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Genset Control

1. Figure 6 18 Current measuring ground current Connect in application mode BM oce rice Description A M 1 Ground current transformer terminal s2 1 2 5 mm Mi M M M 2 Ground current transformer terminal s1 k 2 5 mm Table 6 18 Current measuring terminal assignment ground current Woodward Page 35 55 Manual 37390 easYgen 1000 Series Genset Control Power Measuring If the unit s current transformers are wired according to the diagram shown the following values are displayed Parameter Generator real power Generator real power Generator power factor cos 6 Generator power factor cos Mains real power Mains real power Mains power factor cos 6 Mains power factor cos 6 Description Sign displayed Genset generating kW Positive Genset in reverse power Negative Inductive lagging Positive Capacitive leading Negative Plant exporting kW Positive Plant importing kW Negative Inductive lagging Positive Capacitive leading Negative MAINS MCB mains circuit breaker P Real power pos display positive Reacitive power display inductive BUSBAR GCB generator circuit breaker P Real power pos display positive a Reacitive power ind display inductive GENERATOR Figure 6 19 Power measuring direction of power Power Factor Definition The phasor diagram is used from
2. rre rre rer isolated Measuring current 1 Rated value Lara os HA 5 Rated value La na os ISA SEENEN EE Class 1 Linear measuring range Generator terminals 5 8 3 0 X Lated Mains ground current terminals 1 2 approx 1 5 x Lated Maximum power consumption per path sss 0 15 VA Rated short time current 1 s RN EEE Er 50 0 Lated Sletten 10 0 x Lated Ambient variables eneen JPOWetr Oe 12 24 Vdc 6 5 to 40 0 Vdc Battery ground terminal 48 must be grounded to the chassis s Intrinsic ENT max 15 W Degree of pollution nn nn dn nte nine ee suhe avita e ka 2 Page 48 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Discrete inputs EE isolated Input range V cont digital input M Rated voltage 12 24 Vdc 6 5 to 40 0 Vdc Input resistance etes ee ee t ede ee s ere i diede approx 6 7 KQ Relay outputs ee ee eere ere e rere ere ee ena ee nenen potential free Contact material enten n teneo od Benedi veda ds AgCdO General purpose GP V cont relay output AQ tbt tede ie DE 2 00 Aac 250 Vac po 2 00 Adc 24 Vdc 0 36 Adc 125 Vdc 0 18 Adc 250 Vdc Pilot duty PD V coni relay output C eoi ced diee i e tede ien B300 1D E 1 00 Adc 24 Vdc 0 22 Ade 125 Vdc 0 10 Adc 2250 Vdc Analog inputs ree rere e rer r
3. Page 28 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Mains parameter setting 3ph 4w 3phase 4wire A Figure 6 9 3ph 4w Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 18 16 19 17 Phase L2 L3 L2 L3 Table 6 9 Voltage measuring FlexRange terminal assignment mains 3ph 4w 4 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use Woodward Page 29 55 Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Mains parameter setting 3ph 3w 3phase 3wire A D B2 B1 B6 B5 B2 B1 Figure 6 10 Voltage measuring FlexRange mains 3ph 3w 3ph 3w Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 18 16 19 17 Phase L2 L3 L2 L3 Table 6 10 Voltage measuring FlexRange terminal assignment mains 3ph 3w 5 For different voltage systems different wiring terminals have to be used Page 30 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Mains parameter setting 1ph 3w 1phase 3wire 1p3w Wiring terminals Rated voltages 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 18 16 19 17 Phase N L3 N L3 Ta
4. break contact Table 6 20 Discrete input terminal assignment alarm control inputs Discrete Inputs Operation Logic Discrete inputs may be configured to normally open N O or normally closed N C state In the state N O no potential is present during normal operation if an alarm is issued or control operation is performed the input is energized In the state N C a potential is continuously present during normal operation if an alarm 1s issued or control operation is performed the input is de energized The N O or N C contacts may be connected to the signal terminal as well as to the ground terminal of the dis crete input See previous chapter Discrete Inputs Bipolar Signals on page 39 for details Vdc GND o B GND Vdo o L HN Discrete input N O Vdc GND o GND Vdc o L EA Discrete input N C Figure 6 25 Discrete inputs alarm control inputs operation logic Page 40 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Relay Outputs Control Outputs And LogicsManager o max 250 Vac dc Relay output external device Figure 6 26 Relay outputs Connect in application mode 10j lo loc 2oc Terminal Description A max Term Com Form A common contact v Y v Y Relay output R1 LogicsManager Y Y Y Y Relay output R2 LogicsManager Y Y Y Y Relay out
5. 1 type 1 N O make contact Table 6 22 Relay outputs terminal assignment part 1 Page 42 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Analog Inputs Flexln It is recommended to use two pole sensors This ensures an accuracy of lt 1 Wiring Two Pole Sensors NOTE To ensure accurate measurements of the system all VDO sending units must utilize insulated wires that are connected to the easYgen 1500 common ground terminal 12 The return wires should be connected together as close to the easYgen terminals as possible Terminal 12 must be connected with the battery ground connection terminal 48 Wiring diagram for two pole sensors 48 D Battery zero 0 4to 20 mA T1 a as a T1 Analog input T1 Common Analog input T2 Analog input T2 Resistive VDO Resistive VDO E rog d i OAto20mA T2 Figure 6 27 Analog inputs FlexIn wiring two pole sensors Connect in application mode 0 lo loc 20c Terminal Description Y Y Y Y Analog input T1 the following sensors may be used 0 4 to 20 mA resistive VDO 0 to 180 Ohm VDO 0 to 380 Ohm Common connected with battery zero Analog input T2 the following sensors may be used 0 4 to 20 mA resistive VDO 0 to 180 Ohm VDO 0 to 380 Ohm VDO please download a catalog of all available VDO sensors at the VD
6. 71 0 mm SWANS terea cU Lee ONDE etd screw plug terminals 2 5 mm Recommended locked torque sse 4 inch pounds 0 5 Nm use 60 75 C copper wire only use class 1 wire only or equivalent Weight science eneen en RENS approx 800 g Protection c r rre rre Lr eL nena nen nnen seen cee n cee Le ee ee aaa Protection system ani nn nan peers IP42 from front with proper installation IP54 from front with gasket gasket P N 8923 1043 IP20 from back s Front foli oae ee o UE E BR de PO S AS insulating surface ER EMC test GE DE tested according to applicable EN guidelines Listings aceite eere tie cee CE marking UL listing for ordinary locations Type approval UL cUL listed Ordinary Locations File No 231544 Page 50 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Chapter 8 Environmental Data Dynamics EE Frequency Range Sine Sweep sese 5Hz to 100Hz PN SLALOM Lm 4G Frequency Range Random sess 10Hz to 500Hz Power Intensity cte nien n nene tree ne e ets 0 015G Hz s RMS Mallen usce Eege 1 04 Grms E en E EN 60255 21 1 EN 60068 2 6 Fc EN 60255 21 3 Lloyd s Register Vibration Test2 SAEJ1455 Chassis Data MIL STD 810F M514 5A Cat 4 Truck Trailer tracked restrained cargo Fig 514 5 C1 Shock rrr rrr Le Lr err eL T rr e LL eer eL ree Le LL ILL LLL IL LLL CN je S
7. LogicsManager services Relay R7 Command open GCB R5 LogicsManager Preglow Gas Ignition ON R4 Fuel relay Gas Gas valve R2 LogicsManager Alarm class C D E F active Relay R1 LogicsManager Centralized alarm RR E AA gf Ay Discrete input D7 Alarm input LogicsManager Discrete input D6 Alarm input Logi Discrete input D5 Alarm input LogicsManager d Discrete input D4 S Alarm input LogicsManager H Discrete input D3 e E Alarm input LogicsManager 9 si Discrete input D2 ZS Start in Auto Lo l EA Discrete input D1 8 Emergency stop LogicsManager Common terminals 51 to 58 12 24 Vdc easYgen 1500 V2 1xxx Genset Control 0 Vdc Subject to technical mocifications 2006 12 19 easYgen 1500 V21 Wiring Diagram eYg1500ww 5106 ap skt AC Figure 5 4 Wiring diagram application mode loc 1 CB mode Page 20 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Application Mode 2oc 2 CB Mode 2oc GCB MCB open close only connection for two pole Sensors Is switchingfinductive shown below Analog input 1 T1 VDO amp resistive amp 0 4 to 20 mA Battery ground common or genset chassis ground Analog input 2 T2 VDO amp resistive amp 0 4 to 20 mA The socket for the PC configuration
8. Woodward Page 45 55 Manual 37390 easYgen 1000 Series Genset Control CAN Bus FlexCAN Wiring CAN L D CAN bus FlexCAN t CAN H Figure 6 31 Interfaces CAN bus Flex CAN Connect in application mode 0 te toe Ge Description Y Y Y Y 3 CAN L 2 5 mm CAN bus FlexCA a E CN Shielding Shield ANE Interface CANH easYgen CAN bus 0 01 HF AO 1 MOhm Figure 6 32 Interfaces CAN bus wiring of shielding NOTE Please note that the CAN bus must be terminated with a resistor which corresponds to the impedance of the cable e g 120 Ohms 1 4 W at both ends The termination resistor is connected between CAN H and CAN L 60 Ohms 10 100 E Termination Termination j i M on resistor IJ IJ 2 resistor IJ S mg n K zz zz zz tix q O lt O Es Ss S 5 S 5 Note Note We recommend for very critical EMC The termination has to be conditions many noise sources with performed with a resisitance high noise levels and high transmission which corresponds to the rates to use the Split Termination impedance of the used cable Concept i e dividing the termination e g 120 Ohms resistor into 2x60 Ohms with a center tap connected to ground via a capacitor easYgen of 10 100 nF CAN bus
9. current phases L1 L2 L3 transformer terminals x2 1 Y Generator current phase L3 transformer terminal s1 k Y Y Generator current phase L2 transformer terminal s1 k Generator current phase L1 transformer terminal s1 k Y Y Y Y Y Y Y Y Y Y Table 6 13 Current measuring terminal assignment generator current Page 32 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Current Measuring Generator parameter setting L1 L2 L3 Figure 6 14 Current measuring generator L1 L2 L3 L1 L2 L3 Wiring terminals easYgen gi 6 Phase L2 L3 Table 6 14 Current measuring terminal assignment generator L1 L2 L3 Current Measuring Generator parameter setting Phase L1 Phase L2 amp Phase L3 Phase L3 Figure 6 15 Current measuring Generator Phase Lx Phase L1 Phase L1 casYgen Phase Phase L2 easYgen Phase Phase L3 easYgen Phase Table 6 15 Current measuring terminal assignment generator Phase Lx Woodward Page 33 55 Manual 37390 easYgen 1000 Series Genset Control Mains Current 20c Only NOTE Generally one line of the current transformers secondary is to be grounded MCB L1 so L2 lo Detail Connection of the transformers S2 S1 i s2 S1 E ABA 1 k j 10r
10. easYgen 1500 V21 Wiring Diagram eYg1500ww 5106 ap skt E e N co N E eo N LO N st N cr ex N N DQ oD co Lr Figure 5 3 Wiring diagram application mode 10 1 CB mode Woodward Page 19 55 Manual 37390 easYgen 1000 Series Genset Control Application Mode 10c 1 CB Mode 10c GCB open close only connection for two pole sensors is Switching inductive Shown below Analog input 1 T1 VDO amp resistive 8 0 4 to 20 mA Battery ground common or genset chassis ground Analog input 2 T2 VDO amp resistive amp 0 4 to 20 mA TA jw B m III III III III Jelas ee aaa ee 1 I njij olios 4 The socket for the PC configuration is situated on the back of the item This is where the DPC has to be plugged in W wWooDWARD MH Aor J5A Ground fault current GND 480 Vac Generator voltage L1 120 Vac 480 Vac Generator voltage L2 120 Vac 480 Vac Relay R11 LogicsManager or Ready for operation Generator voltage L3 120 Vac vt 480 Vac Generator voltage N 120 Vac 48149 501511521531 54 55 56 57 sos s s s s sy oa els jj 11 1 III Li WA Aor JSA Generator current L1 Relay R9 w t Aor JA Generator current L2 LogicsManager A Aor J5A Generator current L3 Relay R8 LogicsManager Cd A Common Discrete input D8 Reply GCB is open Relay R10 Command close GCB
11. is situated on the back of the item This is where the DPC has to be plugged in MW wooDwARD Generator voltage L1 Generator voltage L2 Relay R11 Generator voltage L3 LogicsManager or Ready for operation Generator voltage N Jl Aor J5A Generator current L1 J1 Aor J5A Generator current L2 14 Aor JA Generator current L3 Discrete input D8 Reply GCB is open Relay R10 Command close GCB LogicsManager Services Relay R7 Command open GCB R5 LogicsManager Discrete input i Preglow Gas Ignition ON Reply MCB is of Relay Command open MCB R2 LogicsManager Alarm class C D E F active Relay R1 LogicsManager Centralized alarm Relay R8 Command close MCB Mains current L1 or Ground fault current Discrete input Enable MCB Logi a Discrete input Alarm input M eee Discrete input Alarm input LogicsManager ed Discrete input Alarm input Logi TT viet Discrete input Start in Auto Logic TT cn Discrete input Emergency stop LogicsManager es Mains voltage L1 Mains voltage L2 ter poner pol terminal 5D pos orna sra je during setup NONC Mains voltage L3 Common terminals 51 to 58 12 24 Vdc 0 Vdc b Fais Subject to technical mocifications 2006 12 19 easYgen 1500 V
12. mA resistive VDO 0 to 180 Ohm Y VDO 0 to 380 Ohm VDO please download a catalog of all available VDO sensors at the VDO homepage http www vdo com siemens Table 6 24 Analog inputs FlexIn terminal assignment wiring single pole sensors Page 44 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Interfaces Overview Configuration Plug Telephone connection CAN bus Standard Modem GW 4 MDM connection Connection between from COM port PC Laptop CAN card IXXAT Figure 6 30 Interfaces overview easYgen DPC connector DPC PC COM port PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 N A PIN 7 PIN 8 PIN 9 PIN 4 connect with PIN 8 PIN 8 connect with PIN 4 Connect PIN4 8 easYgen CAN terminals Terminal 3 CAN L Terminal 4 CAN H GW 4 CAN terminals Terminals X5 CAN L Terminals X4 CAN H GW 4 RS 232 terminals Terminal Y1 RxD Terminal Y2 RTS Terminal Y3 GND Terminal Y4 CTS Terminal Y5 TxD PC COM port submin D 9pole female PIN 3 TxD PIN 8 CTS PIN 5 GND PIN 7 RTS easYgen CAN terminals Terminal 3 CAN L Terminal 4 CAN H PC CAN port submin D 9pole female PIN 7 CAN H PIN2 CAN L CAN termination resistor CAN termination resistor between terminals 3 4 between terminals 2 7 Table 6 25 Interfaces connection overview
13. ms Figure 6 2 Power supply crank waveform at maximum load c o o o 50 0 NOTE Woodward recommends to use one of the following slow acting protective devices in the supply line to terminal 63 e Fuse NEOZED D01 4A or equivalent or e Miniature Circuit Breaker 4A Type C for example ABB type S271C4 or equivalent Woodward Page 23 55 Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring FlexRange NOTE DO NOT use both sets of voltage measuring inputs The control unit will not measure voltage correctl if the 120v and 480v inputs are utilized simultaneously Voltage Measuring Generator 480 Vac L 120 Vac 480 Vac L 120 Vac mmm 480 Vac a 120 Vac Generator voltage phase voltage 480 Vac N Vcom Lacne 120 Vac Figure 6 3 Voltage measuring FlexRange generator Connect in application mode BM 0CB 1CB DCH Terminal Description 22 120 Vac 23 480 Vac 24 UN 120 Vac 25 Generator voltage phase L3 480 Vac 26 120 Vac 27 Generator voltage phase L2 480 Vac 28 120 Vac 29 Generator voltage phase L1 480 Vac Generator voltage phase N SASS SASSIS SI SISI SI SISI SIS SI SISI SISI SISI SK SIS SN SISI SISI Table 6 3 Voltage measuring FlexRange terminal assignment generator voltage Page 24 55 Wo
14. the generator s view Power factor is defined as follows Power Factor is defined as a ratio of the real power to apparent power In a purely resistive circuit the voltage and current waveforms are instep resulting in a ratio or power factor of 1 00 often referred to as unity In an in ductive circuit the current lags behind the voltage waveform resulting in usable power real power and unusable power reactive power This results in a positive ratio or lagging power factor i e 0 85lagging In a capacitive circuit the current waveform leads the voltage waveform resulting in usable power real power and unusable power reactive power This results in a negative ratio or a leading power factor i e 0 85leading Inductive Electrical load whose current waveform lags the voltage waveform thus having a lagging power fac tor Some inductive loads such as electric motors have a large startup current requirement resulting in lagging power factors Capacitive Electrical load whose current waveform leads the voltage waveform thus having a leading power factor Some capacitive loads such as capacitor banks or buried cable result in leading power factors Page 36 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Different power factor displays at the unit i0 91 inductive 18 91 lagging Reactive power display at the unit 70 kvar positive Output at the interface
15. 2 T2 VDO amp resistive amp 0 4 to 20 mA The socket for the PC configuration is situated on the back of the item This is where the DPC has to be plugged in W woopwarD M Aor J5A Ground fault current GND 480 Vac Generator voltage L1 120 Vac 480 Vac Generator voltage L2 120 Vac 480 Vac Relay R11 Generator voltage L3 LogicsManager or 120 Vac Ready for operation 480 Veg Relay R10 Generator voltage N LogicsManager 120 Vac MAor 5A Generator current L1 Relay R9 A Aor J5A Generator current L2 LogicsManager 14 Aor J5A Generator current L3 Relay R8 GND LogicsManager dt d gf Ay LogicsManager services Relay R7 Command open GCB R5 LogicsManager Preglow Gas Ignition ON Fuel relay Gas Gas valve R2 LogicsManager class C D E F active Relay R1 LogicsManager Centralized alarm viii tut Discrete input D7 Alarm input LogicsManager Discrete input Alarm input Discrete input Alarm input L Discrete input Alarm input Discrete input Start in Auto Discrete input Emergency stop LogicsManager her poner pol terminal 5D is pos or neg sna je during setup NONC Saman maa III Common terminals 51 to 58 12 24 Vdc easYgen 1500 V2 1xxx Genset Control 0 Vdc Subject to technical mocifications 2006 12 19
16. 21 Wiring Diagram eYg1500ww 5106 apsk easYgen 1500 V2 1xxx Genset Control Mains voltage N Figure 5 5 Wiring diagram application mode 2oc 2 CB mode Woodward Page 21 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 6 Connections WARNING All technical data and ratings indicated in this chapter are not definite Only the values indicated in Chapter 7 Technical Data on page 48 are valid The following chart may be used to convert square millimeters mm to AWG and vice versa AWG AWG 3 0 600MCM 4 0 750MCM 300MCM 1000MCM 350MCM 500MCM Table 6 1 Conversion chart wire size Page 22 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Power Supply o 12 24Vdc 6 5 to 40 0 Vdc Power supply Figure 6 1 Power supply Connect in application mode BM OCB ICB DCH Terminal Description Y Y Y Y 48 0 Vdc reference potential 5 m Y Y Y Y 49 12 24Vdc 6 5 to 40 0 Vdc 15 W 2 5mm Table 6 2 Power supply terminal assignment gt VI a S 120 o 5 11 0 8 100 BS op Jegen BO Aan 70 4 OS os a ee een eee See See 50 off f ET Pee 40 fo risi en ap fed E EE 20 l KE EE E TE ee 1 0 JT I BEES de 0 0 150 200 250 300 350
17. 37390 AN WOODWARD easYgen 1000 Genset Control Installation Software Version 2 1xxx EASY GEN til 1000 Manual 37390 A A e Manual 37390 easYgen 1000 Series Genset Control WARNING Read this entire manual and all other publications pertaining to the work to be performed before install ing operating or servicing this equipment Practice all plant and safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage The engine turbine or other type of prime mover should be equipped with an overspeed overtempera ture or overpressure where applicable shutdown device s that operates totally independently of the prime mover control device s to protect against runaway or damage to the engine turbine or other type of prime mover with possible personal injury or loss of life should the mechanical hydraulic gov ernor s or electric control s the actuator s fuel control s the driving mechanism s the linkage s or the controlled device s fail Any unauthorized modifications to or use of this equipment outside its specified mechanical electrical or other operating limits may cause personal injury and or property damage including damage to the equipment Any such unauthorized modifications i constitute misuse and or negligence within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage and ii invalidate p
18. 4 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Illustrations and Tables EEE m i Illustrations Figure 4 1 Housing panel board Cutout iet n nne tinte da ote ite ge rea e ku cucu eto Joad ede Ho Pepe tede ade to dede Figure 4 2 Housing ee Figure 4 3 Side view without ee Figure 4 4 Side EE EE Figure 5 1 Wiring diagram total Overview isis ente tinta tene reta akule totae Eed a a Hee tavad ana ia Ze Figure 5 2 Wiring diagram application mode 0j base mode Figure 5 3 Wiring diagram application mode lo 1 CB mode Figure 5 4 Wiring diagram application mode loc 1 CB mode Figure 5 5 Wiring diagram application mode 2oc 2 CB mode Figure 6 1 Power supply iine dece narret i re edet De o De hetk cous M a sd Huan taten dt d e HIER eee I loide ek ol dao Figure 6 2 Power supply crank waveform at maximum load sees ener enne Figure 6 3 Voltage measuring FlexRange generator eene neret trennen nete enne Figure 6 4 Voltage measuring FlexRange generator 3ph 4w Figure 6 5 Voltage measuring FlexRange generator 3ph 3w Figure 6 6 Voltage measuring FlexRange generator 1ph 3w Figure 6 7 Voltage measuring FlexRange generator Iph Zwee Figure 6 8 Voltage measuring FlexRange mains esses eese ener enne anakan entren Figure 6 9 Voltage measuring FlexRange mains 3ph 4w sese ener etre etre
19. 5 uw s20 l l Figure 6 16 Current measuring mains current Connect in application mode BM CB 1CB CB M 1 Mains current phase L1 transformer terminal s2 1 2 5 mm 2 Mains current phase L1 transformer terminal s1 k 2 5 mm Table 6 16 Current measuring terminal assignment mains current Current Measuring Mains parameter setting Phase L1 Phase L2 amp Phase L3 N Diane Phase L1 D Phase L2 Phase L3 Figure 6 17 Current measuring generator Phase Lx Wiring terminals Phase L1 easYgen Phase Phase L2 easYgen Phase Phase L3 easYgen Phase Table 6 17 current measuring terminal assignment generator Phase Lx Page 34 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Ground Current The mains current input can be configured to measure the mains current or ground current Whether this input is used to measure the mains current default or the ground current depends on how Parameter Input mains cur rent as is configured Refer to configuration manual 37391 for more information Generally one line of the current transformers secondary is to be grounded Holmgreen Cable type current One pole transformer in star point connection transducer L1 L1 L1 L2 12 L2 L3 13 L3 test b T Earth current gt gt
20. 6 6 Voltage measuring FlexRange terminal assignment generator 1ph 3w Voltage measuring Generator parameter setting 1ph 2w 1phase 2wire A1 B5 A2 B6 1ph 2w Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 26 24 27 25 Phase N N N N Table 6 7 Voltage measuring FlexRange terminal assignment generator 1ph 2w 3 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use Woodward Page 27 55 Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Mains L1 L2 L3 480 Vac I L 120 Vac 480 Vac 1 L 120 Vac EL 480 Vac Mains voltage phase voltage 120 Vac fo gt 480 Vac I N Vcom Lane gt L _ 120 Vac Figure 6 8 Voltage measuring FlexRange mains Connect in application mode BM 0CB 1CB 2CB Terminal Description 14 120 Vac 15 480 Vac 16 120 Vac 7 Mains voltage phase L3 480 Vac 18 120 Vac 19 Mains voltage phase L2 480 Vac 20 120 Vac 21 Mains voltage phase L1 480 Vac Mains voltage phase N SINAIA SN SS Table 6 8 Voltage measuring FlexRange terminal assignment mains voltage
21. AMMA m t 40G saw tooth pulse 11ms E E EN 60255 21 2 MIL STD 810F M516 5 Procedure 1 Temperature EEN Cold Dry Heat storage 30 C 22 F 80 C 176 F Cold Dry Heat operating 20 C 4 F 70 C 158 F standards t ma a Nene IEC 60068 2 2 Test Bb and Bd IEC 60068 2 1 Test Ab and Ad Humidity EE ES Ve MEE 60 C 9595 RH 5 days E e EE IEC 60068 2 30 Test Db Marine Environmental Categories L er Bureau Veritas DN 33 Det Norske Veritas DNV iis iride EENS Temperature Class nn a nn aaa naa B Vibration Class iicet rentrer terris B Humidity e EE B Germanischer Lloyd OG Environmental Class D Lloyd s Register of Shipping LRS ENVI ENV2 ENV3 und ENV4 Woodward Page 51 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 9 Accuracy pn Measuring value Display Accuracy Notes Frequency Generator fin fiov fan 15 0 to 85 0 Hz 0 1 Mains fin fiov Dau 40 0 to 85 0 Hz 0 1 96 Voltage Generator Viin Vr Vian 0 to 650 kV 1 Transformer ratio selectable Mains Viin Vrs Vian 0 to 650 kV 1 Transformer ratio selectable Current Generator Ini Ib I3 0 to 32 000 A 1 Max value Iii Ib 13 0 to 32 000 A 1 Slave pointer Mains ground current Ji 0 to 32 000 A 1 Real power Current total real power valu
22. CAN bus CAN bus Figure 6 33 Interfaces CAN bus termination Possible CAN Bus Problems If no data is transmitted on the CAN bus check the following for common CAN bus communication problems e T structure bus is utilized e CAN L and CAN H are interchanged e Not all devices on the bus are using identical Baud rates e Terminating resistor are missing e Baud rate to high for wiring length e The CAN bus cable is co routed with power cables Woodward recommends the use of twisted pair cables for the CAN bus i e Lappkabel Unitronic LIYCY TP 2x2x0 25 UNITRONIC Bus LD 2x2x0 22 Page 46 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Maximum CAN bus Length The maximum length of the communication bus wiring is dependent on the configured Baud rate Refer to Table 6 26 for the maximum bus length Source CANopen Holger Zeltwanger Hrsg 2001 VDE VERLAG GMBH Berlin und Offenbach ISBN 3 8007 2448 0 Baud rate Max length 1000 kbit s 25m 800 kbit s 50 m 500 kbit s 100 m 125 kbit s 250 m 50 kbits s 1000 m 20 kbit s 2500 m Table 6 26 Maximum CAN bus length The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is utilized there is high contact resistance or other conditions exist Reducing the baud rate may overcome these is sues DPC Direct Configuration Cable The easYgen provides a configuration inte
23. Command open MCB LogMa LogMa Command close GCB Relay R8 LogMa LogMa LogMa Relay R9 LogMa LogMa LogMa Relay R10 Relay R11 eady for operation LogMa Y Power supply Table 5 2 Terminal overview part 2 Woodward Page 17 55 Manual 37390 easYgen 1000 Series Genset Control only connection for two pole sensors is Shown below A hw III III III III II II Is lel ej 2s af aaa mjt2 t3 o t03 4 li Subject to technical mocifications Application Mode 0 Switching inductive Jl Aor DA GND 480 Vac 120 Vac 480 Vac 120 Vac 480 Vac 120 Vac 480 Vac 120 Vac Ji Aor DA Jl Aor DA Ji Aor DA GND Analog input 1 T1 VDO amp resistive 8 0 4 to 20 mA Battery ground common or genset chassis ground Analog input 2 T2 VDO amp resistive 8 0 4 to 20 mA Ground fault current Generator voltage L1 Generator voltage L2 Generator voltage L3 Generator voltage N Generator current L1 Generator current L2 Generator current L3 Common 0 CB Mode 0 Base Mode The socket for the PC configuration is situated on the back of the item This is where the DPC has to be plugged in W woopwarD Relay R11 LogicsManager or Ready for operation Relay R10 LogicsManager Logics
24. Manager Services jon terminals 30 34 R5 LogicsManager Preglow Gas Ignition ON R4 Fuel relay Gas Gas valve R2 LogicsManager class C D E F active Relay R1 LogicsManager Centralized alarm RRE H gf Ad Ad gd Ad tot Discrete input D7 Alarm input LogicsManager D6 Discrete input D5 Alarm input LogicsManager Discrete input D4 Alarm input LogicsManager Discrete input D3 Alarm input LogicsManager Discrete input D2 Start in Auto Lo Discrete input D1 Emergency stop LogicsManager H 5 3 E td i ing sup NONO Common terminals 51 to 58 12 24 Vdc easYgen 1500 V2 1xxx Genset Control 0 Vdc 2006 12 19 easYgen 1500 V21 Wiring Diagram eYg1500ww 5106 ap ski 48 49 50 51 52 53 54 55 56 57 58 30 31 32 33 34 35 36 37 38 99 40 41 42 M dH 4 II l1 II III li AC Figure 5 2 Wiring diagram application mode 0 base mode Page 18 55 Woodward Manual 37390 easYgen 1000 Series Genset Control only connection for two pole Sensors is shown below Application Mode 10 0 CB Mode 10 GCB open switchingfinductive Analog input 1 T1 VDO 8 resistive amp 0 4 to 20 mA Battery ground common or genset chassis ground Analog input
25. O homepage http www vdo com siemens Table 6 23 Analog inputs FlexIn terminal assignment wiring two pole sensors Woodward Page 43 55 Manual 37390 easYgen 1000 Series Genset Control Wiring Single Pole Sensors An accuracy of lt 2 5 may be achieved when using single pole sensors It is possible to combine single and two pole sensors but then it is only possible to achieve an accuracy of lt 2 5 even with two pole sensors The specified accuracy of x 2 596 for single pole sensors can only be achieved if the differential voltage between the genset chassis ground and battery ground does not exceed 2V Wiring diagram for single pole sensors St Analog input T1 e Analog input Analog input T2 Genset zero Figure 6 28 Analog inputs FlexIn wiring single pole sensors Wiring diagram for combining single and two pole sensors T1 Analog input T1 S Common Analog input T2 Analog input T2 DI o4to20ma pa Genset zero T Figure 6 29 Analog inputs FlexIn wiring single and two pole sensors Connect in application mode 0 lo loc 20c Terminal Description Y v v v Analog input T1 the following sensors may be used 0 4 to 20 mA resistive VDO 0 to 180 Ohm VDO 0 to 380 Ohm Common connected with genset zero Analog input T2 the following sensors may be used 0 4 to 20
26. SB LogicsManager or GND Command close MCB E gt Reply GCB is open L E gt use discrete input D8 ee ce x 2 A E Command close GCB Command open GCB gt use relay R10 Relay R6 LogicsManager eo Auxiliary services Sl Command open GCB B gt use relay R7 on terminals 30 34 Reply MCB is open lay R5 LogicsManager sl gt use discrete input D7 o Diesel Preglow Gas Ignition ON Enable MCB 5 lay R4 gt use discrete input D6 5 Diesel Fuel relay Gas Gas valve SI A Command open MCB O gt use relay R9 ES lay R2 LogicsManager z E D Alarm class C D E F active gt Relay R1 LogicsManager E Command close MCB 5 Centralized gt use relay R8 Discrete input D8 co or Reply GCB is aes ro Discrete input D7 TLLA AOSA Mains current L1 or or Reply MCB is IO mt GND Ground current Discrete input D6 ol lt or Enable MCB tea nior A See Discrete input D5 T7 480 Vac 206 el Jj TONGA Tess E Mains voltage L1 Discrete input D4 Vo ve e Alarm input LogicsManager uomo d 5 480 Vac god 5 TOR Tu H SER Wee r e DEE mu i ER 480 Vac S Discrete input D1 58 e gt 8 B E E Figure 5 1 Wiring diagram total overview Woodward Page 15 55 Manual 37390 easYgen 1000 Series Genset Control Wiring differences depend on application mode selected The control may be programmed for one of four possible application mod
27. arge the static electricity on your body to ground by touching and holding a grounded metal object pipes cabinets equipment etc 2 Avoid the build up of static electricity on your body by not wearing clothing made of synthetic materials Wear cotton or cotton blend materials as much as possible because these do not store static electric char ges as easily as synthetics 3 Keep plastic vinyl and Styrofoam materials such as plastic or Styrofoam cups cigarette packages cello phane wrappers vinyl books or folders plastic bottles etc away from the control modules and work area as much as possible 4 Opening the control cover may void the unit warranty Do not remove the printed circuit board PCB from the control cabinet unless absolutely necessary If you must remove the PCB from the control cabinet follow these precautions e Ensure that the device is completely voltage free all connectors have to be disconnected e Do not touch any part of the PCB except the edges e Do not touch the electrical conductors connectors or components with conductive devices or with bare hands e When replacing a PCB keep the new PCB in the plastic antistatic protective bag it comes in until you are ready to install it Immediately after removing the old PCB from the control cabinet place it in the antistatic protective bag CAUTION To prevent damage to electronic components caused by improper handling read and observe the pre caut
28. ble 6 11 Voltage measuring FlexRange terminal assignment mains 1ph 3w Voltage Measuring Mains parameter setting 1ph 2w 1phase 2wire A1 B5 A2 B6 1p2w Wiring terminals Rated voltages 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 18 16 19 17 Phase N N N N Table 6 12 Voltage measuring FlexRange terminal assignment mains lph 2w 6 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use Woodward Page 31 55 Manual 37390 easYgen 1000 Series Genset Control Current Measuring CAUTION Before disconnecting the current transformer CT secondary connections or the connections of the cur rent transformer CT at the device ensure that the current transformer CT is short circuited Generator NOTE Please connect the wires of the current transformer L x as near as possible to the unit NOTE Generally one line of the current transformers secondary is to be grounded Detail Connection of the transformers L Z G BE i 5g ses i Note En s1 k t Connect the common So L wires of the transformer SS s2 near the unit 8 Figure 6 13 Current measuring generator Connect in application mode BM OCB ICB 2CB Y Y Y Generator
29. ctromagnetic compatibility EMC Basic Immunity Standard Part 4 3 Radiated radio frequency electromagnetic field immunity test Electromagnetic compatibility EMC Part 4 Testing and measuring techniques Section 4 Electrical fast transient burst immunity test Electromagnetic compatibility EMC Part 4 Testing and measuring techniques Section 5 Surge immunity test Electromagnetic compatibility Basic immunity standard Part 6 Immunity to conducted disturbances induced by radio frequency fields Suppression of radio disturbances caused by electrical appliances and systems Limits and methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment Druck Printed 18 08 2003 Seite Page 2 von of 2 CADOKUME tmkochL OKALE 1ITempleas Ygen 1000 Declaration of Conformity 2003 08 18 doc Woodward Governor Company Leonhard Reglerbau GmbH Stuttgart 49 0 711 789 54 0 Page 54 55 Woodward We appreciate your comments about the content of our publications Please send comments to stqt documentation woodward com Please include the manual number from the front cover of this publication M5 woobDwARD Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 0 711 789 54 0 e Fax 49 0 711 789 54 100 sales stuttgart woodward com Homepage http www woodward com power Woodward has company owned plants subsidiari
30. d Woodward Page 47 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 7 Technical Data Nameplate EE 1 S N Serial number numerical 2 S N Date of production YYMM Taming Tee d 3 S N Serial number Barcode W wooDWARD Uus usa A PN Item number C Ba B rr enc ICE MG me 5 REV Item revision number PART NO REV EASYGEN 1500 6 Details Technical data po Ei Type Description short 8 Type Description long 9 UL UL sign Measuring values voltages EE AIA Measuring voltages 120 Vac terminals 22 24 26 28 amp 14 16 18 20 Rated value V aa Lee 69 120 Vac Maximum value V max max 86 150 Vac Rated voltage phase ground 150 Vac Rated surge voltage sse 2 5 kV 480 Vac terminals 23 25 27 29 amp 15 17 19 21 Rated value V rated esa 277 480 Vac Maximum value V el max 346 600 Vac Rated voltage phase ground 300 Vac Rated surge voltage sss 4 0 kV Linear measuring range neret nnne nennen nen 1 25 X V ated Measuring frequency ee ee 50 60 Hz 40 0 to 70 0 Hz e HEEN C Class 1 Input resistance per path 120 Vac term 22 24 26 28 amp 14 16 18 20 0 498 MO 480 Vac term 23 25 27 29 amp 15 17 19 21 2 0 MQ Maximum power consumption per path sess 0 15W Measuring values currents
31. e 2to2 GW 2 Accuracy depends on the configured transformer ratios Reactive power Current value in L1 L2 L3 2 to 2 Gvar 2 Accuracy depends on the configured transformer ratios Power factor Current value power factor L1 lag0 00 to 1 00 2 to lead0 00 Miscellaneous Real energy 0 to 4 200 GWh not calibrated Operating hours 999 999 99 h Maintenance call hours 0 to 9 999 h Maintenance call days 0 to 999 d Start counter 0 to 65 535 Battery voltage 6 5 to 40 V 1 Pickup speed fn 40 Analog inputs 0 to 180 Ohms freely scaleable for VDO sensors 0 to 360 Ohms freely scaleable for VDO sensors 0 to 500 Ohms freely scaleable 7 for resistive sensor 0 4 to 20 mA freely scaleable 1 for two pole sensors 2 5 for single pole sensors and a combination of single and two pole sensors Reference conditions to measure the accuracy e Input voltage sinusoidal rated voltage e Input current sinusoidal rated current e Frequency nennen rated frequency 2 e Powersupply rated voltage 2 e Power factor COS Q 1 00 e Ambient temperature 23 CH 2K e Warm up period cece 20 minutes Page 52 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Chapter 10 Declaration Of Conformity Declaration of Conformity M5 wooDWARD Type easYgen 1000 Series Manufacturer Woodwa
32. e MPU side of the cable NOTE The number of teeth on the reference gear and the reference gear speed must be configured so that the magnetic pickup input frequency does not exceed 14kHz 12000 mVrms 10000 8000 6000 4000 2000 kHz 0 1 1 10 100 Figure 6 22 Minimal necessary input voltage depending on freguency Page 38 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Discrete Inputs Discrete Inputs Bipolar Signals The discrete inputs are electrically isolated allowing for a bipolar connection The discrete inputs are able to han dle positive or negative signals NOTE All discrete inputs must use the same polarity either positive or negative signals due to the common ground Discrete Inputs Positive Negative Signal Power supply Power suppply 6 5 40 Vdc o Discrete input 1 Discrete input 2 L e Power suppply 6 5 40 Vdc o e Discrete input 3 Discrete input 4 Power suppply 6 5 40 Vdc o LT Power suppply 6 5 40 Vdc o e Power suppply 6 5 40 Vdc o A Discrete input 1 1 Power suppply 6 5 40 Vdc Power suppply 6 5 40 Vdc o se sz se ss 54 53 Te 51 50 Power suppply 6 5 40 Vdc Power suppply 6 5 40 Vdc Power supply H LI Discrete input 2 Power supply KE Discrete input 3 Discr
33. enne Figure 6 10 Voltage measuring FlexRange mains 3ph 3w eese ener etinm Figure 6 11 Voltage measuring FlexRange mains 1ph 3w Figure 6 12 Voltage measuring FlexRange mains 1ph 2w Figure 6 13 Current measuring generator sess Figure 6 14 Current measuring generator L1 L2 13 nn a nan eene nennen etre trennen enne Figure 6 15 Current measuring Generator Phase Is Figure 6 16 Current measuring mains current Figure 6 17 Current measuring generator Phase Lx Figure 6 18 Current measuring ground current Figure 6 19 Power measuring direction of power nanne onveneeneeneenenvervenvenenneevenvenvenvenvenvenvenveneenenveneenveneevenveevenne Figure 6 20 Pickup principle Overview saven 2 d renim eite eeir eei A L EEEE AEEA EEEE EEEE EEEE Eech Figute 6 21 Pickup input x o noia ele nta n rot E qr ace tot eet sods e o oi a Figure 6 22 Minimal necessary input voltage depending on frequency eene eere 38 Figure 6 23 Discrete inputs alarm control input positive signal Figure 6 24 Discrete inputs alarm control input negative signal Figure 6 25 Figure 6 26 Figure 6 27 Figure 6 28 Figure 6 29 Figure 6 30 Figure 6 31 Figure 6 32 Figure 6 33 Discrete inputs alarm control inputs operation logic Ire EE Analog inputs FlexIn wiring two pole sensors ee enak enen vern Analog inputs FlexIn wiring single pole senso
34. er er nee nennen freely scaleable E dE 10 Bit AA p t nite te ER er aerer edd internal load 50 Q 0 t0 180 380 Y tri pt reren tenere REESE eend load current lt 2 3 mA Accuracy solely two pole sensors aaa lt 1 single pole sensors aanne anne oneens lt 2 5 Magnetic Pickup Input capacitively decoupled Ihputimpedande E min approx 17 kQ a nput voltages onervaren ee eos Ree ee ee refer to Figure 6 22 Woodward Page 49 55 Manual 37390 easYgen 1000 Series Genset Control Interface ene Service interface A EA eelef DAN e ob incor sities andes RS 232 signal level EE 5V Level conversion and insulation by using DPC P N 5417 557 CAN bus interface SERA ee Coe Eee isolated Insulation voltage iet eee ete ree eme iet enden esee 1 500 Vdc Rr PR ER CAN bus Internal line terminations 45 snede E e ege Not available Battery oe erroe nnn nnn nnn nnn nnn nnn nnn ners se DY anm NiCd Durability at operation without power supplv aaa approx 5 years Battery fleldireplacement za selen ei e ees not possible Housing eer e ree re eren rer aaa ner rer e er ere ere e re ere eren eu Le Uh APRANORM DIN 43 700 Dimensions W x H x D nn eene 192 x 144 x 64 mm Front cutout W x H miieeeeneeeneeeneennnenneennenneeeneennee ent 186 1 1 x 138
35. es Terminals may have different func tions depending on which mode is selected The following table lists all of the control terminals and their associ ated function for each of the four application modes Description Hardware open close open dose 0 lo loc 2oc on page 18 on page 19 on page 20 on page 21 NYI Ground current Measure VF GN ALA or 5 AM alternatively GN y CF Mains current Measure 1 A or 5 AM L CAN L Vv CAN H GND L3 1 A or 5 A L2 1 A or 5 A L1 1 A or 5 A inductive switching GND AI T2 alternat TT Battery Analog input Measure ground common or chassis ground AI T1 alternat TT N 120 Vac N 480 Vac L3 120 Vac L3 480 Vac L2 120 Vac L2 480 Vac L1 120 Vac L1 480 Vac N 120 Vac N 480 Vac L3 120 Vac L3 480 Vac L2 120 Vac L2 480 Vac L1 120 Vac L1 480 Vac HA alternatively different hardware NYI not yet implemented CF selection during and through configuration CAN bus Interface Generator current Measure Pickup magnetic MPU discrete Measure Mains voltage Measure Generator voltage Measure Table 5 1 Terminal overview part 1 Page 16 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Description Hardware j ope
36. es and branches as well as authorized distributors and other authorized service and sales facilities throughout the world Complete address phone fax e mail information for all locations is available on our website www woodward com 2007 2 Stuttgart
37. ete input 4 Power supply LI Power supply LI Power supply n Figure 6 24 Discrete inputs alarm control input negative signal igni Power supply LJ Power supply d LO CN A LO A LO N LO Power supply Woodward Page 39 55 Manual 37390 easYgen 1000 Series Genset Control Connect in application mode BM 0CB 1CB 2CB Terminal Description Com Signal Type 9 v Y y v Sl Discrete input DI Alarm input programmable SW Y v Y Y Discrete input D2 Alarm input programmable v Y v Y Discrete input D3 Alarm input programmable v Y Y Y Discrete input D4 Alarm input programmable Y v Y v Discrete input D5 Alarm input programmab Alarm input programmabl Alarm input programmabl T B T ERR Alarm input programmab Enable MCB Alarm input programmabl P v 7 Discrete input D7 Alarm input programmab Alarm input programmab Reply MCB is open Alarm input programmabl Alarm input programmabl j Discrete input D8 Reply GCB i eply Is open Reply GCB is open SW switchable via the software 1 type 1 N O make contact 2 type 2 N C
38. hat if not avoided could result in damage to equipment NOTE Provides other helpful information that does not fall under the warning or caution categories Woodward reserves the right to update any portion of this publication at any time Information provided by Woodward is believed to be correct and reliable However Woodward assumes no responsibility unless otherwise expressly undertaken Woodward All Rights Reserved Page 2 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Revision History Rev Date Editor Changes NEW 07 02 02 TP Release based on manual 37320B Content WEE CHAPTER 1 GENERAL INFORMATION aaneen nennen sennanen nennen sean a anna enn nnn nen nnnnnnn naa 7 CHAPTER 2 ELECTROSTATIC DISCHARGE AWARENESS annen en neneneenenn 8 CHAPTER 3 MARINE USAGE annen nennen eenenersennenensennenensennenenrensenenrenennenvenenn 9 lem 9 Kan lo 9 Measurement 9 CHAPTER Mae I CERRRRREERRRRERRRRERRRRRRRERRRRRRRRRREHREEREEETEEREEEEEEEEEEEHEEHEHEEEIE 10 Panel Cutout EE 10 DIMENSIONS EE 11 elle 12 lee UE el WEE 13 CHAPTER 5 WIRING DIAGRAMS OVERVIEW aaneen nennen eeneneensenenennenneneenenn 14 Total OVEMIEW REM 15 Application Mode JO 18 Application Mode 10 seen enne en tenter inns si tetr inns nn eterni
39. imum CAN bus length cote aee Gee re EE ete E deeg Page 6 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Chapter 1 General Information Type English German easYgen 1000 Series easY gen 1000 Installation this manual gt GR37390 easY gen 1000 Configuration GR37391 easY gen 1000 Operation GR37392 easY gen 1000 Interfaces GR37393 easY gen 1000 Application GR37205 Additional Manuals IKD 1 Manual 37135 GR37135 Discrete expansion board with 8 discrete inputs and 8 relay outputs that can be coupled via the CAN bus to the control unit Evalua tion of the discrete inputs as well as control of the relay outputs is done via the control unit LeoPC1 User Manual 37146 GR37146 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the set up of the program and interfacing with the control unit LeoPC1 Engineering Manual 37164 GR37164 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the configuration and customization of the program GW 4 Manual 37133 GR37133 Gateway for transferring the CAN bus to any other interface or bus ST 3 Manual 37112 GR37112 Control to govern the air fuel rat
40. io of a gas engine The ratio will be directly measured though a Lambda probe and controlled to a configured value Table 1 1 Manual overview Intended Use The unit must only be operated in the manner described by this manual The prerequisite for a proper and safe operation of the product is correct transportation storage and installation as well as careful op eration and maintenance NOTE This manual has been developed for a unit fitted with all available options Inputs outputs functions configuration screens and other details described which do not exist on your unit may be ignored The present manual has been prepared to enable the installation and commissioning of the unit Due to the large variety of parameter settings it is not possible to cover every combination The manual is therefore only a guide In case of incorrect entries or a total loss of functions the default settings may be taken from the list of parameters enclosed in the configuration manual 37391 Woodward Page 7 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 2 Electrostatic Discharge Awareness All electronic equipment is static sensitive some components more than others To protect these components from static damage you must take special precautions to minimize or eliminate electrostatic discharges Follow these precautions when working with or near the control Before doing maintenance on the electronic control disch
41. ions in Woodward manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules Page 8 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Chapter 3 Marine Usage d CAUTION The following notes are very important for marine usage of the easYgen genset control and have to be followed Application A DC DC isolation converter must be used when the easY gen is used in an isolated power system application The configuration interface input RS 232 using the DPC converter is for maintenance and configuration only Please refer to chapter DPC Direct Configuration Cable on page 46 for information about the use of the DPC in normal operation If the easYgen is to be used on bridge and deck zones an EMI filter 1 e TIMONTA FSS2 65 4 3 must be used for the power supply inputs Terminal 48 must be grounded at the control of the unit Measurement The easYgen will experience less than a 2 deviation in current measurements when exposed to electro magnetic radiation Woodward Page 9 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 4 Housing Panel Cutout Figure 4 1 Housing panel board cutout Description Tolerance i Total Panel cutout 1 0 mm Housing dimension Total Panel cutout Housing dimension Total Table 4 1 Housing panel cutout Page 10 55 Woodward easYgen 1000 Series Genset Co
42. n close open close 0 lo loc 2oc on page 18 on page 19 on page 20 on page 21 Relay R1 Make contact NO LogMa LogMa LogMa LogMa Relay R2 Make contact NO LogMa LogMa LogMa LogMa Relay R3 Make contact NO Crank Relay R4 Make contact NO Diesel Fuel magnet Gas Gas valve Relay R5 Make contact NO LogMa Common Common Y Y Make contact NO Main contact Make contact NO Main contact Make contact NO Main contact Make contact NO Main contact Make contact NO Main contact Make contact NO Main contact 0 Vdc Vi 12 24 Vdc Common Common Y Y Y Discrete input Contact LogMa LogMa Discrete input Contact LogMa LogMa Discrete input Contact LogMa LogMa LogMa Discrete input Contact LogMa LogMa Discrete input Contact LogMa LogMa Discrete input Contact LogMa 1 Discrete input Contact LogMa Repl MCB Discrete input Contact Reply GCB is closed R LogMa Relay Manager via the function LogicsManager the relays can be programmed freely HD LogMa Discrete Input Manager via the function LogicsManager this discrete inputs can be programmed freely HI it may be configured whether the release MCB is to be performed via D6 or the MCB is always released then the input is LogMa Enab MCB Enable MCB Relay R6 Auxiliary services Relay R7 LogMa Command open GCB Command close MCB
43. n nrnn innen 19 Application Mode 10C nenen ee an a en aan ak na en Kaka sitne s ens sens sn nrns nnns 20 Application Mode To 21 CHAPTER 6 CONNECTIONS 55 2 oasis ara oaa n sau ra rd mu uu Eau rn ion ap Du saa aa ca EES 22 ee Tele A 23 Voltage Measuring FlexHange EE 24 Voltage Measuring Generator esee ener nnne neret nens 24 Voltage Measuring Mains seen nnn aiiai ieaiaia aana piaia Ta aiaa 28 Current Measuning tetesa a aaia aaa Ee eegen Deene 32 CSS AO eee ce teens tet eae TMT 32 Mains Current 20c Only 2 anna aa a BA a aa aa a ue RE RR to a aa alaa aaa 34 Gro nd e EE 35 ed ne EE 36 Power Factor Deli Ion nn E 36 PICKUP DEE 38 Discrete NOUIS tn nnen E DEAL dE A eter 39 Discrete Inputs Bipolar Signals esee nnne nennen nnne nennen 39 Discrete Inputs Operation LOGIC ener entere nter nnns 40 Relay Outputs Control Outputs And LogicsManagger sse nennen 41 Analog Inp ts FAE EE 43 Wiring MB De EE TEE 43 Wiring Single Pole Sensors AE 44 Incem 45 CVS VOW EE 45 CAN BUS A ANN EDI 46 DPC Direct Configuration Cable anna 47 Woodward Page 3 55 Manual 37390 easYgen 1000 Series Genset Control CHAPTER 7 TECHNICAL DATA ege ege 48 CHAPTER 8 ENVIRONMENTAL DATA neons ennn enne ennn enne sens senssenssenssenssenssenssnennenn 51 CHAPTER 9 EUREN EE 52 CHAPTER 10 DECLARATION OF CONFORMITY ennen enne enen enen eenenenesennsenssennsenn 53 Page
44. ng FlexRange terminal assignment generator 1ph Zum Voltage measuring FlexRange terminal assignment mains voltage essere Voltage measuring FlexRange terminal assignment mains 3ph 4w sss Voltage measuring FlexRange terminal assignment mains 3ph 3w Voltage measuring FlexRange terminal assignment mains 1ph 3w Voltage measuring FlexRange terminal assignment mains 1ph 2w Current measuring terminal assignment generator current Current measuring terminal assignment generator LI L2 L3 ema Current measuring terminal assignment generator Phase La Current measuring terminal assignment mains current current measuring terminal assignment generator Phase Lx Current measuring terminal assignment ground current Pickup terminal assigniment iei Deed oe tere e Seed Discrete input terminal assignment alarm control inputs anneer en eene enen verven venvenvenvenenneeneneenn Relay outputs terminal assignment part 1 nnn nenvenenvenveneeneenenvenvenvenenveevenvenvenvenvenenneevenvenvenveneene Relay outputs terminal assignment part 1 ee nnen etre trennen tenter Analog inputs FlexIn terminal assignment wiring two pole sensors Analog inputs FlexIn terminal assignment wiring single pole sensors Interfaces connection overview eee aaa Max
45. nto the panel cutout Verify that the unit fits correctly in the cutout If the panel cutout is not large enough enlarge it accord ingly 4 Attach mounting clamps a Rotate clamps according to the picture on the right until they snap into the mounting cones E e Attach clamp here b Rotate clamp until front nut of the clamp locks into front cone 7 5 Screw clamps ee a Tighten the screw clamps until the housing is pressed and fixed against mene the panel Be careful not to over tighten the clamps which may cause the front frame to unsnap from the housing If this occurs remove the unit from the panel and reattach the frame by pressing firmly against the housing 6 Reattach terminals Attach the terminals Reattach the green wiring terminals using the mounting screws to se cure the terminals to the control unit e Note Using the gasket kit P N 8923 1043 increases the IP protection to IP42 from front Mounting of the gas ket is described in the manual supplied with the gasket kit Woodward Page 13 55 Manual 37390 easYgen 1000 Series Genset Control Chapter 5 Wiring Diagrams Overview NOTE Please refer to manual 37392 Operation Manual for selection of the application mode Depending on application different terminals will be utilized e Application mode 0 BM Base Mode page 18 Measuring of engine generator parameters 1 e voltages currents coolant temperature oil pre
46. ntrol Manual 37390 Imensions D JU TI 013 O O wi pg wi 79 Bata uotqemnbtzuo J FIS Ge E09E MnoooT ke suorsusura oooT uefasee 0 60 E007 M TA HOPE WU Z9 X PPT X Z6T CKEXM Te301 uu BET X 981 EXM mem SUOTSUSUTG pe3rno1ro 3100s ST TAHOJSUBI UJ JUF amns ae run am Je zeuzozsueIg By JO Steg am 10 ieurogsuerj queamo an jo Staue repuooes e Dur3oeuuoosTp 210724 ONINGWM UoT329301d souerezzeqUT ejeridoidde ue vm parqu eq jem s1o32e3uoo 1ewod pue SEI rer Txne seotaep butddtz3 ebezroazepun 10 em Dur3ezedo zo sTr0 bal seouejonpur peJoeuuog uw D JET w PFT Figure 4 2 Housing dimensions Page 11 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Side View Cabinet Cabinet Front frame Front frame Housing Housing Mounting cones Mounting cones Mounting clamp Figure 4 3 Side view without clamps Figure 4 4 Side view with clamps Page 12 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Installation For installation into a panel door please proceed as follows 1 Panel cutout B Cut out the panel according to the dimensions in Figure 4 2 b 4 h H 2 Remove terminals Remove the terminals Loosen the mounting screws and remove the wiring terminals from the unit 3 Insert unit into cutout Move housing into panel Insert the unit i
47. odward Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Generator parameter setting 3ph 4w 3phase 4wire A Figure 6 4 3ph 4w Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 26 24 27 25 Phase L2 L3 L2 L3 Table 6 4 Voltage measuring FlexRange terminal assignment generator 3ph 4w 1 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use Woodward Page 25 55 Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Generator parameter setting 3ph 3w 3phase 3wire A D B2 B1 B6 B5 B2 B1 Figure 6 5 Voltage measuring FlexRange generator 3ph 3w 3ph 3w Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 26 24 27 25 Phase L2 L3 L2 L3 Table 6 5 Voltage measuring FlexRange terminal assignment generator 3ph 3w 2 For different voltage systems different wiring terminals have to be used Page 26 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Voltage Measuring Generator parameter setting 1ph 3w phase 3wire Wiring terminals Rated voltage 120 Vac 480 Vac Range max 0 to 150 Vac 0 to 600 Vac easYgen 26 24 27 25 Phase N L3 N L3 Table
48. ow Analog input 1 T1 VDO amp resistive amp 0 4 to 20 mA Battery ground common or genset chassis ground Analog input 2 T2 VDO amp resistive amp 0 4 to 20 mA Depending on the setting you have different I O s available respectively the control can operate the breakers for protection closing or not Flexin Model easYgen 1500 PIN 8440 1750 5 A PIN 8440 1751 1 A The socket for the PC configuration is situated on the back of the item This is where the DPC has to be plugged in W woopwarD O FF 20c Mains voltage L3 Emergency stop LogicsManager 120 Vac Common terminals 51 to 58 480 Vac 206 12 24 Vdc Mains voltage N 120 Vac 0 Vdc Subject to technical mocifications 2006 12 19 easYgen 1500 V21 Wiring Diagram eYg1500ww 5106 ap skt a a 8 lH oF Li a r E 480 Vac S ee 8 E Generator voltage L1 H 120 Vac ER E Generator voltage L2 120 Vac 480 Vac Relay R11 Generator voltage L3 LogicsManager or 120 Vac Ready for operation E gt 480 Vac Relay R10 Generator voltage N LogicsManager or 120 Vac Command close GCB x gt Joo An JA Generator current L1 Relay R9 LogicsManager or A Aor 5A Generator current L2 Command open MCB gt E TECH Generator current L3 Relay R8
49. positive negativey 00000 E In relation to the voltage the current is lagging The generator is over excited Control If the control unit is equipped with a power factor controller while in parallel with the utility A voltage lower signal is output as long as the measured value is more inductive than the reference set point Example measured 10 91 set point 10 95 Phasor diagram inductive UMILKUN QUICKLPIL YEKTOFANSICNE UUICKEPTET T Datei Bearbeiten Ansicht Pr fung Parameter Fenster Hilfe l i x Disleal 2 6 4 mfi E 2308 V 1155V AECH 4924 mA S 4824 mA 3214 mA 383 f E A710 mA A710 mA Dr cken Sie F1 um Hilfe zu erhalten A Dr cken Sie F1 um Hilfe zu erhalten Woodward Page 37 55 Manual 37390 easYgen 1000 Series Genset Control E shaft KE Figure 6 20 Pickup principle overview Figure 6 21 Pickup input Connect in application mode BM tocs tics 2CB Y Y Y Y 9 Pickup input inductive switching 2 5 mm VA Y Y Y 10 GND 2 5 mn Table 6 19 Pickup terminal assignment NOTE The shield of the MPU connection cable must be connected on one side to a ground terminal of the cabinet near the easYgen The shield must not be connected at th
50. put R3 Diesel Fuel relay Gas Gas valve Y vi Y Y Relay output R4 v v v Y Relay output R5 LogicsManager LogicsManager using the function LogicsManager it is possible to freely program the relays SW switchable via the software 1 type 1 N O make contact Table 6 21 Relay outputs terminal assignment part 1 Woodward Page 41 55 Manual 37390 easYgen 1000 Series Genset Control Connect in application mode 0 lo loc 20c Terminal Description A max Term Com Form A separated contacts BM v Y v Y Relay output R6 LogicsManager 2CB BM LogicsManager OCB Command open GCB 1CB Command open GCB 2CB Command open GCB BM LogicsManager Y VA Y Y Relay output R7 OCB LogicsManager Y Y VA Y Relay output R8 ICB LogicsManager 2CB Command close MCB BM LogicsManager OCB ics Y Y Y Y Relay output R9 EE ICB LogicsManager 2CB Command open MCB BM LogicsManager OCB ics Y Y Y Y Relay output R10 EE ICB Command close GCB 2CB Command close GCB BM Ready for operation z j E OCB LogicsManager Relay output R11 1CB closed in normal operation 2CB state LogicsManager using the function LogicsManager it is possible to freely program the relays SW switchable via the software
51. rd Governor Company Leonhard Reglerbau GmbH Handwerkstrasse 29 70565 Stuttgart Germany Tel 49 711 789 54 0 Fax 49 711 789 54 100 E mail sales stuttgart woodward com Type easYgen 1000 Series Model easYgen 1100 easYgen 1200 easYgen 1400 easYgen 1500 Product description Microprocessor driven engine and generator control with integrated monitoring protection and control The named product fulfills the following directives of the European Community 73 23 EEC Low Voltage Switchgear Directive Council directive on the harmonization of the laws of member state relating to electrical equipment designed for use within certain voltage limits 89 336 EEC Electromagnetic Compatibility Directive Council directive on the approximation of the laws of the member states relating to electromagnetic compatibility The conformity of the indicated product with the essential safety requirements of the standards is proven by the strict observation of the directives mentioned The company Woodward Governor Company Leonhard Reglerbau GmbH Handwerkstrasse 29 70565 Stuttgart Germany has checked the product and provided it with the opposite indicated sign 70565 Stuttgart August 18 2003 rd Zoellmer Chief R D Manager Druck Printed 18 08 2003 te Page 1 von of 1 CADOKUME 1 mkochiL OKALE 1 Temp easYgen 1000 Declaration of Conformity 2003 08 18 doc Woodward Governor Company Leonhard Reglerbau GmbH St
52. rface for connecting a computer via the DPC direct configuration ca ble The configuration interface is the RJ45 socket on the side of the easY gen housing NOTE Configuration with the direct configuration cable DPC P N 5417 557 is possible A laptop PC the DPC cable the program LeoPC1 version 3 1 1 or higher included on CD Rom with control unit and the proper configuration files are required NOTE The connection cable delivered with the DPC must be used between DPC and easYgen to ensure proper functionality of the easYgen An extension or utilization of different cable types for the connec tion between easYgen and DPC may result a malfunction of the easYgen This may possibly result in damage to components of the system If an extension of the data connection line is required only the serial cable RS 232 between DPC and laptop PC may be extended It is recommended to use an in dustry standard cable for this NOTE For a continuous operation with the direct configuration cable DPC e g remote control of the easY gen it is required to use at least revision F P N 5417 557 Rev F of the DPC When using a DPC of an earlier revision problems may occur in continuous operation It is recommended to use an industry standard serial RS 232 cable to connect the DPC with the laptop PC for continuous operation The shield connector 6 3mm tab connector at the DPC of revision F P N 5417 557 Rev F and above must be connected to groun
53. roduct certifications or listings CAUTION To prevent damage to a control system that uses an alternator or battery charging device make sure the charging device is turned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts e Discharge body static before handling the control with power to the control turned off contact a grounded surface and maintain contact while handling the control e Avoid all plastic vinyl and Styrofoam except antistatic versions around printed circuit boards e Donottouch the components or conductors on a printed circuit board with your hands or with conductive devices OUT OF DATE PUBLICATION This publication may have been revised or updated since this copy was produced To verify that you have the latest revision be sure to check the Woodward website http www woodward com pubs current pdf The revision level is shown at the bottom of the front cover after the publication number The latest version of most publications is available at http www woodward com publications If your publication is not there please contact your customer service representative to get the latest copy Important definitions WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation t
54. rs eene enne entere nre nenne Analog inputs FlexIn wiring single and two pole sensors enne 44 Interfaces overview Interfaces CAN bus Flex CAN eene tenerent trenes na a rre nne tene tr intense tnnt enne 46 Interfaces CAN bus wiring of shielding nnn sss eene ener entente nennen nes 46 Interfaces CAN bus terminatiOD iie eiecit Eeer 46 Woodward Page 5 55 Manual 37390 easYgen 1000 Series Genset Control Tables Table 1 1 Table 4 1 Table 5 1 Table 5 2 Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 6 8 Table 6 9 Table 6 10 Table 6 11 Table 6 12 Table 6 13 Table 6 14 Table 6 15 Table 6 16 Table 6 17 Table 6 18 Table 6 19 Table 6 20 Table 6 21 Table 6 22 Table 6 23 Table 6 24 Table 6 25 Table 6 26 Manual ZEIEN Ehe dree SENA GUA AA a Ae SA A aa Housing panel cutout Terminal overview part 1 Terminal overview ru Conversion chart WITeSIZ6 cno Den eege Eege ege cough cols eo ex yes SE ee Power supply terminal assignment ener a nnet trennen ana nana nana enne Voltage measuring FlexRange terminal assignment generator voltage sse Voltage measuring FlexRange terminal assignment generator 3ph 4w Voltage measuring FlexRange terminal assignment generator 3ph 3w Voltage measuring FlexRange terminal assignment generator 1ph 3w Voltage measuri
55. ssure etc Engine start stop e Application mode lo GCB open 1 CB Mode page 19 Measuring of engine generator parameters 1 e voltages currents coolant temperature oil pressure etc Engine start stop Engine generator protection relay output to open GCB e Application mode loc GCB open close 1 CB Mode page 20 Measuring of engine generator parameters i e voltages currents coolant temperature oil pressure etc Engine start stop Engine generator protection relay output to open GCB GCB operation relay output to close GCB e Application mode 2oc GCB MCB open close 2 CB Mode page 21 Measuring of engine generator parameters 1 e voltages currents coolant temperature oil pressure etc Engine start stop Engine generator protection relay output to open GCB GCB operation relay output to close GCB MCB operation relay output to open and close the MCB Mains failure detection AMF auto mains failure operation and automatic engine start stop Page 14 55 Woodward Manual 37390 easYgen 1000 Series Genset Control Total Overview FlexApp DynamicsLCD FlexCAN CAN L The Mode of the control can be configured alternatively as an 0 Measuring transducer engine control OCB 10 1 CB control GCB open toc 1 CB control GCB open close 20c 2 CB control GCB MCB open close only connection for two pole Sensors IS switching inductive shown bel
56. uttgart 49 0 711 789 54 0 Woodward Page 53 55 anual 37390 easYgen 1000 Series Genset Control Declaration of Conformity Type easYgen 1000 Series European Norm German Norm VDE Classification 73 23 EEC Low Voltage Switchgear Directive EN 50178 DIN EN 50178 Edition 1998 04 VDE 0160 89 336 EEC Electromagnetic Compatibility Directive EN 50081 2 DIN EN 50081 2 VDE 0839 Part 81 2 Edition 1994 09 EN 61000 6 2 DIN EN 61000 6 2 VDE 0839 Part 6 2 Edition 2002 08 EN 61000 4 2 DIN EN 61000 4 2 VDE 0847 Part 4 2 Edition 2001 12 EN 61000 4 3 DIN EN 61000 4 3 VDE 0847 Part 3 Edition 2001 12 EN 61000 4 4 DIN EN 61000 4 4 VDE 0847 Part 4 4 Edition 2002 07 EN 61000 4 5 DIN EN 61000 4 5 VDE 0847 Part 4 5 Edition 2001 12 EN 61000 4 6 DIN EN 61000 4 6 VDE 0843 Part 4 6 Edition 2001 12 EN 55011 DIN EN 55011 VDE 0875 Part 11 Edition 2000 05 W WOODWARD Description Electronic eguipment for use in electrical power installations and their assembly into electrical power installations Electromagnetic compatibility EMC Generic emission standard Part 2 Industrial environment Electromagnetic compatibility EMC Part 2 Environment Section 6 Assessment of the emission levels in the power supply of industrial plants as regards low freguency conducted disturbances Electromagnetic compatibility EMC Part 4 Testing and measuring technigues Section 2 Electrostatic discharge immunity test Ele

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