Ethernet/IP Module User Guide
Contents
1. Ethernet IP Module User Guide 13 Issue D www nidec com Function Starter state Details 0 Reserved 1 Ready 2 Starting 3 Running 4 Stopping 5 Not ready restart delay restart temperature check run simulation input A DI4 24V not shorted 6 Tripped 7 Programming mode 8 Jog forward 9 Jog reverse Warning 1 Warning Initialised 0 Unintialised 1 Initialised Local Remote 0 Local control 1 Remote control 1 Parameters Phase sequence 0 Parameter s have changed since last parameter read 1 no parameters have changed 0 Negative phase sequence 1 Positive phase sequence 2to7 Trip code See Trip Codes on page 18 0 to 13 Current Average rms current across all three phases 14 to 15 Reserved 0 to 13 Current motor FLC 14 to 15 Oto 7 Oto 7 Oto 11 12 to 13 Reserved Motor 1 thermal model Motor 2 thermal model Power Power scale 14 to 15 Reserved Oto 7 Power factor 100 power factor of 1 Oto 7 Reserved Oto 7 Reserved Oto 7 Reserved 0 to 13 Phase 1 current rms 14 to 15 Reserved 0 to 13 Phase 2 current rms 14 to 15 Reserved 0 to 13 Phase 3 current rms 14 to 15 0 to 7 0 to 7 Oto 7 Oto 7 Oto 7 Oto 7 Oto 7 Oto 7 Reserved Reserved Reserved Reserved Reserved Reserved Re2. 03550 C Ethernet IP Module User Guide 5 Issue D www nidec com 3 Connection 3 1 Soft Starter Connection The Ethernet IP Module is powered from the soft starter Digistart D2 For the Ethernet IP Module to accept fieldbus commands a link must be fitted across terminals CSL DI2 on the soft starter The Ethernet IP Module is not suitable for use with Digistart D2 starters using 380 440 Vac control voltage Digistart D3 Input links are required across the stop and reset inputs if the soft starter is being operated in Remote mode In Local mode links are not required Digistart D3 Control via the fieldbus communication network is always enabled in local control mode and can be enabled or disabled in remote control mode Pr 30 Comms in Remote See the soft starter user manual for parameter details Figure 3 1 Ethernet IP Module connections Digistart D2 Digistart D3 Digistart D2 Digistart D3 Remote mode CSL DI2 Stop input DI2 24V Stop input DI3 24V Reset input Ethernet IP Module Ethernet IP Module RJ45 Ethernet ports RJ45 Ethernet ports 3 2 Network Connection 3 2 1 Ethernet Ports The Ethernet IP Module has two Ethernet ports The ports are equal and interchangeable if only one connection is required either port can be used 3 2 2 Cables Use Category 5 5e 6 or 6e cable to connect to the Ethernet IP Module 3 2 3 EMC Precautions To minimise elec
3. Mode static static dhep bootp submit discard clear 15623 B 5 Edit the settings as required Click Submit to save the new settings To store the settings permanently in the module tick Static 6 If prompted to enter a username and password username aucom password aucom If you change the IP address and lose your record of it use the Ethernet Device Configuration Tool to scan the network and identify the module If you change the subnet mask the web server will not be able to communicate with the module after the new settings are saved to the module 8 Ethernet IP Module User Guide www nidec com Issue D 4 2 Ethernet Device Configuration Tool The Ethernet Device Configuration Tool can be downloaded from www nidec com To permanently configure attributes in the Ethernet IP Module use the on board web server Changes made via the Ethernet Device Configuration Tool cannot be stored permanently in the Ethernet IP Module To configure the device using the Ethernet Device Configuration Tool 1 Attach the module to a soft starter 2 Connect one Ethernet port on the module to the Ethernet port of the PC 3 Apply control power to the soft starter 4 Start the Ethernet Device Configuration Tool File Options 2 Devices Onine Find MAC Address Device Device Name 1P Address Protocol Devic vend D J 5 Click on Search Devices The software will search for conne
4. ide AIl for dreams User Guide Ethernet IP Module For use with Digistart D2 and D3 Part Number 5108 en 2017 12 d General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the starter with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Copyright December 2017 Nidec Issue D Contents 1 Important User Information coooonnnnnnnccccccncnononanannncncnonennnnanannnnnnnnnnnnnnnnannnnnnnnnnns 4 a NEA E E LE N E E EE Me eace ae deg teases A leans ak a BOGE ene ak ca Gn eae del AET 4 12 TPUOUUCH DSS IO on tc ae ae aa aaa aden ie aaia d ieai enaa Ai 4 VS Gompatibility assz A aeaa OEELA Eaa kDa EEA 4 M4 DISC ME A A A A a a ae a aires Re 4 A A PA ssrrerterery E r 5 21 Installation Procedure aii lotes 5 Be A 6 3 1 Sof
5. Vac control voltage The Ethernet IP Module is not suitable for use with Digistart D2 starters using 380 440 Vac control voltage Digistart D3 all models 1 4 Disclaimer The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment 4 Ethernet IP Module User Guide www nidec com Issue D 2 Installation Remove mains and control voltage from the soft starter before attaching or removing accessories Failure to do so may damage the equipment 2 1 Installation Procedure 1 Remove control power and mains supply from the soft starter Fully pull out the top and bottom retaining clips on the module Line up the module with the comms port slot Push in the top and bottom retaining clips to secure the module to the starter Insert the network connector 6 Apply control power to the soft starter Figure 2 1 Attach the module to the starter oR WDM Remove the module using the following procedure Remove control power and mains supply from the soft starter Disconnect all external wiring from the module Fully pull out the top and bottom retaining clips on the module Pull the module away from the soft starter
6. and 4 Parameters have changed Always read registers 2 and 4 before reading register 3 3 Bits 10 to 15 of register 4 report the soft starter s trip or warning code If the value of bits 0 to 4 is 6 the soft starter has tripped If bit 5 1 a warning has activated and the starter is continuing to operate 4 For models D3 1x 0053 B and smaller this value will be 10 times greater than the value displayed on the keypad 5 Powerscale functions as follows 0 multiply Power by 10 to get W 1 multiply Power by 100 to get W 2 Power is represented in kW 3 multiply Power by 10 to get kW 6 5 Parameter Management Read write Parameter values can be read from or written to the soft starter If Output Register 57 of the scanner is set greater than zero 0 the Ethernet IP Module will write all parameter registers to the soft starter Enter the required parameter values in the output registers of the scanner The value of each parameter is stored in a separate register Each register corresponds to two bytes Register 57 bytes 114 115 corresponds to Pr 1A Motor Full Load Current The Digistart D3 has 160 parameters Register 216 bytes 432 433 corresponds to Pr 16X Low Control Volts When writing parameter values the Ethernet IP Module will update all parameter values in the soft starter Always enter a valid value for every parameter Ethernet IP Module User Guide 17 Issue D www nidec com 6 6 Trip Codes The trip c
7. Use the following structures to query the soft starter s status Table 6 2 Status commands Function Details 1 Tripped Warning 1 Warning Running 0 Unknown not ready ready to start or tripped 1 Starting running stopping or jogging Reserved Ready 0 Start or stop command not acceptable 1 Start or stop command acceptable Control from Net 1 Always except in Program mode Local Remote 0 Local control 1 Remote control At reference 1 Running full voltage at the motor Status 0 Unknown menu open 2 Starter not ready restart delay thermal delay or run simulation 3 Ready to start including warning state 4 Starting or running 5 Soft stopping 7 Trip 8 Jog forward 9 Jog reverse Trip Warning code See Trip Codes on page 18 Motor current low byte Current A Oto 7 Motor current high byte Oto7 Motor 1 temperature Motor 1 thermal model Oto7 Motor 2 temperature Motor 2 thermal model Oto5 Reserved 6 to 8 Product parameter list version 9to 15 Product type code 2 Oto7 Reserved Oto7 Reserved O to 7 Changed parameter 0 no parameters have changed number 1 to 255 index number of the last parameter changed O to 7 Parameters Total number of parameters available in the starter Oto 13 Changed parameter value Value of the last parameter that was changed as indicated in byte 12 14 to 15 Reserved
8. a Changed parameter 0 no parameters have changed 1 to 255 index number of the last parameter changed 8to 15 Total number of parameters available in the starter Changed parameter to 13 Value of the last parameter that was changed as value indicated in register 2 14 to 15 Reserved S y 0 Starter state 0 to 4 0 Reserved 1 Ready 2 Starting 3 Running 4 Stopping 5 Not ready restart delay restart temperature check run simulation input A DI4 24V not shorted 6 Tripped 7 Programming mode 8 Jog forward 9 Jog reverse 0 Unintialised 1 Initialised 7 0 Local control 1 Remote control aa 0 Parameter s have changed since last parameter read 1 no parameters have changed 2 a 0 Negative phase sequence 1 Positive phase sequence to 9 number Power Resne NS OOOO SSS 16 Ethernet IP Module User Guide www nidec com Issue D ee A Address Current Current Reserved AAA AAA Reserved E fe eee ee Reserved Parameter list version Oto 7 Parameter list minor revision number Digital Input state Oto 15 For all inputs O open 1 closed shorted 0 Start 1 Stop 2 Reset 3 Input A 4 Input B 5 Input C if fitted 6 Input D if fitted 7 to 15 Reserved Reserved AE E E E a l 1 Product type code 4 Digistart D2 8 Digistart D3 2 Reading register 3 Changed parameter value will reset registers 2 Changed parameter number
9. code 104 Table 6 5 Internal fault X 77 to 79 Firing Fail Px 80 z 82 VZC Fail Px 883 LowControl Vots eee Control Volts he o 98 A AA A fault X Contact your local supplier with the fault code X Only available on Digistart D3 soft starters For parameter details see the soft starter User Manual Ethernet IP Module User Guide 19 Issue D www nidec com 7 Network Design The Ethernet IP Module supports star line and ring topologies 7 1 Star Topology In a star network all controllers and devices connect to a central network switch Figure 7 1 Star network topology 14697 A 7 2 Line Topology In a line network the controller connects directly to one port of the first Ethernet IP Module The second Ethernet port of the Ethernet IP Module connects to another module which in turn connects to another module until all devices are connected Figure 7 2 Line network topology The Ethernet IP Module has an integrated switch to allow data to pass through in line topology The Ethernet IP Module must be receiving control power from the soft starter for the switch to operate If the connection between two devices is interrupted the controller cannot communicate with devices after the interruption point Each connection adds a delay to communication with the next module The maximum number of devices in a line networ
10. cted devices Fa Ethernet Device Configuration File Options 2 Devices Online Find next previous MAC Address IP Address Protocol Devic vend D 00 02 A2 25 DC B3 NETICSO netIC SN 192 168 0 2 NetId IP Address Subnet mask Ethernet IP Module User Guide Issue D www nidec com 5 Operation The Ethernet IP Module has been designed for use in a system complying with the ODVA Common Industrial Protocol For successful operation the scanner must also support all functions and interfaces described in this document 5 1 Device Classification The Ethernet IP Module is an I O Adapter class device and must be managed by an I O Scanner class device over Ethernet The Ethernet IP Module uses implicit I O messaging with a cyclic trigger minimum cyclic interval 1 ms 5 2 Scanner Configuration 5 2 1 EDS File An EDS file is available from www nidec com The EDS file contains all required attributes of the Ethernet IP Module Once the EDS file has been loaded the individual Ethernet IP Module must be defined The Ethernet IP Module requires 240 registers each for input and output and each register must be 16 bits in length 5 2 2 Assembly Objects The Ethernet IP Module supports two assembly objects Table 5 1 Assembly objects LO Object_ Description Maximumsize Assem100 Bytes Out 480 bytes Assem101 Bytes In 480 bytes 5 2 3 Module Definition Example Figure 5 1 Module definition of the Ethe
11. e Ethernet IP Module using the on board web server The default address for a new Ethernet IP Module is 192 168 0 2 The default subnet mask is 255 255 255 0 The web server will only accept connections from within the same subnet domain Use the Ethernet Device Configuration Tool to temporarily change the network address of the module to match the network address of the PC running the tool if required To configure the device using the on board web server Attach the module to a soft starter Connect one Ethernet port on the module to the Ethernet port of the PC Apply control power to the soft starter Start a browser on the PC and enter the device address followed by ipconfig The default address for a new Ethernet IP Module is 192 168 0 2 IP Configuration 192 168 0 2 ipconfig ROD Home Firmware Update File Upload Reset Settings Diagnostic as Al e Network Settings To change the settings edit the values in the table below and press submit To discard previously submitted changes press discard If DHCP is enabled the device tries to discover the settings from a DHCP server automatically Note The new settings will come into effect after a reset WARNING Changing the IP parameters may cause a loss of connection Parameter Current Value New Value IP Address 192 168 0 2 192 1168 0 2 Subnet Mask 255 255 255 0 255 255 255 0 Gateway 0 0 0 0 0 0 0 0
12. ernet IP Module User Guide 3 Issue D www nidec com 1 Important User Information 1 1 Safety Observe all necessary safety precautions when controlling the soft starter remotely Alert personnel that machinery may start without warning It is the installer s responsibility to follow all instructions in this manual and to follow correct electrical practice Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this guide carefully 1 2 Product Design The Ethernet IP Module allows a Nidec soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet communication model Separate modules are available for Profinet Modbus TCP and Ethernet IP networks The Ethernet IP Module operates at the application layer Lower levels are transparent to the user Familiarity with Ethernet protocols and networks is required to operate the Ethernet IP Module successfully For difficulties using this device with third party products including PLCs scanners and commissioning tools contact the relevant supplier 1 3 Compatibility The Ethernet IP Module is compatible with the following Nidec soft starters Digistart D2 110 240
13. k is 32 Exceeding this number may reduce the reliability of the network 20 Ethernet IP Module User Guide www nidec com Issue D 7 3 Ring Topology In a ring topology network the controller connects to the first Ethernet IP Module via a network switch The second Ethernet port of the Ethernet IP Module connects to another module which in turn connects to another module until all devices are connected The final module connects back to the switch Figure 7 3 Ring network topology The network switch must support loss of line detection 7 4 Combined Topologies A single network can include both star and line components Figure 7 4 Combined star line network topology Ethernet IP Module User Guide 21 Issue D www nidec com 8 Specifications Enclosure DIMENSIONS vita tata Rai 40 mm W x 166 mm H x 90 mm D WV CIGINE St sacectciccds iat ieclend sigeeelde iria alicia irlandes tae sgotedd Heceelateceneta ties 250 g Protection ta A A adele do da tiene ee ae ode ed a GE IP20 Mounting Spring action plastic mounting clips x 2 Connections DOM StAMO Riles endo a cen tee 6 way pin assembly COMLACES mitin id dt sanded E lb Aantal at nee Gold flash NetWork coi cia trocito lid T concede it TTA RJ45 Settings IP AdGreSS cia lied Automaticall
14. ode is reported in bytes 2 3 and 17 of the Status Commands Table 6 4 Trip messages Trip Description Digistart D2 Digistart D3 Code 0 o No trip Input A trip Motor overload o Heatsink overtemperature L1 phase loss L2 phase loss L3 phase loss Current imbalance Ground fault Instantaneous overcurrent Power loss Phase sequence Frequency Unsupported option function not available in inside delta FLC too high Parameter out of Range Miscellaneous Motor thermistor Excess start time Motor Connection Tx Internal fault x where x is the fault code detailed in the table below Input B trip Starter communication between module and soft starter Network communication between module and network L1 T1 shorted L2 T2 shorted L3 T3 shorted Motor 2 overload Time overcurrent Bypass overload Battery clock Thermistor circuit RTD PT100 A RTD PT100 B RTD PT100 C RTD PT100 D RTD PT100 E RTD PT100 F RTD PT100 G RTD PT100 X Circt Analog input trip Overpower Underpower 1 Available with Digistart D3 only if the appropriate option card is fitted 2 For Digistart D3 time overcurrent protection is only available on internally bypassed models 18 Ethernet IP Module User Guide www nidec com Issue D 6 6 1 Internal Fault x The table below details the internal fault code associated with trip
15. oft starter is started via fieldbus communications but stopped via the keypad or a remote input an identical start command cannot be used to restart the starter In order to operate safely and successfully in an environment where the soft starter may also be controlled via the keypad or the remote inputs as well as via fieldbus communications a control command should be immediately followed by a status query to confirm the command has been actioned 6 2 Control Commands Write Only Use the following structures to send a control command to the soft starter Table 6 1 Control commands Byte Bit Function O 0 Stop command 1 Start command 1 0 Enable Start or Stop command 1 Quick Stop ie coast to stop and disable Start command 2 0 Enable Start or Stop command 1 Reset command and disable Start command Reserved Oto 1 0 Use soft starter remote input to select motor set 1 Use primary motor set when starting 2 Use secondary motor set when starting 1 3 Reserved Reserved 1 Ensure that the programmable input is not set to Motor Set Select before using this function 12 Ethernet IP Module User Guide www nidec com Issue D 6 3 Status Commands Read Only Some soft starters do not support some functions The following functions are only available with Digistart D3 soft starters parameter management dual motor control digital inputs jog current measurement in amperes power information warnings
16. rnet IP Module using RSLogix 5000 W Module Definition Electronic Keying Disable Keying v Connections Remote Data Size Input Input_CP 101 240 Exclusive Owner IN Output Output_CP 100 240 The disabled controls cannot be changed while online 10 Ethernet IP Module User Guide www nidec com Issue D 5 3 LEDs Figure 5 2 Feedback LEDs LED Status Description name Power on Tene is not powered up On Module i is receiving power Error Module is not powered up or does not have an IP address peana Connection timeout On Duplicate IP address Status Module is not powered up or does not have an IP ee eee established any network connections Connected to a network TX RXx Flashing Transmitting data Ethernet IP Module User Guide 11 Issue D www nidec com 6 Packet Structures All references to registers mean the registers within the module unless otherwise stated Some soft starters do not support some functions The following functions are only available with Digistart D3 soft starters parameter management dual motor control digital inputs jog current measurement in amperes power information warnings 6 1 Ensuring Safe and Successful Control Data written to the Ethernet IP Module will remain in its registers until the data is overwritten or the module is reinitialised The Ethernet IP Module will not transfer successive duplicate commands to the soft starter If the s
17. served Parameter list minor revision Parameter list major revision 14 Ethernet IP Module User Guide Issue D www nidec com Function Details Digital Input state For all inputs O open 1 closed shorted 0 Start 1 Stop 2 Reset 3 Input A 4 Input B 5 Input C if fitted 6 Input D if fitted 7 to 15 Reserved Reserved 1 For models D3 1x 0053 B and smaller this value will be 10 times greater than the value displayed on the keypad 2 Product type code 4 Digistart D2 8 Digistart D3 3 Reading bytes 14 15 Changed parameter value will reset byte 12 Changed parameter number and bit O of byte 17 Parameters have changed Always read bytes 12 and 17 before reading bytes 14 15 4 Bits 2 to 7 of byte 17 report the soft starter s trip or warning code If the value of bits 0 to 4 of byte 16 is 6 the soft starter has tripped If bit 5 1 a warning has activated and the starter is continuing to operate 5 Powerscale functions as follows 0 multiply Power by 10 to get W 1 multiply Power by 100 to get W 2 Power is represented in kW 3 multiply Power by 10 to get kW Ethernet IP Module User Guide 15 Issue D www nidec com 6 4 Soft Starter Internal Register Addresses Internal registers within the soft starter have the following functions These registers are not directly accessible via fieldbus Table 6 3 Register addresses A A A Address 0 Version A e
18. t e ES 6 3 2 NetWork Connection escena enten anal 6 3 3 Network Establishment titi eane ia 7 e PATS SUG PE has a eda A E ey E E E E 7 4 Device Configuration innato 8 AV On board WN EDS SIV CK sac ce seiko dd lotto 8 4 2 Ethernet Device Configuration Tool cccccccceeeeeeeeeeeneceeeeeeeeeeeeeeetaaeeeeeeeeeeeeeseeeennaeeeeeeees 9 S Opera 019 a a errr rere horn a a Ea er eererre rere 10 9 1 Device Class cta tada iaa dd 10 5 2 Scanner COMU IOMA AA O ed 10 50 n E E D LE E EE a ata 10 6 Packet StruCtures A area r aeae r aaea e E Aaea a E Eemia E Eeee aieea aieea 12 6 1 Ensuring Safe and Successful CON FO cooconnnnnnnncccncnncnnnnnnnnnnnccnnnnnnnnnnnnnananancccnnnnnnn 12 6 2 Control Commands Write Only ccoooonnnccccnnnnnccccnononccnoncnnnnnnnnnnonnncnnnnnnnnnnnnnnnnnnnncnnnnnnnn 12 6 3 Status Commands Read Only ccccccceeceeeeeeeeeeeeeeeeeeeeeeeeseaaaeeaaaeeeeeeeeseeeeseaaaeeeeeees 13 6 4 Soft Starter Internal Register AdUresses oooocccccnncooocccccccccconnnananoncnnnnncnnnnnnnn ono nnnnnnnnnnnns 16 6 5 Parameter Management Read write oooooocccnnnccccnncococcccccnccccnnnanannncnnnncncnnnnnnannn nn nn ncnnnnnns 17 6 6 TIP CodeS ita ia A A AI dd ee e 18 Li Network Design a a e a aa aaea 20 LA Star Top NAE EE A E EA E NE E E AEE A EE EERE EAT 20 Fiz LIne TOP sti AAA A AA ia 20 3 RING TODO aiii 21 7 4 Combined Topologies 4 0 00000 A 21 8 Specifications cacex wack acc cack ts 22 Eth
19. tromagnetic interference Ethernet cables should be separated from motor and mains cables by 200 mm If the Ethernet cable must cross motor or mains cables the crossing should be at an angle of 90 6 Ethernet IP Module User Guide www nidec com Issue D 3 3 Network Establishment The controller must establish communications directly with each module before the module can participate in the network Once communications are established the module can participate in an existing network 3 4 Addressing Each device in a network is addressed using a MAC address and an IP address and can be assigned a symbolic name associated with the MAC address The module will receive a dynamic IP address via DHCP when it is connected to the network or can be assigned a static IP address during configuration The symbolic name is optional and must be configured within the device The MAC address is fixed within the device and is printed on a label on the front of the module Figure 3 2 MAC ID location VA MAC OADE Ethernet IP Module User Guide 7 Issue D www nidec com 4 Device Configuration To permanently configure attributes in the Ethernet IP Module use the on board web server The Error LED flashes whenever the module is receiving power but is not connected to a network The Error LED will flash throughout the configuration process 4 1 On board Web Server Ethernet attributes can be configured directly in th
20. y assigned configurable DEVICES NAME comicidad dd Automatically assigned configurable Network LNK Speedi ordinon ma a ee a eed tated 10 Mbps 100 Mbps auto detect Full duplex Auto crossover Power Consumption steady state MAXIMUM coooomcccnnccccnononcccnononcncnanonnncnnnnnnncnn nn nn nc nana n cnc nnnnnnccnnnns 35 mA at 24 Vdc Reverse polarity protected Galvanically isolated Certification DE A cae et de ee A O ES EN 60947 4 2 BO ete tad Cen a Ne wc a Se ae aa AT EtherNety1P 22 Ethernet IP Module User Guide www nidec com Issue D 710 14660 00D
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