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KET-3000W4 S-Mini AC Drive User Manual KOMAL

1. Profile Dimension Chart 2 4 installation dimension of keyboard mm 15 Installation 3 Wiring 3 1 Connection of Periperal Devices Power Supply Circuit breaker Contactor Em AC reactor im Input Dier O 5 8 Ground 7 DC reactor Output filter Motor Ground Inverter Chart 3 1 connection of periperal devices 16 3 2 Wiring Diagram 220V Input Multufunctional Digital Intput Analog Intput 0 10V or 0 20mA 1 X2 X3 12 AINI AIN2 Inverter Main circuit terminals Inverter control circuit terminals AINI jumper AIN2 jumper 10 2024 10v 2024 12V Yr COM e A01 1 Installation 3 Phase output ET MA Relay Output MC Multufunctional Digital Output Open collector Analog Output 0 10V Chart 3 2 standard wiring diagram 3 2 1 Description of Main Circuit Terminals Terminal Symbol Function Description Terminals of 2 phase AC input HV850GI series Terminals of 3 phase AC input HV850G3 series Terminals of 3 phase AC output connect to motor Chart 3 3 Description of main circuit symbol 17 Installation 3 2 2 Jumpers of Control Circuit Name Function 10V input signal of AINI is 0 10V AINI jumper 20mA input signal of AINlis 4 20mA 10V
2. caeteros 29 4 3 Quick Debugging 30 5 Detailed Function Description 31 5 1 PO Function Group 31 5 5 O1 CO Ci CO NA O1 O CO 1 Basic Function 2 Simple Vector Control Parameter 37 3 Input terminals eee 38 4 Output Temmals 43 5 Keyboard Setting a 46 6 Start and Stop Control 4T 7 Protect function 48 8 Multi step Speed 52 9 PID Control 53 10 Traverse Frequency Setting 56 11 Serial Communication Settings 58 12 Built in PLC Run Mode 59 5 2 P1 Function Groups Function Codes modify Setting 5 3 P2 Function Groups reserved 5 4 40 function groups read only 6 Fault and Trouble Shooting 70 6 1 Fault and Alarm 70 6 1 1 Fault Indication and Fault Reset 70 6 1 2 Alarm Indication and Alarm Reset 71 6 2 Fault and Trouble Shooting 71 6 3 Common Faults and Solutons 74 6 3 1 No Display after Power on 75 7 Maintenance T T T 1 Inspect the Inverter Periodically TT T 2 Replacement of Wearing Parts 78 8 List of Function Parameters 79 8 1 PO function groups users setup function
3. ctm tt 79 8 2 P1 Function Groups function codes modify n 94 8 3 dO Function Groups fault information of History Jd sre AA 95 8 4 di Function Groups inverter information 9 MODBUS Communication Modes 101 9 2 Information Format 102 9 3 Examples of MODBUS Information 106 9 3 1 To Read the Contents of Storage 106 9 9 2 Test Circuit eene 107 9 3 3 Write Into Multi storage Register 108 9 3 4 Data Saved Instruction 9 3 5 Broadcast Model Sent Data 9 4 Inverter for Slawe sss 9 4 1 Instruction Data 9 4 2 Monitoring Data 9 4 3 Set Dalan namna 111 9 4 4 Test Data 111 9 5 Inverter for Master 112 9 6 MODBUS Communication Error Codes 113 9 7 Back check of No Response Fault for Slave M 113 Chart Iidex ans ana Installation Inspection Check the following items when unpacking the inverter 1 Ensure there is operation manual and warranty card in the packing box 2 Inspect the nameplate and ensure it is what you ordered 3 Ensure the optional parts are what you need if have ordered any optional parts Please contact the local agent if there is any damage in the inverter or optional parts Warrant
4. S Mini 2R2G3 2 2 5 1 2 2 S Mini 4ROP3 3 7 9 0 3 7 S Mini 4ROG3 3 7 9 0 3 7 S Mini 5R5P3 5 5 13 5 5 Chart 1 4 380V series description 1 3 Technology Criterion Crteion Ss Frequenc EA range Precision of output frequency Resolution of Digital setting 0 01Hz setting Analog setting AD switch precision for one in thousand frequency m for 5 Performance Speed range 100 V850G1 series 150 rated current 60s 180 rated s V850G3 series G model 150 rated current 60s 18094 Overload rated current 2s capability V850G3 series P model 120 rated current 60s 150 rated current 2s remark may obtain the information of model and power i dl function groups Items Control Mode Torque boost Start up Torque Acc and Dec time Jog function Standard functions Run rule Frequenc Function si NS Source descriptions i Selection Input Terminals Output Terminals Protection functions Installation Environment place Bkinds of control mode keyboard control analog terminal Installation Criterion lOpen loop simple vector control Manual torque can be adjust Auto Torque upgrades thq whole frequency band when0 5Hz rated torque for 150 0 1 3200 0s og frequency 0 00 50 00hz Simple vector control torque boost automatic sli compensation rev gain stop for DC braking Restart afte
5. Inverter Motor Motor Output Carrier Electromagnetism Cacophony leak temperatureltemperature noi Current noise current rise rise se wave 2KHZ small small small big big poor 5KHZ 10KHZ big big big small small Good 36 Installation Chart 5 1 Setting reference of carrier frequency 5 1 2 Simple Vector Control Parameter Rated motor Setting range 0 Factory value 50 00Hz frequency 600 00Hz Set OHz corresponding output voltage 1 0 significance of the function code for 1 0 inverter rated voltage For the heavy load can be a gradual increase rate of 1 0 of the value Automatic torque Setting range 0 0 Factory value compensation gain 250 0 100 0 Inverter will automatically adjust the output voltage to maintain motor torque constant especially low frequency running to make 37 Installation up the voltage drop of stator resistance Add the function code when the torque is not enough reduce the function code when the motor current is too large This function code for 0 0 indicates that the automatic torque compensation is prohibited Automatic slip i Factory value compensation gain 100 0 The function is used to improve the motor speed by reason of load changes When Load is stable if the motor fluctuation of rotate speed is large please reduce the function code This function code for 0 0 indicates that the automatic slip
6. Restart after power off Setting range 0 instantaneous 1 0 invalid 1 effective When running the bus voltage is too low result in 51 under voltage fault and then Installation fault occurs the inverter will automatically reset the run automatically 5 1 8 Multi step Speed Muti step speed Setting range 0 00 Factory value 0 600 00Hz 0 00Hz Muti step speed Setting range 0 00 Factory value 1 600 00 2 0 00Hz Muti step speed Setting range 0 00 Factory value 2 600 00 2 0 00Hz 3 600 00Hz 0 00Hz With the use o Muti f multi step speed terminals step Muti step Corresponding speed speed terminal speed step terminall 2 Muti step speed 0 Muti step speed 1 Muti step speed 2 Muti step speed 3 Chart 5 7 Diagram of multi step mode 52 Installation 5 1 9 PID Control P0 045 setting channels selection Setting range 0 6 Factory value 0 0 keyboard digital setting The PID setting is set by P0 046 1 Keyboard potentiometers The PID setting is set by keyboard potentiometer Setting range is 0 10 00V 2 AINI 0 10V The PID setting is set by the AINI voltage of control terminal 3 AINI 4 20mA The PID setting is set by the AINI current of control terminal When input is a current signal auto conversion for voltage 4mA corresponding OV 20mA corresponding 10V 4 AIN2 0 10V The PID setting is set by the AIN2 voltag
7. 86 Units ntrol 0 01Hz 01 0 015 Installation Factory M Addres Modify setting s 0 o 01DH 0 o 01EH 0 o 1 0 00Hz o 020H 0 0 o 021H 0 00s o 022H Code P0 03 P0 03 P0 03 P0 03 P0 03 P0 04 P0 04 P0 04 Function name Motor overload protection current Over current protection when lose speed Over voltage protection when lose speed Dynamic braking voltag value Auto reset times Restart after power instantaneous Muti step speed 0 Muti step speed 1 Setting range Units Protect function 50 0 110 0 110 0 200 0 120 0 150 0 110 0 140 0 off 0 invalid l effective 01 01 01 01 Multi stage speed 0 00 600 00Hz 0 00 600 00Hz 87 0 01Hz 0 01Hz Installation Factory setting 00 0 50 0 30 0 25 0 0 00Hz 0 00Hz Modify Addres s 023H 024H 025H 026H 027H 028H 029H 02AH Code P0 04 P0 04 P0 04 P0 04 P0 04 Function name Muti step speed 2 Muti step speed 3 PID channels setting selection PID Keyboard digital setting PID feedback selection Setting range 0 00 600 00Hz 0 00 600 00Hz PID control 0 Keyboard setting 1 Keyboard poentionmeter 2 AINI 0 10V 3 AINI 4 20mA 4 AIN2 0 10V 5 AIN2 4 20mA 6 Communication digital
8. P0 07 P0 07 P0 07 P0 07 P0 07 P0 07 P0 08 P0 08 Function name PLC step speed 12 PLC step speed 13 PLC step speed 14 PLC step speed 15 Unit setting of PLC run times 0 step time 1 step time 2 step time 3 step time 4 step time Sth step time running running running running running running Setting range 0 00 600 00Hz 0 00 600 00Hz 0 00 600 00Hz 0 00 600 00Hz 0 Second 1 Hour 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 92 Units 0 01Hz 0 01Hz 0 01Hz 0 01Hz 0 15 0 15 0 15 0 15 0 15 0 15 Installation Factory setting 12 00Hz 13 00Hz 14 00Hz 15 00Hz 0 0s 0 0s 0 0s 0 0s 0 0s 0 0s Modify Addres s 047H 048H 049H 04AH 04BH 04CH 04DH 04EH 04FH 050H 051H Code P0 08 P0 08 P0 08 P0 08 P0 08 P0 08 P0 08 P0 08 P0 09 P0 09 P0 09 Function name O step running time 7 step running time 8h step running time O step running time 0 step running time 1 step running time 2 step running time 3 step running time 4 step running time 5 step running time PLC Acc Dec time setting Setting range 0 0 6553 5s h 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s
9. 0 00 10 00V O AINI 0 10V 1 AIN1 4 20mA 2 AIN2 0 10V 3 AIN2 4 20mA 4 Keyboard lpoentionmeter Ctesting 88 Units 0 01Hz 0 01Hz 0 01V Installation Factory Addres Modify setting s 0 00Hz o 02BH 0 00Hz o 02CH 0 o 02DH 3 00V o 02EH 0 o 02FH Code P0 04 P0 04 P0 05 P0 05 P0 05 P0 05 3 P0 05 4 P0 05 Function name Proportional gain P Integral time I Differential time D Traverse amplitude Jitter frequency Rise traverse Fall traverse time time Local address 89 Installation Factory Addres Setting range Units G Modify setting s 0 00 10 00 0 01 1 00 o 030H 0 00 Cno integral 100 005 0 015 2 005 031H 0 00 no d 0 01s 0 00s o 032H differential 0 100 00s Traverse frequency function 0 0 100 0 relative to setting 0 1 0 0 o 033H frequency 0 0 50 0 Relative to 0 1 0 0 o 034H traverse amplitude 0 1 3200 0s 0 15 15 05 035H 0 1 3200 0s 0 15 15 0s 036H Serial Communication Setting 1 31 slave address 32 master 1 1 037H address use by inverters Code P0 05 P0 05 P0 05 P0 05 Function name Baud rate Data format PLC run mode PLC step speed 0 Setting range Units 0 2400bps 1 4800bps 2 9600bps 1 3 19200bps 4 38400bps 0 1 start bit 8 data bits no parity check 1 stop bi
10. 9 3 5 Broadcast Model Sent Data When using broadcast model sent data an instruction can be simultaneously sent to all slaves The slave address of instruction information must be set to 00H AII slaves have been received from the message but not make a response 110 Installation 9 4 Inverter for Slave When the inverter address is for 1 to 31 the slave converter will accept the following data 9 4 1 Instruction Data Here is the instruction data list as below It can only be written by using function code10H MODBUS Contents register address Bit 0 Run instruction 1 run 0 stop Bit 1 Direction instruction 1 reverse 0 forward 900H Bit 2 JOG instruction 1 JOG 0 stop Bit 3 Reset instruction 1 fault reset 0 no Bit 4 F reserved 901H Frequency instruction 902H PID setting value 903H 908H reserved 909H Save instruction 1 parameter data save to EEPROM Remarks Bit 0 for the lowest bit Chart 9 7 Data definition of communication instruction 111 Installation 9 4 2 Monitoring Data The function code of d0 d1 d2 d3 function groups can be used as surveillance data use the 03H function Code to read the content Each function code MODBUS register address sees the function list Transfer data to an integer pay attention to the unit of each function code 9 4 3 Set Data The function code of PO function group can be modified use the 10H function code
11. Dataorder Indication Range Unit QE light on 0 00 600 00Hz 0 01Hz equency A Output flickering 0 00 600 00Hz 0 01Hz requency 0 1 2000 0A 0 1 2000 0V 5 voltage Chart 4 4 unit indicator light description 4 2 Operation Process Four levels of menu as below Operation state state Main contents Fast monitor 5 kinds of run states Including Fast monitor setting frequency output frequency and output current and so on Function code Modify function code the P function group of 26 Installation Operation state Main contents Information Inquire about information and run state the d query function group of first level menu Fault Alarm Reset The inverter fault alarm display and reset Quick modify When the frequency setting source is the keyboard digital keyboard digital setting modify the setting setting frequency rapidly UP DOWN function Chart 4 5 Description of the inverter operation status 4 2 1 Fast monitoring After power on initialization the inverter automatically switches to the fast monitor status If you want to enter the fast monitoring status in other states you can press monitor key In the fast monitoring state use the shift key to switch monitor parameters A total of 5 operational status can be monitored the monitor status order and the dicator light reference Chart 4 6 MON 2 2 P H 50 00 0 00 gt OO 0 0 gt Firs leve
12. compensation is prohibited 5 1 3 Input terminals P0 016 X1 terminal function Settingrange 0 14 Factory value 1 38 Installation P0 017 X2 terminal function Setting range 0 14 Factory value 2 P0 018 X3 terminal function Setting range 0 14 Factory value 4 P0 019 X4 terminal function Settingrange 0 14 Factory value 9 0 invalid Idle input terminals 1 Forward run Forward run command input 2 Reverse run Reverse run command input 3 3 wire control 3 wire system to run auxiliary input commands 4 Fault reset Fault reset command input equal to the reset button 5 UP command Increasing frequency command input 6 DOWN command Reduce the frequency command input 7 Forward jog Forward jog command input 8 Reverse jog Reverse Jog command input 9 Coast to stop After receiving the instruction the inverter stop output immediately and motor coast to stop 10 external fault input Used as external mechanical fault signal of inverter 39 Installation 11 Acc Dec speed Pause Acc Dec speed pause the output frequency remains unchanged 12 Muti step speed terminal 1 13 Muti step speed terminal 2 14 Frequency Source switch When it is invalid use main frequency source X when it is effective use Auxiliary frequency source Y 0 020 Control mode of terminal Setting range 0 3 Factory value 0 0 2 wire model 1 2 wire mode 2 2 3 wire mode 1
13. 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s 0 0 6553 5s h 0 65535 Binary bit conversion 93 Units 0 1s 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 Installation Factory gt Addres Modify setting s 0 0s o 052H 0 0s o 053H 0 0s o 054H 0 0s o 055H 0 0s o 056H 0 0s o 057H 0 0s o 058H 0 0s o 059H 0 0s o 05AH 0 0s o 05BH 0 o 05CH Code P0 09 P0 09 P0 09 P0 09 P0 09 P0 09 P0 09 P0 10 P0 10 P0 10 P0 10 Function name PLC Acc Dec time setting2 PLC Acc time 0 PLC Dec time 0 PLC Acc time 1 PLC Dec time 1 PLC Acc time 2 PLC Dec time 2 PLC Acc time 3 PLC Dec time 3 PLC run direction setting jog Acc time Setting range 0 65535 Binary bit conversion 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 1 3200 0s 0 65535 Binary bit conversion 0 1 3200 0s 94 Units 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 15 Installation Factory setting 0 5 0s 5 0s 5 0s 5 0s 5 0s 5 0s 5 0s 5 0s 15 0s Modify Addres s 05DH OSEH OSFH 060 I 061 I 062 I 063 I 064 I 065 I I 066 I 067 Code P0 10 P0 10
14. Master communicate with only one slaves each time Therefore each slave station addresses to be pre set number master station through the numbers with the signal communication It will respond to the specified command sent by the master station Interval between each information must be kept as below 102 Installation RR time Instruction T i ion 3 R V nstruction information esponse Y RA Information L NG information Inverter response delay 2i PLC 24bit UT Response delay Chart 9 1 Serial Communication diagram 9 2 Information Format MODBUS communication adopts the format that master issue the directions and the slave to respond The message formats receive send are shown in chart 9 2 according to the different content of instructions function the length of the data also will be changed Slave address Function code data Check error Chart 9 2 Information formats of serial communication 1 Slave Address Inverter address 0 1FHex If setting for 0 slave will not 103 Installation respond to the command sent by the master 2 Function Code Function code is used to specify the command code Please refer to the table below Function Instruction info Response info code Function Min Max Min Max Chex bit bit bit bit 03H To read the contents of storage register 8 8 7 37 08H Loopback test 8 8 8 8 10H
15. dry Installation Components compressed air to blow it off Whether change colour peculiar Electrolytic capacitors smell bubbling Chart 7 1 Inspect the inverter periodically 7 2 Replacement of Wearing Parts Fans and electrolytic capacitors are wearing parts please make periodic replacement to ensure long term and the ambient temperature must be lower than 30 C load rate 80 or less run rate of 12 hours day cases The replacement periods are as follows l Fan Must be replaced when using up to 3 years 2 Electrolytic Capacitor Must be replaced when using up to 5 years 78 Installation 8 List of Function Parameters x indicates that this parameter cannot be modified during running indicates that this parameter can be modified during running Address items for the MODBUS register address 8 1 P0 function groups users setup function codes Factory Addres Code Function name Setting range Units Modify setting s Basic Function 0 Keypad 0 00 Select command 1 Terminal 1 000H 2 Communication 79 Code P0 00 Function name Select source frequency Setting range 0 main frequency source x l Auxiliary frequency source Y 2 Main frequency source xt Auxiliary frequency source y 3 Max main frequency source x Auxiliary frequency source y d Be confirmed ba selection terminal of frequency source 5 Main frequency source X Auxuliary freque
16. input signal of AIN2 is 0 10V AIN2 jumper 20mA input signal of AIN2 is 4 20mA Chart 3 4 Jumpers of control circuit 18 Installation 3 2 3 Description of Control Circuit Terminals Control panel interface including digital input and output signals analog input and output signals Items Terminals Name Function Specification input Dgital XI Multifunctional Factory Optical input X1 settings Forward coupling run insulation X2 Multifunctional Factory Input terminal input X2 settings Reverse is effective run when X x3 Multifunctional Factory terminal and input X3 settings Fault COM shorted reset X4 Multifunctional Factory input X4 settings Switching 19 Ins allation frequency source X5 Multifunctional Factory input X4 settings Forward jog X6 Multifunctional Factory input X4 settings Reverse jog COM Digital input DN common port Analog AINI Analog Can be used as DC 0 10V or setting the given 4 20mA AIN2 Analog frequency PID Selected by setting2 feedback PID jumper setting COM Analog input DN common port Output Relay MA A node output MA MC NC Node 20 Installation MB B node output node capacity MC Node output MB MC NO AC250V less common port node than 2A DC30V less than 1A Digital 1 Optical Factory settings Open collector coupling When the inverter output opt
17. 107 Chart 9 5 Examples of serial communication loop TESTING ana ege E 107 Chart 9 6 write instruction samples of serial Communication 108 118 Installation Chart 9 7 Data definition of communication instruction tnter 110 Chart 9 8 serial command samples of master IDVeTtet tt eese 112 Chart 9 9 Error codes of serial communication113 119 Komal Electrotech Pvt Ltd I 24 New Madhupura Market Shahibaug Road Near Police commisioner s office Ahmedabad 380004 Gujarat India Contact 91 9687689987 9 www komalelectortech com 208
18. 15 0 82 0 01 0 1 Installation Factory M Modify setting s 5 00Hz o 005H 0 x 006H 50 00Hz o 007H 0 00Hz o 008H 15 0s o 009H 15 0s o 00AH 6 0KHz o 00BH 50Hz x 00CH 3 0 x 00DH Code P0 01 P0 01 P0 01 P0 01 Function name Automatic torque compensation gain Automatic slip compensation gain XI terminal function 2 terminal function Setting range 0 0 250 096 0 0 250 096 Input termina O invalid 1 Forward 2 Reverse 3 3 wire control Reset fault 5 UP command 6 DOWN command 7 JOG forward 8 JOG reverse 9 Coast to stop 83 Units 01 01 ls Installation Factory Addres Modify setting s 100 0 o 00 100 0 o 00FH 1 010H 2 x 011H Code P0 01 P0 01 P0 02 P0 02 P0 02 P0 02 Function name X3 function terminal X4 function terminal Control mode of terminal AIN min input AIN min input corresponding frequency AIN max input Setting range 0 External fault input 1 speed Pause 2 Muti step speed terminal 1 3 Muti step speed terminal 2 4 switch command source 0 2 wire model 1 2 wire mode 2 2 3 wire mode 1 3 3 wire mode 2 0 00 10 00V 0 00 600 00Hz 0 00 10 00V 84 Units 0 01V 0 01Hz 0 01V Installation Factory gt Addres Modify setting
19. 2 binary bits a total of four groups can be selected Convert the 16 bit binary number to decimal number and set to the function code For example the Acc Dec time of PLC step speedl and PLC step speed15 select for PLC Acc Dec time 1 other step 63 Installation speed Acc Dec time select for PLC Acc Dec time 0 So P0 092 is set for 4 P0 093 is set for 16384 P0 094 PLC Acc time 0 Setting range 0 1 3200 0s Factory value 15 0s P0 095 PLC Dec time0 Setting range 0 1 3200 0s Factory value 15 0s P0 096 PLC Acc time 1 Setting range 0 1 3200 0s Factory value 15 0s P0 097 PLC Dec time 1 Setting range 0 1 3200 0s Factory value 15 0s P0 098 PLC Acc time 2 Setting range 0 1 3200 0s Factory value 15 0s P0 099 PLC Dectime2 Setting range 0 1 3200 0s Factory value 15 0s P0 100 PLC Acc time3 Setting range 0 1 3200 0s Factory value 15 0s P0 101 PLC Dec time 3 Setting range 0 1 3200 0s Factory value 15 0s Set per step PLC Acc Dec time PLC run direction Setting setting ange 0 65535 valu Set the PLC running directions need binary switching A binary number of 16 bit the lowest is the BITO the highest is the BIT15 64 Installation BITO means that PLC 0 step running direction When BITO 0 the O step running direction is positive when BITO 1 the 0 step running direction is opposi
20. 3 3 wire mode 2 2 wire run mode only need to connect two signals Forward run and reverse run 40 Installation Forward run 2 wire mode 1 2 wire mode 2 Cy Reverse run KI K2 Runcommand KI Runcommand OFF OFF Stop OFF OFF Stop ON OFF Forward ON OFF Forward OFF ON Reverse OFF ON Stop ON ON Stop ON ON Reverse Chart 5 2 Diagram of two wire run mode 3 wire run mode need to connect three signals Forward run reverse run 3 wire run Auxiliary 3 wire run Forward run Reverse run COM SBI Run 5 1 Run 5 2 SB2 Stop SB3 Switiching for direction Kl Running direction OFF forward ON reverse 3 wire mode 1 3 wire mode 2 41 Installation Chart 5 3 Diagram of 3 wire run mode P0 02 bat etting range Factory value AIN mininput iw P0 02 AIN min input Setting range Factory value 2 corresponding frequency 0 00 600 00Hz 0 00Hz P092 vaste C Fam P0 02 AIN max input Setting range Factory value 4 corresponding frequency 0 00 600 00Hz 50 00Hz When running frequency is controlled by input voltage AINIor AIN2 or current input curves AIN1 and AIN2 are set by the parameter of the group Input curve diagram please refer to chart 5 5 42 Installation A 2 Corresponding frequency value Setting frequency by maximum input Corresponding frequency value by minimum input Maximum input Chart 5 4 Analog input corresponding
21. Installation 6553 5s Ch P0 07 value 0 0s 1 running P0 07 Setting 0 0 6553 5s h Factory value 0 0s 2 step running P0 07 Setting 0 0 6553 5s Ch Factory value 0 0s 3th_step running P0 08 Setting 0 0 6553 55 Ch Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s bh Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 08 6553 5s h Factory value 0 0s Setting range 0 0 P0 09 6553 5s h Factory value 0 0s Setting range 0 0 P0 09 time time time time 4 step running time 5 step running time 6 step running time 7 step running time 8 step running time 9th_step running time 0 step running time step running time 2 step running time 3 running time 4 step running time 6553 5s h Setting range 0 0 Factory value 0 0s Factory 5 step running 61 Installation T time
22. Multiple storage register read in 11 41 8 8 80H Error receiving data from slave gt 5 Chart 9 3 Serial Communication Function Code Description 3 Data Storage register number the test code in numbering and its datas constitute a series of data According to the contents of the data length the instruction will change 104 Installation 4 Check error Using the CRC 16 cyclic redundancy check check sum means to check communication errors The result Check and calculate is stored in a data 16bit its a start value of FFFFH The data to be sent slave address function code and data a fixed value A001H put together XOR and shift calculation After the calculation this data contains a checksum value Check and calculation according to the following methods 1 The start value of 16 bit data used to calculate must be set to FFFFH 2 Must be used starting value and slave address to do the XOR calculation 3 The results must be shifted to the right until the overflow bit becomes 1 4 When the overflow bit becomes 1 you must use the results of step 3 or the fixed value A001H to do the XOR 105 Installation calculation 5 8 times shift to calculate after whenever the overflow bit becomes 1 you must be carried out as described in Step 4 to do the XOR calculation use the results of the previous and the next data 8 bit function code for XOR operation The results of this operation must again shif
23. P0 10 Function name jog Dec time rated motor voltage PID feedback disconnection detection threshold P0 10 PID disconnection detection time P0 10 X5 terminal function selection P0 10 X6 terminal P0 1 function selection 1 keyboard amp terminal UP DOWN setting Setting range 0 1 3200 0s 110 0 380 0s 0 10 00V 0 3600 0s 07 14 07 14 0 2 Units 0 15 0 1V 0 01V 0 15 Installation Factory setting 15 0s 220 380V 30 0s Modify 8 2 P1 Function Groups function codes modify setting Addres s 68H 069H 06AH 06B I 06C I 06DH 06EH function name code setting range 95 units factory setting Code 40 000 40 001 40 002 function name Current fault number Latest fault number Second latest fault numbe functi fact code Ge setting range units e us modify name setting Functi Pi go Eu invalid 5 DI Se mS effective protection 1 00 Function 0 Invalid 1 code l factory default 1 0 x initialization data range 0 Cno fault 18 no fault 18 0 no fault 18 Installation units address 300H 1 1 301H 1 302H 8 4 dl Function Groups inverter information code function name range 96 units address Installation code function name
24. frequency 5 1 4 Output Terminals P0 025 Relay output selection Setting range 0 6 Factory value 1 P0 026 output selection Setting range 0 6 Factory value 3 0 No output Output terminal is idle 1 Stop fault occurred in running The effective signal will be output when stop fault 43 Installation 2 Inverter operation The effective signal will be output when running 3 Running frequency reaches the setting value See P0 110 Function Code Description 4 Upper limit frequency running When running frequency reaches Upper limit output is an effective signal 5 Lower limit frequency running When running frequency reaches lower frequency output is an effective signal 6 Inverter zero speed running When running frequency reaches 0Hz output is an effective signal P0 027 AOloutputselection Setting range 0 3 Factory value 0 Set the physical meaning of analog output The maximum output range is 10V 0 Output frequency Output frequency is 50 00Hz corresponds to 10V output 1 output current Output current for rated current of inverter corresponds to 10V output 44 Installation 2 output voltage The output voltage is 500 0V corresponds to 10V output 3 Setting frequency Setting frequency is 50 00Hz corresponds to 10V output P0 028 AO1 output gain Setting range 0 10 10 00 Factory value 1 00 Set analog output gain The following diagram shows the analog function of
25. inverter will traverse up and down according to setting frequency as the center When the traverse amplitude is set to 0 the traverse run is invalid Notice When the traverse amplitude set is too large and result in the output frequency is higher than upper limit during traverse running traverse running will be automatically invalid Output frequenc Setting frequency f 4 N 74 ou H Time Run command stop run Chart 5 8 Traverse frequency run diagram 5 1 11 Serial Communication Settings Local address Setting range 1 32 Factory value 1 Installation During serial communication the identification address of inverter 1 31 Address of slave inverter 32 Address of master inverter can be used by many inverters at the same time P0 056 Baud rate Setting range 0 4 Factory value 2 Select data speed when serial communication 0 2400bps 1 4800bps 2 9600bps 3 19200bps 4 38400bps P0 057 Dataformat etie range 0 2 Factory value 0 0 1 start bit 8 data bits no parity check 1 stop bit 1 1 start bit 8 data bits even parity check 1 stop bit 2 1 start bit 8 data bits odd parity check and 1 stop bit 5 1 12 Built in PLC Run Mode P0 058 PLC run mode Setting range 0 Factory 2 0 0 single cycle PLC cycle only once stop after the Muti step speed 58 Installation 15 has been finished 1 continuous cycle PLC in cycles after the Muti
26. is written MODBUS register addresses of all function codes see the function list Data tansmmission in integer Pay attention to the unit of each function code 9 4 4 Test Data When Looping test receive test data of 08H function code and respond reply 112 Installation 9 5 Inverter for Master When the address of inverter is 32 the inverter will act as the master converter to send the following broadcast data At this time the master inverter in currently running to send run and stop instructions Setting frequency is sent as frequency instruction MODBUS register address is 900H and 901H The transmission frequency of master inverter command is 50 0Hz set the forward running information as shown below Command information Slave address 00H Function code 10H High byte 09H Start address H ow byte 00H High byte MODBUS igh byte 00H register address Contents Number byte 02H Bit0 command 1 0 stop data number 04H Ser Bitl Direction command Lreverse O forward S High byte 00H Bit2 Reserved da Tow byte 01H Reserved thenextdata_ High byte 13H 3 F Low byte 88H 901H Frequency command creag High byte CIH 16 Remarks Bit0 is the lowest bit Low byte 95H Chart 9 8 serial command samples of master inverter 113 Installation 9 6 MODBUS Communication Error Codes When the slave inve
27. of main circuit symbol 17 Chart 3 4 Jumpers of control etreuit 18 Chart 3 5 Description of control circuit terminals 116 Installation Chart 4 1 Keypad schematic diagram Chart 4 2 Key function description Chart 4 3 Run state indicator light description 25 Chart 4 4 unit indicator light description 26 Chart 4 5 Description of the inverter operation IC LT uqusqa SEA Ea EEEE 2T Chart 4 6 Fast monitoring diagram 2T Chart 4 7 Function code setting diagram 28 Chart 4 8 Information query diagram 28 Chart 4 9 Quick debugging flowchart 30 Chart 5 1 Setting reference of carrier frequency 37 Chart 5 3 Diagram of two wire run mode 41 Chart 5 4 Diagram of 3 wire run mode 42 Chart 5 5 Analog input corresponding frequency 117 Installation Chart 5 7 Diagram of over current protection when lose speed 49 Chart 5 8 Diagram of multi step mode 52 Chart 5 9 Traverse frequency run diagram 57 Chart 5 10 PLC Acc Dec time selection 63 Chart 6 1 Fault and trouble shooting 14 Chart 7 1 Inspect the inverter periodically 78 Chart 9 1 Serial Communication diagram 102 Chart 9 2 Information formats of serial Communication 102 Chart 9 3 Serial Communication Function Code Description aa aqa treten 103 Chart 9 4 Examples of serial communication
28. s 4 x 012H 9 x 013H 0 x 014H 0 00V o 015H 0 00Hz o 016H 10 00V o 017H Code P0 02 P0 02 P0 02 P0 02 P0 02 Function name max input corresponding frequency Relay selection output YI selection output AOI selection output AOI output gain Setting range 0 00 600 00Hz Output terminals 0 Invalid 1 stop fault in running 2 inverter running 3 run frequency arrived setting value 4 Upper limit frequency running 5 Lower limit frequency running 6 Inverter running at zero speed 0 Output frequency 1 Output current 2 Output voltage 3 Setting frequency 0 10 10 00 Keyboard setting 85 Units 0 01Hz 0 01 Installation Factory Addres Modify setting s 50 00Hz o 018H 1 019H 3 x 0 01BH 1 00 o 01CH Code P0 02 P0 03 P0 03 P0 03 P0 03 P0 03 Function name DIR JOG function selection Keyboard STOP key function setting Stop mode frequency of DC braking DC current braking DC braking time Setting range O Running direction switch 1 JOG command 2 Invalid 0 Invalid when controlling analog terminals by communication 1 effective when controlling by analog terminals communication be external fault input equal to Start and stop co 0 DEC stop 1 Coast to stop 0 00 100 00Hz 0 0 150 0 0 0 60 00s
29. step speed 15 has been finished a new cycle will start from Muti step speed 0 2 running at Muti step speed 15 after single cycle after the Muti step speed 15 has been finished Running at Muti step speed 15 at all times P0 059 PLC step speed 0 Factory value 0 00 0 060 step speed 1 ju Factory value 1 00 P0 061 PLC step speed 2 Factory value 2 00 P0 062 PLC step speed 3 Y Factory value 3 00 P0 063 PLC step speed 4 kos SEEN Factory value 4 00 0 064 PLC step speed 5 Ba Factory value 5 00 P0 065 PLC step speed 6 Foi Factory value 6 00 P0 066 PLC step speed 7 Factory value 7 00 P0 067 PLC step speed 8 s AR Factory value 8 00 59 Installation P0 068 PLC step speed 9 Pa toni Factory value 9 00 P0 069 PLC step speed 10 Factory value 10 00 P0 070 PLC step speed 11 Ee Factory value 11 00 P0 071 PLC step speed 12 Factory value 12 00 P0 072 PLC step speed 13 Factory value 13 00 P0 073 PLC step speed 14 Factory value 14 00 0 074 PLC step speed 15 Factory value 15 00 Set the frequency of PLC step speed 16 P0 075 Unit setting of PLC run times Setting range 0 1 Factory value 0 0 second The unit of PLC running time is second set units P0 076 P0 091 1 hour The unit of PLC running time is hour set units P0 076 P0 091 P0 07 0 step running Setting range 0 0 Factory 60
30. 0 00 10 00V 0 00 10 00V 0 00 600 00Hz 0 00 600 00Hz 99 Installation units 0 1 1C 0 01V 0 01V 0 01Hz 0 01Hz laddress 506H 507H 508H 509H 50AH 50BH 50CH 50DH 50EH 50FH 8 6 43 Function Groups users interface state d3 000 d3 001 d3 002 d3 003 Input terminal status Output terminal status AINI input voltage AIN2 input voltage LED bit1 X1 0 invalid effective LED bit2 X2 0 invalid effective LED bit3 X3 O invalid effective LED bit4 X4 O invalid effective LED bit1 Y1 O invalid effective LEDbit2 MAMC O invalid effective LEDbits3 X5 O invalid effective LEDbits4 X6 0 invalid effective 0 00 10 00V 0 00 10 00V 100 Insta 0 01V 0 01V lation 600H 601H 602H 603H Installation d3 004 AO output voltage 0 00 10 00V 0 01V 604H WBC reserved oos d3 006 ICC reserved 101 Installation 9 MODBUS Communication Protocol This chapter describes the MODBUS communication function Modbus protocol supports RTU mode 9 1 MODBUS Communication Modes MODBUS communication is made of a master station PLC or PC and maximum of 31 slave stations It communicates in point to point master slave mode Master and slave communication serial communication is usually the way of slave station respond to the command after master station had communicated
31. AOI as output frequency and the output gain setting 01 Gain 2 00 Gain 1 00 L Output voltage 10V Output frequency 50 00Hz 45 Installation Chart 5 5 Analog Output Gain diagram 5 1 5 Keyboard Setting _ Setting range P0 029 DIR JOG function selection bon Factory value 0 0 switching at running direction 1 jog command The key is a jog command 2 The key is invalid Keyboard STOP key P0 030 Setting range 0 1 Factory value 0 function setting 0 It is invalid in the analog terminal serial communication control mode 1 It is effective in the analog terminal serial communication control mode equivalent to the external fault input 46 Installation 5 1 6 Start and Stop Control P0 031 konn range 0 1 Factory value 0 0 Deceleration to stop When the stop command takes effect the inverter decreases the output frequency according to the selected Acc Dec time till stop 1 Coast to stop When the stop command takes effect the inverter stops the output immediately The motor coasts to stop by its mechanical inertia Starting frequency of Setting range 0 00 Factory value DC braking 100 00Hz 0 00Hz Setting range 0 0 Factory value 0 0 P0 033 DC braking current DONE MEE 150 0 5 Setting range 0 0 P0 034 DC braking time ESSE 160 005 The inverter decelerate to stop when output frequency decelerates
32. HARGE light 3 If the above are normal the fault may lie part of the switching power supply Please ask for support 6 3 2 Motor doesn t move after inverter running 1 If the motor has brake device make sure that motor is not in a brake condition 2 Disconnect the inverter and the motor wiring run inverter in 50Hz inspect if there is balanced three phase output among U V W with multi meter notice due to U V W phase between is a high frequency pulse please use analog voltage meter to measure range for AC 500V If the 75 Installation voltage is not balanced or no voltage the inverter module is damaged Please ask for support 3 If the above are normal Please ask for support 76 Installation 7 Maintenance 7 1 Inspect the Inverter Periodically Many Factors such as ambient temperature humidity dust vibration internal component aging wear and tear will give rise to the occurrence of potential faults Therefore it is necessary to conduct routine maintenance to the inverter checked Terminals and screws Radiator disc PCB Cooling fan Power Items to be Inspection contents Whether all screws are tightened No dust No dust No abnormal sound and no vibration No dust TT Methods tighten them with screwdriver With 4 6kg cm dry compressed air to blow it off With 4 6kg cm dry compressed air to blow if off Replace With 4 6kg cm
33. J6553 5s Ch value 0 0s Set running time of PLC per step P0 092 PLC Acc Dec time Setting range 0 Factory setting1 65535 value 0 P0 093 PLC Acc Dec timeSetting range 0 Factory setting2 65535 value 0 Set acceleration and deceleration time of PLC per step need binary switching Binary number of 16 bit the lowest bit for the BITO the highest for the BIT15 Enction Binary PLCstep Acc Dec Acc Dec Ace Dec Acc Dec code bit number time 0 time 1 time2 time3 P0 092 Se 0 00 01 0 P0 092 EIS 1 00 01 0 Po 092 BITS 2 00 01 0 P0 092 Se 3 00 01 0 P0 092 B 4 00 01 0 P0 092 Sien 5 00 01 0 Po 92 BITIS 6 00 01 0 62 Fnction code P0 092 P0 093 P0 093 P0 093 P0 093 P0 093 P0 093 P0 093 P0 093 Binary bit BIT15 BIT14 BITO BIT2 BIT4 BIT6 BIT8 BITIO BIT12 BIT14 7 8 5 Acc Dec time 0 00 00 00 00 00 00 00 00 00 Acc Dec time 1 01 01 01 01 01 01 01 01 01 Installation Acc Dec time 2 0 0 0 PLCstep Acc Dec time 3 number EE ET lm 4 4 EM Im d Q4 eee BITS tm au a l a EMI BIT 4 m la ln EM BITO c m mtn BITI 4i 4 BAET i 4 BIT15 Chart 5 9 PLC Acc Dec time selection To select a group of Acc Dec time by
34. KET 3000W4 S Mini AC Drive User Manual KOMAL ELECTROTECH PVT LTD Contents Inspection 1 Firmware Updated Description 3 1 SummakPigea ANGKAN AB D 1 1 Description of 5 1 2 Selection Guide 6 1 Technology Criterion ee 7 1 4 Features 9 2 Installation ecce eee LL 2 1 Installation Environment 1 2 2 Installation Direction and Space 2 2 Installation Dimensions of Inverter 3 2 4 Installation Dimension of Keyboard 5 3 1 Connection of Periperal Devices 6 3 2 Wiring Diagramm 17 3 2 1 Description of Circuit Terminals 3 2 2 Jumpers of Control Circuit 3 2 3 Description of Control Circuit Terminal ee watuy ayaqa s 19 4 Operation 23 4 1 Keypad Description 23 4 1 1 Key Function Description 23 4 1 2 Indicator Light Description 24 4 2 Operation 26 4 2 1 Fast monitoring 27 4 2 2 Function codes setting 27 4 2 3 Information Query 28 4 2 4 Fault Alarm 29 4 2 5 Keyboard Digital Setting Modify
35. e of control terminal 5 AIN2 4 20mA The PID setting is set by the AIN2 current of control terminal Input current is automatically converted into voltage 4mA corresponds to 20mA corresponds to 10V 6 serial communication settings Please refer to the description of 53 Installation serial communication protocol PID Keyboard Setting range 0 00 Factory value digital setting Set the PID number setting value PID feedback channel Setting range Factory value P0 047 selection 0 4 0 0 AINI 0 10V The PID feedback is set by the AINI voltage of control terminal 1 AINI 4 20mA The PID feedback is set by the AIN1 current of control terminal Input current is automatically converted into voltage 4mA corresponds to 20mA corresponds to 10V 2 AIN2 0 10V The PID feedback is set by the AIN2 voltage of control terminal 3 AIN2 4 20mA The PID feedback is set by the AIN2 current of control terminal Input current is automatically converted into voltage 4mA corresponds to 0V 20mA corresponds to 10V 54 Installation 4 Keyboard potentiometer use when testing P0 048 Proportional gain P Setting range 0 00 10 00 Factory value 1 00 P0 049 Integral time I Setting range 0 00 100 00s Factory value 2 00s P0 050 Differential time D Setting range 0 00 100 00s Factory value 0 00s The proportion integral differential in PID regulator is independent of each o
36. er output will be shut down it results in the motor in a free running state until stopping If alarm issued alarm code of inverter will be displayed the inverter output will be not shut down and the motor is still controlled by the inverter 6 1 1 Fault Indication and Fault Reset E001 E015 for fault indications Fault reset of inverter has many ways operate the reset key of keyboard terminal reset function or if necessary shut off the main power supply for some time can make fault reset If the 70 Installation fault has disappeared inverter will resume normal operation if the fault still exists inverter will be tripped again Notice If the jump start command is effective fault reset will jump start transmission equipment 6 1 2 Alarm Indication and Alarm Reset 6 2 E030 for alarm indication The inverter can realize alarm reset only by ESC key of operation keyboard Fault and Trouble Shooting Code Model Reason Solution Acc Dec time is too short Prolong Acc Dec time Over current Inverter power is Select larger capacity E001 F fault too small inverter Voltage is too Inspect input voltage low Acc Dec time is Prolong Acc Dec time Power modile too short Inspect motor E002 Short circuit on insulation fault output side of inverter Ask for support 71 Installation Code Model Reason Solution Power module damaged Exterior dis
37. ical output is running coupling COM Optical 0v output couping output capacity common port DC36V less than 50mA Analog A01 Analog Factory settings Output monitor output frequency capacity output Voltage 0 COM Analog output 10V less than common port 2mA 21 Installation Power 12V DC 12V Can be used as Output positive power analog input capacity less COM DC 12V power digital than 20mA negative power input power Communication 485 RS485 MODBUS MODBUS 485 RS485 communication protocol RS485 interface Max38A4kBPS Chart 3 5 Description of control circuit terminals 22 4 Operation 4 1 Keypad Description Handle box 675 MON ESC key Run status indicator Run key Installation 258 8 5 5 Digital display Unit indicator light Up key Shift key Down key DR RUN Stop key an SS Set J Dirkey Jog key Chart 4 1 Keypad schematic diagram 4 1 1 Key Function Description Function Monitor Escape key 1 Switch to system minitor state 2 Escape to first level menu 3 In alarm state clear away alarm Data l Enter menu Enter key 2 Confirm modified data 23 gt gt Shift key increase Only valid PO functional group A UP key increase data or function codes According to this function code can achievd DIR function JOG key l Switch between for
38. inverter installed at the place that vibration frequently 6 Keep away from the electromagnetic radiation source 11 Installation 2 2 Installation Direction and Space In order not to affect the life of the inverter and reduce its performance mounting direction and the surrounding space should be noted and be properly fixed 288888 6 t ep 5 gt 60mm gt 60mm Chart 2 1 Safe space 12 Installation 2 3 Installation Dimensions of Inverter 5 EGER EE qug do lo e 1 EZ OT Chart 2 2 External dimension 13 Installation A sel am a a Installation Net Model Hole Weight mm mm mm mm mm mm Kg S Mini OR4G1 S Mini R75G1 75 86 131 142 121 4 5 1 S Mini 1R5G1 S Mini 2R2G1 S Mini OR4G3 S Mini R75G3 S Mini IRSG3 75 86 131 142 121 94 5 1 S Mini 2R2G3 S Mini 4ROP3 S Mini 4R0G3 120 135 175 190 130 5 5 2 8 S Mini 5R5P3 Chart 2 3 list of External Dimension 14 Installation 2 4 Installation Dimension of Keyboard 2a 4 EN
39. l Output Output menu equency curent Chart 4 6 Fast monitoring diagram 27 Installation 4 2 2 Function codes setting The function codes of PO function group in first level menu are can read amp write parameters and users can modify them Second class ENTER A ENTER A menu 50 00 fe H Im fe Hm fe gt P0 000 ka H P0 004 Fastmonitoring ESC Fintievelmem Y Eet ee mena SC s ontclassmm Y ESC ENTER ESC ESC ENTER A 30 00 fe Po fe 0 007 M mm 30 00 R 50 00 Fastmonitoring Firstlevel menu Second class menu modification Parameter value Parameter value Chart 4 7 Function code setting diagram 4 2 3 Information Query The function codes of d0 dl d2 d3 function group in first level menu is read only parameters users can only view them ENTER A A Second class menu 3000 lt gt 02 000 fe gt d2 001 Fastmonitoring ESC Firs v nbdasmmu ESC ENTER ESC ESC 30 00 fe 92 001 lt 30 00 Fast monitoring Second class menu Parameter value Chart 4 8 Information query diagram 28 Installation 4 2 4 Fault Alarm Reset If the inverter has fault or alarm it will prompt the related fault information Codes for E001 to E030 If the inverter has E001 to E029 fault please use the reset button to clear the fault If the in
40. ncy source 6 MIN main frequency source auxiliary frequency source Y 80 Units Installation Factory setting Modify Addres s 001H Code P0 00 P0 00 P0 00 Function name Main frequency source x selection Auxiliary frequency source Y selection Digital setting frequency of keyboard Setting range O keyboard poentionmeter 1 keyboard digital setting CUP DOWN 2 AIN1 3 AIN2 4 multi step speed G PID 6 communication 7 interior PLC O keyboard poentionmeter 1 keyboard digital setting CUP DOWN 2 AINI 3 AIN2 4 multi step speed G PID 6 communication 7 interior PLC 0 00 600 00Hz 81 Units 0 01Hz Installation Factory setting 50 00Hz Modify Addres s 002H 003H 004H Code P0 00 P0 00 P0 00 P0 00 P0 00 P0 01 P0 01 P0 01 P0 01 Function name JOG frequency Running direction control Upper limit frequency Lower limit frequency Acc time Dec time Carrier frequency Rated frequency motor Torge boost Setting range 0 00 600 00Hz O setting direction same L setting direction reverse 2 forbid reverse Lower limit 600 00Hz 0 00Hz limit upper 0 1 3200 0s 0 1 3200 0s 1 0 10 0KHz Units 0 01Hz 0 01Hz 0 01Hz 0 15 0 15 0 1KHZz Vector Control parameter 1 600Hz 0 0
41. on selection P0 109 X5 terminal function selection P0 110 Keyboard terminal UP amp DOWN setting d3 001 One s place Ten One s place Ten Hun Thou Installation Summarize Please check the following items when unpacking the inverter check the nameplate and ensure it is what you ordered check the entire exterior of the inverter to ensure there are no scratches or other damage caused by the transportation and ensure there is operation manual and warranty card in the packing box Please contact the local agent if there is any damage in the inverter or optional parts 1 1 Description of Nameplate Model KET 3000W4 S Mini Model No Input 1PH AC 220V 50 60HZ Output BA S N Serial Number Input Power Rated Output Current KOMAL ELECTROTECH PVT LIMITED Company Chart 1 1 Nameplate Installation Note You can obtain the information of model and power in 41 function groups 1 2 Selection Guide Model Rated output Rated Output Motor Power power KW Current A KW S Mini R40G1 0 4 3 0 0 4 S Mini R75G1 0 75 5 0 0 75 S Mini IR5Gl 1 5 8 0 159 S Mini 2R2G1 2 2 10 0 2 2 Chart 1 3 220V series description Rated output Rated Output Motor Power Model power KW Current A KW S Mini R75G3 0 75 2 6 0 75 S Mini 1R5G3 1 5 3 8 1 5 Installation
42. power off instantaneous auto fault reset control over curren when accelerating speed multi step speed 4 run traversd frequency function applies to textile closed loop PID control control serial communication control Digital setting analog voltage setting analog current setting the serial communication port setting can be combine through a variety of ways to switch 6 digital input terminals as many as 13 kinds of custo features is compatible with the active NPN input Two analog input terminals can receive a voltage signal 0 10V or current signal 4 20mA 1 relay output up to 6 kinds of user defined functions l lopen collector output 6 user defined functions 1 analog output 4 kinds of user defined functions can expor voltage signal 0 10V JOvervoltage undervoltage and external fault overcurrent overheating overload Indoor Altitude of less than 1 km clean non corrosive gases land no direct sunlight coo s Criterion 10 C 4402C Inverter will be derated if ambient Temperature emperature exceeds 40 20 90 RH_ without condensing ess than 0 58 Storage 25 C 65 C Temperature Chart 1 5 Technology criterion 1 4 Features 1 S Mini series inverter uses a simplified vector control technology to achieve extensive application of functional blocks 2 It meets the requirements for high torque and improves the dynamic response and motor control feat
43. range 0 control 2 0 It is the same with setting direction Run according to the instruction direction 1 It is opposite from the setting direction Run according to the instruction opposite direction The function can change the 34 Installation direction of motor rotation without changing the wiring between the inverter and the motor 2 Reverse prohibited Reverse run is prohibited P0 00 Upper limitSetting range 0 00 Factory value P0 00 Lower limitSetting range 0 00 Factory value Set the maximum and minimum value of output frequency Notice set the upper and lower limit frequency mostly prevent personnels mistake operation The inverter will avoid the motor overheat caused by low frequency or because of the high frequency caused by mechanical wear etc Accelerate speed Setting range 0 1 Factory value 15 0s P0 010 Decelerate speed Setting range 0 1 Factory value 35 time 13200 0s Installation 15 0s This function code of 15 0s the meaning for the accelerate time 0 Hz 50 Hz or deceleration time 50 Hz 0 Hz Notice The factory value is different according to inverter power Carrier frequency Setting range 1 0 Factory value 10 0KHz Set the PWM output carrier frequency Carrier frequency have effect for the motor noise interference temperature rise of motor and inverter inverter thermal and environment
44. range units address id1 000 Software Version number 0 65535 1 400 d1 001 Software checkout 0 65535 1 401 HV850GI series Reserved d1 002 Machine model setting HV850G3series 1 402H 0 G model 1 P model 11 003 Inverter rated power 0 5 1000 0KW 0 1KW 403H id1 004 Inverter rated voltage 100 0V 1000 0V 0 1V 404H id1 005 Inverter rated current 1 0 2000 0A 0 1A 405H 97 Installation 8 5 d2 Function Groups Inverter running state code function name d2 000 Inverter running state d2 001 Setting frequency d2 002 Output frequency d2 003 Output current d2 004 Output voltage d2 005 DC bus voltage range Bit0 run sign 0 in stopping 1 in running Bit1 Running direction 0 Forward 1 Reverse Bit2 control 0 long distance control 1 Local keypad control Bit3 sight fault 0 No slight fault No slight fault Bit4 fault 0 No fault 1 in Faulting Binary Bit0 for the lowest bit 0 00 600 00Hz 0 00 600 00Hz 0 1 2000 0A 0 1 2000 0V 100 1000V 98 units address 500H 501 502 503 504 505 function name d2 006 Over load count d2 007 Inverter temperature 12 008 setting PID closed GC feedcack X Setting main frequency code closed loop loop 2 010 source iv Setting auxiliary frequency source d2 012 reserved d2 013 reserved d2 014 reserved d2 015 reserved range 0 0 100 0 0 100 C
45. red when power when the invter is power down After UPIDOWN changes the setting frequency of P0 004 P0 004 is not stored in EEP when the inverter is power down 2 Effective information is stored when the inverter is power down After UP DOWN changes the setting frequency of 0 004 P0 004 is stored in EEP when the inverter is power down 67 Installation 5 2 Pi Function Groups Function Codes modify Setting P1 000 Function code writing protection Setting range 0 1 Factory value 0 0 Invalid PO function group can modify 1 effective PO function group can not modify P1 001 EE range 0 65535 Factory value 0 0 No action 1 Initialization for the factory default values PO function groups renews to factory state 5 3 P2 Function Groups reserved The function groups are strictly prohibited to modify 5 4 40 function groups read only d function groups are divided into four parts 40 41 d2 43 display the historical fault information inverter information 68 Installation running status of inverter the user interface status respectively please look over Function Code List 69 Installation 6 Fault and Trouble Shooting 6 1 Fault and Alarm Fault and alarm are abnormal working status of inverter But there are obvious differences between them When the Inverter is running for self monitoring state If fault issued fault code of inverter will be displayed and the invert
46. rminals of frequency source 5 Main frequency source X Auxiliary frequency source Y 6 MIN Mian frequency source X Auxiliary frequency source Y Main frequency source selection IY selection 0 Keyboard potentiometers Adjustable range is between the lower limit frequency and upper limit frequency 32 Installation 1 Keyboard digital settings UP DOWN When inverter in a parking state it is effective to monitor setting frequency in the fast monitoring mode with UP DOWN key When inverter in running it is effective in the fast monitoring mode with UP DOWN key 2 AINI Setting frequency is controlled by the input analog terminal AINI 3 AIN2 Setting frequency is controlled by the input analog terminal AIN2 4 Multi segment speed Setting frequency is controlled by the multi function input terminals 5 PID closed loop running Setting frequency is set by PID operation 6 Serial communication setting Setting frequency is set by the serial communication reference the description of serial communication 7 Interior PLC run mode 33 Installation Keyboard digital Setting range Factory value P0 004 setting frequency 0 00 600 00Hz 50 00Hz Set the keyboard digital setting frequency value P0 00 JoG Setting range 0 00 Factory value 5 frequency 600 00Hz After inverter has received JOG command it will run in the setting frequency of the function code Running direction Setting
47. rter receives the data is incorrect it will respond to functional code for the data frame of 80H please refer to the table below s Contents 01H In running It is not allowed to access Data overflow 1 MODBUS address exceed range 02H 2 The data to write exceed the range 3 The data to write exceed the upper lower limit range of data comments 03H Function code overflow Chart 9 9 Error codes of serial communication 9 7 Back check of No Response Fault for Slave In the following conditions slaves ignore the master command information and do not send the response information L Check the transmmison errors in directive 114 Installation information exceed melody frame checkout CRC 16 2 Slave address in directive information is different from that in inverter side 3 When time intervals of data and data of composing information exceed the length 24 bit 115 Installation Chart Index Chart 1 1 Nameplate eee 6 Chart 1 2 Naming rule eerste 6 Chart 1 3 220V series descrption 6 Chart 1 4 380V series descrption 7 Chart 1 5 Technology epterton 1 7 9 Chart 2 1 Safe spgee aaaasasassasassasa 12 Chart 2 2 External dmensgion a 13 Chart 2 3 list of External Dimension 14 Chart 2 4 installation dimension of keyboard mmn Sg 15 Chart 3 1 connection of periperal devices 16 Chart 3 2 standard wiring diagram 17 Chart 3 3 Description
48. t 1 1 start bit 8 data bits even parity 1 check 1 stop bit 2 1 start bit 8 data bits odd parity check 1 stop bit Built in PLC Run Mode O Stop after cycle 1 continuous cycle 2 running according to 13 step after lone cycle 0 00 600 00Hz 0 01Hz 90 Installation Factory setting 0 00Hz Modify s Addres 038H 039H 03AH 03BH Code P0 06 P0 06 P0 06 P0 06 P0 06 P0 06 P0 06 P0 06 P0 06 P0 06 P0 07 Function name PLC step speed 1 PLC step speed 2 PLC step speed 3 PLC step speed 4 PLC step speed 5 PLC step speed 6 PLC step speed 7 PLC step speed 8 PLC step speed 9 PLC step speed 10 PLC step speed 11 Setting range I 0 00 600 00 I 0 00 600 00 I 10 00 600 00 0 00 600 00 I 0 00 600 00 I 0 00 600 00 I 0 00 600 00 I 0 00 600 00 I 0 00 600 00 I I 10 00 600 00 I 0 00 600 00 91 Units 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H 0 01H Installation Factory setting 1 00Hz 2 00Hz 3 00Hz 4 00Hz 5 00Hz 6 00Hz 7 00Hz 8 00Hz 9 00Hz 10 00Hz 11 00Hz Modify Addres s 03CH 03DH 03EH 03FH 040H 041H 042H 043H 044H 045H 046H Code P0 07 P0 07 P0 07
49. t eight times when the shift in the overflow bit is 1 the need for a fixed value A001H 6 The data follow the same steps for processing Deal with the high byte first then the low byte until all data are processed 7 The result is a checksum it contains a high byte and low bytes Notice when adding the checksum in the data frame add the low byte first and then add the high bytes 106 Installation 9 3 Examples of MODBUS Information 9 3 1 To Read the Contents of Storage Register A maximum of 16 can be read out the contents of inverter memory registers every time First the directive information must contain to read out the beginning address of the first register and the amount of register Response message will contain the contents of the register to be read Store register content is divided into high 8 bit and low 8 bit according to number order turn into data within a response message Read from the slave 2 the inverter register information 000H 001H examples as below 107 Installation Response information normal Command information Slave address 02H Slave address 02H Function code 03H Function code 03H Data code 04H start address High byte 00H Start storage High byte 00H Response information fault Low byte 00H register Low byte 00H Slave address 02H Number Highbyte 00H The next High byte 00H Func
50. t in accordance with the number order of register respectively according to a high 8 bits low 8bits order array in the instruction information From PLC to the slave2 of inverter modify 000 001H information of register samples as below Command information Slave address OH Function code 10H High byte Start address 121 brte 00H Low byte 00H Number High byte 00H Response information normal Low byte 02H Slave address OH data number 04H Functoncode Don High byte 00H High byte 00H Response information fault Start data To byte OIH Start address Ta byte 00H Slave address 02H PAPAL byte 00H Number High byte Function code 80H Low byte 01H Low byte 02H Error code High byte 6CH crcs High byte STH Role High bye 31H Low byte EBH Low byte 9FH Low byte C2H Remarks Data numbor quanity 2 Chart 9 6 write instruction samples of serial communication 109 Installation 9 3 4 Data Saved Instruction After using MODBUS communication if function code data had been written from the PLC into the inverter it will be temporarily stored in the data field of inside converter Save command mean that RAM function code data is written into the internal EEPROM of inverter permanent storage Write 1 to the register number 0909H mean that had carried out the data storage instruction
51. te BIT15 means that PLC 15 step running direction When BIT15 0 the 15 step running direction is positive when BIT15 1 the 5 step running direction is opposite Convert the 16 bit binary number to decimal number and set to the function code P0 103 Pow acc time range 0 1 3200 0s Factory value 15 05 P0 104 log Dec ime bering range 0 1 3200 0s Factory value 15 05 It indicates the time needed from 0Hz accelerate to50Hz or from 50Hz decelerate to OHz when the function code is 15 05 P0 10 Rated Setting range 110 0 Factory value 5 motor B80 0v 220 0 380 0v Installation voltage Set according to the motor nameplate Notice There are two different versions of the software factory value 220 0 380 0V P0 10 PID Feedback disconnection Setting range 0 Factory value detection threshold detection time When the inverter operates in PID closed loop state the feedback signal is consistently lower than the set value of P0 106 and the duration exceeds the set value of P0 107 The inverter will treat this situation as PID feedback disconnected it will alarm and shut down P0 10 X5 Terminal function selection Installation P0 10 X6 Terminal function selection Please refer to the parameters from P0 106 to PO 109 P0 11 Keyboard amp terminal Setting range 0 2 Factory value 1 UP Down setting 0 Invalid Effective information is not sto
52. tection Setting range Factory 49 Installation value 120 0 150 0 value 130 0 when lose speed This 100 0 of function code corresponding to the bus voltage 311 volts The surge phenomenon of inverter bus voltage will occur in the deceleration running process due to the setting deceleration time is too short and does not match with the motor inertia By detecting the bus voltage of inverter and compared with the setting value of function code when the actual bus voltage exceeds this value the inverter will pause slowly down until the bus voltage is reduced to less than 5 0 of the setting value and then continue to slow down ONES Dynamic braking Setting range 110 0 96 Factory voltag value 140 0 value 125 0 Set brake threshold voltage value 100 0 corresponding to the bus voltage 311 volts Dynamic braking means that the inverter expends the bus power through connecting the built in braking resistor or external braking 50 Installation resistor This method is effective to avoid the fault of bus over voltage Auto reset times Setting range 0 3times When inverter went wrong after delaying for 0 5s it will auto clean fault according to auto reset times of fault and send run command to inverter When P0 039 is set to be 0 it means auto reset is invalid and the fault times will be cleared Notice After normal running for 60s the fault times occurred in the past will be cleared
53. ther through their respective codes to adjust the function The proportional gain P the value is greater means that the proportion regulation is stronger This function code is 1 00 means when the deviation of PID setting and feedback is 10 00V the output frequency command of PID regulator is 10 00Hz ignore the role of integral and differential Notice when the function code is 0 means that the proportional regulation is prohibited Integral time I the value is smaller means that the integral adjustment is stronger This function code is 1 00s means when the deviation of PID setting and feedback is 10 00V the output 55 Installation frequency command of PID regulator is 10 00Hz ignore the role of proportion and differential Notice when the function code is 0 means that the integral regulation is prohibited Differential time D the value is larger means that the differential adjustment is stronger This function code is 1 00s means when the change rate of deviation of PID setting and feedback is 10 00Vwithin Is the output frequency command of PID regulator is 10 00Hz ignore the role of proportion and integral Notice when the function code is 0 means that the differential regulation is prohibited 5 1 10 Traverse Frequency Setting Installation Factory value 15 0s Traverse frequency function applies to textile and chemical fiber industries When traverse frequency is running the output frequency of
54. tion code 80H Low byte 02H storage register Low byte 00H Error code 02H wm crc Highbyie CH crc Highbyi 30H Low byte 38H Low byte 33H Low byte 01H Chart 9 4 Examples 9 3 2 Test Circuit of serial communication The directive information directly as a response message back out Using the communication detection between master and slave Test code the data can use any value Carry out the slave 2 of the inverter loop test of the information shown as below Command information Response information normal Slave address 02H Slave address _ O2H Function code 08H Function code 08H DS byte 0IH Test code ish byte 01H Response information fauli estcode Tow byte 02H estcode Tow byte 02H Slave address 02H High byte 03H High byte 03H Function code 80H Number Numb umber Tow byte 04H umber Tow byte 04H Error code 03H 8 High byte 41H High byte 41H High byte FIH CRC 16 3 CRC 16 CRC 16 Low byte 37H Low byte 37H byte CIH Chart 9 5 Examples of serial communication loop testing 108 Installation 9 3 3 Write into Multi storage Register A maximum of 16 can be written into the contents of inverter memory registers every time The specified data are written specified number into the specified storage register Write into data mus
55. to starting frequency of DC braking then DC braking will be start DC braking current and DC braking time can be set separately 4T Installation 5 7 Protect function SIS Protection current of motor Setting range Factory value 100 overload 50 0 110 0 Overload protection is based the motor rated current as the benchmark When this function code is 50 096 it indicates that motor rated current is 50 inverter rated current Overload ability when running at 15096 motor rated current after one minute overload will occur using inverse time limit curve control bam Over current protection value Setting range Factory value when lose speed 110 096 200 095 150 076 This 100 096 of function code corresponding to rated current of inverter Surge current phenomenon of inverter will occur in the accelerating running process due to acceleration time and motor inertia does not 48 Installation match or load inertia alters suddenly By checking the inverter output current and compared with the setting value of the function code when the actual current exceeds the value the Acc speed will be suspended until the current is reduced to less than the 5 0 of setting value E Setting frequency F 777777777 77777777 ptr nnn nnn Output frequency Hz 5Yodelay Output current i Time 0 Chart 5 6 Diagram of over current protection when lose speed P0 037 Over voltage pro
56. turbances Inspect external equipment if has strong interference source E003 DC bus over voltage fault Dec time is too short and regenerative energy from the motor is too large Network voltage is too high Load is too heavy and regenerative energy is too large Prolong the Dec time Inspect input voltage Select larger inverter capacity E004 DC bus under voltage fault Network voltage 15 too low Inspect input voltage E005 Motor over load fault Network voltage is too low Load is too heavy Motor rated current setting is Incorrect Inverter power is too small Inspect input voltage Check the load adjust torque boost value Reinstall rated current E006 Inverter over heat fault Ambient temperature is too high Inverter of the motor Select larger capacity inverter Lower the ambient temperature 72 Installation Code Model Reason Solution is bad Clear the ventilation Cooling fan does channel not work Check or replace Detection circuit cooling fans of temperature damaged Ask for support Soft startup Soft Startup circuit E007 fault p contactor Ask for support damaged E008 Reserved Current Check output wiring E009 Output phaselasymmetry on and motor insulation fault three phase input side Check reason of Input terminals of external fault e
57. ures by using automatic fully frequency band and output torque compensation 3 With proportional integral and differential PID control function of the closed loop control it can be used for process control such as constant pressure water supply 9 Installation 4 Built in the function of the textile specific swing band 5 Fast current limit FCL function to avoid undue running trip 6 Built in DC injection braking 7 Acceleration deceleration ramp features have a programmable smoothing function 8 Overvoltage stall prevention the inverter automatically limits the increase of DC bus voltage during the run time 9 Fault and fault query monitoring features 10 Built in serial communication interface using standard modbus communication protocol 10 Installation 2 Installation 2 1 Installation Environment 1l There are vents or ventilation devices in indoor places 2 Ambient temperature should be within the range of 10 C 40 C If the ambient temperature is higher than 40 C but lower than 50 You may take off the cover board of the inverter or open the front door of the cabinet In order to reduce the temperature 3 Try to avoid high temperature and wet places humidity less than 9096 and without condensing 4 Mount in the location free of sunlight dust metal powder crrosive gas or combusible gas 5 It is not allowed that the inverter falls down or suffers from fierce impact or the
58. verter has an E030 alarm please use the ESC button to clear the alarm 4 2 5 Keyboard Digital Setting Modify Rapidly When P0 002 0 P0 003 I the frequency source is the keypad digital setting When the inverter is in stop state DOWN regulation is effective in fast monitoring mode to monitor the given frequency When the inverter is in running state UP DOWN regulation is effective in fast monitoring mode 29 Installation 4 3 Quick Debugging Set the basic function code in operation refer to the following diagram Chart 4 9 Quick debugging flowchart 30 Installation 5 Detailed Function Description This chapter introduces the function codes setting of the PO P2 function group 40 dl d2 d3 function group for running information query of the inverter reference 8 Function Code List 5 1 P0 Function Group 5 1 1 Basic Function Select command Setting range 0 source Command source is that a channel the inverter receives some instructions run stop jog running direction and so on 0 keyboard control 1 Analog terminal control 2 Serial communication control 31 Installation Select frequency Setting range 0 5 Factory value 0 source 0 Main frequency source X 1 Auxiliary frequency source Y 2 Main frequency source X Auxiliary frequency source Y 3 Max Main frequency source X Auxiliary frequency source Y 4 Switch by selection te
59. ward and reverse 2 Start up the inverter in JOG state relax the key result in stopping JOG RUN Run key oe to run the inverter in keypad contro v PORN Decrease function codes or data 1 In rumning status stop the inverter 2 When fault alarm it can be used to STOP inverter without 5 eset key fy Emergency stop function can be 1 In fast monitor state switch the monitor parameters 2 when modifying the data switch to the modify position B Modify function code press 10 to Installation realized Equivalent to the externa fault input Chart 4 2 Key function description 24 Installation 4 1 2 Indicator Light Description 4 1 2 1 Run state indication Indicator Indicator State Description Light Name Light State Light on Operating or JOG status The inverter is decreasing speed until stop Extinguished stop status RUN Flickering Light on Reverse state DIR Flickering Switching to forward and reverse Extinguished Forward state Light on Operation panel control state local contol LOCAL Extinguished Terminals communication control state Light on Not serious fault alarm Cover current over voltage Extinguished The inverter output current and generatris voltage are normal TRIP Chart 4 3 Run state indicator light description 25 Installation 4 1 2 2 Unit indication In fast monitor state indicate monitor unit and data
60. xternal fault signal take effect E010 External fault Keyboar d stop an Check the setting of BEDCy Stop keyboard stop key Please check the PID feedback external wiring E011 disconnection EE Disconnection detection fault threshold setting is reasonable or not Current Current detection E012 detection device is Ask for support circuit fault damaged E013 EEPROM Control board Ask for support failure to read parts are 73 Installation Code Model Reason Solution and write damaged External Inspect external disturbances equipment if has strong interference source E014 Reserved Inspect external equipment if has strong interference source CPU is External E015 disturbed fault disturbances This is a alarm Press the ESC key exit inverter output 15 Seen alarm state E030 Operation error ori code as Check 1 000 function alarm code Settings Modifying the function code is prohibited in running Function code is prohibited to modify Chart 6 1 Fault and trouble shooting 6 3 Common Faults and Solutions Inverter may have following faults or malfunctions during operation reference the following solutions 74 Installation 6 3 1 No Display after Power on l Inspect if the voltage of power supply and the rated voltage of inverter is consistent with multi meter If the power supply has problem inspect and solve it 2 Check the C
61. y Description The manufacturer warrants its products from the date of leaving factory Manufacturer is responsible only for quality problems caused by product design and production process it is not responsible for the products were damaged in the course of transportation or discharge box For the incorrect installation and Installation use such as temperature dust corrosion and other non compliance of the working conditions and overload operation manufacturer is irresponsible Installation Firmware Updated Description Firmware version updated to E2X00 we mostly add some functions relative to the previous version Some parameters are changed as well Please refer to the table below E3000 version applies to KET 3000W4 S Mini 380V inverter E3100 version machine STK 047 1 5KW inverter E3200 version applies to KET 3000W4 S Mini 220V STK 043 061 inverter applies to KET 3000W4 S Mini 220V running Distinguish Items Original Version E2X00 Version P0 001 Setting range 0 4 Setting range 0 6 P0 012 Setting range 1 7 Rated motor frequency P0 032 Setting range 0 50 00Hz Setting range 0 100 00Hz P0 103 Jog acceleration time P0 104 Jog deceleration time P0 105 Rated motor voltage Installation P0 106 PID feedback disconnection detection threshold P0 107 PID feedback disconnection detection time P0 108 X5 terminal functi

KET-3000W4 S-Mini AC Drive User Manual KOMAL

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