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Operation manual - HNP Mikrosysteme GmbH

1. PT 1 28 UNF i r I i i Te i B E ae 1 ji I I I I I l I Y figure 1 Dimensions of the micro annular gear pump mzr 11508 Lage des Encoders kann zum Pumpenkopf um 5 verdreht sein PT EC T C z Y LIA 610631 llle 99 to 351 35 12 120 i 137 10 39 L approx i47 17 0 61 figure 2 Dimensions of the micro annular gear pump mzr 11508X1 Last update July 2013 Technical data subject to change without prior notice 7 1 General Information Operation manual mzr 11508 mzr 11508X1 1 5 Flow charts Liquid water Liquid oil 16 mPas mzr 11508 mzr 11508 1200 Liquid water 1200 L Liquid oil Viscosity 1 mPas Viscosity 16 mPas 1000 4 1000 L E 800 E 800 Fo E B 2 600 Speed rpm 2 oop e Speed rpm z 6000 3 6000 2 2904 8000 2 100 M 5500 4000 4000 200 3000 200 3000 2000 2000 0 100 0 100 0 10 20 30 40 0 10 20 30 40 Differential pressure bar Differential pressure bar Liquid methanol Liquid oil 100 mPas mzr 11508 mzr 11508 1200 Liquid methanol 1200 Liquid oil Viscosity 0 58 mPas Viscosity 100 mPas 1000 1000 T E 800 E
2. J N 7 a qu JAN D ff N cies 1 5 ie a Eod E eR V ES 1 EE E fr ch I amp HEE E E v v m _ je E 3 1 u L We m AN l Ab GRE Ses zz 2 pe a UR zi j I a ten Set CJ 5 in amp D pA Ber Z x iris Y zi ARI f x Last update July 2013 Technical data subject to change without prior notice 101 Operating manual mzr 11508 mzr 11508X1 Bpiebnsdeo s gos pue snzyt4 VV 3AYN iva ONI uone ne UB JIM LL OL OLL 81710 noy sasodund jen euo soy EN pasn sq jo Bumeup siu S 31X808 J2U uddy Alc p ALND 49345 BLED na eo wk 3AYN aya 5 w yDlegd OLESL A 708 OSI NIO y Buiy uue eg unf BIRD 89L 0 NOILISOG ms ss svi HAWD euJe1s SO JXIHA dNH pelq uaa ng JN 9 ej Jaseyd 1040W S ajiyM ues 3 JN 4 kesb 8 z sosuas q uaesh gaseyd 1040W uMo0Jq v dosuas JN po JaAS 8 umouq v aseud 40404 aniq and Y J0suas eH juied ajge uoijeojje uid juied ejqe u014e30 e uid JO 2B9UUDD age sjewa J0J28uuo2 a qea ajeway Last update July 2013 Technical data subject to change without prior notice me 24 Supplement
3. peau dund ayy 04 SF paJsIM aq ue SJapooua JO UOIJISOd L90 LI un m 102 Operating manual mzr 11508 mzr 11508X1 bapis nsde s gos pus snzgyydvIvO WYN Alva NOIL VOHICOR an NOILDIFONd 9 uo n c uotesuoujne ue JLA LL OL 60L 811 10 jnoyyim sasodand jen suwo 104 ZN gt Is pasa aq jou Aew Bumeup si IZ S 1X80 ZU uddy E amp TR A ND 12945 P ep A quiass v In W 920 m INN iia ag UIU Jed 0 61 G i Bun uueBeo unr 8917 OSI NO NOILISOd Z TwOS sauna own HQWO 9uJe1s SOJJIA dNH 43219 u88 DS JN 19 aylym 5eseud sojopy 5 ERIT 3 JN I kesb a ueaJb gaseyd ojo umoJg 5 JN Z paa g umosg wv eseud jojo an q Y juied ajqe uoije2ojje uid juled age uoije oye uid 0428uu02 a qe ajeuiaj 40 38uu02 a qe ajeway L90 LL TY 0L S97 xoJdde LELY OZ ZLI S82 i i Zu AN 3 I c O ls LAN 8 E peau dund eu 04 103 Technical data subject to change without prior notice 24
4. NO ERROR Connected EPOS SoftwareVersion 0x2033 HardwareVersion 0x6410 AppNumber 0x0000 App ersion 0x0000 Clear Errors Error Info num Monitor Running 7 Surface for velocity mode Technical data subject to change without prior notice Last update July 2013 11 Software EPOS Userlnterface Option for controller S HP M 11 4 LED Status Disturbance LED not shine Operation manual mzr 11508 mzr 11508X1 The green LED shows the operating status and the red LED indicates an error of the positioning controller S HP M Detailed information may be found in the Firmware Specification document Cause Solution power supply does not works Check the wires on fixed seat review of the power supply voltage measuring device on basic function LED lights rot Controller not answer controller error Review error of the controller with the help of software wrong interface Check that the right on the PC interface is used or controller notify the right interface wrong cable position Motor whistling buzzing or oscillates Check cable position Control parameters are not optimally set Check the control parameters see regulation tuning in the separate manual of the controller table 37 figure 63 Excerpt of errors controller S HP M If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop t
5. A micro annular gear pump is a machine and is consequently covered by this Directive However it may be a part of a machine or installation EMC Directive 2004 108 EC The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the Motion Controller of the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EC To our knowledge our products delivered to you do not contain substances or applications in concentrations that are forbidden by this directive No substances contain our products delivered to you after our current knowledge in concentrations or application the placing on the market in products according to the valid requirements forbade to the Directive WEEE Directive 2002 96 EC All materials and liquids haveto be recycled in accordance with the relevant regulations Electrical parts can not be disposed of as household waste They R Disposal of micro annular gear pumps has to be environmentally sound have to be delivered to designated collection points Last update July 2013 Technical data subject to change without prior notice 87 17 EC Directive Operation manual mzr 11508 mzr 11508X1 REACH regulation EC No 1907 2006 HNP Mikrosysteme is not a manufacturer or importer of chemical substances subjected to registration but in terms of regulation a downstream user As downstream user we c
6. Remarks f there are problems with the initial operation read the attached detailed operating instructions for the controller Last update July 2013 Technical data subject to change without prior notice 47 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 7 5 table 31 48 Operation with Controller S HP Option We deliver the micro annular gear pump with the controller S HP Over this controller can be control the speed and the position of the motor for controlling of the flow rate and the dosage volume of the pump Electrical parameter of the controller S HP Power supply Max continuous Current Max peak Current Velocity Range Motor inductance minimum by 50 kHz Communication interfaces Input Digital Inputs Digital Inputs Ouput Digital Outputs Digital Output ready Auxiliary voltage output I O Auxiliary voltage output for encoders Display Operating system Microprocessor RAM ROM Technical Data Temperature range Humidity range Dimensions Weight Us laauer Imax RS 232 CAN CAN Open programmable Voltage signal Input resistor for lim sw home position programmable current current Voltage signal current Input Output Status EPOS CPU MC 68332 25 MHz SRAM 2 32 kB EPROM 2 128 kB operation storage non condensing LxBxH Values are different for each pump type Technical Data of the controller S HP 48 11 70
7. You may request the declarations of conformity for the micro annular gear pumps from us separately Technical data subject to change without prior notice Last update July 2013 HNPIW HNP Mikrosysteme EC manufacturer s certificate following Machinery Directive 2006 42 EC We hereby declare that the following micro annular gear pumps of the high performance series mzr 11508 mzr 11508X 1 are intended for installation into another machinery plant and that start of operation is forbidden until it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please note the safety instructions in the manual Mr Lutz Nowotka HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin is authorised to compile the technical file according to Annex VII A Date 30 Dezember 2009 Signature manufacturer Dr Thomas Weisener CEO HNPIME HNP Mikrosysteme EC manufacturer s certificate following EMC Directive 2004 108 EC
8. 69 1 h 30 ul 0 40 bar by Viskosity 1 mPas 0 100 bar by Viskosity 16 mPas 0 192 1152 ml min 69 1 l h 30 ul 0 30 bar by Viskosity 1 mPas 0 30 bar by Viskosity 16 mPas Max inlet pressure 10 bar 10 bar Viscosity range 0 5 150 000 mPas 0 5 50 000 mPas Precision lt 1 lt 1 Pulsation 6 theoretical 6 theoretical Operating temperature Ambient temperature Store temperature caption 5 60 C 120 C 5 50 C 5 40 C Differing specifications on request 5 60 C 120 C 5 50 C 5 40 C Technical data of the micro annular gear pump head mzr 11508 and mzr 11508X1 The material properties of a liquid e g viscosity lubricating property particle content corrosiveness impacts the technical data and the lifetime of pumps Under appropriate conditions the characteristic values may be increased or decreased If you intend to operate the pump out of the range of the above given specification please consult the manufacturer Modifications may be necessary to ensure successful operation Otherwise the pump or the system may be damaged seriously Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 11508 mzr 11508X1 1 4 Measurements
9. A homogenous flow is generated between the kidney like inlet and outlet CN induction side ii delivery side Principle of the micro annular gear pump Operating principle of the micro annular gear pump Reciprocating and rotary pumps have a direct allocation to the fed amount of the displacement volume V of the pump and its actuator s number of revolutions n The displacement volume describes the volume which is theoretically fed with each revolution The coherence of the flow rate referring to the formula volumetric flow rate Q of the pump is Q Mo Va N The volumetric efficiency 7v shows the relationship between the actual and the theoretical flow rate The existing differences result from internal movement of the liquid during the operation Technical data subject to change without prior notice Last update July 2013 4 Description of the micro annular gear pump Operation manual mzr 11508 mzr 11508X1 table 13 Example The pump head mzr 11500 has a displacement volume of 192 ul On the assumption that the volumetric efficiency is 10096 the flow rate at a speed of 3000 RPM would be 576 ml min according to the above formula The table 13 shows theoretical flow rate values depending on speed expressed in ml min and I h RPM Q ml min Q l h 100 19 2 1 15 500 96 5 76 1000 192 11 52 2000 384 23 04 3000 567 34 02 4000 768 46 08 5000 960 57 60 6000 1152 69 12 Theoretical flow rate of the micro annu
10. Ge apose General Purpose General Purpose i General Purpose Ignore Ignore Ignore Ignore Ignore Ignore Figure 35 Adjustment of the digital inputs 62 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Figure 36 Operation manual mzr 11508 mzr 11508X1 Logic Output x PI iew th ollowing oyani Select Function Behaviors and Logis Level default parameters Signal Function behaviors Logic level and change them if Dutput 1 necessary Output 2 These parameters Output 3 define the system Output 4 behavior when Output 5 reaching limits Wrong parameter s will affect the safety of the next step s amp General purpose General purpose General purpose General purpose General purpose Low Low Low Low Low I lt Zur ck Weiter gt Abbrechen Adjustment of the digital outputs 9 3 Adjustment of controller parameter Figure 37 Hilfe The controller parameters of the controller must be set for the operation of micro annular gear pump If the controller settings are noted with an uneven running of the motor tuning of the controller a further optimization will be carried out The controller settings can be easily implemented on the following window testom Step 1 There are steps that w Tuning Current Loop are mandatory for the achievement of Step 2 a fully adju
11. Technical Data of the controller S HV Technical data subject to change without prior notice 48 11 70 10 20 50 6000 20 10 A B TTL max 100 low 0 0 5 high 8 30 high active green Ready red Error 10 0 5 10 10 0 5 10 max 30 lt 20 10 45 C 10 80 C 20 80 rel hum 180 x 100 x 40 mm kHz V A kQ V A kQ mA Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 Connector C Ready Error 21 Monitorn 20 Monitor I Set Value Set Value 15V 20mA GND Signal 15V 20mA 10 kOhm X BLU a ol o Connector B Enable 3 Hall C 2 1 0 Hall B Hall A GND Signal 9 Encoder B 8 7 6 Encoder A 5V 100mA Connector A GND Power Power supply 48 VDC 10A 5 Vcc 4 Motor C 3 2 1 Motor B Motor A Figure 15 Connection plan with controller S HV and micro annular gear pump mzr 11508 Initial operation procedure 1 Connect the motor cables with an motor control unit see Figure 15 2 Connect the DC power supply with 48 V to the control unit Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor 3 Check the adjustment of the in
12. 800 FF ES E E E z 600 Speed rpm g 600 Mn 17 Speed rpm 3 6000 3 6000 400 5000 2 400 uu 5000 4000 4000 200 3000 200 3000 2000 2000 0 7 T T 1000 0 71000 0 10 20 30 40 0 20 40 60 80 Differential pressure bar Differential pressure bar figure 3 Flow charts of the micro annular gear pump mzr 11508 8 Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 11508 mzr 11508X1 Liquid water Liquid methanol 300 Liquid water 300 Liquid methanol Viscosity 1 mPas Viscosity 0 58 mPas 250 250 T T E 200 E 200 E g 150 Speed rpm 150 Speed rpm z 2 100 6000 2 100 6000 u 5000 5000 4000 50 4000 50 3000 3000 2000 2000 0 r r r 1000 i ze 0 10 20 30 40 0 10 20 30 40 Differential pressure bar Differential pressure bar Liquid oil 16 mPas Liquid oil 100 mPas 300 LLL Lig oil 300 Liquid oil Viscosity 16 mPas Viscosity 100 mPas 250 250 EEE mmm T T 200 E 200 E lt lt ee B E g 150 E E rpm z 150 Speed rpm 2 100 6000 H 100 6000 2 ooo 05000 sg 4000 4000 50 3000 50 3000 2000 2000 0 T T T 1
13. Current operation storage non condensing LxBxH table 22 Technical Data of the controller S HP E 48 20 55 10 20 lt 1s 30 6 000 800 9600 Baud 8 Bit 1 Stop Bit RxD TxD GND keine Handshake Signale 10 12 24 High 2 x 10 14 bit Aufl sung A A B B A max 5 A B C 0 1 Low 2 5 5 high 5 5 200 5 30 5 200 0 40 C 20 85 C 20 90 rel hum 150x 105 x 25 4 mm IP20 640 g mA mA rpm MHz mA mA mA Last update July 2013 Technical data subject to change without prior notice 37 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 The control unit S HP E permits an easy startup of the pump with following interfaces Power supply over connector nterface RS 232 over connector alternative CAN Bus over separate connector Prepared separate cable for the motor and the encoder hall sensor with electrical connectors useful for initial setup and an example for installation in control cabinet Status display over LED When commissioning with the controller S HP E note the attached technical descriptions Warning Follow the enclosed instructions Warning Without a motion controller is the micro annu
14. Hall B Hall A Gnd Signal Encoder B Encoder A Connector A Pouer Gnd Be 11 70U DC Motor C e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 5 3 3 input for set value at use of external potentiometer min 10 kOhm for set value the wiper has to be connected to pin17 the others to pins 14 and 16 Pin 15 and 18 have to be connected and J 3 is to be removed at use of the internal set value via offset potentiometer pin 15 and 18 are left without connection and J3 is to be set 3 4 Timing jumper J2 sets the timing of the hall sensor logic to reach an adaptation to several motor types The setting belongs to the direction of the phases J2 changes the rotation sense of the electrical field 3 5 Phasing jumper J1 is for setting the phase shift of the signals of the hall sensors The correct value is to provide by the manufacturer of the motor see datasheet of motor 3 6 speed range the speed range is to be set by jumper J10 and J 11 One of four speed ranges is to be set The best result of speed control can be reached by setting the lowest acceptable range because of the resolution 4 commission 4 1 selection of power supply Any power supply can be used as long the minimal requirements listed below are fulf
15. Without a motion controller is the micro annular ring pump not set in operation A Make sure that the polarity of the supplied direct current is correct otherwise electronics will be damaged Figure 21 Minimum wiring for controller S HP M for micro annular gear mzr 11508 Last update July 2013 Technical data subject to change without prior notice 45 7 Motion Controller table 27 table 28 table 29 46 Initial operation Operation manual mzr 11508 mzr 11508X1 1 Connect the drive with the separate wires to the controller Maxon Hall Sensor Kabel 275878 grey yellow Connector J3 S HP M green brown white black Oo ujnm jo n u Hall sensor cable Maxon Encoder Cable 275934 brown Connector J4 S HP M white red white NP OU AJS Nj gt Encoder cable Cable LIY C Y 12x0 14 mm pink blue brown grey white n c Twisted Cable wire LIY C Y 12x0 14 mm 2 Pair 1 n c Pair 1 red Pair 2 blue Pair 2 n c Pair 3 purple Pair 3 yellow Pair 4 black Pair 4 green Pair 5 red blue Pair 5 grey pink yellow green Description 5 V GND Hall sensor A Hall sensor B Hall sensor C Description 5 V GND Channel B neg Channel B Encoder Channel A neg Encoder Channel A Encoder Channel I neg Encoder Channel I screen 12 poles Connector z r i w 12 poles Connector ground The encoder channels A and B are
16. destroy the electronic of the motor To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply Switch on in the DC power supply and start the micro annular gear pump The micro annular gear pump can now be taken into service either by switching the switch S1 or by using the software EPOS delivered with Installation see further down Last update July 2013 Technical data subject to change without prior notice 49 7 Motion Controller 50 Operation manual mzr 11508 mzr 11508X1 The Controller S HP is programming with the program continuous flowrate 11508 m If you switch S1 the pump runs with approx 3000 rpm and a flow rate of approx 576 ml min If this parameter is not the best for the process please change the parameter in the program Notice Skilled personnel may only do mounting and initial operating of micro annular gear pumps Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals A short phase of dry running when setting the pump into operation is negligible Filling the pump with liquid before you start the pump For filling use a syringe Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 8 S
17. flushing ms i liquid 7 i Flushing cycle 3 ne see table i pump Delivery of Is the resistant ldem en Gin utes solvents pump Clean yes Flush the pump Drain the pump End of flushing Cycle manipulated liquid no Selection of conservation conservation liquid p i liquid CL Selection of conservation liquid CL yes Cl Cee Sele E E n adequate i seetable34 P quc 3 en d t at St pa 3 Ps Nature of liquid gaseous 4 the CL YES Fill in CL letheCl ees oco LAE compatible see table 33 with pump I Desinstall the Let the gas through pump the pump Close the liquid ports ls the CL ee nel LC R compatible Endo New operation after with the 1 Lon ey H the conservation last FL IDEE procedure yes Legend FL flushing liquid p of CL CL conservation liquid selection figure 24 Diagram of the shutdown procedure Last update July 2013 Technical data subject to change without prior notice 5 5 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 8 4 1 Conservation figure 25 56 If the micro annular gear pump operates at irregular intervals or for other reasons should be put out of operation for a longer period it should after service and flushing procedure see chapter 8 3 be filled in with a suitable conservation liquid The conservation liquid may be selected from the table 34 depending on the duration of the standstill and th
18. 10 20 1 6000 100 9600 ISO DIN 11898 13 30 lt 500 lt 500 24 100 4 444 0 40 20 85 20 80 rel hum 190 x 100 x 40 900 Baud kQ mA mA mA C C Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 VO Signals add s4 1 al S2 ST Input 4 25 Input 3 42 Input 2 24 Input 1 41 Hallsensor GND 7 5 V 11 Hall C 10 Hall B 6 Hall A 9 VO Signals GND 19 Encoder 18 Encoder I 35 Encoder B 17 Encoder B 34 Encoder A 16 Encoder A 33 5V 100mA 36 Power GN D Power Vcc Power supply 48 VDC 20A Motor B 5 4 Motor C 3 2 1 Motor A Figure 22 Connection plan with controller S HP and micro annular gear pump mzr 11508 Initial operation procedure 1 2 Connect the motor cables with a motor control unit see Figure 22 Connect the RS232 Connector of the controller with a free serial interface of a PC Here for use the 9 pin zero modem cable included in the delivery volume Connect the DC power supply with 48 V to the control unit Check for correct polarity False connecting may cause severe malfunction or even
19. 1000 0 T T T 1 1000 0 10 20 30 40 0 10 20 30 40 Differential pressure bar Differential pressure bar Last update July 2013 Technical data subject to change without prior notice 9 1 General Information Operation manual mzr 11508 mzr 11508X1 1 6 Technical data of the motor of mzr 11508 The micro annular gear pump mzr 11508 is provided with an actuator equipped with a 2 pole brushless DC motor The DC motor uses a high dynamic and is recommendable for programmed dosage operations of the micro annular gear pump With a control unit it is possible to manage lower speed ranges down to 1 RPM The accuracy of dosage can be achieved better than 0 5 96 The connection of the motor to a control unit is simple Data of capacity Nominal voltage 42 V DC Max continuous current 10A Assigned power rating 386W Max Stall torque 500 mNm Encoder HP Typ HEDL 5640 Cydles per revolution and channel 500 Operation range 1 6 000 rpm ax speed by 24 V 4 000 rpm operation range 42 V 7 000 rpm Terminal inductance phase phase 275 uH Protection class IP 54 Weight 3 1 kg ale socket for motor supply Binder series 623 Type 99 4637 20 06 Female cable connector for motor supply Binder series 623 Type 99 4636 00 06 ale socket for Encoder Hall sensor Lumberg Type SFV 120 Female cable connector for Encoder Hall Binder series 423 sensor Type 99 5130 15 12 ength of the cable 3m lengthen to max 10 m table 2 Technical data of the motor P
20. 11508X1 9 4 Operation of micro annular gear pump with RS 232 interface Figure 48 In the velosity mode the velocity of the pump motor speed is adjustable An example for continuous delivery Command Description 1000 Rotation speed of 1000 rpm 3000 Rotation speed of 3000 rpm 0 Standstill of the pump speed 0 rpm Bg Elmo Composer Smart Terminal Wi Eile Edit View Communication Tools Window Help eg voccs I AD wales ss em ve Enter Command lalx zie x mzr 7241 whistle com4 COMA e s MO 1 a 3v 3333 Profile Noise Fiter Protections Limits Digital Filters Custom Analog Input Inpu_4 gt Enable Profile Smooth factor mSec rAcceleration Deceleration count sec 2 Acceleration 3378313 Deceleration Apply Undo Test Motiga Diecion 42 Elmo Composer Speed adjustment Last update July 2013 Technical data subject to change without prior notice 67 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 9 5 Operation of micro annular gear pump as stand alone application With the software Elmo Studio sequence programs are permanently save in the controller The programs start automatically when the supply voltage IG Elmo Studio dosierung e3 ehl mzr 7241 whistle com4 dat COM4 E Ele Edt view Build Tools Window Help s
21. EC motor em E Li 9 5 E 4 rH E E 3 Ei H amp E lt Zur ck Abbrechen figure 54 Startup wizard dialog for setting RS232 communication 76 Technical data subject to change without prior notice Last update July 2013 11 Software EPOS Userlnterface Option for controller S HP M figure 55 figure 56 figure 57 Startup Wizard Node 1 xj Step 4 Motor Pole Pair Select the correct number of pole pairs Number of pole pairs B Default 1 NOTE All standard maxon EC motors have 1 pole pair Change this value only if specified in the catalogue http www maxonmotor com Zur ck Abbrechen Startup wizard dialog for choosing motor type Startup Wizard Node 1 xd Step 5 Motor Data Select the correct motor data see catalogue motor data Max permissible speed 6o00 rpm Nominal max continuous current 8000 m Max output current limit 16000 m Thermal time constant winding 40 s http iwww maxonmotor com p Startup wizard dialog for choosing motor data Startup Wizard Node 1 x Step 6 Position Sensor Type Select the correct position sensor channel B BN channel Index Index C 2 channel incremental encoder with line driver channel A AN E 8 5 H E E E i channel B BN a E C Hall Sensors gt block commutation lt
22. EN 61000 4 2 05 95 A1 4 98 A2 02 01 Electrostatic discharge immunity test EN 61000 4 3 04 02 A1 10 02 Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 09 04 Electrical fast transient burst immunity test EN 61000 4 5 03 95 A1 02 01 Surge immunity test EN 61000 4 6 07 96 A1 02 01 Immunity to conducted disturbances induced by radio frequency fields EN 61000 4 8 09 93 A1 02 01 Power frequency magnetic field immunity test Standards Summary All tests were conducted successfully Technical data subject to change without prior notice Last update July 2013 17 EC Directive Operation manual mzr 11508 mzr 11508X1 17 1 2 Information on use as intended For micro annular gear pumps note the following Requirement for the intended operation is the operation according to the technical data and the manual Restrictions If the micro annular gear pumps are used at home in business or in commerce or in small businesses appropriate measures must be taken to ensure that emitted interferences are below the permitted limit a values Last update July 2013 Technical data subject to change without prior notice 89 18 Declarations of conformity Operation manual mzr 11508 mzr 11508X1 18 Declarations of conformity 90 The delivered micro annular gear pump falls within scope of the following EC directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC
23. Port fcom2 sl Bit Per Second poo e Parity None x Data bits Stop bits el Flow Control we Restore Defaults F Add to Network Cancel Figure 28 RS 232 interface properties 9 2 Creating a new application Operation manual mzr 11508 mzr 11508X1 Following windows are to go through to create a new application Welcome to Composer Application xi Intelligence ga Elmo is Simplicity Create a New Application Open an Existing Application Open Communication Directly pec e Load Network pp bib Figure 29 Welcome windows to Composer applications 60 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 Figure 30 New Application name RS 232 Properties Flaw Control Figure 31 Selection of the relevant interface Subsequently run the automatic scan of the serial port System Data Base Figure 32 Adjustment of the motor data Last update July 2013 Technical data subject to change without prior notice 6 1 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 Commutation Feedback Parameters Figure 33 Adjustment of the encoder data System Definitions and Limits Figure 34 Adjustment of the driver parameter
24. Possible cause of error No power supply LED lights Motor does not rotate Control is not responding Wrong interface wrong cable assignment Operation manual mzr 11508 mzr 11508X1 Action Check all power switches Using the software for error check of the controller berpr fen ob am PC die richtige Schnittsteller verwendet wird ggf umstecken oder EPOS die richtige Schnittstelle mitteilen Check the wiring correct if necessary Motor hums whistles or swinging Controller parameters are not optimal Controller parameters to check see Regulation tuning in the separate manual control table 35 Excerpt error control S HP E If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop the operation of the pump without delay and contact the manufacturer Last update July 2013 Technical data subject to change without prior notice 69 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 10 10 1 figure 50 70 Software Motion Manager Option for S BL The Motion Manager software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on two diskettes The program may be installed on a PC running under Windows 2000 Windows XP and Vista operating systems If the Motion Ma
25. Supplement SF p8JSIM oq ue SJAPOIUS JO UOI ISOY Last update July 2013 Manual SCA B4 70 10 V 1 6 01 01 page 1 SCA B4 70 10 70V 10A The servo amplifier SCA B4 70 10 is a powerful PWM module for brushless DC motors with an output range up to 700 Watt Three operation modes are integrated e Torque control e Speed control by digital encoder feedback e Speed control by hallsensors The required operation mode is to be selected from the front side of the module by setting jumpers This SCA B4 70 10 servo amplifier is protected against over current overheat and short circuit of the output stage against each other or to the power supply By the usage of advanced technology and power MOS FETs a high efficiency up to 95 Due to the wide range of power supply voltage between 11 to 70 V DC the SCA B4 70 10 can be used very flexible with different kinds of power supplies within many applications The robust aluminum case has been constructed for different methods of mounting it therefor a fast integration is screw terminals and a durable controller design allow a fast and straightforward commissioning e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt 2e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 2 contents ONDARON 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1
26. a given pump version should in each case be discussed with consideration to the specific requirements of the application Additional customized modules may be designed on demand 22 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 1 Fluidic seal module Fluidic seal module p N EI 2 cartridge tube LE seal liquid inlet liquid inlet J suction side fs Cy i h cup e seal liquid n outlet liquid outlet cau pressure side i Figure 8 Design of the micro annular gear pump with fluidic seal module The role of the fluidic seal module is to prevent moisture and oxygen in the surrounding atmosphere from penetrating into the pump This eliminates the risk of unwanted chemical reaction between the atmospheric gases and the handled liquid such as for example the crystallization reaction The module limits at the same time the possibility for the manipulated liquids to escape from the pump The function of the fluidic seal module The shaft sealing employed in the high performance micro annular gear pump is designed in a way that allows for the formation of a boundary layer in which the delivered liquid comes into contact with the surrounding environment Small amounts of water vapor and oxygen may penetrate through the protective boundary liquid film into the pump The fluidic seal module enables to control this influx only a cho
27. after the initial operation If during the first inspection no substantial wearout of the pump is observed the following inspection under the same working conditions should be performed after 8000 h working hours yet not later than 15 months following to the last inspection If during the first inspection the pump shows a particularly strong wearout the maintenance intervals should be readapted to the operating parameters In order to prevent a strong wearout of the pump the pump should be shut down properly after every application as described in the chapter 8 4 A supplementary flushing procedure with a neutral flushing liquid see chapter 8 3 also slows down the wearout process of the pump It is not allowed to open the micro annular gear pumps The warranty extincts with the expiry of the legal warranty period or with the opening of the pump Furthermore HNP Mikrosysteme cannot give any warranty of exchange for parts whose damage result from incorrect use For service and maintenance please return your micro annular gear pump to HNP Mikrosysteme You will find the address on the cover of the present operating manual The declaration of liquids having had contact with the micro annular gear pump and components must imperatively be completed The nature of the liquids must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage Sealings rotors and shaft are parts th
28. brushless DC motor with analog hall sensors It is characterized by higher dimensions and a wider speed range which covers entirely the speed range of the micro annular gear pump and shows a longer service life than a brushed DC motor Performance parameters Nominal voltage 36V Max continuous torque 191 9 mNm Power 201W No load speed at 9 V 10 450 rpm Max continuous current 6 29 A Terminal resistance phase phase 0 4450 Terminal inductance phase phase 143 uH Speed 1 6000 rpm Ambient temperature 30 125 C Type of Hall effect sensor analog table 7 Technical data of the brushless DC motor pin Description 1 motor phase A 2 n C 3 motor phase B 4 n C 5 motor phase C 6 n C table 8 Pin configuration of the motor supply wire colour Description brown motor phase A green motor phase B white motor phase C table 9 Cable 3 poles of the motor supply pin Description A Hall sensor GND Pomc B Hall sensor sensor voltage 5 V DON C Hall sensor A EI D Hall sensor B Eo i BA E Hall sensor C d table 10 Pin configuration of the hall sensor connector 1 2 Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 11508 mzr 11508X1 wire colour Description blue Hall sensor GND red Hall sensor voltage 5 V brown Hall sensor A grey Hall sensor B white Hall sensor C table 11 Motor cable 5 poles Function Connection Color Hall sens
29. control unit Type of control unit 4 Q servo amplifier Nominal voltage U 24 V Power supply Us 12 30 V Residual ripple lt 2 ax continuous output current ERES 4 500 mA ax peak output current ee 6 000 mA Speed range 10 5 900 rpm nput No 1 input resistance 5 kQ Nominal analog speed voltage range 10 V Nominal digital speed PWM signal low 0 0 5 high 4 30 V frequency range 100 2 000 Hz nput No 2 Error signaling max Ug 30 mA no error switched to GND programmed as input low 0 0 5 high 3 5 Us V nput No 3 TTL logic level low 0 0 5 high 3 5 30 V PLC logic level low 0 7 high 12 5 30 V Program memory 6 6 kBytes Values limited in the control unit with corresponding software table 25 Technical data of the S ND control unit The control unit permits an easy startup of the pump with the possibility to connect the voltage supply to the delivered DIN socket the possibility to connect the voltage supply with screw clamps a 8 pole screw clamps connector assembly for the motor cable speed set with potentiometer analog voltage signal 0 10 V for speed control at the screw clamps 9 pole connection plug for the RS 232 interface error output with status LED programmable also as trigger input with screw connections tumbler switch S1 for the connection of digital input No 3 of the motor control unit 42 Technical data subject to change without prior notice Last upda
30. fluidic connections on the front of the micro annular gear pump The pump head has two inner threads for the connection of tube fittings The pump head is available either in a version for lateral connections with 3 8 NPT fittings Sealing plugs are inserted into the holes for the fluidic connections as protection against contamination during delivery The sealing plugs have to be removed before assembly of the fluidic connectors If the fluidic connectors are disassembled please re seal the threads with the cleaned sealing plugs as protection against particles Last update July 2013 Technical data subject to change without prior notice 2 1 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 Optional modules The spectrum of applications of the high performance micro annular gear pump series may be expanded by using different additional modules The modules allow for special applications which could otherwise not be accomplished with a standard pump version The modules may be combined with each other and with almost all available pump heads and motor versions Fluidic seal module prevents possible chemical reactions between the delivered liquid and the surrounding environment Thermal insulation module extends the operating temperature range of the pump by protecting the motor from overheating Heating module enables to regulate the temperature of the fluid containing parts of the pump The configuration of
31. may be given alternatively in capital letters or low case The drive will ignore excess space characters Last update July 2013 Technical data subject to change without prior notice 7 1 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 An example for continuous delivery Commands Description SORO Operating mode RS 232 Set the nominal speed via the RS 232 interface V1000 Rotation speed of 1000 rpm VO Standstill of the pump speed 0 rpm V6000 Speed value 3000 rpm SOR1 Analog input of the operating mode setup of the nominal speed with the potentiometer knob or by connecting an external voltage signal to the analog input An example for discrete dosage Command Description SORO Operating mode RS 232 set the position via RS 232 interface LR10000 Load a relative position of 1000 to the control unit 10 000 10 rotations Remark 1000 steps 7 rotation M Execute the task start positioning LR20000 Load a relative position of 2000 to the control unit 20 000 20 rotations M Execute the task start positioning SOR1 Analog input operating mode Set nominal speed with potentiometer or by connecting a voltage signal to the analog input In case of the mzr 11508X1 micro annular gear pumps 1 revolution of the rotor corresponds to 1000 steps The gear reduction is to be considered while using a gear reduction module For more details concerning the operation of the Motion Manage
32. obtained by using a restrictor a capillary or similar The flushing liquid must be compatible with the delivered liquid and suitable for solving the remaining liquid rests Depending on the application for example water or isopropanol may be used If you have doubts whether a particular liquid is suitable for this function or not please ask the manufacturer of the liquid or HNP Mikrosysteme Last update July 2013 Technical data subject to change without prior notice 5 1 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 Flushing cycle Selection of flushing liquid FL Right flushing liquid Is the pump resistant Flush the pump Drain the pump End of flushing cycle figure 23 Diagram of the flushing procedure Liquids that remain in the pump may crystallize coagulate or lead to corrosion and as a consequence impair the work of the micro annular gear pump Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 33 The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 33 The indicated flushing liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability Regulations concerning use of substances dangerous to health should be followed 52 Technical data subject to change wit
33. prior notice Last update July 2013 5 Optional modules Operation manual mzr 11508 mzr 11508X1 In case the pump is not installed in the standard way pump name read horizontally it is possible to shift the outlet and inlet openings of the pump However an appropriate supply of the sealing liquid should still be ensured and all presence of air bubbles within the fluidic seal chamber should be avoided Use of the fluidic seal accessories The fluidic seal set is mounted at the bottom inlet see figure 10 During assembly it is important to check if the ferrule is tightly attached to the tube and that the tube is tightly screwed to the inlet of the fluidic chamber figure 11 Assembly of the fluidic seal accessories standard version Liquid supply set in stainless steel version as separate accessory Stainless steel liquid supply set is available on request The use is the same as with the standard version The liquid supply is done by a glass syringe figure 12 Stainless steel set for the fluidic seal module Last update July 2013 Technical data subject to change without prior notice 2 5 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 2 Heat insulation module The heat insulation module enables to deliver hot liquids up to temperatures of 120 C 248 C It comprises thermally insulating coupling components made of plastic PEEK located between the pump and the drive The drive should not be exposed to overhe
34. secure operation The recommended filter pores or mesh size should not exceed 10 um The penetration of particles or swarf that could cause a blockage or damage to the pump can only be avoided by using an adapted filter HNP Mikrosysteme offers a choice of standard filters covering a broad spectrum of applications You may count on our assistance for the selection of the most suitable one In order to select the best adapted filter such operating parameters as flow rate viscosity and degree of pollution of the liquid will be needed An increase in at least one of the mentioned terms will require the use of a bigger filtering element or the pressurization of the delivered liquid In case no suitable filter for high viscosity liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at all Alternatively an already filtered liquid may be used Because filters have a large internal volume it is recommended to fill in the filter and the suction tube with already filtered liquid in order to avoid dry operation of the pump during the startup Please control regularly the filtering elements for pollution Cleanse regularly the filter or replace it with a new one A polluted filter may considerably decrease the volumetric efficiency of a pump Furthermore because of the cavitation effects dosage imprecision a
35. swapped against each other in the controller S HP M Connector J2 Maxon S HP M Motorcable 275851 1 white 2 brown 3 green 4 black Motor supply cable Cable LIY OY 3 x 1 5 mm brown green white Description motor phase A motor phase B motor phase C Screen Technical data subject to change without prior notice 6 poles Connector Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 2 Connect the RS 232 port of the Controller adapter cable of the controller with a free serial interface of a PC For this purpose use the delivered RS 232 adapter cable of the controller Connector Twisted Wire Description Wires 1 Pair 1 EPOS RxD yellow 2 Pair 2 EPOS TXD white 3 n C 4 Pair 1 GND green 5 Pair 2 GND brown 6 Screen black table 30 Connector of the Interface RS 232 3 Provide for a steady liquid supply to the pump in order to avoid dry operation of the device 4 Connect the power supply of 48 VDC on the connector J1 False connecting may cause severe malfunction or even destroy the electronic of the controller After switch on of the power supply during the initial phase of the S HP M the red LED power light on The power supply of the controller S HP M should amount to 48 VDC since this supply voltage of the entire speed control range see chapter 1 3 of the micro annular gear pump 5 The pump may now be put into operation by using the software EPOS Userlnterface
36. the shaft seal of dangerous conveyed goods e g explosive toxic hot must be guided away in such a manner that no danger is present for persons and the environment Legal requirements must be complied with Danger posed by electrical energy must be excluded 2 6 Safety instructions for maintenance inspection and assembly work The operator must ensure that all maintenance inspection and assembly work is carried out by authorised and qualified specialist personnel who are sufficiently familiar with this operating manual In general work on the machine should only be implemented when it is at a standstill The procedure described in this operating manual to stop the machine must be complied with in full Pumps or aggregates that convey media hazardous to health must be decontaminated Immediately after work is complete all safety and protection equipment must be remounted restarted Before commissioning the points listed in the Initial start up section must be noted 2 7 Unauthorised conversions and spare parts manufacturer Conversions or modifications to the machine are only permitted following consultation with the manufacturer Original spare parts and accessories authorised by the manufacturer ensure safety The use of other parts may annul the liability for any resulting consequences 2 8 Improper modes of Operation The operating safety of the delivered machine is only ensured by its correct use as per chapter 1 in th
37. 8X1 4 2 Construction The micro annular gear pump consist of the pump head coupling assembly motor and bracket see figure 6 N y E b N cable connector Zu gt ZEN s Fluid N inlet S w DA N h B N motor 4 N X i er gt N bracket Fluid 3 outlet D E P coupling assembly pump head figure 6 Design of the micro annular gear pump mzr 11508 4 3 Construction materials Components Case stainless steel 1 4435 316L Rotor shaft bearing tungsten carbide Ni based Shaft seal graphite reinforced PTFE spring Alloy C276 2 4819 Static seals FPM fluoroelastomer optional EPDM FFPM table 14 Materials of the components The resistance of the construction materials to the delivered liquids should be verified by the operator for each individual application Pumps handling non lubricating liquids have shorter service lives 20 Technical data subject to change without prior notice Last update July 2013 4 Description of the micro annular gear pump Operation manual mzr 11508 mzr 11508X1 4 4 Fluidic connectors figure 7 The micro annular gear pump head has an inscription on the front side see figure 7 The liquid inlet connection is marked with the letter S the liquid outlet connection with the letter D An arrow indicates the inherent turning direction of the shaft liquid inlet MI s D liquid outlet suction side pressure side Mo N Mikrosysteme T Indication of the turning direction and
38. 9 Salety noles 2 ae nennen M ND M 2 diei mer aY 3 POV Deal LNG oreet e e de Ds ot eee 3 ert me 5 description of function of inputs and outputS uunssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 6 HWOUDIESNOOUNG 2 222 2 8 PEE 9 Ulmenslons ta ee 9 versions Of It eem 10 Safety notes skilled personnel installation and commissioning have to be done only by skilled personnel laws The user has to ensure the correct installation of the servo amplifier and additional equipment according to valid laws and rules remove load for first commissioning the motor should run with free shaft which means without load additional safety components electronic components are not free of failure or damage Therefore plants have to be installed with additional device and installation protecting components A safe and stable state has to be ensured in the case of damage of some devices wrong handling cable disruption and other cases of any kind of malfunction repairs repairs have to be done only by authorized distributors or at the manufacturer Unauthorized opening and improper repairs of the device may cause danger to the user and the plant danger care about having no power supply voltage all around the plant during installation of the device Never touch any voltage carrying components maximum input voltage the input p
39. AC Electrical connection 10 pole bush insert 16 A 250 V Heating Sensor L N Zone 1 1 6 2 2 Zone 2 Option 4 9 5 10 table 17 Pin configuration of the heating device Last update July 2013 Technical data subject to change without prior notice 29 6 System integration Operation manual mzr 11508 mzr 11508X1 6 System integration 6 1 Check before installation Inspect the pumps for potential damage during the shipment see chapter 3 2 Please check if the right pump type has been delivered as according to the following points Compatibility with the delivered liquid Viscosity range Pump performance displacement volume dosage volumes operating pressures Operating temperature range If you notice any difference between the required and the delivered pump type please contact HNP Mikrosysteme Do not put the pump into operation without prior approval 6 2 Mounting of the micro annular gear pump The micro annular gear pump is mounted on an angle support with M5 screws The favored mounting position of the micro annular gear pump is horizontal However if the pump has to be operated vertically the motor must be located above the pump head in order to prevent the liquid from entering into the motor Install the pump in such a way that in case of failure no liquid can enter the motor or controller Take precautions that in case of leakage no surrounding objects or envi
40. HNPIME HNP Mikrosysteme Operation manual for micro annular gear pumps mzr 11508 mzr 11508X1 HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Germany Telephone 49 385 52190 301 Telefax 49 385 52 190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update July 2013 Impressum Original instructions Copyright HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin All rights including translation reserved Without prior explicit written permission of HNP Mikrosysteme GmbH no part of this manual may be copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be followed Subject to change without notice Contents Operating manual mzr 11508 mzr 11508X1 Contents Last update July 2013 ey WwW N ny NOW General Information Application scope of the pumps Pump Model Designation Technical data of the micro annular gear pumps mzr 11508 Measurements Flow charts Technical data of the motor of mzr 11508 Technical data of the motor of mzr 11508X1 Safety Labelling of instructions in the o
41. Program Asynchron Answer activated Hard Polarity Hard Blocking Hard Direction Left direction of rotation is blocked Load Homing Speed Home Arming Hard Limit Hard Notify CAHOSEG Capture Homing Sequence ADR Analog Direction Right NODEADRO iNode Address Load Peak Current Limit m Load Continuous Current Limit m amp zi Send current configuration file to the motion controller 7 figure 52 Transfer of the mcl files as parameter data When a window appears with the enquiry if the mcl files should be transferred to the Motion Controller answer by clicking on the Yes button In order to save the configuration and the programmed operation files in the EEPROM confirm the dialogue window with OK see figure 53 By this confirmation the program will be saved in the memory with a resident status and will be available for future operation Motion Manager 4 d A All previous settings will be saved to the EEPROM Settings are immediately active after POWER ON to controller Cancel figure 53 Storage confirmation 74 Technical data subject to change without prior notice Last update July 2013 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 table 36 A diskette or CD with sample mcl programms is delivered optional along with the Motion Manager At the delivery the pump has a standard program configuration Moreover
42. S_UserInterface Yersion 2 10 Node 1 File Communication Status Parameter Service Wizards View Help Bhe BROS 209A 19 7 Wizards IJO Monitor Command Analyser Position Mode Velocity Mode Current Mode Master Encoder Mode Step Direction Mode DataRecording Object Dictionary Device Control Profile Position Mode Homing Mode Profile Velocity Mode Startup Wizard A Position Mode The EPOS 1 sdebed Regulation Tuning r Operation Mode z c Active Operation Mode Position Mode Activate Position Mode 2 4 E c r Regulation r Parameters Firmware Download val Wizard a Setting Value 0 qc Min Position Limit 2147483648 qc enable E Propottional Gain 438 Max Position Limit 2147409547 ge I enable a Integral Gain fo Max Following Error 2000 qc 1 0 Configuration Differential Gain 5 2 Wizard A The EPOS is Actual Values Parameter disabled SetPosition Position Actual Value o ae Export Import c c Position Demand Value o qc a x a Diagnostic Wizard E 22 NO ERROR Connected EPOS Softwareversion 0x2033 HardwareVersion 046410 AppNumber 0x0000 AppYersion 0x0000 Hum EmwwWanng bDeep n 7 CANopen Wizard Error Info Monitor Running 7 figure 61 Adjustment of regulations for position mode Last update July 2013 Technical data subject to change without prior notice 79 11 So
43. We hereby declare that the following micro annular gear pumps of the high performance series mzr 11508X1 are intended for installation into another machinery plant and that start of operation is forbidden till it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives EMC Directive 2004 108 EC Applied standards are particularly EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments This statement does not warrant any characteristics in terms of product liability Please note the safety instructions in the manual Date 30 Dezember 2009 Signature manufacturer Dr Thomas Weisener CEO 19 Service maintenance and warranty Operating manual mzr 11508 mzr 11508X1 19 Service maintenance and warranty The maintenance of the micro annular gear pump should be carried out depending on the delivered liquid for lubricating liquids after 12 000 h working hours but not later than 24 months after the initial operation for non lubricating liquids crystallizing liquids or liquids containing particles after 5000 h working hours but not later than 12 months
44. Zur ck Abbrechen Startup wizard dialog for choosing encoder type Operation manual mzr 11508 mzr 11508X1 Last update July 2013 Technical data subject to change without prior notice 7 7 11 Software EPOS Userlnterface Option for controller S HP M Operation manual mzr 11508 mzr 11508X1 figure 58 figure 59 Startup Wizard Node 1 EN xi Step Position Resolution Enter the correct encoder resolution Encoder resolution Eur pulse tum Position resolution 2000 ge tum The encoder determines the position resolution Position Resolution qc turn 4 Encoder Resolution http www maxonmotor com Enhanced Startup Wizard Model lt Zur ck Abbrechen Startup wizard dialog for choosing the encoder resolution Startup Wizard Node 1 B xl Step 8 Summary Now you have configured the EPOS Communication via R5232 COM4 Transfer Rate 38400 baud Motor Type maxon EC motor Position Sensor Type 3 channel incremental encoder Position Resolution 2000 qc tum http iwww maxonmotor com lt Zur ck Abbrechen Summary of the configuration 11 2 Adjustment the control parameters 78 The control parameters of the controller must be set for operating the micro annular gear pump If this control settings restless running of the motor should be established on a further Regulation Tuning optimization controls are implemented The regulator setti
45. a sample program that may be started with an external switch is available for discrete dosage tasks Pump type Standard program Sample program for dosage tasks mzr 11508 mzr 11508 S mcl dosierung 11508 e3 S mcl Overview of mcl sample programs Last update July 2013 Technical data subject to change without prior notice 7 5 11 Software EPOS Userlnterface Option for controller S HP M Operation manual mzr 11508 mzr 11508X1 11 Software EPOS Userlnterface Option for controller S HP M The EPOS Userlnterface software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The program may be installed on a PC running under Windows 95 Windows 98 Windows NT Windows 2000 or Windows XP operating Systems Install the software EPOS Userlnterface by starting the program EPOS_CD ROM on the CD After the installation the EPOS Userlnterface program may be loaded from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered RS232 COM cable All chapters are described in the documentation of the control manufacturer in great detail 11 1 Startup Wizard for mzr 11508 Startup Wizard Node 1 xi Step 3 Motor Type Select the correct motor type maxon DC motor beni C maxon DC motor maxon
46. and dosage system or try to use a new cable Switch the power supply for a short time OFF and then ON to start the motor control again Clean the pump surface 14 Over current Pump works heavy Pump works heavy Flush the pump Dosage needle damage replace the 15 Under voltage Back pressure valve not open Particle in dosage liquid Supply voltage 12 VDC needle Dosage needle blockade clean or flush the needle Flush the back pressure valve Flush the pump Check the power supply voltage 16 Over voltage Supply voltage 28 VDC Check the power supply voltage table 38 Trouble shooting guide If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop the operation of the pump without delay and contact the manufacturer Last update July 2013 Technical data subject to change without prior notice 85 14 Accessories for microfluidic systems Operation manual mzr 11508 mzr 11508X1 14 Accessories for microfluidic systems 15 16 86 The accessory range for the liquid delivery systems of HNP Mikrosysteme comprises complementary equipment such as hoses tubes fluid fittings filters and non return valves that are best adapted to your micro annular gear pump We will eagerly share our long date experience as far as component selection is concerned Non liability clause HNP Mikrosysteme GmbH shall not be lia
47. anol 0 0 2 0 0 methylethylketone MEK 0 0 3 1 0 styrene 0 1 3 1 toluene 0 1 2 3 0 water 0 0 0 0 0 xylene 0 1 2 3 0 benzine petroleum ether 0 0 0 3 0 oil fine mechanics oil 0 0 0 3 0 Legend 0 good suitability 1 suitability 2 conditional suitability 3 labile not specified table 33 Resistance of the sealing materials depending on the flushing liquid solvent Last update July 2013 Technical data subject to change without prior notice 53 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 8 4 Shutdown of the micro annular gear pump In order to shut down a mzr pump the following steps should be followed Flush the pump with a filtered and particle free flushing liquid solvent as described in the chapter 8 3 After the flushing procedure decrease speed of the pump to O rpm Fill the pump with a suitable conservation liquid see chapter 8 4 1 Remove the pump from the system see chapter 8 4 2 By proceeding as shown in the diagram see figure 25 you may prepare the pump for a longer standstill 54 Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 End of test operation Drain the pump Pump Flushing cycle Selection of flushing liquid FL Right fl no es 1 requires 2 ushing 3 seetable32
48. at undergo wear and will be replaced by HNP Mikrosysteme GmbH during maintenance depending on their degree of wear Last update July 2013 Technical data subject to change without prior notice 9 5 20 Contact persons Operating manual mzr 11508 mzr 11508X1 20 Contact persons Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 385 52190 349 Service and maintenance Mr Steffen Edler Phone 49 0 385 52190 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 385 52190 346 96 Technical data subject to change without prior notice Last update July 2013 21 Legal information Operating manual mzr 11508 mzr 11508X1 21 Legal information Marks Kalrez amp Spectrum is a registered trademark of DuPont PEEKTM is a registered trademark of Victrex plc Teflon is a registered trademark of DuPont Viton is a registered trademark of DuPont Dow Elastomers HASTELLOY is a registered trademark of Haynes International Inc Aflas is a registered trademark of ASAHI Glass Ltd Microsoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other countries mzr amp MoDoS u Clamp are registered German trademarks of HNP Mikrosysteme GmbH Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro annular gear pumps and housings are protected by assigned pa
49. ated by the supplier A second copy of the declaration must be attached to the shipment documents 22 3 Shipment 98 The following instructions should be observed for the shipment of the micro annular gear pump drain any remaining liquid from the pump flush the pump with an adapted flushing liquid remove the filter elements from the integrated or loosely delivered filters all the openings should be air tight plugged return the pump in the original packing Technical data subject to change without prior notice Last update July 2013 23 Declaration of media in contact with the micro annular gear pump and its components Operating manual mzr 11508 mzr 11508X1 23 Declaration of media in contact with the micro annular gear pump and its components Type of the device Pump type serial number article no Operating hours running time Number of delivery note or delivery date Reason of return Contact with media liquids The micro annular gear pump was in contact with and has been rinsed with Product info sheet Material Safety Data Sheet L yes L no Please attach file or is available on the following web site www If a pump which had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It i
50. ating For this reason the heat transfer from the pump to the drive should be limited An additional thermal barrier is provided by the plastic motor housing If the surrounding temperature rises the pump is working over a longer period or the manipulated liquid features a high temperature convection cooling of the motor is recommended 26 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 3 Heating module 5 3 1 Electric heating module The electric heating module enables active heating of the pump head up to 120 C 248 C operating temperature The heating module consists of a heating jacket covering the pump head and a thermal element type J Depending on the pump size the thermal element will be integrated on the pump head in different ways In order to adjust the temperature of the pump head an additional heat regulating device may be delivered Thermoelectric couple E Electric heading Ud jacket S Connection cable for electric band heater figure 13 Micro annular gear pump mzr 2905 with the electric heating module Before connecting the heating jacket and the thermal element to the power supply please observe the following technical data Thermal element table 15 Type MT 1 5 Thermal element Type J Fe CuNi IEC 584 alternativ Type L Fe CuNi DIN 43710 Temperature measuring range 0 to 400 C Diameter of the sensing devi
51. ble any damage resulting form the non respect of instructions comprised in this operating manual It belongs to the user to check the integrity the correct choice and the suitability of the product for the intended use It remains at the responsibility of the user to conform to all laws rules and regulations in force This applies above all to the treatment of aggressive poisonous corrosive and other dangerous liquids Service and maintenance For service and maintenance you have the possibility to send your micro annular gear pump to HNP Mikrosysteme the address is found on the cover of this manual In measures of the service package seals and other parts subject to wear are exchanged Technical data subject to change without prior notice Last update July 2013 17 EC Directive Operation manual mzr 11508 mzr 11508X1 17 EC Directive A Directive or EC Directive is a legal instrument of the European Community addressing at the member states and forcing them to implement specific regulations or targets Leastwise micro annular gear pumps are covered by the scope of application of the following Directives The following directives are of importance for the user of the described micro annular gear pumps Low Voltage Directive 2006 95 EC The Low Voltage Directive is not relevant for micro annular gear pumps described in this manual because the supply voltage is limited to a maximum of 30 VDC Machinery Directive 2006 42 EC
52. ce 1 5 mm Material V4A 1 4541 Cable length 0 8 m Heating jacket mzr 11508 Voltage 230 VAC Power output 600 W Diameter 70 mm Width approx 50 mm Cable length 0 8 m Technical data of the electric heating module Last update July 2013 Technical data subject to change without prior notice 27 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 3 2 Fluidic heating and cooling module The fluidic heating and cooling module permits active heating or cooling of the pump head in the operating temperature range from 20 C 4 F to a maximum of 120 C 248 F The module consists of a double casing covering the pump head and a thermoelectric couple type J whose mode of integration varies depending on the pump size Oil water superheated steam or adapted cooling liquids may be used as thermal liquids If you are not sure which heat transfer liquid is the best adapted in your case HNP Mikrosysteme will help you find the suitable one The inlet for the heat transfer liquid is situated at the back beveled and the outlet is in the front see figure 14 heat transfer liquid outlet heat transfer liquid inlet liquid inlet suction side faut pude thermoelectric couple ney pot e double casing figure 14 Micro annular gear pump with integrated fluidic heating and cooling module This heating module is not certified for use in areas exposed to explosion hazards Before connecting the liquid s
53. cessary provide back pressure valves see accessories Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals A short phase of dry running when setting the pump into operation is negligible Do not disassemble the micro annular gear pump in case of malfunction contact our service personnel of HNP Mikrosysteme immediately to be helped Protect the micro annular gear pump and the electric actuator from shock and at zero impact The actuators may be protected against moisture dust and perspiration The permitted electrical data of the actuators may not be exceeded Notice that especially the accurate set polarity of the distribution voltage is required if not the control unit can be destroyed Technical data subject to change without prior notice Last update July 2013 3 Transportation and Storage Operation manual mzr 11508 mzr 11508X1 The surface temperature of the actuators can exceed 60 C 140 F in full load You might want to provide protection to avoid accidental contact which will cause burns on your skin 3 Transportation and Storage 3 1 Shipping The pumps are shipped from the factory in such a manner that they are protected against corrosion and against shocks In addition inlets and outlets are plugged with protective plugs This measure is necessary to securely prevent foreign bodies from penetrating into the pump s interior 3 2 Transportation To avoid tran
54. compatible with the delivered liquid may be used as sealing liquids That means no liquids that could possibly react with the delivered liquid should be employed The composition of the sealing liquid should be determined by the operator While filling up the fluidic seal chamber a particular attention should be paid to proper venting of the chamber through the two openings featuring a 1 4 28 UNF thread These openings are slightly shifted downwards and upwards to facilitate the degassing of the sealing chamber see figure 11 The chamber is filled through the bottom opening The sealing liquid should be filled in so long till it flows free of air bubbles out of the top opening Now the inlet should be screwed down N S LY 7 1 KS ARES A rl _ Sealing liquid outlet Sealing liquid inlet gt 7 7 Tm SY K A AV IA L Sectional view of the fluidic seal module A cartridge may be used to supply the sealing liquid to the chamber see figure 9 In special cases compressed air may be applied to the sealing liquid in order to enhance the sealing function The sealing chamber may be flushed Make sure that enough sealing liquid is supplied to the fluidic seal chamber in order to prevent any penetration of air and water vapor to the module If the fluidic seal chamber is empty the pump should immediately be stopped Dry operation may lead to shaft seal damage Technical data subject to change without
55. d Parameters Record Resolution May Record Time Slope 180 04sec pont 216sec Import Data Export Data Show Transfer Function f Run Auto Tuning ys reser Figure 42 Tuning parameter of velocity loop Scope scope sdv lolx Elle wiew Window Zoom Objects Analyze Help olema amp e x Qi alQaja a ESTO Be Display 1 025 Timelsec X 0 083 dx 0 0832 velocity 1769 1719 7 Figure 43 Windows scope motor velocity Auto tunino 1 A The displacement during identification will be about 1002 cnt continue Abbrechen Figure 44 Advice window of motor rotation Last update July 2013 Technical data subject to change without prior notice 65 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 Tuning Position Loop a Step 1 Select the Tuning Type auto Tuning for Position Design Step 2 Select Auto Tuning Parameters Auto Tuning Mode Expert tuning for bounded R Slwand 4 s s s s s s y 4 Fastand eens Stale Sensitive n Fast and D D to Slowand System Noise Noisy Quiet I Customize Test Step 3 Set Test Parameters Step cnt Speed Speed Unit 1500 000 RPM z Smooth Factor Acceleration count sec 2 Deceleration 4125559 4125559 Step 4 Set Record Parameters Record Resolutio
56. e resistance of the pump to the manipulated liquid The indicated conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 25 presents a diagram of conservation agent selection Remark This diagram is repeated as a part of the figure 24 shutdown procedure of the micro annular gear pump After the cleansing procedure the pump should be filled with a suitable conservation agent You will find a choice of possible conservation agents in the table 34 Selection of conservation liquid CL CL i adequate 4 see table 34 Selection of the conservation agent i yes Is the CL compatible SSeS a c GR een i with pump see table 33 Resistance of the sealing material i Is the CL compatible with the last FL yes End of CL selection Diagram selection of conservation liquid CL Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 S Sn 08 c 2 g Benz g m 5 Z eB 5 3 c gt 53 oc OC S o0 gt Q a ar 92929 x5 g 3 Be Se Why oo 9 Liquid oS oto s9 Ps S 2 9 Iquids ns UST h aA E gt Qa isopropanol o o o solvent for organic compounds cosmetics essential oils waxes and esters antifreezers antiseptic agents acetone o o o solvent for a number of organic compound
57. ectronic of the controller After switch on of the power supply during the initial phase of the S HP E the green LED power light on Isolated DC Power Supply 1 KAA nm CEL0016A figure 19 Main power supply connection diagram The power supply of the controller S HP E should be 48 VDC With this power supply can be operated the micro annular gear pump with the entire speed range see chapters 1 3 and 7 2 5 You may now install the delivered software Composer as described in the chapter 9 Remarks For problems with the initial operation read the included manual for detailed motion controller Further documentations are also located on the enclosed CD Last update July 2013 Technical data subject to change without prior notice 4 1 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 7 3 Operation with Controller S BL The micro annular gear pump mzr 11508X1 with brushless DC motor and analog hall sensors as drive be delivered with the S BL control unit This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid On the delivered diskettes or CDs you will find a PC program operating under Windows that enables to program such parameters as speed acceleration and current consumption The delivery package comprises also a null modem cable for connection to a serial interface of a PC S BL
58. eration manual mzr 11508 mzr 11508X1 1 2 Pump Model Designation This manual is valid for the micro annular gear pump mzr 11508 and mzr 11508X1 manufactured by HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Germany The bottom line of this manual shows the issue and date of issue of this operating instruction Last update July 2013 Technical data subject to change without prior notice 5 1 General Information 1 3 table 1 Operation manual mzr 11508 mzr 11508X1 mzr 11508 Technical data of the micro annular gear pumps mzr 11508 mzr 11508X1 Constructive Specifications Displacement volume Weight Internal volume aterial case aterial rotor aterial bearing Shaft seal Static seals Fluid connections easurements L x W x H 192 ul 309 x 108 x 124 mm approx 8 kg 8 5 ml stainless steel 1 4404 1 4435 316L tungsten carbide Ni based tungsten carbide Ni based graphite reinforced PTFE spring Alloy C276 2 4819 FPM fluoroelastomer optional EPDM FFPM 3 8 NPT internal thread lateral 192 u 265 x 108 x 124 mm approx 6 kg 85m stainless steel 1 4404 1 4435 316L tungsten carbide Ni based tungsten carbide Ni based graphite reinforced PTFE spring Alloy C276 2 4819 FPM fluoroelastomer optional EPDM FFPM 3 8 NPT internal thread lateral Technical data Flow rate Smallest dosage volume Operating pressure range 0 192 1152 ml min
59. ftware EPOS Userlnterface Option for controller S HP M Operation manual mzr 11508 mzr 11508X1 After setting the parameters should control all the parameters of Parameter Save all Parameter are save 11 3 Direct drive control BSSEPOS_UserInterface Yersion 2 10 Node 1 u In Velocity Mode is the motor speed of the pump set An example for continuous delivery Setting Value Description 1000 Operate the pump at 1000 rpm Flow rate mzr 11508 192 ml min 3000 Operate the pump at 3000 rpm Flow rate mzr 11508 576 ml min 0 Pump at rest speed O rpm ini xi Eile Communication Status Parameter Service Wizards View Help Wizards P Startup Wizard Regulation Tuning Firmware Download Wizard 1 0 Configuration Wizard Parameter Export Import a Diagnostic Wizard zd CANopen Wizard figure 62 80 nose 1 3838 0 G2 V Q 9 ARE EM I O Monitor Command Analyser Position Mode Velocity Mode Current Mode Master Encoder Mode Step Direction Mode DataRecording Object Dictionary Device Control Profile Position Mode Homing Mode Profile Velocity Mode Velocity Mode r Operation Mode Active Operation Mode velocity Mode r Regulation fi 000 bm Proportional Gain 4330 550 Setting Value mavnn Integral Gain Actual Values Velocity Actual Value Velocity Demand Value The EPOS is enabled 1000 rpm fi 000 rpm
60. he operation of the pump without delay and contact the manufacturer BSEPOS_UserInterface Yersion 2 10 Node 1 nmi x Eile Communication Status Parameter Service Wizards View Help Sie IRROOPLUIKAH SR SS Wizards Startup Wizard al Regulation Tuning Q Firmware Download izard 120 Configuration izard A Parameter Export Import a Diagnostic Wizard CANopen Wizard Command Analyser Velocity Mode Current Mode Master Encoder Mode Step Direction Mode DataRecording IJO Monitor Object Dictionary Device Control Profile Position Mode Homing Mode Profile Velocity Mode Position Mode Velocity Mode The EPOS 1 isattine peration Mode Active Operation Mode Position Mode II Activate Velocity Mode af r Parameters Setting Value 0 pm Proportional Gain 4930 Integral Gain 550 The EPOS is r Actual Values offline Bet Velocity Velocity Actual Value D ipm Velocity Demand Value 0 rpm 3 ERRORS FOUND No EPOS connected Clear Errors History Error w aming Description se Latest Error Error OxFFOA Position Sensor Breach Second Error Error 0 7320 Position Sensor error Third Error Error OxFFOV Hall Sensor Error Monitor Running 4 Error messages of not connected micro annular gear pump Last update July 2013 Technical data subject to change without prior notice 8 1 12 Software EPOS Option for S HP Ope
61. hout prior notice Last update July 2013 8 Start Up Shut Down Nature of the delivered liquid Oils fats plastifierss Solvents polar nonpolar Other organic liquids Refrigerating and cooling agents Neutral water y solutions Basic solutions Organic acids Weak mineral acids Strong mineral acids STS OlOINI OUT RI WIN 0 Strong oxidizing liquids 1 Paints varnishes adhesives Flushing time min 15 20 5 10 10 15 15 20 20 25 25 30 30 40 25 30 35 45 35 45 50 60 Operation manual mzr 11508 mzr 11508X1 Suitable flushing liquid isopropanol ethanol acetone benzine petroleum ether isopropanol ethano isopropanol ethanol isopropanol ethano isopropanol ethano oO water deionized water isopropanol ethano DI water D l water water D not specified for further information please contact HNP Mikrosysteme table 32 Selection of the flushing liquid solvent and the duration of the flushing procedure depending on the delivered liquid Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 33 Shaft sealing O ring material PTFE Teflon UHMWPE FKM EPDM FFKM graphite Viton Flushing liquid reinforced acetone 0 3 0 0 benzene 0 1 3 0 benzyl alcohol 0 0 2 0 butanol 0 1 0 0 dimethyl sulfoxide DMSO 0 0 3 0 0 ethanol 0 0 0 0 0 isopropanol 0 0 0 0 0 meth
62. hout the need to connect the serial interface With the analog nominal value input connection clamps AnIN and GND it is possible to adjust speed of the pump with a standard signal 0 10 V For this purpose it is necessary to plug the jumper on the S BL control unit from the AnalogPoti to the AnalogExtern The serial interface does not need to be connected n case of an overcurrent error the green status LED on the S BL control unit turns red The standard programs memorized in the motor control unit may be started with the tumbler switch S1 Basic sample programs are shown in the chapter 9 For more advanced programs please refer to the user manual for Motion Controller MCBL3006 Last update July 2013 Technical data subject to change without prior notice 43 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 7 4 Operation with Controller S HP M We deliver the micro annular gear pump mzr 11508 with the controller S HP M Over this controller can be control the speed and the position of the motor for controlling of the flow rate and the dosage volume of the pump Electrical parameter of the controller S HP M Power supply ax continuous Current ax peak Current Velocity Range ax motor power nterface RS 232 nterface CAN Software Input Digital Inputs Analog Inputs Encoder signals Hall signals Output Digital output Voltage 5 V Encoder Voltage 5 V Hall sensors Vol
63. id system Flush the valve Clean flush or change the dosage needle Replace pump and send the pump to the manufacturer Replace pump and send the pump to the manufacturer Check Status of the pump with the software Motion Manager Try to get free the pump with negative prime speed 500 rpm for only 1 s Don t change the parameter of the motor with command FCONFIG LPC LCC Flush Flush Clean or flush the needle he pump with the syringe he valve Fill Prime the pump and the fluid system Flush the fluid system and check the fluid system for opening connections Change the filter Flush Flush he back pressure valve he back pressure valve Disconnect the pressure connection of the process liquid tank Disconnect the pressure connection of the sealing liquid tank Change the filter Flush the pump or send the pump to the manufacturer for cleaning Send the pump to inspection to the Last update July 2013 13 Problems and their removal Operation manual mzr 11508 mzr 11508X1 Error Action Possible cause of error manufacturer 11 Leak of the fluid connections Flangeless ferrules leak Change the flangeless ferrules 12 Status of the pump cannot be checked or calibrated 13 Over temperature No contact connection to the pump Motor control out of order Pump surface dirty Check the power supply of the pump Check the connection of the zero modem cable between PC
64. iliary voltage source 15 V 20mA auxiliary voltage source 15 V 20 mA auxiliary voltage source 5 V 100 mA voltage supply for hallsensors and encoder 2 4 display 2 colour LED green ready red error 2 5 weight with terminal connector 650 g 2 6 dimensions LxWxH 180 x 100 x 40 mm 2 7 temperature operation 10 45 C range storage 40 80 C 2 8 humidity range non condensing 20 80 rel hum 3 preparing Required selection of e operating mode timing phasing input for set value speed range e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 4 3 1 operating mode operating mode Jumper setting active potentiometers minimal connection of control inputs Torque Control 4 Gain nmax Imax Offset 6 9 13 17 18 Hall 7 8 9 Encoder 5 6 7 Imax Offset 6 13 17 18 3 2 connecting diagrams Minimalbeschaltungsvariante zur Erstinbetriebnahme Connector C End Signal Betriebsart Torque Regelung Hall Regelung Connector C Ready Error 21 Monitor n 28 Monitor 1 19 Set value 18 Set value 17 150 20mm 1e Gnd Signal 15 15U 20mm i4 Connector B B 11 78U DC 15U 20m Connector 8 Enable Hall C
65. illed We recommend to remove the motor from the mechanical construction to avoid damage and danger by uncontrolled movements of Requirements to the power supply output voltage min 11 V DC max 70 V DC residual voltage 5 96 output current 10 A nominal 20 A peak 4 2 funktion of potentiometers potentiometer function turning ccw turning cw Gain coarse gain adjustment decreasing increasing Gain fine gain adjustment decreasing increasing N max maximum speed atset value decreasing speed increasing speed of 10V max current limitation decreasing min 0 3A increasing max 10 A Offset adjustment n 0 at Motor turns cw motor turns ccw set value 0 4 3 presetting of potentiometers original delivered servo amplifiers are adjusted to uncritical values and for easy adjustment by the user 4 4 adjustment Hallcontrol 1 adjust max set value e g 10 V and turn potentiometer n max cw til the Digital Encoderregelung required speed is reached 2 adjust potentiometer Imax to required value of current limitation Important Refer to motor manufacturer s data sheet e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 6 3 turn potentiometer Gain slowly cw until the required gain is reached Important If the moto
66. in Description 1 otor phase A 2 n C 3 otor phase B 4 n C 5 otor phase C 6 n C table 3 Pin configuration of the motor supply 1 0 Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 11508 mzr 11508X1 Pin Description A Encoder voltage 5 V B Encoder Hall sensor GND C Encoder channel A D Encoder channel A neg E Encoder channel B F Encoder channel B neg G Encoder channel I H Encoder channel I neg J Hall sensor voltage 5 V K Hall sensor A L Hall sensor B M Hall sensor C table 4 Pin configuration of the motor connector Encoder Hall wire colour Description brown Motor phase A green Motor phase B white Motor phase C black screen optional table 5 Motor supply cable 3 poles wire colour Description pin Controller S HV red Encoder voltage 5 V 6 pink Hall sensors voltage 5 V 6 yellow Encoder channel B 7 green Encoder channel A 8 blue Encoder Hall sensor GND 9 brown Hall sensor A 10 grey Hall sensor B 11 white Hall sensor C 12 black Screen earth screw table 6 Encoder Hall sensors cable 8 poles with controller S HV The encoder channel A and B are change together on the controller S HV Last update July 2013 Technical data subject to change without prior notice 1 1 1 General Information Operation manual mzr 11508 mzr 11508X1 1 7 Technical data of the motor of mzr 11508X1 The micro annular gear pump mzr 11508X1 can alternatively be driven with a
67. is operating manual The limit values given in the manual must not be exceeded in any case 2 9 General safety instructions Skilled personnel may only do mounting and initial operating of micro annular gear pumps The pump can achieve high pressures Use only the fluidic connections included in the delivery and be sure that fittings and tubes are permissible and specified for these pressures In order to decrease the pressure provide the system with a pressure control valve directing the excess liquid to the storage tank or back to the suction side In the case of blockage of the pressure side the operating pressure can multiply this can lead to the damage of downstream components Last update July 2013 Technical data subject to change without prior notice 1 5 2 Safety Operation manual mzr 11508 mzr 11508X1 The micro annular gear pump is highly precise manufactured Any kind of contamination on the inside of the pump can cause damages Therefore we may ask you to ensure yourself that all fluidic leading parts are absolutely free from any kind of dirt dust or any other particles as these impurities may affect the function of the pump For operating of the micro annular gear pump the use of filters with a pore size of 10 um or smaller is required To connect the tubes of the pump remove the transport plugs and adapt them to the fittings which are found in the delivery volume see assembly instructions for fluidic co
68. l be transferred to the drive see figure 52 Last update July 2013 Technical data subject to change without prior notice 73 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 3 Faulhaber Motion Manager MOMAN File Edit Commands Terminal Analysis Configuration Help 1 EH g E Disconnect Motion Controller Connection settings Enter command Transfer program file Receive program file vanoo Compare program files Transfer configuration File Receive configuration File History mzr 4605 mcl File mzr 4605 mcl Title Standard MCL file for micro annular gear pump mzr 4605 Description Speed is controlled by potentiometer of the connection panel Hardware Connection panel Date 2001 11 06 Copyright 2001 HNP Mikrosysteme GmbH Parchim Germany Important Turn the potentiometer on the connection panel into zero position by turning clockwise to the right stop motion device Then transfer this file with menu command Terminal Transfer configuration file to the pumg Save the transferred settings into the EEPROM Source For Velocity Set command velocity with potentiometer on the connection panel Enable Drive Continuous Mode Switches motor back to Continuous Mode from any of the additional ir Motor Type EC Motor 3554K024B C Power On Homing Sequence Error Output Switches to Fault Output Mode Disable
69. lar gear pump mzr 11508 The pressure which the pump has to generate is given by the construction of the fluidic system and the results of the hydrostatic pressure and the hydraulic resistants given by tubes contractions etc The viscosity of the pumping medium has an important influence on the volumetric efficiency The volumetric efficiency increases with higher viscosity according to the smaller disengagement through the gaps of the pump Cavitation is an effect which can result in a specific ceiling speed The reason for this is the static pressure reaching the steam pressure of the liquid in the inlet port of the pump In this state an increase of speed does not result in an increased flow rate The formation of gas prevents a sufficient feeding of the pump With increasing viscosity of the liquid e g gt 10 000 mPas the ceiling speed is lower The specific feature of the mzr pumps is their highly precise design as well as the guarantee of high accumulator pressure and high accuracy in flow rate and dosage Therefore space width and transverse space width of the rotors as well as the interspace to the adjacent case parts are in the range of just a few micrometers This precision is the condition to achieve a volumetric efficiency in the range of approx 100 96 Last update July 2013 Technical data subject to change without prior notice 1 9 4 Description of the micro annular gear pump Operation manual mzr 11508 mzr 1150
70. lar gear pump not set in operation A Make sure that the polarity of the supplied direct current is correct otherwise electronics will be damaged Cello PC RS232 CAN SHLD j T I b Controller Hi can_eno I aera our Ce n aa A ours coe a INS meere G figure 16 Connection plan with controller S HP E 38 Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 Initial operation 1 Connect the power cables with a motor control unit figure 17 Connection plan power cable Connector Cable Description Connector Power amp LIY OY 3 x 1 5 mm 6 poles Motor motor S HP E M1 brown Phase A 1 M2 green Phase B 3 M3 white Phase C 5 yellow green Screen table 23 Power cable figure 18 Connecting the power cable Last update July 2013 Technical data subject to change without prior notice 39 7 Motion Controller table 24 Tabelle 1 40 Connector Feedback Feedback Cable S HP E CBL DFDBK PIN 1 green 10 yellow 2 pink 3 white 4 brown 5 orange 6 light blue 7 blue 8 red 14 black 15 purple grey Feedback Cable Connector J1 Elmo S HP E 1 0 cable PIN CBL CELIO1 1 orange 2 light blue 3 purple 8 black 4 grey 5 pink 6 blue 7 red 9 white yellow 10 white red 11 yellow 13 green 12 white black 14 brown 15 white VO cable J1 Cable LIY O Y 12 x 0 14 mm white grey brown blue red pink black green red b
71. lause Service and maintenance EC Directive Electromagnetic Compatibility EMC EMC Directive and Standards for controller S BL Information on use as intended Declarations of conformity Service maintenance and warranty Contact persons Legal information Safety information for the return of already employed micro annular gear pumps and components General information Declaration of liquids in contact with the micro annular gear pump Shipment Declaration of media in contact with the micro annular gear pump and its components Supplement Technical data subject to change without prior notice 86 86 86 87 88 89 90 95 96 97 98 98 98 98 99 100 1 General Information Operation manual mzr 11508 mzr 11508X1 1 General Information This operating manual contains basic instructions to be followed during integration operation and maintenance of a mzr micro annular gear pump For this reason it is necessary to read it carefully before any handling of the device The present manual should always be kept at the operation site of the micro annular gear pump In case assistance is needed please indicate the pump type visible on the housing 1 1 Application scope of the pumps The micro annular gear pumps described in this manual are suitable for continuous delivery and discrete dosage of water watery solutions solvents methanol oils lubricating liquids paints and varnishes as well as ma
72. let openings of the pump with adapted protective plugs or screws Last update July 2013 Technical data subject to change without prior notice 5 7 8 Start Up Shut Down Operation manual mzr 11508 mzr 11508X1 8 5 Problem shooting If the pump stops operating abruptly or has difficulties with starting operation please undertake the following steps Try to liberate the micro annular gear pump byturning the potentiometer knob back and forth or by connecting an analog voltage via the control software by pressing with a syringe a suitable flushing liquid see table 32 and table 33 through the micro annular gear pump by changing the operating direction of the pump If these measures turn out to be ineffective please contact the service staff of HNP Mikrosysteme see chapter 20 and send the pump back to the manufacturer for inspection You should under no condition try to disassemble the pump by yourself This may cause damage to the pump components and consequently annul your warranty claims 8 6 Return of the micro annular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integrated or loosely delivered filters protect all openings against dust with
73. lue grey pink purple yellow n c Signal N1 OUT2 OUT3 4 7 RET OUTRET2 3 OUT4 OUT5 O O O UTRET4 5 UT1 UTRET1 Operation Description Hall sensor C Hall sensor B Hall sensor A GND 5 V Hall Encoder Encoder Cha neg Encoder Cha Encoder Cha neg Encoder Cha Encoder Cha neg Encoder Cha no function Function Programmab Programmab Programmab Programmab Programmab Programmab Programmab Programmab General Inpu Programmab Programmab Programmab Programmab Programmab Programmab manual mzr 11508 mzr 11508X1 Connector 12 poles motor o wv 7 x nnel A C nnel A nne I e nne nnel B F nnel B E e Input 1 e Input 2 e Input 3 e Input 8 e Output 2 e Output 3 e Input 4 e Input 7 t Return le Output Return 2 4 3 e Output 4 e Output 5 e Output Return 4 5 e Output 1 e Output Return 1 2 Connect the RS 232 port of the controller with a free serial interface of a PC For this purpose use the delivered adapter cable 3 To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply 4 Connect the power supply of 48 VDC on the connector Power amp Motor False connecting may cause severe malfunction or even destroy the Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 el
74. manual mzr 11508 mzr 11508X1 Problems and their removal Possible cause of error No power supply o dosage liquid in the tank otor error Dosage needle blocked Back pressure valve does not work No signal for start dosage Pump error Pump does not suck Tubings leak o liquid in pump Air bubbles in fluid system tubings valves Valve not open Dosage needle blocked Coupling of the connection motor pump is loose Pump shaft is broken Particle in dosage liquid or pump blocked Back pressure valve not open Dosage needle blockade Air bubbles in fluid system tubings valves Air bubbles in fluid system and pump Filter dirty Back pressure valve not open Back pressure valve not closed Pressure at process liquid tank Pressure at sealing liquid tank Filter dirty Dirt or deposition in the pump Seal out of order Technical data subject to change without prior notice Action Check all power switches Fill the liquid tank Check motor Status of the pump with the software Motion Manager Check and clean the dosage needle Check the back pressure valve Check the start signal of the central control unit PLC Replace pump and send the pump to the manufacturer Check of the installation Check air pressure on tank Back pressure valve does not open Check the back pressure valve Air bubbles in fluid system tubings valves Change the tubings Prime the pump Prime the pump and the flu
75. n Max Record Time 360 0 psec point E c 432 sec Import Data Export Data Show Transfer Function Run Auto Tuning T Bee Figure 45 Tuning parameter of position loop 35 Scope scope sdv lol x File View Window Zoom Objects Analyze Help n se m e amp s x e e ejelejeel sss 2 0 25 Time sec x 0 083 dx 0 0832 Postion C 55 7 Figure 46 Windows scope motor positioning Setup Information x The following parameters were E Lp changed by Wizard cuoc ie Md High Position Reference Limit 999999990 these parameters Low Position Reference Limit 999999990 to the FLASH Application Peak Current A 6 000 Application Continuous Current 4 4 000 Click the lt Back gt Command Source Software button to repeat the KP for Current Loop 0 607 KI for Current Loop 931 crete Mada OTE Click the lt Cancel gt Acceleration 3378313 button to exit Deceleration 3378313 WITHOUT saving KP Velocity Loop without Gain Schedule 0 0 KI Velocity Loop without Gain Schedule 0 0 Motion mode Position Mode previous steps gt Application Editor Figure 47 Setup Information After adjustment of controller parameters all parameters are saving with parameter Save all parameters 66 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr
76. n with Controller S BL Operation with Controller S HP M Operation with Controller S HP Option Start Up Shut Down Preparing for operation Startup of the micro annular gear pump Flushing procedure after use Shutdown of the micro annular gear pump Conservation Dismantling of the system Problem shooting Return of the micro annular gear pump to the manufacturer Software Composer and Elmo Studio Option for S HP E Use application of CD Creating a new application Adjustment of controller parameter Operation of micro annular gear pump with RS 232 interface Operation of micro annular gear pump as stand alone application Problems and their removal with controller S HP E Software Motion Manager Option for S BL Direct drive control Programming of the control Transfer of a mcl file to the drive Software EPOS Userlnterface Option for controller S HP M Startup Wizard for mzr 11508 Adjustment the control parameters Direct drive control LED Status Software EPOS Option for S HP Problems and their removal 58 59 59 60 63 67 68 69 70 70 72 73 76 76 78 81 82 84 Technical data subject to change without prior notice Last update July 2013 Contents Operating manual mzr 11508 mzr 11508X1 Last update July 2013 14 15 16 17 17 1 17 1 1 17 1 2 18 19 20 21 22 22 1 22 2 22 3 23 24 Accessories for microfluidic systems Non liability c
77. nager diskettes are not available and you have received for example the mzr pump control software you may still download this program from the following web site www faulhaber de Here the latest version is always available in German and English Download Motion Manager Install the software Motion Manager by starting the program Setup on the CD After the installation the Motion Manager program may be loaded from the Faulhaber Motoren folder from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered null modem cable Direct drive control In the Motion Manager software the input commands may be sent directly to the drive This enables to execute the movement commands and to modify the drive parameters Faulhaber Motion Manager MOMAN ni x File Edit Commands Terminal Analysis Configuration Help ze gg aj gt Enter command History File Upload Connection to node 0 Online Motion Manager software for direct control of the drive Technical data subject to change without prior notice Last update July 2013 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 The commands are entered in the field Enter command The button Send will send the command to the drive for execution see figure 50 The commands
78. nd even pump damage may occur A too small filter too little filtering surface may considerably decrease the volumetric efficiency of the micro annular gear pump What is more because of the cavitation effects dosage imprecision and even pump damage may occur Last update July 2013 Technical data subject to change without prior notice 33 7 Motion Controller 7 7 1 table 19 34 Motion Controller Operation manual mzr 11508 mzr 11508X1 Without a motion control unit you cannot start the micro annular gear pump mzr 1 1508 Operation with Controller S HV We deliver the micro annular gear pump with the controller S HV Over this controller can be control the speed of the motor and the flow rate of the pump Electrical parameter of the controller S HV Power supply Max continuous Current Max peak Current Velocity Range Inputs Set value Encoder signals Enable Display Outputs Current monitor Monitor I Speed monitor monitor n Supervision output Ready Technical Data Temperature range Humidity range Dimensions Us leont Imax Input resistor Voltage signal Channel Logic level Frequency range Logic level Enable 2 colour LED Output voltage range proportional factor Output resistor Output voltage range proportional factor Output resistor Input voltage range current operation storage non condensing LxBxH Values are different for each pump type
79. ng can easily realize the following windows Technical data subject to change without prior notice Last update July 2013 11 Software EPOS Userlnterface Option for controller S HP M Operation manual mzr 11508 mzr 11508X1 BBSEPOS_UserInterface Version 2 10 Node 1 al Eile Communication Status Parameter Service Wizards View Help nose 1 JAH 09 Q2 VQ ARE OEM Wizards I O Monitor Command Analyser Velocity Mode Current Mode Master Encoder Mode Step Direction Mode DataRecording Object Dictionary Device Control Profile Position Mode Homing Mode Profile Velocity Mode Startup Wizard A Velocity Mode The EPOS 1 isdisabled E Regulation Tuning r Operation Mode o c Active Operation Mode Velocity Mode i Velocity Mode E c r Regulation r Parameters Firmware Download i Wizard a Setting Value D n E Proportional Gain 4930 35 Integral Gain 550 1 0 Configuration Wizard The EPOS is r Actual Values Parameter i Ger Velo E p Export Import c disabled et Velocity Velocity Actual Value 0 rpm c Halt Velocity Demand Value o rpm a x a Diagnostic Wizard 22 NO ERROR Connected EPOS SoftwareVersion 042033 HardwareVersion 046410 AppNumber 0x0000 AppYersion 0x0000 CANopen Wizard Error Info Monitor Running 4 figure 60 Adjustment of regulations for velocity mode Z EPO
80. nnection 5 V 100 mA 6 auxiliary voltage source for power supply of hallsensors and or incremental encoder 15 V 20 mA 14 15 V 20 mA 16 auxiliary voltage source for use as reference voltages by setting the set value by the means of an external potentiometer e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 01 01 page 9 6 troubleshooting symptom operating mode causes repair motor all power supply voltage 11 V check power supply does not enable not active check level at pin 14 turn set value OV check set value current limitation adjusted too low check potentiometer adjustment I max speed range too low check potentiometer adjustment n max wrong operation mode check jumper setting bad connections check connectors wrong wiring check wiring no speed speed control encoder signals check signals and sequence control encoder feedback speed control hall feedback gain adjusted too low check potentiometer adjustment gain coarse and gain fine 7 dimensions e motion Gesellschaft tur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 10 8 versions
81. nnections Pay attention to the correct assembly of your fluidic connections on the micro annular gear pump head to keep up the indicated flow direction Should you intend to use the pump in reverse operation modus we may ask you to contact one of our Applications Consultants at HNP Mikrosysteme as this kind of operation is not possible in every range of application If you intend to use aggressive corrosive or poisonous etc pumping media you are obligated to take care of the appropriate safety precautions in accordance of law and regulations Information about media constancy is given by best knowledge of HNP Mikrosysteme According to the variations of parameter referring to the variety applications we are not able to take a warranty upon these specifications The rotary shaft seals used in the micro annular gear pump avoid in standard operation the leaking of media from the micro annular gear pump Micro annular gear pumps are technically sealed but not hermetic sealed so that gases may escape from the pump or lead into the pump Take measures of precaution to avoid damages on close by equipment and avoid pollution of the environment in case of disengagement Be careful to assemble the micro annular gear pump so that disengaging fluidic media may not leak into the motor or the control unit in case of malfunction In standstill the medium in the pump may float in direction of the drop of pressure through the pump If ne
82. ny other liquids If you intend to treat any aggressive poisonous or radioactive liquids you must conform to safety measures as according to the regulations in force Any project concerning handling of corrosive liquids should be previously discussed with the pump manufacturer The micro annular gear pumps must not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body Micro annular gear pumps exclusively are provided for use in the industrial area A private use is excluded The micro annular gear pumps must not be used in aircrafts and spacecrafts or other vehicles without prior consent of the manufacturer Data concerning resistance of the pumps to the manipulated liquids have been elaborated according to the best of HNPM s knowledge However operating parameters varying from one application case to another no warranty for this information can be given Information given in this manual does not release the customer from the personal obligation to check the integrity correct choice and suitability of the pump for the intended use The use of the micro annular gear pumps should be conform with technical norms and regulations in force If you wish to receive more information than comprised in this operating manual please contact directly HNP Mikrosysteme 4 Technical data subject to change without prior notice Last update July 2013 1 General Information Op
83. of text V1 2 07 99 expanded version V1 5 06 00 additional description of input and output signals encoder set value error enable monitor supplementary information of EMC changed description of function of J2 V1 6 01 01 changed description of the error output e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com
84. onduct the necessary communication with our suppliers to ensure future deliveries of all components necessary to us We will notify you of all relevant changes in our products their availability and the quality of parts products delivered by us within our business and coordinate the appropriate action in individual cases with you Previous inspection did not show any limitation in the supply of material from our upstream suppliers 17 1 Electromagnetic Compatibility EMC Electromagnetic compatibility is defined as the ability of a electric or electronic device to function satisfactorily as intended in its electromagnetic environment without introducing intolerable electromagnetic disturbances in that environment 17 1 1 EMC Directive and Standards for controller S BL Table 2 88 Comformity was proven by proof of compliance with the following harmonized standards by the company Dr Fritz Faulhaber EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments These standards prescribe certain standardised tests for the emitted interference and interference immunity tests The following tests are required due to the connections on the controller Generic Standard on Emitted Description Interference EN 55011 05 98 A1 08 99 A2 09 02 Radio disturbance characteristics Generic Standard on Interference Immunity
85. or even destroy the electronic of the motor Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals Filling the pump with liquid before you start the pump For filling use a syringe Technical data subject to change without prior notice Last update July 2013 7 Motion Controller 7 2 Operation with Controller S HP E Operation manual mzr 11508 mzr 11508X1 We deliver the micro annular gear pump mzr 11508 with the controller S HP E This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid Electrical parameter of the controller S HP E Power supply Max continuous Current Max peak Current Speed range Max motor power nterface RS 232 nterface CAN Software Input Digitale Eing nge Analoge Eing nge Encodersignale Hallsignale Output Digital output Voltage 5 V Encoder Voltage 5 V Hall sensors Voltage 5 V Auxiliary Technical Data Temperature range Humidity range Dimensions Weight Temperature range Values limited in the control unit with corresponding software Us laauer Imax after RS 232 standard after DSP 301 DSP 402 Composer Elmo Studio D programmab Voltage signal Input resistor programmable Voltage signal Channel Frequency range Channel programmable Voltage Max Current Voltage Max Current Voltage Max
86. or A green Phase A brown Hall sensor B blue Phase B orange Hall sensor C gray Phase C yellow Voltage 5 V red Mass GND black table 12 Pin configuration of the motor cable version Please notice that the brushless DC motors must imperatively be operated with an adapted control unit The micro annular gear pump mzr 11508X1 can be delivered for this purpose with optional control units S BL Last update July 2013 Technical data subject to change without prior notice 1 3 2 Safety Operation manual mzr 11508 mzr 11508X1 2 Safety Comply with the general safety instructions listed in this safety section and also with the special safety instructions listed under the other main sections 2 1 Labelling of instructions in the operating manual The safety instructions are listed in this operating manual which if not complied with can cause danger are specially labelled by Danger symbol Non compliance poses danger for persons High voltage Non compliance poses danger of symbol electrical shock Warning symbol Non compliance poses a risk to the machines The name plate mounted on the pump must be complied with and be maintained in a clearly readable condition 2 2 Staff qualification and training The operational maintenance inspection and assembly staff must evidence the appropriate qualifications for these works Areas of responsibility competencies and monitoring of the staff must be precisely regulated by the operator If
87. ower supply voltage must not exceed 70 V DC Voltages exceeding 70 V or reversed connection will destroy the unit ESD do not touch any of the contacts of the device EMC the SCA B4 70 10 is corresponds to the EC directives standards and regulations 89 336 EWG article 10 and appendix 1 EMV amended by 92 31 EWG and 93 68 EWG and meet the requrements with standard EN 61800 3 1996 if the following directions are observed usage of a zinc plated mounting plate well connected to earth mounting of the drive by usage of toothed washers usage of shielded cables to and from the unit large area contact of the shielding with zinc plated mounting plate motor housing properly connected to earth e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 01 01 page 3 2 specification 2 1 electrical data power supply voltage 11 70 V DC Current impulse 20A Current nominal 10A frequency of power output stage 49 kHz efficiency 95 96 bandwidth of current controller 2 5 kHz 2 2 inputs set value 10 10 V encoder input signals channel A B TTL max 100 kHz enable enable 8 30 V high active 2 3 outputs current monitor Monitor I 0 5V A speed monitor monitor n 10 V nmax supervision output Ready Open Collector max 30 V DC aux
88. perating manual Staff qualification and training Dangers from non compliance with safety instructions Safety conscious work Safety instructions for the operator Safety instructions for maintenance inspection and assembly work Unauthorised conversions and spare parts manufacturer Improper modes of Operation General safety instructions Transportation and Storage Shipping Transportation Interim storage Description of the micro annular gear pump Operating principle of the micro annular gear pump Construction Construction materials Fluidic connectors Optional modules Fluidic seal module Heat insulation module Heating module Electric heating module Fluidic heating and cooling module Heating device JETmicro System integration Check before installation Mounting of the micro annular gear pump Technical data subject to change without prior notice uk A NOONA 14 14 14 14 15 15 15 15 15 17 17 17 18 20 20 21 22 26 27 28 29 30 30 30 Contents Operating manual mzr 11508 mzr 11508X1 6 3 6 4 6 5 7 1 7 2 7 4 7 5 8 1 8 3 8 4 8 4 1 8 4 2 8 5 8 6 9 1 9 2 9 4 9 5 9 6 10 10 1 10 2 10 2 1 11 12 13 General instructions for the assembly of the liquid supply network Assembly instruction for tubing and accessories Filter selection and use Motion Controller Operation with Controller S HV Operation with Controller S HP E Operatio
89. program may be started from the folder from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered RS232 COM cable All chapters described below are explained very detailed in the documentations of the controller manufacturer 9 1 Use application of CD Figure 26 Load the application contained on the CD with the default parameters of the micro annular gear pump Open Existing Application xl Suchen in C3 program example et amp et E3 dosage C dosage flush dosage flush readysignal C potentiometer Dateiname mar 1508_cello_15 60_com2 dat Dateityp Binary Files dat z Close p Communication Info IRS_232 COM2 19200 bit sec Parity None Status Disconnected coo Application Name mzr 11508_cello_15 60_com2 dat bd Download Z Open Existing Application The serial port RS 232 can change with button Charge The communication opens via button Download The program in the EEPROM of the controller is deleted after a prior notice Last update July 2013 Technical data subject to change without prior notice 59 9 Software Composer and Elmo Studio Option for S HP E Establish Communication Xi Select Communication Type C TCP IP Gateway Properties Figure 27 Select Communication Type CIXTUITEE KSN x r Port Setting Com
90. r please read the online program help 10 2 Programming of the control 72 The control of the micro annular gear pump may be adapted by the user to a specific task by means of an easy programming language The program files are available in the ASCII code and have by default the mcl extension which stands for motion controller language Various parameters of the drive such as the maximal speed the acceleration the number of rotations the allowable Technical data subject to change without prior notice Last update July 2013 10 Software Motion Manager Option for S BL Operation manual mzr 11508 mzr 11508X1 current load and the parameters of the Pl controller may be programmed with this language Furthermore it is possible to program short movement sequences which will be saved in the internal memory of the drive and then autonomously executed 10 2 1 Transfer of a mcl file to the drive The existing mcl files may be loaded to the file editor window using the menu command File Open in the program window K Fauihaber Motion Manager moman RTTE File Edit Commands Terminal Analysis Configuration Help New Save Save as Print Printer Setup Exit open an existing file figure 51 Menu file open The required mcl file may be selected and loaded via the file selection window see figure 51 By using the menu command Terminal Transfer configuration file the mcl file wil
91. r turns rough is vibrating or makes noise turn potentiometer ccw again until the instability of the system is obsolete The potentiometers Gain coarse and Gain fine work in an additive way 4 adjust set value 20V and adjust potentiometer Offset until the motor stops to speed 0 Torquecontrol 1 adjust potentiometer Imax to required value of current limitation Important Refer to motor manufacturer s data sheet 4 5 commissioning select the required operating mode by setting the according jumpers on the left side of the unit Refer to the printing on the front plate Required selection of e operating mode input for set value timing phasing speed range connect motor control inputs e g set value enable and if necessary an additional encoder to the drive connect power supply enabling and adjustment referring to manual 5 description of function of inputs and outputs 5 1 5 1 1 S0H 3 In the pin number inputs Set value 17 18 the input for set value is internally connected to an differential amplifier input range of set value 10 V 10 V input impedance 20 kOhm definition of polarity positive set value 4 Set value gt Set value negative set value Set value Set value Input circuit set value lik ilk II C3 lik SOl 1 I Pe gt ilk 5 1 2 x N N enable 13 high potential at the input enable will activate speed
92. raa urere ism F EE EE Autoroutine f r Input 3 Abfrage AUTO I1 schon aktiv wenn ja Sprung in Programmschleife wenn nicht beginne mit Dosierung Motor ein I Motor aus Position 0 setzen return Sprung in Programmschleife SGAUTO ER Autoroutine f r Errorabfrage OB 1 21 Digital Output auf logisch 1 gesetzt E em e l ELE ee 6 o o AR e m mex alx AUTOEXEC Programmstart nach Stromeinschalten mo 0 Motor aus UM 5 Positioniermodus IL 3 27 Input 3 High wird als logisch 1 ausgegeben PX 0 Position 0 setzen SP 166666 Geschwindigkeit f r Positionierung while 1 Programmschleife end PR 100000 relative Position BG Begin until Ms 0 Positionierung bis Motor Einschwingen Bl Bist Debug Executing Program gt WBuitd Debug A Findin Files 1 5 Find in Files 2 Communication Log int Col 1 For Help press Fi Figure 49 Software Elmo Studio foasipm 8 Programming is described in detail in the documentation of the motion control manufacturer explained Some example programs for dispensing with the micro annular gear pump are included on the CD 68 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E 9 6 Problems and their removal with controller S HP E Error LED does not light up
93. ration manual mzr 11508 mzr 11508X1 12 figure 64 82 Software EPOS Option for S HP For Windows user we provide the E Motion software EPOS 6 51 see figure 64 a fully functional configurations and operations manager with online graphic performance analysis Install the software EPOS of CD included in the delivery volume Installation of EPOS 1 Insert EPOS Installations CD 2 Select Windows START run 3 Enter D Einstall D drive unit stands for the CD ROM and activate the installation with OK Alternatively search the drive unit or directory that contains the installation file Einstall exe 4 Follow the installation statements on the screen until the installation end is indicated 5 This CD contains in addition a full illustrated installation statement in the PDF format Win200 Install eng PDF At the finished installation of EPOS still a few simple operating system adaptations are necessary M Epos Dosierung m Controller 01 olx LA Eile Edit Development Controller Testun Cam Editor Settings Windows Help laj xl Deal He S v LI Dosierung m Beschreibung Initialisierung mcl Datei f r mzr 7208 fi Dosierung ber eine programmmierte Anzahl von Umdrehungen H Start der Dosierung ber Schalter an Inputi Hardware Steuerung PCA SY 70 10 Motor 4490K036 B1000 3 i Schalter an Input1 und 24V Stand 11 11 2002 Autor Mathias Steinhauser Cop
94. ronment will be damaged Install the micro annular gear pump only in places that fulfill the required conditions for safe pump operation The motor must be protected against humidity dust or sweat 6 3 General instructions for the assembly of the liquid supply network Please always cut the tubing at a right angle with an adapted hose cutter If metal tubes are used an intensive cleansing procedure will be necessary After machining the tubing has to be cleansed and flushed throughoutly The smallest piece of swarf within the liquid delivery system may cause failure of the micro annular gear pump Please note that correct integration of the tubing with the pump head is a necessary condition to ensure the right direction of flow If you wish to operate the pump in a reverse direction please contact HNP Mikrosysteme since it is not possible in every case 30 Technical data subject to change without prior notice Last update July 2013 6 System integration Operation manual mzr 11508 mzr 11508X1 In order to protect the interior of the pump from pollution the pump heads are delivered with protective plugs They should be put on when the pump is at a standstill For the best performance the suction tube should be as short as possible and have a large internal diameter In most cases the pump should be operated with a filter featuring pores that do not exceed 10 um The filter protects the pump from particles and dirt 6 4 Assembly in
95. s unlimited solubility in water dissolves natural and synthetic resins fats oils and commonly used plastifiers ethanol o o o solvent for organic compounds fats oils and resins Dl water solvent for many organic and mineral liquids fine mechanics cleansing and protective action dissolves fats tar rubber or oil adhesive substances protects against corrosion hydraulic oil lubricating and preserving properties Warning may resinate or deteriorate with time nitrogen is not a solvent may leave deposits after drying out air is not a solvent may leave deposits after drying out compressed air Legend good suitable o satisfactory bad inadequate table 34 Selection of the conservation agent In order to prevent dust particles and foreign bodies from penetrating into the pump or the conservation agent from leaking out please secure the liquid input and output openings with the delivered protective plugs or screws Water or Dl water should not be used as conservative liquids They germinate already after a few days and build a biofilm which can later block the pump 8 4 2 Dismantling of the system Put the drive out of operation by turning down speed to O rpm and by switching off the voltage supply Make sure that the procedure described in the chapter 8 3 has been completed Now that the pump has been stopped you may remove it from the system Protect the inlet and out
96. s necessary in order to protect the employees and delivery staff Nature of media contact explosive oxidizing L sensitive to moisture toxic toxic byproducts radioactive pH value approx to L carcinogenic microbiological other irritant corrosive R statements S statements Declaration Hereby I we affirm that the stated information is complete and correct Micro annular gear pump and accessories are shipped in conformity with the applicable regulations company Mris Mr title division name street no phone ZIP city e mail country city date authorized signature company stamp Last update July 2013 Technical data subject to change without prior notice 99 24 Supplement Operating manual mzr 11508 mzr 11508X1 24 Supplement Drawings Manual of the motion controller S HV Manual of the motion controller S HP E optional Manual of the motion controller S HP M optional 1 00 Technical data subject to change without prior notice Last update July 2013 24 Supplement Operating manual mzr 11508 mzr 11508X1 IPT
97. sen and compatible liquid may come into contact with the delivered liquid The fluidic seal module prevents also the inverse movement of the liquid from the pump to the environment which could otherwise not be excluded With the fluidic seal module a second sealing is added to the existing shaft sealing A cylindrical chamber with input and output openings displaced by 180 is located between the two seals see figure 9 When the chamber is filled with an appropriate sealing liquid the manipulated liquid does not enter into contact with water vapor and oxygen but dilutes at a small ratio in the sealing liquid The dilution ratio depends on the existing pressure relations and drops with increasing viscosity Last update July 2013 Technical data subject to change without prior notice 23 5 Optional modules pump shaft inlet pump 5 liquid outlet pump liquid Operation manual mzr 11508 mzr 11508X1 gas tight module inlet seal liquid _ fluidic shaft seal Pe fluidic chamber inlet pump W B n Za Cl ud LL m L outlet i pump H ERE S liquid outlet sea liquid figure 9 Pump head without the fluidic seal module Pump head with the fluidic seal module figure 10 24 Pump operation with the fluidic seal module Only liquids
98. sport damage the transport packaging must be protected against shocks HNP Mikrosysteme guarantees that the shipped goods are in perfect condition at the time of delivery The pumps must be immediately checked for transport damage once the pumps have been received If damage is noted the shipper responsible and the pump manufacturer must be informed immediately 3 3 Interim storage The following points must be obeyed for storing the pumps Do not store the pumps in wet or damp rooms Protective plugs must be left screwed in Store temperature see according section 1 3 of this manual Last update July 2013 Technical data subject to change without prior notice 1 7 4 Description of the micro annular gear pump Operation manual mzr 11508 mzr 11508X1 4 4 1 figure 4 figure 5 Description of the micro annular gear pump Operating principle of the micro annular gear pump Micro annular gear pumps are positive displacement pumps They contain two rotors bearing slightly eccentrically to each other an externally toothed internal rotor and an annular internally toothed external rotor see figure 4 Due to their cycloid indenting the rotors remain interlocked at any time forming during rotation a system of several sealed pumping chambers As the rotors revolve around their offset axis the pumping chambers increase on the induction suction side and simultaneously decrease on the delivery side of the pump see figure 5
99. sted and Y Establishing Commutation tuned servo drive v Establishing Commutation Step 3 If this is notthe first v Tuning Velocity Loop run of the wizard Step 4 you may de select any ofthe steps to v Tuning Position Loop meet your specific Stepb nead 3 Skip Tuning Dual Loop j Abbrechen Hilfe Adjustment of controller parameter Last update July 2013 Technical data subject to change without prior notice 63 9 Software Composer and Elmo Studio Option for S HP E Tuning Current Loop Figure 38 Start Autotuning Establishing Commutation Figure 39 Figure 40 Advice turning the motor shaft ll Message Figure 41 Message with status 64 Technical data subject to change without prior notice Operation manual mzr 11508 mzr 11508X1 Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 Step 1 Select the Tuning Type auto Tuning for Speed Design Step 2 Select Auto Tuning Parameters Auto Tuning Mode Erpen tuning for bounded z R Slowand s s s s s 4 s s Fastand Gris Stable Sensitive Fast and NENNEN System Noise Noisy Quiet T Customize Test Step 3 Set Test Parameters Displacement ent Displacement cnt Velocity Velocity Unit 500 I 0 RPM Gino Facior Acceerstiam count sec 2 1 Deseleration T Profiler Mode o p m To Step 4 Set Recor
100. struction for tubing and accessories Particles or soiling can block or impair the function of the micro annular gear pump Please check that all wetted parts of the fluidic system are clean Clean these parts in case before mounting the pump Please check whether there are swarfs in the screw connections pollution remaining in reservoirs or soiling in valves pipe work or filters Assembly of the tubing and piping system 1 Please cut the tubing rectangular with a hose cutter If metal pipes are used an intensive cleaning procedure is necessary After machining the pipes have to be cleaned and flushed very carefully Smallest swarfs within the fluidic system can cause failure of the micro annular gear pump 2 Connect the fittings with the tubing respectively the pipe work according to the attached installation instruction Please note that the correct assembly of tubes respectively pipes with the pump head is a necessary condition to secure the right direction of flow When you want to operate the pump in reverse direction please contact HNP Mikrosysteme since this is not possible in any application 3 The thread of the fitting should be wrapped with 2 3 layers of PTFE tape and screwed in the NPT thread see table 18 First manually then tightened with 15 to 34 wrench turns Last update July 2013 Technical data subject to change without prior notice 3 1 6 System integration Operation manual mzr 11508 mzr 11508X1 Clean
101. tage 5 V Auxiliary Technical Data Temperature range Humidity range Dimensions Weight Us laauer Imax ter RS 232 standard fe ter ISO DIN 11898 POS Userlnterface mio programmable Voltage signal Input resistor programmable Voltage signal Channel Frequency range Channel Signal level programmable Voltage Max Current Voltage Max Current Voltage Max Current operation storage non condensing LxBxH Values are different for each pump type table 26 Technical Data of the controller S HP M 44 Technical data subject to change without prior notice 48 11 70 10 20 1 6 000 700 9600 Baud 8 Bit 1 Stop Bit RxD TxD GND no handshake signals 8 9 24 High 1 8 2 0 5 10 bit resolution A A B B A max 1 A B C 0 0 8 Low 2 9 6 high 100 5 30 5 R 1kQ 10 45 C 40 85 C 20 80 96 rel hum 150 x93 x27 mm 3309 kQ MHz mA mA Last update July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 The controller enables the easy set up of micro annular gear pump with the help of the following interfaces Power supply over connector Interface RS 232 over connector alternative CAN Bus over separate connector Motor connections over separate connector Status display over LED When commissioning with the controller S HP M note the attached technical descriptions
102. tart Up Shut Down 8 1 Preparing for operation After the liquid supply system had been completed please check once again the operating conditions of the micro annular gear pump as according to the following points Are the inlet and outlet tubes correctly connected Is the entire liquid supply system clean that means free of particles foreign bodies pollution or swarf Has a filter been installed on the suction side Has a sufficient amount of the right liquid been supplied The pump does not run the risk of a dry operation The entire liquid supply system has been checked for leakage Is it possible to stop the pump by an emergency switch if an unexpected malfunction occurs at the startup 8 2 Startup of the micro annular gear pump Switch on the voltage supply The micro annular gear pump can now be put into operation by turning on the potentiometer knob or by sending a nominal external voltage signal Start the filling in of the pump at low or middle speed 1000 3000 rpm Avoid dry operation of the pump The pump should be filled in before it is put to operation 8 3 Flushing procedure after use After each service the micro annular gear pump should be carefully flushed with a non corrosive filtered and particle free flushing liquid see table 32 and table 33 During flushing procedure the pump should operate at a speed of about 3000 rpm and if possible against a low pressure that can be
103. te July 2013 7 Motion Controller Operation manual mzr 11508 mzr 11508X1 Startup with the S BL control unit 220 external voltage supply fF oO 24V DC 2 5 A n gS e S Es SP TE In mon SI mzr pump s dis S SS switch S1 speed regulation o Status LED serial interface of PC figure 20 Connection of the micro annular gear pump and the S BL control unit 1 Connect the motor cable to connector of the S BL control unit The cable configuration is indicated in 1 7 2 Connect the RS 232 port of the MCBL3006 with a free serial interface of a PC For this purpose use the delivered 9 pole null modem cable 3 Putthe potentiometer of the S BL control unit to zero position by turning it clockwise to the limit stop 4 Connect the voltage supply 24 VDC This can be done with the integrated DIN connector or alternatively the 2 pole screw clamp 24 V GND Pay attention to the correct polarity 5 You may now install the delivered software Motion Manager as described in the chapter 9 While connecting the DC voltage pay attention to the correct polarity otherwise electronics may be damaged Remarks It is possible to adjust speed of the micro annular gear pump with the potentiometer wit
104. tents DE 198 43 161 C2 EP 1115979 B1 US 6 520 757 B1 EP 852674 B1 US 6 179 596 B1 EP 1354135 US 7 698 818 B2 Patents pending EP 1807546 DE 10 2009 020 942 5 24 DE 10 2011 001 041 6 In the US Europe and Japan additional patents are pending Last update July 2013 Technical data subject to change without prior notice 97 22 Safety information for the return of already employed micro annular gear pumps and components Operating manual mzr 11508 mzr 11508X1 22 22 1 Safety information for the return of already employed micro annular gear pumps and components General information The operator carries the responsibility for health and safety of his her employees The responsibility extends also to employees not belonging to the company that have a direct contact with the micro annular gear pump and its components during repair or maintenance works The nature of media liquids coming into contact with the micro annular gear pump and its components must be specified in the corresponding declaration form 22 2 Declaration of liquids in contact with the micro annular gear pump The staff performing the repair or maintenance works must be informed about the condition of the micro annular gear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration should be sent directly to the supplier or to the company design
105. ternal potentiometer potentiometer function potentiometer position P1 Gain course 5 96 P2 Gain fine 0 P3 maximum speed at 100 96 set value of 10 V P4 Current limitation 100 P5 Offset 50 table 20 Internal potentiometer position 4 To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply 5 Programming the control unit or turn the potentiometer in O position that the pump not rotate 0 rom 6 Switch on in the DC power supply and start the micro annular gear pump Notice Last update July 2013 Technical data subject to change without prior notice 3 5 7 Motion Controller table 21 36 Operation manual mzr 11508 mzr 11508X1 By an installation with the control unit SCA B4 70 10 please read the operating instruction of the control unit The speed range can change with the jumper on the control unit The motor of the micro annular gear pump mzr 11508 have 2 pole You can configure the control unit to control the speed with external potentiometer You can configure the control unit to control the speed with external potentiometer The speed range is to be set by jumper J10 and J11 One of four speed ranges is to be set Jumper s max speed J10 and J11 2500 rpm J10 5000 rpm J11 10000 rpm Speed range Skilled personnel may only do mounting and initial operating of micro annular gear pumps Check for correct polarity False connecting may cause severe malfunction
106. the personnel do not have the necessary knowledge they must be trained and instructed accordingly This can be implemented if necessary by the manufacturer supplier on behalf of the machine operator In addition the operator must ensure that the content of this operating manual is fully understood by the personnel 2 3 Dangers from non compliance with safety instructions Non compliance with safety instructions can pose a danger not just to personnel but also to the environment and machinery Non compliance with the safety instructions can lead to the loss of all claims for compensation In detail non compliance can cause the following dangers examples Failure of important machine system functions Failure of prescribed methods for maintenance and servicing Danger to persons from electrical mechanical and chemical effects Danger to the environment from escaping hazardous substances 2 4 Safety conscious work The safety instructions listed in this operating manual the applicable national regulations for accident prevents and all internal working operating and safety regulations of the operator must be complied with 1 4 Technical data subject to change without prior notice Last update July 2013 2 Safety Operation manual mzr 11508 mzr 11508X1 2 5 Safety instructions for the operator f hot or cold machine parts pose any danger these parts must be protected on site against contact Leaks e g from
107. the delivered protective plugs or screws return the pump in its original packing The service personnel which carries out the repair should be informed about the condition of the already used micro annular gear pump This is done by means of the Declaration of media in contact with the micro annular gear pump and its components see chapter 17 This form may also be downloaded from the web site www hnp mikrosysteme de download The Declaration of liquids in contact with the micro annular gear pump and its components must imperatively be filled in The nature of liquid which entered into contact with the micro annular gear pump and Its components must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage 58 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 11508 mzr 11508X1 9 Software Composer and Elmo Studio Option for S HP E The Composer software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on CD The program may be installed on a PC running under Windows 2000 Windows XP and Vista operating systems Install the software Composer by starting the program Setup on the CD After the installation the Composer
108. the internal and external Make sure the internal and Wrap the PTFE tape around the screw screw threads leaving no residues external screw threads are not thread clockwise beginning with the dented or deformed second pitch of screw thread 4 The PTFE tape should be wrapped Cut the PTFE tape off and wind The PTFE tape should not stick out over tightly around the screw thread the end of the tape tightly around screw thread because pieces can be cut approx two times 720 the screw thread off and get into the system table 18 Use of PTFE Tape 4 The suction line should be installed ascending to the pump for better degassing The suction line should be designed as short as possible The inner diameter of the suction line should be large to guarantee good priming of the liquid At the planning of the pipe system take care of possibilities for degassing 5 Operate the micro annular gear pump always with a filter with a pore size of 10 um or smaller The filter prevents that particles or solids penetrate into the pump what can cause major damage 6 Avoid dry running of the pump Make sure that the liquid flow is not interrupted 32 Technical data subject to change without prior notice Last update July 2013 6 System integration Operation manual mzr 11508 mzr 11508X1 6 5 Filter selection and use Warning In majority of cases it is recommended to integrate a filter on the suction side of the micro annular gear pump to ensure its
109. tion Gesellschaft fur Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 8 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 speed monitor Monitor n 20 a speed monitor for supervisional purposes is integrated to the servo amplifier The output provides an analog signal voltage which is proportional to the motor speed It can be used for qualitative weighting of the dynamic of the drive system Output range 10 V 10 V Output impedance 10 kOhm Output proportionality 10V at maximum speed Output circuit speed monitor EE a EP no 10k supervision signal Ready Error 21 The ready signal is to show the status of the drive and can be used to provide a feedback signal to other devices and controls The open collector output is normally turned off which means the output is pulled to a positive level by an external connected resistor if there is no fault within the drive system In the case of a fault like under voltage overvoltage overheat or overcurrent the internal transistor is on the output is pulled to GND Input range max 30 V DC load current 20 mA any fault is stored and can be reset by enable off and on Output circuit ready error signal LERRER gt 808478 Motor C 3 Motor B 2 Motor A 1 motor co
110. torque control and voltage will be applied to the motor winding Leaving this input without connection or pulling it tho GND potential will result in disabling the unit Input circuit enable e motion Gesellschaft f r Antriebstechnik mbH Zettachring 2 D 70567 Stuttgart Germany Tel 49 0 711 7221535 Fax 49 0 711 7221548 E mail mgmt e motion controls com Manual SCA B4 70 10 V 1 6 01 01 page 7 5 1 3 encoder A 7 5 1 4 encoder B 8 the inputs encoder A B are to be connected to the corresponding outputs of the encoder in operating mode speed control with encoder feedback Input circuit encoder 5U 5U 14 5 1 5 Hall A 10 5 1 6 Hall B 11 5 1 7 Hall C 12 Inputs for the Hall effective sensors of the motor The correct connection regarding phase sequence and phase relation is essential Input circuit hall effective sensors 5U 5U 5 1 8 power gnd 5 ceres t 5 1 9 Vcc 4 power supply connection caution DO not connect Vcc or Power Gnd to the outputs Motor A B or C ra ia 5 2 outputs 5 2 1 current monitor Monitor I 19 a current monitor for supervisional purposes is integrated to the servo amplifier The output provides an analog signal voltage which is proportional to the motor current the monitor output is short circuit proof Output range 10 V 10 V Output impedance 10 kOhm Output proportionality 0 5V A Output circuit current monitor 5U 5U e mo
111. upply please observe the following technical data The maximal pressure of the heat transfer liquid should not exceed 10 bar Thermal element Type MT 1 5 Thermal element Type J Fe CuNi IEC 584 alternativ Type L Fe CuNi DIN 43710 Temperature measuring range 0 to 400 C Diameter of the sensing device 1 5 mm aterial 1 4541 Double jacket mzr 11507 Length 82mm Diameter 85 mm Double jacket material stainless steel 316L nlet 2xG1 8 Operating temperature range 20 to 120 C ax pressure max 10 bar Flow rate max 0 5 l min table 16 Technical data of the heating and cooling module 28 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 11508 mzr 11508X1 5 4 Heating device E7micro The heating device JETmicro has been designed for use with the electric heating module see chapter 5 3 1 Actual value Nominal value Heating on No importance No importance No importance Increase the temperature Decrease the temperature Hand Blinks during temperature set in the manual input mode Ada Ada display blinks during the automatic control adjustment AL Alarm display not configured no importance Actual value npen sensor failure display Ben cii 3 sensor reverse polarity HH actual temperature value cnn p transgressed With 2 or 2 the nominal temperature may be set Power supply Shock proof plug 3 m long 90 230 V
112. yright 2002 HNP Mikrosysteme GmbH Parchim HNP Mikrosysteme GmbH Juri Gagarin Ring 4 19370 Parchim Telefon 49 0 3871 451 301 Telefax 49 0 3871 451 333 Email info hnp mikrosysteme de http war hnp mikrosysteme de Compiling ok Connecting to controller connected to lt lt lt lt gt gt gt gt 1 V6 2 1 5 01 Position 0 01 Position 0 01 Position 0 0 For help press F1 Software EPOS for motor control To use the EPOS Software please read the Online Help and the manual on CD For stand alone use without a PC the delivery volume contains a disk with Technical data subject to change without prior notice Last update July 2013 12 Software EPOS Option for S HP Operation manual mzr 11508 mzr 11508X1 m files which could be downloaded to the control unit and saved permanently to the EEPROM Last update July 2013 Technical data subject to change without prior notice 83 13 Problems and their removal 13 Error 1 No function 2 Pump does not dose 3 Pump does not prime during bringing the dosage system into service 4 Motor works but pump does not pump 5 Pump does not pump but is filled with liquid 6 Dosage volume does not correspond with the datasheet or calculation 7 Liquid leaks out of the dosage needle dosage needle drops 8 Liquid leaks out of the sealing liquid needle 9 Dosage volume reduces over the time 10 Leak at the pump body 84 Operation

Operation manual - HNP Mikrosysteme GmbH

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