AHE58 User Manual (386P0100A)
Contents
1. Cotrol N aam Fig 2 3 2 2 Controller shape dimension Fig 2 4 3 Power Connection and Grounding Ground wire Green yellow must be grounded Use the correct connector and extension wire when connecting ground wire to Earth and secure it tightly see Fig 3 1 Page4of8 Control Box Cable z Brown AC220V 3 gt Blue Neutral wire Yellow Green Ground wire Control Box Ml _ Brown AC220V a Yellow Green Ground wire gt gt gt Blue Neutral wire Contral Box Cable Plug Fig 3 1 not be pressed by other matter or over twisted and not be too close to belt and belt wheel keep 3cm distance for safety Ensure all power cord signal wire and grounding wire CAUTION A 10 220V power from a 30 380V Power source Connection See Fig 3 2 a If the system have no Neutral point then this servo motor is not suitable for this connection CAUTION Caution Must have a Neutral point ar R Prz s oa Th li P N Neutral ti t f T oT ai Tie Grounding system Controller Controller Controller Fig 3 2 PageSof8 4 Definition of controller interface Connections between control box and other accessories are illustrated in Fig 4 1 Plug these connectors into the corresponding sockets in control box l Foot Lifter VDD 32v 322. controller and inform the manufacturer 386P0100A 2013 03 27 Page8of8
3. AHE58 User Manual Preface Please read this manual carefully also with related manual for the machinery before use A CAUTION the controller For installing and operating the controller properly and safely qualified personnel are required This product is designed for specified sewing machines and must not be used for other purposes If you have any problem or any comment please feel free to contact us Safety Instruction 1 All the instruction marked with sign JAN must be absolutely observed or executed otherwise personal injuries or risk to the machine might occur 2 This product should be installed and operated by persons with appropriate training only Pagelof8 3 4 5 6 7 8 9 10 11 Before connecting power supply cords to power sources it s necessary to make sure that the power voltage is in the range indicated on the product name plate Make sure to move your feet away from the pedals while power on A Turn off the power and remove plug prior to the following operations E Connecting or disconnecting any connectors on the control box E Repairing or doing any mechanical adjustment E Threading needle or raising the machine arm M Machine is out of work Make sure to fasten all the fasteners firmly in the control boxes prior to the operation of the system Allow an interval of at least 30 seconds before repapering the system after power off Repairs and
4. d controller is loose or not restore it and restart the system If it still does not work please replace the controller and inform the manufacturer Please try 2 to 3 more times after power down if it still does 12 motor original angle not work please replace the controller and inform the checking failure manufacturer Lurr off IME Systeri power check if ie Mor Eneo plug is loose or dropped off restore it and restart the system 13 Motor HALL failure i stil does not work please replace the controller and inform the manufacturer 14 DSP Read Write Try another time after power down if it still does not work EEPROM failure please replace the controller and inform the manufacturer Turn off the system power turn on again in 30 seconds to 15 Motor over speed see if it works If not try several more times if such failure protection happens frequently please change the controller and inform the manufacturer f Turn off the system power restart the system after 30 16 Motor reversion seconds if it still does not work please replace the controller and inform the manufacturer Turn off the system power restart the system after 30 HMI51 Read Write Eiran 17 seconds if it still does not work please replace the EEPROM failure controller and inform the manufeturer i Turn off the system power restart the system after 30 18 Motor overload seconds if it still does not work please replace the
5. form the operation manufacturer Turn off the system power check if the solenoid is solenoid circuit connected correctly and if it is loose or damaged If yes 06 failure replace it in time Restart the system upon making sure everything is in good order If it still does not work seek technical support electrical current Turn off the system power restart after 30 seconds to see if 07 checking circuit it works well If not try several more times If such failure failure happens frequently seek technical support Disconnect the controller power check if the motor input plug is off loose or damaged or if there is somethin 08 locked motor roller twined on the machine head After checking an correction if the system still does not work please replace the controller and inform the manufacturer Turn off ne oem PONAT a the pls ae ay it faj resistance plug on the power board is loose or dropped off 09 brake circuit failure f sten it and restart the system If it still does not work please replace the controller and inform the manufacturer _ Check if the connecting line between control panel and 40 HMI communication controller is off loose or broken restore it and restart the failure system If it still does not work please replace the controller and inform the manufacturer Page7of8 11 machine head needle positioning failure Check if the connection line between machine head synchronizer an
6. maintenance work may be carried out by special trained electronic technicians All the replacement parts for repairing must be provided or approved by the manufacturer The controller must be firmly connected to a properly grounded outlet Note the earthing installation Be sure to connect the controller to a properly grounded outlet If the grounding connection is not secured you CAUTION may run a high risk of receiving a serious electric shock and the controller may operate abnormally Page2of8 1 Product Introduction 1 1 Overview These Series Digital AC Servo System consist of motor and controller which are mounted on the same bracket The system can execute needie down or needie up position with external synchronizer Employing a switch mode power supply for the sensitive control circuitry the system can operate over a much wider voltage range It has the following advantages installed easy large torque small size low noise high efficiency small shake and high precision speed control Side mount connectors make the connection more reliable and reduce the malfunction caused by oil leakage 1 2 Specification Controller Type AHE58 55 Max Sewing Speed r min 5000 Voltage Range AC 220444 V 50 60HZ Output Power 550W Max Torque 3Nm Environment oC 40 C The motor way of irede transmission 2 Installation Instructions 2 1 Controller Installation Page3of8 e
7. v TY Foot Lifter TY j a Machine Head Solenoid Lamp VDD 32v 32v IX VDD 32v 32v BX PILER VDD 32v 32v E ee R GNE Machine Head VDD 32v 32v Sclenoid JX Trimming Solenoid BX Wiping Solenoid FARIA Sk Foot Lifter DIN2 Input 2 DINI Input 1 AESI Back Tacking PETA DF Sewing Solenoid DE Pedal s Thread tension X solenoid Fig 4 1 controller link Please check if all connectors match or not pins are found right definition or not AN Caution Page6of8 5 Recovery processing and maintenance error code meaning solution 01 hardware overflow Turn off the system power restart after 30 seconds if the controller still does not work please replace it and inform 02 software overflow the manufacturer Disconnect the controller power and check if the input system voltage is too low lower than 176V If yes please restart 03 unda ota e the controller when the normal voltage is resumed If the 9 controller still does not work when the voltage is at normal level please replace the controller and inform the manufacturer 04 over voltage when Disconnect the controller power and check if the input the machine is off voltage is too high higher than 264V If yes please restart the controller when the normal voltage is resumed If the controller still does not work when the voltage is at normal 05 over voltage in level please replace the controller and in
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