USER`S MANUAL
Contents
1. D lt ENTER gt Completed P Value KP gt gt lt ENTER gt lt DOWN gt gt lt UP gt lt DOWN gt e D then ENTER 4ERHZER E lt ESC gt 3 times 2 times P value indicates the ratio of the compensation signal based on the percentage of error allowance As KP increases the positioner finds the target value quickly but it is more likely to occur hunting On the other hand as KP decreases the positioner finds the target value rather slowly but it is less likely to occur hunting gt lt UP gt lt DOWN gt gt then lt ENTER gt I Value KI lt ENTER gt Completed lt ESC gt 3 times I value is differential value of which will be added on to the compensation signal based on the percentage of error allowance As Kl increase the positioner will be more likely to have oscillation and as KI decreases the positioner will become slower to find its target position PARAM lt ENTER gt lt ENTER gt adc dERdZUNE 3 times 25 ATRIMTECK OP TIMUX Z 3 Li Li SIME SD i Completed lt ESC gt MO then ENTER 3 iiime D Value Kd D PHRHM B lt DOWN gt ENTER 3 times lt UP gt lt DOWN gt D Completed lt ESC gt then lt ENTER gt 3 times Hand Calibration Mode HANd CAL When user wants to confirm the cal2. CK HPP4000 tal Positioner ig USER S MANUAL V 1 1 CIC9 OPTIMUX Table of Contents Introduction 4 Manufacturer Warranty 4 Product Description 5 Main Features and Functions 5 Label Description 6 Suffix Symbol 7 Specification 8 Parts and Assembly 9 Dimensions 10 Installation 11 HPP4000 Installation 11 HPP4000 Installation 15 Connection 17 Connection Piping 17 Piping Connection with Actuator 18 Connection Power 19 Connection Feedback Signal 20 Connection Limit Switch 21 Connection Ground 21 Adjustment 22 Adjustment A M Switch 22 Adjustment Variable Orifice 22 Auto Calibration and Basic Operation 23 Mode RUN 23 Auto Calibration AUTO CAL 24 Auto 1 Calibration 24 Auto 2 Calibration 25 Auto HF Calibration 25 Manual Mode MANUAL 26 Parameter Mode PARAM 26 Dead Zone dEAdZONE 27 P Value KP 27 I Value KI 27 D Value KD 28 Hand Calibration Mode HANd CAL 28 Zero Point PZ_ZERO and End Point PZ_END for valves 28 Zero Point TR_ZERO and End Point TR_END for transmitter 29 End Point Ratio for Valves PE_TRIM 29 Normal Reverse Feedback Signal TR_NORM REV 30 Valve Mode VALVE 30 Acting Adjustment ACT 30 Characteristics
3. is too small In order to prevent hunting orifice can be adjusted By adjusting orifice the flow rate of supply pressure to actuator can be adjusted To adjust use driver to control the orifice Auto Calibration and Basic Operation Note 20 ATRIMTECK OPTIMUX Following process will operate valve and actuator Before starting Auto Calibration please separate valve from the entire system so Auto Calibration will not affect entire valve process Button Description The HPP4000 series has 4 buttons and enable to perform various functions Please refer to the below table for further description Button Function ENTER Enter to main menu and sub menus save adjusted parameter values etc lt ESC gt Return to previous menu lt UP gt amp Move to next menu change parameter values etc DOWN Mode RUN After power connection to the HPP4000 the following message will appear on LCD screen within 6 seconds Process Value PV JUD RUN Py Run mode gt RUN indicates that the HPP4000 adjusts valve stroke with receiving signals 4 20mA and PV indicates the process value In RUN mode the valve stroke continuously changes according to the input signal There are six types of display message in RUN mode Valve Stroke 96 Run PV Process Value 21 ATRIMTECK OPTINIUX D SV 9
4. 6 Set Value Input Signal 0 100 3 Run SV mA Set Value Input Signal 4 20mA 4 MV Manipulate Value Motor Piezo Valve Manipulate Value Digit Run Vel Velocity Current Valve Stem s Velocity Digit 6 Run Err Error Difference between SV and PV 96 To change display push lt ESC gt and UP at same time The display will change in order indicated above If lt ESC gt and DOWN pushed simultaneously the order will be displayed in opposite order By pressing ESC the display will return to RUN Mode Auto Calibration AUTO CAL Auto Calibration Auto Cal automatically calibrates the HPP4000 in very simple manner Auto Cal process takes about 2 3 minutes and the duration of the process varies upon the size of the actuator as well There are 3 types of Auto Cal It is recommended to calibrate the positioner under AUTO2 when setting the system initially Auto 1 Calibration Auto 1 Calibration is mainly used when the HPP4000 has not been set The parameter which needs to be calibrated in order for valve system to operate will be calibrated however KP KI and KD values do not change After connecting power READY 6 5 4 3 2 1 message will be appeared on LCD screen 2 Push ENTER button for 6 seconds at RUN mode and AUTO CAL message will appear 3 Push ENTER and AUTO1 mode will be displayed 4 Push ENTER and AUTO will be started 5 After several minute COMPLETE mess
5. Adjustment CHAR 31 User Characteristics USER SET 31 Tight Shut Open TSHUT OP 31 Tight Shut Close TSHUT CL 32 oplit Range Control SPLIT 32 View Mode VIEW 32 Error and Warning Code 34 Main Software Map 35 Introduction Thank you for choosing an Optimux product Each product is fully inspected after its production to offer you the highest quality In order to fully utilize this product we recommend users to read this manual carefully This manual should be provided to the end user with each positioner purchase This manual can be altered or revised without any prior notice Any changes in product s specification design and or any components may not be printed immediately but until the following revision of this manual This manual should not be duplicated or reproduced for any purpose without prior approval from Trimteck LLC Coral Springs Florida USA Manufacturer Warranty For safety it is important to follow the instructions in this manual Trimteck will not be responsible for damages caused by users negligence Trimteck will not be responsible for any damages or accidents as a result of any alteration or modification of this product and its parts If any alteration or modification are necessary please contact Trimteck directly Manufacturer warrants the product from the date of original purchase of the product for one 1 year except as otherwise stated Manuf
6. Attach 3 Install the HPP4000R to the actuator by using hexagon headed and wrench bolts Size of the bracket hole is 6mm When tightening bolts please use spring washers or similar for secure attachment to the actuator and so that the HPP4000R will not be affected by vibration or any other disturbance 4 Set rotation position of the actuator stem at zero point 096 For a single type of actuator it is easy to check zero point because the actuator stem is positioned at zero point when there is no air supply pressure lf a double acting actuator is used check actuator stem s rotation direction clockwise or counter clockwise by supplying air pressure 5 Install the fork lever as shown below and after setting actuator stem at zero point Check the direction of the actuator stem clockwise or counter clockwise Installation angle of the fork lever should be 45 degrees in relation to the linear shaft For NAMUR installations the angle does not matter counter clockwise clockwise 6 After setting fork lever position assemble lock nuts which are located on the bottom of the fork lever Make sure to set the height of upper fork lever between 6 11 mm which is lower than upper bracket height bracket 6 11mm Fork Lever Actuator OPTIMUX 7 Attach the HPP4000R to the bracket Fix the clamping pin on the main shaft s center of HPP4000R and insert connection pin into the fork lev
7. acturer warranty will not cover products that have been subjected to abuse accidents alterations modifications tampering negligence misuse faulty installation lack of reasonable care repair or service in any way that is not contemplated in the documentation for the product or if the model or serial number has been altered tampered with defaced or removed damages that occurs in shipment due to act of God failure due to power surge or cosmetic damage Improper or incorrectly performed maintenance will void this Limited Warranty For detailed warranty information please contact Trimteck LLC Explosion Proof Warning Please ensure the unit is being used and installed within a explosion proof certified environment The 4000 explosion proof grade is DIIC T6 It can be used in zones 1 and 2 Explosion proof type of cables and gaskets should be used when explosion gases are present at the installation site Power should be turned off completely when opening the HPP4000 cover When opening the cover please ensure that there is no power remaining in any electrical parts The HPP4000 has 2 ports for power connection Explosion proof type wires and packing should be used Blind plugs should be used when the port is not being used ATRINMTECK OPTIMUX When connecting the power cable rug with surface area of more than 0 195mm 2 with M4 spring washer For external ground terminal cable rug with surface area of mo
8. age will be appeared to indicate that AUTO1 calibration has been completed gt gt gt lt ENTER gt lt ENTER gt lt ENTER gt 6 seconds 22 OPTIMUX Completed COMPLETE Auto 2 Calibration Auto 2 Calibration sets all of the parameter needed to be calibrated for valve to operate at its best Auto 2 Calibration is recommended when the HPP4000 is first installed on the valve After connecting power READY 6 5 4 3 2 1 message will be appeared on LCD screen 2 Push ENTER button for 6 seconds at RUN mode and AUTO CAL message will be appeared 3 Push ENTER and AUTO1 mode will be displayed 4 Push DOWN and AUTO2 mode will be displayed 5 Push ENTER and AUTO will be started 6 After several minutes The COMPLETE message will be appeared to indicate that AUTO2 calibration has been completed RM 6 seconds RUTO 2 ENTER ETE Completed Auto HF Calibration Auto HF Calibration sets all of the parameters like Auto 2 however it is used for high friction gt lt ENTER gt lt DOWN gt UE I valve environment gt gt gt lt ENTER gt lt ENTER gt lt DOWN gt 6 seconds 2 times Complete HE lt ENTER gt Manual Mode MANUAL MANUAL MODE is used to move valve stem manually During MANUAL MODE the HPP4000 bypasses supply air to to the actuator The movement of the stroke does not affect HPP4000 sav
9. ble near the equipments such as high capacity transformer or motor which creates noise e When installing in hazardous area including explosive gas area conduit tube or pressure proof packing union must be used Explosion protected Nipple Compound Charging Bax Flarmeproof Type Sealing Fitting Conduit Tube aw NN Insert Wire z z 2 z 2 2 B m har puun n Connection Feedback Signal 1 Open product cover by opening 4 MA bolts 17 ATRIMTECK OPTIMUX 2 Locate two entries on the right hand bottom part of the HPP4000 body When connecting power either pressure proof packing union or conduit tube can be used Please choose most appropriate connection type by considering the operating condition Insert cable with terminal port Locate terminal of current input signal on the left hand bottom side of the HPP4000 Insert terminal bolts into the cable terminal entries and secure them with and terminals on the plate Make sure to tighten terminal bolts with 1 5 fNm 15kgf cm torque Please check the polarity of the terminals Input Signal Input Signal Feedback Output Feedback Output Connection Limit Switch 1 Open the terminal box cover by using 3mm wrench 18 ATRINMTECK OPTIMUX 2 There are two entries on the right hand bottom part of the HPP4000 When connecting power either pressure proof packing
10. ed data values and it just moves valve strokes up down according to air supplied ATRIMTECK OPTIMUX RUM Py 6 seconds D DOWN ENTER D lt UP gt lt DOWN gt lt ESC gt Completed at ng Tip when increasing decreasing value UP only Increase stem value slowly UP lt ENTER gt Increase stem value quickly lt DOWNS gt only Decrease stem value slowly DOWN ENTER Decrease stem value quickly Parameter Mode PARAM AUTO CAL optimizes most of the valve actuator controls However in some instances there can be exceptions Usually hunting or oscillation occurs when the valve actuator controls is not optimized When this occurs hunting or oscillation can be prevented by adjusting parameter values and DeadZone 4 Types of Parameter and Adjustment Dead Zone dEAdZONE 2 P value KP 3 D value Kd Note When parameter values are changed the positioner shows the status of the changes in real time In another words you do not need to return to the RUN mode to observe the adjustments However in order to save the change ENTER button must be pressed Dead Zone dEAdZONE Dead Zone indicates the percentage of error allowance When there is high packing friction level hunting or oscillation can be occurred In this case by adjusting Dead Zone hunting or oscillation can be prevented 6
11. er slot so it can be locked to the fork lever spring This sets the alignment of the main shaft of the HPP4000R and center of the actuator stem Poor alignment of the main shaft and the actuator stem decreases the HPP4000R durability due to unnecessary forces on the main shaft 7 Tighten the HPP4000R base and the bracket with hexagon headed bolts and plate washer It is recommended to tighten the four bolts after checking HPP4000R position Connection Connection Piping Note Avoid moisture oil or dust into the HPP4000 by making sure you have clean and dry air supply 115 always recommended to use a good air filter regulator with our HPP4000 Supply Pressure Condition Dry air with at least 10 C lower than ambient temperature 2 Avoid from dusty air Filter can only sort 5 micron or larger Avoid any oll 4 Comply with ANSI ISA 57 3 1975 R1981 or ISA S7 3 1975 R1981 Not to be used beyond the range of 1 4 7 140 700 6 Set air filter regulator s supplied pressure 1095 higher than actuator s spring range pressure Pipe Connection 15 Make sure inside of pipe is clean of obstructions 2 Do not use pipeline that is squeezed or shows any type of damage 3 To maintain flow rate use a pipeline that has more than 6mm inner diameter 10mm outer diameter 4 Do not use extremely long pipeline system It may affect flow rate due to f
12. ibration of the positioner after AUTO Calibration has been completed user can manually calibrate the positioner as well by entering into Hand Calibration Mode Zero Point PZ ZERO and End Point PZ END for Valves In PZ ZERO mode the zero point of valve can be adjusted and in PV END mode the end point of the valve can be adjusted D D gt lt ENTER gt lt DOWN gt CAL lt ENTER gt 6 seconds 3 times lt UP gt lt DOWN gt gt gt lt ESC gt lt ENTER gt then lt ENTER gt lt UP gt lt DOWN gt gt lt ENTER gt then lt ENTER gt End Point Adjustment Completed Zero Point TR ZERO and End Point TR END for Transmitter 26 ATRINMTECK OPTIMUX In TR_ZERO mode the zero point of transmitter can be adjusted and in TR_END mode the end point of 4 the transmitter can be adjusted These points should 10 30V JH c E 5 BN be adjusted when output signal is not constant and or Feed bod signal the user wants to set transmitter output signal and EE N wr ET actual stroke not equally lt UP gt lt DOWN gt ENTER lt gt AR ZERO then ENTER Zero Point Adjustment D ENTER lt UP gt lt DOWN gt gt Completed lt ESC gt then lt ENTER gt End Point Adjustment End Point Ratio for Valve PE TRIM When reverse acting lt RA gt actuator is used End Po
13. int can be adjusted within 10 of total stroke without adjusting valve s Zero Point mul x CA lt ENTER gt DOWN ENTER 4 times lt UP gt lt DOWN gt gt Completed D ESC then ENTER 3 times Normal Reverse Feedback Signal TR NOBRM REV The feedback signal from position transmitter can be viewed as normal or as reverse For example actual input signal of 4mA can be viewed as output signal of 20mA 27 ATRIMTECK OPTIIVIUX c lt ENTER gt _7ER lt DOWN gt lt ENTER gt 5 times N EZ O gt lt ENTER gt TR REVE lt ESC gt 3 times gt Valve Mode VALVE Acting Adjustment ACT The positioner can be set as D A Direct Action or R A Reverse Action Figure 42 gt pm ENTER DOWN VALVE lt ENTER gt 6 seconds 3 times lt UP gt lt DOWN gt gt gt D ENTER i RA then lt ENTER gt lt 5 gt 3 times Completed Characteristics Adjustment CHAR The positioner s characteristics can be set depends on user s preference There are 3 types of characteristics iick Linear LIN Equal Percentage EQ and Quick Open QO See graphic chart lt ENTER gt VALVE lt ENTER gt 28 ATRINMTECK OPTIMUX lt UP gt lt DOWN gt D ESC LIN then ENTER EH uid 3 times Co
14. itioner ositioner lever is not parallel to the groun MT ERR L B Make sure the feedback lever does not at 50 point Lever is at lower position i touch the stopper at both 0 and 100 than actual 5096 point Positioner is improperly installed i nedi i i l Xaw Re install mount the positioner ositioner lever is not parallel to the groun MT ERR H j f u Make sure the feedback lever does not at 50 point Lever is at higher position i touch the stopper at both 0 and 100 than actual 5096 point Valve does not operate when TUE d eck if su ressure is stable an CHK AIR receives Full Open signal during Auto PIU sie appropriate Calibration Operating angle is too small due to Adjust bracket so the positioner can be RNG ERR P 79 improper mounting of positioner mounted closer to actuator Error 10 or above persists more than 1 minute Perform BIAS Calibration C No valve movement Check setting pressure of actuator and set the Friction of valve is too large pressure as recommended Setting pressure of actuator changes I Value reaches at maximum or minimum limit i i f Perform AUTO Calibration point D D Check setting pressure of actuator and set Friction of valve changes i the pressure as recommended Setting pressure of actuator changes Warning Code Warning i Code Description and Cause Action Code Re install mount the positioner i Make
15. mpleted LIN EQ QO User Characteristics USER SET When user has a specific characteristic which is not included in above section the characteristic curve can be made by selecting 16 points of the curve gt 5 gt VALVE lt ENTER gt lt DOWN gt lt ENTER gt 6 seconds 3 times UP DOWN jn UP DOWN o gt then lt ENTER gt SET SEEN then ENTER ENTER ENTER 6 seconds Tight Shut Open TSHUT OP TSHUT OP allows the valve to open completely when the input signal reaches around 20mA D ENTER 6 seconds DOWN ENTER 3 times lt UP gt lt DOWN gt D ESC 3 times gt then lt ENTER gt then lt ENTER gt Tight Shut Close TSHUT CL TSHUT CL allows the valve to close completely when the input signal reaches around 4mA VALVE lt ENTER gt 6 seconds lt DOWN gt lt ENTER gt 4 times OPTIMUX lt UP gt lt DOWN gt I lt ESC gt 3 times 4006 lt gt then ENTER PV then ENTER 3 times oplit Range Control SPLIT The valve can be controlled by three input signal 4 20mA 4 12mA or 12 20mA ENTER HR DOWN lt ENTER gt 6 seconds 5 times ug lt UP gt lt DOWN gt U c 2 ESC 3 times gt F Mi gt ESC SPLIT then lt ENTER gt TR IT m FUM then ENTER 3 times View Mode VIEW In this m
16. ode user can set the positioner to display different information such as stroke value in percentage 96 or in values Figure 49 gt UP DOWN D D gt lt DOWN gt lt ENTER m Y T confirm the changes then lt ESC gt 4 times 3 n Completed V TEM lt ESC gt TT Description HPP400L Positioner model VERSION Main software version HART V HART Protocol version POL AddR Channel address that is used in HART Protocol bIAS VI BIAS value for motor piezo valve control Can be adjusted only by manufacturer Total used time duration lf a unit was used less than 1 minute the time does not accumulate FULL OP Time elapsed for valve to fully open FULL CL Time elapsed for valve to fully close VM NOR Display type of valve stroke on LCD either in percentage or value Erro Display error code or warning message VALUE Current I Value Can be adjusted only by manufacturer ABS Display absolute resistance value 30 ATRIMTECK OPTIMUX Page left blank intentionally 31 ATRIMTECK OPTIMUX Error and Warning Code The HPP4000 provides error and warning codes if there is are problem s Error Code Error code will be displayed when the positioner cannot be operated Error Code Code Description and Cause Action Positioner is improperly installed u m i T 4 Re install mount the pos
17. ound cables and Spring washer tighten them with bolts Earth Internal 47 W 4 When using inside ground use 3mm wrench the loose locking bolts of the terminal box cover 5 After opening the cover locate two entries on right hand bottom side of the HPP4000 When connecting power either pressure proof packing union or conduit tube can be used 6 Locate two terminals on the right either of terminals can be used Insert terminal bolts into the ring typed terminal entries and lock them with 1 5 fNm 15kfg cm torque 7 Close the cover and lock cover bolts tightly Adjustment Adjustment A M Switch Auto Manual Switch 19 On the bottom of the HPP4000 body there is A M Switch Auto Manual If the switch is set as A Auto then the supply pressure will be transferred through the HPP4000 operation On the other hand if the setting is M Manual then the pressure from the air filter regulator will directly supplied to the actuator regardless of the HPP4000 operation It is extremely important to check the pressure level when the switch is set as M Manual Check whether the supply pressure of air filter regulator is too high 2 Turn the switch clockwise to set as A and turn counter clockwise to set as M Automatic Manual Adjustment Variable Orifice Hunting can be occurred when the actuator s volume
18. rameters can be adjusted in the field without any additional communicator A M switch can be used to direct supply air directly to the actuator or to operate the positioner Split range 4 12mA or 12 20mA can be set Manual calibration function can set Zero and Span values IP66 protection grade Air filter regulator can be attached with only one linear nipple It does not require extra piping Epoxy polyester powder coating resistant against the corrosion process Maintenance of the positioner is easy because of modularized inner design Page intentionally left in blank OPTIIVIUX Parts and Assembly The main components of the HPP4000 are as follows only difference between HPP4000L and HPP4OOOR is the lever Pilot Cover Pilot Valve Manifold Torque Motor Potentiometer Main body Main Main Shaft jp Terminal Board diyay k erminal Boar Terminal Cover ATRIMTECK OPTIMUX Dimensions 12 s d EL LI 7 i gt r 1 if In Zz Mii Drain Plugs The HPP4000 has two convenient draining ports as indicated Installation Safety Warning When installing a positioner please be sure to read and follow the safety ins
19. re than 5 5mm 2 should be used Product Description The HPP4000 Smart Valve Positioner accurately controls valve stroke in response to an input signal of 4 20mA from the controller In addition the built in micro processor optimizes the positioner s performance and provides unique functions such as Auto calibration PID control Alarms and Hart protocol communications HPP4000L HPP4000R Main Features and Functions 10 11 12 13 14 15 16 17 18 LCD display enables users to monitor the positioners status The positioner will operate normally even if there are sudden changes in supply air pressure and or high vibration An easy and reliable Auto Calibration function is available Due to the small foot print of the positioner it can be installed on small actuators Low air consumption level and low voltage use 8 5V yield to lower operating costs The HPP4000 positioner is compatible with most of controllers Variable orifice can be use to minimize the hunting occurrence and optimize operating conditions HART communication protocol allows for the use of a Hart communicator for calibration or programming functions Valve system feedback is greatly improved by the accuracy and fast response of the HPP4000 Various characteristics of valve can be adjusted Linear Quick open and Equal percentage as well as custom made 16 points characterizations Tight Shut Close and Shut Open can be set PID pa
20. riction inside of the pipeline Piping Connection with Actuator Single acting actuator HPP4000 single acting type is set to use OUT1 port OUT1 port should be connected with supply pressure port from actuator when using single acting type of spring return actuator lt HPP4000L single acting lt single acting Double acting actuator For the HPP4000R double acting type supply pressure is out from OUT1 HPP4000L double acting lt HPP4000R double acting Connection Power Note 16 OPTIIVIUX Before connecting terminal please make sure that power is off Use ring type terminal to protect against vibration or other impacts e 4000 except internal PTM or L S type must use DC 4 20mA Minimum supply current should be 3 2mA for standard HPP4000 and minimum 3 8mA should be supplied for HPP4000 with HART communication The power should not exceed 24mA e HPP4000 with PTM or L S option separate power should be supplied to PTM The voltage should be between DC 10 28V and not exceeding 30V e HPP4000 must be grounded e Please use twisted cable with conductor section area 1 25 mm and that is suitable for 600V complying to the conductor table of NEC Article 310 The outer diameter of the cable should be between 6 35 10mm Use shield wire to protect against electro magnetic field and noise e Please do not install the ca
21. sure the feedback lever does not touch Pv End Pv Zero range is below 500 B the stopper at both 0 and 100 The of feedback lever is too small i i After re installation perform _ Calibration Time elapsed for either Full Open or Full i BD i Use variable orifice F Close is less than 1 second i i Replace actuator with larger capacity The size of actuator is too small Pv Zero is below 100 Re install mount the positioner G The angle of feedback lever is too After re installation perform AUTO1 large Calibration Pv End is over 4000 Re install mount the positioner H The angle of feedback lever is too After re installation perform AUTO1 large Calibration Warning code will be displayed when the positioner has a possibility of not operating 32 ATRINTECK OPTIMUX Main Software Map e e 7 2 te amp te 8 if i Pie 5 5 5 5 2 i ER an Jan Ma i g B B 8 8 a ala gt gt i 1 1 3 3 5a gt E x g g el E 8 m E c Bl TT l T Bi T Bi TT Bl T amp eWeek lt s 4 L e L e L mg B 8 8 8 4 d e LJ e J 8 Down button Up bu
22. t by using bolts Please refer to backside of the product for size of the bolts The standard size of bolt is M8 x 1 25P and other bolt sizes are available lt Installing HPP400L with generic bracket 10 4TRINTECK OPTIMUX 3 Attach HPP4000L with bracket to the actuator yoke DO NOT TIGHTEN COMPLETELY 4 Connect HPP4000L feedback lever to the actuator clamp The gap on the HPP4000L feedback lever is 6 5mm connection O D should be less than 6 3mm 5 Connect air to the actuator temporarily Supply enough air pressure order to position the actuator clamp at 50 of total valve stroke 6 Insert the connection pin into the HPP400L feedback lever The connection pin should be inserted at the 5095 point on the feedback lever which would help to reduce hysteresis correct way to install feedback lever and lever spring 7 If the connection pin does not point at 50 then adjust bracket or feedback link pin position Failure to position at 5096 would lower the linearity of the HPP4000L S Z 1 CIC9 OPTIMUX 8 Check stroke The stroke marks are indicated on the feedback lever Position the connection pin right at the number on the feedback lever that corresponds to the desired valve stroke To adjust move the bracket the connection pin or both Stroke 1 18 Stroke 2 75 Note After installing HPP4000L operate the val
23. truction e Allinputs and supply pressures to valve actuator and other related devices must be turned off Use bypass valve or other equipment to avoid entire system shut down e Make sure there is no pressure remaining in the actuator Tools for Installation C Hexagonal wrench 2 Screw drivers amp 3 Spanners for hexagonal head bolts HPP4000 Installation The HPP4000L should be installed on linear motion valves such as globe or gate which use spring return type diaphragm or piston actuators Before proceeding to install the HPP4000L be sure you have the following components C 4000 main body 2 Feedback lever and lever spring 3 Flange nut bottom side of HPP4000L 4 4 pcs of hexagon head bolts M8 x 1 25P 5 4 pcs of M8 plate washer ATRIMTECK OPTIMUX Installation Example lt HPP4000L gt Installation Steps 1 Specific brackets must be used in order to adapt the HPP4000L on the actuator yoke Please consider the following important steps when adapting any type of bracket D Feedback lever should be leveled at 50 of the valve stroke 2 Feedback lever connection with the pin of actuator clamp should be installed in such a way that the valve stroke length coincides with the corresponding figure in mm marked on the feedback lever This is a very important step to assure linearity and avoid unnecessary hunting 2 Attach the HPP4000L to the actuator specific bracke
24. tton Esc button Enter button 9 33 Address 12461 NW 44 St Coral Springs Florida 33065 USA Phone 954 753 5545 Fax 954 753 5561 Web www trimteck com This manual can be changed or revised without any prior notice For latest version please contact Trimteck website Issued 02 2011 Version 1 34
25. union or conduit tube can be used Choose most appropriate connection type with consideration of the operating condition Insert cable into terminal port 3 Limit switch terminals are located at the top of the terminal plate Top three terminals on the right indicate valve s 0 position and bottom three terminals indicate valve s 100 position Insert terminal bolts into the cable terminal holes and lock them with and terminals on the plate Make sure to tighten terminal bolts with 1 5 fNm 15kfg cm torque Check the polarity of the terminal 4 After connecting terminals close the cover and lock bolts using 3mm wrench 5 Direct Action DA or Reverse Action RA can be set by adjusting can be set by adjusting a switch on the right hand side of the terminal plate Limit Switch Circuit V Com Out Voltage X V Detecting limit Load Out Voltage LED Connection Ground 1 Ground must be done before operating the HPP4000 2 Inside of terminal box locate ground terminal plate on right hand bottom side of the terminal plate The outer cable entry is located at outside of the terminal Please make sure that the resistance must be less than 100 ohms 3 When using outside ground use screw driver to unscrew the ground Earth External bolts Insert outside ground 2 Wr N and spring washer into ring type W w terminal of the gr
26. ve from 0 to 10096 stroke by using direct air the actuator manual position On both 0 and 100 the feedback lever should not touch the lever stopper which is located on the backside of HPP4000L If the feedback lever touches the lever stopper HPP4000L should be installed further away from the center of the yoke 9 After the proper installation tighten all of the bolts on the bracket the feedback lever and the connection pin 12 ATRINMTECK OPTIMUX HPP4000R Installation The HPP4000R model should be used for rotary motion valves that is ball butterfly using rack and pinion scotch yoke or other type of actuators which stems rotate 90 degrees Before installation be sure to check for following i components D HPP4000R main body 2 Fork lever and lever spring 3 1 set of bracket 4 4 pcs of hexagon head bolts M8 x 1 25P 5 4 pcs of M8 plate washer Bracket Information The HPPA000R is supplied with a standard bracket The bracket can be used for fork lever and NAMUR bracket Actuator stem Markings of bolt holes height H A L B L A R B R 20mm 20 20 30 20 20 30 30mm H 30 20 30 H 30 H 20 30 50mm H 50 H 50 H 50 H 50 1 Standard actuator stem height is 20 30 or 50 mm After checking assemble with the bracket as shown below Actuator Stem H CJ Actuator ATRIMTECK OPTIMUX 2
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