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LPP Operating Manual

1. Stroke Grid dimension stroke adjustment continuous fine adjustment see stroke adjustment illustration Stroke adjustment range Dampening stroke adjustment range With the variable end stop the end positions can be continuously set over the whole length of the stroke to for example arrange for protile lengths to be independent The nominal stroke for each end position can be finely adjusted by screwing out the af actual used stroke Additional carrier protilesare then a needed shock absorber Designation ID VE 25 0313610 SCHUNK 5 www schunk com 125 PMP 25 Portal modules Pneumatic Stop slide intermediate stop Air connection Minimum distance between the intermediate stops ZA By assembling AS and ZA several intermediate positions can be achieved For the AS 25 1 stop slide the intermediate position can only be approached from one side For the AS 25 2 stop slide the intermediate position can be approached from both sides It is also possible to attach two stop slides to the main slide This allows intermediate positions to be set in distances if 1 mm or less The first intermediate position at least 30 mm before the end position Designation A B Number of shock absorbers AS 25 6 57 AS 25 2 57 57 2 Cable track KSH horizontal slide F
2. 11 Replacement parts 11 1 CLM 25 As a standardised wear part set a seal set is available under ordering number CLMDI 25 The scope of delivery includes all seals In accordance with the section drawing below all other wear parts and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 1 CLM 25 H025 01 2 15 5 29 1 14 29 8 27 3 19 16 14 35 34 ZN LAA ASS NAZ TAS NNN nan SIR Aa VEL gt gt gt r Pt A HHHH Z PE ING ENDE ZDS YS J SS aa vr IT Sa YAD AS ole 9 ION EIS 2 SESE i Ze BEE 53 26 7 10 12 13 31 20 4 Figure 2 section drawing CLM 25 11 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK 11 2 CLM 50 100 200 As standardised wear part sets seal sets are available The scope of delivery includes all seals Ordering numbers are as indicated in the following example CLMDI 100 for linear actuator of series CLM 100 In accordance with the section drawing below all other wear parts and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 1 CLM 100 H075 01 2 15 36 5 29 1 14 38 3 27 REZ ag VN e a a DD E VE e Li FL TASTE 28 26 7 10 12 25 30 8 31 19 20 4 Figure 3 section drawing CLM 50 100 200 12 Date printed 09 07 2010 Assembly
3. SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferri res en Brie 77614 Marne la Vall e Cedex 3 Tel 33 1 64 66 38 24 Fax 33 1 64 66 38 23 info fr schunk com www fr schunk com N Le ZIN GREAT BRITAIN IRELAND SCHUNK Intec Ltd Cromwell Business Centre 10 Howard Way Interchange Park Newport Pagnell MK16 9QS Tel 44 1908 611127 Fax 44 1908 615525 info gb schunk com www gb schunk com 17 HUNGARY SCHUNK Intec Kft Sz chenyi t 70 3530 Miskolc Tel 36 46 50900 7 Fax 36 46 50900 6 info hu schunk com www hu schunk com INDIA SCHUNK India Branch Office 80 B Yeswanthpur Industrial Suburbs Bangalore 560 022 Tel 91 80 41277361 Fax 91 80 41277363 info in schunk com www in schunk com ITALY SCHUNK Intec S r l Via Barozzo 22075 Lurate Caccivio CO Tel 39 031 4951311 Fax 39 031 4951301 info it schunk com www it schunk com Date printed 23 02 2011 Assembly and Operating Manual Portal actuator PMP JAPAN SCHUNK Intec K K 45 28 3 Chome Sanno Ohta Ku Tokyo 143 0023 Tel 81 33 7743731 Fax 81 33 7766500 s takano tbk hand co jp www tbk hand co jp POLAND SCHUNK Intec Sp z 0 0 Stara lwiczna ul Stoneczna 116 A 05 500 Piaseczno Tel 48 22 7262500 Fax 48 22 7262525 info pl schunk com www pl schunk com MEXICO VENEZUELA SCHUNK Intec S A de C V Av Luis Vega y Monroy 332 Fracc Plazas de S
4. 2 opposite the air connection 3 on both sides only size 25 e Intermediate position 0 without intermediate position 1 with AS 25 1 stop slide 2 with AS 25 2 stop slide UD Attachment variant cable track 1 variant 1 EE Cable track 0 without cable track 1 KSV vertical slide 2 KSH horizontal slide AA Number of proximity switches EE Shock absorber 0 without shock absorber 1 with 1 shock absorber per end position 2 with 2 shock absorbers per end position only size 25 SA Useful stroke EE Size 16 25 E Bellow S without F with Not all combinations of options are possible Please speak to us in order to find the right combina tion for your application SCHUNK 5 www schunk com 129 Assembly and Operating Manual SCHUNK e Portal actuator PMP PORTAL ACTUATOR TYPES PMP 16 PMP 25 Dear Customer Congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can reach us directly at the mentioned addresses in the last chapter of these instructions Kindest Regards Y
5. cations of the operating personnel Basic safety notes 2 3 2 2 3 3 10 SCHUNK gt Only employ trained personnel who have been shown how to perform the work activities If necessary make use of the manufacturer s training programmes Personnel requiring training and instruction or those who are already receiving training and instruction must be supervised on the unit by skilled personnel Define areas of responsibility of the personnel Enable personnel to refuse instructions issued by third parties which breach safety regulations Organizational measures gt Ensure that at least one copy of this manual is kept in the direct vicinity of the machine system where the unit is installed and that it is accessible for the relevant persons Ensure that personnel have read and understood this manual especially chapter 2 Basic safety notes Provide instruction about and observe the safety and accident prevention regulations valid at the usage site Provide instruction about and observe the environmental protection regulations valid at the usage site Ensure that the safety and hazard warning signs on the machine system are observed and that the signs are clearly legible Provide protective equipment Check the personnel s conduct regarding awareness of safety and hazards from time to time Disposal gt Send unit components for recycling or properly dispose of them according to local regulations 01 LP
6. Co KG Shanghai Representative Office 777 Zhao Jia Bang Road Pine City Hotel Room 923 Xuhui District Shanghai 200032 Tel 86 21 64433177 Fax 86 21 64431922 info cn schunk com www cn schunk com BELGIUM LUXEMBOURG SCHUNK Intec N V S A Bedrijvencentrum Regio Aalst Industrielaan 4 Zuid III 9320 Aalst Erembodegem Tel 32 53 853504 Fax 32 53 836022 info be schunk com www be schunk com CZECH REPUBLIC SCHUNK Intec s r o Ernsta Macha 1 643 00 Brno Tel 420 545 229 095 Fax 420 545 220 508 info cz schunk com www cz schunk com SCHUNK DENMARK SCHUNK Intec A S Storhaven 7 7100 Vejle Tel 45 43601339 Fax 45 43601492 info dk schunk com www dk schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferrieres en Brie 77614 Marne la Vall e Cedex 3 Tel 33 1 64 66 38 24 Fax 33 1 64 66 38 23 info fr schunk com www fr schunk com N Le ZIN GREAT BRITAIN IRELAND SCHUNK Intec Ltd Cromwell Business Centre 10 Howard Way Interchange Park Newport Pagnell MK16 9QS Tel 44 1908 611127 Fax 44 1908 615525 info gb schunk com www gb schunk com 1 HUNGARY SCHUNK Intec Kft Sz chenyi ut 70 3530 Miskolc Tel 36 46 50900 7 Fax 36 46 50900 6 info hu schunk com www hu schunk com INDIA SCHUNK India Branch Office 80 B Yeswanthpur Industrial Suburbs Bangalore 560 022 Tel 91 80 41277361 Fax 91 80 4127
7. Thanks to special extruded protile geometry High precision Through machined locating surfaces for the guide Economical complete solutions Thanks to numerous axis combination possibilities Numerous options cable drag chain bellow intermediate position etc for special optimization to fit your particular application Standardized mounting bores For numerous combinations with other GEMOTEC system elements General information about the series Guidance Ambient temperature range Recirculating ball bearing guide From 5 C to 60 C Material Operating pressure range Aluminum extruded section hardened steel functional components 2 bar to 8 bar Actuation Warranty Pneumatic via filtered compressed air 10 um dry lubricated or non lubricated 24 months Pressurizing medium requirements for compressed air quality class according to DIN ISO 8573 1 Quality class 4 For production reasons the colors may vary from those shown in the catalog SCHUNK 5 www schunk com 115 PMP Cross section of function Profiled rail guide Modular design hole pattern End position setting For maximum positioning accuracy and Completely integrated in the module system Convenient adjustment using the shock moment loads absorber threads Dampening adjustment Drive Adjustment of the dampening characteristic Profile Rodless cylinder simple and yet reliable Self supporting and robust Description of function Options and special informa
8. on the Portal actuator in accordance with the generally valid guidelines for screw connections 6 5 Measures for the initial operation gt Please read this user manual carefully Knowledge of this user manual is essential in order to prevent errors and ensure problem free operation AN Under no circumstances may Portal actuators be operated with oiled air if they are subsequently to be operated with oil free air Check the technical specifications Do not use the device until you have checked that it functions correctly taking account of all permissible operating parameters Use only a 5 3 way valve for operation that fills both chambers of the drive cylinder with air in the central position In this way you will ensure that both cylinder cham bers are filled uniformly with air each time the installation is activated and prevent any rapid expulsion of the table Regulate the operating speed of the cylinder by means of throttle type non return valves Increase from the low speed to higher speeds until the required operating speed is reached Selection and dimensioning Do not subject the units to loads that exceed the limits of their operating range If excessive loads are applied the guidance unit could suffer damage or inaccuracies The maximum permissible loads are given in our standard catalogue Do not allow the system to experience impermissible forces or shocks 7 Date printed 23 02 2011 Assembly and Operating Manual
9. 055 0530 SLH 055 0540 SLH 055 0550 SLH 055 0560 SLH 055 0570 SLH 055 0580 SLH 055 0590 SLH 055 0600 SLH 055 0610 SLH 055 0620 SLH 055 0630 SLH 055 0640 SLH 055 0650 SLH 055 0660 SLH 055 0670 SLH 055 0680 SLH 055 0690 SLH 055 0700 SLH 055 0710 SLH 055 0720 SLH 055 0730 SLH 055 0740 SLH 055 0750 SLH 055 0760 SLH 055 0770 SLH 055 0780 SLH 055 0790 SLH 055 0800 SLH 055 0810 SLH 055 0820 SLH 055 0830 SLH 055 0840 SLH 055 0850 SLH 055 0860 SLH 055 0870 SLH 055 0880 www schunk com ID 0313737 0313738 0313739 0313740 0313741 0313742 0313743 0313744 0313745 0313746 0313747 0313748 0313749 0313750 0313751 0313752 0313753 0313754 0313755 0313756 0313757 0313758 0313759 0313760 0313761 0313762 0313763 0313764 0313765 0313766 0313767 0313766 0313769 0313770 0313771 0313772 0313773 Material L mm Steel 520 Steel 530 Steel 540 Steel 550 Steel 560 Steel 570 Steel 580 Steel 590 Steel 600 Steel 610 Steel 620 Steel 630 Steel 640 Steel 650 Steel 660 Steel 670 Steel 680 Steel 690 Steel 700 Steel 710 Steel 720 Steel 130 Steel 740 Steel 150 Steel 760 Steel 170 Steel 180 Steel 190 Steel 800 Steel 810 Steel 820 Steel 830 Steel 840 Steel 850 Steel 860 Steel 870 Steel 880 SCHUNK 5 Pillar diameter 55 mm Assembly systems Pillar profile modular system Mounting plate MPL 250 Designation ID Material L Designation ID Material mm MPL 250 0313419 Aluminu
10. 7 2 2 SS eiurgellZebeig ee t de e ndole 8 2 2 1 A sa can aaa aa scz aaa o as aaa n 8 2 2 2 Constructional changes attachments or modifications 8 229 pal Eege 9 2 3 Obligations of the manufaciturer operator eee eee 9 2 3 1 Choice of personnel and personnel qualifications 9 2 3 2 Organizational meaeures lt ln eee eee nea 10 Do BD Solo A itzi eat ro bb aa 10 2 4 Personnel responsibilItieS ooccooccoconcconncccnoconoconccnnnonanonancnnnnonanonanoss 11 2 4 1 Safety conscious working eee eee nenea 11 2 4 2 Safety measures during transport eee 11 2 4 3 Safety measures during operation E EE 11 2 4 4 Behaviour in the event of faults and or emergencies 11 E OR ne Ma Eent EE 11 2 5 NOLES ON Particular ASKS cy A ca dada 12 Warranty II RI RR RR RR RR RO RR RR RC RA RR RR RR RR an 13 Technical Data cion 14 SG kreeg 15 Assembly and initial operation nana nnannnannenrsnnnnnnansennsnnnnnnansnenennnnnenn 16 6 1 Mechanical CONNEC CHOM BE 16 6 2 Air connection energy SUpPpIYy eee aia 17 6 3 Connection O SEAS Sana il 18 01 LPP en 2011 02 02 CW3 SCHUNK Appendix on CD ROM 6 4 Assembly of handling modules 19 Maintenance and repair nne une REESEN NEEN REENE REENEN REEN REENEN AKA AKA AKA KAWA WAA KWA AA 20 TIOUDIESII CONIC sa a o o ca ka Kek a 21 Component documentation nanne nnee menen nenanenennnnnennennennens 21 10
11. Interchange Park Newport Pagnell MK16 9QS Tel 44 1908 611127 Fax 44 1908 615525 info gb schunk com www gb schunk com 15 HUNGARY SCHUNK Intec Kft Sz chenyi ut 70 3530 Miskolc Tel 36 46 50900 7 Fax 36 46 50900 6 info hu schunk com www hu schunk com INDIA SCHUNK Intec India Private Ltd 80 B Yeswanthpur Industrial Suburbs Bangalore 560 022 Tel 91 80 40538999 Fax 91 80 41277363 info in schunk com www in schunk com ITALY SCHUNK Intec S r l Via Barozzo 22075 Lurate Caccivio CO Tel 39 031 4951311 Fax 39 031 4951301 info it schunk com www it schunk com Date printed 23 02 2011 Assembly and Operating Manual JAPAN SCHUNK Intec K K 45 28 3 Chome Sanno Ohta Ku Tokyo 143 0023 Tel 81 33 7743731 Fax 81 33 7766500 s takano tbk hand co jp www tbk hand co jp POLAND SCHUNK Intec Sp z 0 0 ul Stoneczna 116A Stara lwiczna 05 500 Piaseczno Tel 48 22 7262500 Fax 48 22 7262525 info pl schunk com www pl schunk com SCHUNK SOUTH KOREA SCHUNK Intec Korea Ltd 907 Joongang Induspia 2 Bldg 144 5 Sangdaewon dong Jungwon gu Seongnam si Kyunggi do 462 722 Tel 82 31 7376141 Fax 82 31 7376142 info kr schunk com www kr schunk com SWITZERLAND LIECHTENSTEIN SCHUNK Intec AG Im Hang 12 8307 Effretikon Tel 41 523543131 Fax 41 523543130 info ch schunk com www ch schunk com MEXICO VENEZUELA SCHUNK Intec
12. Linear actuator CLM SCHUNK 7 1 2 Damping adjustment The adjustment screw of the damper adjustment mechanism LMD can be used to adjust the stroke of the shock absorber and thereby the damping curve to the kinetic energy occurring The locknut clamping screw is loosened and the appropriate setting value is adjusted by turn ing the adjustment screw The maximum and minimum setting values are given in our standard catalogue 8 Repairs The repair or elimination of defects on our products by the customer may only be car 5 ried out with our explicit written agreement Any failure to adhere to this principle rend ers invalid our warranty and liability for any resulting warranty or secondary losses Following receipt and examination all linear actuators of series CLM can be repaired by SCHUNK 9 Response to malfunctions AN Malfunctions that are caused by defective components may only be remedied by replacement of these components Defective components may only be replaced by SCHUNK genuine replacement parts 1 No compressed air 1 Check compressed air Actuator does not 2 Incorrect pneumatic con 2 Check pneumatic elements move in out nections 1 Initiator incorrectly set in 1 Readjust initiator relation to stop 2 Initiator defective 2 Replace initiator 3 Broken cable 3 Replace initiator cable End position sig nal not present 1 Damping incorrectly 1 Adjust stop screw adjusted Actuator impac
13. Nm LM 100 H25 1 570 348 298 149 LM 100 H50 1 352 471 43 21 LM 100 H75 1 352 41 43 215 LM 100 H100 1264 588 56 3 28 15 LM 100 4125 1264 588 563 28 15 LM 100 H150 1216 699 695 3475 LM 100 1175 1216 699 695 3475 LM 100 1200 1187 805 828 414 LM 100 H225 1187 80 5 828 414 Force F must be calculated by the TOOLBOX sizing software L 44 mm The forces and moments shown here are maximum values for individual loading If more than one force or moment occurs simultaneously the application can be calculated by the TOOLBOX sizing software Technical data Designation LM 100 H025 LM 100 H050 LM 100 H075 LM 100 H100 ID 0314061 0314062 0314063 0314064 Stroke length mm 25 50 15 100 Extend force FV at 6 bar N 294 294 294 294 Retract force FR at 6 bar N 226 226 226 226 Piston diameter mm 25 25 25 25 Rod diameter mm 12 12 12 12 Overall length mm 170 270 270 370 Mass kg 19 2 6 2 6 SE Fluid consumption 10 mm stroke cm 49 49 49 49 Minimum pressure bar 3 3 3 3 Maximum pressure bar 8 8 8 8 Nominal operating pressure bar b b b b IP rating 40 40 40 40 Min ambient temperature C 5 5 5 5 Max ambient temperature C 60 60 60 60 Repeat accuracy mm 0 01 0 01 0 01 0 01 Horizontal travel time at 5 kg additional load s 0 11 0 15 0 18 0 21 Vertical travel time at 5 kg additional load s 0 11 0 15 0 18 0 21 OPTIONS and their characteristics Fall protection version ID 0314461 0314462 0314463 0314464 Design
14. and Operating Manual Gg O Linear actuator CLM SCHUNK 12 EC declaration of incorporation In terms of the EC Machinery Directive 2006 42 EC annex II B Manufacturer SCHUNK GmbH amp Co KG distributor Spann und Greiftechnik Bahnhofstr 106 134 74348 Lauffen Neckar Germany We hereby declare that the following product Product designation Linear actuator Type designation CLM 25 CLM 200 ID number 0314035 0314447 meets the applicable basic requirements of the Directive Machinery 2006 42 EC The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles The manufacturer agrees to forward on demand the special technical documents for the in complete machine to state offices The special technical documents according to Annex VII Part B belonging to the incomplete machine have been created Person responsible for documentation Mr Michael Eckert Tel 49 0 7133 103 2204 eo g lt Lauffen Germany Location date signature January 2011 p p Title of the signatory Director for D
15. in an atmosphere in which it could come into contact with fluids such as oil or water Do not use the linear actuator in an atmosphere in which it could come into direct con tact with substances such as powder dust dust sprays etc Do not use the linear actuator in an atmosphere in which sources of heat are present Do not subject the linear actuator to excessive vibrations and or shocks 5 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 6 Assembly and installation 6 1 Design precautions A protective guard is recommended in order to minimise the risk of injury Ensure that loose fixed and or connected parts or tightened securely Due to the high levels of kinetic energy shock absorbers must be used Take account of the possibility that the operating pressure may decrease as a result of power failures etc Pay attention to the possibility of the failure of power supplies Mount the compressed air supply in such a way as to prevent sudden extension of the system Pay attention to emergency shutdown facilities Pay attention to what will happen after an emergency stop or abnormal stoppage En sure that nobody can be placed at risk or be injured when equipment is restarted 6 2 Compressed air supply Use clean compressed air and insert a filter between the supply and the pneumatic system Install a water separator in the pneumatic system Use the product only within the range specified f
16. liability for any resulting warranty or secondary losses Following receipt and examination all linear actuators of series LM can be repaired by SCHUNK 9 Response to malfunctions A Malfunctions that are caused by defective components may only be remedied by replacement of these components Defective components may only be replaced by SCHUNK genuine replacement parts Actuator does not move in out End position sig nal not present Actuator impacts on end positions Service load vibrates in end position 1 No compressed air 2 Incorrect pneumatic connections 1 Initiator incorrectly set in relation to stop 2 Initiator defective 3 Broken cable 1 Damping incorrectly adjusted 2 Shock absorber defective 3 Ventilation valve defective 4 Stroke speed too high 1 Stroke speed too high 2 Inadequate damping 3 Unfavourable installation 4 Unfavourable CLM type 12 1 Check compressed air 2 Check pneumatic elements 1 Readjust initiator 2 Replace initiator 3 Replace initiator cable 1 Adjust stop screw 2 Change shock absorber 3 Check ventilation valve 4 Set ventilation valve 1 Set ventilation valve 2 Optimise damper stroke 3 Check design 4 Use larger CLM type Date printed 23 02 2011 Assembly and Operating Manual gg O Linear actuator LM SCHUNK 10 Maintenance and Care A Under no circumstances may linear actuators be operated with oiled
17. machines Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles The manufacturer agrees to forward on demand the special technical documents for the in complete machine to state offices The special technical documents according to Annex VII Part B belonging to the incomplete machine have been created Person responsible for documentation Mr Michael Eckert Tel 49 0 7133 103 2204 A Zeg Location date signature Hausen Januar 2011 LN Title of the signatory Director for Development 22 01 LPP en 2011 02 02 CW SCHUNK 11 GERMANY HEAD OFFICE SCHUNK GmbH amp Co KG Spann und Greiftechnik Bahnhofstrasse 106 134 D Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com www schunk com E ESA AUSTRIA SCHUNK Intec GmbH Holzbauernstr 20 4050 Traun Tel 43 7229 65770 0 Fax 43 7229 65770 14 info at schunk com www at schunk com Contacts de CANADA SCHUNK Intec Corp 190 Britannia Road East Units 23 24 Mississauga ON L4Z 1W6 Tel 1 905 712 2200 Fax 1 905 712 2210 info ca schunk com www ca schunk com CHINA SCHUNK Intec Precision Machinery Trading Shanghai Co Ltd Xinzhuang Industrial Park 479 Chundong Road Minhang District Shanghai 201108 Tel 86 21 51 760266 Fax 86 21 51760267 info cn s
18. mana mana mana maneaua manea nana 6 6 1 e SI GIN AL Lei 6 6 2 COMPRESSED AIR SUPPLY eee eee eee ae eee aaa aaa aaa aaa KK AK kK venen 6 6 3 SPECIAL CONNECTING MEASURES eee ae ae rr rr kK vens ka kk 6 6 4 ASSEMBLY MEASURES S atten e le et teal na MEA 7 6 5 MEASURES FOR THE INITIAL OPERATION osiian a SEN 7 1 EAS A alia WA RAWA RAWA ARA RW AW An alani tatal 8 Zed END eher KEE 8 7 2 ADJUSTMENT OF LINEAR ACTUATOR STROKE LENGTH eee ae ae ae ae ae aaa vens 8 Veo DAMPING ADDIS IMENT WEE 9 REPASA aaa lua lela al da lada al ata ad elas 9 RESPONSE TO MALEPUNCT ON Sinarcas 9 MAINTENANCE AND CARE eee nn 10 REPLACEMENT PARTS cs ru aa ar kk lk aaa aa kk kak ka ka aa a aa aaa aa a it kk a a aia a i aa 11 7 4 IN D EE 11 7 5 CIO 100 2004 EE 12 8 EC DECLARATION OF INCORPORATION aaneen nea kak kk mana mana mana mana maneaua na 13 9 INDE arad ada add a aa rd od al ad daia aia aia ai i a iii ta a a i a aaa aa a i KRE 14 109 CONTACT iaa iad dl dd dia td da al k a K tinuta A a e iA a a ar a lt a lit lati 15 2 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK 1 Safety 1 1 Symbol Key AN You will find this symbol wherever hazards for persons or damage to the product are possible This symbol indicates important information on the product or its handling 1 2 Appropriate Use The unit must only be used within the scope of its technical data Appropriate us
19. see aia tara 10 8 REPAIR Sii cada 12 9 RESPONSE TO MALFUNCTIONS eneen anna amana ka uu aa u u ana ua au u uu u aku u au uu au ua au u kak u 12 10 MAINTENANCE AND CARE aanne nana amana amana amana u kak ua au ua au u aa kk ak nana na a a 13 11 REPLACEMENT PARTS naa aa aka u uk amana amana amana aa u ua au u au u u au uu aku kak a n aa anan a naa naa naa a na a a 14 A e 14 dk PA ZI EEE 15 12 EC DECLARATION OF INCORPORATION sek cnn nn u ua uu kak ua au u aa uk au u u au u kal 16 IE AI 17 2 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 1 Safety 1 1 Symbol Key AN You will find this symbol wherever hazards for persons or damage to the product are possible This symbol indicates important information on the product or its handling 1 2 Appropriate Use The unit must only be used within the scope of its technical data Appropriate use also in cludes compliance with the conditions the manufacturer has specified for commissioning as sembly operation environment and maintenance Using the unit with disregard to even a mi nor specification will be deemed inappropriate use The manufacturer assumes no liability for any injury or damage resulting from inappropriate use The Portal actuators are manufactured in accordance with the current level of technology and with recognised safety regulations During their use however there may occur risks to life and limb of the user or i
20. the main view H You can find further information and components for the accessories mentioned here in the Accessories part of the catalog 80 www schunk com SCHUNK 5 LM 100 Linear modules Pneumatic Fine adjustment Fine adjustment Stroke Stroke Stroke adjustment range Stroke adjustment range Dampening stroke adjustment range Dampening stroke adjustment range Shock absorbers can be mounted either on the base body or on the slide This Shock absorbers can be mounted either on the base body or on the slide This illustration shows the mounting on the base body and the possibility of stroke fine illustration shows the mounting on the slide and the possibility of stroke fine adjustment adjustment Rod lock Variable dimensions of rod lock Type Stroke D E G ml ml ml ml LM 100 4025 13 25 38 107 38 25 LM 100 H050 38 25 63 157 88 50 LM 100 H075 63 25 88 157 88 25 LM 100 H100 88 25 113 207 138 50 LM 100 4125 113 25 138 207 138 25 LM 100 H150 138 15 163 257 188 50 LM 100 H175 163 25 188 257 188 25 LM 100 H200 188 25 218 307 238 50 LM 100 H225 213 25 238 307 238 25 Air connection rod lock The rod lock prevents weights from falling in the event of energy loss such as emergency stop situations The rod lock can also be retrofitted but this will reduce the useful stroke q You can find fu
21. 00 As standardised wear part sets seal sets are available The scope of delivery includes all seals and the plug Pos 07 for the rod side Ordering numbers are as indicated in the following example LMDI 100 for linear actuator of series LM 100 In accordance with the section drawing below all other wear parts and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 1 LM 100 H075 01 2 1 5 26 10 38 13 6 36 15 16 34 35 14 1 34 19 NK y E E LD HALLS Uf ov cE Ge Za N EI EE E ag RSS E IN ES sd We E SS EEE SS A S 11 28 72730 12 25 31 8 17118 3 Figure 5 section drawing LM 50 100 15 Date printed 23 02 2011 Assembly and Operating Manual Gg O Linear actuator LM SCHUNK 12 EC declaration of incorporation In terms of the EC Machinery Directive 2006 42 EC annex Il B Manufacturer SCHUNK GmbH amp Co KG distributor Spann und Greiftechnik Bahnhofstr 106 134 74348 Lauffen Neckar Germany We hereby declare that the following product Product designation Linear actuator Type designation LM 25 LM 300 ID number 0314050 0314501 meets the applicable basic requirements of the Directive Machinery 2006 42 EC The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provision
22. 01 info it schunk com www it schunk com 23 Contacts JAPAN SCHUNK Intec K K 45 28 3 Chome Sanno Ohta Ku Tokyo 143 0023 Tel 81 33 7743731 Fax 81 33 7766500 s takano tbk hand co jp www tbk hand co jp MEXICO VENEZUELA SCHUNK Intec S A de C V Calle Pirineos 513 Nave 6 Zona Industrial Benito Ju rez Santiago de Quer taro Qro 76120 Tel 52 442 211 7800 Fax 52 442 211 7829 info mx schunk com www mx schunk com NETHERLANDS SCHUNK Intec B V Speldenmakerstraat 3d 5232 BH s Hertogenbosch Tel 31 73 6441779 Fax 31 73 6448025 info nl schunk com www nl schunk com 24 POLAND SCHUNK Intec Sp z 0 0 ul Stoneczna 116 A Stara lwiczna 05 500 Piaseczno Tel 48 22 7262500 Fax 48 22 7262525 info pl schunk com www pl schunk com RUSSIA OOO SCHUNK Intec ul Samojlovoj 5 lit C St Petersburg 192102 Tel 7 812 326 78 35 Fax 7 812 326 78 38 info ru schunk com www ru schunk com SLOVAKIA SCHUNK Intec s r o Mostna 62 949 01 Nitra Tel 421 37 3260610 Fax 421 37 6421906 info sk schunk com www sk schunk com SOUTH KOREA SCHUNK Intec Korea Ltd 907 Joongang Induspia 2 Bldg 144 5 Sangdaewon dong Jungwon gu Seongnam si Kyunggi do 462 722 Tel 82 31 7376141 Fax 82 31 7376142 info kr schunk com www kr schunk com SPAIN PORTUGAL SCHUNK Intec S L U Foneria 27 08304 Matar Barcelona Tel 34 937 556 020 Fax 34 937 908 692 info es schunk com w
23. 2 Tel 82 31 7376141 Fax 82 31 7376142 info kr schunk com www kr schunk com SPAIN SCHUNK Intec S L Foneria 27 08304 Mataro Barcelona Tel 34 937 556 020 Fax 34 937 908 692 info es schunk com www es schunk com SWEDEN SCHUNK Intec AB Morabergsvagen 28 152 42 S dert lje Tel 46 8 554 421 00 Fax 46 8 554 421 01 info se schunk com www se schunk com 18 SWITZERLAND LIECHTENSTEIN SCHUNK Intec AG Soodring 19 8134 Adliswil 2 Tel 41 44 7102171 Fax 41 44 7102279 info ch schunk com www ch schunk com TURKEY SCHUNK Intec Baglama Sistemleri ve Otomasyon San ve Tic Ltd Sti K c kyali I Merkezi Girne Mahallesi Irmak Sodak A Blok No 9 34852 Maltepe Istanbul Tel 90 216 366 2111 Fax 90 216 366 2277 info tr schunk com www tr schunk com USA SCHUNK Intec Inc 211 Kitty Hawk Drive Morrisville NC 27560 Tel 1 919 572 2705 Fax 1 919 572 2818 info us schunk com www us schunk com Date printed 23 02 2011 SCHUNK e Appendix 3 Linear actuator CLM SCHUNK e 01 LPE de 201 1 03 18 SK CW Linear modules Pneumatic Mini slide Overall length is optimized with pneumatic drive and pre loaded crossed rollers with no backlash Area of application For use in assembly automation for example as pick amp place solutions Advantages your benefits Crossed roller guide design and solid construction Guaranteed high load bearing capacities and e
24. 2 are included in delivery To be fitted at the piston end Homing of linear actuator LMZAW gt Stroke motion A B C D ei Pos 1 Pos 3 1 O Ip 1 II Pos 3 gt Pos 1 o 1 lo 1 J i abs SS Hi Ai d 1 0 1 Jo rT 1 DI 1 Jo ae A Ad EI E E TU Tu i o1 pos 2 O O ho P P H os 2 Pos 3 1 1 1 Ot L ct 1 R Permissible motion processes pcdecees o ee ee Horizontal Vertical 1 1 14 3 d mmm SN 1 2 3 F 1 10 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK To be fitted at the piston rod end MH Homing of linear actuator LMZAW Stroke motion A B C D Pos 1 Pos 3 o 1 Jo It Pos 3 Pos 1 1 0 o0 l HS 113 E F LEJ f Pos 1 Pos 2 MES E a gt L Ka amp Pos 2 Pos 1 1 jo 1 0 A B mm 1 o o l Permissible motion processes Horizontal Vertical 1 Ai r o ol onma igel 3 2 1 WEE elle Papl ak ENE SD A d ep oo ee oo oe 3 11 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM 8 Repairs SCHUNK The repair or elimination of defects on our products by the customer may only be E carried out with our explicit written agreement Any failure to adhere to this principle renders invalid our warranty and
25. 25 Yes Yes Yes 9 LM 100 Linear modules Pneumatic Main views LM 100 H025 2520 02 D5 9025 5 0 025 13211 M5 8 4x 510 10_ 25 50 Km5 DIN974 1 2x 35 12 05 1 2 2x 34 2x50 0 02 5 5 170 Aa Main and direct connections extend linear unit The linear module can be fastened either to the base body or the slide The structure a di jul retract linear unit can also optionally be fastened to either the slide or the base body This view shows SE T the mounting of the module to the base body and the mounting of the structure to GA On both attachment faces the slide 65 Back Through bores in the face plate and thread in the base body only single sided Stroke variants Variable dimensions of stroke variants Type Stroke B E G mm mm mm mm mm mm mm LM 100 H025 25 170 250 1x25 25 50 95 50 25 LM 100 H050 50 270 450 3x25 25 75 145 100 50 LM 100 1075 75 270 450 3x25 25 100 145 100 25 LM 100 H100 100 370 6x50 525 25 125 195 150 50 LM 100 4125 D 370 650 5x25 25 150 195 150 25 LM 100 4150 150 o 8x50 7x25 25 175 245 200 50 LM 100 4175 UD 470 8x50 7x25 25 200 245 200 25 LM 100 H200 200 570 10x50 9x25 25 225 295 250 50 LM 100 H225 225 570 10x50 9x25 25 250 295 250 25 Not all dimensions shown can be seen in
26. 3 Check mechanical parts 1 Readjust initiator 2 Replace initiator 3 Replace initiator cable 1 Adjust stop screw 2 Change shock absorber 3 Check ventilation valve 4 Set ventilation valve 1 Set ventilation valve 2 Optimise damper stroke 3 Check design 4 Use larger PMP type Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 10 Maintenance and Care AN Under no circumstances may Portal actuators be operated with oiled air if they are subsequently to be operated with oil free air The integral drive cylinder is lubricated for life and does not require relubrication Operation with oiled or oil free compressed air is permissible without restrictions Under normal operating conditions clean the entire portal actuator every 3 months or after a distance of 500km using a soft oil soaked cloth and remove all encrusted dust and grease residues Carry out a precise optical inspection of the portal actuator in order to identify any unusual wear in good time Lubrication the carriages of the monorail guidance system via the lubrication points lubrication nipples provided for this purpose Two carriages should always be connected to one lubrication point Press grease into the lubrication nipples until it emerges at the seal lips of the carriages Afterwards move the carriage once forwards and backwards over the entire stroke length and wipe away the grease remaining on th
27. 3 103 2399 info de schunk com www schunk com AUSTRIA SCHUNK Intec GmbH Holzbauernstr 20 4050 Traun Tel 43 7229 65770 0 Fax 43 7229 65770 14 info at schunk com www at schunk com de CANADA SCHUNK Intec Corp 190 Britannia Road East Units 23 24 Mississauga ON L4Z 1W6 Tel 1 905 712 2200 Fax 1 905 712 2210 info ca schunk com www ca schunk com CHINA SCHUNK Intec Precision Machinery Trading Shang hai Co Ltd Xinzhuang Industrial Park 479 Chundong Road Minhang District Shanghai 201108 Tel 86 21 51760266 Fax 86 21 51760267 info cn schunk com www cn schunk com BELGIUM LUXEMBOURG SCHUNK Intec N V S A Bedrijvencentrum Regio Aalst Industrielaan 4 Zuid III 9320 Aalst Erembodegem Tel 32 53 853504 Fax 32 53 836022 info be schunk com www be schunk com CZECH REPUBLIC SCHUNK Intec s r o Drazni 7 627 00 Brno Tel 420 545 229 095 Fax 420 545 220 508 info cz schunk com www cz schunk com SCHUNK DENMARK SCHUNK Intec A S Storhaven 7 7100 Vejle Tel 45 43601339 Fax 45 43601492 info dk schunk com www dk schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferrieres en Brie 77614 Marne la Vall e Cedex 3 Tel 33 1 64 66 38 24 Fax 33 1 64 66 38 23 info fr schunk com www fr schunk com N Le ANOS GREAT BRITAIN IRELAND SCHUNK Intec Ltd Cromwell Business Centre 10 Howard Way
28. 5 Cross connector KVB 035 Single base support SOE 035 Single mounting plate vertical APEV 035 Hollow pillar SLH 035 Mounting plate MPL 035 Double mounting plate horizontal APDH 035 Single mounting plate horizontal APEH 035 Set collar STR 035 000006 E OO 90 Double mounting plate vertical APDV 035 388 www schunk com SCHUNK 5 Assembly systems Assembly systems Pillar profile modular system Assembly system Pillars hard chromium plated ground Area of application For the assembly of GEMOTEC modular system units as well as for structures of all types in clean or contaminated environments The many clamping elements permit numerous combinations of pillars and mounting plates Advantages your benefits Steel pillars For a high degree of rigidity and low vibration movements Precise shape and positional tolerances For high accuracy even for long pillars Several pillar diameters For minimum interfering contours of the entire system at optimal rigidity Many clamping elements Standardized with a large variety of combinations possible Assembly and centering bore holes Reproducible precisely angled assembly of the elements General information about the series Pillars Steel hard chromium plated ground Sockets mounting plates Aluminum anodized Scope of delivery Including attachment screws Warranty 24 months For production reasons the colors may vary from those shown in
29. 6 4 Assembly of handling modules A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system Notes e Do not contribute any excessive forces and torques during assembly of loads e The evenness of the mounting surface must be less than 0 02 mm e Choose a proper connection with a load that has his own guide mechanism and align them adequately e Avoid contact with the linear gantry during operation e Select appropriate tightening torques for the assembly of the gantry module or loads at the gantry module in accordance with the general guidelines for screw connections 01 LPP en 2011 02 02 CW 19 Maintenance and repair r Maintenance interval 20 SCHUNK Maintenance and repair A WARNING Risk of injury when the machine system moves unexpectedly Due to movement of the axis gt Remove the energy supplies before maintenance gt Make sure that there is no more residual energy in the system gt Perform maintenance outside the danger zone A CAUTION Allergic reactions due to grease in contact with skin gt Wear gloves Weekly examination on easily visible damages or wear or contamintion of the system The maintenance intervals apply to the single components ac cording their servicing manuals The component documentation contains maintenance and repair information Por
30. 6 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK 6 4 Assembly measures During the mounting of loads do not allow the system to be subjected to impermissible forces or moments The flatness of the mounting surfaces must be less than 0 02mm Select the correct means of connection with a load that has its own guidance mechanism and ensure that this is adequately aligned Avoid contact with the linear actuator during operation Select a suitable screw tightening torque for mounting of the linear actuator or loads on the linear actuator in accordance with the generally valid guidelines for screw con nections 6 5 Measures for the initial operation gt Please read this user manual carefully Knowledge of this user manual is essential in sg Order to prevent errors and ensure problem free operation AN Under no circumstances may linear actuators be operated with oiled air if they are subsequently to be operated with oil free air Check the technical specifications Do not use the device until you have checked that it functions correctly taking account of all permissible operating parameters Regulate the operating speed of the cylinder by means of throttle type non return valves Increase from the low speed to higher speeds until the required operating speed is reached Selection and dimensioning Do not subject the units to loads that exceed the limits of their operating range If excessive
31. 7363 info in schunk com www in schunk com ITALY SCHUNK Intec S r l Via Caio Plinio 5 22072 Cermenate CO Tel 39 031 770185 Fax 39 031 771388 info it schunk com www it schunk com Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM JAPAN SCHUNK Intec K K 45 28 3 Chome Sanno Ohta Ku Tokyo 143 0023 Tel 81 33 7743731 Fax 81 33 7766500 s takano tbk hand co jp www tbk hand co jp MEXICO VENEZUELA SCHUNK Intec S A de C V Av Luis Vega y Monroy 332 Fracc Plazas de Sol Santiago de Quer taro Qro 76099 Tel 52 442 223 6525 Fax 52 442 223 7665 info mx schunk com www mx schunk com NETHERLANDS SCHUNK Intec B V Speldenmakerstraat 3d 5232 BH s Hertogenbosch Tel 31 73 6441779 Fax 31 73 6448025 info nl schunk com www nl schunk com POLAND SCHUNK Intec Sp z 0 0 Stara Iwiczna ul Stoneczna 116 A 05 500 Piaseczno Tel 48 22 7262500 Fax 48 22 7262525 info pl schunk com www pl schunk com gt PORTUGAL Sales Representative Victor Marques Tel 34 937 556 020 Fax 34 937 908 692 Mobil 351 963 786 445 info pt schunk com www pt schunk com SLOVAKIA SCHUNK Intec s r o Mostna 62 919 01 Nitra Tel 421 37 3260610 Fax 421 37 6421906 info sk schunk com www sk schunk com SCHUNK SOUTH KOREA SCHUNK Intec Korea Ltd 4 907 Joongang Induspia 2 Bldg 144 5 Sangdaewon dong Jungwon gu Seongnam si Kyunggi do 462 72
32. 75 LM 100 H100 H125 LM 100 H050 H075 LM 100 H100 H125 LM 100 H050 H075 LM 100 H025 LM 100 H025 s mm 50 100 150 200 250 150 200 250 Stroke in mm Stroke in mm q You can find further information and components for the accessories mentioned here in the Accessories part of the catalog SCHUNK 5 www schunk com 83 Assembly and Operating Manual Linear actuator LM SCHUNK LINEAR ACTUATOR TYPES LM 25 To LM 300 Dear Customer Congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can reach us directly at the mentioned addresses in the last chapter of these instructions Kindest Regards Your SCHUNK GmbH amp Co KG Precision Workholding Systems Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 2503 Fax 49 7133 103 2189 automation de schunk com PR E www schunk com Net D a gt Document last update 27 01 2009 Reg No 3496 01 Reg No DE 3496 01 1 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK Content
33. ARATION OF INCORPORATION aaneen eneen eneenennennnnennnnennnnennnnennnneneneenr 16 13 CONTACTE ii a a a a AN AAA AAA Siti AAA AA 17 2 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 1 Safety 1 1 Symbol key A You will find this symbol wherever hazards for persons or damage to the product are possible This symbol indicates important information on the product or its handling S 1 2 Appropriate Use The unit must only be used within the scope of its technical data Appropriate use also includes compliance with the conditions the manufacturer has specified for commissioning assembly operation environment and maintenance Using the unit with disregard to even a minor specifi cation will be deemed inappropriate use The manufacturer assumes no liability for any injury or damage resulting from inappropriate use The linear actuators are manutactured in accordance with the current level of technology and with recognised safety regulations During their use however there may occur risks to life and limb of the user or impairment of the portal actuator and other material assets The linear actuators are intended exclusively for the linear movement of service loads in any position that do not react in their manipulation with any risk to persons property or the environ ment The maximum permissible service loads and forces are given in our standard catalogue Any usage beyond these defini
34. I 16 for intermediate stop ZA 16 ZADI 25 for intermediate stop ZA 25 Figure 5 Installation of a proximity switch NI 30 11 Date printed 23 02 2011 Assembly and Operating Manual Portal actuator PMP SCHUNK e 8 Repairs The repair or elimination of defects on our products by the customer may only be car ried out with our explicit written agreement Any failure to adhere to this principle ren ders invalid our warranty and liability for any resulting warranty or secondary losses Following receipt and examination all portal actuators of series PMP can be repaired by SCHUNK 9 Response to malfunctions AN Malfunctions that are caused by defective components may only be remedied by replacement of these components Defective components may only be replaced by SCHUNK genuine replacement parts Actuator does not move in out End position sig nal not present Actuator impacts on end positions Service load vi brates in end posi tion 1 No compressed air 2 Incorrect pneumatic con nections 3 Mechanical damage 1 Initiator incorrectly set in relation to stop 2 Initiator defective 3 Broken cable 1 Damping incorrectly adjusted 2 Shock absorber defective 3 Ventilation valve defective 4 Stroke speed too high 1 Stroke speed too high 2 Inadequate damping 3 Unfavourable installation 4 Unfavourable PMP type 12 1 Check compressed air 2 Check pneumatic elements
35. MP 25 15 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 12 EC declaration of incorporation In terms of the EC Machinery Directive 2006 42 EC annex Il B Manufacturer SCHUNK GmbH amp Co KG distributor Spann und Greiftechnik Bahnhofstr 106 134 74348 Lauffen Neckar Germany We hereby declare that the following product Product designation Portal modules pneumatic Gantry axis Type designation PMP 16 PMP 25 ID number 0314110 0314151 meets the applicable basic requirements of the Directive Machinery 2006 42 EC The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles The manufacturer agrees to forward on demand the special technical documents for the incomplete machine to state offices The special technical documents according to Annex VII Part B belonging to the incomplete machine have been created Person responsible for documentation Mr Michael Eckert Tel 49 0 7133 103 2204 Location date signature eo 7 lt Lauffen Ge
36. P en 201 1 02 02 CW SCHUNK Basic safety notes 2 4 Personnel responsibilities 2 4 1 Safety conscious working gt Avoid any manner of working that may interfere with the function and operational safety of the unit gt Observe the safety and accident prevention regulations valid at the usage site gt Observe the environmental protection regulations valid at the usage site gt Wear protective equipment 2 4 2 Safety measures during transport gt Observe safety measures during the transport and handling of very heavy units 2 4 3 Safety measures during operation gt Only operate the unit when all protective equipment has been fitted and is in full working order gt Check the unit at least once per shift for externally visible damage and faults gt Report any changes including changes in operational behaviour to the responsible place persons immediately If necessary immediately shut down and lock out the machine system 2 4 4 Behaviour in the event of faults and or emergencies If faults on the unit occur which could impair safety or the opera tional behaviour indicates the occurrence of a fault gt Shut the machine system down immediately lock out and report the fault to the responsible place persons gt Faults may be eliminated by trained and authorized personnel only gt Only restart the machine system when the cause of the fault has been eliminated 2 4 5 Testing inspections gt O
37. S A de C V Calle Pirineos 513 Nave 6 Zona Industrial Benito Ju rez Santiago de Quer taro Qro 76120 Tel 52 442 211 7800 Fax 52 442 211 7829 info mx schunk com www mx schunk com NETHERLANDS SCHUNK Intec B V Speldenmakerstraat 3d 5232 BH s Hertogenbosch Tel 31 73 6441779 Fax 31 73 6448025 infoEnl schunk com www nl schunk com RUSSIA OOO SCHUNK Intec ul Samojlovoj 5 lit C St Petersburg 192102 Tel 7 812 326 78 35 Fax 7 812 326 78 38 info ru schunk com www ru schunk com SLOVAKIA SCHUNK Intec s r o Mostna 62 949 01 Nitra Tel 421 37 3260610 Fax 421 37 6421906 info sk schunk com www sk schunk com SPAIN PORTUGAL SCHUNK Intec S L Foneria 27 08304 Mataro Barcelona Tel 34 937 556 020 Fax 34 937 908 692 info es schunk com www es schunk com SWEDEN SCHUNK Intec AB Morabergsvagen 28 152 42 S dert lje Tel 46 8 554 421 00 Fax 46 8 554 421 01 info se schunk com www se schunk com 16 TURKEY SCHUNK Intec Baglama Sistemleri ve Otomasyon San ve Tic Ltd Sti K c kyali I Merkezi Girne Mahallesi Irmak Sodak A Blok No 9 34852 Maltepe Istanbul Tel 90 216 366 2111 Fax 90 216 366 2277 info tr schunk com www tr schunk com USA SCHUNK Intec Inc 211 Kitty Hawk Drive Morrisville NC 27560 Tel 1 919 572 2705 Fax 1 919 572 2818 info us schunk com www us schunk com Date printed 23 02 2011 SCHUNK e Appendix 4 Senso
38. SCHUNK Linearportal pneumatic LPP 050 Assembly and Operating manual 01 LPP en 2011 02 02 CW Document last updated 2010 12 20 SCHUNK Translation of the original manual Dear Customer Congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can reach us directly at the mentioned addresses in the last chapter of these instructions Kindest Regards Your SCHUNK GmbH amp Co KG Precision Workholding Systems Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 2503 Fax 49 7133 103 2189 automation de schunk com www schunk com 4 DIN EN ISO 001 A gt Py Mas Ver dt No 3426 01 Reg No DE 3496 01 2 01 LPP en 2011 02 02 CW SCHUNK Table of contents Table of contents 1 O O Bb Q ADoutthiS Mana usina 5 1 1 feier Viele Vostro t n kabe b y k Vay V k V p Ve b V eb PI E 5 1 2 Tarde QrOUDS aansteekt 5 1 3 APPIICADIE COG UMS NS tt 5 1 4 ln oh ee ook cae audi aaa 6 Es Belle e EE 6 1 6 Tecnica CHANGES nanne ed 6 Basie Safety EES 7 2 1 DE KC
39. Translation of original EC declaration of incorporation 22 A A PA 23 Appendix on CD ROM Documentation Portal actuator PMP nennen enen nnanneanennnns Appendix 1 Documentation Linear actuator LM nennen ennnnanmennennen Appendix 2 Documentation Linear actuator CL Appendix 3 Documentation Sensors umi eene Appendix 4 Documentation Pillar assembly System nsu nanne nennen nennen nennen eeens Appendix 5 4 01 LPP en 2011 02 02 CW SCHUNK About this manual 1 About this manual 1 1 Purpose validity This manual is part of the module and describes the safe and proper assembling This manual is valid only for the module specified on the front page 1 2 Target groups Target group Manufacturer operator gt Keep this manual available for the personnel at all times gt Require personnel to read and observe this manual and the applicable documents especially the safety notes and warnings Skilled personnel fitter gt Read observe and follow this manual and the applicable documents especially the safety notes and warnings Tab 1 1 3 Applicable documents Detailed device documentation is included in the unit s scope of delivery Document Tumose o TT Component documentation Technical data or application parameters of indi Chapter 9 page 21 vidual components and information about mainte nance and repair and tro
40. UNK 2 Warranty The warranty period is 24 months or 40 million load cycles after delivery date from the factory assuming use in single shift operation and that the recommended maintenance and lubrication intervals are respected Components that come into contact with workpieces wearing parts shock absorbers stop screws and proximity switches are never included in the warranty The warranty covers the replacement or repair of defective parts in the manufacturing plant Further claims are hereby excluded In this context please also see our General Terms and Conditions 3 Scope of Delivery The scope of delivery comprises Linear actuator LM depending on the version ordered 4 Technical Data Please consult our catalogue for further technical details The last version is valid in each case in accordance with Chapter 2 3 General Terms and Conditions The airborne sound emitted from the unit is lt 70dB A 5 Operating and environmental conditions Do not use the product in environments comprising corrosive gases salt water water or vapours For use in an atmosphere where water drops oil sprays etc occur take appropriate countermeasures in order to ensure protection If electronic end switches are to be used these should not be used in the presence of strong magnetic fields Please contact SCHUNK see chapter 12 page 16 if the product is to be used in the presence of strong magnetic fields Do not use the linear actuator
41. air if they are subsequently to be operated with oil free air The integral cylinders are lubricated for life and do not require relubrication Operation with oiled or oil free compressed air is permissible without restrictions The crossed roller guidance systems are lubricated for life lt is not therefore neces sary to lubricate these again before operation Lubrication or relubrication with rolling bearing grease is recommended after running for approx 3000km All linear actuators of series LM are maintenance free In order to achieve the maxi mum operating life this chapter and chapter 6 2 at page 6 of this user manual should be observed Apart from normal cleaning of machines no further maintenance measures are necessary 13 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM 11 Replacement parts 11 1 LM 25 SCHUNK As a standardised wear part set a seal set is available under ordering number LMDI 25 The scope of delivery includes all seals In accordance with the section drawing below all other wear parts and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 1 LM 25 H025 01 ATi A AS INTE SN NTE SE ae Za pe a ZI ween EV 2 26 7 10 12 Figure 4 section drawing LM 25 14 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 11 2 LM 50 100 200 and 3
42. altepe Istanbul Tel 90 216 366 2111 Fax 90 216 366 2277 info tr schunk com www tr schunk com USA SCHUNK Intec Inc 211 Kitty Hawk Drive Morrisville NC 27560 Tel 1 919 572 2705 Fax 1 919 572 2818 info us schunk com www us schunk com Date printed 23 02 2011 SCHUNK e Appendix 2 Linear actuator LM SCHUNK e 01 LPE de 201 1 03 18 SK CW Linear modules Pneumatic Stroke module Pneumatically driven with pre loaded crossed roller bearings Area of application For use in clean environments such as assembly and testing systems Optimal standard solution for high precision applications Advantages your benefits Closed slide construction For high rigidity Integrated shock absorbers and proximity switches For vibration free movements and end position monitoring Compact dimensions For minimum interfering contours of the entire system Pre loaded crossed roller guides That means absolutely no backlash High basic load ratings In all load directions Several intermediate positions possible For maximum flexibility in applications Standardized mounting bores For numerous combinations with other GEMOTEC system elements Level control by means of rod lock For satety in case of emergency stops General information about the series Guidance Pre loaded crossed roller bearings Material Aluminum hard anodized Actuation Pneumatic via filtered compressed air 10 um dry lubricated or no
43. alysis This user manual should always be easily accessible 1 4 Indications to the operating manual This user manual describes Portal actuators of series PMP 16 and PMP 25 All statements in this user manual refer to the types stated above 4 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 2 Warranty The warranty period is 24 months or 40 million load cycles after delivery date from the factory assuming use in single shift operation and that the recommended maintenance and lubrication intervals are respected Components that come into contact with workpieces wearing parts shock absorbers stop screws and proximity switches are never included in the warranty The warranty covers the replacement or repair of defective parts in the manufacturing plant Further claims are hereby excluded In this context please also see our General Terms and Conditions 3 Scope of Delivery The scope of delivery comprises Portal actuator PMP depending on the version ordered 4 Technical Data Please consult our catalogue for further technical details The last version is valid in each case in accordance with Chapter 2 3 General Terms and Conditions The airborne sound emitted from the unit is lt 70dB A 5 Operating and environmental conditions Do not use the product in environments comprising corrosive gases salt water water or vapours For use in an atmosphere where water drops oil spray
44. ated with oiled air if they are subsequently to be operated with oil free air Check the technical specifications Do not use the device until you have checked that it functions correctly taking account of all permissible operating parameters Regulate the operating speed of the cylinder by means of throttle type non return valves Increase from the low speed to higher speeds until the required operating speed is reached Selection and dimensioning Do not subject the units to loads that exceed the limits of their operating range If excessive loads are applied the guidance unit could suffer damage or inaccuracies The maximum permissible loads are given in our standard catalogue Do not allow the system to experience impermissible forces or shocks 7 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 7 Handling 7 1 End position sets _ The stop screw LMAS must only be used for short stroke lengths low stroke speeds and low kinetic energy levels Shock absorber stops LMST should be used as standard The following components are available for limiting of stroke length damping and detection of end positions LMAS Stop screw LMST Shock absorber stop LMNS Proximity switch complete The diagram below shows the installation of LMST and LMNS in accordance with installa tion variant 1 internal For installation in accordance with installation var
45. ation LM 100 H025 ASP LM 100 H050 ASP LM 100 H075 ASP LM 100 H100 ASP Stroke loss of nominal stroke on the rod side mm 12 12 12 12 Mass kg 1 98 2 68 2 68 3 38 Static holding force N 600 600 600 600 Max axial backlash of the clamping mm 0 25 0 25 0 25 0 25 IZA intermediate stop on the rod side possible Yes Yes Yes Yes IA intermediate stop on the piston side possible Yes Yes Yes Yes LMZAW intermediate stop possible Yes Yes Yes Yes 18 www schunk com SCHUNK 5 LM 100 1125 LM 100 4150 Linear modules Pneumatic LM 100 LM 100 1225 0314065 125 0314066 LM 100 H175 0314067 LM 100 H200 0314068 0314069 A E AN 7 294 150 294 1 5 294 294 225 294 226 25 12 3 0 3 3 49 3 ll 8 40 IN A 00 226 25 12 470 40 49 3 8 0 40 00 226 25 12 470 4 0 49 0 b 40 00 226 25 12 570 4 1 49 3 8 b 40 5 60 226 25 12 570 4 1 4 9 3 8 b 40 5 60 0 01 0 24 0 24 0 0 0 27 0 01 0 3 0 0 0 33 0 0 0 35 0005 0 3 0 33 0 35 0314465 LM 100 H125 ASP 0314466 0314467 0314468 0314469 LM 100 H200 ASP 12 LM 100 H150 ASP 12 4 08 LM 100 H175 ASP 12 4 08 12 478 LM 100 H225 ASP 12 478 3 38 600 600 600 600 600 0 25 Yes Yes Yes Yes SCHUNK 5 0 25 Yes Yes 0 25 Yes Yes Yes www schunk com 0 25 Yes Yes Yes 0
46. bar 3 3 3 J Maximum pressure bar 8 8 8 8 Nominal operating pressure bar b 6 b b IP rating 40 40 40 40 Min ambient temperature C 5 5 5 5 Max ambient temperature C 60 60 60 60 Repeat accuracy mm 0 01 0 01 0 01 0 01 Horizontal travel time at 5 kg additional load s 0 11 0 15 0 18 0 21 Vertical travel time at 5 kg additional load s 0 11 0 15 0 18 0 21 OPTIONS and their characteristics Fall protection version ID 0314442 0314443 0314444 Designation CLM 100 H050 ASP CLM 100 H075 ASP CLM 100 H100 ASP Stroke loss of nominal stroke on the rod side mm 12 12 12 Mass kg 1 82 2 17 2 47 Static holding force N 3 0 3 0 3 0 Max axial backlash of the clamping mm 0 25 0 25 0 25 ZZA intermediate stop on the rod side possible No No No ZZA intermediate stop on the piston side possible No No No LMZAW intermediate stop possible No No No 36 www schunk com SCHUNK CLM 100 Linear modules Pneumatic Main views CLM 100 H025 2510 02 05 25 2x Il H a 0 025 os 12 05 1 2 34 A a Main and direct connections extend linear unit The linear module can be fastened either to the base body or the slide The structure B b Main and direct connections retract linear unit can also optionally be fastened to either the slide or the base body This v
47. bserve the stipulated periods for regular tests and inspections 01 LPP en 201 1 02 02 CW 11 Basic safety notes 12 2 5 SCHUNK Notes on particular risks Risk of injury when the machine system moves unexpectedly gt Remove the energy supplies before installation modification maintenance or adjustment work gt Make sure that there is no more residual energy in the system gt Perform maintenance modifications and additions outside the danger zone gt For all work secure the unit against accidental operation Risk of injury from falling of the unit during transport and assembly gt Secure unit during transport and assembly with adequately sized straps gt Mount the unit so that it will cause no harm by tilting over or falling down Risk of injury due to uncontrolled movements of the unit when malfunction of the sensors pneumatic valves and electrical distribution panelboard gt Observe the correct connection of the sensors pneumatic valves and electrical distributors Risk of injury due to squeezing and clamping between the slide and the base plate during movement of the module gt Remove the energy supplies before installation modification maintenance or adjustment work gt Make sure that there is no more residual energy in the system gt Perform maintenance modifications and additions outside the danger zone gt For all work secure the unit against accidental operati
48. chunk com www cn schunk com DENMARK SCHUNK Intec A S Storhaven 7 7100 Vejle Tel 45 43601339 Fax 45 43601492 info dk schunk com www dk schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferrieres en Brie 77614 Marne la Vall e Cedex 3 Tel 33 1 64 66 38 24 Fax 33 1 64 66 38 23 info fr schunk com www fr schunk com N LZ Contacts HUNGARY SCHUNK Intec Kft Sz chenyi ut 70 3530 Miskolc Tel 36 46 50900 7 Fax 36 46 50900 6 info hu schunk com www hu schunk com INDIA SCHUNK Intec India Private Ltd 80 B Yeswanthpur Industrial Suburbs Bangalore 560 022 Tel 91 80 40538999 Fax 91 80 41277363 info in schunk com www in schunk com BELGIUM LUXEMBOURG SCHUNK Intec N V S A Bedrijvencentrum Regio Aalst Industrielaan 4 Zuid III 9320 Aalst Erembodegem Tel 32 53 853504 Fax 32 53 836351 info be schunk com www be schunk com CZECH REPUBLIC SCHUNK Intec s r o Drazni 7 627 00 Brno Tel 420 545 229 095 Fax 420 545 220 508 info cz schunk com www cz schunk com 01 LPP en 201 1 02 02 CW AIS GREAT BRITAIN IRELAND SCHUNK Intec Ltd Cromwell Business Centre 10 Howard Way Interchange Park Newport Pagnell MK16 9QS Tel 44 1908 611127 Fax 44 1908 615525 info gb schunk com www gb schunk com ITALY SCHUNK Intec S r l Via Barozzo 22075 Lurate Caccivio CO Tel 39 031 4951311 Fax 39 031 49513
49. e also includes compliance with the conditions the manufacturer has specified for commissioning assembly operation environment and maintenance Using the unit with disregard to even a minor specifi cation will be deemed inappropriate use The manufacturer assumes no liability for any injury or damage resulting from inappropriate use The linear actuators are manufactured in accordance with the current level of technology and with recognised safety regulations During their use however there may occur risks to life and limb of the user or impairment of the portal actuator and other material assets The linear actuators are intended exclusively for the linear movement of service loads in any position that do not react in their manipulation with any risk to persons property or the environ ment The maximum permissible service loads and forces are given in our standard catalogue Any usage beyond these definitions is inappropriate The manufacturer cannot be held liable for loss or damage arising therefrom The risk is borne exclusively by the user The linear actuator must only be operated by persons that are familiar therewith and that have been instructed in the associated hazards The relevant accident prevention regulations and the other generally recognised safety and occupational health regulations must be complied with 3 Date printed 09 07 2010 Assembly and Operating Manual gg O Linear actuator CLM SCHUNK 1 3 Safety No
50. e guideways using a soft oil cloth Use a lithium soap multi purpose grease to DIN designation KP2 K in accordance with DIN 51502 or 51825 Lubricants with solid lubricant additives such as MoS graphite and PTFE are not suitable 13 Date printed 23 02 2011 Assembly and Operating Manual pu Portal actuator PMP SCHUNK 11 Replacement parts 11 1 PMP 16 As a standardised wear part set a seal set is available under ordering number PMDI 16 The scope of delivery includes all seals as well as the sealing and covering strip for the drive cylinder In accordance with the section drawing below all other wear paris and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 4 PMP16 04 6 22 20 21 11 12 9 25 26 4 20 SS TNS UCL E CA A CH Figure 6 section drawing PMP 16 14 Date printed 23 02 2011 Assembly and Operating Manual pu Portal actuator PMP SCHUNK 11 2 PMP 25 As a standardised wear part set a seal set is available under ordering number PMDI 25 The scope of delivery includes all seals as well as the sealing and covering strip for the drive cylinder In accordance with the section drawing below all other wear paris and individual parts are available as single items Ordering numbers are as indicated in the following example Part No 1 PMP 25 01 6 21 20 21 11 12 9 10 25 26 4 20 Figure 7 section drawing P
51. emergency stop or abnormal stoppage Ensure that nobody can be placed at risk or be injured when equipment is restarted 6 2 Compressed air supply Use clean compressed air and insert a filter between the supply and the pneumatic system Install a water separator in the pneumatic system Use the product only within the range specified for the medium temperature and am bient temperature Air specification dry free from condensation filtered to 10 microns oiled or oil free 6 3 Special connecting measures Use connecting pipes of a cross section that is larger than or identical to that of the connector thread Blow air through the connecting pipes before fitting the devices in order to remove any dust contaminant or particles Avoid the ingress of sealing material into the pipe network Do not remove pneumatic components from their packaging until shortly before fitting 6 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 6 4 Assembly measures During the mounting of loads do not allow the system to be subjected to impermissible forces or moments The flatness of the mounting surfaces must be less than 0 02mm Select the correct means of connection with a load that has its own guidance mechanism and ensure that this is adequately aligned Avoid contact with the Portal actuator during operation Select a suitable screw tightening torque for mounting of the Portal actuator or loads
52. ermediate position Continued travel from the intermediate position is possible with appropriate control of the gantry actuator by means of a 5 3 way valve central position both chambers ventilated without a repeat stroke In accordance with the section drawing above all parts can be ordered individually Ordering numbers are as indicated in the following example Part No 1 AS 25 01 AH r SE ne eye NSS BG N RRA TH SS NY RAS Xy A ANNY S Si ER WES SI Figure 4 Section drawing PMP 10 Date printed 23 02 2011 Assembly and Operating Manual pu Portal actuator PMP SCHUNK The intermediate stop ZA is located by means of the slots in the support rail and can be moved steplessly lt is thereby possible to approach several intermediate positions over the whole stroke length of the portal actuator Where there are several intermediate positions the position at which the portal actuator is ac tually located is determined by the installation of a proximity switch NI 30 In conjunction with the proximity switches in the stop slide AS each position can thus be interrogated precisely In accordance with the section drawing see Figure 5 all parts can be ordered individually Ordering numbers are as indicated in the following example Part No 2 ZA 25 02 As standardised wear part sets seal sets are available under the following ordering numbers ZAD
53. evelopment 13 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM 13 Index Adjustment CAMPOS escitas 9 stroke length 8 Air specification 6 A A 6 Assembly measures T Compressed air supply 6 connecting measures 6 Data COCHIICAl sisu aer aaa a a oala dennie 5 Design precautions 6 dimensioning d end position adjustment 8 End position sets 8 environmental conditions 5 Ue Urd 8 Indication operating manual 4 initial operation T linear actuator 8 Maintenance and Care 10 malfunctions idad 9 OPEENS en genante kneedde 5 A ella ll ei 9 SCHUNK e Replacement parts CLM seyan ls 12 CEM 200 oa 12 CEM PERI RN A PN A ORI 11 BR EE 12 Replacement pa rts 11 Safety HOLES ae eas 4 Scope of delivery 5 screw tightening torque 8 Symbol key 3 Terms and conditions SenerAl a ia 5 Use appropriate soseen 3 W arranty A 5 Date printed 09 07 2010 Assembly and Operating Manual 14 Contact GERMANY HEAD OFFICE SCHUNK GmbH 4 Co KG Spann und Greiftechnik Bahnhofstrasse 106 134 D Lauffen Neckar Tel 49 7133 103 0 Fax 49 713
54. gns are available for all LM linear actuators Design 1 mounting on piston side of LM Design 2 mounting on rod side of LM The diagram below shows design 1 In design 2 the complete intermediate stop is mounted on the other side of the actuator It is also possible to fit a linear actuator with one intermediate stop each of design 1 and design 2 2 intermediate positions 11 ZZA 1022021302 22123 10 3144 1 6 718 25 5 17 2 15116 Figure 2 Intermediate stops Design 1 The end position sets described in chapter 7 1 of this user manual can be used for limiting the stroke length damping and interrogation of intermediate position The maximum possible adjustment of the intermediate position is given in our standard cata logue 9 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 7 3 Intermediate stops LMZAW LMZAW Intermediate stops are additional modules for linear actuators of series LM 100 LM 200 and LM 300 They can be mounted on either the piston side or rod side of the linear actuator LM 100 STD 1203 4119 3 12 14 1 16 LM 200 300 STD 1403 d EE N vez aint EA LAA gt MUY s al 6 5 2 7 10 21 LM 100200300 NI 30 Figure 3 Intermediate stops LMZAW mounting on the piston side The intermediate position is steplessly adjustable within the permissible range Shock absorbers 16 clamping piece 10 and two sensors for monitoring of the cylinders 1
55. hapter 14 page 15 if the product is to be used under one of the following conditions Conditions and environments that lie outside the stated specifications or where the product is to be used outdoors Installation in equipment in conjunction with nuclear power railways aero space vehicles medical equipment food and drink leisure equipment emergency shutdown circuits applications in presses or safety equipment Any application that may possibly have negative influences on persons ani mals or property and that requires a special safety analysis 5 This user manual should always be easily accessible 1 4 Indications to the operating manual This user manual describes linear actuators of series CLM 25 50 100 and 200 All statements in this user manual refer to the types stated above 4 Date printed 09 07 2010 Assembly and Operating Manual gg O Linear actuator CLM SCHUNK 2 Warranty The warranty period is 24 months or 40 million load cycles after delivery date from the factory assuming use in single shift operation and that the recommended maintenance and lubrication intervals are respected Components that come into contact with workpieces wearing parts shock absorbers stop screws and proximity switches are never included in the warranty The warranty covers the replacement or repair of defective parts in the manufacturing plant Further claims are hereby excluded In this context please also see our General Terms a
56. iant 2 external the switching pin and damper adjustment mechanism are interchanged with LMST and LMNS not in the case of LM 25 Damping Adjustment Dimension Z Clamp Screw Stroke Figure 1 linear actuator end position sets 7 1 1 Adjustment of linear actuator stroke length The stroke length of the linear actuator can be adjusted after the clamping screw has been loosened by adjusting the shock absorber stop and proximity switch jointly by means of a fine thread not in the case of LM 25 Subsequent adjustment of the end position interrogation is not necessary Once the required stroke length has been set the clamping mechanism must be tightened again Max permissible screw tightening torque for grade 8 8 LM 25 1 5Nm LM 50 1 5Nm LM 100 3 0Nm LM 200 5 9Nm LM 300 5 9Nm The maximum possible end position adjustment is given in our standard catalogue 8 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM SCHUNK 7 1 2 Damping adjustment The adjustment screw of the damper adjustment mechanism can be used to adjust the stroke of the shock absorber and thereby the damping curve to the kinetic energy occurring The locknut is loosened and the appropriate setting value is adjusted by turning the adjustment screw The maximum and minimum setting values are given in our standard catalogue 7 2 Intermediate stops ZZA Intermediate stops are additional modules for linear actuators Two desi
57. iew shows Connection li it gt ae ve Se the mounting of the module to the base body and the mounting of the structure to 6 Back the slide Variant CLM 100 H050 Variant CLM 100 H075 25 75 ap _ 25 0 02 95 5 3x n 25 0 02 95 25 5y 1 5 0 025 A Ax DA 4x 0 025 9 3x 4 Connection linear unit 4 Connection linear unit 2 Connection of the assembly 2 Connection of the assembly Not all dimensions shown can be seen in the main view Not all dimensions shown can be seen in the main view SCHUNK 5 www schunk com 3 CLM 100 Linear modules Pneumatic Variant CLM 100 H100 Rod lock 0 025 os ur sl FE 242 342 0 025 E Ewe CHE 1 Connection linear unit Air connection rod lock 2 Connection of the assembly Variable dimensions of rod lock Not all dimensions shown can be seen in the main view Type Stroke A B mm mm mm CLM 100 H050 33 25 58 159 CLM 100 4075 58 25 83 196 CLM 100 4100 83 25 108 234 The rod lock prevents weights from falling in the event of energy loss such as emergency stop situations The rod lock can also be retrofitted but this will reduce the useful stroke Fine adjustment on the piston rod side Fine adjustment on the piston side Stroke Stroke Stroke adjustment range Stroke adjust
58. igure Attachment variant 1 Other attachment variants are possible as standard Please contact us for assistance The Bellow option increases the degree of protection against penetrating materi als The variable dimensions are calculated as follows Formulas for calculation of variable dimensions FZ nominal stroke x 0 0288 rounded off to the nearest whole number FBB FZ x 3 3 rounded off to the nearest whole number Lges 370 nominal stroke 2 x FBB A 185 FBB Sample calculation nominal stroke 500 mm FZ 500 mm x 0 0288 14 4 gt FZ 15 rounded off to the nearest whole number FBB 15 x 3 3 49 5 gt FBB 50 rounded off to the nearest whole number ges 370 500 mm 2 x 50 gt Lges 970 mm A 185 50 gt A 235 mm Cable track KSV vertical slide o gt Figure Attachment variant 1 Other attachment variants are possible as standard Please contact us for assistance q You can find further information and components for the accessories mentioned here in the Accessories part of the catalog 126 www schunk com SCHUNK 5 PMP 25 Deflection fb1 0 75mm A gt 250mm fb1 0 75mm A lt 250mm fb2 0 75mm 5000 4000 3000 2000 1000 Fz N W mm 500 1000 1500 2000 2500 Bearing distance W mm Sectio
59. instructions set out in the operating manual and only by safety conscious persons who are fully aware of the risks involved in operating the unit gt Immediately remedy faults that could impair safety gt In addition to this manual statutory and other safety and accident prevention regulations and the standards and guidelines valid at the usage site must be complied with Protective equipment When the unit is in use when in rotation and when it is stationary protective equipment must be used to catch flying parts should the unit or part of the unit fail The protective equipment must comply with EC Machinery Direc tive requirements The machine system manufacturer must ensure that the wall thickness in the machine s paneling is adequate and must not use polycarbonate glass for protective windows because this may cause a threat to the life and limb of the operator if the com ponent should break Constructional changes attachments or modifications Modifications additions and conversions which could impair safety may not be made to the unit without SCHUNK s permission Non authorized modifications results in the exclusion from prod uct liability 01 LPP en 201 1 02 02 CW SCHUNK 2 2 3 2 3 2 3 1 01 LPP en 2011 02 02 CW Basic safety notes Spare parts Spare parts must meet the requirements of the manufacturer and or the supplier This can always be guaranteed with original spare parts Improper re
60. ix 5 e Information for mounting the portal actuator PMP contains the documentation of the portal actuator PMP in Appendix 1 01 LPP en 2011 02 02 CW SCHUNK e B Assembly and initial operation 6 2 Air connection energy supply A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system A WARNING Risk of injury from objects falling during energy supply failure gt Observe the requirements for the compressed air supply see Documentation of the swivel and linear unit gt Make sure that there is no more residual energy in the system Information on the air supply energy supply contains e Documentation Portal actuator PMP Appendix 1 e Documentation Linear actuator LM Appendix 2 e Documentation Linear actuator CLM Appendix 3 01 LPP en 201 1 02 02 CW 17 SCHUNK Assembly and initial operation 6 3 Connection of Sensors A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system A WARNING Risk of injury due to electrical energy gt Switch off power supply Information on connection und handling of sensors contains e Documentation Proximity switch IN Appendix 4 18 01 LPP en 2011 02 02 CW SCHUNK Assembly and initial operation
61. loads are applied the guidance unit could suffer damage or inaccuracies The maximum permissible loads are given in our standard catalogue Do not allow the system to experience impermissible forces or shocks 7 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK 7 Handling 7 1 End position sets The stop screw LMAS must only be used for short stroke lengihs low stroke speeds and low kinetic energy levels Shock absorber stops LMST should be used as standard The following components are available for limiting of stroke length damping and detection of end positions LMAS Stop screw LMST Shock absorber stop NI Proximity switch The drawing below shows the installation of LMST and NI damping adjustment dimension Z stroke clamp screw Figure 1 linear actuator end position sets 7 1 1 Adjustment of linear actuator stroke length The stroke length of the linear actuator can be adjusted after the clamping screw has been loo sened by adjusting the shock absorber stop LMST and proximity switch NI Once the required stroke length has been set the clamping mechanism must be tightened again Max permissible screw tightening torque for grade 8 8 CLM 25 1 5Nm CLM 50 1 5Nm CLM 100 3 0Nm CLM 200 5 9Nm The maximum possible end position adjustment is given in our standard catalogue 8 Date printed 09 07 2010 Assembly and Operating Manual Gg O
62. luminum SCHUNK 5 www schunk com 399 Pillar diameter 55 mm Assembly systems Pillar profile modular system Hollow pillar SLH 055 Designation SLH 055 0150 SLH 055 0160 SLH 055 0170 SLH 055 0180 SLH 055 0190 SLH 055 0200 SLH 055 0210 SLH 055 0220 SLH 055 0230 SLH 055 0240 SLH 055 0250 SLH 055 0260 SLH 055 0270 SLH 055 0280 SLH 055 0290 SLH 055 0300 SLH 055 0310 SLH 055 0320 SLH 055 0330 SLH 055 0340 SLH 055 0350 SLH 055 0360 SLH 055 0370 SLH 055 0380 SLH 055 0390 SLH 055 0400 SLH 055 0410 SLH 055 0420 SLH 055 0430 SLH 055 0440 SLH 055 0450 SLH 055 0460 SLH 055 0470 SLH 055 0480 SLH 055 0490 SLH 055 0500 SLH 055 0510 400 ID 0313700 0313701 0313702 0313703 0313704 0313705 0313706 0313707 0313708 0313709 0313710 0313711 0313712 0313713 0313714 0313715 0313716 0313717 0313718 0313719 0313720 0313721 0313722 0313723 0313724 0313725 0313726 0313727 0313728 0313729 0313730 0313731 0313732 0313733 0313734 0313735 0313736 Material L mm Steel 150 Steel 160 Steel 170 Steel 180 Steel 190 Steel 200 Steel 210 Steel 220 Steel 230 Steel 240 Steel 250 Steel 260 Steel 270 Steel 280 Steel 290 Steel 300 Steel 310 Steel 320 Steel 330 Steel 340 Steel 350 Steel 360 Steel 370 Steel 380 Steel 390 Steel 400 Steel 410 Steel 420 Steel 430 Steel 440 Steel 450 Steel 460 Steel 470 Steel 480 Steel 490 Steel 500 Steel 510 Designation SLH 055 0520 SLH
63. m SLH 055 0890 0313774 Steel 890 SLH 055 0900 0313775 Steel 900 SLH 055 0910 0313776 Steel 910 SLH 055 0920 0313777 Steel 920 SLH 055 0930 0313778 Steel 930 SLH 055 0940 0313779 Steel 940 SLH 055 0950 0313780 Steel 950 SLH 055 0960 0313781 Steel 960 SLH 055 0970 0313782 Steel 970 SLH 055 0980 0313763 Steel 980 SLH 055 0990 0313784 Steel 990 SLH 055 1000 0313785 Steel 1000 SCHUNK 5 www schunk com 40
64. ment range Dampening stroke adjustment range Dampening stroke adjustment range This illustration shows the possibility of the Return stroke fine adjustment This illustration shows the possibility of the Extend stroke fine adjustment q You can find further information and components for the accessories mentioned here in the Accessories part of the catalog 38 www schunk com SCHUNK Sensor systems End position monitoring Inductive proximity switch can be directly mounted Designation ID Remark NI 30 KT 0313429 For basic version NI 32 0313425 For ASP version Extension cable for proximity switch Designation ID Remark STV 20 0313433 Sleeve M8x1 angled Generally two sensors are needed for each linear unit Deflection under load fa Fa 246N CLM 100 H100 CLM 100 H75 CLM 100 H05 CLM 100 H025 60 80 100 Stroke in mm CLM 100 Linear modules Pneumatic Deflection under load fb EECH o0 00 0 PO CLM 100 H100 CLM 100 H05 CLM 100 H75 60 80 100 Stroke in mm q You can find further information and components for the accessories mentioned here in the Accessories part of the catalog SCHUNK 5 www schunk com 39 Assembly and Operating Manual Linear actuator CLM LINEAR ACTUATOR TYPES GLM 25 TO CLM 200 Dear Customer SCHUNK Congratulations on choosing a SCHUNK product By choosing SCHUNK you have o
65. mpairment of the portal actuator and other material assets The Portal actuators are intended exclusively for the Portal movement of service loads in any position that do not react in their manipulation with any risk to persons property or the envi ronment The maximum permissible service loads and forces are given in our standard catalogue Any usage beyond these definitions is inappropriate The manufacturer cannot be held liable for loss or damage arising therefrom The risk is borne exclusively by the user The Portal actuator must only be operated by persons that are familiar therewith and that have been instructed in the associated hazards The relevant accident prevention regulations and the other generally recognised safety and occupational health regulations must be complied with 3 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK Ze 4 5 1 3 Safety Notes Responsibility for the compatibility of pneumatic equipment lies with the person who designs the pneumatic system or takes the decision on its specifications Since the products specified herein can be used under various operating conditions their compatibility with the appropriate pneumatic system must be based on specifications and or tests in order to conform to their requirements Machines and equipment operated by pneumatic means may only be used by trained personnel Compressed air can be hazardous if an operator i
66. n data Designation Profile surface A mm 2698 4 Mass 1000 mm kg 9 9 Planar moment of inertia cm 177 4 Planar moment of inertia cm 313 2 Load torque cm 35 3 Load torque cm 65 3 You can find further information and components for the accessories mentioned here in the Accessories part of the catalog SCHUNK 5 www schunk com 127 PMP 25 Attachment to the pillar profile modular system Attachment to the pillar profile modular system APDVO85 SLHO5 This view shows the attachment of the portal module to the pillar profile modular This view shows the attachment of the portal module to the pillar profile modular system You can find more information and components in the Assembly systems system chapter You can find more information and components in the Assembly systems chapter Designation ID Scope of delivery APPM 250 0313398 4xNTM8 4x M8 x 14 DIN912 Designation ID Scope of delivery APPM 250 0313398 4 x NT M8 4 x M8 x 14 DIN912 Mounting Designation ID NT M8 0313608 H You can find further information and components for the accessories mentioned here in the Accessories part of the catalog 128 www schunk com SCHUNK PMP 25 Sample order pme ES 25 0600 ot LO LOO 000 zz Number of intermediate stops RN Attachment stop slide on the air connection side only size 25
67. n lubricated Pressurizing medium requirements for compressed air quality class according to DIN ISO 8573 1 Quality class 4 Ambient temperature range From 5 C to 60 C SCHUNK 5 Operating pressure range 2 bar to 8 bar Scope of delivery Including shock absorbers and driver for proximity switch Warranty 24 months Rod lock Can be retrofitted by using a kit For production reasons the colors may vary from those shown in the catalog www schunk com 65 LM Cross section of function Crossed roller guide Modular design hole pattern End position setting With wiper pre loaded and without backlash Completely integrated in the module system Convenient adjustment using the shock absorber threads 12 Drive O Dampening adjustment Powerful piston rod cylinder Adjustment of the dampening characteristic Q Sensor systems With sensor driver for convenient adjustment Description of function Options and special information The slide is guided with pre loaded crossed rollers at the base body and driven with Fall protection version a double acting pneumatic cylinder which is integrated in the base body Prevents the structure from falling in the event of a sudden loss of energy This module can be combined as standard with many elements from the modular system You can find more information in the Accessories chapter 66 www schunk com SCHUNK 5 LM 100 Moment load Designation F M M M N Nm Nm
68. n the module system O Drive O Dampening adjustment Powerful piston rod cylinder Adjustment of the dampening characteristic Description of function Options and special information The upper part of the slide moves out and in linearly The drive is a compressed air Fall protection version driven piston Prevents the structure from falling in the event of a sudden loss of energy This module can be combined as standard with many elements from the modular system You can find more information in the Accessories chapter 18 www schunk com SCHUNK 5 CLM 100 Moment load Designation F M M M N Ni Nm Nm CLM 100 1025 912 28 2 264 132 CLM 100 H050 134 34 33 1 J CLM 100 075 684 394 397 19 65 CLM 100 1100 658 446 463 7315 CD Force F must be calculated by the TOOLBOX sizing software L 44 mm The forces and moments shown here are maximum values for individual loading If more than one force or moment occurs simultaneously the application can be calculated by the TOOLBOX sizing software Technical data Designation CLM 100 H025 CLM 100 H050 CLM 100 H075 CLM 100 H100 ID 0314041 0314042 0314043 0314044 Stroke length mm 25 50 15 100 Extend force FV at 6 bar N 294 294 294 294 Retract force FR at 6 bar N 24 24 24 24 Piston diameter mm 2 25 25 25 Rod diameter mm 10 10 10 10 Overall length mm 129 167 204 242 Mass ko 1 45 175 2 24 Fluid consumption 10 mm stroke Lon 49 49 49 49 Minimum pressure
69. nd Conditions 3 Scope of Delivery The scope of delivery comprises Linear actuator CLM depending on the version ordered 4 Technical Data Please consult our catalogue for further technical details The last version is valid in each case in accordance with Chapter 2 3 General Terms and Conditions The airborne sound emitted from the unit is lt 70dB A 5 Operating and environmental conditions Do not use the product in environments comprising corrosive gases salt water water or vapours For use in an atmosphere where water drops oil sprays etc occur take appropriate countermeasures in order to ensure protection If electronic end switches are to be used these should not be used in the presence of strong magnetic fields Please contact SCHUNK see chapter 14 page 15 if the product is to be used in the presence of strong magnetic fields Do not use the linear actuator in an atmosphere in which it could come into contact with fluids such as oil or water Do not use the linear actuator in an atmosphere in which it could come into direct con tact with substances such as powder dust dust sprays etc Do not use the linear actuator in an atmosphere in which sources of heat are present Do not subject the linear actuator to excessive vibrations and or shocks 5 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK 6 Assembly and installation 6 1 Design precautions A protective gua
70. nd position accuracy in all installation positions Pre loaded crossed roller guides That means absolutely no backlash High basic load ratings In all load directions Standardized fixing bores and connection dimensions identical for LM series For numerous combinations with other GEMOTEC system elements Shock absorber and proximity switch integrated in the projecting areas For vibration free movements and end position monitoring Level control by means of rod lock For satety in case of emergency stops Mounting pattern from rear surface from CLM 25 This means it can also be used as a linear unit General information about the series Guidance Pre loaded crossed roller bearings Material Aluminum hard anodized steel guide Actuation Pneumatic via filtered compressed air 10 um dry lubricated or non lubricated Pressurizing medium requirements for compressed air quality class according to DIN ISO 8573 1 Quality class 4 Ambient temperature range From 5 C to 60 C Operating pressure range 2 bar to 8 bar Scope of delivery Including shock absorbers Warranty 24 months Rod lock Can be retrofitted by the manufacturing location or using a kit For production reasons the colors may vary from those shown in the catalog SCHUNK 5 www schunk com 17 CLM Cross section of function OD Crossed roller guide 9 Modular design hole pattern With wiper pre loaded and without backlash Completely integrated i
71. o adjust the stroke of the shock absorber and thereby the damping curve to the kinetic energy occurring The counternut is loosened and the appropriate setting value is adjusted by turning the adjustment screw The permissible setting values Z are given in our standard catalogue damping adjustment dimension Z Shock absorber LMST KT Figure 2 damping adjustment mechanism zZ stroke damper adjuster MI 9 Date printed 23 02 2011 Assembly and Operating Manual pu Portal actuator PMP SCHUNK 7 2 Intermediate stops AS ZA Intermediate stops are additional modules for portal actuators and are available for all types Installation drawing min 40 Figure 3 Installation of AS and ZA The stop slide AS is mounted on the carriage of the portal actuator and depending on the design is suitable for approaching the intermediate position from one side or both sides The stop collar Pos 5 can be used for precision adjustment of the intermediate position within a 3mm range With an appropriate version and setting the intermediate position can be approached from both sides without a loss of position Independenily of this it is also possible to match the end position damping to the specific mass by adjusting the shock absorber Pos 11 The cover plate Pos 6 and 7 is prepared for installation of a proximity switch NI 30 that inter rogates the precision position of the stop slide and thereby that of the int
72. ol Santiago de Quer taro Qro 76099 Tel 52 442 223 6525 Fax 52 442 223 7665 info mx schunk com www mx schunk com NETHERLANDS SCHUNK Intec B V Speldenmakerstraat 3d 5232 BH s Hertogenbosch Tel 31 73 6441779 Fax 31 73 6448025 info nl schunk com www nl schunk com PORTUGAL Sales Representative Victor Marques Tel 34 937 556 020 Fax 34 937 908 692 Mobil 351 963 786 445 info pt schunk com www pt schunk com SLOVAKIA SCHUNK Intec s r o Mostn 62 919 01 Nitra Tel 421 37 3260610 Fax 421 37 6421906 info sk schunk com www sk schunk com SCHUNK e SOUTH KOREA SCHUNK Intec Korea Ltd 907 Joongang Induspia 2 Bldg 144 5 Sangdaewon dong Jungwon gu Seongnam si Kyunggi do 462 722 Tel 82 31 7376141 Fax 82 31 7376142 info kr schunk com www kr schunk com SPAIN SCHUNK Intec S L Foneria 27 08304 Matar Barcelona Tel 34 937 556 020 Fax 34 937 908 692 info es schunk com www es schunk com SWEDEN SCHUNK Intec AB Morabergsvagen 28 152 42 S dert lje Tel 46 8 554 421 00 Fax 46 8 554 421 01 info se schunk com www se schunk com 18 SWITZERLAND LIECHTENSTEIN SCHUNK Intec AG Soodring 19 8134 Adliswil 2 Tel 41 44 7102171 Fax 41 44 7102279 info ch schunk com www ch schunk com TURKEY SCHUNK Intec Baglama Sistemleri ve Otomasyon San ve Tic Ltd Sti K c kyali ls Merkezi Girne Mahallesi Irmak Sodak A Blok No 9 34852 M
73. on gt The danger zone must be surrounded by a safety fence during operation O1 LPP en 2011 02 02 CW SCHUNK 01 LPP en 2011 02 02 CW Warranty Warranty The warranty is valid for 24 months from the delivery date to the production facility under the following conditions e Intended use in 1 shift operation e Observation of the maintenance and lubrication intervals see Documentations of the components Parts touching the workpiece and wearing parts are not part of the warranty Also observe our general terms of business The warranty does not cover e Damage occurring as a result of incorrect operation e Claims under warranty are excluded when repair or intervention is carried out by persons not authorized to do so e This also applies if accessories and spare parts are used which are not designed for our unit 13 SCHUNK Technical Data 4 Technical Data Reference value Value permissible 510 460 ambient temperature C IP rating IP40 Compressed air standards for quality pressure medium of the compressed air according to ISO 8573 1 64 4 Noise level rent Tab 4 Note Additional technical data contain the documentations of the com ponents in the Appendix 14 01 LPP en 2011 02 02 CW SCHUNK Configuration 5 Configuration The unit consists of following components U a Y TU Designation Im Pillar Assembly system Documentation Assembly system Appendix 5 Portal act
74. onnection Intermediate stroke Overall length A the variant without intermediate stroke see dimension table of stroke variants HA 102 Holding force at 6 bar N 460 Additional mass at 0 mm stroke kg 0 75 Additional mass per mm stroke kg 0 006 Sample order LM 100 H100 Z2A102 H30 The intermediate position is measured from the respective end position The intermediate position can be approached from both sides and can proceed in the original stroke direction The holding force is the piston force of the intermediate stop less the piston force of the linear module Sensor systems End position monitoring Inductive proximity switch can be directly mounted Designation ID NI 30 KT 0313429 Extension cable for proximity switch Designation ID Remark SIV 10 0313432 Sleeve M8x1 straight STV 20 0313433 Sleeve M8x1 angled Generally two sensors are needed for each linear unit For additional monitoring of the inter mediate positions one sensor per additional position as well as optionally one extension cable will be needed q You can find further information and components for the accessories mentioned here in the Accessories part of the catalog 82 www schunk com SCHUNK LM 100 Linear modules Pneumatic Deflection under load fa Deflection under load fb 3 Fb 116N See SL TS es oo sn TN A LM 100 H200 H225 LM 100 H150 H175 LM 100 H200 H225 LM 100 H150 H1
75. or the medium temperature and am bient temperature Air specification dry free from condensation filtered to 10 microns oiled or oil free 6 3 Special connecting measures Use connecting pipes of a cross section that is larger than or identical to that of the connector thread Blow air through the connecting pipes before fitting the devices in order to remove any dust contaminant or particles Avoid the ingress of sealing material into the pipe network Do not remove pneumatic components from their packaging until shortly before fitting 6 Date printed 23 02 2011 Assembly and Operating Manual SCHUNK e Linear actuator LM 6 4 Assembly measures During the mounting of loads do not allow the system to be subjected to impermissible forces or moments The flatness of the mounting surfaces must be less than 0 02mm Select the correct means of connection with a load that has its own guidance mechanism and ensure that this is adequately aligned Avoid contact with the linear actuator during operation Select a suitable screw tightening torque for mounting of the linear actuator or loads on the linear actuator in accordance with the generally valid guidelines for screw con nections 6 5 Measures for the initial operation _ Please read this user manual carefully Knowledge of this user manual is essential in y Order to prevent errors and ensure problem free operation A Under no circumstances may linear actuators be oper
76. our SCHUNK GmbH 4 Co KG Precision Workholding Systems Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 2503 Fax 49 7133 103 2189 automation de schunk com www schunk com Ll EN ISO 9001 N CP D AS flirty KED Lee Paint at e WA Document last update 18 02 2008 Reg No DE 3496 01 A 1 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK Contents 1 AN EE 3 1 1 aw BO lk NERO RER IRI ERE IA ARE CINE PRR AR IRI PRE II HH RETR 3 1 2 APPROPRIATE EIS EE 3 1 3 E ARANEA dE 4 1 4 INDICATIONS TO THE OPERATING MANUALE 4 EE CN H ete ta ne ele ala sem e ala SA GR eh l eh Cl tin ea nino ad 5 3 SCOPE OF DELIVERY siii aaa a WA WELA WERA WEN A k ku hn ka ha ku ba na a ba e na aaa n a i il 5 A TECHNICAL DATA ki kak de a la 0 aaa aka WEKA ala nea ee 5 5 OPERATING AND ENVIRONMENTAL CONDITIONS aanne en enenennenenenennenenenen 5 6 ASSEMBLY AND INSTALLATION cuca tia 6 6 1 DESIGN PRECAU TON Sud 6 6 2 COMPRESSED AIR SUPPLY eee eee eee ae ae ae aaa ae aaa aaa 6 6 3 SPECIAL CONNECTING MEASURES eee ae ae ae ae aaa aaa ea kK K k kK kk 6 6 4 ASSEMBLY MEASURES aaa 7 6 5 MEASURES FOR THE INITIAL OPERATION ae aaa kaka kk kk a ak kk kk aaa aaa 7 7 FAIN LII Cta aie toi n i n a Yew a AW 8 7 1 END POSITION SETS o k k ha a Ei isus 8 7 1 1 EN POSION e 8 7 1 2 ENEE 9 7 1 3 Damping adjustment mechanism 7 9 7 2 INTERMEDIATE STOPS ASIZIA
77. pair as well as use of non original spare parts results in the exclusion from product liability Obligations of the manufacturer operator Choice of personnel and personnel qualifications Work on the unit may only be carried out by reliable personnel The legal minimum age must be observed The assembly commissioning maintenance and repair of the unit may be performed only by trained specialist personnel who have been shown how to perform the said work activities The manufacturer operator must ensure that the personnel are adequately and appropriately trained to perform the work on the unit allocated to them Every person called upon by the operator to work on the unit must have read and understood the complete Assembly and Op erating Manual especially chapter 2 Basic safety notes This applies particularly to occasional personnel such as maintenance personnel We recommend that the manufacturer operator require employ ees to sign that they have read and understood the Assembly and Operating Manual Furthermore we recommend that the manufacturer operator re quire employees to sign that they have participated in training courses In addition to this manual the statutory and other safety and ac cident prevention regulations and the standards and guidelines valid at the usage site must be complied with We recommend that the manufacturer operator issue in house operating instructions which take into account the known qualifi
78. pplication parameters To use this unit as intended it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals Any other use or use exceeding that specified is an infringement of use for intended purpose The manufacturer bears no liability for damage resulting from such use Use which is not specified as an intended use is for instance when e the unit is used with machines systems or workpieces that are not designed to be used with the unit e the unit is operated without protective equipment in accordance to the EC Machinery Directive e the statutory safety and accident prevention regulations and the standards and guidelines valid at the usage site are not observed Basic safety notes 2 2 2 2 1 2 2 2 SCHUNK Controlled production The unit represents the state of the art and the recognized safety rules at the time of delivery However it can present risks if for example e The unit is not used in accordance with its intended purpose e The unit is not installed or maintained properly e The EC Machinery Directive the VDE directives the safety accident prevention regulations and environmental protection regulations valid at the usage site or the safety and installation notes are not observed gt The unit must only be used when in technically perfect condition and in accordance with its designated use and the
79. pted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can reach us directly at the mentioned addresses in the last chapter of these instructions Kindest Regards Your SCHUNK GmbH amp Co KG Precision Workholding Systems Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 2503 Fax 49 7133 103 2189 automation de schunk com www schunk com Document last updated 02 05 2007 l EN ISO Fe EzNet Reg No 3496 01 Reg No DE 3496 01 lii m Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK Contents De SAFETY annn es 3 1 1 EE Eeer 3 1 2 APPROPRIATE WISE AA 3 1 3 SAFETY NOTE tekenden aia 4 1 4 INDICATIONS TO THE OPERATING MANUALE 4 2 A AA ati ara a baud i karta a ua a i bebe i a kk i Bi 5 3 SCOPE OF DELIVERY testat ua an au ata Ea ku ka ka Wa ka h ka k Wa a ka ka Ga ka a W k ka ka ku k ka k Wa k Wa a ar al 5 A PECGANICAL DATA urnen eelde dede dede ded dn 5 5 OPERATING AND ENVIRONMENTAL CONDITIONS eee ea nea nea eneen manea mana manea manea nasa 5 6 ASSEMBLY AND INSTALLATION aanne eenn mana mana
80. pu Portal actuator PMP SCHUNK 7 Handling 7 1 End position sets The following components are available for limiting of stroke length damping and detection of end positions VE Variable end stop LMST shock absorber stop NI 30 Proximity switch The drawing see Figure 1 below shows the mounting of LMST and NI 30 in the portal ac tuator with and without a variable end stop VE Stroke Figure 1 portal actuator with and without a variable end stop VE 7 1 1 End position X The end positions can be precisely adjusted by means of the shock absorber stops LMST The maximum possible adjustment range for X can be found in our standard catalogue 8 Date printed 23 02 2011 Assembly and Operating Manual pu Portal actuator PMP SCHUNK 7 1 2 Stroke length The variable end stops VE can be used to adjust the stroke and its position over the whole stroke length of the portal actuator For fitting the closing plugs and fixing screws of the monorail guidance systems must be removed in the selected area AN Important Please ensure that the T nuts remaining in the slots do not move After the variable end stop has been located with the centring sleeves supplied it must be screw mounted together with the monorail guidance systems Further information is given in our standard catalogue 7 1 3 Damping adjustment mechanism Z The adjustment screw of the damper adjustment mechanism can be used t
81. rd is recommended in order to minimise the risk of injury Ensure that loose fixed and or connected parts or tightened securely Due to the high levels of kinetic energy shock absorbers must be used Take account of the possibility that the operating pressure may decrease as a result of power failures etc Pay attention to the possibility of the failure of power supplies Mount the compressed air supply in such a way as to prevent sudden extension of the system Pay attention to emergency shutdown facilities Pay attention to what will happen after an emergency stop or abnormal stoppage En sure that nobody can be placed at risk or be injured when equipment is restarted 6 2 Compressed air supply Use clean compressed air and insert a filter between the supply and the pneumatic system Install a water separator in the pneumatic system Use the product only within the range specified for the medium temperature and am bient temperature Air specification dry free from condensation filtered to 10 microns oiled or oil free 6 3 Special connecting measures Use connecting pipes of a cross section that is larger than or identical to that of the connector thread Blow air through the connecting pipes before fitting the devices in order to remove any dust contaminant or particles Avoid the ingress of sealing material into the pipe network Do not remove pneumatic components from their packaging until shortly before fitting
82. rmany January 2011 p p Title of the signatory Director for Development 16 Date printed 23 02 2011 Assembly and Operating Manual Portal actuator PMP 13 Contact GERMANY HEAD OFFICE SCHUNK GmbH amp Co KG Spann und Greiftechnik Bahnhofstrasse 106 134 D Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com www schunk com AUSTRIA SCHUNK Intec GmbH Holzbauernstr 20 4050 Traun Tel 43 7229 65770 0 Fax 43 7229 65770 14 info at schunk com www at schunk com de CANADA SCHUNK Intec Corp 190 Britannia Road East Units 23 24 Mississauga ON L4Z 1W6 Tel 1 905 712 2200 Fax 1 905 712 2210 info ca schunk com www ca schunk com CHINA SCHUNK GmbH amp Co KG Shanghai Representative Office 777 Zhao Jia Bang Road Pine City Hotel Room 923 Xuhui District Shanghai 200032 Tel 86 21 64433177 Fax 86 21 64431922 info cn schunk com www cn schunk com BELGIUM LUXEMBOURG SCHUNK Intec N V S A Bedrijvencentrum Regio Aalst Industrielaan 4 Zuid III 9320 Aalst Erembodegem Tel 32 53 853504 Fax 32 53 836022 info be schunk com www be schunk com CZECH REPUBLIC SCHUNK Intec s r o Ernsta Macha 1 643 00 Brno Tel 420 545 229 095 Fax 420 545 220 508 info cz schunk com www cz schunk com SCHUNK e DENMARK SCHUNK Intec A S Storhaven 7 7100 Vejle Tel 45 43601339 Fax 45 43601492 info dk schunk com www dk schunk com FRANCE
83. rs SCHUNK e 01 LPE de 201 1 03 18 SK CW Accessories Sensor systems Circuit diagram closer Technical data Designation NI 30 NI 31 NI 40 ID 0313430 0313505 031343 Switching function Closer Closer Closer Switching distance mm 15 15 1 5 Switching hysteresis from nominal switch lt 15 lt 15 lt 20 Type of switching PNP PNP PNP Plugs M8 M8 M8 Voltage type DC DC DC Rated voltage V 24 24 24 Min voltage V 10 10 10 Max voltage V 35 35 30 Own current consumption mA lt 15 lt 15 lt 10 Max load current mA 300 200 200 Min ambient temperature u 25 25 25 Max ambient temperature C 10 10 10 Max switching frequency Hz 5000 5000 1000 IP rating plug plugged 65 67 67 448 www schunk com SCHUNK Accessories Sensor systems Sensor NI 30 Sensor NI 31 LED LED Sensor NI 40 LED SCHUNK 5 www schunk com 449 SCHUNK e Appendix 5 Pillar assembly system SCHUNK e 01 LPE de 201 1 03 18 SK CW Assembly systems Assembly systems Assembly systems Pillar profile modular system C Sizes Clamping elements Pillar length Shape and positional 020 055 max 9 max 3000 mm tolerances 0 05 Application example Versatile pillar profile modular system 35 mm with horizontal and vertical mounting plates which can be used for the GEMOTEC system or for other assemblies Double socket SOD 03
84. rther information and components for the accessories mentioned here in the Accessories part of the catalog SCHUNK 5 www schunk com 81 LM 100 Linear modules Pneumatic Intermediate stop ZZA on the piston side Air connection Intermediate stroke Overall length A the variant without intermediate stroke see dimension table of stroke variants A 101 Holding force at 6 bar N 460 Additional mass at 0 mm stroke kg 0 75 Additional mass per mm stroke kg 0 006 Sample order LM 100 H100 Z2A101 H30 The intermediate position is measured from the respective end position The intermediate position can be approached from both sides and can proceed in the original stroke direction The holding force is the piston force of the intermediate stop less the piston force of the linear module Intermediate stop LMZAW Air connection Stroke Grid dimension stroke adjustment Dampening stroke adjustment range Stroke fine adjustment range Intermediate stroke min 12 5 mm max useful stroke H 4 mm SOS Designation ID Mass kg LMZAW 100 0314115 0 98 Depending on the application the end position can be approached without a repeat stroke The possible operating cycles can be obtained from the operating manual Intermediate stop ZZA on the piston rod side Air c
85. s 1 GT H E EEN 3 1 1 VME OIE EE 3 1 2 ASI NER Al SE EG 3 1 3 SAFE NOTES EE 4 1 4 INDICATIONS TO THE OPERATING MANUALE 4 2 WARRANTY tu ua ad a a Ci ia aa Di aa a Pra Cara Ea a a cl 5 Sy SCOPE OFDELIVER Y randen uda il dd tal KE WA KA aut aul ap ud i 5 4 TECHNICAL DATA nea na mea mana manea mana mana manea manea aku u ua uu ea manea anka nana anan n nn na anan nanan a anak ax nana 5 5 OPERATING AND ENVIRONMENTAL CONDITIONS e e ea ea nana manea manea manea manea nasa 5 6 ASSEMBLY AND INSTALLATION s crai cra yay aaa aa ast aa ta alu ala a aa au alai i ala alai 6 6 1 DESIGN PRECAUTIONS 00d 6 6 2 GOMPRESSED AIR SUPRA eeneg 6 6 3 SPECIAL CONNEG TING MEASURES a ella 6 6 4 ASSEMBLY MEASURE S aar 7 6 5 MEASURES FOR THE INITIAL OPERATION ccecceccecccccccncenecueaccccencenecnecuenueneeneuneaueauenteneentsneanenneunens 7 7 PX IA BIT A EE 8 7 1 END Ge hg Ol Se E ttt et A A AN Aten 8 7 1 1 Adjustment of linear actuator stroke Jengi 8 7 1 2 DAMPING AUSTIN A A 9 7 2 INTERMEDIATE STOPS ZAR Ee 9 7 3 INTERMEDIATE STOPS LMZAW ct A a 10 8 EE 12 9 RESPONSE TO MALFUNCTIONS cca aaa aaa aa dia alai dad 12 10 MAINTENANCE AND CARE aaneen nana uu aku uu NENNEN ENNEN ENNEN ENEE uu aku u naka n nanan nana n nn 13 11 REPLACEMENT PARTS usada aku uu au u uu aku ta i daia du uu u ua uu u uan n nn ana a nana anan a n nn 14 bS N o _ o o DDD D X o nm B r r zz pp pmemagy i 14 11 2 LM 50 100 KEE 15 12 EC DECL
86. s etc occur take appropriate countermeasures in order to ensure protection If electronic end switches are to be used these should not be used in the presence of strong magnetic fields Please contact SCHUNK see chapter 12 page 16 if the product is to be used in the presence of strong magnetic fields Do not use the portal actuator in an atmosphere in which it could come into contact with fluids such as oil or water Do not use the portal actuator in an atmosphere in which it could come into direct contact with substances such as powder dust dust sprays etc Do not use the portal actuator in an atmosphere in which sources of heat are present Do not subject the portal actuator to excessive vibrations and or shocks 5 Date printed 23 02 2011 Assembly and Operating Manual er Portal actuator PMP SCHUNK 6 Assembly and Installation 6 1 Design precautions A protective guard is recommended in order to minimise the risk of injury Ensure that loose fixed and or connected parts or tightened securely Due to the high levels of kinetic energy shock absorbers must be used Take account of the possibility that the operating pressure may decrease as a result of power failures etc Pay attention to the possibility of the failure of power supplies Mount the compressed air supply in such a way as to prevent sudden extension of the system Pay attention to emergency shutdown facilities Pay attention to what will happen after an
87. s not familiar with its use The assembly handling or repair of pneumatic systems is to be undertaken by trained and experienced personnel Do not carry out maintenance work on machines and equipment and do not at a to remove components until it has been confirmed that it is safe to do so Inspection and maintenance of machines and equipment may only be carried out after it has been confirmed that the devices that must be swit ched off are in a securely deactivated condition If machine parts must be removed carry out safety precautions as mentioned above Deactivate the compressed air supply to this machine and release any remaining compressed air from the system Before machines and equipment are switched on again take measures to ensure that cylinder rods etc are not pushed outwards Allow compressed air to enter the system slowly so that counterpressure builds up gradually Contact SCHUNK see chapter 12 page 16 if the product is to be used under one of the following conditions Conditions and environments that lie outside the stated specifications or where the product is to be used outdoors Installation in equipment in conjunction with nuclear power railways aero space vehicles medical equipment food and drink leisure equipment emergency shutdown circuits applications in presses or safety equipment Any application that may possibly have negative influences on persons animals or property and that requires a special safety an
88. s of the Machinery Directive 2006 42 EC is con firmed Applied harmonized standards especially EN ISO 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles The manufacturer agrees to forward on demand the special technical documents for the incomplete ma chine to state offices The special technical documents according to Annex VII Part B belonging to the incomplete machine have been created Person responsible for documentation Mr Michael Eckert Tel 49 0 7133 103 2204 cor Lauffen Germany Location date signature January 2011 p p Title of the signatory Director for Development 16 Date printed 23 02 2011 Assembly and Operating Manual Linear actuator LM 13 Contact GERMANY HEAD OFFICE SCHUNK GmbH amp Co KG Spann und Greiftechnik Bahnhofstrasse 106 134 D Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com www schunk com E zm AUSTRIA SCHUNK Intec GmbH Holzbauernstr 20 4050 Traun Tel 43 7229 65770 0 Fax 43 7229 65770 14 infoO at schunk com www at schunk com J CANADA SCHUNK Intec Corp 190 Britannia Road East Units 23 24 Mississauga ON L4Z 1W6 Tel 1 905 712 2200 Fax 1 905 712 2210 info ca schunk com www ca schunk com CHINA SCHUNK GmbH amp
89. tal actuator PMP Operating manual PMP page 13 Appendix 1 Linear actuator LM Operating manual LM page 12 Appendix 2 Linear actuator CLM Operating manual LM page 10 Appendix 3 Tab 6 01 LPP en 2011 02 02 CW SCHUNK 01 LPP en 2011 02 02 CW Troubleshooting Troubleshooting The component documentation contains troubleshooting informa tion Component documentation The scope of delivery includes the documentation for the follow ing components see CD ROM Appendix 1 5 Components Appendix Portal actuator PMP Linear actuator LM Linear actuator CLM Proximity switch IN Pillar assembly system Tab 7 21 SCHUNK Translation of original EC declaration of incorporation 10 Translation of original EC declaration of incorporation In terms of the EC Machinery Directive 2006 42 EC annex II B Manufacturer SCHUNK GmbH amp Co KG distributor Spann und Greiftechnik Bahnhofstr 106 134 D 74348 Lauffen Neckar We hereby declare that the following product Product designation Linearportal pneumatic ID number 381000 381233 meets the applicable basic requirements of the Directive Machinery 2006 42 EC The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 1 Safety of
90. ter it has been confirmed that the devices that must be switched off are in a securely deactivated condition A If machine parts must be removed carry out safety precautions as mentioned above Deactivate the compressed air supply to this machine and release any remaining compressed air from the system Before machines and equipment are switched on again take measures to ensure that cylinder rods etc are not pushed outwards Allow compressed air to enter the system slowly so that counterpressure builds up gradually 4 Contact SCHUNK see chapter 12 page 16 if the product is to be used under one of the following conditions Conditions and environments that lie outside the stated specifications or where the product is to be used outdoors Installation in equipment in conjunction with nuclear power railways aero space vehicles medical equipment food and drink leisure equipment emergency shutdown circuits applications in presses or safety equipment Any application that may possibly have negative influences on persons ani mals or property and that requires a special safety analysis 5 This user manual should always be easily accessible 1 4 Indications to the operating manual This user manual describes linear actuators of series LM 25 LM 50 LM 100 LM 200 and LM 300 All statements in this user manual refer to the types stated above 4 Date printed 23 02 2011 Assembly and Operating Manual gg O Linear actuator LM SCH
91. tes 1 Responsibility for the compatibility of pneumatic equipment lies with the person who designs the pneumatic system or takes the decision on its specifications Since the products specified herein can be used under various operating conditions their compatibility with the appropriate pneumatic system must be based on specifications and or tests in order to conform to their requirements 2 Machines and equipment operated by pneumatic means may only be used by trained personnel AN Compressed air can be hazardous if an operator is not familiar with its use The assembly handling or repair of pneumatic systems is to be undertaken by trained and experienced personnel 3 Do not carry out maintenance work on machines and equipment and do not at Impi to remove components until it has been confirmed that it is safe to do so Inspection and maintenance of machines and equipment may only be carried out after it has been confirmed that the devices that must be switched off are in a securely deactivated condition If machine parts must be removed carry out safety precautions as mentioned above Deactivate the compressed air supply to this machine and release any remaining compressed air from the system Before machines and equipment are switched on again take measures to ensure that cylinder rods etc are not pushed outwards Allow compressed air to enter the system slowly so that counterpressure builds up gradually 4 Contact SCHUNK see c
92. the catalog SCHUNK 55 www schunk com 389 Pillar diameter 55 mm Assembly systems Pillar profile modular system Single base support SOE 055 Double socket SOD 055 770 02 D8M7 Designation ID Material Designation ID Material SOE 055 0313408 Aluminum SOD 055 0313409 Aluminum Single mounting plate horizontal APEH 085 Double mounting plate horizontal APDH 085 Designation ID Material Designation ID Material APEH 085 0313413 Aluminum APDH 085 0313414 Aluminum 398 www schunk com SCHUNK 5 Pillar diameter 55 mm Assembly systems Pillar profile modular system Single mounting plate vertical APEV 085 Double mounting plate vertical APDV 085 5 M7 14 tief 7 Passungstiefe 10 5 3 10x 6 2 8x Missing dimensions see APEV 035 Designation ID Material Designation ID Material APEV 085 0313415 Aluminum APDV 085 0313416 Aluminum Set collar STR 055 Cross connector KVB 075 Designation ID Material Designation ID Material STR 055 0313417 Aluminum KVB 075 0313418 A
93. tion The axis carriage is driven by a rodless pneumatic cylinder and precisely guided by Bellow version profiled rail guides Increased degree of protection against penetrating materials for use in dirty environments This module can be combined as standard with many elements from the modular system You can find more information in the Accessories chapter 116 www schunk com SCHUNK 5 PMP 25 Moment load MM max 250 Nm Ml My max 500 Nm E F max 4200 N B M mm 500 Nm MM F max 4200 N Moments and forces may occur simultaneously Technical data Designation PMP 25 Piston diameter mm 25 Max stroke length mm 5000 Feeding force at 6 bar N 250 Mass at 0 mm stroke kg d Mass per 1 mm stroke kg 0 0103 Fluid consumption 10 mm stroke cm 49 Minimum pressure bar 3 Maximum pressure bar 10 Nominal operating pressure bar 6 Min ambient temperature C 5 Max ambient temperature C 60 Repeat accuracy mm 0 02 124 www schunk com SCHUNK 5 PMP 25 Main views 270 452 A u Main and direct connections extend linear unit B b Main and direct connections retract linear unit 22 Mounting groove for T nuts Stroke Stroke adjustment Variable final stop VE HED eg 5090
94. tions is inappropriate The manufacturer cannot be held liable for loss or damage arising therefrom The risk is borne exclusively by the user The linear actuator must only be operated by persons that are familiar therewith and that have been instructed in the associated hazards The relevant accident prevention regulations and the other generally recognised safety and occupational health regulations must be complied with 3 Date printed 23 02 2011 Assembly and Operating Manual gg O Linear actuator LM SCHUNK 1 3 Safety Notes 1 Responsibility for the compatibility of pneumatic equipment lies with the person who designs the pneumatic system or takes the decision on its specifications Since the products specified herein can be used under various operating conditions their compatibility with the appropriate pneumatic system must be based on specifications and or tests in order to conform to their requirements Zeg Machines and equipment operated by pneumatic means may only be used by trained personnel A Compressed air can be hazardous if an operator is not familiar with its use The assembly handling or repair of pneumatic systems is to be undertaken by trained and experienced personnel 3 Do not carry out maintenance work on machines and equipment and do not at tempt to remove components until it has been confirmed that it is safe to do so Inspection and maintenance of machines and equipment may only be carried out af
95. ts 2 Shock absorber defective 2 Change shock absorber on end positions 3 Ventilation valve defective 3 Check ventilation valve 4 Stroke speed too high 4 Set ventilation valve 1 Stroke speed too high 1 Set ventilation valve Service load 2 Inadequate damping 2 Optimise damper stroke vibrates in end 3 Unfavourable installation 3 Check design position 4 Unfavourable CLM type 4 Use larger CLM type 9 Date printed 09 07 2010 Assembly and Operating Manual gg O Linear actuator CLM SCHUNK 10 Maintenance and Care AN Under no circumstances may linear actuators be operated with oiled air if they are subsequently to be operated with oil free air The integral cylinders are lubricated for life and do not require relubrication Operation with oiled or oil free compressed air is permissible without restrictions The crossed roller guidance systems are lubricated for life lt is not therefore neces sary to lubricate these again before operation Lubrication or relubrication with rolling bearing grease is recommended after running for approx 3000km All linear actuators of series CLM are maintenance free In order to achieve the maxi mum operating life this chapter and chapter 6 2 at page 6 of this user manual should be observed Apart from normal cleaning of machines no further maintenance measures are necessary 10 Date printed 09 07 2010 Assembly and Operating Manual Linear actuator CLM SCHUNK
96. uator PMP 25 Documentation Portal actuator PMP Appendix 1 with 2x proximity switchIN 30 Documentation Sensorik Appendix 4 for Units with stroke up to 100 mm Documentation Linear actuator LM Appendix 2 Linear actuator CLM 100 for Units with stroke up to 225 mm Documentation Linear actuator CLM Appendix 3 Linear actuator LM 100 with 2x Promixity switch IN 30 Documentation Sensors Appendix 4 Table 5 01 LPP en 201 1 02 02 CW 15 Assembly and initial operation 16 SCHUNK Assembly and initial operation Mechanical connection A WARNING Risk of injury when the machine system moves unexpectedly gt Switch off power supply gt Make sure that there is no more residual energy in the system A WARNING Risk of injury from falling of the unit during assembly gt Secure the gripping unit during assembly with adequately sized straps gt Note the tightening torque of fixing screws A WARNING Risk of injury when the machine system moves unexpectedly by moving of the linear actuator or the portal actuator gt Switch off power supply before assembly and maintenance gt Make sure that there is no more residual energy in the system The unit can be mounted by a pillar assembly system 55 or directly on the portal actuator PMP e Information and dimensional drawings for mounting the pillar assembly system contains the documentation of the pillar assembly system in Append
97. ubleshooting Tab 2 01 LPP en 2011 02 02 CW 5 SCHUNK About this manual 1 4 Symbols in this manual To give you quick access to information the following symbols will be used in this guide Symbol Meaning Dangers for persons Nonobservance causes death or serious injuries A WARNING Dangers for persons Nonobservance causes death or serious injuries A CAUTION Dangers for persons Nonobservance can cause slight injuries Q NOTICE Information on avoiding material damage Handling instruction also measures in a warning or note Tab 3 1 5 Copyright This manual remains the copyrighted property of SCHUNK GmbH amp Co KG lt is solely supplied to our customers and op erators of our products and forms part of the unit This documentation may not be duplicated or made accessible to third parties in particular competitive companies without our prior permission 1 6 Technical changes We reserve the right to make alterations for the purpose of tech nical improvement 6 01 LPP en 2011 02 02 CW SCHUNK 2 1 01 LPP en 2011 02 02 CW Basic safety notes Basic safety notes Intended use The unit is to be used only for the application contractually agreed between the manufacturer supplier and user The unit is intended for installation in a machine system The re quirements of the applicable guidelines must be observed and complied with The unit may be used only in the context of its defined a
98. ww es schunk com SWEDEN SCHUNK Intec AB Morabergsvagen 28 152 42 S dert lje Tel 46 8 554 421 00 Fax 46 8 554 421 01 info se schunk com www se schunk com SCHUNK SWITZERLAND LIECHTEN STEIN SCHUNK Intec AG Im Ifang 12 8307 Effretikon Tel 41 523543131 Fax 41 523543130 info ch schunk com www ch schunk com TURKEY SCHUNK Intec Baglama Sistemleri ve Otomasyon San ve Tic Ltd Sti Kucukyali I Merkezi Girne Mahallesi Irmak Sodak A Blok No 9 34852 Maltepe Istanbul Tel 90 216 366 2111 Fax 90 216 366 2277 info tr schunk com www ir schunk com USA SCHUNK Intec Inc 211 Kitty Hawk Drive Morrisville NC 27560 Tel 1 919 572 2705 Fax 1 919 572 2818 info us schunk com www us schunk com 01 LPP en 2011 02 02 CW SCHUNK 01 LPP en 2011 02 02 CW 25 SCHUNK e Appendix 1 Portal actuator PMP SCHUNK e 01 LPE de 201 1 03 18 SK CW PMP Portal module With integrated pneumatic drive cylinder and pre loaded recirculat ing ball bearing guides with no backlash Area of application For economical robust and precise portal systems with long stroke range Use in dirty environments is also possible due to the Bellow option Standardized connecting elements permit numerous combinations with other GEMOTEC system elements Advantages your benefits High moment load capacity Through use of high performance profiled rail guides High degree of rigidity

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