MIKSTER MCC 2100 Microprocessor Controller
Contents
1. 19200 F 19 0 0 24 Number of relay in relation to which ventilation process is turned on mi lt Seer 11 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual F 20 0 0 20 Ventilation time F 21 0 0 24 Number of the relay in relation to which time allowed between washing process is being calculated F 22 0 0 200 Allowed number of hours between washing processes F 23 0 0 24 Number of signaling relay End of process F 24 0 03255 Operation time the process end relay F 25 95 Not used F 26 2 Not used F 27 2 Not used F 28 5 Not used F 29 15 Not used F 30 150 Not used F 31 20 Not used F 32 20 Not used 0 0 1 Process activation using computer F 33 0 off on in case if value 1 is set it is impossible to activate the process using the controller keyboard F 34 0 0 1 Process ID 0 off 1 on F35 F47 Not used F 48 0 0 1 Temperature measurement unit 0 C 1 F F 49 0 0 1 Accuracy of displayed temperature value 0 1 C 1 0 1 C F 50 0 0 1 Recording accuracy 0 1 C 1 0 2 C Hli lt Ste 12 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual F51 0 0 Chamber temperature measurement 0 channel 1 1 channel 6 F52 0 Free F 53 0 Transmission protocol 0 Mikster bus 1 MODBUS RTU F 54 0 0 1 Power output ON OFF2. Tz Pa Pb then Rout on if Tz Pa Pb lt To lt Tz Pa Pc then in case if value Tz Pa Pb is exceeded parameter Tzchwi Tz Pa To 2 is set and at this moment if To lt Tz chw Tz momentary then Rout on if To Tz chw Tz momentary then Rout off each successive excedance of Tz chw value results in setting new value of Tz chw if Tz Pa Pc lt To lt Tz Pa Pd then when temperature drops Rout on when temperature rises Rout off Note In case of defining relay output as cooling Rout mode is opposite in relation to the above described algorithm mic Ste 23 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 5 6 Defining of alarms The MIKSTER MCC 2100 controller allows for defining controller s response to occurrence of all sorts of events In order to begin defining alarms we should e e press and hold for a moment the 9 and buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the pu button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the ES button blinking word SERVICE will appear e press the o8 button e PROG POPRAW KROK Or e press the buttons by this selecting alarm number corresponding with occurrence of one of events described below alarm number will be displayed in
3. meaning of particular options is described below 0 regulator condition off it means that only the time condition is being carried into effect 1 warming regulation that is below preset value relay on above preset value relay off PRES ON OFF 2 cooling regulation that is below preset value relay on above preset value relay off mic Ste 20 17 06 2004 PRES ON OFF MIKSTER MCC 2100 Microprocessor Controller User s Manual 3 regulator with hysteresis warming Hg PRES Hd ON OFF 4 regulator with hysteresis cooling Hg PRES Hd ON OFF e pressing the Ed Or ES buttons select P4 cell eusing numeric keyboard set the parameter measurement channel 0 5 which defines in relation to which measurement channel regulation on a particular relay should take place We may set the following parameters 0 chamber temperature dry 1 free 2 bar temperature 3 board temperature 4 humidity 5 smoke temperature e pressing the E Or BE buttons select P5 cell e using numeric keyboard we set value of PA parameter meaning of the PA parameter is shown on the drawing below mi lt Ste 21 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual e pressing the E Or BE buttons select P6 cell e using numeric keyboard we set valu
4. type of regulator 0 regulator on 1 regulator warming 2 regulator cooling 3 warming straight hysteresis 4 cooling straight hysteresis P4 number of measurement channel 0 chamber temperature 1 free 2 bar temperature 3 board temperature 4 humidity 5 smoke temperature P5 shift of preset value of the regulator in relation to preset value in program P6 shift of algorithm level of work with dynamic preset value P7 lower hysteresis P8 upper hysteresis In order to perform operation of defining parameters for particular relays we should press and hold for a moment the Br and 1 buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the EH button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the E button blinking word SERVICE will appear e press the ES button mi lt Ste 17 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual KROK I using the OK button select number of a relay parameters of which we wish to set number of selected relay will be displayed in the PROGRAM field cell number P0 P8 will be displayed in red e pressing the ES Or E buttons select cell marked P0 e using numeric keyboard set fime type of relay 0
5. will blink mi lt Ste 26 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual e using numeric keys enter second part of the code 111 and press the PT button blinking word SERVICE will appear e press the ES button e using the BS Or BH button we select the number of relay which we intend to turn on off e f FUNKC e pressing the button we preset the relay mode ON or OFF o STOP In order to close the procedure of defining relays we should press the button 5 9 Definition of relays mode for STOP e I SIOP In order to preset relays which are to turn on off automatically after having pressed the button we should e press and hold for a moment the 9 and buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the p button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the E button blinking word SERVICE will appear e press the Bg button e using the Ed or E button we select the number of relay which we intend to turn on off I FUNKC e pressing the button we preset the relay mode ON or OFF o STOP In order to close the procedure of defining relays we should press the button e STOP NOTE switching relays on in the mode is not signaled by diodes lighting mic Ste 27 17
6. 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 5 10 Settings and method of activating the WASHING process 5 10 1 The WASHING process programming In order to set the WASHING process parameters it is necessary to o e press and hold for a moment the EC and USO keys word CODE will be displayed and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the ES key red digits 000 will blink e using numeric keys enter second part of the code 111 and press the key word SERVICE will be displayed FUNKC e press the key e press the key e using numeric keyboard enter proper process parameters Parameters will change after pressing the key o I KROK e values of successive process steps change after pressing the key e STOP In order to end the procedure of defining the WASHING process parameters press the key 510 2 The WASHING process activation o In order to activate the WASHING process press the _ SART key and then the WASHING key A message requesting to confirm start of the process will appear on the display Using the Ka key e bring YES value displayed in the cycle time clock field to blinking Then press the SRT key which activates the WASHING process mi lt Ste 28 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual
7. controller turns to ready to work mode 3 1 Real time clock setting In order to set correct time we should e press and hold for a moment the T button word CODE will be displayed and green digits 000 will blink e using numeric keys enter first part of the code as a standard 888 and press the E button red digits 000 will blink e using numeric keys enter second part of the code as a standard 888 and press the button two red digits showing hour will blink e using numeric keys enter current hour and press the button two red digits showing minutes will blink e using numeric keys enter current minutes and press the Pm button in the field WILGOTNOSC ZADANA PRESET HUMIDITY two digits showing year will blink e using numeric keys enter current year last two digits only and press the button in the field CZAS CYKLU godziny CYCLE TIME hours two digits showing month will blink e using numeric keys enter current month and press the pe button in the field CZAS CYKLU minutes CYCLE TIME minutes two digits showing day will blink e STOP e using numeric keys enter current day and press the button After having finished the above steps the controller stores newly entered time in memory and turns to ready to work mode mi lt Ste NS 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 4 PROGRAMMING OF TEC
8. for the PID controller 0 OFF 1 ON F 55 0 0 1 Loop on off Controller work looping 0 off on SIO After having set particular parameters we press the button and all settings in SETUP will be stored in memory 5 2 Zero correction for measurement channels In order to make a correction we should e e press and hold for a moment the P and buttons word CODE will appear and green yellow digits 000 will blink e using numeric keys enter first part of the code 111 and press the button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the PT button blinking word SERVICE will appear e press the E button e using keys p Or E select number of channel for correction channel number will be displayed in green yellow in the KROK STEP field e connect model resistor of R 100 Q resistance to a selected channel mic Ste 13 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual e press the 2 ve button e connect model resistor on sensor characteristic e g 138 5Q for 100 C e Make the temperature readout on selected channel correct by turning potentiometers on backboard of the controller Temperature will be displayed in the ZEGAR CLOCK field Similarly to the above operations we should carry out correction on all active measurement channels e STOP In o
9. in red e using numeric keys enter the value in a particular cell e press the EH button therefore moving to the next SETUP cell e using numeric keys enter the value in a particular cell We repeat the above steps until required values are set in each SETUP cell Meaning of particular cells is shown in the table below FUNCTION VALUE SET RANGE CHARACTERISTICS NO BY FACTORY Number in the network RS 485 F 00 0 0 31 if we have at our disposal only one controller then we leave the preset value as a default value that is 0 when we have two or more controllers connected in the network we attribute to them successive numbers F01 0 Free F 02 0 Free F 03 380 0 450 Smoke generator board temperature F 04 220 0 2553 Smoke temperature F 05 0 0 2 Delta status F 06 1 0 255 Registration recording frequency F 07 111 0 999 Code for SET UP 3 digits F 08 111 0 999 Code for SET UP 3 digits F 09 222 0 999 Code for programming 3 digits F10 222 0 999 Code for programming 3 digits F 11 888 0 999 Code for clock 3 digits F 12 888 0 999 Code for clock 3 digits F 13 150 0 255 Maximum preset temperature F 14 150 0 255 Maximum preset temperature of the bar F 15 60 0 512 Time after turning off power F 16 12 0 0 25 5 Preset Tk value Tk zad exceeded F17 1 0 254 Frequency of printing on printer F 18 0 0 1 Speed of transmission 0 9600 1
10. settings In order to delete from the controller memory all programs and cancel all previously entered settings we should e press and hold for a moment the 9 and 1 lj buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the p button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the button blinking word SERVICE will appear e press the E button word SYSINI and blinking green NO and red YES will appear When we wish to carry out initialization it is necessary to e press the button otherwise press E e press the SIRI button the controller will begin initialization procedure NOTE During the INITIALIZATION process it is not allowed to press any keys or switch off power supply Initialization may be used in emergency situations only since after having carried out this process the controller must be re configured 5 8 Definition of relays modes for PAUSE PAUZA In order to preset relays which are to turn on off automatically after having pressed the KONT PAUSE CONT button we should E e press and hold for a moment the and buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the button red digits 000
11. 4 Descriptions below show meaning of particular options TIME TYPE 0 Relay unconditionally switched off TIME TYPE 1 Relay is turned on according to definition in program that means if in a particular cycle it is defined as on off then until the end of cycle it remains in the same mode as at the beginning of the cycle TIME TYPE 2 turning on with time lag when TA and TB 0 lt parameters are described below END OF CYCLE when TA 0 TBz0 END OF CYCLE TIME TB when TA gt 0 TB 0 mic Ste 18 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual END OF CYCLE TIME TYPE 3 turning off with time lag when TA gt 0 TB gt 0 END OF CYCLE when TA gt 0 TB 0 END OF CYCLE when TA 0 TB gt 0 END OF CYCLE TIMETB mi lt Ste 19 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual TIME TYPE 4 pulse generator END OF CYCLE e pressing the ET Or E buttons select P1 cell e using numeric keyboard set TA parameter value meaning of the parameter is shown on drawings above e pressing the pu Or BS buttons select P2 cell e using numeric keyboard set TB parameter value meaning of the parameter is shown on drawings above e pressing the Em Or EX buttons select P3 cell e using numeric keyboard set regulator type 0 2
12. HNOLOGICAL PROCESSES In order to create a new program or edit an existing one we should o PROG e press the POR button word CODE will be displayed and green or yellow digits 000 will blink e using numeric keys enter first part of the code 222 and press the 55 button red digits 000 will blink e using numeric keys enter second part of the code 222 and press the BH button green digit showing program number will blink e using numeric keys enter program number 1 50 which we wish to create or else correct it in case when program with such number already exists and press the pm button Now we may begin editing of the program consisting of maximum 20 cycles Number of currently e edited cycle is displayed in the s STEP field We shift from cycle to cycle eo 1 20 by pressing the KROK button In each cycle we may preset the following parameters e temperature in the chamber e temperature of the bar baton in Polish translator s note e humidity e cycle duration e cycle name After having set the controller in programming mode green yellow digits will blink in the field TEMPERATURA KOMORY CHAMBER TEMPERATURE In order to preset the required parameters we should e select name responding to particular cycle using keypad keys showing names of cycles 4 by pressing on appropriate name selection will be confirmed by control diode indication at th
13. MIKSTER MCC 2100 Microprocessor Controller User s Manual mi lt Scez Sp z 0 0 Ltd 41 250 Czeladz ul Wojkowicka 21 POLAND Tel 48 0 32 265 70 97 265 76 41 763 77 77 Fax 763 75 94 www mikster com mikster mikster com MIKSTER MCC 2100 Microprocessor Controller User s Manual CONTENTS page Tte TEGHNIGAE DATA 4 it ho HL ERE E eit ede ndi d npe tationes 3 2 MIKSTERMCC 2100 CONTROLE DESK ics uuu pet br u qnae tu qasasqa ls ges 4 S MIKSTERMGC 2100 STARTING 4 3 1 Realtime clock setting 1 e i HORDE e EH eU e obe 5 4 PROGRAMMING OF TECHNOLOGICAL PROCESSES sse nennen nennen rennen enne enn 6 4 1 Execution of a program stored in memory sssssssssssssseeee eene nnne nnn inet tn nr seen nnne enn nrene nnns 7 4 2 Stopping of execution of a currently executed program pp 8 4 3 Automatic start of the PrOcessS uu usu uuu pasura kaya kodu asya sinant aasan ana a sy nns nonna 8 4 4 Editing of preset parameters during operation of the controller sss 9 5 SERVICE FUNCTIONS OF THE CONTROLLER seen nennen nennen enne eren nnn nnn nennen 9 gi Controll P config rltig iiec nice site dad aset o dc edad ete dedu sad edd e det eder e ade bi e unge 10 5 2 Zero correction for measurement channels ee 13 5 3 Test of correct work of keys and relays a aa nnne nnne en nnne n nns inen en nennen 14 5 4 Defining of state of relays a
14. OMMUNICATION Width 190mm Height 290 mm Depth 50 mm 24 V AC transformer in the set FRONT PANEL type single element from front IP 65 0 75 relative humidity ambient 20 70 C working 0 60 C seven segment LED displays foil 50 keys 18 LED diodes 24 x short circuiting switch 220V 2A Optional 8 x PT 100 or 0 20 mA or 4 20mA 8 x separated input Umax 220V 1 x RS 232 Printer 1 x RS 485 PC mi lt Ste Se 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 2 CONTROL DESK MIKSTER MCC 2100 All operations connected with programmer start up programming manual alterations etc are carried out through control desk Keys on the desk are arranged into the following function keypads numeric display keypad 1 NUMERIC keys along with FUNCTION keys 2 OUTPUT DEVICES MODE signaling keys and diodes 3 keys and diodes for TECHNOLOGICAL PROCESS SIGNALING 4 Whole information concerning the state of working programmer operation mode values of set and read parameters etc are displayed on alphanumeric display units and signaled by LED diodes S AD 0 EIE Tm v eo LJ e MiC Ste S 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 3 MIKSTER MCC 2100 STARTING WORK After switching on power all displays and diodes light after 5 seconds they should fade that confirms correct work of the system the
15. SONAL COMPUTER mi lt Ste 31 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 7 PROCEDURE FOR CONNECTING A PRINTER TO THE CONTROLLER RS 232 DIN 9 CONNECTOR TXD GND 3 5 EZ BHi ILLUSTRATION No 2 CONNECTING A PRINTER TO THE MCC 2100 CONTROLLER MiC Ste 232 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 8 MCC 2100 CONTROLLER ERRORS TABLE ERROR 1 Disappearance of power supply phase R CONTROL INPUT 1 Disappearance of power supply phase S CONTROL INPUT 2 Disappearance of power supply phase T CONTROL INPUT 3 Burner failure Door failure CONTROL INPUT 6 ERROR 7 Disappearance of 220V 24V signal on control input no 7 CONTROL INPUT 7 no 8 CONTROL INPUT 8 DE MEASUREMENT CHANNEL 1 ERROR 10 AC converter failure on channel no 2 MEASUREMENT CHANNEL 2 ERROR 11 AC converter failure on channel no 3 MEASUREMENT CHANNEL 3 AC converter failure on channel no 4 MEASUREMENT CHANNEL 4 AC converter failure on channel no 5 MEASUREMENT CHANNEL 5 AC converter failure on channel no 6 MEASUREMENT CHANNEL 6 AC converter failure on channel no 7 MEASUREMENT CHANNEL 7 AC converter failure on channel no 8 MEASUREMENT CHANNEL Exceeding of acceptable difference between set and measured chamber temperature difference is given in function no 16 Exceeding of set smoke temperature
16. art of the code 111 and press the Ed button blinking word SERVICE will appear press the 4 button red fields by the cycles names will blink e select name of cycle for which we wish to define relays modes e by pressing the Bs or E button select number of a relay 1 24 which we wish to turn on off in particular cycle FUNKC e using the key set whether selected relay is to be switched on ON or off OFF in particular cycle relay mode may also be changed with the keys 5g off and on e pressing the or ERI button select next number of relay and define whether it is to be on or off Relay number will be displayed in the program field and its preset state is signaled by lighting of proper diode on buttons and displayed words On or Off in the chamber temperature field Having preset all relays modes for particular cycle we must KROK e using the table below key set manner of cycle closing conditions of closing cycle are shown in the Condition of closing cycle mi lt Ste 15 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 0 End of cycle after reaching preset time 1 End of cycle after exceeding preset value of temperature in the chamber End of cycle after exceeding preset value of bar 3 temperature End of cycle after exceeding preset value of humidity End of cycle after reaching preset time or after exceeding preset value
17. ay defining procedure press the key mi lt Ste 20 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 5 12 Defining relays for the automatic ventilation mode In order to pre set relays which are to turn on off after the pre set humidity level has been exceeded during the process do the following steps e e press and hold for a moment the ES and keys word CODE will be displayed and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the ES key red digits 000 will blink e using numeric keys enter second part of the code 111 and press the key word SERVICE will be displayed FUNKC e press the key e press the 9 key e using the E Or BE key select number of a relay which is to be turned on off FUNKC e using the key pre set the state of relay ON or OFF e STOP In order to close the relay defining procedure press the key 5 13 Checking of the smoking chamber operation time o FUNKC In order to check the smoking chamber operation time press the key and then the Ps key mi lt Ste 30 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 6 DIRECTIONS FOR CONNECTING THE CONTROLLER TO PERSONAL COMPUTER CONVERTER RS 232 RS 485 CONTROLLER 9V DC POWER SUPPLY PT ly ILLUSTRATION No 1 CONNECTING A MCC2100 CONTROLLER RECORDER TO PER
18. e SIOP The process will be terminated after pressing the key 5 11 Defining relays for the WASHING process In order to define state of relays for the WASHING process do the following press and hold for a moment the US and keys word CODE will be displayed and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the BS key red digits 000 will blink e using numeric keys enter second part of the code 111 and press the E key word SERVICE will be displayed FUNKC e press the key e press the 4 key red field pulsates beside cycle names for WASHING process e select name of WASHING cycle for which we want to define state of relays e using the or ER key select number of a relay which is to be turned on off FUNKC using the key pre set the state of relay ON or OFF Relay number is displayed in program field its preset state is signalled by lighting of proper diode on keys and On or Off is displayed on the chamber temperature field After entering the state of all relays for a given cycle we must e preset mode of completing a cycle using the key conditions for completing a cycle are shown in table on page 16 In order to configure next cycle do the following e press name of selected cycle and then proceed in the same way as when defining previous cycle STOP In order to close the rel
19. e selected name e using numeric keys set the required chamber temperature value and press the mic Ste a 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual p button green yellow digits showing bar temperature will blink e using numeric keys set the required bar temperature value and press the DE button green yellow digits showing humidity will blink e using numeric keys set the required humidity value and press the button green yellow digit or digits showing cycle duration in hours will blink e using numeric keys set the number of hours of cycle duration and press the button green yellow digits showing cycle duration in minutes will blink e using numeric keys set the cycle duration in minutes e press the is button therefore shifting to editing of next cycle e we repeat all steps performed during editing of the first cycle and so on o STOP e after having set appropriate values for all required cycles maximum 20 we press the e PROG button in order to close the programming process or the PO PROG CORRECT button in order to edit next program We proceed with selection of program number and the programming process in the same manner as described at the beginning of this chapter 4 1 Execution of a program stored in memory In order to execute program which has been previously stored in memory of the controller we should o e press the SART button green yell
20. e of PB parameter meaning of the PB parameter is shown on the drawing below e pressing the E Or E buttons select P7 cell e using numeric keyboard we set value of PC parameter meaning of the PC parameter is shown on the drawing below e pressing the ES Or E 3 buttons select P8 cell e using numeric keyboard we set value of PD parameter y Meaning of PA PB PC and PD parameters is shown on the drawing below RoutOFF e in order to set parameters of next relay we should press the Dre similarly as in the case of setting previous relay button and then proceed SIO After having made settings for all relays press the button mic Ste 22 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual Description of regulator parameters Pa shift of preset value for regulator in relation to the value preset in program e g If preset value for chamber temperature is 80 C and for particular relay PA 10 0 C then preset value for regulator of that relay is 70 C Description of regulator algorithm In order to improve parameters of traditional two mode regulator algorithm employed in the controller is expected to define momentary dynamic zero value allowing for limiting deviation while reaching steady state of the regulator Description for warming type Case no 1 if To lt
21. nd conditions of cycle closing for particular cycles 15 5 5 Defining of working conditions for relays esee enne nnne nnns irent inen nnne nnns 16 9 6 Defining Of Bl rms d 24 5 7 Deleting all controller settings eiecit ade enean Lee dado sana ugs iaa ee amu Rd amr Vg A 26 5 8 Definition of relays modes for PAUSE No 26 5 9 Definition of relays modes for STOP sssssssssssssssssseee nennen anii EE aaa A a e nnns 27 5 10 Settings and method of activating the WASHING process a 28 5 11 Defining relays for the WASHING process rr 29 5 12 Defining relays for the automatic ventilation mode sse nnne 30 5 13 Checking of the smoking chamber operation time essen 30 6 Directions for connecting the controller to personal computer sss 31 7 Procedure for connecting a printer to the controller sse 32 8 MCC 2100 controller errors tablo ourse sirenen iaa iie hehehe hehehe tenete tenere nnne 32 mi lt Ste 22 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 1 TECHNICAL DATA OVERALL DIMENSIONS POWER SUPPLY CASING PROTECTION DEGREE HUMIDITY TEMPERATURE DISPLAY UNIT KEYBOARD SIGNALLING OF STATES TRANSMITTER OUTPUTS ANALOG OUTPUTS ANALOG INPUTS DIGITAL INPUTS SERIAL C
22. of temperature in the chamber exceeding preset value of bar temperature aa End of cycle after reaching preset time or after exceeding preset value of humidity End of cycle after reaching preset time and after exceeding preset value of temperature in the chamber exceeding preset value of bar temperature exceeding preset value of humidity below preset value preset value value temperature drop in bar below preset value humidity drop below preset value temperature drop in the chamber below preset value temperature drop in bar below preset value End of cycle after reaching preset time and after humidity drop below preset value End of cycle after reaching preset time or after temperature drop in the chamber below preset value In order to configure next cycle we should press name of appropriate cycle and further proceed exactly as in the case of defining previous cycle o STOP Configuring will be ended after pressing the key mi lt Ste 16 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 5 5 Defining of working conditions for relays The MIKSTER MCC 2100 controller allows for defining of working conditions for each of the 24 relays separately Meaning of relays working parameters PO Time type 0 Relay off Relay on off in accordance with program 2 turning on with time lag 3 turning off with time lag 4 pulse generator P1 time Ta P2 time Tb P3
23. ow digit showing program number will blink e using numeric keyboard we set program number which we wish to execute and we press the o SIART button KRO e using the button we select the step number from which program is to be executed D e by pressing the SART button we start the program Step which time of execution has been set at 00 00 will not be executed MiC Ste 2 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 4 2 Stopping of execution of a currently executed program At any time we are able to abort program execution without possibility to restart it in order to do that we should e STOP e press the button two times the controller turns to ready to work mode It is also possible to abort the executed program and then return to its execution in order to do that we should o PAUZA e press the ONT PAUSE CONTINUE button the word PAUSE will be displayed and the controller will abort program execution o PAUZA e in order to restart program execution we should press the KONT button again 4 3 Automatic start of the process The MIKSTER MCC 2100 controller allows starting program at any previously set hour In order to allow for auto start of the controller we should f AUTO START e press the button green yellow digit digits showing program number will blink e using numeric keyboard we set program number which we wish to start au
24. ponse ALARM OFF occurrence of an alarm during technological process will not result in interruption of process realization but in overlaying an alarm relay mask that is in addition to active relays relays included in alarm definitions menu description below are activated during process realization occurrence of an alarm during technological process will result in interruption of technological process realization CRITICAL ERROR and in setting mode of relays defined in alarm menu description below e by pressing the ES Or ES keys select number of a relay which you wish to turn on off in particular alarm number of a selected relay will be displayed in green in the PROGRAM field FUNKC eby pressing the key we set whether selected relay is to be on ON or off OFF selected relays are activated after occurrence of an alarm and depending on defined response to alarm occurrence see above they are added to active relays REAKCJA 1 RESPONSE I or they are certainly set in accordance with preset mode REAKCJA 2 RESPONSE 2 e e PROG KROK POPRAW Or In order to define next alarm number we should press the keys and then proceed similarly as in the case of defining previous alarm To close alarm definition procedure press the o STOP key mi lt Ste 25 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual 5 7 Deleting all controller
25. rder to leave the option of measurement channels correction press the button 5 3 Test of correct work of keys and relays In order to perform keyboard and displays test we should e e press and hold for a moment the 9 and buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the p button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the ES button blinking word SERVICE will appear e press the button all displays and signaling diodes will fade e using numeric keys enter number of test to be performed Results of particular tests are shown in the table below In order to select another test we should press attributed to it number on numeric keyboard mic Ste 14 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual SIO Press the button to leave TEST mode 5 4 Defining of state of relays and conditions of cycle closing for particular cycles The MCC 2100 controller allows for free configuring and defining of relays for each of cycles In order to do that we should e e press and hold for a moment the 9 and 1 buttons the word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the per button red digits 000 will blink e using numeric keys enter second p
26. re will blink e using numeric keys set the required bar temperature value and press the p button green yellow digits showing humidity will blink e using numeric keys set the required humidity value and press the button green yellow digit or digits showing cycle duration in hours will blink e using numeric keys set the cycle duration in hours and press the E button green yellow digits showing cycle duration in minutes will blink e using numeric keys set the cycle duration in minutes e PROG POPRAW e press the parameters button the controller will continue program execution with new working NOTE Alterations made during operation of the controller will be valid only until closing of the technological process After program closing the controller remembers program with data set during the programming process 5 SERVICE FUNCTIONS OF THE CONTROLLER The controller has at its disposal highly extended service functions allowing for adjusting its parameters and manner of work to individual needs of its user Suitable settings performed by service functions are stored in the controller memory and used during execution of a selected program mi lt Ste _9 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual NOTE These service functions may be used only by an authorized service person or a trained person These functions should not be used unless it is absolutely necessar
27. red in the WILGOTNOSC HUMIDITY field It is possible to define controller s response to occurrence of following events 3 fading T phase of power supply 7 Fading 220V 24V signal on control input no 7 CONTROL INPUT 7 Breakdown on channel no 1 of AC converter MEASUREMENT CHANNEL 1 Breakdown on channel no 2 of AC converter Fading 220V 24V signal on control input no 8 CONTROL INPUT 8 10 MEASUREMENT CHANNEL 2 11 Breakdown on channel no 3 of AC converter MEASUREMENT CHANNEL 3 2 1 Breakdown on channel no 4 of AC converter MEASUREMENT CHANNEL 4 mic Ste 24 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual Breakdown on channel no 5 of AC converter MEASUREMENT CHANNEL 5 Breakdown on channel no 6 of AC converter MEASUREMENT CHANNEL 6 Breakdown on channel no 7 of AC converter MEASUREMENT CHANNEL 7 16 Breakdown on channel no 8 of AC converter MEASUREMENT CHANNEL 8 17 Excedance of allowed difference between preset and read out chamber temperature difference will be shown in function no 16 of SETUP smoke temperature will be given in function no 04 using numeric keyboard set so called response to alarm Number of selected option 0 2 will be displayed in red in the ZEGAR CLOCK field We have choice of the following options 0 occurrence of an emergency alarm event does not generate controller res
28. set smoke temperature is given In function no 4 ERROR 31 Damage of EEPROM UNITO memory Damage of EPROM menory mic Ste 33 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual ERROR 40 ERROR 60 ERROR 61 ERROR 62 ERROR 63 ERROR 70 ERROR 71 ERROR 72 ERROR 73 ERROR 74 ERROR 77 ERROR 90 ERROR AC Breaking of program execution as a result of power supply disappearance Damage of EEPROM memory Failure of recording into DA converter Cause 1 damage of DA converter Cause 2 putting In F54 setup cell value of 1 when the controller doesn t hale analog outputs Internal watch dog counter failure Damage of AC converter mi lt Ste 2345 17 06 2004
29. tomatically e press the ES button all previously set program parameters will be displayed by pressing the o ROK button we may preview parameters of the following steps e press the BS button green yellow digits showing the hour of automatic start of technological program will blink current time will be displayed in red e using numeric keyboard we set the hour of automatic start of the process e press the ES button green yellow digits showing the minutes of automatic start of technological program will blink e using numeric keyboard we set the minutes of automatic start of the process START e press the button and the controller turns to waiting for automatic program start mode the Oo e AUTO word AUTO and diodes on the SAR and SART buttons will blink mi lt Ste _8 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual At the hour preset by us the controller will automatically start execution of appropriate program from the first step Aborting of the process has been described in point 4 2 4 4 Editing of preset parameters during operation of the controller There is an option of correcting previously set parameters while the controller executes the program In order to do that we should during execution of a program PROG POPRAW e press the button e using numeric keys set the required chamber temperature and press the Es button green digits showing bar temperatu
30. y In order to launch service functions we should e press and hold for a moment the and 1 buttons word CODE will be displayed and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the P button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the pa button blinking word SERVICE will appear Now it is possible to select appropriate service function number Particular numbers mean Program version Setup AC converter Tests Definition of cycle relays Relay type Alarms Initializations Relays condition for PAUSE Relays definition STOP x o a a gt Q tS OS 5 1 Controller configuring In order to carry out basic configuration of the controller we should e e press and hold for a moment the and buttons word CODE will appear and green digits 000 will blink e using numeric keys enter first part of the code 111 and press the ss button red digits 000 will blink e using numeric keys enter second part of the code 111 and press the ES button blinking word SERVICE will appear mi lt Ste 10 17 06 2004 MIKSTER MCC 2100 Microprocessor Controller User s Manual e press the ia button number of the SETUP F00 cell will be displayed in green yellow value attributed to particular parameter will be displayed
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