31 332 23 000 Telefax 46 31 331 94 60 Switzerland GRUNDFOS Pumpen AG Bruggacherstrasse 10 CH 8117 F llanden ZH Tel 41 1 806 8111 Telefax 41 1 806 8115 Taiwan GRUNDFOS Pumps Taiwan Ltd 7 Floor 219 Min Chuan Road Taichung Taiwan R O C Phone 886 4 2305 0868 Telefax 886 4 2305 0878 Thailand GRUNDFOS Thailand Ltd 92 Chaloem Phrakiat Rama 9 Road Dokmai Pravej Bangkok 10250 Phone 66 2 725 8999 Telefax 66 2 725 8998 Turkey GRUNDFOS POMPA San ve Tic Ltd Sti Gebze Organize Sanayi B lgesi Ihsan dede Caddesi 2 yol 200 Sokak No 204 41490 Gebze Kocaeli Phone 90 262 679 7979 Telefax 90 262 679 7905 E mail satis grundfos com Ukraine 01010 86 Ten 38 044 390 40 50 38 044 390 40 59 E mail ukraine grundfos com United Arab Emirates GRUNDFOS Gulf Distribution P O Box 16768 Jebel Ali Free Zone Dubai Phone 971 4 8815 166 Telefax 971 4 8815 136 United Kingdom GRUNDFOS Pumps Ltd Grovebury Road Leighton Buzzard Beds LU7 4TL Phone 44 1525 850000 Telefax 44 1525 850011 U S A GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Uzbekistan
8. CU 36X Grundfos Control Unit for Dedicated Controls CU 361 and CU 362 Dynamic Host Configuration Protocol Used to configure network devices so DHCP that they can communicate on an IP network DNS Domain Name System Used to resolve host names to IP addresses Enumeration List of values GENIbus Proprietary Grundfos fieldbus standard GENIpro Proprietary Grundfos fieldbus protocol VPN Virtual Private Network A network using the Internet to connect nodes These systems use encryption and other security mechanisms to ensure that only authorised users can access the network and that the data cannot be intercepted English GB 99 3 System description The system diagrams provide an overview for the different technologies of how to use the CIM module or CIU unit for connecting waste water pumps to a PROFIBUS or PROFINET network CIM solution Dedicated Controls CU 36X The Grundfos Dedicated Controls CU 36X control unit can be connected to up to six Grundfos wastewater pumps It offers status information as well as control and monitoring of a wastewater pit via a user friendly control panel with display The CIM 150 500 is an add on communication module to be fitted in the CU 36X using a 10 pin connection This enables communication with a PLC SCADA system etc CIU solution AUTOApApr wastewater pumps The CIU XX2 unit constitutes a communication interface to a System consisting of up
9. Pt100 176 Signal fault temperature 3 sensor 204 Inconsistency between sensors middle bearing t mo3 147 Bearing temperature high Pt100 177 Signal fault Smart trim gap sensor 205 Level float switch sequence bottom bearing inconsistency 148 Motor bearing temperature higi 178 Signal fault vibration sensor 206 Water shortage level 1 Pt100 in drive end DE 9 I Signal fault bearing temperature Motor bearing temperature high 149 P100 in non drive end NDE 179 sensor Pt100 general or 207 Water leakage top bearing Communication fault add on Signal fault bearing temperature aeto 192 module 180 sensor Pt100 middle bearing 208 Cavitation 153 Fault analog output 181 Signal fault FU Sensor 209 Non return valve fault short circuited 154 Communication fault displa 192 Signal fault bearing temperature 549 High pressure dae sensor Pt100 bottom bearing 91 155 Inrush fault 483 Signal fault extra temperature 211 Low pressure sensor 156 Communication fault internal 184 Signal fault general purpose 212 Diaphragm tank precharge frequency converter module sensor pressure out of range 157 Real time clock out of order 185 Unknown sensor type 213 VFD not ready 158 E circuit measurement 186 Signal fault power meter sensor 214 Water shortage level 2 CIM fault Communication F 159 Interface Module 187 Signal fault energy meter 215 Soft pressure build up timeout 160 GSM modem SIM card fault 188 Signal fault user defin
10. 0 Default gateway Preferred DNS server Alternate DNS server E Preferred WINS server N Alternate WINS server TMO05 7422 0913 Fig 14 Example from Windows XP A 2 Web server configuration The built in web server is an easy and effective way to monitor the status of the CIM 500 module and configure the available functions and Industrial Ethernet protocols The web server also makes it possible to update the firmware of the CIM module and store restore settings Before configuration Check that PC and CIM module are connected via an Ethernet cable Check that the PC Ethernet port is set to the same network as the CIM module For network configuration see section A 1 How to configure an IP address on your PC To establish a connection from a PC to CIM 500 the first time the following steps are required 1 Open a standard Internet browser and type 192 168 1 100 in the URL address field 2 Log in to the Web server 38 A 3 Login GRUNDFOS Grundfos 500 Industrial Ethernet Modbus information Login Username admin Password X gt m Fig 15 Login Username Enter user name Default admin Password Enter password Default Grundfos kel User name and password can be changed on the e __ web server under Grundfos Management A 4 PROFINET IO configuration This web page
11. 204 Grundfos Motor Protector Packet InterNet Groper A software utility Ping that tests connectivity between two TCP IP hosts R100 Grundfos handheld infrared remote control SELV Separated or Safety Extra Low Voltage SELV E Separated or Safety Extra Low Voltage with Earth connection SubMiniature version A Coaxial radio SMA signal cable connection standard SMTP Simple Mail Transfer Protocol Simple Network Time Protocol Used for SNTP clocks synchronization between computer systems Transmission Control Protocol TCP Protocol suitable for Internet communication and Industrial Ethernet communication Transmission Control Protocol Internet TCP IP Protocol Protocol suitable for Internet communication Transmission speed URL Bits transferred per second bits s Uniform Resource Locator The address used to connect to a server UTC Coordinated Universal Time the primary time standard by which the world regulates clocks and time UTF 8 Unicode Transformation Format character encoding Ensures that both crossover cable types Auto MDIX and non crossover cable types can be used CATS Ethernet cable type Has 4 twisted pairs of wires CAT5e Enhanced CAT5 cable with better performance CAT6 Cable with very high performance CIM Communication Interface Module CIU Communication Interface Unit Cyclic Redundancy Check a data error CRC detection method
12. 247 Power on notice device system has been switched off System 248 Fault battery UPS Battery UPS 249 User defined event 1 User defined 250 User defined event 2 User defined 251 User defined event 3 User defined 252 User defined event 4 User defined 23 English GB 99 ysi6ug 7 11 4 Dedicated Controls CU 36X alarm warning bits Module Name Data Unit Description type All active system alarms in the Dedicated Controls system a 1 Description Code Source 0 Overflow level alarm 192 System 1 High level alarm 191 System 2 Alarm level alarm 190 System 3 Dry running 57 System 4 Mains fault 6 System 5 Level float switch sequence inconsistency 205 System 6 Inconsistency between float switches and 204 System sensors 7 Signal fault level sensor 189 Al level sensor Es 2 Description Code Source 0 Signal fault flow sensor 169 flow sensor 1 Signal fault power meter sensor 186 Al power sensor 2 Fault mixer contactor feedback 221 DI mixer contactor 51 DCPitAlarmBits 10 bits 3 Communication fault module 226 10 351 4 CIM fault Communication Interface Module 159 Add on CIM 5 SIM card fault 160 Add on CIM 6 Communication fault main system SCADA 15 System 7 Power on notice 247 System pi 3 Description Code Source 0 Fault battery UPS fault 248 Battery UPS 1 Hardware fault general 72 36X IO 351 2 Ethernet No IP address
13. 5 aum One bit for each alarm See code description in section 7 12 3 AUTOApAprz systems CIU XX2 alarm warning codes Code for active warning in the AUTOApApr wastewater system prioritised 50 5 enum One bit for each warning g See code description in section 7 12 3 AUTOApApr systems CIU XX2 alarm warning codes 53 AAPitAlarmBits 6 bits All active system alarms in the AUTOApApr wastewater system One bit for each alarm 54 AAPitWarningBits 6 bits All active system warnings in the wastewater system One bit for each warning 57 PitPumpsCommFault 5 bits Bits 0 3 Communication fault status for pumps 1 to 4 One bit for each pump 58 PitPumpsAlarm 5 bits Bits 0 3 Alarm status for pumps 1 to 4 One bit for each pump 59 PitPumpsWarning 5 bits Bits 0 3 Warning status for pumps 1 to 4 One bit for each pump All active pump alarms in the AUTOApApr wastewater system 119 AAPumpAlarmBits 6 bits One bit for each alarm The pump in question is selected by Pumplndex module 111 All active pump warnings in the AUTOApApr wastewater system 120 AAPumpWarningBits 6 bits One bit for each warning The pump in question is selected by Pumplndex module 111 27 English GB 89 ysi6ug 7 12 3 AUTO Apapr systems CIU XX2 alarm warning codes The codes below are used for data modules 49 AlarmCode and 50 WarningCode 28 Code Description of alarm warning Source o
14. AutoPitAck x _ Acknowledge bit to AutoPit control bit 3 InterlockPitAck 7 _ Acknowledge bit to InterlockPit control bit CustomRelayPulseAck 4 Acknowledge bit to CustomRelayPulse control bit PitMode Pit mode of AUTOApApr wastewater 5 system 0 Single pit mode 1 Multi pit mode 6 7 RESERVED Acknowledge bits related to commands in the pump control output modules Pump Control modules 2 to 7 A bit will be set when the associated control bit is set and the command has been executed It will be cleared when the control bit is cleared gin Name and description 0 Pump1ResetAlarmAck P 5 ie Bi 1 Pump1PumpDownAck i 2 Pump2ResetAlarmAck 3 Pump2PumpDownAck 4 Pump3ResetAlarmAck 5 Pump3PumpDownAck 6 Pump4ResetAlarmAck 7 Pump4PumpDownAck gon Name and description 0 7 RESERVED 15 English GB 89 ysi6ug CIU XX2 Data CU 36X Module Name Unit Description Dedicated AUTOApAPT type Controls Doi Single pit Multi pit Operating mode of pit Value Description 0 Standby 1 Start up delay 2 Pumping level control 3 Stop delay 4 Pumping max 5 Stopped level control 6 Foam draining 45 PitOperatingMode 5 enum 7 Daily emptying p 8 Pump anti seizing 9 Manuel control a
15. Thermal relay ZUR motor 110 Skew load electrical asymmetry specific service information e g thermistor 31 Change varistor s 71 Motor temperature 2 111 Current asymmetry 34 specific service information Pt100 t_mo2 Code Description Code Description Code Description 112 Cos g too high 167 Signal fault analog input 3 195 Limit exceeded sensor 6 113 Cos too low 168 Signal fault pressure sensor 196 Operation with reduced efficiency 120 Auxiliary winding 169 Signal fault flow sensor 197 Operation with reduced pressure single phase motors 121 Auxiliary winding current too high 170 Signal fault water in oil WIO 198 Operation with increased power single phase motors sensor consumption 122 Auxiliary winding current too low 171 Signal fault moisture sensor 199 Process out of range monitoring single phase motors estimation calculation control 123 Start capacitor low 172 Signal fault atmospheric pressure 200 Application alarm single phase motors sensor 124 capacitor low 173 Signal fault rotor position sensor 201 External sensor input high single phase motors Hall sensor Motor temperature 3 f 144 P100 t mo3 174 Signal fault rotor origo sensor 202 External sensor input low 145 Bearing temperature high Pt100 175 Signal fault temperature 2 sensor 203 Alarm on all pumps in general or top bearing t mo2 146 Bearing temperature high
16. from DHCP server 231 System 3 Ethernet Auto disabled due to misuse 232 System 4 Time for service mixer 222 Mixer 5 Maximum number of mixer starts per hour 223 System exceeded 6 User defined relay has been forced 246 CU 36X 7 RESERVED de Description Code Source 0 External fault signal 3 System 1 Combi event 1 227 System 2 Combi event 2 227 System 3 Combi event 3 227 System 4 Combi event 4 227 System 5 Signal fault user defined sensor 1 188 BLUSE defined sensor 1 51 DCPitAlarmBits 10 bits 6 Signal fault user defined sensor 2 jg l user Pe sensor 2 7 Signal fault user defined sensor 3 188 AL user denned sensor 3 a 3 Description Code Source 0 Signal fault pressure sensor discharge line 168 Al pressure sensor 1 Water on floor 229 DI 2 Gas detected 235 DI 3 User defined event 1 249 User defined 4 User defined event 2 250 User defined 5 User defined event 3 251 User defined 6 User defined event 4 252 User defined 24 Data Module Name Unit Description type RESERVED 51 DCPitAlarmBits 10 bits ge Description Code Source 0 7 RESERVED All active system warnings in the Dedicated Controls system go DCOPitWamingBits 10 bits gi description is identical to DCPitAlarmBits module 51 All active pump alarms in the Dedicated Controls system The pump in question is selected by Pumplndex module 111 pe 1 Description Code S
17. in question the CU 36X does not use any restart delay for the pumps Except for the delay that might be present in the auxiliary devices for the MP 204 this is programmable a pump will restart immediately when the alarm condition that caused its stop disappears The belonging alarm warning modules and the LED indication will also be automatically reset The alarm warning relay has its own Auto Manuel acknowledge setting If the acknowledge type is Manual for the event in question the CU 36X will remain in alarm warning state when the alarm warning condition disappears No pump will be auto restarted The belonging alarm warning indication in data modules will remain and so will the LED indication The alarm warning relay has its own Auto Manuel acknowledge setting A ResetAlarm command or an alarm acknowledgement via the CU 36X display is necessary to clear the alarm warning indication This will also deactivate the alarm warning relay if it was set to manual acknowledgement 7 11 2 Dedicated Controls CU 36X alarm warning modules Module Name Datatype Unit Description Code for active alarm in the Dedicated Controls system prioritised 49 AlarmCode 5 One bit for each alarm See code description in section 7 11 3 Dedicated Controls CU 36X alarm warning Code for active warning in the Dedicated Controls system prioritised One bit for each warning 99 Warmingeode 3 SUB See code description in section 7
18. pump the measured data MET v Pumpindex 5 modules 111 to 141 is to be read Can be set via SetPumplndex module 41 Operating mode of AUTOApApr pump 0 Auto power on default 112 PumpOperatingMode 5 enum 1 Forced start 2 Forced stop Pump connection type 0 CU 36X relay 113 PumpConnectionType 5 enum 1 10 351 relay 2 CU 36X frequency converter VFD 3 IO 351 frequency converter VFD Pump control source 0 Auto level control 114 PumpControlSource 5 enum 1 Switch 2 Display 3 Remote controlled fieldbus Pumping mode of pump 0 Running 115 PumpPumpingMode 5 enum 1 Stopped 2 Disabled 3 Not present Presence and status of auxiliary electronic devices Byte 1 IO 111 status enum 0 Not present 1 Present and working OK 2 Present but faulty 3 Present but no communication Byte 2 MP 204 status enum 116 PumpAuxDevices 10 0 Not present e 1 Present and working OK 2 Present but faulty 3 Present but no communication Byte 3 CUEDrive status enum 0 Not present 1 Present and working OK 2 Present but faulty 3 Present but no communication 19 English GB CIU XX2 89 ysi6ug Data CU 36X Module Name Unit Description Dedicated AUTO apapr type Controls on Single pit Multi pit 117 DCPumpAlarmBits 10 bits 118 DCPumpWarningBi
19. to four Grundfos DP EF SL1 SLV or SEG AUTOApApr wastewater pumps installed in one or more pump pits The pumps connect to the CIU XX2 running communication over a separate pair of wires Each pump has an integrated pressure sensor that enables it to monitor and control the water level in the pump pit according to a common reference level and an intermittent operation scheme By monitoring the water level the pump will obtain enough information to know when to start and stop pumping The CIU XX2 unit is not involved in the control of the water level starting and stopping of pumps but merely provides the interface necessary for the following Configuration of the pump parameters required for the level control Online monitoring of pit and pump values Individual manual control of each pump forced start stop and pump down Obtaining of measured and logged data that is valuable for pump service and pit optimisation The CIU XX2 can communicate with a Grundfos handheld device R100 or Grundfos GO Remote This is not shown in the pictures and is not discussed further in this manual 3 1 PROFIBUS DP CIM 150 PROFIBUS DP Sensor input TM04 3409 4408 Fig 1 150 solution for Dedicated Controls Up to six pumps can be connected to CU 36X CIU 152 PROFIBUS DP DP Sensor L gt Fig 1 CIU 152 solution for Grundfos DP EF SL1 SLV and SEG AUTOApAPT pumps 3 2 PROFINET IO CIM 5
20. 0 Mbits s 100 Mbits s PROFINET IO Modbus TCP Maximum cable length Transmission speed Industrial Ethernet protocols Corresponds to 328 feet Auto detected Selected with rotary switch section 6 2 English GB 99 usi6ug 5 PROFIBUS DP CIM 150 setup 5 1 PROFIBUS bus topology The PROFIBUS preferred bus topology is daisy chaining as illustrated in fig 4 The end devices of a physical bus segment must be terminated LT Line Termination Each device must have a unique physical address 1 126 Up to 32 PROFIBUS devices can be connected to a bus segment and by using a repeater another 32 devices can be connected This can be repeated until the maximum number of addresses are used Make sure that each device is connected to a proper earth potential Fig 4 Example of PROFIBUS bus segment with line termination TM04 9635 4810 5 2 CIM 150 PROFIBUS module e TM04 1699 0908 1234 5 6 7 Fig 5 CIM 150 PROFIBUS module Pos Designation Description PROFIBUS terminal B 1 positive data signal PROFIBUS terminal A Au negative data signal PROFIBUS terminal DGND 3 d only for external termination 5 VDC un only for external termination On off switches for termination 5 SW1 SW2 resistors Red green status LED for 6 LED1 PROFIBUS communication Red green status LED for GENIbus communication between the CIM 150 and the wa
21. 00 PROFINET IO Sensor input Fig 2 500 solution for Dedicated Controls Up to six pumps can be connected to CU 36X CIU 502 PROFINET IO Sensor inputs A Fig 3 CIU 502 solution for Grundfos DP EF SL1 SLV and SEG AUTOApAPT pumps TM04 6617 0610 TMO04 3409 4408 TMO04 6617 0610 4 Specifications 4 1 CIM module general data General data Description Comments Ambient humidity 30 to 95 Relative non condensing Operating temperature 20 C to 45 C Storage temperature 25 C to 70 C GENlbus visual diagnostics LED2 Will be in one of these states Off constantly green flashing red constantly red See section 5 6 for PROFIBUS DP and section 6 5 for PROFINET IO Power supply CIU 24 240 V Located in the CIU GENlbus connection type CIU RS 485 3 wire screen Conductors A B and Y CIU box enclosure class IP54 CIU box dimensions H x W x D 182 x 108 x 82 mm 4 2 CIM 150 PROFIBUS DP The table below provides an overview of the specifications for the Grundfos CIM 150 and CIU 152 For further details please refer to the specific sections of this functional profile General data Description PROFIBUS implementation class DP VO Comments Intelligent pump profile PROFIBUS connector Screw type terminal A B DGND VP 5 V PROFIBUS connection type RS 485 two wire Conductors A B Maximum cable length 100 metres at 12 Mbi
22. 11 3 Dedicated Controls CU 36X alarm warning All active system alarms in the Dedicated Controls system One bit for each alarm pits See bit description in section 7 11 4 Dedicated Controls CU 36X alarm warning bits All active system warnings in the Dedicated Controls system One bit for each warning 2 Depityv rmitigBits n nm See bit description in section 7 11 4 Dedicated Controls CU 36X alarm warning bits 57 PitPumpsCommFault 5 bits Bits 0 5 Communication fault status for pumps 1 to 6 One bit for each pump 58 PitPumpsAlarm 5 bits Bits 0 5 Alarm status for pumps 1 to 6 One bit for each pump 59 PitPumpsWarning 5 bits Bits 0 5 Warning status for pumps 1 to 6 One bit for each pump All active pump alarms in the Dedicated Controls system One bit for each alarm 117 DCPumpAlarmBits 10 bits The pump in question is selected by Pumplndex module 111 See bit description in section 7 11 4 Dedicated Controls CU 36X alarm warning bits All active pump warnings in the Dedicated Controls system One bit for each warning 118 DCPumpWarningBits 10 bits The pump in question is selected by Pumplndex module 111 22 See bit description in section 7 11 4 Dedicated Controls CU 36X alarm warning bits 7 11 3 Dedicated Controls CU 36X alarm warning The codes below are used for data module 49 AlarmCode and 50 WarningCode
23. 2 2 79 4 F 124 7 C 35 2 3 80 5 0 125 7 D 36 2 4 81 5 1 126 7 E 37 2 5 82 5 2 38 2 6 83 5 3 39 2 7 84 5 4 40 2 8 85 5 5 41 2 9 86 5 6 42 2 A 87 5 7 43 2 B 88 5 8 44 2 C 89 5 9 45 2 D 90 5 A Subject to alterations 37 English GB xipueddy Appendix The appendix describes the parts of the CIM 500 web server needed for the configuration of a PROFINET IO Ethernet connection For other CIM 500 web server features not specifically related to PROFINET IO see the CIM 500 Installation amp Operating instructions A 1 How to configure an IP address on your PC For connecting a PC to the CIM 500 via Ethernet the PC must be set up to use a fixed static IP address belonging to the same subnetwork as the CIM 500 1 Open Control Panel 2 Enter Network and Sharing Center 3 Click Change adapter settings 4 Right click and select Properties for Ethernet adapter Typically Local Area Connection Select properties for Internet Protocol Version 4 TCP IPv4 Select tab Alternate Configuration 7T Configure an IP address and subnet mask to be used by your PC See fig 14 Internet Protocol TCP IP Properties 4 amp 8 xl General Alternate Configuration If this computer is used on more than one network enter the alternate IP settings below C Automatic private IP address r User configured IP address 192 168 1 1 Subnet mask 255 255 255
24. 28 User defined event 237 Pump 2 fault 246 forced manually operated commanded 229 water on floor 238 Pump 3 fault 247 OWer on notice device system has been switched off 230 Network alarm 239 Pump 4 fault 248 Fault battery UPS 231 Ethernet No IP address from 240 Lubricate bearings 36 DHCP server specific service information 11 PROFIBUS address Decimal to hexadecimal conversion table for setting of the PROFIBUS address switches See section 5 4 Setting the PROFIBUS address PROFIBUS address o SW4 PROFIBUS address o wo SW4 PROFIBUS address s e o 1 0 1 46 2 E 91 5 B 2 0 2 47 2 F 92 5 C 3 0 3 48 3 0 93 5 D 4 0 4 49 3 1 94 5 E 5 0 5 50 3 2 95 5 F 6 0 6 51 3 3 96 6 0 7 0 7 52 3 4 97 6 1 8 0 8 53 3 5 98 6 2 9 0 9 54 3 6 99 6 3 10 0 A 55 3 7 100 6 4 11 0 B 56 3 8 101 6 5 12 0 C 57 3 9 102 6 6 13 0 D 58 3 A 103 6 7 14 0 E 59 3 B 104 6 8 15 0 F 60 3 C 105 6 9 16 1 0 61 3 D 106 6 A 17 1 1 62 3 E 107 6 B 18 1 2 63 3 F 108 6 C 19 1 3 64 4 0 109 6 D 20 1 4 65 4 1 110 6 E 21 1 5 66 4 2 111 6 F 22 1 6 67 4 3 112 7 0 23 1 7 68 4 4 113 7 1 24 1 8 69 4 5 114 7 2 25 1 9 70 4 6 115 7 3 26 1 A 71 4 7 116 7 4 27 1 B 72 4 8 117 7 5 28 1 C 73 4 9 118 7 6 29 1 D 74 4 A 119 7 7 30 1 E 75 4 B 120 7 8 31 1 F 76 4 C 121 7 9 32 2 0 77 4 D 122 7 A 33 2 1 78 4 E 123 7 B 34
25. 45 Connector flashing Steady Heavy network traffic on RJ45 connector yellow LINK1 and LINK2 These green LEDs shows whether the ethernet cable is properly connected Status Description Green off No Ethernet Link on RJ45 Connector Green on Ethernet Link on RJ45 Connector is OK English GB 89 usii65ua 7 Detailed description of data modules 7 1 Data types The Grundfos CIM 150 500 supports the following data types All data types except for data type 10 comply with specification IEC 61158 6 standard data types for use in PROFIBUS PROFINET profiles Data type Description Boolean Integer 8 Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Floating point Visible string o jo ojo 5l o m gt 0 Non standard 7 1 1 Explanation to event trigger When a PROFIBUS PROFINET master writes an output module the write action is triggered by a specific event This can work in three ways Rising edge Control bits with a rising edge event trigger behave like a command that is executed when a bit transition from 0 to 1 occurs Each of them has a corresponding acknowledge bit in PitStatus module 43 or PumpControlAck module 44 which is set when the command is executed and cleared when the control bit is written back to 0 State Control bits with a state event trigger behave like a state that is forced upon the wastewater system The CIM 150 500 wil
26. ApApr wastewater systems Output module for the control of pump 6 7 Pump6Control 6 See above Note Pump 6 is not supported by AUTOApApr wastewater systems 12 7 4 Setting of real time clock Triggered by value change Can also be set via the CU 36X Settings menu m CU 36X X a Module Name Unit Description Dedicated ADAPT type Controls iani Single pit Multi pit Output module used for setting the internal real time clock RTC in Unix Time format seconds since Unix January 1 1970 8 SetRealTimeClock 7 7 5 Setting of analog outputs time Example Date 14 09 2011 10 30 00 Unix Time 1316014200 4E70C878h Before a bus controlled analog output can be used the CU 36X must be configured for this purpose This can only be done with the Grundfos PC Tool WW Controls da CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApaPr type Controls on Single pit Multi pit 9 SetAnalogOutput1 6 0 01 Output module used for the control of Analog output 1 10 SetAnalogOutput2 6 0 01 Output module used for the control of Analog output 2 11 SetAnalogOutput3 6 0 01 Output module used for the control of Analog output 3 13 English 89 ysi6ug 7 6 Level control settings ie CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApAPT type Contro
27. DFOS DO BRASIL Av Humberto de Alencar Castelo Branco 630 CEP 09850 300 S o Bernardo do Campo SP Phone 55 11 4393 5533 Telefax 455 11 4343 5015 Bulgaria Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no 100 BG 1592 Sofia Tel 359 2 49 22 200 Fax 359 2 49 22 201 email bulgaria grundfos bg Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 China GRUNDFOS Pumps Shanghai Co Ltd 50 F Maxdo Center No 8 XingYi Rd Hongqiao development Zone Shanghai 200336 PRC Phone 86 21 612 252 22 Telefax 86 21 612 253 33 Croatia GRUNDFOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www grundfos hr Czech Republic GRUNDFOS s r o Cajkovsk ho 21 779 00 Olomouc Phone 420 585 716 111 Telefax 420 585 716 299 Denmark GRUNDFOS DK A S Martin Bachs Vej 3 DK 8850 Bjerringbro Tif 45 87 50 50 50 Telefax 45 87 50 51 51 E mail info GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Mestarintie 11 FIN 01730 Vantaa Phone 358 0 207 889 900 Telefax 358 0 207 889 550 France Pompes GRUNDFOS Distribution S A Parc d Activit s de Chesnes 57 rue de Malacombe F 38290 St Quentin Fallavier Lyon T l
28. GRUNDFOS INSTRUCTIONS PROFIBUS and PROFINET for wastewater pumping systems CIM 150 CIU 152 for PROFIBUS DP CIM 500 CIU 502 Ethernet for PROFINET IO Functional profile and user manual be Dav GRUNDFOS 89 ysi6ug English GB Functional profile and user manual Original functional profile and user manual CONTENTS 2 1 2 2 2 3 2 4 2 5 3 1 3 2 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 6 4 6 5 6 6 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 8 1 8 2 9 1 9 2 10 11 Symbols used in this document Introduction About this functional profile PROFIBUS DP VO PROFIBUS DP V1 Assumptions Definitions and abbreviations System description PROFIBUS DP CIM 150 PROFINET IO CIM 500 Specifications CIM module general data CIM 150 PROFIBUS DP CIM 500 PROFINET IO PROFIBUS DP CIM 150 setup PROFIBUS bus topology CIM 150 PROFIBUS module Connecting the PROFIBUS Setting the PROFIBUS address Termination resistors Status LEDs Communication watchdog Reaction to PLC Stop button PROFINET IO CIM 500 setup Connecting the Ethernet cable Setting the Industrial Ethernet protocol Setting up the IP addresses Establish connection to the Webserver Status LEDs DATA and LINK LEDs Detailed description of data modules Data types Control of wastewater pit Control of wastewater pumps Setting of real time clock Setting of analo
29. LED 1 communication Green red status LED for internal 9 communication between module and LED 2 pump 6 4 Establish connection to the Webserver The CIM 500 module can be configured using the built in Web server To establish a connection from a PC to CIM 500 the following steps are required Connect the PC and the CIM 500 module using an Ethernet cable Configure the PC Ethernet port to the same subnetwork as the CIM 500 e g 192 168 1 101 and the subnet mask to 255 255 255 0 See section A 2 Web server configuration on page 38 Open a standard Internet browser and type 192 168 1 100 in the URL field Login to the Web server using User admin default Grundfos default Password User and password may have been changed from their factory default values Note TMO05 6436 4712 Fig 13 CIM 500 connected to PC Both ETH1 and ETH2 can be used to establish a Noe connection to the Web server The web server can be accessed while the selected Industrial Ethernet protocol is active 6 5 Status LEDs The CIM 500 Ethernet module has two Status LEDs LED1 and LED2 See fig 11 Red green status LED LED1 for Ethernet communication Red green status LED LED2 for internal communication between the CIM 500 and the Grundfos product LED1 Status Description Off The CIM 500 is switched off Wink function LED will flash 10 times when activated from master
30. S module has two LEDs See fig 5 Red green status LED LED1 for PROFIBUS communication Red green status LED LED2 for GENIbus communication between the CIM 150 and the connected wastewater system LED1 Status Description Off The CIM 150 has been switched off The CIM 150 is ready for PROFIBUS data Constantly green transmission Data Exchange State CIM 150 module fault The CIM 150 does not support the connected wastewater system Constantly red Wrong or missing PROFIBUS Flashing red configuration or no contact to the PROFIBUS master LED2 Status Description Off The CIM 150 is switched off GENIbus communication between the CIM 150 and the wastewater system is OK Constantly green The CIM 150 does not support the Constantly red connected wastewater system No GENIbus communication between the CIM 150 and the wastewater system During start up there may be a delay of up to 5 seconds before the LED2 status is updated Flashing red 5 7 Communication watchdog The state of the PROFIBUS communication watchdog can be changed with a PROFIBUS commissioning tool e g Siemens Simatic Manager If the watchdog is enabled all bits in the PROFIBUS output modules are automatically set to 0 if the PROFIBUS communication is broken As a result the E pump will be set to local mode and then be operating according to the local operating mode local setpoint and local co
31. Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K Gotanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava iela 60 LV 1035 Riga Talr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peguam U1 25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone 60 3 5569 2922 Telefax 60 3 5569 2866 Mexico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apodaca N L 66600 Phone 52 81 8144 4000 Telefax 52 81 8144 4010 Netherlands GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel 31 88 478 6336 Telefax 31 88 478 6332 E mail info_gni grundfos com New Zealand GRUNDFOS Pumps NZ Ltd 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany Auckland Phone 64 9 415 3240 Telefax 64 9 415 3250 Norway GRUNDFOS Pumper A S Str msveien 344 Postboks 235 Leirdal N 1011 Oslo Tif 47 22 90 47 00
32. Telefax 47 22 32 21 50 Poland GRUNDFOS Pompy Sp z 0 0 ul Klonowa 23 Baranowo k Poznania PL 62 081 Przezmierowo Tel 48 61 650 13 00 Fax 48 61 650 13 50 Portugal Bombas GRUNDFOS Portugal S A Rua Calvet de Magalh es 241 Apartado 1079 P 2770 153 Pago de Arcos Tel 351 21 440 76 00 Telefax 351 21 440 76 90 Romania GRUNDFOS Pompe Rom nia SRL Bd Biruintei nr 103 Pantelimon county Ilfov Phone 40 21 200 4100 Telefax 40 21 200 4101 E mail romania grundfos ro Russia 109544 39 Ten 7 495 737 30 00 564 88 00 7 495 737 75 36 564 88 11 E mail grundfos moscow grundfos com Serbia GRUNDFOS Predstavni tvo Beograd Dr Milutina Ivkovi a 2a 29 YU 11000 Beograd Phone 381 11 26 47 877 11 26 47 496 Telefax 381 11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 465 6681 9689 Slovenia GRUNDFOS d o o Slandrova 8b SI 1231 Ljubljana Crnu e Phone 386 1 568 0610 Telefax 386 1 568 0619 E mail slovenia grundfos si South Africa GRUNDFOS PTY LTD Corner Mountjoy and George Allen Roads Wilbart Ext 2 Bedfordview 2008 Phone 27 11 579 4800 Fax 27 11 455 6066 E mail Ismart grundfos com Spain Bombas GRUNDFOS Espa a S A Camino de la Fuentecilla s n E 28110 Algete Madrid Tel 34 91 848 8800
33. XX2 alarms and warnings Code Description Code Description Code Description 1 Leakage current 32 Overvoltage 72 Hardware fault type 1 2 Missing phase gg aon tim for Service general 73 Hardware shutdown HSD service information 3 External fault signal 35 Gas in pump head deaerating 74 Internal supply voltage too high problem Too many restarts 36 Discharge valve leakage 75 Internal supply voltage too low 5 Regenerative braking 37 Suction valve leakage 76 Internal communication fault 6 Mains fault 38 Vent valve defective 77 tault twin hgad pump 7 Too many hardware shutdowns 40 Undervoltage 78 Fault speed plug 8 PWM switching frequency 41 Undervoltage transient 79 Functional fault add on module reduced 9 Phase sequence reversal 42 Cut in fault dV dt 80 Hardware fault type 2 10 Communication fault pump 45 Voltage asymmetry 81 Verification error data area RAM TC Verification error code area 11 Water in oil fault motor oil 48 Overload 82 ROM FLASH Time for service Verification error FE parameter te general service information Overcurrent iline ome 9s area EEPROM Motor protection function 13 Moisture alarm analog 50 general shutdown MPF 84 Memory access error Electronic DC link protection Verification error BE parameter 14 activated ERP 31 Ploek dimotoripump 85 area EEPROM Communication faul
34. cess system In an office environment it can then be verified that communication works and data are received and handled correctly by the PROFINET IO master application program e g PLC program before installing the device To enable product simulation select a product type from the drop down list Product simulation will be terminated by a module power cycle 39 Appendix 40 Argentina Bombas GRUNDFOS de Argentina S A Ruta Panamericana ramal Campana Cen tro Industrial Garin Esq Haendel y Mozart AR 1619 Garin Pcia de Buenos Aires Pcia de Buenos Aires Phone 54 3327 414 444 Telefax 54 3327 45 3190 Australia GRUNDFOS Pumps Pty Ltd P O Box 2040 Regency Park South Australia 5942 Phone 61 8 8461 4611 Telefax 61 8 8340 0155 Austria GRUNDFOS Pumpen Vertrieb Ges m b H GrundfosstraRe 2 A 5082 Gr dig Salzburg Tel 43 6246 883 0 Telefax 43 6246 883 30 Belgium N V GRUNDFOS Bellux S A Boomsesteenweg 81 83 B 2630 Aartselaar T l 32 3 870 7300 T l copie 32 3 870 7301 Belarus 220125 11 56 Ten 7 375 17 286 39 72 286 39 73 7 375 17 286 39 71 E mail minsk grundfos com Bosnia Herzegovina GRUNDFOS Sarajevo Trg Heroja 16 BiH 71000 Sarajevo Phone 387 33 713 290 Telefax 387 33 659 079 e mail grundfos bih net ba Brazil BOMBAS GRUN
35. control of the wastewater pit An acknowledge bit to each command can be found in input module PitStatus module 43 Bit Name and description Event trigger Pit Control Pit Control Bit Bit RemoteAccessReq Used to enable the writing to output modules 0 Writing to output modules disabled Control from bus remote is not possible 1 Writing to output modules enabled Control from bus remote is possible State ResetAlarm Used as remote manual alarm acknowledgement The command is acknowledged by the ResetAlarmAck bit AutoPit Used to release an interlocked pit The actual operating mode of the pit can be read from PitOperatingMode module 45 The command is acknowledged by the AutoPitAck bit Rising edge Rising edge InterlockPit The system will be interlocked and the wastewater system will stop pumping The command is acknowledged by the InterlockPitAck bit Rising edge CustomRelayPulse Will generate a toggle pulse at the CU 36X user defined relay once it has been set to bus controlled must be set with the Grundfos PC Tool WW Controls The command is acknowledged by the CustomRelayPulseAck bit Rising edge CustomRelayOnOff Can be used to control the CU 36X user defined relay once it has been set to bus controlled must be set with the Grundfos PC Tool WW Controls State 6 7 RESERVED 11 English GB 89 ysi6ug 7 3 Co
36. cts are referred to as wastewater system The two supported controllers CU 361 and CU 362 are referred to as CU 36X The data in this document are subject to change without prior notice Grundfos cannot be held responsible for any problems caused directly or indirectly by using information in this functional profile 2 2 PROFIBUS DP V0 The PROFIBUS DP interface conforms to the PROFIBUS DP VO standard for cyclic data transmission The option of setting the PROFIBUS DP address via bus is not supported as the CIM 150 has two switches for setting the address 2 3 PROFIBUS DP V1 Only the diagnostic part and the extra three bytes of parameterisation data are supported Acyclic data transmission is not supported 2 4 Assumptions This functional profile assumes that the reader is familiar with commissioning and programming of PROFIBUS and PROFINET devices 2 5 Definitions and abbreviations Address Resolution Protocol ARP Translates IP addresses to MAC addresses Grundfos GO A Grundfos handheld remote control device for controlling Grundfos products via infrared or radio Based on smart phone technology Hyper Text Transfer Protocol HTTP The protocol commonly used to navigate the world wide web IANA Internet Assigned Numbers Authority IP Internet Protocol LED Light Emitting Diode Media Access Control Unique network MAC address for a piece of hardware MP
37. duct Contact the nearest Grundfos company 4 The PROFIBUS LED LED1 is a Fault in the CIM 150 Contact the nearest Grundfos company constantly red b Connected product is not supported Contact the nearest Grundfos company 5 The PROFIBUS LED LED1 is flashing a Fault in the CIM 150 PROFIBUS Check that the PROFIBUS address red CIM 150 fitted in the CIU 152 Fault LED status configuration switches SW3 and SWA has a valid value 1 126 See section 5 4 Setting the PROFIBUS address Check that the GSD file used is correct Check that the PROFIBUS cable has been fitted correctly See section 5 3 Connecting the PROFIBUS Check that the PROFIBUS termination is correct See section 5 5 Termination resistors b No contact to PROFIBUS master Possible cause Check cable connections Check that PROFIBUS master is running Remedy 1 Both LEDs LED1 and LED2 remain off a The CIU 150 is defective Replace the CIU 150 when the power supply is connected 2 The LED for internal communication a No internal communication between the Check that the CIM 150 is fitted correctly in LED2 is flashing red CIU 150 and the CIU 152 the CIU 152 3 The LED for internal communication a The CIM 150 does not support the Contactihe LED2 is constantly red connected Grundfos product pany 4 The PROFIBUS LED LED1 is a Fault in the CIM 150 Contact the nearest Gr
38. ed sensor 216 Pilot pump alarm 161 Sensor supply fault 5 V 189 Signal fault level sensor 217 ean general purpose Limit exceeded sensor Alarm general purpose sensor 162 Sensor supply fault 24 V 190 e g alarm level in WW 28 9 purp application 163 Measurement fault motor 191 Limit exceeded sensor 2 219 Pressure relief not adequate protection e g high level in WW application Limit exceeded sensor 3 164 Signal fault LiqTec sensor 192 e g overflow level in WW 220 Fault motor contactor feedback application 165 Signal fault analog input 1 193 Limitexceeded sensor 4 e g low 554 mixer contactor feedback 9 g inp level in WW tank filling application i 166 Signal fault analog input 2 194 Limit exceeded sensor 5 222 Time for service mixer 35 English GB 99 ysi6ug Code Description Code Description Code Description 223 Maximum number of mixer starts 232 Ethernet Auto disabled due to 241 Motor phase failure per hour exceeded misuse 24 Pump fault due to auxiliary 233 Ethernet IP address conflict pap Automatic motor model component or general fault recognition failed 225 Communication fault pump 234 Back up pump alarm 243 Motor relay has been forced module manually operated commanded 226 Communication fault I O module 235 Gas detected 244 Fault On Off Auto switch 227 Combi event 236 Pump 1 fault 245 Pump continuous runtime too long User defined relay has been 2
39. elP2 6 0 01 m 73 StopLevelP2 6 0 01 m 74 StartLevelP3 6 0 01 m Actual pump start stop levels in Dedicated 75 StopLevelP3 6 0 01m Controls systems or AUTOApapr wastewater P _ systems operating in multi pit mode 76 StartLevelP4 6 0 01 m Can be set with the corresponding output i 77 StopLevelP4 6 0 01m modules 21 to 32 78 StartLevelP5 6 0 01 m 79 StopLevelP5 6 0 01 m 80 StartLevelP6 6 0 01 81 StopLevelP6 6 0 01 m 82 MultiPitStartBandP 1 5 0 01 m e 83 MultiPitHighLevelP1 5 0 01 m e 84 MultiPitStartBandP2 5 0 01 m Actual pump start band and pump high level alarm 85 MultiPitHighLevelP2 5 0 01 limit in AUTOApAapr wastewater systems operating E J TENE in multi pit mode 86 MultiPitStartBandP3 5 0 01 m The actual values can be set with the i d 87 MultiPitHighLevelP3 5 0 01m corresponding output modules 33 to 40 3 88 MultiPitStartBandP4 5 0 01 m e 89 MultiPitHighLevelP4 5 0 01 m e 90 PitWaterLevel 6 0 01 m Sensor measured water level in the pit _ Requires a level sensor for Dedicated Controls Float switch detected water level in the pit 91 PitSwitchWaterLevel 6 enum Requires one or more float switches Range 0 to 5 92 PitDepth 6 0 01m Depth of the pit 93 ActualFlowIn 6 0 1 l s Actual water flow into the pit 94 AverageFlowIn 6 0 1l s Average water flow into the pit 95 ActualFlowOut 6 0 1 5 Actual water flow ou
40. energy consumption e 141 PumpLevel 6 0 01 m Level in pit as measured by integrated pump 20 sensor 7 10 User defined counters The three user defined counters uses digital inputs on the IO 351 module to show events These events are defined by the user and the programming is done on the CU 36X controller display Which scaling text to associate with the event is also programmed on the CU 36X The value of the counters can be transferred via PROFIBUS PROFINET input modules 145 146 and 147 and the values can be individually reset with the PROFIBUS PROFINET output module 144 English GB CIU XX2 Data CU 36X Module Name In Out Unit Description Dedicated AUTOApaPr type Control ontro S single pit Multi pit Bit Name Event trigger 0 ResetUserDefCounter1 Rising edge 144 ResetUserDefCounters Output 5 bits 1 ResetUserDefCounter2 Rising edge 2 ResetUserDefCounter3 Rising edge 3 7 Value of user defined counter 1 setup from 145 UserDefCounter1 Input 6 CU 36X Value of user defined counter 2 setup from 146 UserDefCounter2 Input 6 CU 36x 147 UserDefCounter3 Input 6 7 rd user defined counter 3 setup from 21 89 ysi6ug 7 11 Dedicated Controls CU 36X alarms and warnings 7 11 1 Dedicated Controls CU 36X general alarm warning behaviour All alarms and warnings can be of acknowledge type Auto or Manual If the acknowledge type is Auto for the event
41. f the alarm warning 3 External fault signal Digital input DI1 10 Communication fault pump CIU XX2 25 Setup conflict parameter inconsistency CIU XX2 82 Verification error code area ROM FLASH CIU XX2 83 Verification error FE parameter area EEPROM CIU XX2 191 Limit exceeded sensor 2 high level Digital input DIO 230 Network alarm CIU XX2 236 Pump 1 fault Pump 1 237 Pump 2 fault Pump 2 238 Pump 3 fault Pump 3 239 Pump 4 fault Pump 4 7 12 4 AUTO Apapr Systems CIU XX2 alarm warning bits Data Module Name Unit Description type All active system alarms in the AUTOApApr wastewater system The pump in question is selected by Pumplndex module 111 pus 1 Description Code Source 0 External fault signal 3 Digital input DI1 Communication fault pump 10 CIU XX2 2 Verification error code area ROM FLASH 82 CIU XX2 3 Pump 1 fault 236 Pump 1 4 Pump 2 fault 237 Pump 2 53 AAPitAlarmBits 6 bits 5 Pump 3 fault 238 Pump 3 6 Pump 4 fault 239 Pump 4 7 High level alarm 191 Digital input DIO ede 2 Description Code Source 0 Setup conflict 25 CIU XX2 1 Network alarm 230 CIU XX2 Verification error FE parameter area 2 EEPROM 83 CIU XX2 3 7 RESERVED 54 AAPitWarningBits 6 bits All active system warnings the AUTOApApr wastewater system Same bit interpretation as AAPitAlarmBits module 53 All active pump alarms in the AUTOApApr wastewater system The pump in question is selected b
42. fault due to auxiliary component or 224 System general fault 1 Communication fault pump module 225 10111 2 Motor relay has been forced manually operated 243 DI commanded 25 English GB 99 ysi6ug Data Module Name Unit Description type 3 Signal fault Pt100 sensor 175 10 111 MP 204 CUE Signal fault PTC sensor short circuited 181 10111 5 Signal fault water in oil WIO sensor 170 AI 6 Signal fault motor support bearing temperature 179 10111 sensor 7 Signal fault motor main bearing temperature 117 DCPumpAlarmBits 10 bits 7 180 10 111 sensor p Description Code Source 0 Communication fault pump 10 10111 pump no 1 6 1 Setup conflict 25 10111 pump no 1 6 10 111 MP 204 pump 2 Hardware fault general 72 no 1 6 3 Sensor fault motor current 88 Al pump no 1 6 Inrush fault 155 CUE 5 Signal fault sensor 2 93 CUE 6 Motor bearing temperature high Pt100 in drive 148 CUE end DE Motor bearing temperature high Pt100 in non f drive end NDE 149 CUE prie f Description Code Source 0 Leakage current 1 CUE 1 Signal fault temperature 3 sensor t_mo3 176 CUE 2 Signal fault feedback sensor 1 89 CUE 3 Overcurrent i line i dc i mo 49 CUE 4 Motor current protection activated MCP 55 CUE 5 Change bearings specific service information 30 CUE 6 Lubricate bearings specific service information 240 CUE 7 Automatic motor model rec
43. g outputs Level control settings Setting of pump index Pit measurement data modules input modules Pump measurement data modules User defined counters Dedicated Controls CU 36X alarms and warnings AUTOApapT System CIU XX2 alarms and warnings Device identification Deviceldentification module 142 Product simulation CIM 150 product simulation CIM 500 product simulation Fault finding Fault finding CIM CIU 150 Fault finding CIM CIU 500 Grundfos alarm and warning codes PROFIBUS address Page O NNNNNDDMDBMWOO 000000000 00 Q N ccc O ON 30 31 31 31 32 32 33 34 37 1 Symbols used in this document Caution Note Warning If these safety instructions are not observed it may result in personal injury If these safety instructions are not observed it may result in malfunction or damage to the equipment Notes or instructions that make the job easier and ensure safe operation 2 Introduction 2 1 About this functional profile This functional profile describes the CIM 150 PROFIBUS DP CIM 500 Ethernet for PROFINET IO CIU 152 PROFIBUS DP CIU 502 Ethernet for PROFINET IO for the following Grundfos products Grundfos Dedicated Controls CU 361 and CU 362 e Grundfos DP EF SL1 SLV and SEG AUTOApapr wastewater pumps In the following the supported produ
44. ication between the Check that the CIM 150 is fitted correctly in LED2 is flashing red CIM 500 and the CIU 502 the CIU 502 4 The LED for internal communication a The CIM 500 does not support the Contact the nearest Grundfos company LED2 is permanently red Grundfos product connected 5 The PROFINET IO LED LED1 is a Connected Grundfos product is not Contact the nearest Grundfos company permanently red supported b Illegal position of protocol switch SW1 Check that the rotary switch SW1 is set to 0 6 The PROFINET IO LED LED1 is a Fault in the CIM 500 PROFINET IO Check that the right GSDML file is used flashing red configuration Check that PROFINET IO IP address configuration is correct See section 6 PROFINET IO CIM 500 setup Check device name in CIM 500 and PROFINET IO master 7 The PROFINET IO LED LED1 is a Connection to master lost Check cables pulsing red Check master is running 8 LED1 is permanently red and green at a Error in firmware download Use the web server to download the the same time firmware again 9 LED2 is permanently red and green at a Memory fault Replace the CIM 500 the same time 33 English GB 89 usii6ua 10 Grundfos alarm and warning codes This is a complete list of alarm and warning codes for Grundfos products For the codes supported by wastewater systems see sections 7 11 Dedicated Controls CU 36X alarms and warnings 7 12 AUTOApApr system CIU
45. indicate an invalid configuration 500 500 500 Reset to factory default CIM 8 Note The rotary switch has to be set in this position for 500 F 20 seconds before the CIM 500 resets to factory default Fig 10 Example of Industrial Ethernet network During this period LED1 will be flashing red and green at the same time to indicate that a reset will occur Every change of the rotary switch when the Note module is powered on will cause the module to restart 6 3 Setting up the IP addresses The CIM 500 Ethernet module is default set up to a fixed IP address It is possible to change the IP address settings from the built in web server address 192 168 1 100 Default IP 99195 Subnet mask 255 255 255 0 Gateway 192 168 1 1 2 Ate IP settings for 19 0602 1 0601 3 Modbus TCP Must be setup by the Web server 1 COTTEN nosan aM M prs Device name and Static configuration from Web server or 1 settings for configuration from PROFINET IO PROFINET IO configuration tool e 5 x 8 4 5 6 7 8 9 Fig 11 Example of Ethernet connection CIM 500 Pos Description Designation 1 Industrial Ethernet RJ45 Connector 1 ETH1 2 Industrial Ethernet RJ45 Connector 2 ETH2 3 Rotary switch for protocol selection SW1 4 Data activity LED for Connector 1 DATA1 5 Link LED for Connector 1 LINK1 6 Data activity LED for Connector 2 DATA2 7 Link LED for Connector 2 LINK2 8 Green red status LED for Ethernet
46. is used to configure all the parameters relevant to the PROFINET IO protocol standard All settings can also be configured from a standard PROFINET IO configuration tool for instance Siemens Primary Setup Tool PST It is available on internet GRUNDFOS xX Grundfos CIM 500 industrial Ethernet PROFINET Say Real Time Ethernet Protocol Configuration PROFINET IO Protocol settings Device Name 500 _ ration Network settings IP Address 192 168 1 101 Subnet Mask 255 255 255 0 Gateway 192 168 1 1 Use DHCP N Product Simulation 8 Grundfos product simulation No Simulation vj Fig 16 Real Time Ethernet Protocol Configuration PROFINET IO Object Description Device Name IP Address The PROFINET IO device name It must be unique The static IP address for CIM 500 on the PROFINET IO network Subnet mask Configure the subnet mask for the CIM 500 module on the PROFINET IO network Gateway Configure the default gateway for the PROFINET IO network Use DHCP The CIM 500 module can be configured to automatically obtain the IP address from a DHCP server on the network Grundfos product simulation The CIM 500 can be put in product simulation mode to generate realistic simulated values of all the PROFINET IO input data modules It will thus be possible to connect a PROFINET IO master to a CIM 500 fitted in a CIU or E box without installing this device in a real industrial pro
47. l attempt to make the wastewater system operate according to the requested state Value change Control bits bytes with a value change event trigger behave like a command that is executed when the bit byte changes its value The CIM 150 500 will attempt to make the wastewater system operate according to the requested value The change will be reflected in a bit byte value in a corresponding input module 7 1 2 Overview of the data modules The table below shows how the PROFIBUS PROFINET data modules are organised in this manual Module type Section Modules 7 2 Control of wastewater pit 1 7 3 Control of wastewater pumps 2 7 Control 7 4 Setting of real time clock 8 output modules 7 5 Setting of analog outputs 9 11 7 6 Level control settings 12 40 7 7 Setting of pump index 41 7 8 Pit measurement data modules input modules 43 110 7 9 Pump measurement data modules 111 141 Status 7 11 Dedicated Controls CU 36X alarms and warnings 49 52 57 59 117 118 input modules 7 12 AUTOApapr system CIU XX2 alarms and warnings 49 50 53 54 57 59 119 120 7 13 Device identification Deviceldentification module 142 10 142 7 2 Control of wastewater pit All multi byte data types are transmitted with MSB Most Significant Byte first Module Name Data type Unit Description CU 36X Dedicated Controls CIU XX2 AUTO papr Single pit Multi pit Output module for the
48. l communication a The CIM 500 does not support the Contact the nearest Grundfos company LED2 is permanently red Grundfos product connected 5 The PROFINET IO LED LED1 is a Connected Grundfos product is not Contact the nearest Grundfos company permanently red supported b Illegal position of protocol switch Check that the rotary switch SW1 is set to SW1 0 6 The PROFINET IO LED LED1 is a Fault in the CIM 500 PROFINET IO Check that the right GSDML file is used flashing red configuration Check that PROFINET IO IP address configuration is correct See section PROFINET IO configuration on page 17 Check device name in the CIM 500 and PROFINET IO master 7 The PROFINET IO LED LED1 is a Connection to master lost Check cables pulsing red Check master is running 8 LED1 is permanently red and green at a Error in firmware download Use the web server to download the the same time firmware again 9 LED2 is permanently red and green at a Memory fault Replace the CIM 500 the same time CIM 500 fitted in a CIU 502 Fault LED status Possible cause Remedy 1 Both LEDs LED1 and LED2 remain off a The CIU 502 is defective Replace the CIU 502 when the power supply is connected 2 The PROFINET IO LED LED1 remains a The protocol selection switch SW1 Set the switch in position O off has been set in Modbus TCP position 3 The LED for internal communication a No internal commun
49. ll enabled pumps in manual control 10 Interlock control 11 Mains supply fault 12 Level sensor fault 13 A All enabled pumps in alarm 14 A All pumps out of operation 15 Service mode alarms suppressed Status of float switches Bit Name and description FloatSwitch1 Status 0 0 Off 1 On float switch up FloatSwitch2Status 1 0 Off 1 On float switch up FloatSwitch3Status 46 X FloatSwitchStatus 5 bits 2 1 On float switch up FloatSwitch4Status 3 0 Off 1 On float switch up FloatSwitch5Status 4 0 Off 5 1 On float switch up ExtraOverflowSwitchStatus 5 0 Off 1 On float switch up Eight logic outputs from the I O logic function 47 IOLogicOutput 5 bits user defined functions These outputs are to be set up via the CU 36X Status of digital inputs Bit Name and description Digitallnput1 48 Digitallnputs 5 bits 0 Not active 1 High level alarm Digitallnput2 1 0 Not active 1 General alarm 49 AlarmCode 5 enum 50 WarningCode 5 enum 51 DCPitAlarmBits 10 bits See sections 7 11 4 Dedicated Controls CU 36X _ i 7 alarm warning bits and 7 12 4 AUTOApAPT 52 X DCPitWarningBits 10 bits systems CIU XX2 alarm warning bits I 53 AAPitAlarmBits 6 bits 54 AAPitWarningBits 6 bits 16 CIU XX2
50. ls on Single pit Multi pit Sets the overflow level The actual level can be 12 SetOverflowLevel 6 0 01m read from OverflowLevel module 61 Can also be set via the CU 36X Sets the high level The actual level can be read 13 SetHighLevel 6 0 01 from HighLevel module 62 Can also be set via the CU 36 Sets the alarm level The actual level can be read 14 SetAlarmLevel 6 0 01 from AlarmLevel module 63 Can also be set via the CU 36 Sets the dry running level The actual level can be 15 SetDryRunningLevel 6 0 01m read from DryRunningLevel module 64 Can also be set via the CU 36X Sets the foam draining level The actual level can 16 SetFoamDrainLevel 6 0 01m be read from FoamDrainLevel module 65 Can also be set via the CU 36X Sets the pit stop level in AUTOApApr wastewater systems The actual level can be read from SinglePitStopLevel module 66 Can also be set 17 SetSinglePitStopLevel 5 0 01m with the R100 or Grundfos GO remote in service e mode Note The factory set value should not be changed except in very special cases Sets the pit start level in AUTOApApr wastewater systems The actual level can be read from 18 SetSingl PitStartl ev l Om SinglePitStartLevel module 67 Can also be set with the R100 or Grundfos Go remote Sets the pit start band in AUTOApApr wastewater systems The actual band can be read from SinglePitStartBand module 68 Can also be set 19 Se
51. ltiPitStartBandP3 5 0 01m corresponding modules 82 to 89 e 38 SetMultiPitHighLevelP3 5 0 01 These values cannot be set with the R100 or 39 SetMultiPitStatBandP4A 5 0 01 Grundfos GO remote 40 SetMultiPitHighLevelP4 5 0 01m e 14 7 7 Setting of pump index T CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApAPT type Controls Single pit Multi pit Pump index This output module selects from which pump the measured data modules 111 to 141 is to be read 41 SetPumplndex 5 enum hoy Saale Permissible range is 1 highest pump number Its actual value can be read from Pumplndex module 111 7 8 Pit measurement data modules input modules CEN CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApaPr type Control ontro S single pit Multi pit Status bits related to output module PitControl module 1 The bits that are acknowledge bits will be set when the associated control bit is set and the command has been executed It will be cleared when the control bit is cleared Bit Name and description ActRemoteAccess Indicates whether writing to output modules is enabled 0 0 Writing to output modules disabled E Control from bus remote is not possible 1 Writing to output modules enabled Control from bus remote is possible 43 Pits 5 bi ResetAlarmAck itStatus its 1 Acknowledge bit to ResetAlarm control e bit 2
52. ntrol mode 5 8 Reaction to PLC Stop button If the PLC is stopped by the operator all output registers will be set to 0 As a result the control bit RemoteAccessReq will be cleared and the wastewater system will be set to local mode English GB 99 usi6ug 6 PROFINET IO CIM 500 setup 6 1 Connecting the Ethernet cable Warning The CIM 500 must only be connected to SELV or SELV E circuits RJ45 plugs and Ethernet cable must be used The cable shield must be connected to protective earth at both ends It is important to connect cable shield to earth Note through earth clamp or to connect cable shield to earth in the connector The CIM 500 is designed for flexible network installation the built in two port switch makes it possible to daisy chain from product to product without the need of additional Ethernet switches The last product in the chain is only connected to one of the Ethernet ports Each Ethernet port has its own MAC address 6 2 Setting the Industrial Ethernet protocol The CIM 500 Ethernet module has a rotary switch for selection of the Industrial Ethernet protocol See fig 12 TMO5 7481 1013 Fig 12 Selecting the Industrial Ethernet protocol Pos Description PROFINET IO default E 1 Modbus TCP thernet switch 2E Reserved LED1 will be permanently red to
53. ntrol of wastewater pumps A pump control module is available for each of the possible wastewater pumps Data Module Name Unit Description type Output module for the control of pump 1 SetPump1OperatingMode Enumeration AUTOApapr The actual operating mode of the pump can be read from PumpOperatingMode module 112 Dedicated Controls PumpControlSource module 114 and PumpPumpingMode module 115 show how the pump operates Byte 1 CU 36X CIU XX2 AUTOapapr enum data Value Name tri Dedicated type 5 rigger Controls Single pit Multi pit 0 Auto 1 ForcedStart Value change 2 ForcedStop 2 PumpiControl 6 3 255 Pump1Commands bits A command for resetting the pump alarms and a command for forcing a pump to pump the water level down to the stop level CU 36X CIU XX2 AUTOapapr Byte 2 Bit Name gud Dedicated bits data 99 Controls Single pit Multi pit type 5 m 0 Pump1ResetAlarm Rising edge 1 PumpiPumpDown Mising edge 27 P w enum Output module for the control of pump 2 3 Pump2Control 6 bits See above Output module for the control of pump 3 4 Pump3Control 6 pep bits See above enum Output module for the control of pump 4 5 Pump4Control 6 bits See above Output module for the control of pump 5 6 Pump5Control 6 ou See above Note Pump 5 is not supported by AUTO
54. ognition failed 242 CUE ge 8 Description Code Source 0 Communication fault twin head pump 77 CUE 1 Signal fault temperature 1 sensor 91 CUE 2 Dry running 57 CUE 3 VFD not ready 213 10 351 4 Other 16 CUE 5 Blocked motor pump 51 System 117 DCPumpAlarmBits 10 bits 6 Signal fault power meter sensor 186 Al RESERVED All active pump warnings in the Dedicated Controls system 118 DCPumpWarningBits 10 bits The pump in question is selected by Pumplndex module 111 Bit description is identical to DCPumpAlarmBits module 117 26 7 12 system CIU XX2 alarms and warnings 7 12 1 AUTOApAapr systems CIU XX2 general alarm warning behaviour A pump will automatically restart after an alarm when the alarm condition disappears Overcurrent cannot be detected before the pump attempts to restart To prevent rapid and continuous Switching out and in of a pump due to an overcurrent alarm appearing and disappearing the pump uses an overcurrent alarm restart delay with a fixed factory value of 5 minutes All other alarm conditions can be detected while the pump is stopped A value hysteresis for the measured voltage and temperature values eliminates continuous switching in and out in these situations 7 12 2 AUTOApApr systems CIU XX2 alarm warning modules Module Name Data Unit Description type Code for active alarm the AUTOApaprT wastewater system prioritised 49 AlarmG de
55. our most significant bits SW3 and the four least significant bits SW4 respectively See fig 7 4 1702 0908 SW3 SWA Fig 7 Setting the PROFIBUS address The table below shows examples of PROFIBUS address settings The PROFIBUS address must be set decimally Note from 1 to 126 The address 126 is normally used for special purposes and should not be used PROFIBUS address SW3 SW4 8 0 8 20 1 4 31 1 F 126 7 E A restart of the CIM CIU 150 has to be performed for a PROFIBUS address change to take effect For complete overview of the PROFIBUS addresses see section 17 PROFIBUS address 5 5 Termination resistors The termination resistors are fitted on the CIM 150 PROFIBUS module See fig 8 5V 3900 swt r 2200 SW2 po 3900 TM04 1961 1508 Fig 8 Internal termination resistors The CIM 150 has a DIP switch with two switches SW1 and SW2 for cutting the termination resistors in and out Figure 9 shows the DIP switches in cut out state TM04 1703 0908 SW1 SW2 Fig 9 Cutting termination resistors in and out DIP switch settings Status SW1 SW2 Cut in ON ON Cut out OFF OFF ON OFF Undefined state OFF ON To ensure stable and reliable communication it is important that only the termination resistors of the first and last units in the PROFIBUS network are cut in Note 5 6 Status LEDs The CIM 150 PROFIBU
56. ource 0 Thermal relay 1 in motor e g Klixon 69 IO 111 1 Thermal relay 2 in motor e g thermistor 70 10 351 MP 204 CUE 2 Motor stator temperature high T1 Pt1000 64 lO 1M CUE Pt100 3 Motor stator temperature high T2 Pt1000 71 MP 204 Pt100 4 Motor support bearing temperature high Pt100 145 10111 5 Motor main bearing temperature high Pt100 146 10 111 6 Motor insulation resistance low 20 10 111 MP 204 7 Undervoltage 40 204 CUE 117 DCPumpAlarmBits 10 bits gite Description Code Source 0 Overvoltage 32 MP 204 CUE 1 Phase sequence reversal 9 MP 204 2 Overload 48 AI MP 204 CUE 3 Underload 56 AI MP 204 4 External motor protector activated 27 DI 5 Missing phase 2 MP 204 CUE 6 Current asymmetry 111 MP 204 7 Load continues even if the motor has been 26 204 switched off ge 3 Description Code Source 0 Motor protector commanded test trip 18 204 1 Motor phase failure 241 DI CUE 2 Moisture switch alarm digital 22 10111 3 Motor pump vibration high 24 10111 4 Water in oil fault motor oil 11 111 5 Mains fault 6 DI 6 Fault motor contactor feedback 220 DI 7 Too many motor starts per hour 21 System pe s Description Code Source 0 Time for service general service information 12 System 1 Too many pump auto restarts per 24 h 4 MP 204 2 Low pump flow 58 System 3 Pump continuous runtime too long 245 System 4 Cos too high 112 MP 204 5 too low 113 MP 204 6 7 RESERVED E 5 Description Code Source 0 Pump
57. stewater system 7 LED2 Hex switch for setting the PROFIBUS address four most significant bits 8 SW3 Hex switch for setting the PROFIBUS address four least significant bits 9 SW4 The power supply pos 4 fig 5 must only be used for external termination Note 5 3 Connecting the PROFIBUS 5 3 1 Data transmission rates and cable length Grundfos recommends to use a cable according to IEC 61158 Example Siemens 6XV1 830 0EH10 Maximum cable length Kbits s m ft 9 6 1200 4000 19 2 1200 4000 45 45 1200 4000 93 75 1000 3300 187 5 1000 3300 500 400 1300 1500 200 660 3000 100 330 6000 100 330 12000 100 330 Fitting the cable See fig 6 1 Connect the red conductor s to terminal B pos 1 2 Connect the green conductor s to terminal A pos 2 3 Connect the cable screens to earth via the earth clamp pos 3 For maximum safety and reliability connect the cable screen to earth via the earth clamp and make sure that all CIU 150 units are properly earthed via the mains supply earth wire Fig 6 Connecting the PROFIBUS Pos Description PROFIBUS terminal B TM04 1700 0908 PROFIBUS terminal A Earth clamp 5 VDC GOO N gt DGND 5 4 Setting the PROFIBUS address The CIM 150 PROFIBUS module has two hexadecimal rotary switches for setting the PROFIBUS address The two switches are used for setting the f
58. t main system 15 SCADA 52 Motor slip high 88 Sensor fault 16 Other 53 Stalled motor 89 Signal fault feedback sensor 1 17 Performance requirement cannot 54 Motor protection function 90 Signal fault speed sensor be met 3 sec limit Motor current protection activated 18 Commanded alarm standby trip 55 MCP 91 Signal fault temperature 1 sensor 19 Diaphragm break dosing pump 56 Underload 92 Calibration fault feedback sensor 20 Insulation resistance low 57 Dry running 93 Signal fault sensor 2 21 Too many starts per hour 58 Low flow 94 Limit exceeded sensor 1 22 Moisture switch alarm digital 59 No flow 95 Limit exceeded sensor 2 23 Smart trim gap alarm 60 Low input power 96 Setpoint signal outside range 24 Vibration 64 Overtemperature 97 Signal fault setpoint input 25 Setup conflict 65 Motor temperature 1 98 Signal fault input for setpoint t mort moort mo influence Load continues even if the motor Temperature control electronics Signal fault input for analog 26 66 99 has been switched off t_e setpoint 27 External motor protector activated 67 Temperature too high internal 104 Software ebutiowh e g MP 204 frequency converter module t m External temperature water Electronic rectifier protection Battery low temperature t 105 activated ERP 29 Turbine operation 69 Thermal relay 1 in motor 106 Electronic inverter protection impellers forced backwards e g Klixon activated EIP 30 Change bearings 70
59. t of the pit 96 AverageFlowOut 6 0 1 I s Average water flow out of the pit 97 SpecificEnergy 6 Wh m Specific energy consumption 98 OverflowVolume 6 0 1m Overflow volume 99 OverflowTime 6 1min Time with overflow condition 100 OverflowCounter 6 Counter of overflow occurrences 18 CU 36X CIU XX2 Module Name Data Unit Description Dedicated AUTOApAPr type Controls Single pit Multi pit 101 Power 7 1W Total power consumption of wastewater pit e 102 Energy 7 0 1kWh Total energy consumption of wastewater pit e 103 RunTime 1 1 min Running time at least one pump has been n e running 104 Volume 7 0 1 m Totally pumped volume of wastewater pit 105 A Analoglnput1 6 0 10 Value of analog input 1 measurement 106 Analoginput2 6 0 10 Value of analog input 2 measurement 107 AnalogInput3 6 0 10 Value of analog input 3 measurement 108 MixerStartsPerHour 6 h Number of mixer starts per hour 109 MixerRuntime 7 1 min Total running time of mixer 110 MixerStartCounter 7 Total number of mixer starts For AUTOApApr wastewater systems operating in multi pit mode this value is the sum of the values from all pits 7 9 Pump measurement data modules Bois CU 36X CIU XX2 Module Name Unit Description Dedicated AUTOApAPT type Controls on Single pit Multi pit Actual pump index Selects from which
60. tSinglePitStartBand 5 0 01m with the R100 or Grundfos GO remote in service mode Note The factory set value should not be changed except in very special cases Sets the high level in AUTOApApr wastewater bs systems The actual level can be read from 20 SeiSinglePitHighLevel 5 0 01 m SinglePitHighLevel module 69 Can also be set with the R100 or Grundfos GO remote 21 SetStartLevelP1 6 001m 22 SetStopLevelP1 6 0 01m 23 SetStartLevelP2 6 0 01m Sets the pump start stop levels in Dedicated D 24 SetStopLevelP2 6 0 01m Controls systems or AUTO apapr wastewater E 25 SetStartLevelP3 001 systems operating in multi pit mode E i The actual levels can be read from the 26 SetStopLevelP3 6 0 01m corresponding modules 70 to 81 z 27 SetStartLevelP4 6 0 01m Dedicated Controls 28 SetStopLevelP4 6 001m These levels can also be set via the CU 36X 5 AUTO apart 29 SetStartLevelPS 6 0 01m These levels cannot be set with the R100 or k 30 SetStopLevelP5 6 0 01 Grundfos GO remote 3 31 SetStartLevelP6 6 001m 32 SetStopLevelP6 6 0 01m 33 SetMultiPitStartBandP 1 5 0 01m 34 SetMultiPitHighLevelP1 5 0 01 Sets the pump start band and pump high level 35 SetMultiPitStartBandP2 5 0 01m alarm limit in AUTOApApr wastewater systems E e 36 SetMultiPitHighLevelP2 5 0 01m OPerating in multi pit mode i The actual values can be read from the 37 SetMu
61. ts 10 bits _ See section 7 6 Level control settings 119 AAPumpAlarmBits 6 bits 120 AAPumpWarningBits 6 bits 121 PumpLatestRunTime 6 1s For how long did the pump run last time 122 PumpStartsPerHour 6 h Number of pump starts per hour 123 PumpFlow 6 0 1 I s Current pump flow 124 PumpLatestFlow 6 0 1 1 5 Measured flow the last time the pump was running 125 PumpCurrent 6 0 1A Pump current consumption 126 PumpLatestCurrent 6 01 current consumption last time the pump was running 127 Pumpinsulation 6 10kW Motor winding insulation 128 PumpWaterInOil 6 0 01 Water in motor oil 129 PumpMotorTemp1 6 1 Motor winding temperature 1 130 PumpMotorTemp2 6 1 Motor winding temperature 2 131 PumpCosPhi 6 0 01 Pump cos power factor 132 PumpFrequency 6 od Pump frequency 133 PumpVoltage 6 0 1V Pump voltage e Mode of pump frequency converter VFD 0 VFD not controlled 1 134 PumpVFDMode 5 enum 2 Stopped i 3 Reverse start 4 Start flushing 5 Normal 6 Run flushing 135 PumpCurrentAsym 5 0 10 Pump current asymmetry 136 PumpRunTime 7 1min Pump running time 137 PumpTimeToService 7 1 min Time to next pump service 138 PumpNumberOfStarts 7 Number of pump starts 139 7 1W Pump power consumption 140 PumpEnergy 7 as Pump
62. ts s Corresponds to 328 feet See section 5 3 1 Data transmission rates and cable length Slave address 1 126 Set via rotary switches SW3 and SWA See section 5 4 Setting the PROFIBUS address Line termination On or off Set via DIP switches SW1 and SW2 See section 5 5 Termination resistors Auto detected Recommended cable cross sectional 0 20 0 25 mm cobber area AWG24 or AWG23 Supported transmission speed 9 6 Kbits s to 12 Mbits s Auto detected PROFIBUS visual diagnostics LED1 Off constantly green flashing red constantly red See section 5 6 Status LEDs Maximum number of PROFIBUS devices at a physical network segment 3e 4 3 CIM 500 PROFINET IO The table below provides an overview of the specifications for the Grundfos CIM 500 and CIU 502 Ethernet for PROFINET IO For further details please refer to the specific sections of this functional profile Up to 125 devices if repeaters are used physically segmented network Modbus TCP specifications Description Comments DHCP Ping FTP SMTP SNTP Vi ran i Application layer PROFINET IO Rotary switch in position O Transport layer TCP Internet layer Internet protocol V4 IPv4 Link layer ARP Media Access Control Ethernet Screened unscreened twisted pair Fihernet cable cables CAT5 CAT5e or CAT6 Supports auto cable crossover detecting Auto MDIX 100 metres at 10 100 Mbits s 1
63. undfos company constantly red b Connected product is not supported Contact the nearest Grundfos company 5 The PROFIBUS LED LED1 is flashing a Fault the 150 PROFIBUS Check that the PROFIBUS address red 32 configuration switches SW3 and SW4 has a valid value 1 126 See section 5 4 Setting the PROFIBUS address Check that the GSD file used is correct Check that the PROFIBUS cable has been fitted correctly Check that the PROFIBUS termination is correct See section 5 5 Termination resistors 9 2 Fault finding CIM CIU 500 Faults in the CIU 500 can be detected by observing the status of the two communication LEDs See the table below and section 4 3 CIM 500 PROFINET 9 2 1 LED status CIM 500 fitted in a Grundfos CU 35X Fault LED status Possible cause Remedy 1 Both LEDs LED1 and LED2 remain off a The CIM 500 is fitted incorrectly in the Check that the CIM 500 is fitted connected when the power supply is connected Grundfos product correctly b The CIM 500 is defective Replace the CIM 500 2 The PROFINET IO LED LED1 remains a The protocol selection switch SW1 Set the switch to 0 off has been set in Modbus TCP position 3 The LED for internal communication a No internal communication between the Check that the CIM 500 is fitted correctly in LED2 is flashing red CIM 500 and the Grundfos product the Grundfos product 4 The LED for interna
64. values shown in the table below Address setting section 5 4 __ Simulated product Sw3 SW4 0 Pump profile Booster system profile 2 CR Monitor profile F 3 MP 204 motor protector profile 4 Digital Dosing DDA profile F 5 Wastewater system profile The effective address will be 15 0x0F Only input modules are simulated The data read has dummy values and no real product functionality is simulated 8 2 CIM 500 product simulation Product simulation mode is entered via the web server See section A 4 PROFINET IO configuration on page 39 31 English GB 99 ysi6ug 9 Fault finding 9 1 Fault finding CIM CIU 150 Faults in a CIM 150 PROFIBUS module can be detected by observing the status of the two communication LEDs See the table below 9 1 1 LED status CIM 150 fitted in a Grundfos CU 35X Fault LED status Possible cause Remedy 1 Both LEDs LED1 and LED2 remain off when the power supply is connected 8 The CIM 150 is fitted incorrectly in the CU 35X Check that the CIM 150 is fitted connected correctly The CIM 150 is defective Replace the CIM 150 2 The LED for internal communication LED2 is flashing red No internal communication between the CIM 150 and the CU 35X Check that the CIM 150 is fitted correctly in the CU 35X 3 The LED for internal communication LED2 is constantly red The CIM 150 does not support the connected Grundfos pro
65. verter 6 MGE 3 phase model G 1 7T MGE 3 phase model 7 MP 204 motor protector 1 MP 204 1 With 3 phase pumps 17 Hydro Multi E model G and earlier models 2 With 1 phase pumps 1 Hydro MPC Control MPC CU 351 21 Hydro MPC Control MPC Hydro Multi B 2 Hydro Multi B CU 323 25 CR Monitor 1 CR Monitor CU 351 26 Dedicated Controls 1 Dedicated Controls CU 36X 30 Smart Digital Dosing DDA 1 Smart Digital Dosing DDA i 1 With 3 phase pumps 39 Hydro Multi E model H and later models 2 With 1 phase pumps 2 UnitType enumeration According to description above 3 UnitVersion enumeration Used by Grundfos CIMSoftwareVersion number CIMSoftwareRevision number 30 CIMModel enumeration 8 Product simulation The CIM module can be put in product simulation mode in which case it will generate life like simulated values of all the PROFIBUS PROFINET input data modules It will thus be possible to connect a PROFIBUS PROFINET master to a CIU 152 CIU 502 without this device being connected to a real pump in a real life system In an office environment it can then be verified that communication works and data is being received and handled correctly by the PROFIBUS PROFINET master application program e g PLC program before the equipment is installed under real life conditions 8 1 CIM 150 product simulation Product simulation mode is entered when the hexadecimal address switch has one of the
66. y Pumplndex module 111 ps Description Code Source 0 Phase sequence reversal 9 Pump 1 Motor high voltage 32 Pump 2 Motor low voltage 40 Pump 3 Motor overload maximum current exceeded 48 Pump 4 Blocked motor pump 51 Pump 5 Dry running 57 Digital sensor I 6 Motor temperature high 65 Pump 119 AAPumpaAlarmBits 6 bits z 7 High temperature control electronics 66 Pump gi 2 Description Code Source 0 Thermal relay 1 in motor e g Klixon 69 Pump 1 Thermal relay 2 in motor e g thermistor 70 Pump 2 Verification error code area ROM FLASH 82 Pump Verification error FE parameter area 3 EEPROM 83 Pump 4 Sensor fault 88 Analog sensor 5 High water level exceeded 191 Analog sensor 6 7 RESERVED All active pump warnings in the AUTOApApr wastewater system 120 AAPumpWarningBits 6 bits The pump in question is selected by Pumplndex module 111 Bit description is identical to AAPumpAlarmBits module 119 29 English GB 89 ysi6ug 7 13 Device identification Deviceldentification module 142 The data type is 10 non standard Byte Name description UnitFamily enumeration UnitType enumeration 5 UPE 3 phase 7 MAGNA 1 phase 1 UPE MAGNA circulator pump 9 MAGNA 1 phase small 10 MAGNA 3 2 MGE 1 phase 3 MGE 3 phase 2 E pump 1 phase 3 phase based on MGE motor or 4 MGE 3 phase large CUE frequency converter 5 CUE frequency con

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