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Installers manual HMD230 motor drive

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1. erersererserennnnnnnnnennnnnnnnnnnn nme 40 6 3 6 Installing Setting an emergency stop input cece cece e ee eee teeta ee 40 6 3 7 Setting a photocell iiaiai a a aiaa aea SE nena nn une nn 40 6 3 8 Connecting a flashing light sisssssssserssserssrersrrerrrre rer errrr rss rer r rr er e nenne nn 41 6 3 9 Setting a lamp yard lightiNO ssscrssserssrersrrerrrrerrrrerrrnerrrr rss rer r rr rr rr rr need 41 6 3 10 Connecting the status display of a QJQtC ssssssserssserrrrersrrerrrrerrrr rr rr nere rr ers rara 42 6 3 11 Programming service iINtervValS missssssssersrrersrrersreerrrrerrrr essens rr rer r rr KKR RKA need 42 6 3 12 Setting an external heating smnsssssssersssersrrrrsrrerrrrerrrrerrrr essens r rr rr rr RKA RR KKR era 43 6 3 13 Setting the emergency situation function ssrsrrersssersrrersrrrrrrrerrrrrrrrn ers rr rr rr n era 43 6 3 14 Setting the traffic lit ssssssssssrssssrsssrsrsrnrrsrnrrsrnrrrrnrrrr nr ene tenet eee nn en 44 6 4 TIMER CONTROLLED GATE MOVEMENTS srssrrressersssersreerssrersrrerrrrerrrrerrr reser ern 44 6 4 1 Setting automatic closing open dwell time smmassssssssrsssersrrrrrrrrrrrr ers r rer r rn era 44 6 4 2 Time to close from Part OPEN position ccceee cece cece eee eee nenn nn anne 45 6 4 3 Time to close the gate from interim positions ssnstssssssersssersrrersrrrrrrrerrrn ers rn r ra 45 6 4 4 Setting a short closing tiM ssssrsseerssrersrrersrrerrreerrrrerrrr rss rer r rr rr rr RK eee n
2. The cables must be free from mechanical pull strain If the motor drive is mounted on a conducting surface it must be connected to an effective ground on the PE The cooling body of the motor drive does not have such a connection The motor drive is installed using fillister head screws with a diameter of 4 mm The motor drive is intended for vertical installation Illustration 4 Mechanical dimensions Tip As the cooling body of the HMD230 heats up during operation you must pay attention that the thermal coupling of the cooling body is sufficient Ideally there is a perfectly fitting connection between the cooling body and a metal surface which dissipates the heat Insufficient heat dissipation may affect the functioning of the motor drive English 16 ell Dh Never mount the motor drive on a flammable surface such as wood When mounted on surfaces that do not efficiently dissipate heat the motor drive must be mounted on distance pieces If this is done a convection gap of at least 10 cm must be left above and below www heras com In continuous operation the cooling body may become as hot as 65 C Note at higher temperatures the frequency converter will no longer be driven 4 2 ELECTRICAL CONNECTION Caution In principle and for safety reasons the electrical system must be connected by a qualified electrical engineer Work on the motor drive is only permitted if the power supply is fully interrupted
3. Menu RF remote control activate Delete transmitter The first line of the display now reads Delete transmitter Now press a key on the hand transmitter to be deleted When the transmission code has been recognized the menu is displayed again Check the number of transmitters stored by means of the menu option Active transmitters 6 8 5 Deleting hand transmitter function Programmed hand transmitter buttons can be individually deleted Menu RF Remote Ctrl activate Del Trans pos Select the desired position e g Pos 1 Op Repeat if you want to delete multiple functions Confirm the following display Delete Entry Done indicates that the function has been deleted Turn CW to END Press and hold to leave menu English 52 Pell te 6 8 6 Deleting all transmitters from the memory lull www heras com All transmitters stored in the memory of the HMD230 can be deleted using the menu option Delete all Menu RF remote control activate Delete all Check the number of transmitters stored by means of the menu option Active transmitters 6 9 INTEGRATED REAL TIME CLOCK The clock module integrated in the HMD230 can be used to move the gate automatically on the basis of an exact time schedule If the power supply to the motor drive is switched off the date and time are kept up to date for a couple of weeks Automatic switch over to summer or winter t
4. Spec Parameter Service after Interv M set to tt The entry zzzzz defines the number of gate opening and closing cycles The counter is increased by 1 whenever the CLOSED end position is reached The motor drive will activate the maintenance reminder when the counter has reached the pre set value of zzzzz The entry mmmmm defines a motor running time in hours When the counter reaches the value of mmmmm set for the motor running time the motor drive will react as described above The entry tt represents an inspection interval expressed as number of months When the period of time exceeds the number of months set i e tt the motor drive will react as described above English 42 Pell te The text lt MAINTENANCE gt necessary will continue to be displayed for as long as the maintenance reminder has not been dealt with and or this has not been confirmed in the motor drive menu ul Kil www heras com You can confirm maintenance as follows Menu Service Menu Enter passw enter the password Menu Diagnosis Gate status activate RESET maintenance 6 3 12 Setting an external heating The HMD230 features an internal heating device that heats the electronic system and components via the brake resistors of the frequency converter when temperatures are below zero If very low ambient temperatures are possible extra external heating can be activated via a relay
5. function of the enable signal was too high REL error Low The value measured by the voltage monitoring function of the enable signal was too low REL error dl The stationary voltage value measured by the voltage monitoring function of the enable signal was too high INC sensor Unexpected values of the incremental encoder during the motor movement obstacle affecting the gate movement La a i ge EEE mtes gurna te moter movement ooo activated during the motor movement Brentcive imemipte by an actie movement command StartActive interrupted by an active movement command BEE bose Staton teton resuteina fut oo ONtstError situation function resulted in a fault pn PRESS mereconmuneatig where communicating PRE tnereconmuncatig nn where communicating RE ee RA DEF Error STOP input signal pr EEE ine motor sonater mn os the motor controller do not match m LoadError When transferring the parameters from the periphery controller to the motor controller an error was detected CRC16 checksum English 62 eel i AA mil MK www heras com 250 Program nit In the system log the program has been initialized clear and initialize the parameter memory In the events log the program was restarted e g reset at Exit menu 251 EMERGENCY An EMERGENCY SITUATION movement was SITUATIONactive requested The program has restarted the software 8 MAINTENANCE INSTRUCTIONS The HMD230 motor drive does not require any m
6. 4 5 RELAY OUTPUT CONNECTIONS orrrerrrrsertrrseersererrseerrorerrrrrrrr reser rr rrr rr rr nate RK rr Rena 23 4 5 1 Relay output with 24 VDC ssseerrrrssrrrererrrrrrrrrrrrrrrr rr rr rr rr rr rr rr rr RR RR RR KRKA RR RR RK Kra 24 4 5 2 Relay output with 230 VDC ssseerseresrsrerrsrerrsrerrsrrerrrrrrr nenn rr rr rr Kr rr nenn nenn nenn 24 4 6 CONNECTING THE RADIO FREQUENCY RECEIVER sssorrrsseessssessseersorrrssrerrnr ere rerna 25 5 CONTROL UNIT AND DISPLAY READINGS cccccececeeeeceeeeeeeeeeeeeeeeeeseeaueeeenseeans 26 5 1 TWIST AND SELECTOR SWITCH cc cece cece eee eee eee ee eee eee tenet ene ea nenn 26 5 27 VEED SCREEN as ee ee skin ae eee Dale Lins nee ee hate 26 5 2 1 Display of operating Modes 4444s4eHenneren nenn nn nennn nenne nennen nenn nennen 27 5 2 2 Date and time display ssisisi isesisesd sets dess b rd Nakna nenn nenn nenn nenn nenn nennen 28 5 2 3 LCD sensor display nee HH Bel 28 5 2 4 Selecting the menu system sesserreseerserersrrerrrrerrrrerrrrerrr nets rr rr rr rr rr RKA RR KKR RR era 29 5 3 7 SEGMENT LED DISPLAYS 2 20 22 0 2 kn bee NME NARE ER 29 5 3 1 Displaying operating modes with 7 segment LED displays cscceceeeees 30 English 3 6 N m null IEI aaien 5 3 2 LED Sensor display 2 i a ai een 30 5 4 MENU DISPLAY INSTRUCTIONS bvit rd sad isdsnsndendsard ras beddedddsndkassdnardendsar nde Rand nd 31 5 5 MENU STRUCTURE AND TEXTS THAT ARE D
7. 8 3 Teaching hand transmitter DUttONS msssessersssersrsersrrerrrrrerrrrerrrr rr rr nett neta nn 52 6 8 4 Deleting transmitters from the memory ssnmnessersssersrrerrrrerrrre rss teeta eee eee ed 52 6 8 5 Deleting hand transmitter function s ssssssssersrsersrrerrrrerrrrerrrnerrrr rr srt rr netted 52 6 8 6 Deleting all transmitters from the memory smmnsssssersrrerrrrerrrrrrrrr reser ers r re eee ed 53 6 9 INTEGRATED REAL TIME CLOCK emaa a aaa E a E sera teeta eee nme nenn nme 53 6 9 1 Display date tM sii goes radia otara aaia e aE Aa seh aiaeagaddienagudeunesgeact 53 69 2 Setting the clock rriari na a ln bir 53 6 10 CALENDAR FUNCTIONS OF THE MOTOR DRIVE ceeeeeee eens eee eeeaeee tates 53 6 10 1 Activating the calendar ssrssssrssserssrersererrrrerrrrerrrr esse eee KRA RK KAR KKR KR KRA nn 54 6 10 2 Displaying the weekly Calendar ssmmssssssersssersrrersrrerrrrererr reser rss rr rr rr rr RK resa 54 6 10 3 Adding and changing entries in the weekly calendar sissssssrssrrsrrerrrrrrrrrr rise ra 55 6 10 4 Copying a day in the weekly calendar ssmsssorssesersrserrrrerrrrerrrrerrrr rss rer r rr rr rr n era 56 6 10 5 Deleting individual entries rmomsssssssersrrersrrrrsrrrerrrr reser rss rr rr rr rr RR KKR RKA RR KK KRKA 56 6 10 6 Deleting a week day smnsosrsserrsesersrsersenersrnerrrnrrrrnrrrrn ers rn K ARR KKR RKA RR KAR RR KAR RKA 57 6 10 7 Deleting the entire weekly CaleNCar m sssrsssersssersrserrrrerrrrerrrrerrrr rr ers rr nennen 57 6 10 8 Displa
8. Backup Menu back 5 Clock Calendar Menu back 1 ir Clock Menu back Menu back Menu back English 34 HERAS www heras com 6 7 RF Remote CRTL Traffic Light Legend English 1 Active Transmi Menu back Menu back m ae visible for user and technician light blue only visible if Cal visible with enda password for technician 35 Pell te 6 Parameter settings w www heras com 6 1 GENERAL PROGRAMMING INSTRUCTIONS Many control functions of the HMD230 are achieved through parameters that are stored in the device and that can be changed These parameters are loaded into the motor drive during the manufacturing process and they provide the specific behaviour of a defined gate The user or installer of the gate motor drive can access many of these parameters via the menu system 6 1 1 Navigating the menu How to select menu options and how to navigate for entering the password are demonstrated here starting from the operating modes display The display initially shows Automatic mode and after the twist and selector switch is pressed for two seconds and released again the menu display changes The following will then be displayed Main menu 1 Identification Turning the selector one position further in a clockwise direction displays the following information Main menu 2 Service
9. Emergency operatio siae eee nenn nenn nenn nn nenne nen nenn nenn nenn nennen 13 3 4 4 Automatically changing operating modes cece cece e eee e eee rer rr rn ers rn era 14 3 5 ACCESSORIES THAT CAN BE CONNECTED 0cccceeeeeeeee eee ee eens eee rr rer rr nennen 15 4 INSTALLATION ccccccccceeeeeeeeeeeeeeeeaeeeeaeeeeaeeeeaeeeeaeesaseaeeseaeasuasageasaeeaeaseassgeansgeans 16 4 1 ASSEMBLING THE MOTOR DRIVE c cece e eee e ee eee eee eae e nennen nenne nnn nenn 16 4 2 j ELECTRICAL CONNECTION 2 LE ee 17 4 2 1 Connecting the supply voltage and the drive Motor c cece eee ee eset 17 4 2 2 Instructions for EMC installation cece cece e eee eee rete nenn nenn nenn nn 18 4 3 CONNECTING THEINP TS 2 ee 18 4 3 1 Power supply for external devices 0 cece eee eect eee eee er rr rer nennen nenn 19 4 3 2 Connecting the Controls ssnssssssssrersssrsrssrrrrrrrrrrrrrrr eee eee namen nun teen RK KKR KKR na 19 4 4 STATIONARY ANTI CRUSHING SAFETY PROTECTION DEVICES l 20 4 4 1 Connecting the ISK system ssmrssrsrssrrrssrerrsrrerrererrrrerrrrerrr rer rr rer rr rer teeta KR Kra 20 4 4 2 Connecting a PhOtoCell sssssssssssrersssrrrssrrerrsrrrrrnerrr nr rr rn rr rn r rr RK KKR DKK ARK KKR RK KRA 21 4 4 3 Wiring diagram for the inputs on the terminal block strsssssssrersrrersrrerrrrerr rna 22 4 4 4 Incremental encoder stounssesssrrrsserrrssrrrrsrerrrrrrrr en nun ene eae KKR RR KKR RR KKR RR nenn nenn 22
10. In8 and a CLOSED key on input In7 These settings cannot be changed while programming ZU UNNA Effin fl off DODDIDOODIDIZO fav fw Ts 35 Illustration 7 Electrical connection of controls 19 ell Dh 4 4 STATIONARY ANTI CRUSHING SAFETY PROTECTION DEVICES www heras com The stationary anti crushing safety protection devices can be connected directly to the buses marked open and close on the PCB using M8 connectors If relevant the anti crushing safety protection devices can also be connected to the plug in terminals in the lower right hand corner of the input terminal block oO U J N na Oo u M Illustration 8 Electrical connection of anti crushing safety protection devices and ISK Attention A single input SKL open SKL close may only be used to connect the M8 AN connector or the input terminal but they cannot both be connected to the same input terminal This would result in a parallel connection of the anti crushing safety protection device leading to failures 4 4 1 Connecting the ISK system The ASO ISK system has already been integrated with the HMD230 A stationary SPK55 core can be connected to the lower of three 3 pole M8 buses If relevant the core can also be connected to the plug in terminal in the upper right hand corner of the input terminal block Attention Connecting the M8 connector and the input terminal to one and the same A input at the same
11. Menu Press the selector switch to activate this menu option and go down one level in the service menu Service Menu 1 Enter passw Press the switch to activate this menu option and to access the field where you can enter the password Enter passw Value 33333 Turn the switch to change the preset value shown The faster you turn the faster the values will change Press the switch to store the value that you have set and to display the previous menu option again Service Menu 1 Enter passw If the password has been entered correctly you can immediately select the password protected menu options and entry possibilities The password will be valid for 10 minutes and will then be reset automatically to the value 33333 if no further entry is made English 36 ell te By pressing and holding the selector switches for two seconds you can immediately select the main menu option Exit main menu ul i i www heras com Main menu Exit Menu When this menu option is selected the motor drive will restart the program reset and the active operating mode will be switched on again here Automatic mode 6 2 INSTALLING THE GATE AND MAKING SETTINGS Before commissioning the HMD230 and making the gate settings several things have to be installed and set first 6 2 1 Installing the dead man s keys You cannot put a gate into operation until at least one OPEN a
12. The relevant output is set as follows Menu Service Menu Enter passw enter the password Menu Settings Spec Parameter Heating output e g set to Rel4 The temperature at which the heating is switched on has been laid down in the system 6 3 13 Setting the emergency situation function The emergency situation function enables the gate to be opened or closed depending on the parameters remotely by a fire emergency room without jeopardising safety For this it is necessary that the loop from the fire emergency room works like a break contact This loop is always closed when idle it is controlled by the HMD230 Set the test loop on one of the inputs In5 or In6 as follows Switch off the power supply to the motor drive Connect the power supply of the fire emergency room loop to the 24V test output Connect the fire emergency room loop to input In6 Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Settings Assign input EMERGENCY OPERATION B set to In6 Emergency opening If the loop is opened by the fire emergency room and provided that permission for opening in emergency situations has been set the gate will open at low speed This opening movement can be interrupted by the stop key or the safety facilities however after the interruption action has ended the gate will continue to open The gate then stops in its open p
13. To fully interrupt the power supply an isolator switch or mains plug must be installed and used The isolator switch or mains plug must be within easy reach Observe the instructions in the chapter on Safety instructions Avoid parallel signal and energy leads and cables where possible The dimensions of all leads and cables must be adjusted to the power consumption The stepped nipples used in the housing must only be opened so far that the protection against water and foreign objects penetrating is still compliant with the IP classification after introducing the leads and cables And damaged stepped nipples must immediately be replaced by undamaged nipples 4 2 1 Connecting the supply voltage and the drive motor When connecting the motors follow the wiring diagrams as supplied by the motor manufacturer The HMD230 has been designed for 230Vac single phase input voltage it generates a rotary field of 3 x 230V c Connect the motor drive as shown in the illustrations below Illustration 5 Electrical connection Make sure that the earth lead and the motor connection cable shield are connected correctly While commissioning check the direction of rotation of the motor so that the gate will move in the required direction when the OPEN key is pressed If necessary switch connections V and W or change the direction of rotation by means of the configuration in the menu English 17 eel Uv i E www heras com 4 2 2 Instructions fo
14. can be chosen Menu Service Menu Enter passw enter the password Menu Service Menu Language select the language The display uses the new selected language as soon as a new language has been selected 6 3 2 Changing the operating mode Dead man s operation Automatic mode 6 3 3 English The technician can deliberately switch the motor drive which as a rule works in automatic mode to dead man s operation so that the gate can only be driven at a low speed using the connected dead man s keys All safety facilities are deactivated then Menu Service Menu Enter passw enter the password Menu Settings Operating mode select the operating mode Check the operation OPEN CLOSE and STOP controls OPEN CLOSE and STOP keys can be connected to drive the gate by hand The inputs referred to below have already been factory configured for the relevant functions and do not require any further settings to be made Proceed as follows to connect the keys Switch off the power supply to the motor drive Connect the keys to the 24V power supply Connect the OPEN key to input terminal In1 make contact Connect the STOP key to input terminal In2 break contact Connect the CLOSE key to input terminal In3 make contact Switch on the power supply of the motor drive Check that the keys work 39 Pell te 6 3 4 Toggle impulse key ul Nm www heras com How to
15. destroy the card Reading the parameter values from the card The contents of chipcards can only be copied to the motor drive if a correctly written chipcard is recognised in the chipcard reader interface when switching on the motor drive restart and or reset Switch on the power supply to the motor drive while a chipcard is inserted Indication 12C SmartCard Turn the selector switch in a clockwise direction you will now see the message copy Card gt CTRL Press the selector switch to start copying copy When copying is finished the following message is displayed copy DONE Removing the card from the reader restarts the motor drive with the newly loaded parameters A Note Errors that occur during copying are reported by means of Card Comm ERROR You can try to read the chipcard again by turning the selector switch and pressing it If this does not work all parameters will be erased by the software when the chipcard is removed The HMD230 shows Init Clear EEPROM and then Load Parameter The contents of a card have to be read then again The motor drive does not work without correct parameters SUPPORT DURING DIAGNOSIS The HMD230 has a diagnostics menu that makes putting the motor drive into use and troubleshooting easier 6 7 1 Version display The motor drive version can be displayed as follows English 47 el th wri heras com Menu Identification Master Version the figu
16. motor and external loads External power supply 230V External power supply 24V Control inputs Relay outputs Mechanical values Housing Dimensions W x H x D Weight IP category Temperature range Relative humidity range www heras com HMD230 FU 1 phase 230Vac N PE 10 50 60Hz MAX 10A 16 W 230Vac 10 50 60Hz fused with a 6 3A slow acting fuse on the PCB 24Vpc Stabilized 5 max 500mA fused with a semiconductor fuse that resets automatically 24Voc typ 4mA lt 12 V inactive gt logical 0 gt 18 V active gt logical 1 galvanically isolated internally max 250Vac 1A 0 75kW short term peak capacity of 1 5kW ABS with aluminium cooling body 160 x 270 x 110 mm 2 3 kg IP54 20 C to 55 C max 99 non condensing If inductive loads are switched e g several relays or brakes they must have a catch diode for interference suppression English 64 ell te 11 APPENDIX A SPARE PARTS mh i i www heras com HMD 230 T6A3 Fuse slow acting 6 3A 250V BATT 2032 Button battery CR 2032 for integrated clock 12 Appendix B Accessories HMDONTV Receiver module for remote control 868 MHz FM modulation HMD230 Pulse Test Unit designed for testing pulses generated 230PT i HMD230PTU by the Heras Pulse version motors English 65 Pell te 13 Appendix C Declaration of Conformity ul i i www he
17. of the master drive can be used to influence the gate behaviour in different ways at specific times Some commands are available for gate actions They can be called up at carefully defined English 53 Pel Th Annan times The times and commands can be repeated for the seven week days with a weekly cycle However other combinations of times and commands of a higher priority e g for holidays can be planned in a yearly calendar to suppress this weekly recurring time process This enables the automatic gate behaviour to be defined individually in advance by making the relevant calendar entries e Information The calendar function in the motor drive must be enabled by the gt engineer once and is then available to the customer Otherwise the calendars will not be visible Possible calendar functions actions that the motor drive can perform via a calendar Functions Action No action No gate action hold position Keep open position Keep the gate statically in OPEN position The gate cannot be closed Leave open pos Leave the static OPEN position of the gate The gate can close again Auto close OFF Deactivate the automatic closing function The keep open time is ignored Auto close ON Activate the automatic closing function Activate the keep open time again Keep Part Open ON Activate the keep open function for the Part OPEN position The gate will move only between the Part OPEN and OPEN Keep Part Open OFF Deacti
18. press the selector switch to exit the entry and change function of the week calendar All entries for a week day can be copied to another week day on the weekly calendar provided that no entries have been made so far in the week day which the data is to be copied to Menu Clock Calendar Change week clock activate Set week days Select the destination day to which the entry is to be Tuesday copied Press the selector switch to call up the entry mode for the Tuesday 00 hours Turn the selector switch a couple of positions in a counter Tuesday Copy clockwise direction to select the day from which to copy the from Monday entry Press the selector switch to copy the entry Tuesday here from Monday to Tuesday Ready Deleting individual entries You can delete individual entries for a week day on the weekly calendar as follows Menu Clock Calendar Change week clock activate Set week days Select the entry to be deleted Monday 12 30 No action If you turn the selector switch a few positions in a counter Monday clockwise direction the following question will be displayed Delete input Press the selector switch to delete this entry from the Monday week day on the calendar Ready 56 el Th near 6 10 6 Deleting a week day You can also delete all entries for a week day from the weekly calendar after selecting the firs
19. submenus The first menu option Exit lets you exit the menu system after which a restart or reset brings you back in the active operating mode of the motor drive How many submenu levels are available depends on the password that is entered First level submenus can lead to second level submenus Menu Mainmenu Menu level 1 Menu level 2 Quit Menu 1 Identification Menu back Master Version Gate type Serialnumber Motor Controller Peri Controller Parameter Set Bootloader Mot oo N aun A U NBE Bootloader Per 2 Service Menu Menu back 2 Language Menu back 3 Diagnosis Menu back 1 Gate State Menu back Gate Situation Input 876543 Output 54321 Completed Cycles Motor runtime OU A UNBE Last Service English 32 hohen HE In A Ceap www heras com Start of sensors LimitSwitch OPEN LimitSwitch DICHT Part Open Switch Incr Encoder Stat Edge OPEN Stat Edge DICHT Mov Edge OPEN Mov Edge DICHT Lightbarriert 2 Sensor state Loopdetector A Loopdetector B End of sensors 3 System Logbook 4 Event Logbook 5 Measured Temp Menu back 1 CPU Temperature 2 FR Temperature 4 Instellingen Menu back 1 Set Timer Menu back 2 Gatelimits Menu back 3 Assign Inputs Menu back English 33 eld I Uv www heras com 4 Safeties Menu back 5 Spec Parameter Menu back 6 Operation Mode Menu back 7 Param
20. to add new entries to the weekly calendar or change existing entries Menu Clock Calendar Change week clock activate Set week days A free memory position for a week day is displayed as follows Turn the selector switch in a clockwise direction to select the week day for the entry Press the selector switch to call up the entry mode for the hours Turn the selector switch in a clockwise direction to select the hour for the switching time Press the selector switch to call up the entry mode for the minutes Turn the selector switch in a clockwise direction to select the minutes for the switching time Press the selector switch to call up the entry mode for the motor drive function for this switching time Turn the selector switch in a clockwise direction to select the function Press the selector switch to insert the full entry into the week day on the calendar sorted by time Sunday Monday Monday 00 Monday 12 Monday 12 00 Monday 12 30 Monday 12 30 No action Monday 12 30 Keep Part OPEN Monday 55 Pell te Lull www heras com The next free memory location of the calendar is shown Turn the selector switch in a clockwise direction to switch Set week days over to the end of the weekly calendar End 6 10 4 Copying a day in the weekly calendar 6 10 5 English Now
21. D screen Turn the selector switch to select the individual menu options and then press the switch to activate the selected option The first menu option in a menu level always brings you back one level The Exit main menu option in the main menu closes the menu display and restarts the control software 5 3 7 SEGMENT LED DISPLAYS The basic PCB of the HMD230 has two 7 segment LED displays next to each other They are used to display the operating mode or the state of the connected sensors You can switch between the operating mode and sensor display modes by briefly pressing the twist and selector switch Lt mi Illustration 20 Layout and meanings of 7 segment LED displays English 29 el Th ee 5 3 1 Displaying operating modes with 7 segment LED displays The following options are possible in the operating mode display Start indication of the peripheral controller wait for synchronisation between the controllers Clear and initialize the parameter memory Request to load save parameters Idle position in automatic mode Idle position for dead man s operation Ey Idle position for emergency operation ll an CL Gate closing active STOP active 99 1 Seconds count down when an automatic closing movement is active 5 3 2 LED sensor display The individual LED segments display the possibly connected anti crushing safety protection devices and photocells in sensor display mode briefly press the twist and sel
22. Gate action Turn the selector switch to browse through all entries in the calendar The end of all actions entered is displayed by means of END of year clock display Briefly press the switch to exit the yearly calendar display Information Other gate actions planned on the weekly calendar can be suppressed gt I specifically for one day in the year e g a national holiday by using the No action function English 57 Lil 6 10 9 Adding and changing entries in the yearly calendar English SROM ul i i Proceed as follows to add new entries to the yearly calendar or change existing entries www heras com Menu Clock Calendar Change year clock activate Set day An empty memory position for a date is displayed as follows Press the selector switch to call up the entry mode for the year Turn the selector switch in a clockwise direction to select the year Press the selector switch to call up the entry mode for the month Turn the selector switch in a clockwise direction to select the month Press the selector switch to call up the entry mode for the day Turn the selector switch in a clockwise direction to select the day Press the selector switch to call up the entry mode for the hours Turn the selector switch in a clockwise direction to select the hour for the switching time Press the selector switch to call up the entry mode for the m
23. Gate status menu summarises all information that represents the current condition of the motor drive in combination with the gate The menu can be reached via Diagnosis Gate status and has the following options Gate Status OPEN CLOSED The current status of the gate which has been PART OPEN recognised by the software is shown KEEP Input Value 00000010 The logical values on the input terminals of the 87654321 motor drive are displayed The sequence matches inputs In8 to In1 An active input is indicated as 1 In the example only input In2 stop function break contact is connected to 24V English 48 HERAS Se SS Output Value 00010 The status of the output relay is displayed together 54321 with the corresponding logical values An energized relay is indicated as 1 The sequence matches outputs Rel5 to Rell The relay Rel2 is energized in the example status display Gate open 6 7 4 Cycles Run 217 19 The total number of movements and the number of movements since the last maintenance are displayed One movement is one OPEN CLOSED cycle Mot Oper 35 3h The total motor running time and the run time since Mas ihelast maintenance ore dapayed as hours Last Service 2011 02 24 1 mo The date of the last maintenance is displayed as well as the time that has elapsed which is indicated as months To make sure that the gate is maintained at regular intervals a maintenance interval can be defined depending
24. HIER Installers manual HMD230 motor drive ups SOI INI ING Achtung TE I Restspannung lie exe aes gt pele o es t 14 Entladezeit N SILA Sts S English Version 1 1 February 2013 Translation of the Original Installers manual el Dh English www heras co m HERMS Wa N Lil www heras com Contents 1 GENERAL unuauunuanannanunnanunnanunnanunnanunnanunnanannanun ann anan nun an Hanau an ann ana nun KN KE KAR RER KS KN KR 6 1 1 EXPLANATION OF THE SYMBOLS 4z2244s ssnnnnnnnnnnnn namen nun eee tenet ene nn dar 6 1 2 LISTING OF CHANGES f sta cc sn re HI Eee 6 1 3 TERMINOLOGY DEFINITIONS AND ABBREVIATIONS eenen 7 1 4 LIST OF ILLUSTRATIONS Uinsids dn secs eee nn dg sale hes nenn 8 SAFETY INSTRUCTIONS nuausananunnanunnanunnanunnanunnanunnannnnanunnananunnanunnanunnanunnannnnann 9 3 FUNCTION DESCRIPTION AND CONNECTIONS ccecsceeeeceeeeeeeeeeeeeeeeeeeeeeuseeans 10 3 1 CONDITIONS iis ct cca cee dare 520 dura ra ad Powe abe eee babe eee eas eure abe DE centred 10 3 2 TECHNICAL SPECIFICATIONS une En un 10 3 3 COMPLETE VIEW OF THE HERAS MOTOR DRIVE strrsrrrssserseserssrerssrerrrrrrrrrer rr rer rr na 11 3 4 OPERATING MODES FUNCTIONS AND OPERATION 2z2244420H0nan ernennen 12 3 4 1 Dead man s operation uz ssesennerennnnennnnennn nenne nenne nenne nenne nenne KAR RK KKR RKA 12 34 2 Aut matie mode area saeed ein eee Bl eae ads deren 13 3 4 3
25. ISPLAYED sssrssserssrerssrerssrerrrrer teeta ed 32 PARAMETER SETTINGS uu2z u2nuananunnanunnanunnanunnanunnannnnanunnnnanunnanunnanunnanunnanunnen 36 6 1 GENERAL PROGRAMMING INSTRUCTIONS rstrrsrrrssserssrerserersrrersrrerrrrer rr nennen nn 36 6 1 1 Navigating the Menu susosssesrrseerrererrsenersrnr error rsrnrrrrn ers rn rr rr RKA RR RKA ARKA RR RKA nen 36 6 2 INSTALLING THE GATE AND MAKING SETTINGS srstrereesersererssrerssrersrrererrer teen ened 37 6 2 1 Installing the dead man s KGYS ssssserseserssrerserersrrerrrrerrrr essens rr rer r rr rr rr Kr r rna 37 6 2 2 Changing the direction of rotation Of the drive smlosssssersrerrrrrerrrrrrrrrr rr rr rr rn era 37 6 2 3 Programming stationary anti crushing safety protection devices SKL 37 6 2 4 Programming the moving anti crushing safety protection devices ISK 38 6 2 5 Teaching the end positions of the gate ssisssssrsssersrrersrrerrrrerrrrer rens eee ee r nera 38 6 3 FURTHER OPERATING PARAMETERS 0 ceceeeee eee e eset eset neta ene rer rr rer rr nme 39 6 3 1 Setting the language ccc eee eee KKR RKA ARR KAR RKA ARKA 39 6 3 2 Changing the operating mode Dead man s operation Automatic mode 39 6 3 3 OPEN CLOSE and STOP controls uz4ssesennenennnnennn nenne nennn nenne pal faran a 39 6 3 4 Toggle impulse key 2usassenannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenne nen nn nn nn nn nn en 40 6 3 5 Installing Setting a part open function
26. PEN end position has been reached Menu Settings Set timer Keep open TMR set to xxx Example If the Keep open TMR parameter is set at value 5 a 5 second timer is started English 44 ell tet when the gate reaches its OPEN end position in automatic mode This timer causes the gate to be closed automatically again after 5 seconds If another OPEN command is given or an installed photocell is activated during this time the timer will start to count down again null Nm www heras com This value can be changed by the customer without the need to enter a password 6 4 2 Time to close from Part OPEN position The motor drive can close the gate automatically after a set time 1 to 255 seconds has elapsed after the Part OPEN position was reached This function is active only in automatic mode and after the Part OPEN position has been reached Menu Settings Set timer Keep Part OPEN TMR set to xxx Example If the Keep Part OPEN TMR parameter is set at value 5 a 5 second timer is started when the gate reaches its Part OPEN position in automatic mode This timer causes the gate to be closed automatically again after 5 seconds If another Part OPEN command is given or there is a static Part OPEN command during this time the timer will start to count down again This value can be changed by the customer without the need to enter a password 6 4 3 Time to close the gate from inter
27. aintenance However the battery type CR 2032 for the integrated clock module must be replaced after 5 years The battery can be found in a vertical holder over the twist and selector switch Beware of causing a short circuit when using a metal implement to remove the battery The entire gate system must be checked regularly in accordance with DIN EN 12453 To remind the operating company user of this necessary maintenance the lt MAINTENANCE gt necessary message is generated by the software of the motor drive 9 DECOMMISSIONING AND REMOVAL The products produced by ASO are only intended for business use B2B At the end of their service lives the products must be disposed of in accordance with all local regional and national rules and instructions ASO is also happy to take the products back and then dispose of them in an appropriate manner The master drive is fitted with a battery of the type CR 2032 In some countries all consumers are legally obliged to hand in all spent batteries Disposing of them as domestic waste is not allowed Spent batteries can be handed in for free at the public municipal collection facilities and at all points of sale where batteries are sold You can also return any batteries to us after use In this way you will be making an important contribution to conserving the environment English 63 IEI 10 TECHNICAL DATA Electrical values Power supply Local fuse Power consumption without
28. al time clock Twist and selector switch for making settings Communication module slot optional External radio frequency receiver optional Connection for external antenna 10 ISK7 11 ISK connection 12 SKL connection for both running directions 13 Fuse for external loads 230V 14 Connection for further 230V AC 50Hz loads 15 Motor connection 16 230V AC 50 Hz power supply 17 Relay outputs 18 Input connections for safety and operating 2 0 O 07 Cm English www heras com 11 el th ae 3 4 OPERATING MODES FUNCTIONS AND OPERATION The control software is divided into separate function modules and is available to users in three possible operating modes dead man s operation automatic mode and emergency operation FORCED OPEN STOP CLOSE HOLD TO RUN OPEN CLOSE PULSE OPEN STOP CLOSE DEAD MAN S OPERATION __ Illustration 2 Summary of operating modes 3 4 1 Dead man s operation The gate motor drive can be operated in dead man s mode with limited comfort In dead man s mode the gate can only be moved using the OPEN and CLOSE keys that are connected to the In8 and In7 inputs specifically for this purpose In this mode the gate does not require anti crushing safety protection devices The gate will only move for as long as an OPEN or CLOSE key is pressed Dead man s operation is only permitted if the operator can see the gate system If the safety facilities on the gate do n
29. anty claims and the manufacturer s liability if any Prior to performing connection activities the drive system must always be disconnected from the power supply Make sure that the power supply continues to be interrupted while the connection activities are being performed All pulse generators and control facilities of the gate must be installed such that they are visible from the gate and at a safe distance from the moving parts of the gate Observe a minimum installation height of 1 5 metres Do not enable or allow children to play with the gate motor drive Before moving the gate check that there are no people or objects in the danger zone of the gate All available emergency controls must be checked prior to commissioning the system Never insert anything in a running gate or in its moving parts Be alert to locations at gate systems where limbs may be crushed or which may cause abrasion injury or damage and make these locations safe The motor drive guarantees functional safety but it does not guarantee the safety of the entire system Therefore prior to using the motor drive a safety assessment must be performed for the entire system according to DIN EN 13241 1 Gates product standard The system must be inspected at regular intervals by experts for its proper functioning in order to ensure that the safety system complies to the DIN EN 12453 standard Safety in use of power operated doors and gates This inspection must be docum
30. ck Calendar RF remote control Traffic light Motor drive software version Motor drive version Serial number of motor drive Motor controller software version Periphery controller software version Software version parameter set Software version Bootloader motor Software version Bootloader periphery Access password for authorised people and activating extra functions Language settings Anti clockwise clockwise Activate week year calendar Setting for emergency current Motor drive condition as well as maintenance information errors input and output states temperature gate cycles movement times etc Status of connected sensors Logbook of all occurrences Logbook of events Temperature of CPU amp Frequency controller Time settings for automatic closing and light timer Setting the end position of the gate incremental encoder Activation for flashing light yard lighting gate status display extra electrical brake maintenance designation Activating vehicle protection device Setting parameters for service intervals and heating output Setting the type of operating mode Saving and restoring settings e g factory settings Date Time and calendar functions Settings for the remote control Traffic light control functions 31 HERAS 5 5 MENU STRUCTURE AND TEXTS THAT ARE DISPLAYED www heras com Selecting the menu brings you to the main menu level where you can choose from a number of
31. connect a key to input In4 and configure it is described below Whenever this key is pressed an impulse is generated for the toggle functions OPEN STOP CLOSE STOP Here the input In4 has already been factory configured for the relevant function Switch off the power supply to the motor drive Connect the key to the 24V power supply Connect the key for the toggle impulse to input terminal In4 make contact Switch on the power supply of the motor drive Check that the key works 6 3 5 Installing Setting a part open function To set a part open function a pushbutton or switch contact make contact is connected to inputs In5 or In6 In this example we describe the installation and setting procedures for In5 Switch off the power supply to the motor drive Connect the key switch to the 24V power supply Connect the key switch to input In5 Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Settings Assign input Part open set to In5 Exit the menu Move the gate into the part open position Press Settings End positions Set part OPEN The motor drive performs a reset Check that the part open function of the gate works 6 3 6 Installing Setting an emergency stop input An emergency stop input can be connected to the HMD230 The stop contact or stop circuit must be a break contact Examples of items that have to be c
32. e Restore When copying has ended the software will automatically restart the master drive with the restored parameters 6 6 SAVING PARAMETERS TO CHI PCARD A chipcard reader interface can be connected to the communication slot of the motor drive This card reader enables standard I2C chipcards to be read and to be written to 32 and 64 kByte memory cards are supported Illustration 21 Chipcard reader English 46 ell Ne near 6 6 1 6 6 2 6 7 Saving the parameter settings to card The communication with the chipcard reader interface to write the parameter settings from the HMD230 to a card only works in combination with the installed LCD screen The parameters are written to the card as follows Menu Service Menu Enter passw enter the password Menu Settings Param Backup activate Write card The text copy CTRL gt Card is displayed when the procedure has ended the message Card writing ready is displayed You can now remove the card to which data has been written and which has been checked from the card reader Attention If a chipcard reader is not connected or if errors occur during copying A the following message is displayed Card Comm ERROR If such an error occurs while writing to the memory on the chipcard the data on the card in question must not be used anymore You can either write the data to the card again or format the card on another writing reading device or
33. e the gate is closing this will cause the gate to be opened as far as the point where the closing movement started OPEN or PARTLY OPEN A movement command for the opposite direction will gradually decelerate the gate and then cause it to move in opposite direction mi Automatic mode if the gate has not installed fully yet 1 If the gate has not been fully installed yet or if motor drive programming has not been completed e g the end positions of the gate have not been defined yet the motor drive will work in a special safety mode The gate will then only run at dead man s mode speed Only after the end positions for the OPEN and CLOSED positions have been set and after a measuring run at dead man s mode speed has been performed will the system switch over to the automatic mode speed If the power supply to the drive has been interrupted the gate will also only run at dead man s mode speed until the first time when an end position has been reached 3 4 3 Emergency operation The gate motor drive can switch over automatically from automatic mode to emergency operation This automatic switch over can only take place after a Function emergency situation input signal which is generated by a fire emergency room Only the one movement OPEN or CLOSE depending on programming that is requested will be performed at dead man s mode speed in this operating mode The safety facilities are also activated during this movement The movement ca
34. ector switch The allocation of the segments to the connected input sensors is shown in the list below Left hand display Segment a PHOTOCELL Segment f SKL for Closing direction Segmente ISK for Closing direction Right hand display Segment a PHOTOCELL Segment b SKL for Opening direction Segment c ISK for Opening direction The relevant segment lights up if the sensor input that has been assigned to it is not active The relevant segment is switched off when the sensor is activated The following is displayed if all sensors are connected and have not been 7 I activated M English 30 Pell te 5 4 MENU DISPLAY INSTRUCTIONS mth Nm www heras com The menu system of the HMD230 can only be called up if the display has been fitted You can use the twist and selector switch to select submenus This offers the following possibilities Menu English SO Identification Master version Gate profile Serial number Motor controller Periphery controller Parameter Set Bootloader Mot Bootloader Per Service Password entry Language Direction of rotation of motor Calendar selection Emergency current parameters Diagnostics Gate status Sensor status System logbook Event logbook Measured Temp Settings Timer settings End positions Assign input Protection devices Special parameters Operating mode Parameter backup Clo
35. ensors and controls the HMD230 features a 24 Vpc power supply with potential separation and voltage stabilisation which can supply a maximum current of 500 mA The supply voltage is fused with an automatically resetting fuse on the PCB A separate 24V power supply output is available for the emergency stop and emergency situation functions The supply voltage of the motor drive is switched on and off in a controlled manner on this power supply output during rest phases This enables the motor drive to identify the safe operation of the controls on its inputs External loads of 230Vac can be connected to a fused power output on the HMD230 PCB Illustration 1 Complete view pos 14 in the illustration 4 3 2 Connecting the controls English The controls keys for the open close toggle and part open functions are connected through a make contact Switches with a static make contact e g timer are also allowed for the open and part open functions Only controls with a break contact are used for the stop emergency stop and emergency situation functions A ATTENTI ON The power supply to the controls must go through the synchronised 24V _ output for the emergency stop and emergency situation functions Several break contacts can be switched in series in the form of a stop chain for the stop and emergency stop inputs To comply with the special requirements set on dead man s operation an OPEN key is always configured on input
36. ented such that it can be verified The HMD230 is a frequency converter Since dangerous live voltage may still be present after switching off the HMD230 you must observe a 3 to 5 minute waiting time to make sure that all power has discharged Working on a live frequency converter PCB involves a risk of fatal injury If the HMD230 must be fused with a residual current circuit breaker Fl switch only the FI switch type B that is sensitive to all types of current may be applied English Pell te 3 FUNCTION DESCRIPTION AND CONNECTIONS This document is a description of the HMD230 electrical gate motor drive manufactured by ASO It describes how to install use maintain repair decommission and remove the motor drive ul Nm www heras com The HMD230 is an electronic control unit with safety functions that is intended for use as a motor drive to operate sliding gates rolling gates and vertical bar gates swing and folding gates and barriers in industrial environments The HMD230 is also a frequency converter that can operate a three phase motor with max 0 75kW on a 1 phase grid The frequency converter offers the options of soft starting and soft stopping the gate as well as several different gate speeds 3 1 CONDITIONS The motor drive is only fully functional if installed in a gate system that is ready for use This may require extra external components such as drive electr
37. factory set such that it is closed when the gate has reached its OPEN position The output relay Rel3 has been set such that it is closed when the gate CLOSED position has been reached No further settings are required 6 3 11 Programming service intervals To make sure that the gate is maintained at regular intervals a service interval can be defined Three different activation possibilities are available for this 1 Maintenance after a certain number of gate movements 2 Maintenance after a preset number of motor running hours 3 Maintenance after a defined time interval since the last maintenance Combinations of these three pre sets are also possible with the event that occurs the first resulting in the maintenance reminder signal being generated If the maintenance reminder is active the display shows the lt MAINTENANCE gt necessary message The values for maintenance after a specific motor running time and for the time interval since the last maintenance are not factory set This means that by default the motor drive only considers the number of gate movements This number has been pre set at 7 000 movements You can program maintenance as follows Switch on the power supply of the HMD230 Menu Service Menu Enter passw enter the password Menu Settings Spec Parameter Service after Cyc set to zzzzz Menu Settings Spec Parameter Service after run t set to mmmmm Menu Settings
38. glish www heras co m
39. his Menu Clock Calendar Change year clock activate Set day Enter a new date as described above 2011 12 24 Press the selector switch to call up the entry mode for the 2011 12 24 00 hours Turn the selector switch a couple of positions in a counter 2011 12 24 Copy clockwise direction to select the day from which to copy the from 2011 06 17 entry Press the selector switch to copy the entry here from 17 June 2011 to 24 December 2011 Ready 6 10 11 Deleting individual entries You can delete individual entries for a specific day on the yearly calendar as follows Menu Clock Calendar Change year clock activate Set day Select the entry to be deleted 2011 06 17 12 30 No function English 59 el th www heras com If you turn the selector switch a few positions in a counter 2011 06 17 clockwise direction the following question will be displayed Delete input Press the selector switch to delete this entry from the yearly calendar Ready 6 10 12 Deleting a day You can also delete all entries for an individual day from the yearly calendar after selecting the first entry for the day in question Menu Clock Calendar Change year clock activate Set day Select the first entry of the day to be deleted 2011 06 17 07 30 Keep OPEN If you turn the selector switch a few positions in a counter 2011 06 17 c
40. ic motor and transmission controls switches buttons signal elements flashing lights horns sensor elements safety strips anti crushing safety protection devices photocells They are not enclosed with the motor drive 3 2 TECHNICAL SPECIFICATIONS The HMD230 has the following characteristics e automatic configuration and many pre programmed features for standard gate systems e anextensive programming system for dedicated inputs front OPEN STOP CLOSE TOGGLE e two freely programmable inputs three dedicated output relays clearing relays for flashing light OPEN position and CLOSED position e two freely programmable relays alternating relays alternatively the ISK and SKL can also be connected with M8 connectors and screw terminals separate photocell input 7 segment display for status messages LCD display for diagnosis and for programming via menus operation and configuration via rotary and selector switches real time clock with a spare battery for timed functions and calendar actions optional radio frequency remote control receiver English 10 el Th 3 3 COMPLETE VIEW OF THE HERAS MOTOR DRIVE H RE LLTTDTTTETET STE L Re ID WIRT la ca o m Illustration 1 Complete view Designations of the numbered parts LCD text display removable 7 segment display under the LCD display Serial interface Input for incremental encoder Battery for re
41. im positions If the gate always has to close again automatically by itself automatic closing movement after a set time 1 255 seconds this must be set via the TMR Auto Close parameter This function is only active in automatic mode and concerns all gate positions except the OPEN end position and the Part OPEN position Menu Service Menu Enter passw enter the password Menu Settings Set timer Auto Close TMR set to xxx Example If the time is pre set at 20 a 20 second timer is started as soon as the motor stops in automatic mode other than by the STOP key being pressed and the gate is not in the CLOSED end position This timer causes the gate to be closed automatically again after 20 seconds 6 4 4 Setting a short closing time If a photocell is used you can set a shorter open dwell time after the photocell has been interrupted Menu Service Menu Enter passw enter the password Menu Settings Set timer Secondary time set to xxx Example If the time is pre set at 5 a 5 second timer is started as soon as the photocell is interrupted signal active and inactive again in automatic mode This timer causes the gate to be closed automatically again after 5 seconds 6 4 5 Activating warning time and flashing light The output of relay Rell is factory set for flashing light operation The flashing light is switched on by the motor drive as soon as a movement command is detected The moto
42. ime take place according to EU rules As a result the clock is put forward one hour at 2 a m CET on the last Sunday of March and it is put back one hour at 3 a m CET on the last Sunday of October 6 9 1 Display date time Press the selector switch once to display the current date and time for 20 seconds You can access this menu option as follows Menu Clock Calendar activate Display clock 6 9 2 Setting the clock The internal clock of the HMD230 has been factory set If this time ever differs from the actual current time the clock can be set as follows Menu Clock Calendar Set date time Year and then set the last two figures of the current year Menu Clock Calendar Set date time Month set the current month Menu Clock Calendar Set date time Day set the current day Menu Clock Calendar Set date time Hour set the current hour Menu Clock Calendar Set date time Minutes set the current minutes Menu Clock Calendar Set date time Seconds set the current seconds Menu Clock Calendar Set date time set Autom summer time to 1 in for automatic summer time switch over according to the EU rules Menu Clock Calendar Set date time set Summer time now to 0 in winter and set it to 1 if the summer time has started Check the date and time with Display clock 6 10 CALENDAR FUNCTIONS OF THE MOTOR DRIVE In automatic mode the calendar functions
43. inutes Turn the selector switch in a clockwise direction to select the minutes for the switching time Press the selector switch to call up the entry mode for the motor drive function for this switching time 20 2011 2012 2011 01 2011 06 2011 06 01 2011 06 17 2011 06 17 00 2011 06 17 12 2011 06 17 12 00 2011 06 17 12 30 2011 06 17 12 30 No function 58 el th ee Turn the selector switch in a clockwise direction to select 2011 06 17 12 30 the function Keep Part OPEN Press the selector switch to insert the full entry into the 2011 06 17 yearly calendar sorted by time The next memory position of the calendar will be displayed Turn the selector switch in a clockwise direction to switch Cal week days over to the end of the yearly calendar END Now press the selector switch to exit the entry and change function of the yearly calendar e Information Changes to the date and not only the switching time can only be made in the first entry for this date and always apply to all entries for this day The yearly calendar is sorted i e an older date is put before a more recent date 6 10 10 Copying a day in the yearly calendar All entries for a certain day can be copied to another day with a different date on the yearly calendar However a new date has to be entered for t
44. l the motor drive can automatically switch over from automatic mode to dead man s operation This automatic switch over will take place only for the individual motor movement that has been started and only if the key provided for dead man s operation is pressed After this the motor drive will switch over to automatic mode again but if a new fault occurs or if the fault is not remedied the system can switch over to dead man s operation again for the next movement Changing between operating modes is possible in the following directions Automatic mode gt Dead man s operation mode Dead man s mode gt Automatic mode if safety s have been restored Automatic mode gt Emergency operation Emergency operation gt Automatic mode if no emergency situation signal is active anymore and after restarting the control software DEADMAN S TEMPORARY OPERATION J move switching Illustration 3 Schedule of options to switch over between operating modes English 14 Pell te null Nm www heras com 3 5 ACCESSORIES THAT CAN BE CONNECTED The HMD230 gate motor drive can be combined with one or several of the components listed below Anti crushing safety protection devices Anti crushing safety protection devices with an 8 2 kOhm terminating resistance for the opening and closing directions can be connected directly to the HMD230 using M8 connectors or terminals ISK system The HMD230 has alread
45. lls and sets up the HMD230 gate motor drive The motor drive must be commissioned exclusively by accredited trained electrical engineers who are familiar with the safety standards governing the electrical drive and computerisation technology The safety regulations must be taken into consideration absolutely This manual demonstrates only a few control functions You can find information of further functions descriptions of special functions and more accurate specifications of the motor drive in additional descriptions EXPLANATION OF THE SYMBOLS Caution To prevent personal injury you must observe the safety instructions below Al Attention To prevent material damage you must observe the safety instructions below e 1 Information This is followed by further information or by a reference to other documents LISTING OF CHANGES The changes incorporated in this document the reason of the change in question and the date of the change are described in the table Any material changes as to the contents of this document must be first agreed within the project management team This does not apply to formal changes such as spelling errors and amendments The entire document is given a new publication status and is completely redistributed after every change Every change to this document must be submitted by the configuration manager The configuration manager is responsible for coordination within the project and for di
46. lockwise direction the following question will be displayed Delete day Press the selector switch to delete all entries for this day from the calendar Ready 6 10 13 Deleting the entire yearly calendar You can also delete all entries for the entire yearly calendar as follows Menu Clock Calendar Change year clock activate Delete year clock Delete year clock Ready 6 11 PARAMETER REFERENCE AND OR FAULT NUMBERS A summary of the events or the errors or faults that are possible in the log systems described above is provided here 25 Stat prot dev OPEN Stationary anti crushing safety protection device OPEN has been activated 26 Stat prot dev CLOSE Stationary anti crushing safety protection device CLOSED has been activated English 60 el Th Arena has been activated CLOSED has been activated EMERGENCY The emergency situation function has been SITUATION bmc activated Number of reversals The maximum number of reversals for amovement direction without the end position being reached has been reached A command has been carried out due to an entry in a calendar Restart of the program The motor controller incurred aHALT command serious exception error w The motor controller detected a program memory error serious exception error EEPROM error A fault occurred while accessing the EEPROM StackReg error The motor controller detected a stack memory er
47. motor is driven three seconds after this This warning time can be activated or deactivated as follows Menu Service Menu Enter passw enter the password Menu Settings Set timer Flash warn Value 0 warning time off Value 1 warning time on Setting a lamp yard lighting The HMD230 can drive a lamp e g to automatically light the zone around the gate when the gate is moving The function can be installed on Rel4 or Rel5 In this example we describe the installation and setting procedures for Rel4 Switch off the power supply to the motor drive Connect the lamp to the output relay Rel4 Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Settings Set timer Light sw output set to Rel4 English 41 Pell te Menu Settings Set timer Lighting s set at the required time in seconds Lull www heras com The lamp connected to Rel4 is now switched on by the motor drive as soon as a movement command is detected After the motor is switched off the lamp will continue to be lit for the time as set 1 to 1800 seconds This parameter Lighting s can be changed by the customer without the need to enter a password 6 3 10 Connecting the status display of a gate The HMD230 can indicate two different gate statuses and a fault status by means of relays The output relay Rel2 is
48. n 45 6 4 5 Activating warning time and flashing light ssssrssssrsssersrrersrrerrrrrrrrnerrr nets rn era 45 6 5 SAVING PARAMETERS TO THE MEMORY c eceeeee estes ee eee neta teeta teeta teeta ened 46 6 5 1 Saving the parameter settings cece eee eee eee eee eee tenet nee need 46 6 5 2 Restoring parameter SEttiNOS sssssseersererrsrrerrsrerrsrerrrrrrrrrrrrr eee nenn nennen 46 6 6 SAVING PARAMETERS TO CHIPCARD ccceceeeee eect ee eee ee eee tenet ete rer rr er n na 46 6 6 1 Saving the parameter settings to card ssosssssssersssersrrersrrerrrrerrrr er rrn rss nennen 47 6 6 2 Reading the parameter values from the Card smissssssssersrrersrrerrrrerrrner rr nennen 47 6 7 SUPPORT DURING DIAGNOSIS srssrreesereseerssrerereerrrrererrrrrrr er e renee eee netted 47 CAL Mersion display aa yn actahe gle ated wee Ml ee deena 47 6 7 2 Movement commands at StaltrUP srsererserrrrsrerrrerrrererrrrrrrr nenn nenn nenn nenn 48 6 4 3 Gate Status are a catia eters 48 6 7 4 SONSOF StAtUSES u a a ne 49 6 7 5 Temperatures n u nennen 49 6 7 6 Integrated log systems smnsscmsssssrssssrsesrrsrerrsrne sen nennen nun KAR RKA ene eee eee 50 6 8 REMOTE CONTROL ri Eh 50 6 8 1 Displaying the number of hand transmitters 4s2sssssn nenne nennen namen 51 English 4 m in Inu HERMAS MER 6 8 2 Teaching hand transmitters ssussssssserssrerssrersrrersrrerrrrerrrr rss re nn nn nn nennen nenn 51 6
49. n be interrupted by pressing and holding the STOP key or by a safety device being triggered When this interruption no longer applies the gate will immediately continue to move At the end of the emergency movement and after the signal Function emergency situation has been reset the software of the motor drive will initiate a restart to enable safe switch over to automatic mode Any static active OPEN or PARTLY OPEN signals are ignored by the motor drive in this operating mode English 13 Pel th Annas Just as the command triggered by an OPEN or CLOSE command key being pressed cannot be performed when a program is started a static active Emergency situation input signal will also not be carried out when switching on the motor drive 3 4 4 Automatically changing operating modes The gate motor drive can switch over from automatic mode to emergency operation if it has been programmed to allow this and the HMD230 recognises a corresponding emergency situation signal from a fire emergency room This operating mode will then be performed until the motor drive is restarted The restart will take place automatically when the emergency situation signal is reset is no longer active and the required gate position OPEN or CLOSED has been reached Restarting causes the motor drive to resume automatic operation and wait for the first movement command If electronic safety facilities on the gate are out of operation e g a faulty photocel
50. nd one CLOSED key have been connected for dead man s operation Since you cannot set the end positions without these keys you have to perform the following actions in the sequence described below Switch off the power supply to the motor drive Connect the keys to the 24V power supply Connect the key for OPEN dead man s key to input terminal In8 make contact Connect the key for CLOSED dead man s key to input terminal In7 make contact Switch on the power supply of the motor drive Check that the keys work 6 2 2 Changing the direction of rotation of the drive If when using the motor for the first time you find that the gate is moving in the wrong direction you can reverse the direction of rotation of the motor by switching the two phases of the motor connection However you can also change the direction of rotation by changing a software setting Proceed as follows to make the relevant change Menu Service Menu Enter passw enter the password Menu Service Menu Motor dir of rot change the value to 1 Double check that the gate moves in the right direction 6 2 3 Programming stationary anti crushing safety protection devices SKL The stationary anti crushing safety protection devices SKL are always delivered pre activated Switch off the power supply to the motor drive Connect the anti crushing safety protection device s for the OPEN direction to the SKL open connection Connect the a
51. nti crushing safety protection device s for the CLOSING direction to the SKL close connection Switch on the power supply of the motor drive Check that the safety protection devices have been connected correctly and check the reaction of the gate in the relevant movement direction in automatic mode English 37 el Th Annas 6 2 4 Programming the moving anti crushing safety protection devices ISK The moving anti crushing safety protection devices connected via the ISK are always delivered pre activated Switch off the power supply to the motor drive Connect the ISK system to the ISK connection Switch on the power supply of the motor drive Check that the safety protection devices have been connected correctly and check the reaction of the gate in the relevant movement direction in automatic mode 6 2 5 Teaching the end positions of the gate The motors of the Heras drive have an incremental encoder module No further limit switches are required on the gate When installing and setting the gate and the drive the end positions of the gate are laid down as follows Switch off the power supply to the motor drive Connect the incremental encoder to the 4 pole bus Connect the OPEN key dead man s key to input terminal In8 make contact Connect the CLOSE key dead man s key to input terminal In7 make contact Switch on the power supply of the motor drive Menu Service Menu Enter pass
52. nu if the program does not recognize a valid code within twenty seconds the display returns to the menu Check the number of transmitters stored by means of the menu option Active transmitters Exit the menu and check the key functions that have been taught in Automatic mode English 51 Pell te 6 8 3 Teaching hand transmitter buttons w www heras com If the functions that are programmed as standard for the hand transmitter OPEN CLOSE STOP are inadequate another four functions can be programmed The individual buttons can be programmed using the menu below 3 Prog But OPEN Program OPEN function 4 Prog But CLOSE Program CLOSE function 5 Prog Part OPEN Program PART OPEN function 6 Prog But Toggle Program Toggle function OPEN STOP CLOSE STOP The programed function overwrites the pre programed function if the hand transmitter has been programmed in advanced If the hand transmitter has not yet been programed then only the programmed function is available To restore the original functions the transmitter must be deleted in the menu Delete transmitter or Delete all and then be reprogramed 6 8 4 Deleting transmitters from the memory You can delete specific individual hand transmitters from the HMD230 memory The menu option Delete transmitter puts the motor drive in a mode where the next correctly received hand transmitter is deleted from the memory again
53. on the number of gate movements If the maintenance reminder is active number of movement cycles or maintenance interval reached the display shows the lt Maintenance gt necessary message The maintenance reminder can be reset via the menu option Diagnosis Gate status RESET maintenance after entering the right password This resets the number of movement cycles the motor operation hours and the number of months since the last maintenance to 0 The current clock date is saved for the last maintenance Sensor statuses The statuses of the sensors can be displayed via Diagnosis Sensor Status The menu is built up identically to the display in the operating mode as shown under 5 2 3 LCD sensor display 6 7 5 Temperatures The current temperatures and the maximum and minimum temperatures that have occurred can be displayed This display option can be reached as follows Menu Service Menu Enter passw enter the password Menu Diagnosis Temp measured CPU temperature shows the temperatures measured on the master drive PCB The current temperature as degrees Celsius is shown first The lowest and finally the highest temperature separated by a slash are shown then Menu Diagnosis Temp measured FC temperature shows the temperatures measured on the power supply module of the frequency converter Again the current minimum and maximum temperatures are shown Menu Diagnosis Temp measu
54. onals who have acquainted themselves with this User Manual and the applicable instructions on work safety and accident prevention Always observe and respect the instructions contained in this manual The User Manual must always be available at the location where the motor drive is used All staff who operate and maintain the motor drive must read this manual thoroughly and apply it After it has been commissioned the user of the gate system or its representative must be given an explanation of how to operate the system Only professional electrical engineers are allowed to carry out work on electrical systems Always comply with the applicable electro technical safety instructions as well as the safety instructions provided by industrial associations insurers etc if relevant It is the responsibility of the manufacturer and the user of the system machine on which the motor drive is used to coordinate and observe all applicable safety instructions and rules The instructions in this manual must be observed in order to comply with the warranty conditions as regards operation and safety Ignoring warnings may lead to physical injury and material damage The manufacturer does not accept any liability for damage that is the consequence of any failure to comply with the instructions There are no user serviceable parts inside the motor drive Any adjustments and or repairs made by the user without the manufacturer s approval will invalidate all warr
55. onnected like this are emergency stop switches and motor protection contacts The function can be activated on inputs In5 or In6 As the software permanently monitors the functioning of the emergency stop input power can only be supplied via the 24V _ test output If a failure is detected the motor drive cannot be operated anymore The display then shows a corresponding error text The motor drive performs a restart reset as soon as the emergency stop input is active again Switch off the power supply to the motor drive Connect the power supply of the make contact to the 24V test output Connect the make contact to input In6 Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Settings Assign input Emergency stop set to In6 Exit the menu Check the functioning of the emergency stop 6 3 7 Setting a photocell The photocell input is only active when the gate is moving in its CLOSING direction If the photocell is interrupted the gate will move to its OPEN end position Photocell with make contact English 40 ell te 6 3 8 6 3 9 ul Nm www heras com The photocell is always factory set with a make contact This is connected as follows Switch off the power supply to the motor drive Connect the power supply of the photocell to 24 V and 0 V Connect the photocell signal to the in
56. osition and no longer responds to any commands If the loop to the fire emergency room is closed again the motor drive will perform a reset and the gate is closed again when the next command is given The function is activated in the Service Menu Menu Service Menu Enter passw enter the password Menu Service Menu Emergency contr para set to 1 Exit the menu Check the functioning of the emergency situation function English 43 Pell te null Nm www heras com Emergency closing If the loop is opened by the fire emergency room and emergency closing has been set the gate will close at low speed This closing movement can be interrupted by the stop key or the safety facilities however after the interruption action has ended the gate will continue to close The gate then stops in CLOSED position and no longer responds to any commands If the loop to the fire emergency room is closed again the motor drive will perform a reset and the gate is opened again when the next command is given The function is activated in the Service Menu Menu Service Menu Enter passw enter the password Menu Service Menu Emergency contr para set to 2 Exit the menu Check the functioning of the emergency situation function 6 3 14 Setting the traffic light A simple traffic light circuit can be created using make and break relays Rel4 or Rel5 The red and green lights a
57. ot allow automatic operation e g due to a faulty anti crushing safety protection device the motor drive will automatically switch into this mode from automatic mode In this event and to alert the operator the gate movement will not start until after the command key OPEN or CLOSE has been pressed for a prolonged time and after a two second delay When employing dead man s operation in addition to the OPEN and CLOSE keys there is also a STOP key If this key is not connected a wire must be connected from the 24 volt to the corresponding input English 12 TESNO e ae 3 4 2 Automatic mode If the safety facilities have been installed completely the motor drive will usually work in the automatic mode The user can only use all motor drive functions in automatic mode Total safety of the gate is guaranteed here by the activated safety facilities Opening or closing the gate can be initiated in automatic mode by a command key OPEN CLOSE PARTIALLY OPEN an impulse key with toggle function OPEN STOP CLOSE STOP OPEN CLOSE STOP commands via the remote control Every movement command causes the full action that has been selected to be performed open gate close gate etc Every action is stopped immediately by a stop command or a signal from the safety facilities Activating the anti crushing safety protection devices causes the gate to immediately move in the opposite direction If a photocell is interrupted whil
58. put terminal LB break contact Switch on the power supply of the motor drive Check the photocell functioning while moving the gate in its CLOSING direction If no photocell has been installed this function can be deactivated Menu Service Menu Enter passw enter the password Menu Settings Safety devices Vehicle prot set to 0 Photocell with make contact If only one photocell with a make contact is available it can be used with the following parameters Switch off the power supply to the motor drive Connect the power supply of the photocell to 24 V and 0 V Connect the photocell signal to the input terminal LB make contact Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Settings Safety devices Vehicle prot set to 3 Exit the menu Check the photocell functioning while moving the gate in its CLOSING direction Connecting a flashing light The output of relay Rell is factory set for flashing light operation An automatic 24V flashing light is connected to relay Rell as follows Switch off the power supply to the motor drive Connect the 24V power supply to output relay Rell Connect the flashing light to the output relay Rell and to GND Switch on the power supply of the motor drive The flashing light is switched on by the HMD230 as soon as a movement command is detected The
59. r EMC installation 4 3 Al Attention If the installation does not comply with EMC requirements other equipment in the direct vicinity of the motor drive may be disturbed The HMD230 is a motor drive which includes a frequency converter The switching technology inherent in frequency converters may lead to disturbances in their direct vicinity A shielded cable must always be used for the motor cable Connect the shield to the motor using an EMC screw connection and connect it in the motor drive using the PE terminal provided for this purpose If the system has to comply with the requirements of EN 61000 6 3 the power supply lead and all control leads must have ferrite cores CONNECTING THE INPUTS The HMD230 has two terminal blocks next to each other for connecting external devices The left hand block is intended for outputs whereas controls or sensors can be connected to the right hand block Illustration 6 Connecting external devices The inputs of the HMD230 have the following input functions INL Open IN2 Stop In3 Close In4 Toggle In5 Freely programmable In6 Freely programmable In7 Close in dead man s operation In8 Open in dead man s operation English 18 el Dh Annan 4 3 1 After entering a password the service engineer can connect the following functions to the inputs In5 and In6 Part open Emergency stop Emergency Power supply for external devices To supply power to the external s
60. r is driven three seconds after this This warning time can be activated or deactivated as follows English 45 el Th ee Menu Service Menu Enter passw enter the password Menu Settings Set timer Flash warn Value 0 warning time off Value 1 warning time on 6 5 SAVING PARAMETERS TO THE MEMORY The operating parameters can also be saved in a special section of the memory A copy of the current parameter settings is then made and these settings as saved can be restored later overwriting the then current parameters 6 5 1 Saving the parameter settings You can make a backup copy of the current operating parameter settings of the motor drive and save this to a separate part of the memory If the parameter settings are changed later and found not to be OK you can restore the previously saved parameter settings so that the parameters are correct again Menu Service Menu Enter passw enter the password Menu Settings Param Backup activate Save new 6 5 2 Restoring parameter settings You can reactivate the backup copy of the motor drive operating parameter settings that has been saved in a separate part of the memory to use these settings again as the current operating parameters This enables the saved operational parameters to be restored after a faulty configuration of the HMD230 Menu Service Menu Enter passw enter the password Menu Settings Param Backup activat
61. ras com HERMAS Mi Ye N www heras com 1 4 LIST OF ILLUSTRATIONS Illustration 1 Complete view uuesssennsseennnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 11 Illustration 2 Summary of operating modes 24044240044440snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 12 Illustration 3 Schedule of options to switch over between operating modes n s 14 Illustration 4 Mechanical dimensions insssesesrssseersssssrsssrsrsssrsrss sr snar snar ass KKR AR RAR ARR RAR R KR RAKA KR RAA nn nnnnn 16 Illustration 5 Electrical CONNECtON s sssssesrrssssrsrsrsssrrsrsnsrrs rss rs sn nr rr sn sr rr Ann ARAB KKR KRK KR KRK KR ARR KR RR KKR KR RA 17 Illustration 6 Connecting external devices ums ssesesssesssrsrsrersrrrsnr arr srnr sn rr sn nr sn sr sn Ras Ra KR RAS RASA KSR r sn an 18 Illustration 7 Electrical connection Of controls sssssssesssssrersssrersssrsrsssrssrsssrsr rss sr sn sars sr sr AR RASA KRA SR Kanna 19 Illustration 8 Electrical connection of anti crushing safety protection devices and ISK 20 Illustration 9 Electrical connection of a one way photocell unssssssssesssssesrssssssrsssrsrsssssr sn sr sn nr sr sann ana 21 Illustration 10 Electrical connection of a reflective PhOtOCell s sssssessssssersssrersssrsrsnsssr sn srsr snar snaran 21 Illustration 11 Installation of inputs incl photocell uusuer
62. ras com Hiermit erklaren wir dass das nachfolgend bezeichnete Produkt Torsteuerung ATC150 FU HMD230 Artikelnummer 1402 0020 Version 1 0 Format Seriennummer YYMMnnnnn Steuerung zum sicheren Antrieb von Schiebetoren Sektionaltoren Roll und Gittertoren Dreh und Falttoren bzw Schranken im industriellen Umfeld aufgrund seiner Konzipierung und Bauart sowie in der von uns in Verkehr gebrachten Ausf hrung den einschl gigen grundlegenden Sicherheits und Gesundheits anforderungen der nachfolgenden EG Richtlinien entspricht EG Maschinenrichtlinie 2006 42 EG EG Niederspannungsrichtlinie 2006 95 EG EG EMV Richtlinie 2004 108 EG EN ISO 13849 1 2008 EN 12453 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 A13 2008 A14 2010 EN 61000 6 2 2002 EN 61000 6 3 2002 EG Baumusterbescheinigung Notified Body 0044 T V NORD CERT GmbH Langemarckstra e 20 D 45141 Essen Zertifikat Nr 44 205 11 555791 001 Pr fbericht Nr 11 205 555791 001 Diese Konformit tserkl rung entbindet den Konstrukteur Hersteller der Maschine nicht von seiner Pflicht die Konformit t der gesamten Maschine an der dieses Produkt angebracht wird entsprechend der EG Richtlinie sicherzustellen Hersteller und Bevollm chtigter ASO Antriebs und Steuerungstechnik GmbH Am Grarock 8 D 33154 Salzkotten Salzkotten den 15 04 2011 Helmut Friedrich Gesch ftsf hrer und Dokumentenbevollm chtigter English 66 el Dh En
63. re connected to one of the two operating contacts of the make and break relay Always pay attention to the maximum load capacity of the relay The traffic light switches to GREEN when the gate has reached its OPEN position the motor has been switched off and the flashing light is not active The traffic light switches to RED when the flashing light is activated e g warning for automatic closing the motor is switched on or the gate is not in OPEN position The function can be set on one of the output relays Rel4 or Rel5 as follows Switch off the power supply to the motor drive Connect the power supply for the traffic lights to the make and break contact of Rel4 Connect the red green traffic lights to the other two contacts of the make and break relay Rel4 Switch on the power supply of the motor drive Menu Service Menu Enter passw enter the password Menu Traffic light Traffic light output set to Rel4 for example Exit the menu Check the traffic light operation 6 4 TIMER CONTROLLED GATE MOVEMENTS 6 4 1 Certain gate movements can be started automatically by pre defined timer settings These timer settings per menu must be displayed here Setting automatic closing open dwell time The motor drive can close the gate automatically after a time as set 1 to 999 seconds has elapsed after the OPEN end position was reached This function is active only in automatic mode and after the O
64. red activate RESET Min Max This sets the minimum and maximum values of the items displayed in question to the current temperature English 49 el Th wri heras com 6 7 6 Integrated log systems 6 8 The motor drive has two different integrated log memories Events log The events log is a ring memory with a maximum of 30 memory positions Relevant events of the control software are saved to the events log in the RAM readily accessible memory with a reference number and the time stamp This log allows the latest gate actions and any failures which may have occurred to be traced back accurately in time The events log is displayed as follows Menu Service Menu Enter passw enter the password Menu Diagnosis activate event log The first line shows the date and time of the entry The second line first shows a number of a maximum of three positions which matches a reference number in the parameter table A corresponding text that has also been saved in the parameter table then follows You can browse through the entries in the events log which are sorted by time The first entry in this log is always the reference to the program initialisation due to a restart of the software Display reading Meaning Events log Start First memory entry reached y mm dd HH MM SS 250 Programmlnit Entry in log due to a motor drive reset Event logbook Last memory entry reached End y y The RAM is re initialized
65. ree rec Illustration 14 Electrical connection of 230V relay Attention When connecting take the maximum current load capacity of the power Al supply output into account Furthermore every individual relay is restricted to a maximum load of 250 W Only replace the fuse 6 3A slow acting by a fuse of the same rating from the low safety voltage on the motor drive However since the individual relay Caution In accordance with the standards the relay outputs have been separated connections do not comply with this condition Connecting the relays inside the HMD230 with 230 V c and is not allowed Combining 230 Vac and 24 Vpc on the relays of the external backplane is English 24 el Th ee 4 6 CONNECTING THE RADIO FREQUENCY RECEIVER The HMD230 can optionally be fitted with a radio frequency receiver for hand transmitters The radio frequency receiver works with 868 MHz and FM modulation The radio frequency receiver is factory fitted to the right of the slot for the communication interface on the bus terminal strip The receiver can also be retrofitted or replaced This receiver can also be combined with an external antenna to be connected to the plug in terminal directly under the module The internal core of the coax cable of the antenna is connected to the right hand terminal near the housing side The antenna shield is connected to the left hand terminal Illustration 15 Electrical connection of radio freq
66. res and the combination of numbers shown clearly identifies the software version used Menu Identification Gate profile the text shown is the designation of the gate for which the master drive the software and the parameters stored have been defined The following version parameters are visible after entering the right password Version of the motor controller program Version van het periphery controller program Version of the parameter table loaded Version of the boot loader of the motor controller Version of the boot loader of the periphery controller 6 7 2 Movement commands at start up The HMD230 tests the configured inputs when it is started after a program reset or after switching on the power supply Make contacts that have statically energized to GND make contacts that have statically energized to 24V and emergency stop and emergency situation inputs that are not tested cause the master drive to not start up The display shows the input pattern as identified for approx 5 seconds after which the master drive program initiates a restart OPEN CLOSE StartActive Value 00001010 E g the input In4 with the toggle function was active during starting for the message shown Information This function is suppressed on inputs with the functions Part Open 1 and Open since these inputs may also receive static signals e g external timer when the unit is started 6 7 3 Gate status The
67. rgency operation Stop immediately Automatic mode STOP active Automatic mode the gate closes automatically after XX seconds Idle position for dead man s operation Open gate in dead man s operation mode active Close gate in dead man s operation mode active Dead man s operation STOP active Idle position for emergency operation Emergency operation gate opening active Emergency operation gate closing active Emergency operation STOP active 27 el Th near 5 2 2 Date and time display You can permanently display the current time on the screen of the operating mode display by briefly pressing the twist and selector switch once The clock date is shown in the top line using the year month day format The lower line shows the time in the 24 hour hours minutes seconds format The selected operating mode is shown again 20 seconds after operating the twist switch Illustration 18 Date and time display 5 2 3 LCD sensor display The display also provides detailed information on the sensors that have been configured Pressing the twist and selector switch again displays the current state of the sensors that have been set Turning the switch displays the individual sensors one by one The sensor from the parameter list is always listed in the first line The second line shows the current sensor state Here a 1 stands for an active sensor and a 0 for an inactive sensor This information is constan
68. ror serious exception error Stack_error low The motor controller detected a stack memory error serious exception error Stack_error high The motor controller detected a stack memory error serious exception error serious exception error serious exception error serious exception error maximum motor run time for this gate movement serious exception error Non def status The variable of the automatic status feedback unit reached an Invalid value serious exception error Limitsw error The limit switch was not cleared within the maximum time allowed 4 sec lt MAINTENANCE gt One of the specified maintenance events gate necessary cycle motor run time service interval occurred EEPR error Txt The display text searched was not found in the memory CPU HALT English 61 el Th wri heras com 218 EEPR error wr An error occurred while writing a text to the memory 219 EEPR error language An error occurred with a reference address for a text in the memory Motor error The motor movement was stopped due to a motor monitoring signal RS232 error rec Reception error buffer overflow in the serial interface FC Fault Short circuit in the power supply module of the frequency converter or in the motor FC temp fault Temperature error message from the frequency converter module The program start of the motor controller was interrupted by an external command REL error High The value measured by the voltage monitoring
69. s can be taught e 1 Information Gate movements can only be activated by means of the remote control if the motor drive is working in automatic mode An external antenna must be connected to the corresponding connector of the motor drive PCB see Illustration 1 Complete view pos 9 in the illustration The internal core of the coax cable of the antenna is connected to the right hand terminal near the housing side The antenna shield is connected to the most inward left hand terminal 6 8 1 Displaying the number of hand transmitters A separate storage location is reserved in the memory of the motor drive for each hand transmitter The total number of transmitters stored can be displayed by means of the menu option Active transmitters Menu Remote control activate Active transmitters 6 8 2 Teaching hand transmitters Every hand transmitter which is used must be taught the commands to operate the master drive once This is done as follows Menu RF remote control activate Teach transmitter Now press a key on the hand transmitter Twenty seconds are available for this function After recognizing and saving the transmission code a numeric value is displayed for 2 seconds This is the value of the received signal together with the storage position RF XXxx Pos p The display returns to the menu By activating the menu again multiple hand transmitters can be programmed After activating the me
70. sition will no longer be defined in the software You must then manually move the gate to its CLOSED position and set the position again Al Attention If the gate has been disconnected from the motor drive control system Attention If there is a power failure while the gate is being moved it may no longer be possible to save the gate position This is indicated by the fact that the gate can no longer be moved in automatic mode You must then also manually move the gate to its CLOSED position and set the position again English 38 ER 6 3 w www heras com Procedure Move the gate into the CLOSED position Press Settings End positions Set CLOSED pos The motor drive performs a reset Check that both end positions are reached and that the motor stops when these end positions have been reached Alternatively Press the OPEN and CLOSE buttons on the backplane simultaneously for more than 8 seconds The current position of the gate is now the new CLOSED position FURTHER OPERATING PARAMETERS The settings from chapter 6 2 ensure that the gate can be used safely Many more installations and motor drive configurations are possible All configurations and display options that are only accessible to trained engineers are password protected 6 3 1 Setting the language After entering the password the engineer can change the menu interface language Three different languages
71. snnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 22 Illustration 12 Electrical connection of incremental encoder s ssssssserssssrersssrsrsssrsrsssssr sn sr sn sr sr saa an a 22 Illustration 13 Electrical connection of 24 Vocrelay msssesesrerrsssrssrererrsssrnsnnrer rr sn ennen nr rr rr rn nr ers r rr rean nan 24 Illustration 14 Electrical connection of 230V relay s ssssessssserrsssrersssrsrsssrsrsssssrss sr sn sr sr sn sans ks sr Kanna 24 Illustration 15 Electrical connection of radio frequency receiver MOCUIG ssssssssrssssssersssssrsssrsr ana 25 Illustration 16 Twist and Selector SWitCh sssesssssesrssssesrsssrssrsssssrsssrr ss sr rss ss kn Rss R KR RSKR ARS AR unseen nn 26 Illustration 17 Information on the LCD screen msssesersesssrssserrsrrrsrer arr arr sne r sn ers sr snar RAK RASAR SR Rn sn n ann 26 Illustration 18 Date and time OS Plesetsk Rb RAN ST R NAS TE a AAEE RETEA EAEN 28 Illustration 19 Display of main menu on the LCD SCICCN ssmesserrsserrsrersrrrrssrsssrss rr sn nr sn sr sn nens ar snar sn ann 29 Illustration 20 Layout and meanings of 7 segment LED displays musssmssrsssssrsrsssrersssesrsssenrsnsrsr snar snara 29 Ilustration 21 Chipcard reader irkineenenedekemehkk Hemssifneinke het 46 English 8 el th wri heras com 2 SAFETY INSTRUCTIONS Carefully read the User Manual before commissioning the HMD230 gate motor drive The motor drive must only be installed and commissioned by trained professi
72. stributing the new release Revision Date Description reason of change 1 0 01 05 2012 First issue EF ER 1 1 02 2013 Changes to the program version 1 10 10 24 English 6 Pell te 1 3 TERMINOLOGY DEFINITIONS AND ABBREVIATIONS lull Ati Alternating Current FER Fire Emergency Room B 1 S T Built In Self Test CRC16 16 bit Cyclic Redundancy Check DE sn Direct Current DIN Deutsches Institut f r Normung EEPROM Electrical Erasable Programmable Read Only Memory EMC tended Electromagnetic Compatibility EN European standard og ener mee ee Fault Interrupter residual current circuit breaker Fl frequency converter GND ground HW on hardware NPinzseae ee Intrusion Protection against foreign substances and water ISK enia inductive cable transfer system supplied by ASO replacing the travelling cable for the moving anti crushing safety protection devices ISO ua International Organization for Standardization KED Hr Liquid Crystal Display MMI Man Machine Interface PWM Pulse width modulation RAM Random Access Memory ROM Read Only Memory RIGA real time clock SK ies eiin anti crushing safety protection devices SW software T V ieee Technischer Uberwachungsverein Notified Body VGC kanse fees Voltage of Common Collector operating voltage English www he
73. t entry for the week day in question Menu Clock Calendar Change week clock activate Set week days Select the first entry of the week day to be deleted Monday 08 00 Keep OPEN If you turn the selector switch a few positions in a counter Monday clockwise direction the following question will be displayed Delete day Press the selector switch to delete all entries for this week Monday day from the calendar Ready 6 10 7 Deleting the entire weekly calendar You can also delete all entries for the entire weekly calendar as follows Menu Clock Calendar Change week clock activate Delete week Delete week Ready 6 10 8 Displaying the yearly calendar The yearly calendar is located over the weekly calendar on the control system The yearly calendar can store 20 different switching time and corresponding gate actions per day for a total of 40 days If switching times have been entered in the yearly calendar for a certain date only the relevant entry will be applied with priority on the day in question and the weekly calendar will be ignored for this day Only the times entered are shown in the display mode for the yearly calendar The empty memory positions are skipped The yearly calendar can be displayed as follows Menu Clock Calendar select Display year clock Switching date gt 2010 09 30 12 30 lt Switch time No action 7 Function
74. the relays Rell Flashing light Rel2 Gate OPEN status display Rel3 Gate CLOSED status display Rel4 Freely programmable Rel5 Freely programmable The output of Rell is switched on at the start of the warning time and permanently during the movement The flashing function must be performed by the connected lamp The service engineer can assign one of the following functions to the relays Rel4 and Rel5 Lighting yard lighting with deactivation relay after a gate movement has ended Traffic light function red green Maintenance signal maintenance necessary Extra electrical heating in case of frost Attention When assigning functions to individual relays make sure not to configure A any outputs twice English 23 www heras com Pell te 4 5 1 Relay output with 24 Voc 24V indicator lamps can be connected as follows ADDED 24V LB in DODDDO Pie tw N DUDUUD DODODO Le Les Wart Illustration 13 Electrical connection of 24 VDC relay Attention Take the motor drive s maximum current load capacity of Al 500 mA into account when connecting the external 24V power supply 4 5 2 Relay output with 230 Voc The HMD230 PCB features a 230V output which is fused by a glass fuse 6 3A slow acting 230V loads can also be switched with this power supply output and the relays A relevant indicator lamp or flashing light can be connected as follows OKONIE DIKT KKKKLKL per
75. time is not allowed here either This would result in a parallel connection of the anti crushing safety protection device leading to failures English 20 Pell te 4 4 2 Connecting a photocell m u i Hi www heras com Both one way and reflective photocells of a 24V operating voltage can be connected to the HMD230 One way photocell pas Ar na rn snr wef in Illustration 9 Electrical connection of a one way photocell Reflective photocell In4 5 1 24V NN d mpag Illustration 10 Electrical connection of a reflective photocell English KHK GYYYGYYUUYYYY fen o o Ee CKAN KININDENNNKNIAND Oo ae oe 21 TESNO e 4 4 3 Wiring diagram for the inputs on the terminal block www heras com By default the following sensors and controls have been installed on the gate BEER ee PTET LL LL lt N i i w I I E E 5 4 l e o 4 I o E e e Lichtschranke SKL close Illustration 11 Installation of inputs incl photocell 4 4 4 Incremental encoder An incremental encoder is connected to the HMD230 to determine the gate s movement direction speed and end positions This incremental encoder has been installed in the motor and supplies two square wave signals in opposite directions which the program uses to derive the necessar
76. tly updated to facilitate trouble shooting Again the operating mode is shown again 20 seconds after operating the twist switch Display reading No sensors Is shown if no sensors have been programmed set Sensors Begin Turn the selector switch in a counter clockwise direction to access the first entry in the sensor table Pulse generator Current value of the incremental encoder value XXXXXXXXXX Stat prot OPEN Stationary anti crushing safety protection device for the Value 1 gt x OPEN direction of the gate Stat prot CLOSE Stationary anti crushing safety protection device for the Value 1 gt x CLOSING direction of the gate Mov prot OPEN Moving anti crushing safety protection device for the OPEN Value 1 gt x direction ISK Mov prot CLOSED Moving anti crushing safety protection device for the Value 1 gt x CLOSING direction ISK Vehicle prot Photocell status Value 1 gt x Loop detector A Status of traffic loop A Value 0 gt x Loop detector B Status of traffic loop B Value 0 gt x Sensors End Turn the selector switch in a clockwise direction to access the last entry in the sensor table N 00 English ell Tt 5 2 4 Selecting the menu system www heras com The HMD230 menu system is accessed by pressing the twist and selector switch for approx 2 seconds while the operating mode is displayed The display then shows the text Main menu Illustration 19 Display of main menu on the LC
77. uency receiver module Information Only hand transmitters whose use has been approved by the manufacture can be taught programmed automatically to the motor drive English 25 ESN e een 5 CONTROL UNIT AND DISPLAY READINGS Information is inputted in the integrated software of the HMD230 by means of a modern control unit that consists of one switch button the twist and selector switch Visual feedback from the program to the operator is provided through the LCD screen and the 7 segment LED display 5 1 TWIST AND SELECTOR SWITCH The twist and selector switch located under the battery for the clock enables the information displayed by the HMD230 to be influenced This twist and selector switch can also be used to control the manual programming of the motor drive using the integrated menu system Illustration 16 Twist and selector switch 5 2 LCD SCREEN A loose LCD screen with two lines of 16 characters each has been provided to display more motor drive control information This shows the active operating mode of the motor drive or the movement status of the motor in legible text The background of the display is lit for as long as input is entered into it 20 seconds after the last entry is made the light is switched off It can be switched on again at any moment by turning the selector switch Illustration 17 Information on the LCD screen e Information After resetting or after switching on the po
78. vate the Keep Part OPEN function The gate can close again OPEN gate The gate moves to the OPEN position CLOSE gate The gate moves to the OPEN position if possible Gate Part OPEN The gate moves to the Part OPEN position if possible 6 10 1 Activating the calendar The following setting can be used to activate or deactivate the total calendar functions without you having to change the specific individual entries Menu Clock Calendar Activate cal 0 all calendar functions off 1 calendar activated 6 10 2 Displaying the weekly calendar A maximum of 20 different switching times and the corresponding functions gate actions can be entered in the weekly calendar for every individual week day Sunday through Saturday Only the times entered are shown in the display mode for the weekly calendar The empty memory positions are skipped The weekly calendar can be displayed as follows English 54 Pell te ul Nm Menu Clock Calendar select Display week clock Week day Sunday 12 30 lt Switch time Keep Part Open ON 7 Function Gate action www heras com Turn the selector switch to browse through all entries in the calendar The end of all actions entered is displayed by means of END of week clock display Briefly press the switch to exit the weekly calendar 6 10 3 Adding and changing entries in the weekly calendar English Proceed as follows
79. w enter the password Move the gate into the CLOSED position Press Settings End positions Set CLOSED pos The motor drive performs a reset Use the dead man s keys to move the gate to its part open position Press Settings End positions Set part OPEN The motor drive performs a reset Use the dead man s keys to move the gate to its open position Press Settings End positions Set OPEN pos The motor drive performs a reset Press the CLOSED button The motor drive determines the maximum motor running time and saves it A reference run is now performed to lay down the maximum motor running times for moving from one end position to the other end position The reference run consists of the gate moving automatically all the way from the OPEN position to the CLOSED position at low speed once The motor drive measures the time that elapses during this reference run and save this time to its memory The motor drive is ready for use now Check that both end positions are reached and that the motor stops when these end positions have been reached If values have been taught incorrectly all values can be cleared at once by selecting Settings End positions RESET pos The total teaching procedure has to be repeated then A Attention Teaching the end positions must always start by teaching the CLOSED position Other entry sequences will not be accepted and has been moved by hand the gate po
80. wer the display light will 1 blink for a few seconds This indicates that the processor is booting it is not a fault condition English 26 el Dh When the gate prior to a reset is in the Open position or Partially open position and automatically close is programmed the following is shown on the display Auto Close ON www heras com This indicates that the automatic timer must be restarted by pressing a key Without this command the drive will not run automatically after it has been turned on reset 5 2 1 Display of operating modes English The following options are available as regards displaying operating modes on the LCD screen Display reading HMD230 Pe x xx I nit ClearEEPROM WAIT 120 sec Meaning Start indication of the periphery controller wait for information from the motor controller Clear and initialize the parameter memory Request to load save parameters Load Parameter Heras HMD230 Automatic mode Automatic operating mode the gate is now in the idle position Automatic mode Open Automatic mode gate opening active Automatic mode Close Automatic mode gate closing active Automatic mode Stop immediately Automatic mode Close xx Heras HMD230 Dead man s operation Dead man s operation Open Dead man s operation Close Dead man s operation Stop immediately Heras HMD230 Emergency operation Emergency operation Open Emergency operation Close Eme
81. when this menu is exited restart and the data available until such time is lost System log The system log is also a ring memory but then with a maximum of 254 memory positions Contrary to the events log this data is stored permanently and is also available after a restart or a power failure The contents of this system log can be compared to that of the events log Navigating in the system log is similar to navigating in the events log No function has been provided for deleting specific individual data The system log can only be recreated by initiating the total parameter memory The system log is displayed as follows Menu Service Menu Enter passw enter the password Menu Diagnosis activate system log REMOTE CONTROL The motor drive features a slot for a radio frequency receiver module An 868 MHz receiver module with FM modulation is used and the constant share of the Rolling Code ofthe English 50 Pel Th Annan HERAS transmitter used is analysed A corresponding hand transmitter enables the following functions of the motor drive to be remotely controlled OPEN function left hand top key CLOSE function right hand top key STOP function large bottom key The keys can also be programmed individually see Teaching hand transmitters Editing options like teaching the hand transmitter and deleting are available via the menu structure of the motor drive A maximum of 150 hand transmitter
82. y been fitted with the drive and analysis logic for the ISK inductive safety system to monitor the moving anti crushing safety protection devices The ISK7 is connected to the HMD230 for this purpose The stationary SPK55 core can also be connected directly via an M8 connector or a terminal Photocells One way photocells or reflective photocells can be connected to a separate input Incremental encoder The incremental encoder of the drive motor detecting the running direction and the speed of the motor drive motor can be connected via a four pole M8 connector Radio frequency receiver The HMD230 can be fitted with a FM radio frequency receiver for hand transmitters The receiver operates on 868 MHz An externally installed antenna can be connected to this receiver English 15 el th ee 4 INSTALLATION This chapter is about commissioning the HMD230 4 1 ASSEMBLING THE MOTOR DRIVE A Attention Check the motor drive for possible damage including transport damage prior to assembly Do not touch any electronic parts in particular processor circuit components Electronic parts and components may be damaged or become faulty due to electrostatic discharge Switch off the power supply to the system before installing the motor drive The motor drive must be installed such that it is free from mechanical strain Cable entries that are not used must be replaced by closed stepped nipples to ensure that the housing is safe
83. y information The type of incremental encoder applied is determined by the manufacturer Incremental encoders that have not been approved for use must not be connected The incremental encoder is connected to the lower 4 pole M8 bus to the right of the display Illustration 1 Complete view pos 4 in the illustration The 4 pole M8 bus is configured as follows Connection SI GNAL Wire colour Pin 1 TSIG2 white Pin 2 5V black Pin 3 TSIG1 blue Pin 4 GND brown TSIG1 Tachosignale 90 Grad gegeneinander verschoben TTL Pegel Ts G2 UULU Illustration 12 Electrical connection of incremental encoder English 22 el th wri heras com Attention If the gate is disengaged from the motor drive and moved to another A position by hand the closed position of the gate must be redefined in the program before using the motor drive again 4 5 RELAY OUTPUT CONNECTIONS The HMD230 has five relays available for signalling and lighting purposes see illustration 6 Relays Rell to Rel3 are make contacts the other two relays Rel4 Rel5 are make and break contacts The switch contacts are potential free and are capable of ohmic loads of up to 250 W A fused 230V output is available to connect AC loads to the power supply of the HMD230 Illustration 1 Complete view pos 14 in the illustration The wiring from this output to the relevant relay must be installed by a professional The following functions have already been set on
84. ying the yearly calendar smusmssrsssersssersrrersrrerrrrerrrr essens rr eee nett RKA Rea 57 6 10 9 Adding and changing entries in the yearly Calendar sssssssrrsrsrrerrrrrrrrrrrrnr ris rna 58 6 10 10 Copying a day in the yearly calendar snsssssersssrrrrrerrrrerrrrrrrrr rss nets rr etern era 59 6 10 11 Deleting individual entries mnssmssssrssrerrrrersrrrerrrrrrrrrrrrrr rss rer r rr rr rr RKA RR KK ARR ed 59 6 10 12 Deleting a day nenne nase ek eins 60 6 10 13 Deleting the entire yearly calendar u 4s4urHsan rennen nn nnnnn nennen 60 6 11 PARAMETER REFERENCE AND OR FAULT NUMBERS eens nennen 60 MAINTENANCE INSTRUCTIONS z2z u2nuanannnnanunnanunnanunnannnnanunnanunnanununnanunnanannen 63 DECOMMISSIONING AND REMOVAL uunuananunnanunnanunnanunnanunnanunnanunnanunnanunnananunnen 63 10 TECHNICAL DATA nuanannanunnanannanannanannanunnanannanannanannananannnnannnnannnnanunnannnnannnnnn 64 11 APPENDIXA SPARE PARTS uunsanennanununnunnunannnnannanunnanunnununnunananunnannnnannnnann 65 12 APPENDIXB ACCESSORIES uunsanununnunnanannanunnanannununnunannunannnnannnnnnanunnannnnnn 65 13 APPENDIX C DECLARATION OF CONFORMITY uauuusanunnanunnanunnanannanunnanan nen 66 English 5 Pel Dh ee 1 1 1 1 2 GENERAL The release of this publication invalidates all prior versions The information given in this document is subject to change at any time without notice This user manual is aimed specifically at the person who insta

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