Home

96A0345 - ADB Airfield Solutions

1. e d ma mesw ROTATING POWER ASSY BOX 44 6683 9 1A and 16 700mA pa 1 J2 LED SINGLE LIGHT WINDCONE JGS BIK ttn BRN we PCB BRKT PWR SUPPLY ASSY a A P 700 mA D C All LEDs wired in series alix S Note older LEDs operated at 1000 mA D C SEE INSULATING NOTE ON 44A6815 CD LIGHTNING ASSY DWG ft 44A6790 XXX ARRESTOR PCB 70A0329 FEM TERM S 3 PLC S WIRED BY N CONTRACTOR EH g SPLICE CONN noes cs ROTARY E E E E veces a gt N CONNECTOR Oh 0 E 1 BOX Onn loureureter amp GROUND 4 LOAD 0 P 3 HE g Mi m AE Fd amp ADB WIRING ON OFF SWITCH OPTION e SIDE OFF POSITION IS DEPRESSED SHORTED SKIN BEAD J 45A0456 SWITCH La WITHOUT SBOL OPTION SEE
2. BEAN NOILdO 1095 HLIM A In RE HOLIMS 9SPOVGy E 218088 8 M HI si noiusoa 440 3dis msme a L NOLLdO HOLIMS 34 ONIMIM Gav m m L k E E D w re 2 Cc NNOO 32188 q z c L avoi Tom oes es EONO o SALTS 179170 lt YO 8 I 2 ce 0 5 3 Q 9 B HEL HHHH 2 g 1 ESI aooo sv 2 E 5 5 E AVION ET d Ne EE 310N Am HOLOVSINOO A 9990957 ped ra mr TENNE 79 N X8 GS8IM ME 5 079 J 2 SWYAL WAS GZEOVOL 7 god YOLSSYYY XXX 06 9Vr OMG ASSV d 8 ONINLHON 09 8 89 NO 1 ONILVINSNI 335 z m 0001 1 SQ37 Jepjo 9joN EH SAFT II 2 Q VW 002 m Il ASSY H3MOd ONILVLON ma ASSY AlddN S YMd Disraigod
3. 9 N d N HOLIMS 96 0 sag ca80H8 f N a3ss34d30 SI NOLLISOd 440 301 Ex NOLLdO HOLIMS 330 NO w m onumeav 2 amp 2 SSS SEF E 2 d Lal Z C annows P ju C avoi 9 xog o Pak ON S S Sy LNdLNO GE g Pte INT SS Be E p cecovez Z c o YOLOSNNOO NNOO 3017d8 2 2 EG EG aR g E E S 009 OM 91 90 2310N SAT3IHS d peyddns NOLOVHINOO NAG o E 99 YOLSSYYV XXX 069V HH OMG ASSY m SNINLH9IT1Q9 SL89 Vr NO ALON ONILVINSNI 33S 000 1e payeredo 50141 Jepyo e1oN 5 Sees SQ31IIV 002 nua na c or ASSY Aldd NS Md Di 8od me G THM SNOOGNIM 09 LM ATIVNSBLNI 091 27 aav VI 0 S pue 9jEgGON PP ASSY H3MOd DNILVLOY ms T e NOILdO 1095 LIT Y LASHS Maintenance 2011 ADB Airfield Solutions All Rights Reserved 38 L 807 Wind Cone 96A0345 Rev K 3 20 14 Schematics 8 foot Internal Current without SBOL Figure 34
4. ARRESTOR contractor supplied 16 AWG 600 V min ON OFF SWITCH OPTION OFF POSITION IS DEPRESSED SHORTED 4540456 SWITCH if present x a wT J 4 SPLICE CONNS 44A6683 6 1000mA and 15 700mA ADB 70A0671 m d ROTATING POWER ASSY BOX LED EXTERNALLY LIT CD WINDCONE wut U BLU a PCB BRKT PWR SUPPLY ASSY 2 265 BLK C ghir BRN GNP 3 21 ME gt 700 mA D C All LEDs wired in series s EN Note older LEDs operated at 1000 mA D C n G SEE INSULATING NOTE ON 44A6815 CD LIGHTNING g ASSY DWG 44A6790 XXx amp 9 WIRED BY CONTRACTOR J T GY GRN YEI SHIELDS NOTE 2 MHT 450466 NH DX Y g g q 4 a ROTARY Z 2 zi EZ ann 9 dag SS pe 9 g BOX A GROUND OUTPUT FILTER O 5 QN TWO LOAD 6 4 4 4 gt HL TB1 LED ASSY 2 5 z c na o a A6AWG WHT JUMPERS N 33A0102 BEAD ADB WIRING SIDE LED ASSY SHEET 3 EXTERNALLY LIT 44A6790 XXX LED WINDCONE ROTATING PWR ASSY 44A6648 WCE 2WCE LED WINDCONE PCB ASSY 43A3240 PCB SCHEMATICS DOC NO DESCRIPTION RELATED DOCUMENTS NOTES 1 WI
5. 23 3 7 Assembling Wind Cone Shaft into Wind Cone Pole 24 3 8 Attach the Windsock eese estne 25 3 9 Optional Roof MOUNTING Pata 26 3 10 Tether Mounting eiui egeat utente tenet nente tete ite cere ira legen 27 3 11 Grounding the Wind Cone Pole sse 27 2011 ADB Airfield Solutions All Rights Reserved iii L 807 Wind Cone 96A0345 Rev K TOC 3 20 14 3 12 Installation of Light Bases and Electrical Wiring 28 4 0 Maintenance enda cb TE 29 4 1 Lighted Wind Cones eee dern ut seien tems 29 4 11 Lubrication i e Recenti eter dace eei eet 29 Structure tive veh eis ease um eo eie er pe ate 29 4 1 3 Wind Cone Sock and Cage sene 29 29 4 1 5 Lowering the Pole Assembly 29 4 1 6 Miscellaneous 2 La D ee ede rd 29 4 2 Rotating Power Supply Bearing Replacement 30 4 2 1 Disassembly Instructions seen 30 4 2 2 Assembly Instructions enne emen 31 4 3 Replacing an LED Light Assembly 32 4 4 Troubleshooting onere tete eH RE 34 4 4 1 Voltage powered LED Wind Cone c
6. contractor supplied 16 AWG 600 V min OFF POSITION IS DEPRESSED OPEN 45A0474 SWITCH if present _ eee b ae POWER ASSY BOX 44A6683 17 700mA 7040671 LED INTERNALLY LIT VD WINDCONE WHT BLU PCB BRKT PWR SUPPLY ASSY IE WAN 5 lu BLK BLK BRN 15 OHM 25W B mE J6 RESISTOR dm 700 mAD C All LEDs wired in series NOTE 3 Note older LEDs operated at 1000 mA D C dus 5 44A6815 VD LIGHTNING ARRESTOR PCB 5 95 264Va 45A0466 SHIELD NOTE 2 wat pu EET CONTRACTOR L HA ROTARY 5 5 SPLICE CONN M CONNECTOR amp 3 gt g Doer sa m G une O g DT OUTPUT FILTER E O N 6 0 f i LOAD d 3 2 i TB1 a EG li i zr a 3340102 BEAD J SHT 3 WIRING 8 FT INT LIT 1 LT SEE SHT 1 FOR 12 FT INT LIT 3 LT SEE SHT 2 FOR EXT LIT 24 SEE SHT 4 FOR SBOL WIRING 44 6545 44A6725 2WCE LED WINDCONE PCB ASSY 700mA 43A3281 PCB SCHEMATICS DOG NO DESCRIPTION RELATED DOCUMENTS NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 2 TAPE OR
7. LOAD o 1 gt 1 gt E ARERR ERE 2 4 j o a a 16ANG WHT JUMPERS 33A0102 BEAD ADB WIRING SIDE SHEET 1 INTERNALLY LIT SEE SHT 2 FOR INTERNALLY LIT WITH SBOL OPTION SEE SHT 3 FOR EXTERNALLY LIT SEE SHT 4 FOR EXTERNALLY LIT WITH SBOL OPTION 44A6790 XXX LED WINDCONE ROTATING PWR ASSY 44A6648 WC 2WC LED WINDCONE PCB ASSY 43A3240 PCB SCHEMATICS DOC NO DESCRIPTION RELATED DOCUMENTS ROTATING POWER ASSY BOX ___ 700 mA D C All LEDs wired in series Note older LEDs operated at 1000 mA D C SEEINSULATINGNOTEON ASSY DWG 44A6790 XXX 44A6815 CD LIGHTNING ARRESTOR PCB contractor supplied 45A0466 ROTARY CONNECTOR LED ASSY LED ASSY LED ASSY NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 2 TAPE OR INSULATE SHIELDS WITH HEAT SHRINK 16 AWG 600 V min ON OFF SWITCH OPTION OFF POSITION IS DEPRESSED r SHORTED 2 45A0456 SWITCH E GE U T 2856A AWG 16 600 V Min From L 830 or L 831 isolation transformer
8. SCALE 1 2 TYP 4 PLACES EACH RING WC UPPER PILLOW has hole for bolt to mount the BEARING MODIFIED i 75A0027 1 external light assembly bar Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping BEARING MOUNTING PAD 60A3082 CAGE SUPPORT STRAP 12FT 60A3096 12 FT CAGE BEARING SUPPORT STRAP 60A3083 12 12 FT THROAT 31 5 DIA RING 60A3079 5 12 FT THROAT 36 DIA RING 60A3079 4 12 FT CAGE SUPPORT STRAP 60A3081 12 12 FT CAGE SUPPORT STRAP 12 FT THROAT 36 DIA RING 60A3081 12 60A3079 4 BEARING MOUNTING PAD 60A3082 WEATHER SHIELD 63A0332 1 12 FT THROAT WC PILLOW MB C251 5 16MHFF 27 DIA RING 75A0027 60A3079 6 Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping 12 FT CAGE 12 FT THROAT BEARING SUPPORT 2 31 5 DIARING 60A3080 12 WC SHAFT L 80712 UNLIT amp INT LIT 60A3079 5 60A4066 4 12 FT THROAT 27 DIARING 60A3079 6 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 44A6454 12 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 54 O 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Possible Spare Parts 5 7 Possible Spare Table 5 Spare Components Incandescent Parts Description Part No Cage assembly 8 ft 44A6454 8 Cage assembly 12 ft 44A6454 12 Cage beari
9. WC807 12000 SHOWN ANCHOR BOLT 27 KIT 9440152 10 2011 Airfield Solutions Rights Reserved 96A0345 Rev 3 20 14 3 0 L 807 Wind Cone Installation 3 1 Unpacking 3 2 Tools Equipment Supplies Needed 3 3 Mounting the Foundation 8 inch 203 2 mm 1 inch 25 4 mm L 807 Wind Cone L 807 Wind Cone Installation WARNING Read the instructions in their entirety before starting installation Check interlock systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment Allow only qualified personnel to perform the following tasks Observe and follow the safety instructions in this document and all other related documentation This section describes instructions for installing the L 807 wind cone The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment The following are the tools equipment and s
10. x V OF ANOOGNIM LHOMITONIS 4 dd 0 9L pue VI G e890V Hr cor LE 1290v0 3 SVS SNNOO 30MdS LAM wa Maintenance 2011 ADB Airfield Solutions All Rights Reserved 40 L 807 Wind Cone Schematics 12 foot Internal Voltage SPLICE CONN S s 41 Figure 36 96A0345 Rev 3 20 14 8 ROTATING POWER ASSY BOX 44A6683 5 1000mA and 18 700mA ADB 7040671 P LED INTERNALLY LIT VD WINDCONE Fi WHT BLU PCB BRKT PWR SUPPLY ASSY M 2 he BLK m BRN
11. Halogen 8 ft 232 25 in 589 9 cm 40 25 in 102 2 cm 192 in 487 7 cm Halogen 12 ft 250 25 in 635 6 cm 48 25 in 122 5 cm 192 in 487 7 cm LED 8 ft 245 2 in 622 8 cm 53 2 in 135 1 cm LED 12 ft 263 4 in 669 0 cm 71 4 in 181 4 cm 192 in 487 7 cm 192 in 487 7 cm 96A0345 Rev 3 20 14 L 807 Wind Cone Dimensions 2 8 3 Packing Quantity Dimensions Description Per Box H x W x D Weight 1 Pol 16 6 x 10 x 10 in 150 Ib 8 ft Wind ae 502 9 x 25 4 x 25 4 cm 68 kg remit VER 16 6 x 10 x 10 in 135 Ib 8 ft Wind Cone 502 9 x 25 4 x 25 4 cm 61 2 kg Unlighted 1 Basket 20 x 20 x 15 in 42 Ib Bene 50 8 x 50 8 x 38 1 cm 19 1 kg 1 Pol 16 6 x 10 x 10 in 150 Ib 502 9 25 4 25 4 68 kg 12 ft Wind 45 x 42 x 6 in 42 Ib Cone Lighted gt 114 3 x 106 7 x 15 2 cm 19 1 kg 20 x 20 x 15 in 45 Ib areware 50 8 x 50 8 x 38 1 cm 20 4 kg 1 Pol 16 6 x 10 x 10 in 135 Ib ee 502 9 x 25 4 x 25 4 cm 61 2 kg 12 ft Wind Cone i Basket 45 x 42 x 6 in 42 Ib Unlighted 114 3 x 106 7 x 15 2 cm 19 1 kg 20x20x15in 45 Ib dr 50 8 x 50 8 x 38 1 cm 20 4 kg O 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone L 807 Wind Cone Required Equipment 2 9 L 807 Wind Cone Required Equipment 96A0345 Rev K
12. Figure 14 Installing Internally Lighted LED Rotary Power Assembly and LED Light Engine Assemblies LED Rotary Power Assembly Surge Protection Assembly 44A6815 Voltage 44A6815 Current LE Shaft Ref Upper Bearing and Bearing Mounting Plate Ref See Fig 3 7 Throat Sock Ring End LED Light Engine Assembly View Ref Middle Sock Ring End View Ref Trail End Sock Ring End View Ref Figure 15 3 as shown for a 12 foot cage 1 at the base for an 8 foot cage arrow EE Lower Bearing and Bearing Mounting Plate Ref Installing Internally Lighted Special Bearing Mounting Plate LED INT LIT WC ROTATION BAR CONDUIT BODY MODIFIED FOR WC 3 4 NPT CORD GRIP 3 COND 24 28 DIANYLON NPT CORD GRIP 1 COND 20 35 DIA NYLON 77A0233 3 4 NPT TO 1 2 NPT REDUCING BUSHING ALUM LED WINDCONE UPPER GND STRAP Y shaped aie 5 16 BONDED SEALING WASHER SS BACKING 66A0293 31 5 16 18 X 3 4 HX BOLT 64A0076 12 60A3366 1 3 4 FLEXIBLE LIQ TIGHT CONDUIT X 18 IN 77A0208 3 4 STRAIGHT CONDUIT FITTING ZN STL 77A0210 1 4 20 X 3 4 SOCKET HD CAP SCREW 64A0172 12 1 4 BONDED SEALING WASHER SS BACKING 66A0293 25 UPPER BEARING MOUNTING PAD LED KIT Me 60A3361 44A6883 1 4 20 X 3 4 SOCKET HD CAP SCREW 77A0207 77A0232 64A0172 12 1 4 INT LOCKWASHER two 10 20 FX NUT SS SECTION A
13. The wind sock is illuminated with orange LEDs and is used only on solid orange colored wind socks The operation of the wind cone is entirely dependent on the di rection and relative velocity of the surface wind Movement of the wind through the open throat of the cage and into the sock causes the tail to inflate The tail of the inflated sock indicates true wind direction for velocities as low as three knots through 360 circle about the vertical shaft Classifications Size 1 8 foot Size 2 12 foot Style I A Wind sock is externally Lit Style I B Wind sock is internally Lit Style II No wind sock light LED Internally Lighted Wind Cone Assembly LED Externally Lighted Wind Cone Assembly L 807 L LED Wind Cone g L 807 L 8 foot Wind Cone L 807 L 12 foot Wind Cone Internally Lit Retrofit Kit see Externally Lit Retrofit Kit see 94A0531 XXX Internally Lit Retrofit Kit see 94A0500 XXX 94 0500 8 ft or 12 ft wind cone pele GAP cage assembly Y a pe X A i li E e 4 c im X Hinged pole assembly 8 foot internally lit wind cone has one 12 foot internally lit wind cone has three 8 and 12 foot externally lit wind cones LED assembly LED assemblies have two LED assemblies 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 2 7 Electrical Supply L 807 Wind Cone Electrical Supply 2 7 1 LED Current Driven For 6 6 A
14. User Manual 96A0345 Retain for future use Rev K 3 20 14 FAA L 807 amp L 807 L AC 150 5345 27 Current Edition and the FAA Engineering Brief No 67 ETL Certified ICAO Annex 14 Vol 1 Ed 6 par 5 1 1 T C TP 312 par 5 1 1 ADE Airfield Solutions L 807 Wind Cone LED amp Incandescent Primary Wind Cone L 807 Wind Cone History of Change a 1 History of Change 96A0345 Rev K 3 20 14 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties LED Products of ADB Airfield Solutions manufacture are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchantable and fit for the ordinary purp
15. diameter tether using 7 x 6 7 19 stranded stainless steel cable 6 feet 1 A 1 83 m long 7 5 8flat washers 4 A 8 5 8 bolts or studs 4 A 9 5 8 lock washers 4 A 10 15 8 nuts if studs are used 4 A NOTE A Supplied by contractor 3 11 Grounding the Wind Cone Pole When mounting the L 807 wind cone on a roof a tether must be installed See Figure 24 Refer to Table 3 for tether installation parts To install a tether contractor supplied perform the following procedure 1 After the wind cone pole and base have been bolted to the roof install the eyebolt 1 through a 1 2 inch drilled hole in the wind cone pole 2 Secure the eyebolt with flat washer 2 lock washer 3 and hex nut 4 3 Loop one end of the tether 6 through the eyebolt and secure the tether loop with two rope clips 5 4 Install the other end of the tether by first looping the end of the tether to fit a 5 8 in diameter bolt 8 5 Secure the loop with two rope clips 5 6 Insert one 5 8 in flat washer 7 and then one 5 8 in lock washer 9 over one of the 5 8 in diameter fasteners bolt or stud 8 used to anchor the base to the building CAUTION A tether must be used if the wind cone is installed on top of a building or other structure Ground the wind cone pole in accordance with national and local electrical codes When roof mounting always use an approved braided cable The ground cable should be 10 longer than
16. 1 FAAL 810 L LED READY 3 FAAL 810 L LED 95 264 VAC 50 60 Hz 4 ICAO TP312 LED 95 264 Vac 50 60 Hz 5 FAA L 810 L LED 2 8 6 6 A 50 60 Hz 6 ICAO TP312 LED 2 8 6 6 A 50 60 Hz 9 FAA incandescent L 810 120 VAC Applications 0 With solid orange wind sock 1 No wind sock gt 4 Orange white 12 ft sock TP 3125 5 Orange white 12 ft sock 6 Red white 12 ft sock ICAO Notes Unlit cage can be used with no obstruction light or obstruction light options 3 through 9 Used only on internally or externally lit FAA LED wind cones Style options B through E To obtain an FAA LED L 810 order kit 94A0635 Available only on unlit or internally lit incandescent wind cones Style options 0 or 7 Available only with unlit wind cone cages Style option 0 For applications where wind socks other than orange orange N w gt e white or red white are used Special wind sock colors supplied separately LED internally or externally lit configurations are available only with obstruction light options 0 1 4 or 6 LED wind sock light source is orange and is for use with only solid colored wind socks Uses only orange LEDs to illuminate wind cone cage Uses only white LEDs to illuminate wind cone cage eo v Available only with 12 foot cage 10 Available on only style options D and E 11 Available on only style options and C Wind sock complies with Tran
17. 1000mA 2 Power Supply Board 1000mA 3 Internal Sock Illumination Light Engine 1 or 3 Orange Light Engines 44A6786 1000mA 2 96A0345 Rev K 3 20 14 Voltage Powered Wind Cones 1000 mA LEDs Replacement Guidance Note All LEDs are wired in series However the SBOL retrofit Kit 94A0646 is connected directly to incoming power 1 Replace with SBOL Retrofit Kit part number 94A0646 1 for FAA or 94A0646 2 for ICAO The SBOL includes an internal PCB that connects directly to incoming power Replace all 1000mA components Obstruction Light LED Light Engine if present All Sock Illumination Light Engines and Power Supply Board with new 700mA equivalents Obstruction Light 44A7163 020W 700mA Light Engine 4447237 700mA PCB For one Orange Light Engine order kit 9440652 which includes a 44A6683 17 PCB and a 150 ballast resistor For two Orange Light Engines order PCB 44A6683 17 700mA For three Orange Light Engines order PCB 44A6683 18 700mA All externally lit wind cones replace with PCB 44A6683 7 1000mA All 12 foot internally lit wind cones replace with 44A6683 5 1000mA For all 8 foot Internally lit wind cones that use PCB 4446545 5 1000 contact your ADB sale representative for further assistance 3 Voltage Powered Wind Cone Obsolete 1000mA Sock Illumination LEDs Obstruction Light if present SBOL 1120 FAA 1 SBOL 2120 ICAO 1 External So
18. 240 Lighted Wind CONES TR 9 2 10 1 Externally Lighted Wind Cones esee 9 2 10 2 Internally Lighted Wind Cone seen 9 2 11 Unlighted Wind Cones rmnnnnenrnonvnnenrnnnvenrrrernvnnnnnnenrennrnnnnnnenrenennnnnressnrssnenenresenn 10 3 0 L 807 Wind Cone Installation sseeene 11 3 1 Unpacking e EO ov Pete iN EU epe Au 11 3 2 Tools Equipment Supplies Needed eene 11 3 3 Mounting the Foundation emen eene 11 3 4 Assembly Procedures RR ERRARE DR RR 14 3 4 1 L 807 Center Hinge Pole Assembly sse 14 3 4 2 L 807 Bottom Hinge Pole Assembly see 16 3 4 2 1 Assembling Wind Cone Sock 17 3 4 2 2 Assembling the Cage Assembly to the 18 3 5 Internally Lighted LED Wind Cone Kit Installation 19 3 5 1 Installing Rotary Power Assembly m 19 3 5 2 Installing the Internal LED Light Assembly 21 3 6 Externally Lighted LED Wind Cone Kit Installation 22 3 6 1 Installing Rotary Power Assembly see 22 3 6 2 Installing the External LED Light Assembly
19. 3 20 14 Refer to Table 1 for required equipment that is supplied Refer to Table 2 for required equipment that is not supplied Refer to the Parts section for ordering information Table 1 Required Equipment Supplied Description Quantity L 807 wind cone assembly 1 Instruction manual 1 per order Table 2 Required Equipment Not Supplied Description Quantity Wrenches for 3 8 inch 1 2 inch and 5 8 inch hex screws and nuts 3 Allen hex keys for 5 64 inch 3 16 inch and 1 4 inch 3 Medium size blade screwdriver 1 Cloth for cleaning lamps As required Grease gun 1 Saw Horse 1 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Lighted Wind Cones 2 10 Lighted Wind Cones 2 10 1 Externally Lighted The externally lighted LED assembly consists of a cluster of two LED light engine Wind Cones assemblies Figure 3 Externally Lighted L 807 Wind Cone with Obstruction Light Side View 94A0531 XXX LED Wind Cone Externally Lit Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT Insure the wind cone is grounded See details 44A6454 12 12FTWIND CAGE ASSEMBLY Figure 10 Figure 9 Figure 15 and Figure 16 WC807 22E00 SHOWN IU ANCHOR BOLT 27 KIT 940152 2 10 2 Internally Lighted The internally lit LED assembly design consists of one for 8 foot and three
20. 321 o 700 mAD C All LEDs wired in series 909 m Note older LEDs operated at 1000 mA D C Pa le 9 d vi 5 44A681 5 VD LIGHTNING ARRESTOR 5 5 264Vac a WIRED BY 7 CONTRACTOR LJ Y contractor supplied SHIELDS NOTE2 W Br un 45A0466 gm 2 16 AWG 600 V min PI 0 gu 94549 ROTARY 5 5 SPLICE CONN CONNECTOR T 3 s g ADB 72A0392 z a 3 aa E m HY 0 LINE BOX Onn g GROUND 77 9 OUTPUT FILTER 5 amp LOAD TB1 z a amp FFI DS ON OFF SWITCH OPTION OFF POSITION IS DEPRESSED OPEN E V 18AWG WHT 45A0474 SWITCH JUMPERS NC 33A0102 BEAD xi LED ASSY WHT NEUTRAL N P UT LINE 95 264VAC 50 60HZ 16 AWG 600 V GRN YEL GROUND SHT 1 WIRING 12 FT INT LIT 3 LT LED ASSY SEE SHT 2 FOR EXT LIT 2 LT SEE SHT 3 FOR 8 FT INT LIT 1 LT SEE SHT 4 FOR SBOL WIRING NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 6 25 WHT WIRE 16AWG 600V 105C WHITE 89 0183 9 hcp SCHEMATICS OA GRNIYEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 DOC NO DESCRIPTION 2 TAPE OR INSULATE SHIELDS WITH HEAT SHRINK RELATED DOCUMENTS 43A3418 V 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone Schematics 3 20
21. 43A3418 C 35 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone Schematics 3 20 14 12 foot Internal Current with SBOL Figure 31 A 009 91 SMV v998T o sLvever 1V3H HLIM SCTSIHS ALVINSNI 9 9LOV68 T2A NHO 2801 A009 SHIM LTIA NYO 6 6810 68 3LIHM OSOL A009 DMVAL 0L 8LOY68 2901 A009 OMV9 MATE Xs318VO YMd ASSV ONIGNTOXS 3ZIS 9 SAL SIM I SALON JEWOJSUEN uonejos LES T 10 0 8 1 u014 SINS3NNDOG GAL1v 138 NOLLdIYISIA ON 20a SOILWWAHOS 82d Ovctvev ASSY 82d SNOOGNIM 9 ASSY HMd ONILWLOY 3NOOQNIM 991 06 9 NOILdO 1095 ATIVNYSLNI LASHS waawnr B
22. 1HM 99 SI NOLLISOd 440 dais X HOLIMS 330 NO ELI bob lo ONIHIM GAV KEE 2 an gt 7 noxo P pi bal i P 9 avo UN S B areno 5 O 4 ILI Banane 0 Fs ONI 9 PEPEPE zecovez aav YOLOANNOO NNOD 391185 FEFELE i m y THM A 009 SMV 9L IXUNSO 99r0VSP 79 Z ILON SATIIHS ing pelddns 10j2equoo xg 4 wa YOLOVYLNOD 99 YOLSIYYV XXXI06 9VvY OMG ASSY 09 9 89 NO 3LON ONILVINSNI 33S D a vu 0001 1e payesedo 5041 Jep 0 SjoN seues SQ31IV D A VU 001 TT H ASSY ATddNS YMd LYYE EO 4 4HM ENOOONIM GO LM ATIVNYALNI 137 oe Lzgovoz gav t pue ywoodL b Eg90V Hr ASSY H3MOd ONILVLOYN lt ee Maintenance 2011 ADB Airfield Solutions All Rights Reserved 36 L 807 Wind Cone 96A0345 Rev K 3 20 14 Schematics 8 or 12 foot External Current Figure 32
23. 20 14 NOTE Check the packing list with the parts list to verify that all parts are present before proceeding Refer to the Parts section for part numbers Install the pole assembly by performing the following procedure NOTE Coat threads with anti seize paste 1 See Figure 11 Bolt the L 807 bottom hinge pole base onto the foundation 2 Level the base using the lower leveling nuts and tighten upper mounting nuts Torque to 1110 in Ibs 125 Nem See Figure 9 Figure 11 Conduit 1 inch Bolt Circle 8 0 in LA 203 2 mm 1 1 25 inch 31 75 mm POLE WELDMENT SUB ASSY 44D0710 Prevailing Wind is toward the hinge This prevents slack snaps as the wind cone is lowered GLUE GASKETS TO POLE PLACING ONE GASKET AT THE BOTTOM OF THE SUPPORT ARM ASSY AND ONE GASKET AT THE TOP OF THE SUPPORT 2 ARM ASS Y THE TOP GASKET SHOULD BE PLACED BETWEEN GASKET 63A0333 SUPPORT ARM ASS Y 4480943 OT GASKET 63A0333 Ground Lug Assembling Wind Cone bottom hinge pole styles NOTE TIGHTEN BOLT amp LOCKWASHER AGAINST POLE WITH EYEBOLT POSITIONED AS SHOWN h NYLON 65A0041 15 NOTE WHEN HEX NUT IS TIGHTENED INSURE THAT THE SUPPORT ARM ASS Y MOVES FREELY SO THAT SUPPORT ARM SWINGS AWAY FROM MAST WITHOUT FORCE 6280319 ROPE CLEAT 64A0173 20 SCREW 1 4 20x 1 1 4 LG S S 66A0026 24 WASHER LO
24. 3 1 4 20 X 1 SOCKET CAP SCREW 64A0172 16 1 4 INT LOCKWASHER 66A0038 6 H TORQUE TO 75 IN LB 44A6786 LED WINDCONE LIGHT ENGINE ASSEMBLY 1000mA 44A7237 LED WIND CONE LIGHT ENGINE ASSEMBLY RED ORG 44A7237 1 LED WIND CONE LIGHT ENGINE ASSEMBLY WHITE 44A6883 TERM RING 12 10AWG 1 4 NOINSUL _ _ _ E LED WINDCONE LWR GND STRAP Lo Figure 17 44A6883 1 Ground strap attaches to top of the wind cone pole 3 Pull wires through the wind cone pole so that you can feed sufficient length of wire into the Rotating Power Enclosure Leave some slack required to raise and lower the wind cone See Figure 30 through Figure 38 for wiring details 20 O 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Internally Lighted LED Wind Cone Kit Installation 4 Remove the access lids from the Rotating Power Enclosure RPE Assembly and the conduit fitting See Figure 15 Screw the RPE assembly onto the top of the shaft and make connections according to the schematics for the LED voltage or current driven unit If needed attach the L 810 SBOL Assembly to the top of the Rotating Power Enclosure and make connections per the wiring schematics Figure 17 Ground Strap 44A6683 1 TERM RING 12 10AWG 1 4 NOINSUL 8007 127mm NOM 44A68831 3 5 2 Installing the Internal 5 Install each of the LED Light
25. 807 Wind Cone 96A0345 Rev K Optional Roof Mounting 3 20 14 3 9 Optional Roof This subsection discusses optional roof mounting Mounting See Figure 14 The contractor needs to verify the structural integrity of the roof where the wind cone base support is to be mounted Depending upon the composition of the roof and existing structural members additional re enforcement may be needed to make sure that the wind cone can be securely anchored to the roof Figure 23 Wind Cone Roof Installation Insure the wind cone is pa d A grounded 1 gt w Q Earth Ground Tether Base Support for Windcone Roofing org N 5 A F Underlayment 5 00 ft E 152 m gt 5 The base support is designed to use 5 8 inch 15 87 mm diameter bolts The mounting hardware is supplied by the contractor See Figure 15 and Table 3 26 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 3 10 Tether Mounting L 807 Wind Cone Tether Mounting For roof mounting Table 3 Parts Required for Tether Installation Figure 24 Tether Installation Item Description Quantity Note EN Eyebolt forged and threaded 3 8 16 x 3 0 i p 3 long galvanized or stainless steel 2 3 8 flat washer 1 A 3 13 8 lock washer 1 A 4 3 8 16 hex nut 1 A Wire rope clips forged galvanized or 5 4 A stainless steel for 3 16 wire rope 3 16 in 4 76 mm
26. Assemblies on the Throat Ring of the sock cage The light LED Light Assembly assemblies are to be installed at 90 180 and 270 degrees on the circumference of the throat ring for 12 foot and just one at the base for and 8 foot wind cone Ref Figure 16 6 First start at the 90 degree position and remove the two screws that secure the cage support strap to the throat ring Mount the light engines by placing the hub on the side of the LED engine enclosure against the cage support strap and the throat ring Use the two removed screws to mount the LED Engine Assembly Tighten the screws NOTE The hub on the side of the LED Light Engine enclosure indexes and aims each of the LED Engines correctly Repeat this process for each of the LED Light Engine Assemblies Second after all of the light engines have been installed route each of the cables from the enclosure along the edge of the throat ring up to the conduit fitting at the top of the cage Use supplied wire tie wraps to secure the cables to the throat ring Insert the cable through the 3 hole grommet in the end conduit fitting 7 Connect the cable leads per the wiring schematics See Figure 30 through Figure 38 for wiring details 8 Complete installation of wind cone pole Refer to L 807 Center Hinge Pole Assembly on page 14 or the L 807 Bottom Hinge Pole Assembly on page 16 2011 ADB Airfield Solutions All Rights Reserved 21 L 807 Wind Cone 96A0345 Rev K Exte
27. INSULATE SHIELD WITH HEAT SHRINK 3 RESISTOR REQUIRED FOR 8 FT 1 LT ASSY ONLY WHT NEUTRAL BLK LINE 95 264VAC 50 60HZ 16 AWG 600 V min GRN YEL GROUND 43A3418 V 43 2011 Airfield Solutions All Rights Reserved 3 20 14 96A0345 Rev K 8 12 foot External Voltage SBOL Options Figure 39 2011 ADB Airfield Solutions All Rights Reserved er 9 9LOV68 TIA NY9 2801 A009 DMVIL IYIM TIMNYD NINE NE 6 8L0V68 3LIHM OSOL A009 OMV9I IM LHM SJINOGLI313 O M 1088 0L 8LOY68 HOVE 2801 A009 5MV9I 3HIM
28. Jit I i 64A0172 20 jun 7 E Remove 10 32 X 3 8 PAN HD PHIL 64A0177 6 Mounting Tube Reducing Coupling 1 4 SPLIT LOCKWASHER EN 66A0026 24 gt __ 1 Inch NPT Nipple __ LED Windcone rotating power mounting tube dual bearing 60A4096 Conduit Body N Lightning Protection PCB DETAILA SCALE 1 2 DISASSEMBLY 4 2 2 Assembly 1 Insert the Mercotac connector and leads into the 94A0538 retrofit bearing assembly per Instructions detail B 2 Thread 1 NPT bushing into conduit body Install with pipe thread sealant 3 Attach leads to lightning protection PCB See appropriate wiring diagram to assure correct polarity 4 Mount enclosure on top surface of the dual bearing assembly and install the noted fasteners 5 Reinstall the rotary connector strain relief tighten the 8 32 screw 6 Install the 1 4 20 x 1 1 4 SHCS thru the clearance hole in the rotary connector strain relief 7 Attach leads to Mercotac rotary connector Check continuity to determine polarity See appropriate wiring diagram to assure correct polarity 8 Replace covers and reconnect power 2011 ADB Airfield Solutions All Rights Reserved 31 L 807 Wind Cone Replacing an LED Light Assem
29. LED 8 or 12 EXT LIT WC ROT PWRASSY CURRENT or Voltage WITH or WITHOUT an SBOL 44A6790 XXX Torque Specs 14 20 75 2 8 5 Nem 5 16 18 132 26 6 Nem 3 8 16 236 26 6 Nem THE XX3 amp 4 CONFIGURATIONS ARE IDENTICAL TO XX1 amp XX2 EXCEPT FOR THE ADDITION OF THE 75A0027 1 MODIFIED PILLOW BEARING AND 60A4066 X UPPER SHAFT Bearing Weather Seal Modified Bearing has hole for bolt to mount the external light assembly bar 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 L 807 Wind Cone Externally Lighted LED Wind Cone Kit Installation Figure 19 Installing Externally Lighted Assembly Details 1 4 20 X 5 8 SHCS Socket Head Cap Screw 64A0172 10 1 4 INT LOCKWASHER 66A0038 6 5 16 BONDED SEALING WASHER SS BACKING 66A0293 31 SEAL ALL PIPE THREADS WITH LOCTITE 262 OR EQUIVALENT USE SUFFICIENT AMOUNT OF LOCTITE TO ASSURE FULL THREAD SEAL ASSURE ALL THREADED PIPE CONNECTIONS ASSEMBLED IN HOUSE ARE TIGHT AND SECURE FIELD JOINT 12 FT CONE CAGE ASSEMBLY 44A6454 1 8 FT WIND CONE CAGE ASSEMBLY 44A6454 8 10 FLATWASHER 66A0015 17 10 SPLIT LOCKWASHER 66 002617 318 16 X 518 HX HD SS EXT LOCKWASHER
30. X18 NNO 3914S Xs38v5 uMd 9 ASSY GIT ONIGNTOXS 3ZIS 3dAL JAIM 1 Eum SALON 1290v04 90 KS NNOO 321195 ONIMIM 9 YOLOVYLNOD 8 I 55 091 tam pt OL wa E dau 2 i 11 1 LIT LNI L4 8 LHS 338 po 2 11 2 117 1X3 LHS 335 08S LT LIT LNI L4 Z 404 LHS 33S NANA 39v L10A 11 2 4n 1X3 SNOILdO 1085 IHS SOINOHLO3T13 O M 108S ONIMIM OVO 012 1095 vv3 0211 108S N3AIHG S9DVLTOA LIT ATIVNYSLXS ATIVNYSLNI SOINOMLO3T13 1095 ONIMIM NSAMGSOVLIOA Eg omi Nus E Ee 1085 2 ONNrOC 66 wm i eg NIAYA IOVLTOA 11 LIT LNI 14 Z a 7 AND ASOINOYLO373 O M 108S ONIMIM Q Tam SIL ima pr 2 m rie dod spes e mE ZH 09 06 SBA 92 66 JO Jomod OL 1 a pejoeuuo s 7095 SUL uud zn SE Suiejuoo pr Nia 1098S PUN 2 s E 11095 L 807 Wind Cone Schematics Maintenance 44 96A0345 Rev 3 20 14 L 807 Wind Cone Parts 5 0 Parts To order parts call ADB Airfield Solutions Customer Service or your local representative This subsection describes how to use the illustrated parts list covered later in this section It does not provide the actual parts list Figure 40 Orde
31. bearing weather shield If shield is cracked deformed or missing replace with new weather shield Weather shield can be made locally using 1 8 in thick 3 175 mm 70 durometer neoprene rubber To maintain the wind cone structure follow the guidelines below Check all metal parts for wear such as corrosion and cracks Replace metal parts if necessary Check for flaking paint Use touch up paint to maintain high visibility and to prevent corrosion To maintain the wind cone sock and cage follow the guidelines below Check for missing or broken sock ties Replace sock ties if necessary Check for looseness of the set screws or bolts listed below Tighten set screws or bolts if necessary Two set screws for each bearing Four hex head screws holding shaft assembly to pole Eight set screws on each sock ring inside sock To maintain wiring for the wind cone check for cracked or frayed power wiring at base plate Replace power wiring at base plate if necessary Before lowering the pole assembly insure that the wind cone does not hit the ground or any other object Remove bird and or insect nests or other debris from the wind cone cage 2011 ADB Airfield Solutions All Rights Reserved 29 L 807 Wind Cone 96A0345 Rev K Rotating Power Supply Bearing Replacement 3 20 14 4 2 Rotating Power Supply Bearing Replacement 4 2 1 Disassembly Instructions 30 Make sure drain grommets are located in the bottom side
32. for the 12 foot Wind Cone LED light engine assemblies that are mounted directly on the throat ring of the wind cone s cage assembly LED light engines are pre focused at the factory Figure 4 Internally Lighted L 807 Wind Cone with Obstruction Light Side View 94A0500 XXX LED Internal Wind Cone Assembly Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT SBOL XXXX L 3 Insure the wind cone is 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY grounded See details Figure 10 Figure 9 3 Figure 15 and Figure 16 WC807 12B30 SHOWN AM ANCHOR BOLT 27 KIT 94A0152 2011 Airfield Solutions All Rights Reserved 9 L 807 Wind Cone 96A0345 Rev K Unlighted Wind Cones 3 20 14 2 11 Unlighted Wind The unlighted L 807 wind cones may include the L 810 obstruction light as an option Cones A pipe cap is provided for unlighted wind cone assemblies without the L 810 option to cover the top opening on the bearing and cage shafts Figure 5 Unlighted L 807 Wind Cone 44A6878 2 L 807 WINDCONE HINGED POLE UNLIT without SBOL 1 Insure the wind cone is 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY grounded See details Figure 10 Figure 9 Figure 15 and Figure 16 s 3 d 7 eu 3
33. hole for bolt to mount the E 65A0015 24 75A0027 1 MODIFIED BEARING external light assembly bar 1 4 SPLIT LOCKWASHER 66A0026 24 3 8 16 X 1 3 4 HEX BOLT p Typical bearing install 8 and 12 ft 3 8 SPLIT LOCKWASHER 66A0026 29 10 FLATWASHER x2 3 8 16 HX NUT 66A0015 17 65A0015 29 3 8 SPLIT LOCKWASHER 66A0026 29 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT CAGE SUPPORT STRAP 60A3081 8 8 FT CAGE BEARING SUPPORT STRAP 60A3083 8 8 FT THROAT 18 DIA RING 60A3079 1 WEATHER SHIELD 63A0332 1 75A0027 UNMODIFIED BEARING WC SHAFT L 807 8FT UNLIT 8 FT CAGE BEARING SUPPORT 60A4066 1 60A3080 8 8 FT THROAT 16 25 DIA RING 8 FT THROAT 14 5 DIARING BEARING MOUNTING PAD aarp 60A3079 2 1 4 20 1 FLAT HEAD PHIL Torque Specs 1 4 20 HX NUT SS 4 20 75 2 8 5 Nem 65A0015 24 5 16 18 132 26 6 Nem 3 8 16 236 26 6 Nem 2011 ADB Airfield Solutions All Rights Reserved 17 L 807 Wind Cone Assembly Procedures Figure 13 96A0345 Rev K 3 20 14 L 807 12 ft WC Cage Assembly Diagram 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24 1 1 4 NPT PIPE CAP 77A0066 amp WEATHER SHIELD 63A0332 1 Modified Bearing wc UPPER PILLOW has hole for bolt to mount the BEARING MODIFIED external light assembly bar 75A0027 1 Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings P
34. must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit C22 1 Canadian Electrical Code latest rev NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 78 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of tne company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING A Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is d
35. of the wind sock and are clear of debris Read and understand all instructions before working on the wind cone De energize the field circuit connected to the wind cone before replacing the bearing The assemblies can be powered by either a series circuit or a voltage power Qv Roo dc Turn off the power to the wind cone Remove the covers from the electric enclosure and conduit body Disconnect leads from the lightning protection PCB Disconnect leads from the Mercotac rotary connector Loosen screw in rotary connector strain relief Slide the strain relief off the Mercotac rotating connector Remove 1 4 20 bolts attaching bearing to electric enclosure and lift enclosure over rotating connector Loosen 8 set screw at the base of the Mercotac connector and remove the connector and leads from the bearing assembly Save the connector amp leads for reinstallation Remove the 1 in pipe nipple the reducing coupling and the mounting tube from the conduit body 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Rotating Power Supply Bearing Replacement Figure 25 Existing Wind Cone Bearing Removal ______ c S i Electric Enclosure Og Mercotac Rotary Connector _ 114 20 X 1 4 SET SCREW 64 0053 4 1 4 20 X 1 1 4 SHCS
36. the tether if used to maintain proper grounding Insure that a ground wire is connected to the wind cone pole See Figure 9 An example of a Bottom hinge pole is shown in Figure 10 Center hinge pole is shown in Figure 11 2011 ADB Airfield Solutions All Rights Reserved 27 L 807 Wind Cone 96A0345 Rev K Installation of Light Bases and Electrical Wiring 3 20 14 3 12 Installation of Light Bases and Electrical Wiring 28 If incandescent lighting is used for an internally lighted 120Vac wind cone and an ADB PA4 60 hz Power Adapter is used install a base can to be used as a junction box such as a FAA L 867D Light Base See the Power Adapter manual 96A0096 for external wiring connections Remotely locate the light base from the wind cone foundation and run conduit from the field circuit to the light base and from the light base to conduit used in the wind cone foundation See Figure 6 and Figure 8 If LED lighting is used for an internally or externally lighted wind cone from a field series circuit install a FAA L 867B Light Base Remotely locate the light base from the wind cone foundation and run conduit from the field circuit to the light base and from the light base to the conduit located in the wind cone foundation Connect the field circuit to the primary leads of the L 830 831 isolation transformer and connect the wind cone leads to the secondary of the isolation transformer using a
37. 0 L LED Obstruction Light 1 With FAA L 810 L LED Obstruction Light 2 With ICAO L 810 L LED Obstruction Light Cage Type 3 Retrofit to bolted cage 12 foot 4 Retrofit to bolted cage 8 foot 5 Retrofit to welded cage 12 foot 6 Retrofit to welded cage 8 foot e II Notes This kit may be used to retrofit existing ADB incandescent wind cones 1 Orange LED for use only with solid orange colored wind socks White LED for use only with white color banded wind socks Externally lit 8 and 12 foot wind cones use two LED optical assemblies See drawings on page 2 3 Bolted cage ADB PN 4446454 4 Welded cage ADB PN 44009195 12 ft 44009235 8 ft 2011 ADB Airfield Solutions All Rights Reserved L 807 amp L 807 L WC807 Size 1 8 foot cage 2 12 foot cage Hinge ON OFF Switch Option 1 Bottom hinged pole 2 Center hinged pole 3 Bottom hinged w switch 4 Center hinged w switch 1 i 1 1 1 1 1 1 1 1 1 1 Style 0 Unlit 7 Internally lit incandescent 120 VAC Internally lit LED 2 8 6 6 A 50 60 Hz 700 mA Externally lit LED 2 8 6 6 A 50 60 Hz 700 mA D Internally lit LED 95 264 VAC 50 60 Hz 700 i Externally lit LED 95 264 VAC 50 60 Hz 700 mA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 e Bee C CH Obstruction Light 0 No obstruction light
38. 1 11 421 Operation cette ette e tein eiiis 2 1 1 4 2 Material Handling 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and 2 1 1 4 5 Operation of Overloaded Regulators 2 2 0 L 807 Introductlon onere mei Irene tenentes 3 2 1 Compliance with Standards ssssssssseseeeeeeeeenen nennen 3 LEA II bei Bee wl A el ee a des apd 3 2 9 Features 3 2 4 Lighting Assembly Incandescent ssseen mee 4 2 5 Lighting Assembly 4 2 6 Ope ratlOn unter 4 2 6 1 FAA Wind Cone Classifications ronrnrnvrnonvnnnvoronrnnnnvnenvnnsvrnnnvnnenrnnnrnnenrnennn 4 2 Electrical terete read 5 2 7 1 LED Current Driven rete be de A E Eee Ves 5 2 7 2 LED Voltage Driven 2 do i iet t aces 5 2 8 Dimensions i LE e eet o e dee 6 2 8 1 Intermally Eighted 2 iicet p e eoo te rel eot cepe atet 6 2 8 2 Externally Lighted without SBOL seen 6 2 9 9 PACKING itio tendit t ye ce t re asta code c dpa aot 7 2 9 L 807 Wind Cone Required Equipment sse 8
39. 14 8 or 12 foot External Voltage Figure 37 AISLvEVET TYYLNIN LHM HOLIMS bLYOVSH queseid utu A 009 DMV 91 aassasd3d SI NOLLISOd 440 NOLLO HOLIMS 330 NO Peiiddns Jojpenuoa INISHS 1V3H HLIM SCTSIHS SLVINSNI 3dVL 9 9LOY68 TIA NHO 2901 A009 DMVWIL 3HIM TANNED 6 8LOY68 ALIHM S01 A009 SMY9L 3HIM LHM 01 8 LOV68 wOv 18 2601 A009 DMVIL 3HIM NTE Ys318v2 YMd ASSV ONIANTOXA 3ZIS 3dAL IM I SLON ASSY SINSANNDOG Q31V 13H NOLLdIYIS3A ON 00d SOLLVW3HOS 99 b8cever 00 ASSV 82d SNOOGNIM 3OMeCFONeISCL9V HV 3ON ONISCISVYV ONIMIM 108S LHS 33S 17 1 LIT LNI L4 8 LHS 335 17 LT LNI 14 21 80d LHS 335 LTZ 111 1X3 Z LHS vad c0L0VEE UN LHM OMVOL w a a a Z g 2 5 ASSY 091 LEL HODENE F 9 07
40. 3 20 14 3 4 Assembly This subsection describes procedures for installing the assemblies listed below Procedures L 807 wind cone Sock lighting assembly Optional sock lighting assembly and obstruction light Optional obstruction light only NOTE Check the packing list with the parts list to verify that all parts are present before proceeding Refer to the Parts section for part numbers To assemble the L 807 wind cone perform the following procedures on pages 13 28 Install the pole assembly by performing the following procedure NOTE Coat threads with anti seize paste 1 See Figure 10 Bolt the L 807 lower hinge pole base onto the foundation Gm nd 2 Level the base using the lower leveling nuts and tighten upper mounting nuts Torque to St pe a 3 1110 in Ibs 125 Nem See Figure 9 Figure 10 Assembling Wind Cone typical all center hinge pole styles BOLT 1 2 13 X 2 5 X 1 25 HX HD 1 2 13 HX NUT 5 8 FLATWASHER 1 2 SPLIT LOCKWASHER L 807 WINDCINE HINGED POLE WINCH ATTACH BAR 60A4060 3 4 FLEXIBLE LIQ TIGHT CONDUIT X 18 IN A AY 11213 HX NUT 412 FLATWASHER Lj W2SPLITLOCKWASHER L 807 WIND CONE HINGED POLE ADAPTER BOLT 112 13 X 8X 125 HX HD 60A4062 12 13 X 2 HEXHD N 1 2 FLATWASHER GROUND STRAP 1243X2 HEXHD 1 2 FLATWASHER EN RN 9 RENE ED L807 WINDCONE HINGE PIN VEE a 60A4063 of i LED WC HINGE GR
41. 305 5 Other colors are available as a special order optional L 810 L red LED obstruction light is available see catalog sheet 2063 For wind cone configurations available with an LED L 810 L see ordering code S 2 EJ xe Im Ld Figure 1 Externally Lit Orange White Externally Lit Orange and Internally Lit Orange Wind Socks 2011 ADB Airfield Solutions All Rights Reserved 3 L 807 Wind Cone Lighting Assembly Incandescent 2 4 Lighting Assembly Incandescent 2 5 Lighting Assembly LED 2 6 Operation 2 6 1 FAA Wind Cone 96A0345 Rev K 3 20 14 The internally lighted wind cone consists of two 100 W 120 VAC lamps for an 8 foot wind cone or three 100 W 120 VAC lamps for a 12 foot wind cone An incandescent lighted wind cone cage may be provided with an optional L 810 L LED red obstruction light The incandescent wind cone can be used on any solid colored or color banded wind sock internally lighted wind cone provides an average illumination on the top and lateral surface of a fully extended windsock of 10 to 30 ft lamberts The internally lighted 8 foot wind cone uses one LED optical assembly and the 12 ft uses three LED optical assemblies The externally lighted wind cone provides a minimum illumination of 2 foot candles on the upper surface of the fully extended windsock The externally lighted 8 and 12 foot wind cones use two LED optical assemblies
42. 5 11 5049 2304 Tel 00974 44 35 38 03 Fax 00974 44 35 44 89 ADB Airfield Solutions USA 977 Gahanna Pkwy Columbus Ohio 43230 USA Telephone 1 614 861 1304 Fax 1 614 864 2069 www adb airfieldsolutions com The information contained in this document is subject to change without notice ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold 96A0458 2013 ADB Airfield Solutions All Rights Reserved
43. 6683 6 Two Light Engines 2 Orange Light Engine 44 7237 700 44A6683 9 One Light Engine 2 PCB 44A6683 16 One Light Engine 700mA 44A6683 15 Two Light Engines 700mA 44A6683 14 Three Light Engines 700mA Internal Sock Illumination Light Engine 2 Replace with the same part number 1 or 3 Orange Light Engines 4446786 1000mA 1 Series Circuit Powered Wind Cone 700mA LEDs Obstruction Light if present Replacement Guidance Light Engine 44A7163 020W 700 1 Note LEDs are wired in series External Sock Illumination Light Engine 1 These are all present production 2 Light Engines Replace with the same part number m 4447237 700mA Orange 1 2 The same power supply board is used 44A7237 1 700mA White 1 for either orange or white LED light ae Power Supply Board 700mA 1 2 For three Light Engine order 44A6683 14 700mA internal 12 foot For two Light Engines order 44A6683 15 700mA external For One Light Engines order PCB 44A6683 16 700mA internal 8 foot Internal Sock Illumination Light Engine 1 or 3 Orange or White Light Engines 44A7237 700mA Orange 1 44A7237 1 700mA White 1 2011 ADB Airfield Solutions All Rights Reserved 59 L 807 Wind Cone Possible Spare Parts Figure 54 Obstruction Light if present Light Engine 44A6662 021W 1000mA 1 4 uc 2 7 External Sock Illumination Light Engine 2 Orange Light Engines 44A6786
44. A 65A0015 24 Holds the ground wire Y shaped 2011 Airfield Solutions All Rights Reserved 19 96A0345 Rev L 807 Wind Cone 3 20 14 Internally Lighted LED Wind Cone Kit Installation 2 Mount the special Bearing Mounting Plate See Figure 15 supplied with the Internal Light Kit along with the L Shape Cage Strap to the top of the throat ring Figure 16 Internally Lit Wind Cone Assembly Details LED WINDCONE UPPER GND STRAP 44A6883 Y shaped 5 15 18 X 1 1 4 HEX HEAD 64A0076 20 1 4 20 X 1 SOCKET CAP SCREW 64A0172 16 EN 4 4 INT LOCKWASHER Paver WINDCONE 66A0038 6 51518 X11 4 HEX HEAD o 64A0076 20 5 6 SPLIT LOCKWASHER 66A0026 26 E 516 FLATWASHER 66A0015 26 7 Cage Support 4 LED INT LIT WC ROTATION BAR used on 12 foot 60A4150 wind cones only Y LED WINDCONE UPPER GND STRAP 44A6883 Y shaped 1 4 20 SS NYLON INSERT NUT C 65A0347 4 WC UPPER PILLOW BEARING MODIFIED ASSEMBLE BEARING Support WITH 1 4 20 HOLE used on 12 foot LOCATED AS SHOWN wind cones only 75A0027 1 This is for the Ground Strap Connection 1 4 INT LOCKWASHER 66A0038 6 DETAIL C 1 4 20 x 1 2 inch Bolt 64A0173 8 See Figure 15 for A A FIELD JOINT SEAL ALL PIPE THREADS WITH LOCTITE 262 OR EQUIVALENT A A 5 D
45. BEARING MOUNTING PAD 60A3082 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 1 4 20 HX NUT SS 65A0015 24 DETAILA SCALE 1 2 TYP 4 PLACES EACH RING 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT CAGE SUPPORT STRAP 60A3081 8 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT THROAT 16 25 DIA RING 8 FT THROAT 14 5 DIA RING 60A3079 2 60A3079 3 44A6454 8 2011 ADB Airfield Solutions All Rights Reserved 1 1 4 NPT PIPE CAP 77A0066 WEATHER SHIELD Modified Bearing 63A0332 1 has hole for bolt to mount the 75A0027 1 MODIFIED BEARING external light assembly bar 3 8 16 X 1 3 4 HEX BOLT Typical bearing install 8 and 12 ft 3 8 SPLIT LOCKWASHER 66A0026 29 10 FLATWASHER 2 3 8 16 HX NUT 66A0015 17 65A0015 29 3 8 SPLIT LOCKWASHER 66A0026 29 8 FT CAGE BEARING SUPPORT STRAP 60A3083 8 8 FT THROAT 18 DIA RING 60A3079 1 WEATHER SHIELD 63A0332 1 75A0027 UNMODIFIED BEARING WC SHAFT L 807 8FT UNLIT 60A4066 1 BEARING MOUNTING PAD 60A3082 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 PARTS 53 L 807 Wind Cone 96A0345 Rev K Wind Cone Cages 3 20 14 Figure 49 12 foot Wind Cone Cage 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24 11 4 NPT PIPE CAP 1 4 20 HX NUT SS WEATHER SHIELD 65A0015 24 DETAILA 63A0332 1 Modified Bearing
46. CK 1 4 I D S S POLE SUPPORT BASE 62C0302 TORQUE 1 2 13 HEX NUT TO 42 45 FT LBS IN THE FIELD Level with bottom nuts THE SUPPORT ARM ASS Y AND POLE WHEN THE SUPPORT ARM ASS Y IS EXTENDED 90 DEGREES ___ COME _ Use 6 AWG for Earth Ground Attach Earth Ground Ref 44D0940 Lug here 3 Torque bottom nuts to 1110 in Ibs 125 N m 5 8 11 Hex Nut Flat Washer amp Split Lock Washer CONTRACTOR PROVIDED Pull the wires up through the flexible conduit and through the top of the pole assembly Leave several feet of wire to connect the wind cone cage assembly and lights 4 5 Connect the tether if used Connect the raising cord and hardware NOTE Use the appropriate wiring information in Schematics on page 35 for external wiring guidance The wind cone must be Earth grounded at the base See Grounding the Wind Cone Pole on page 27 6 Raise the pole and then lower it to insure proper operation 7 Prepare the wind cone assembly See Assembling Wind Cone Sock Cage on page 17 16 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Assembly Procedures 3 4 2 1 Assembling Wind Cone The sock cage assembly is comprised of the following items throat ring mid ring trail ring Sock Cage and associated connector straps Assembling these items together is accomplished by using the 14 20 x 7 8 Long Socket Button He
47. EMBLIES AS NOTED Figure 51 External Lit Windcone 94A0531 Kit Info L 806 amp L 807 LED WIND 44A7237 RED ORANGE 44A723711 WHITE 12 FT CONE INSTALLATION KIT LED LIGHT ENGINE ASSEMBLY LED LIGHT ENGINE ASSEMBLY CANADIAN ICAO LED INTERNALLY LIT USES KIT NUMBERS AS NOTED USES KIT NUMBERS AS NOTED WIND SOCK BASE NUMBER BELOW BELOW REFERENCE 94A0531 1511 1711 CANADIAN 61A0510 10 94A0531 1512 NA 94A0531 1513 1713 CANADIAN 61A0510 10 94A0531 1514 NA 94A0531 1515 1715 CANADIAN 61 0510 10 9440531 1516 9440531 1521 1721 ICAO 77C0062 4 94A0531 1523 1723 ICAO 77C0062 4 94A0531 1601 1801 SEE NOTE 1 94A0531 1602 94 0531 1605 1805 SEE NOTE 1 94 0531 1611 1811 CANADIAN 61 0510 10 9440531 1612 9440531 1613 1813 CANADIAN 61A0510 10 9440531 1614 9440531 1615 1815 CANADIAN _61A0510 10 94A0531 1616 94 0531 1621 1821 ICAO 77C0062 4 9440531 1623 1823 ICAO 77C0062 4 NOTE 1 94A0531 5XX amp 94A0531 6XX SERIES ASSEMBLIES ARE SAME AS 94A0531 7XX amp 94A0531 8XX SERIES ASSEMBLIES WITH EXCEPTION OF LIGHT ENGINE ASSEMBLIES AS NOTED 2011 ADB Airfield Solutions All Rights Reserved 57 PARTS L 807 Wind Cone Possible Spare Parts 5 7 1 Wind Cone LED Light Figure 52 Engine Obstruction Light and Power Supply Board Replacement Guide 58 96A0345 Rev K 3 20 14 Light Engine Indent
48. En 12 Cage Support Bracket 21 f Torque Specs Ja BG EE 1 20 75 2 8 5 Nem ge acne 5 16 18 132 26 6 Nem external light assembly bar 3 8 16 236 26 6 Nem 60A4066 4 FOR XX3 ONLY 60A4066 1 FOR XX4 ONLY d Lower bearing does not have a hole here TE LED WINDCONE LWR GND STRAP N Install the ground 44A6883 1 14 INT LOCKWASHER strap as shown 66A0038 6 See also Figure 17 I4 20 x 1 2 inch 64A0173 8 2 Mount the Bearing Mounting Plate See Figure 19 supplied with the External Light Kit along with the L Shape Cage Strap to the top of the throat ring 3 Pull wires through the wind cone pole so that you can feed a sufficient length of wire into the Rotating Power Enclosure Leave some slack required to raise and lower the wind cone See Figure 30 through Figure 38 for wiring details 4 Remove the access lids from the Rotating Power Enclosure RPE Assembly and the conduit fitting See Figure 18 Screw the RPE assembly onto the top of the shaft and make connections according to the schematics for the LED voltage or current driven unit If needed attach the L 810 SBOL Assembly to the top of the Rotating Power Enclosure and make connections per the wiring schematics 3 6 2 Installing the 5 Install each of the LED Light Assemblies on the external support bars The light External LED Light assemblies are to be installed at facing the wind cone cage assembly Assembly 6 Use the two screws shown in Figure 19 to mou
49. HER amp SPLIT LOCKWASHER CONTRACTOR PROVIDED Insure the wind cone is grounded See details NOTE Level by adjusting 10 9 the lower nuts MES Torque to 1110 in Ibs 125 Nem DETAIL Ref 117A0054 Figure 7 TERM RING 12 10AWG TANONSUL 44A6683 2 TERM RING 12 10AWG 1 4 NOINSUL 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Mounting the Foundation Figure 8 Installing the Pole Support Base SLOPE THE TOP OF THE CONCRETE BASE KIT 94A0152 TO PROVIDE ADEQUATE DRAINAGE 5 8 11 X 27 IN ANCHOR BOLT 4 50 IN 1 25 IN ANCHOR BOLTS UNGE CONDUIT E B B 1 18 3 g i i i 18 in 45 7 cm x 1 INCH ELECTRICAL CONDUIT CONTRACTOR SUPPLIED 60 in MIN 152 4 cm c IS s T 2 18 00 REF gt 45 7 cm Ref 117A0054 Insure there is room to adjust the nuts to level the pole Use the eight nuts to level the pole Figure 9 Center Hinge Pole Leveling 8 inch bolt circle Leave at least 1 in below bolt for leveling Torque the hex nuts to 1110 in Ibs 125 Nem mn 4 in amp Ground Wire 6 AWG min 30 inch 60 inch 18 inch 2011 ADB Airfield Solutions All Rights Reserved 13 L 807 Wind Cone 96A0345 Rev K Assembly Procedures
50. ICONE SEALANT 4 6043362 yan 67A0006 10 RED RTV OR a c EQUIVALENT LED WIND CONE DUAL BEARING ASSEMBLY 456914 4 CONDUIT BODY MODIFIED FOR WINDCONE li 60A3366 2 See Wind Cone LED Note 1 The original 1000mA LEDs are no longer available Light Engine Obstruction Light and Power Supply Board 44A7163 020W and all associated components Replacement Guide on Replace 44A6662 021W or 44A7163 020E with Ref 4446790 2011 ADB Airfield Solutions All Rights Reserved 51 L 807 Wind Cone 96A0345 Rev K Wind Cone Rotating Power Supply Assembly 3 20 14 Figure 47 Rotating Power Supply Assembly Box Cover INSTALL 63A1113 GASKET INTO GROOVE IN ENCLOSURE COVER 63A1113 GASKET BUTT JOINT TO OCCUR AT THIS LOCATION GEER GONE ON BOTTOM EDGE OF COVER 44A6815 CD LED WC SURGE PROTECTION CURRENT 44A6815 VD LED WC SURGE PROTECTION VOLTAGE A0347 2 8 EXT LOCKWASHER 8 32 NYLON INSERT NUT 18 8 SS p 65 66A0039 5 EN 8 32 X 3 4 PAN HD PHIL 64A0191 12 ia 8 BONDED SEALING WASHER SS BACKING 66A0293 08 52 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 L 807 Wind Cone Wind Cone Cages 5 6 Wind Cone Cages 44A6454 X 8 8 FOR L 806 L 807 12 12 FT FOR L 807 Figure 48 8 foot Wind Cone Cage 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24
51. LED wind cones Wind Cone Visually inspect the Lightning Arrestor PCB for any signs of lightning induced damage Verify that an Earth ground wire is connected to the base of the pole Also check to see that all wind cone ground straps are present and that all connections are tight Replace the Lightning Arrestor PCB if necessary Verify 95 264Vac is present between the Black and White wires on the input J2 of the PCB Replace PCB if necessary Insure the wind cone components are wired properly In general all the LED assemblies connected to the output of the PCB are wired in series Note there is one configuration of the voltage powered wind cone that has the SBOL connected in parallel with the input of the PCB at J2 See the wiring diagrams in Figure 39 for the SBOL wiring connection options Replace the LED wind cone PCB or repair replace any failing component attached to the output 6 4 4 2 Current powered LED Refer to Figure 30 through Figure 35 for series circuit powered 2 8 6 6A wind cones Wind Cone Verify that the L 830 L 831 secondary current is greater than 2 7A and less than 6 7A for each CCR step Correct if necessary Refer to Figure 30 through Figure 35 and visually inspect the Lightning Arrestor PCB for any signs of lightning induced damage Verify that an Earth ground wire is connected to the base of the pole Also check to see that all wind cone ground straps are present and that all connections are tight Replace t
52. OUND STRAP TOP TUBE WELD A4A6883 2 BOTTOM TUBE WELD ASSEMBLY 44A6876 1 BRAKE WINCH DUTTON LAINSON DLB1205A 61A0450 WINDCONE HINGED POLE WINCH MTG Syed s 38 16 X5X 1 HX HD Attach Earth Grounding Lug here 3B I6HXNUT PT 3 8 SPLIT LOCKWASHER e 3 8 FLATWASHER GROUND LUG lt 72A0010 pg Insure the wind cone is grounded See details Figure 10 and Figure 9 ANCHOR BOLT 27 KIT 5 8 FLATWASHER 5 8 SPLIT LOCKWASHER 5 8 HEX NUT Ref 44A6878 3 Connect the center hinge pole top and bottom assemblies 4 Pull the wires up through the flexible conduit and through the top of the hinge pole assembly With the pole lowered there should be 8 to 10 inches 200 mm 254 mm of slack in the cable 14 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone 96A0345 Rev K 3 20 14 Assembly Procedures 5 Assemble the winch and cable assembly NOTE Use the appropriate wiring information in Schematics on page 35 for external wiring guidance The wind cone hinge ground strap must be installed The wind cone must be Earth grounded at the base See Grounding the Wind Cone Pole on page 27 6 Prepare the wind cone assembly See Assembling Wind Cone Sock Cage on page 17 2011 ADB Airfield Solutions All Rights Reserved 15 Installation L 807 Wind Cone Assembly Procedures 3 4 2 L 807 Bottom Hinge Pole Assembly 96A0345 Rev K 3
53. PG 2 FOR SBOL E T NG BY CONTRACTOR NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES LED ASSY UU T FAE REST BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 44A6815 CD CD LIGHTNING ARRESTOR PCB ASSY WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 janeedanicSiawcs LED WINDCONE CD PS eH GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 234320 SCHEMATICS 2 TAPE OR INSULATE SHIELD W HEAT SHRINK RELATED DOCUMENTS 43A3628 C 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone Schematics 3 20 14 8 foot Internal Current with SBOL Figure 35 O BCIEVEV ASSV 031 PINISHS 6 8LOY68 3LIH 1V3H M GT3IHS SLVINSNI JdVL Z 9 9068 TIA NYO OSOL A009 DMVIAL THA NSO M OS0L A009 5MV9I JAIM 0L 8 LOY68 0901 A009 OMV9I SHIM WOLOVUINOD Bw ASSY 091 EN LES T 10 0 9 1 W014 S s318vo YMd 9 ASSV 37 ONIANTOXA 3ZIS 9 SdAL 3SIM I SALON SLNAWNOOd Q31V 13H NOILdHISIA ON 20d SOLVW3HOS 82d OvctVev ASSY 99 Sd GI 3NOOGNIM 31 SOMZI SOM 8r90V hv SOILVWAHOS 82d AD S LEON HP vOvVEVEV ASSY 82d 9NINIHOTTGO QGO SL89VvV ASSY YMd ONILVLOY 3NOOGNIM GST 6 9
54. R SUPPLY ASSY 64 0191 2 44A6683 9 POWER SUPPLY LED INT LIT WC CURRENT 8 FT 44A6683 5 POWER SUPPLY ASSY LED INT LIT WC VOLTAGE 1000mA 44466837 POWER SUPPLY ASSY LED EXT LIT WC VOLTAGE 1000mA 44A8683 14 2 8 6 6A PS 12FT INT LIT WC 50 60Hz 700mA 44A8683 15 2 8 6 6A PS EXT LIT WC 50 60Hz 700mA 44A6683 16 2 8 6 6A PS 8FT INT LIT WC 50 60Hz 700mA Conduit Fitting 44A6683 18 POWER SUPPLY ASSY LED INT LIT WC VOLTAGE 700mA 44A6683 17 POWER SUPPLY ASSY LED EXT LIT WC VOLTAGE 700mA LED WINDCONE ROTARY CONNECTOR STRAIN RELIEF 60 3362 LED WC SURGE PROTECTION CURRENT 44A6815 CD 44A6790 111 SHOWN LED WIND CONE DUAL BEARING ASSEMBLY Va LED WC SURGE PROTECTION VOLTAGE LED EXT 12FTWCROTPWR CUR FAA SBOL ENO SURE GRIP CUSIHIONED METAL WIRE GRIP N 6140433 i Eso i GLASSWARE ASSY RED 44A6334 1 WINDCONE LED POWER SUPPLY ENCLOSURE 56A0575 ETES RED ELECTRICALLY NON ISOLATED W O HEATER 700mA LINE EMI FILTER 44A7163 020W 6140432 INDUCTOR D 3W RED LED MOUNT ASSY FOR WINDCONE SUPPRESSION 44A6662 021W see Note 1 1000mA 33A0102 LUBRICATE THREADS WITH 2 COND TERM STRIP 67A0048 ANTI SEIZE COMPOUND CTR MARKING 6 POLE GREY B 72 0391 5 COND TERM BLOCK WITH LEVERS GREY SBOP HOUSING z 88 2146 1 Y 2 24 LED WINDCONE ROTARY 7 tr CONNECTOR STRAIN RELIEF APPLY SIL
55. RE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 2 TAPE OR INSULATE SHIELDSWITH HEAT SHRINK N 2855 AWG 16 600 V Min From L 830 or L 831 isolation transformer 43A3418 C 37 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone Schematics 3 20 14 8 or 12 foot External Current with SBOL Figure 33 O 8LvEVET 21051 LE8 T 10 0 9 1 u014 YNIYHS 1V3H HLIM SCTSIHS SLVINSNI 3dv1 Z 9 9LOY68 TIA NHO DSO A009 OMVOL FAIM LTINNYO 6 8LOV68 3 LIHM OSOL A009 SIM 0L 8LOW68 2501 A009 DMVAL SHIM 18 197979 8 ASSV SNIGNTOXS 3ZIS 9 3dAL SHIM SSLON SLNAWNOO d Q31V 13H NOILdIHIS3A ON 20d SOMVANSHOS 899 _ASSVUYMd 3NOOGNIM OIT J0MerI0Nversavtr
56. See details Figure 10 and Figure 9 WC807 12C10 SHOWN ANCHOR BOLT 27 KIT 94A0152 Internally Lighted Halogen Wind Cone PARTS 49 L 807 Wind Cone 96A0345 Rev K Internally Lighted Halogen Wind Cone 3 20 14 Figure 45 L 807 LED Externally Lit Wind Cone Tie Straps aN lt LED Light Engine Rotating Power Supply Assembly Note Wind Cone Cage and Sock ordered separately 94A0531 XXX LED Windcone Externally Lit Kit WIND CONE CAGE ASSEMBLY lt 50 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Wind Cone Rotating Power Supply Assembly 5 5 Wind Cone Figure 46 Rotating Power Supply Assembly including an SBOL Rotati n g Powe r 1 NPTX 1 4 2LG PIPE NIPPLE ALUMINUM S bl TTAQ205 Sk ssem y ANPT X 6 IN ALUM PIPE NIPPLE THD BOTH ENDS 77A0223 6 c 6 LONG USED ON ALL m LINE EMI FILTER 12 EXTERNALLY LIT 6140432 USE 77A0211 WHEN NO SBOL USE 77A0205 FOR ALL Jo ol OTHERS U jg 2 COND TERM STRIP CTR MARKING 6 POLE GREY 7240391 p O 44A6683 4 POWER SUPPLY ASSY LED INT LIT WC CURRENT NOTE 8 E Q 44A6683 6 POWER SUPPLY ASSY LED EXT LIT WC CURRENT pm 8 32 X 3 4 PAN HD PHIL 44A6683 8 LED INTIEXT LIT WC 12VDC POWE
57. ad screws 1 4 lock washer and 4 20 hex nut mounting hardware supplied 1 Fasten the two bearing L shaped support straps to the throat ring the largest diameter ring using the pre drilled holes in the ring and the strap Install the L end of the two straps to the throat ring 180 degrees apart Turn the short leg of the strap outward Tighten all screws and nuts 2 Fasten the mid ring next smallest diameter ring to the next set of holes in the bearing support straps away from the throat ring Tighten all screws and nuts 3 Fasten the trail end ring smallest diameter ring to the far end of the strap Tighten all screws and nuts 4 Fasten the other two straight support straps to all three rings by using the remaining holes in each of the rings Tighten all screws and nuts 5 Next fasten the bearing mounting plate at right angles to the bearing support strap and fasten these to items to the L shaped support strap using a 7 20 flat head screw and hex nut Tighten the flat head screw and nut Place the bearing on the mounting pad with the shaft collar where the set screws are located pointing toward the center line of the cage and fasten with the 3 8 16 screw heavy flat washer and 3 8 16 hex nut Tighten all hardware Figure 12 L 807 8 ft WC Cage Assembly Diagram BEARING MOUNTING PAD 1 1 4 NPT PIPE CAP 60A3082 77A0066 1 4 20 X 1 FLAT HEAD PHIL WEATHER SHIELD Modified Bearing 1 4 20 HX NUT SS 63A0332 1 has
58. ao 0 9 0 6 5 ea m h m Q 4 A His ge 2 0 2 EE EE NNOO 30185 5 5 E BB HOLDINNOD i Auv1OH eee ms IV ye 5 2 ep S18 _ 2 8 Q 2 9 56 3 899 2 ONINLHON GAS LEIV PP 2 Fro lool Vu 0001 1e payeiado 031 Jojo eioN MN SQ3T IV O A vu 00 P UU ona egr ma IHM 1 90 0 80 3011dS ASSY ATddNS YMd 8 899 BINOOQNIM GA LIT ATIVNYSLNI 137 00 pue 00 Z 899v HF ASSY H3MOd ONILYLOY uit Maintenance 2011 ADB Airfield Solutions All Rights Reserved 42 L 807 Wind Cone 96A0345 Rev K 3 20 14 Schematics 8 foot Internal Voltage Figure 38 GROUN
59. arges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages los
60. astened to the L Shaped straps on the cage assembly Using the mounting hardware supplied fasten the cage assembly to the bearings Tighten all screws and nuts 3 Position the cage assembly so the first bearing is within 1 8 inch of the weather shield that is installed on top of the pole adapter Tighten the set screws found in the bearing collar against the shaft 18 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 3 5 Internally Lighted LED Wind Cone Kit Installation 3 5 1 Installing Rotary Power Assembly L 810 SBOL Assembly L 807 Wind Cone Internally Lighted LED Wind Cone Kit Installation This subsection describes installation procedures for the internally lighted wind cone using LED s powered by either a series circuit or an external voltage source The L 810 and the LED light engines are to be connected using the appropriate wiring schematic within the rotating power supply See Figure 20 Figure 21 and Figure 14 To install the LED internally lighted wind cone kit perform the following 1 Assemble the wind cone by completing steps 1 through 6 in sub section Assembly Procedures on page 14 See Figure 10 NOTE Do not install the Rotary Power Assembly onto the shaft until the shaft has been installed through both bearings and the bearings have been attached to the wind cone cage Insure that the bearing weather seals are installed correctly when the bearings are installed on the shaft
61. bly 1 4 20 X 1 HX Spacer amp INT LW 4 3 Replacing an LED Light Assembly 32 D L 96A0345 Rev K 3 20 14 Figure 26 Bearing Replacement 8 32 X 3 16 SET SCREW ALLEN 64A0213 3 1 4 20 X 1 1 4 SHCS 64A0172 20 1 4 20 X 1 1 4 SHCS 1 4 20 X 1 1 4 SHCS 64A0172 20 1 4 20 HX NUT amp INT LW 1 4 20 X 1 1 4 SHCS amp SPLIT LW LED Windcone rotating power mounting sleve 60A3355 LED Windcone rotating power mounting tube dual bearing 60A4096 dup O Al DETAILA ASSEMBLY 1 Replace the LED Light Assemblies on the largest Throat Ring 1 of the sock cage The light engine is to be installed at the bottom of the throat ring See Figure 27 2 First remove the two screws and retain that secure the cage support strap to the throat ring 1 Disconnect the wires after carefully noting the wiring 3 Remove the old light engine 4 Mount the new light engine by placing the hub on the side of the LED engine enclosure against the cage support strap and the throat ring Use two 14 20 x 1 socket cap screws and 4 lock washers to mount the light engine assembly Tighten the screws NOTE The hub on the side of the LED Light Assembly enclo
62. c discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing WARNING Donotoperate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid a
63. cement guidance 56 O 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 L 807 Wind Cone Possible Spare Parts Figure 50 Internal Lit Windcone 94A0500 Kit Info L 806 amp L 807 LED WIND 44A7237 RED ORANGE 44A7237N1 WHITE 12 FT CONE INSTALLATION KIT LED LIGHT ENGINE ASSEMBLY LED LIGHT ENGINE ASSEMBLY CANADIAN ICAO LED INTERNALLY LIT USES KIT NUMBERS AS NOTED USES KIT NUMBERS AS NOTED WIND SOCK BASE NUMBER BELOW BELOW REFERENCE 94A0500 1500 1700 SEE NOTE 1 94A0500 1501 1701 SEE NOTE 1 94A0500 1502 N A 94A0500 1503 1703 SEE NOTE 1 94A0500 1504 N A 94A0500 1505 94A0500 1510 1710 CANADIAN 614051010 94A0500 1511 mi CANADIAN 61A0510 10 940500 1512 NJA 94A0500 1513 1713 CANADIAN 61A0510 10 94A0500 1514 N A 940500 1515 N A 940500 1520 1720 ICAO 770006214 94A0500 1522 N A 94A0500 1525 N A 940500 1600 1800 SEE NOTE 1 94A0500 1605 N A 940500 1610 1810 CANADIAN 614051010 94A0500 1611 1811 CANADIAN 61A0510 10 94A0500 1612 N A 940500 1613 1813 CANADIAN 61A0510 10 94A0500 1614 94A0500 1615 N A 940500 1620 1820 ICAO 77000624 94A0500 1621 1821 ICAO 77000624 94A0500 1623 1823 ICAO 77000624 94A0500 1624 N A 940500 1625 N A NOTE 1 94A0500 5XX amp 94A0500 6XX SERIES ASSEMBLIES ARE SAME AS 94A0500 7XX amp 94A0500 8XX SERIES ASSEMBLIES WITH EXCEPTION OF LIGHT ENGINE ASS
64. ck Illumination Light Engine 2 Orange Light Engines 4446786 1000mA 2 Power Supply Board 1000mA 3 Internal Sock Illumination Light Engine 1 or 3 Orange Light Engines 4446786 1000mA 2 60 Replacement Guidance Note This interim version of the wind cone used a standard SBOL Obstruction Light that connected directly to incoming power All sock illumination LEDs are wired in series 1 This is a standard SBOL Obstruction Light Replace with the same part number Replace all 1000mA components All Sock Illumination Light Engines and Power Supply Board with new 700mA equivalents Orange Light Engine 4447237 700mA PCB For one Light Engine order kit 9440652 which includes a 44A6683 17 PCB and a 150 ballast resistor For two Orange Light Engines order PCB 44A6683 17 700mA For three Orange Light Engines order 4446683 18 700mA All externally lit wind cones replace with PCB 44A6683 7 1000mA All 12 foot internally lit wind cones replace with 44A6683 5 1000mA For all 8 foot Internally lit wind cones that use PCB 4446545 WCS 1000mA contact your ADB sale representative for further assistance Q 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Possible Spare Parts Figure 55 Voltage Powered Wind Cones 700 mA LEDs Replacement Guidance Obstruction Light if present Light Engine 44A7163 020W 700ma 1 Note All LEDs a
65. e available in three styles lighted internal or external or unlighted and in two sizes eight or twelve foot wind socks Pole is available with either a center hinge or bottom hinge Center hinge allows easier pole lowering Bottom hinge includes a swing out support leg that allows the mast to be lowered to a convenient servicing height for light source replacement The LED lighted wind cone assemblies may be powered directly from a 2 8 6 6 A or 8 5 20 A series circuit using only an isolation transformer No power adapter is needed significantly reducing CCR load It may also be powered from a direct 95 264 VAC source LED light output stays constant regardless of input current range for series powered or input voltage level for voltage powered wind cones Any AC voltage powered incandescent wind cone may be powered from a 60 Hz only 6 6 A or 20 A series circuit using an ADB power adapter or from a direct 120 VAC source Sealed bearings allow precision vaning for true wind direction in all types of weather and wind conditions Bearing covers are provided for additional bearing protection against dirt and moisture The nylon fabric sock is treated for water repellency and resistance to rot and mildew Standard colors are orange orange white banded and red white banded The colorfastness exceeds Method 5671 of Federal Standard 191 A TP 312 orange white banded sock is also available that complies with Canadian specification K
66. e lighted wind cone from a 6 6A series circuit Parts List The power adapter is ordered separately Description Part Number PA 4 power adapter 3 step CCR 44D2004 1121 PA 4 power adapter 5 step CCR 44D2004 1221 46 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Internally Lighted LED Wind Cone 5 3 Internally Lighted Figure 42 L 807 LED Internally Lit Wind Cone LED Wind Cone 94A0500 XXX LED Inernal Wind Cone Assembly Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT SBOL XXXX 44A6454 12 12 FT WIND CONE CAGE ASSEMBLY WIND CONE POLE SWITCH ASSEMBLY VOLTAGE DRIVEN 44A7339 20 WIND CONE POLE SWITCH ASSEMBLY CURRENT 44A7339 10 Ri WC807 22B10 SHOWN ANCHOR BOLT 27 Insure the wind cone is pe 94A0152 grounded See details Figure 10 and Figure 9 94A0500 XXX LED Internal Wind Cone Assembly Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT a SBOL XXXX 7 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY C 31 3 3 Insure the wind cone is grounded See details Figure 10 and Figure 9 WC807 12B30 SHOWN AN ANCHOR BOLT 27 KIT 94A0152 O 2011 ADB Airfield Solutions All Rights Reser
67. erent 34 4 4 2 Current powered LED Wind Cone eene 34 4 4 3 P rt Repl cement is ror toe m det dete ie 34 4 5 Schematics varsam gnu kanna Pe d e Ate 35 5 0 Parts uua kateket eee 45 5 1 Internally Lighted Halogen Wind Cone rnrsvrnenvnnnvenenrnnnnnnnnrnrsnrnsnrnernrersrnnenenennene 46 5 2 Power Adapter Parts List ssssssseeneeeenen eene 46 5 3 Internally Lighted LED Wind Cone eene 47 5 4 Internally Lighted Halogen Wind Cone seen 49 5 5 Wind Cone Rotating Power Supply Assembly 51 5 6 Wind Gone Gages 2 a Adi ea ea en a eies 53 5 7 Possible Spare Parts 2 2 eda ite teme el elata dien 55 5 7 1 Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replace ment Gulde 5 55 o dint ese eH ROO EEUU BRUDER GA 58 iv 2011 Airfield Solutions Rights Reserved 96A0345 Rev 3 20 14 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage L 807 Wind Cone Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation
68. esigned and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION A If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 1 L 807 Wind Cone To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a System or Component Malfunction 1 1 4 4 Maintenance and Repair 1 1 4 5 Operation of Overloaded Regulators 96A0345 Rev K 3 20 14 WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times sh
69. he 1000 mA Light Engine 44A6786 uses star shaped PCB over the square mounting plate Newer The 700 mA Light Engine 44A7237 uses a round shaped PCB over the square mounting plate Clean the L 810 obstruction light globe inside and out when replacing its lamp If the lamp burns dimly check for correct voltage current and clean globe 34 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone 96A0345 Rev K 3 20 14 Schematics 12 foot Internal Current Figure 30 4 5 Schematics SPLICE CONN S 44A6683 4 1000mA and 14 700 ADB 7040671 LED INTERNALLY LIT CD WINDCONE war WE gu PCBIBRKT PWR SUPPLY ASSY E J2 265 5 BLK ghim BRN GNP Be 3 2 1 lO Pell al E xl ERE FA r4 sx Lu 2 5 WIRED BY CONTRACTOR x lek NAN GN SHIELDS NOTE 2 E uer dou a ES E 2 2 o 6 d 5 aa q BOX u GROUND 5 OUTPUT FILTER 5
70. he Lightning Arrestor PCB if necessary Verify current is greater than 2 7A and less than 6 7A for each CCR step on either the black or white wires on the input of the lightning arrestor PCB Replace lightning arrestor PCB if necessary Also verify that current is greater than 2 7 A and less than 6 7 A for each CCR step on either the Black or White wires on J2 of the LED Wind Cone PCB Insure the wind cone components are wired properly All LED optical assemblies including SBOL if used are wired in series with the output of the LED wind cone PCB at J6 pins 1 and 2 Verify 700mA DC is being delivered at the output of PCB J6 Replace the LED wind cone PCB or repair replace any failing component attached to the output J6 NOTE Earlier wind cones used electronics that delivered 1000 mA at the PCB output J6 Do not power newer 700 mA LED modules from the 1000 mA PCB Also do not attempt to power the 1000 mA LED modules from the 700 mA PCB 4 4 3 Part Replacement Carefully check the LED light engine and the PCB components on your wind cone D 5 D Earlier wind cones components operated at 1000 mA Newer wind cone components operate at 700 mA If the PCB or LED assembly is found faulty see Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replacement Guide on page 58 for parts replacement and additional details Figure 29 Identifying the OLD and the New LED Light Engines T
71. he wind cone foundation diagrams in Figure 6 Figure 8 and Figure 9 are given as only a general guide The engineer or contractor has the responsibility to determine the dimensions and type of foundation demanded by the soil conditions at the installation site 2011 ADB Airfield Solutions All Rights Reserved 11 5 a m D 5 12 L 807 Wind Cone Mounting the Foundation Prevailing Wind is toward the hinge This prevents slack snaps as the wind cone is lowered 96A0345 Rev 3 20 14 Figure 6 Locating the Center Hinge Pole Anchor Bolts A 264 0 670 6 N L 807 SZ 2 WITH SBOL N VA Ground Strap N 44A6883 2 Install as 102 13 ATTACH HARDWARE Shown 3 PLACES DETAIL 5 Prevailing Wind THE WINDCONE POLE MUST BE GROUNDED PER LOCAL CODE REQUIREMENTS GROUND LUG PROVIDED AS SHOWN 1 4 DETAIL C Se SECTION 192 0 in 487 6 cm 4 5 8 11 J BOLTS 90 EACH ON A 28 00 BOLT CIRCLE EM V i II Ae fe 1 wr 18 00 in le 457 2 mm 7 1 17 7 in 44 9 cm CONDUIT LOCATED ON eet ce CL OF BOLT CIRCLE l DETALB r J T 18 00 T 457 2 T WARNING Do Not mount the base in direct contact with the concrete 5 8 11 HEX BOLT FLATWAS
72. ification and Replacement Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replacement Guide The original 1000mA orange LED light engines and 1000mA red obstruction light LEDs shipped prior to January 2013 are obsolete Replace with 700mA components as defined in this section You can identify the LED operating current in one of two ways 1 Examine the power supply PCB part number 1000mA vs 700mA PCB part numbers are shown in the information below 2 Visually examine the LED light engines as shown in the graphic below The 1000mA Light Engine 4446786 uses a star shaped PCB over a square mounting plate The 700mA Light Engine 44a7237 uses a round shaped PCB over a square mounting plate 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 L 807 Wind Cone Possible Spare Parts Figure 53 Series Circuit Wind Cones Series Circuit Powered Wind Cone Obsolete 1000mA LEDs Obstruction Light if present Replacement Guidance 4 Light Engine 4446662 021W 1000mA 1 Note All LEDs are wired in series External Sock Illumination Light Engine 1 Replace all 1000mA components L6 2 Orange Light Engines Obstruction Light LED Light Engine if 7 44A6786 1000 1 present All Sock Illumination Light Engines and Power Supply Board with eo Power Supply Board 1000mA new 700mA equivalents 44A6683 4 Three Light Engine 2 Obstruction Light 44A7163 020W 700mA 44A
73. ign the cross drilled holes and insert the 3 8 16 hex bolts Torque hex bolts and hex nuts to 236 In bs 19 7 Ft Ibs 2 Install the first weather seal over the shaft and it push down against the pole adapter that is fastened to open end of the pole Figure 20 Wind Cone Cage Assembly on the Pole Assembly 60A4066 4 FOR XX3 ONLY 60A4066 1 FOR XX4 ONLY Lower bearing does not have a hole here gt j LED WINDGONE LWR GND STRAP PR 4 INT LOCKWASHER Install the ground 66A0038 6 Step ee shown 14 20 x 1I2 inch See also Figure 17 64A0173 8 Figure 21 Pole Assembly Top WIND CONE CAGE ASSEMBLY fet Tie Strap Install the ground Pb strap as shown See also Figure 17 Connect the Ground Strap from the sl Torque Specs 14 20 75 2 8 5 Nem 5 16 18 132 26 6 Nem 3 8 16 236 26 6 Nem 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Attach the Windsock 3 8 Attach the 1 Slip the wind sock over the cage assembly and align the DRAIN GROMMETS in the wind Windsock sock to FACE DOWN when the wind cone assembly is raised to the vertical position Attach the sock to the throat ring by inserting plastic tie wraps through the grommets in the sock throat and then around the cage throat ring Pull the tie wraps tight and trim off excess tie wrap NOTE The bearings are greased at factory If greasing becomes necessary use only a
74. instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices
75. mA 44A6683 16 Power supply PCB mounting assembly current driven 12 ft internally lit 700 mA 44 6683 14 Power supply PCB mounting assembly voltage driven 8 ft internally lit 700 mA 44A6683 17 Power supply PCB mounting assembly voltage driven 12 ft internally lit 700 mA 44A6683 18 Power supply PCB mounting assembly current driven 8 ft externally lit 700 mA 44A6683 15 Power supply PCB mounting assembly current driven 12 ft externally lit 700 mA 44 6683 15 Power supply PCB mounting assembly voltage driven 8 ft externally lit 700 mA 44A6683 17 Power supply PCB mounting assembly voltage driven 12 ft externally lit 700 mA 44A6683 17 Hinged pole assembly L 807 internally externally lit with or w out SBOL 44A6878 1 WC L807 pole ctr hinged w switch voltage 44A7339 2 WC L807 pole ctr hinged w switch current 44A7339 1 Sock orange nylon 8 ft FAA ICAO 77C0061 1 Sock orange nylon 12 ft FAA ICAO 77C0062 1 Sock orange white nylon 8 ft 7700061 4 Sock orange white nylon 12 ft per K305 5 61A0510 10 Sock orange white nylon 12 ft FAA ICAO 77C0062 4 Sock red white nylon 8 ft 77C0061 5 Sock red white nylon 12 ft 77C0062 5 NOTE To replace the entire LED obstruction light on voltage powered wind cones shipped prior to January 2013 order replacement kit 94A0646 NOTE For wind cones shipped prior to January 2013 see section 5 7 1 on page 58 for LED and PCB part repla
76. maintenance schedule Follow the guidelines discussed below Refer to FAA AC 150 5340 26 for more detailed information Table 4 Maintenance Schedule Bi Semi Un Monthly Annually Annually Scheduled 1 Check lamp LED operation X 2 Check photocell operation if applicable X 3 Check for freedom of motion of wind cone frame X 4 Check condition of wind cone fabric 5 Check lamp age for scheduled replacement X 6 Clean glassware 7 Check paint on segmented circle 8 Clean and grease bearings 9 Read insulation resistance of incoming wires X 10 Check mounting bolts Insure they are properly torqued 11 Check wiring at hinge 12 Check grounding system resistance 13 Check paint on wind cone structure gt lt 14 Remove vegetation and check condition at foundation X 4 1 Lighted Wind Cones 4 1 1 Lubrication 4 1 2 Structure 4 1 3 Wind Cone Sock and Cage 4 1 4 Wiring 4 1 5 Lowering the Pole Assembly 4 1 6 Miscellaneous To maintain lighted wind cones follow the guidelines below To lubricate wind cones follow the guidelines below Grease both bearings on the cage assembly through the grease fittings on bearings A rust inhibited water resistant lithium based grease is recommended NOTE In extremely cold climates wind cone movement may become sluggish Replace grease with low temperature lubricant Inspect
77. nd CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Useonly approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check interlock systems periodically to ensure their effectiveness Donotattempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment A WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 2 0 L 807 Introduction 2 1 Compliance with Standards 2 2 Uses 2 3 Features L 807 Wind Cone L 807 Introduction WARNING A Read the instructions in their entirety before starting installation or attempting any maintenance FAA L 807 amp L 807 L AC 150 5345 27 Current Edition and the FAA Engineering Brief No 67 ETL Certified ICAO Annex 14 Vol 1 Ed 6 par 5 1 1 T C TP 312 par 5 1 1 Provides visual surface wind direction and velocity information to pilots in flight or on the ground at airports and heliports The L 807 wind cone is a non frangible designed wind con
78. ngs 75A0027 Cage bearing weather shields 63A0332 1 Glassware red incandescent L 810 63A0149 Glassware assembly red LED 44A6334 1S Lamp bi pin 100W 120 VAC Internal 48A0375 L 810 incandescent obstruction light 69W 120 VAC and mounting assembly 44B0936S L 810 incandescent lamp 69W 120 VAC 48A0009 Bottom hinge pole assembly 8 ft 44A6457 8 Bottom hinge pole assembly 12 ft 44A6457 12 Center hinge pole Internally lit and with or without SBOL 44A6878 1 Rope cleat 62B0319S Sock orange nylon 8 ft FAA ICAO 77C0061 1 Sock orange nylon 12 ft FAA ICAO 77C0062 1 Sock orange white nylon 8 ft 77C0061 4 Sock orange white nylon 12 ft per K305 5 61A0510 10 Sock orange white nylon 12 ft FAA ICAO 77C0062 4 Sock red white nylon 8 ft 77C0061 5 Sock red white nylon 12 ft 77C0062 5 2011 ADB Airfield Solutions All Rights Reserved 55 L 807 Wind Cone 96A0345 Rev K Possible Spare Parts 3 20 14 Table 6 Spare Components LED Description Part No LED 700 mA and mount assembly obstruction light 44A7163 020W Surge protection assembly voltage 44A6815 VD Surge protection assembly current 44A6815 CD L 810 L replacement kit voltage for FAA wind cone 94A0646 1 L 810 L replacement kit voltage for ICAO wind cone 94A0646 2 Light engine assembly orange 700 mA 44A7237 Light engine assembly white 700 mA 44A7237 1 Power supply PCB mounting assembly current driven 8 ft internally lit 700
79. nt the LED Engine Assembly Tighten the Screws NOTE The hub on the bottom of the LED Light Assembly enclosure indexes and aims each of the LED Engines correctly Repeat this process for each of the LED Light Engine Assemblies Insure that the Lower Ground Strap is connected as shown in Figure 18 2011 ADB Airfield Solutions All Rights Reserved 23 L 807 Wind Cone Assembling Wind Cone Shaft into Wind Cone Pole 3 7 Assembling Wind Cone Shaft into Wind Cone Pole 24 96A0345 Rev K 3 20 14 Second after all of the light engines have been installed route each of the cables from the enclosure along the external support bar to the conduit fitting at the top of the cage Use supplied wire tie wraps to secure the cables to the support bar Insert the cable through the 2 hole grommet in the end conduit fitting 7 Connect the cable leads per the wiring schematics See Figure 30 through Figure 38 for wiring details 8 Complete installation of wind cone pole Refer to L 807 Center Hinge Pole Assembly on page 14 or the L 807 Bottom Hinge Pole Assembly on page 16 NOTE If you are assembling an externally lighted wind cone place a saw horse near where the end of the shaft will be located to help support the shaft before inserting the shaft with cage assembly into the pole 1 Insert the shaft adapter into the end of the pole and align the 2 sets of cross drilled holes in the adapter with the mating holes in the pole Al
80. or 20 A 60 Hz circuits a 150 W or 200 W L 830 transformer with appropriate primary input i e 6 6 or 20 A must be selected Use 150 W or 200 W L 831 series for 50 Hz circuits L 807 LED Fixture Load ts aM CCR Load Internally Lit 8 ft Without L 810 79VA 150W 18VA 97VA With LED L 810 L 87VA 150W 20VA 107VA Externally Lit 8 ft Without L 810 87VA 200W 26VA 113VA With LED L 810 L 102VA 200W 27VA 129VA Internally Lit 12 ft Without L 810 96VA 20W 25VA 121VA With LED L 810 L 110VA 200W 23VA 133VA Externally Lit 12 ft Without L 810 87VA 200W 26VA 113VA With LED L 810 L 102VA 200W 27VA 129VA 2 7 2 LED Voltage Driven Input voltage 95V AC min 264V AC max 50 60Hz 8 foot Internally Lit Externally Lit Maximum input power Without L 810 69VA 80VA With LED L 810 L 75VA 87VA 12 foot Internally Lit Externally Lit Maximum input power Without L 810 95VA 80VA With LED L 810 L 109VA 87VA 2011 Airfield Solutions All Rights Reserved L 807 Wind Cone 96A0345 Rev K Dimensions 3 20 14 2 8 Dimensions 2 8 1 Internally Lighted 2 8 2 Externally Lighted without SBOL Wind Cone Type Overall Height LED 8 ft 245 2 622 8 LED 12 ft 267 5 679 5 Figure 2 L 807 Heights ht 1 Overall Height Height 2 729 3 17 7 35 4 6 2011 ADB Airfield Solutions All Rights Reserved Wind Cone Type Overall Height Height 1 Height 2
81. oses for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions further reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation ch
82. ould operate this equipment Read all system component manuals before operating this equipment A thorough understanding of System components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the System if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Usethis equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostati
83. r Codes L 807 L LED Wind Cone Internally Lit Retrofit Kit 94A0500 Power 5 Current driven 2 8 6 6 A 50 60 Hz orange LEDs 6 Voltage driven 95 264 VAC 50 60 Hz orange LEDs e 1 1 i 1 7 Current driven 2 8 6 6 A 50 60 Hz white LEDs 8 Voltage driven 95 264 VAC 50 60 Hz white LEDs Obstruction Light 0 Without L 810 L LED Obstruction Light T 1 With FAA L 810 L LED Obstruction Light 2 With ICAO L 810 L LED Obstruction Light Cage Type 1 Retrofit to bolted cage 12 foot gt 5 i 2 Retrofit to bolted cage 8 foot 4 3 Retrofit to welded cage 12 foot 4 Retrofit to welded cage 8 foot Notes This kit may be used to retrofit existing ADB incandescent wind cones Orange LED for use only with solid orange colored wind socks White LED for use only with white color banded wind socks Internally lit 8 foot wind cone uses one LED optical assembly See drawings on page 2 Internally lit 12 foot wind cone uses three LED optical assemblies See drawings on page 2 Bolted cage ADB PN 44A6454 Welded cage ADB PN 44009195 12 ft 44D09235 8 ft N w E L 807 L LED Wind Cone Externally Lit Retrofit Kit 94A0531 1 Power 5 Current driven 2 8 6 6 A 50 60 Hz orange LEDs 6 Voltage driven 95 264 VAC 50 60 Hz orange LEDs 7 Current driven 2 8 6 6 A 50 60 Hz white LEDs 8 Voltage driven 95 264 VAC 50 60 Hz white LEDs Obstruction Light 0 Without L 81
84. re wired in series External Sock Illumination Light Engine 1 These are all present production Pena 1 Replace with the same part number 44A7237 1 tree AE 2 The same power supply board is used for either orange or white LED light engines Power Supply Board 1 2 ae For one Light Engine order kit 9440652 which includes a 44A6683 17 PCB and a 150 ballast resistor For two Orange Light Engines order PCB 44A6683 17 700mA For three Orange Light Engines order PCB 44A6683 18 700mA Internal Sock Illumination Light Engine 1 or 3 Light Engines 44A7237 700mA Orange 1 44A7237 1 700mA White 1 2011 ADB Airfield Solutions All Rights Reserved 61 L 807 Wind Cone 96A0345 Rev K Possible Spare Parts 3 20 14 62 2011 ADB Airfield Solutions All Rights Reserved Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA ADB BVBA Leuvensesteenweg 585 B 1930 Zaventem Belgium ADB Airfield Solutions LLC 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada ADB Airfield Technologies Ltd China Room 901 9F Fang Heng Intl Plaza Building C No 6 Futong East Road Chaoyang District Beijing 100102 P R China im ADB BVBA Niederlassung Deutschland Von der Tann Str 31 90439 N rnberg Deutschland ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa ADB Succ
85. rnally Lighted LED Wind Cone Kit Installation 3 20 14 3 6 Externally Lighted LED Wind Cone Kit Installation 3 6 1 Installing Rotary Power Assembly 22 This subsection describes installation procedures for the externally lighted wind cone using LED s powered by either a series circuit or an external voltage source The L 810 and the LED light engines are to be connected using the appropriate wiring schematic within the rotating power supply To install the LED externally lighted wind cone kit perform the following 1 Assemble the wind cone by completing steps 1 through 16 in sub section Assembly Procedures on page 14 See Figure 10 NOTE Do not install Rotary Power Assembly onto the shaft until the shaft has been installed through both bearings and the bearings have been attached to the wind cone cage Insure that the bearing weather seals are installed correctly when the bearings are installed on the shaft Figure 18 Installing Externally Lighted LED Rotary Power Assembly and LED Light Engine Assemblies SECURE LEADS WITH nes 12 FT LED EXT LIT SUPPORT WELD ASSY 44A6916 12 _ 8 FT LED EXT LIT SUPPORT WELD ASSY im Voy 516 18 X 1 HEX HD 44A6786 LED WINDCONE LIGHT ENGINE ASSEMBLY 1000mA 64 0076 16 44A7237 1 LED WIND en ENGINE ASSEMBLY ed 5 16 EXT LOCKWASHER 44A7237 LED WIND CONE LIGHT ENGINE ASSEMBLY RED OR 66A0039 8
86. rotect prior to shipping BEARING MOUNTING PAD 60A3082 1 4 20 HX NUT SS 65A0015 24 DETAILA SCALE 1 2 TYP 4 PLACES EACH RING CAGE SUPPORT STRAP 12FT 60A3096 12 FT CAGE BEARING SUPPORT STRAP 12 FT THROAT 31 5 DIA RING 60A3083 12 60A3079 5 12 FT THROAT 36 DIA RING 60A3079 4 12 FT CAGE SUPPORT STRAP 60A3081 12 12 FT CAGE SUPPOST 12 FT THROAT 36 DIA RING 60A3081 12 BEARING MOUNTING PAD 60A3082 WEATHER SHIELD 63A0332 1 12 FT THROAT WC PILLOW BRG MB C251 5 16MHFF 27 DIARING 75A0027 60A3079 6 Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping 12 FT CAGE 5 D E D zi 12 FT THROAT BEARING SUPPORT 31 5 DIARING 60A3080 12 WC SHAFT L 80712 UNLIT amp INT LIT 60A3079 5 60A4066 4 12 FT THROAT 27 DIA RING GENET PHIL 60A3079 6 1 4 20 HX NUT SS 44A6454 12 65A0015 24 4 4 SPLIT LOCKWASHER Ref 4446454 Torq ue Specs 66A0026 24 74 20 75 2 8 5 Nem 5 16 18 132 26 6 Nem 3 8 16 236 26 6 Nem 3 4 2 2 Assembling the Cage il Assembly to the Shaft 2 See Figure 12 Slide the first bearing onto the shaft followed by a weather shield onto the shaft Push the seal down against the bearing Slide the next bearing followed by a weather shield Push the shield down against the bearing Separate the two bearings so that the wind cone cage assembly can be f
87. secondary connector kit See the schematics in Figure 30 to Figure 35 for details on connecting the isolation transformer secondary to the wind cone If power to any LED wind cone is provided from a 95 264 Vac 50 60 Hz source connect the wiring directly to the wind cone as shown in schematics in Figure 36 to Figure 39 Either a base can or an above ground enclosure may optionally be mounted beside the wind cone to serve as an electrical junction box if desired An optional switch may also be installed on the wind cone pole and is wired according to the schematics in Figure 36 to Figure 39 Figure 24 Wind Cone Switch Assembly Installation 44A7339 1 WC L807 POLE CTR HINGED W SWITCH CURRENT 44A7339 2 WC L807 POLE CTR HINGED W SWITCH VOLTAGE SEE NOTE 3 and 4 SEE NOTE 1 SEE NOTE 2 and 4 1 REMOVE SWITCH ASSEMBLY FROM POLE BY REMOVING SWITCH COVER AND HARDWARE 2 ROUTE CONTRACTOR SUPPLIED WIRES THROUGH GROMMETS AND WIRE SWITCH PER VOLTAGE DRIVEN OR CURRENT DRIVEN SCHEMATICS 3 USE OF STRAIN RELIEFS ARE AT DISCRETION OF INSTALLER IF STRAIN RELIEFS ARE REMOVED RE INSTALL HARDWARE TO RETAIN A WEATHER PROOF BARRIER 4 All the wiring inside the pole is contractor supplied 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 L 807 Wind Cone Maintenance 4 0 Maintenance Maintenance Requirement Daily Weekly Monthly To keep L 807 wind cones operating efficiently follow a preventive
88. ses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2011 by ADB Airfield Solutions All rights reserved PAGE REV DESCRIPTION CHECKED APPROVED DATE All E Updated parts and diagrams for APS JR DM 11 17 10 All F Updated maintenance parts and diagrams 3 30 08 All G Updated schematics maintenance and DR ER 1 9 09 parts sections Added Rotating Power Supply Parts All H DR ER 11 06 09 Added Kit install instructions Added new diagrams pictures and parts DR ER 09 14 10 10x 11x J Updated parts and schematics DR ER 05 24 11 All K incandescent and LED info and DR ER 04 23 13 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 TOC TABLE OF CONTENTS ar History of Change ttem te tee dnne ete A ii 1 0 Safety ing Eee eB ERES SUI 1 1 1 To use this equipment safely 1 1 1 1 Additional Reference Materials 1 1 1 2 Qualified Personnel iirinn aeea n aa reena a aaa aaas 1 113 Intended Use 5 e nr t t td PE eU DUE 1 WANA Storage i oec eaeque ae ied eb ctu
89. small amount as over greasing will make the bearings sluggish and will require more wind to cause the sock cage to vane when the wind blows A rust inhibited water resistant lithium based grease is recommended In extremely cold climates wind cone movement may become sluggish Replace grease with low temperature lubricant On unlighted cones without the L 810 obstruction light install pipe cap on the end of the bearing shaft and the bearing cage shaft 2 Slip the wind sock over the cage assembly and align the drain grommets in the wind sock to face down when the wind cone assembly is raised to the vertical position Attach the sock to the throat ring by inserting plastic tie wraps through the grommets in the sock throat and then around the cage throat ring Pull the tie wraps tight and trim off excess tie wrap 3 Raise the Wind Cone and bolt into place Figure 22 INCORRECT Wind Sock Installation trapped water or ice CAUTION Failure to follow the proper installation of the wind sock may result in equipment damage If you attach the Wind Sock incorrectly water will be trapped as shown to the left and this may hamper the operation and may also damage the wind cone pole or bearings 2 E 4 i Lowering the wind cone with ice or water trapped in the wind sock can be dangerous please use caution DRAIN GROMMETS of the wind sock are not FACE DOWN 2011 ADB Airfield Solutions All Rights Reserved 25 L
90. sport Canada specification K305 5 45 PARTS L 807 Wind Cone 96A0345 Rev K 3 20 14 Internally Lighted Halogen Wind Cone 5 1 Internally Lighted Figure 41 L 807 Wind Cone With Internal Incandescent Lighting Assembly Halogen Wind Cone 94A0500 XXX LED Internal Windcone Assembly Kit 44A6878 1 1 807 WINDCONE HINGED POLE ASSY FOR LED INT EXT LIT Light Mounting Bar p SBOL XXXX y ont 3 4 3 lamp Assembly 44A6454 12 12 FT WIND CONE CAGE ASSEMBLY WIND CONE POLE SWITCH ASSEMBLY VOLTAGE DRIVEN 44A7339 20 WIND CONE POLE SWITCH ASSEMBLY CURRENT 44A7339 10 T WC807 22730 SHOWN Ji Insure the wind cone i NV A4 ANCHOR BOLT 27 KIT sure the wind cone is grounded See details Figure 10 and Figure 9 94A0500 XXX LED Internal Windcone Assembly Kit 44A6878 1 L 807 WINDCONE HINGED POLE ASSY FOR LED INT EXT LIT ge ad 3 4 Junction Box 2 lamp Light Assembly qq SBOL XXXX 7 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded See details Figure 10 and Figure 9 WC807 12730 SHOWN AN ANCHOR BOLT 27 KIT 94A0152 5 2 Power Adapter NOTE The power adapter is used to power th
91. sure indexes and aims each of the LED Engines correctly 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev L 807 Wind Cone 3 20 14 Replacing an LED Light Assembly Figure 27 LED Light Engine LED Light Engine Cage Support Strap and Throat Ring 1 Install the ground strap as shown 5 Second after the light assembly has been installed route the cable from the enclosure along the edge of the throat ring up to the conduit fitting at the top of the cage Use wire tie wraps to secure the LED cable to the throat ring Insert the cable through the grommet in the end of the conduit fitting See Figure 15 internally lit or Figure 18 externally lit 6 Connect the LED cable leads per the wiring diagrams See Schematics on page 35 7 Reinstall all enclosure covers and securely tighten screws Figure 28 LED Connections ne IE DN eL NT 8 Restore Power to test the connections Test in all modes 9 Remove power and then upright the wind cone Tighten all anchors and connections 10 Restore power o 2 2011 Airfield Solutions All Rights Reserved 33 L 807 Wind Cone 96A0345 Rev K Troubleshooting 3 20 14 4 4 Troubleshooting If any LED s are out or dim follow the procedure below NOTE Electrical measurements must be made with a True RMS multi meter 4 4 1 Voltage powered Refer to Figure 36 through Figure 39 for voltage powered 95 264Vac
92. upplies needed to install the L 807 wind cone Wrenches for 3 8 in 1 2 in and 5 8 in hex screws and nuts Allen hex keys for 5 64 in 3 16 in and 1 4 in Medium size blade screwdriver Cloth for cleaning lamps Grease gun Sawhorse NOTE When installed on a structure or building the wind cone must be tethered Also see FAA AC 150 5340 30 for addition mounting information Refer to the guidelines below when mounting the wind cone on a concrete base NOTE Anchor Bolt Kit 94A0152 is supplied with the wind cone If the concrete pad is going to be poured prior to the arrival of the wind cone contact your ADB representative for early delivery of the anchor bolts See Figure 6 Figure 11 NOTE The concrete base is at least six 90 Ib bags entrained with aggregates producing 3000 psi 20 684 Kilo Pascal after 20 days Slope the top of the concrete base downward from the 8 in 203 2 mm diameter bolt circle for drainage for center hinge wind cones Place the 1 inch 25 4 mm diameter electrical conduit in the hole in the center of the wind cone base as shown in Figure 6 Figure 8 and Figure 9 See Figure 11 for bottom hinge wind cones Make an 8 inch bolt circle and place the four bolts spaced equally around the bolt circle Make 1 in 25 4 mm diameter anchor bolt holes in the bolt circle to accommodate the four 5 8 in 15 875 mm x 27 in 685 8 mm long anchor bolts Also see Figure 6 or Figure 11 NOTE T
93. ursale France Paric Nord 2 22 Avenue des Nations BP 55428 Villepinte F 95944 Roissy Charles de Gaulle France A 10 01 Level 10 Empire Tower Jalan SS16 1 45700 Subang Jaya Selangor Malaysia ADB Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates ME E RW Suite 4 Fm 110 High Street Maidenhead Berkshire SL6 1PT United Kingdom Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb airfield com Tel 32 2 722 17 11 Fax 32 2 722 17 64 Email info adb air com Tel 1 905 331 6887 Fax 1 905 331 9389 Web www adb airfield com Tel 86 10 8476 0106 Fax 86 10 8476 0090 Tel 49 0 911 2105 61 60 Fax 49 0 911 2105 61 61 Email info ADB GER adb air com Tel 27 0 11 525 9340 Fax 27 0 11 525 9348 Email info sa adb air com Tel 33 1 49 89 66 30 Fax 33 1 49 89 17 81 Tel 603 8941 4868 Fax 603 8942 4869 Tel 971 4372 4970 Fax 971 4372 4975 Fax 01628784865 Customer Services 01628672906 Sales amp General 01628785339 Em E ADB Italia Via Quasimodo 46 Primo Maggio 40013 Castelmaggiore BO Italia ADB Equipamentos Para Aeroportos Ltda Avenida Moaci n 395 Conjunto 91 Moema CEP 04083 000 Sao Paulo SP Brasil ADB Doha C O Watad Group PO Box 192 Doha Qatar ADB bvba Taiwan Branch 6th floor No 283 Section 2 FU Hsing South Road Taipei 106 Taiwan R O C Tel 55 11 5096 2169 Fax 5
94. ved 47 L 807 Wind Cone 96A0345 Rev K Internally Lighted LED Wind Cone 3 20 14 Figure 43 L 807 LED Internally Lit Wind Cone Cage SBOL XXXX Rotating Power Supply Assembly 8 lt Tie Strap LED Light Engine 94A0500 XXX LED Internal Windcone Assembly Kit Note Wind Cone Cage and Sock ordered separately Tie Strap WIND CONE CAGE ASSEMBLY s Tie Strap gt lt lt 48 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev 3 20 14 5 4 Internally Lighted Halogen Wind Cone 94A0531 XXX LED Wind Cone Externally Lit Kit Figure 44 L 807 LED Externally Lit Wind Cone 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT 94A0531 XXX LED Wind Cone Externally Lit Kit SBOL XXXX 44A6454 12 12 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded See details Figure 10 and Figure 9 WC807 22E00 SHOWN AM L 807 Wind Cone ZL 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT ANCHOR BOLT 27 KIT 94A0152 _ 2011 ADB Airfield Solutions All Rights Reserved 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded

96A0345 - ADB Airfield Solutions

Contents

Download Pdf Manuals

Related Search

Related Contents