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HDS User Manual

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1. PROGRAM Cut Speed 100 0 0 00 COORDINATES poem Ea 0 00000 p Spindle Speed 100 0 O AY 0 00000 i Ei Z 0 00000 HOLD RESET y mi SART O A i AS miays umer ORIGIN NO O OFF Lore gt 0 00 AUTO MemS ReturnTo Edit On On Z offset STEPMODE SLOCK Profle preview G CODE File Sotup Help t Ya i S Handwheel Sota Shit Down SCT Continuous de 4HROUD E Sl mor HROUD OFFSETS NGI PINS K q mp Xt Jog Speed 10 0 0 00 3 uP 1 0 Y A vl _ 4 z L anum Too Y pee oes rst 0 cuna a bocce m n OE Ali Select A Set Up s Ongi Toa ES imiy A APPLY ORI 1 Left clicking on this button activates Origin 1 for the coordinate system B GO TO XYO ORI 1 Left clicking on this button moves the Z axis to the home position and the XY axes to the X zero Y zero for Origin 1 XY 0 C Save Origin Left clicking on this button opens the Save Origin Screen Safe Mode Option In this screen the user can save the position of the machine as the Origin This is where the user sets XYZ zero This Safe Mode Option will provide additional warnings and opportunities for the user ensure that the origin is saved correctly Origin can also be called the XYZ zero point For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A A Systems HDS User Manual G Save Origin Menu When the Save Origin
2. Vertical axis Disable program scroll will stop every line of G code appearing on the screen Optional stop will disable any MO1 commands in the G code file Rapid override control will allow speed to be overridden when the file is running For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual Probe Setup NCODO 1 Proc 1 INCH Probe Setup controls the way the tool offsets are learned and should not be adjusted Approach Tolerance Safety Tolerance Measuring Feed Horizontal Shift Vertical Shift Probing Modality Set Accuracy NCOOO1 Proc 1 INCA Set Accuracy will adjust the arc tolerance for circles and Circle Endpoint Tolerance 0 001 curves in the file Full Circle Threshold 0 001 See the Osai Amp and Osai Arc Modality fo G code manual for more information For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual 4 5 Backing Up Parameters The parameters of the Amp and PLC should be backed up before any adjustments are made to them Restart the controller in Setup Mode Select Boot then Restart then pick Setup from the Mode menu O xX File Select Boot Mode Utility View SAWS ILLERA OTT cnc PERSE CNCis gherative Mode Normal CNC connected OPENControl z CNC is wai
3. Click Activate to load it to the machine Close the window by clicking X For Support Visit support technocnc com or Call 631 648 7481 Continuous Step 0 oa PT ALA MDI ga Speed 110 0 00 a 0 00000 i 0 00000 a 0 00000 TOOL ORIGIN NO O Zofet 0 90 See Hp Shut Donam Sy are bdo OFFSETS ecte 170 Toal Pins uP Macia i Of Macau 2 ON When loading a new file click Deactivate to remove the old file before you click activate Continued on next page 35 HTTO6291133 Techno ke A Systems HDS User Manual 3 5 Running a G Code File Continued The file name will now appear on the top right of the screen You are now ready to run the file The file will now run Pressing HOLD will pause the machine Pressing CYCLE START will continue the file To run the file Ensure that the Origin and the Tool offsets are set Check AUTO to run in Continuous mode Click CYCLE START to run the file The cut speed can be adjusted by pressing the or blue box under cut speed DO NOT JOG OFF THE PART WHILE IN HOLD If you do you will need to use the return to profile function to return to continue the file See advanced tutorials to learn how to do this Speed 100 0 COORDINATES a 0 00000 Y 0 00000 Hz 0 00000 TOOL TE ca ORIGIN NO O RESET O
4. Disconnect power to all system components when not in use when changing accessories and before servicing Do not loosen remove or adjust machine parts or cables while power is on Exercise care with machine controls and around keyboard to avoid unintentional starting Make sure voltage supplied is appropriate to specifications of components Machines must be plugged into four pronged grounded outlets Do not remove the grounding plug or connect into an ungrounded extension cord Keep cables and cords away from heat oil and sharp edges Do not overstretch or run them under other objects or over work surfaces Use proper fixtures and clamps to secure work Never use hands to secure work Do not attempt to exceed limits of machine Do not attempt to use machine for purposes other than what is intended Use machine only in clean well lit areas free from flammable liquids and excessive moisture 13 14 15 16 17 18 19 20 21 22 rgency stop switch is located 12 Stay alert at all times when operating the machine Always wear safety goggles Do not wear jewelry or loose fitting clothing when operating machine Long hair should be protected Always maintain proper balance and footing when working around the machine Maintain equipment with care Keep cutting tools clean and sharp Lubricate and change accessories when necessary Cables and cords should be inspected regul
5. The machine is now ready to be jogged ees mix 1425 Spindle Span 1250 KA osi SEG 7 TOOL ORIGIN NO O Zoe 900 A Note Pressing Home All will move the machine to the front left corner of the Spindle Coolant table This must be done every time the machine boots up Once the machine is in the Home position it has a reference point from which it can pick up tools and locate offsets Reset Errors Home All For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual 2 2 Screen Callouts tv CA Proser anha ler Jier eran Xx Cuna CARDO AD t coc INN E PROGRAM Cut Speed 100 0 0 00 COORDINATES J flee a Ea 0 00000 WE Spinde speed i 00 0 9 Y 0 00000 ROG a 7 0 00000 St HOLD RESET TOOL E START i pari H aux ORIGIN NO O AUTO en RetumTo Edit On lon SA Preview c coverie Setup Hep i Handwheel aa Shut Down me Errors a t a apupus o a eae ee iai A Step MDI arri pown OFFSETS noae PINS K gt Kt Jog Speed 10 0 Sea NaS homt Sa Cu 1 0 Y J PERLA Vacuum K SA CLEARANCE Gave eee Tool Jog Step POSITION ong Vacuum Ly Ia al LE O oeoo REA li Selec Fai Set Up 1 origin Tol EE Fan Program it unity Above is the main screen of the Techno HDS interface To help understand the func
6. A NOIR ce QA lengths units ani po p yy vac F h i mm W i Lal El Opdrons 1 e Select Tables O select M gazine Ex eBs 8 2 OFFSET Y OFFSET Offset 1 ZOFFSET 11 5151818521 3 4843 3 4843 X Offset 88 5mm lt 88 5 mm Diameter 1 0 Va 5 0963 X OFFSET 0 Total Length For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual 6 1 Common Problems Error Messages Solutions rote JO soionSSS O Machine freezes during tool This error can occur if the pneumatic sensor on the dust shroud is faulty change or when it tries to do To check this a tool change in a G code file Press dust Shroud UP on the main screen e Look at the sensor on the piston it should be red when the shroud is up e f not move the sensor around the cylinder until the light comes on e If the light will not come on it will need to be replaced Syntax Error when loadinga There is an unrecognized command in the G code file Error Message Problem Solution 001 EMERGENCY STOP ACTIVE E stop pushed in Release E stop and click E stop 010 CAUTION OVERTRAVEL LIMIT ACTIVE G code file will go beyond Adjust working origin A Aamo san na Rete Gronde o cores sz 011 AXES NOT REFERENCED Machine has not been Press Home All on screen A mas een Petre tenses 013 MPG ENA
7. MDI mode stands for Manual Data Input Activate this mode by clicking the icon in the aad m J a a Pi HL eee en ireih e Pi f JL PEN pE aj w Jaw RD Ff a PROGRAM Cut Speed 400 0 0 00 COORDINATES U E ES 0 00000 r Spindle Speed 100 0 O ka 0 00000 RANOG a Zz 0 00000 ces HOLD RESET BEART ON ap Ir pees hee ORIGINNO O AUTO Nooo RetumTo Edt on fon pS gt STEP MODE BLK Profile preview AER EE BOS Setup Help t lt _ Hendwheet aa Shut Down sasen Continuous gt Step MDI Home All APPLY pete OFFSETS i mae PINS t lt a ll ve PA ORTA Vacuum i 10N y Ja Step ca Y r l a c cooo B 20N PRODUCTION Ali Selec A Set Up 4 or Toa S Part Program if imiy When this mode is selected a Test box will appear G code commands can be entered in this box then clicking Cycle Start will run the command Eg GO X10Y10 in the box then Cycle start will move the machine to X10 Y10 M3 S18000 will turn on the spindle at a speed of 18000rpm M5 will turn off the spindle UAO 03 will activate Origin 3 M6 T4 will pick up tool 4 For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ke A Systems HDS User Manual 3 2 Learning Tool Lengths Tool lengths will record how long the tool is in the holder and record the offset value This will allow multiple tools to be used in a si
8. HTTO6291133 HDS User Manual FIDS Series This manual will provide unpacking maintenance and user guide for running the Techno HDS Series CNC Router y TechnoA4 es Systems It is suggested that the operator keep this manual by the machine This will provide the most important information pertaining to the operation of this machine 2015 10 2015 WARNING DO NOT OPERATE THIS MACHINE WITHOUT PROPER TRAINING Improper or unsafe operation of the machine will result in personal injury and or damage to the equipment For Support Visit support technocnc com or Call 631 648 7481 1 HTTO6291133 Techno ke A Systems HDS User Manual TABLE OF CONTENTS estancos General Installation Instructions 1 1 Forklift guide and unpacking instructions ccccccccccncnnnnnnnnnnanans Page 3 1 2 Safety Instructions neces Page 4 1 3 Correct Colleting ncaa nneeeteaneneneeeseeees Page 5 1 3 5 Toolstand 1 3 6 Spindle Warmup cocccccccnnnnnnnnnnnnnnnannnns Page 6 1 4 Electrical and Pneumatic CONNECTIONS conccccccnnannnnnnnannnnanans Page 7 8 1 5 Vacuum Pump connections _ _ ha cece tee e ee eeeeeeeeneeeaes Page 9 II Machine Start Up and Screen Functionality 2 1 Start Up Procedure o cr rr rr Page 10 12 2 2 Screen Callouts qj ara Page 13 25 2 3 File System NetworKk cee tte nent eeetseaunnneeeses Page 26 ITI Operating Tutorials 3 1 Jogging the Machi
9. are similarly warranted for a period of one 1 year from the time of shipment from Techno CNC Systems LLC facilities Techno CNC Systems LLC s sole obligation under this warranty is limited to repairing the product or at its option replacing the product without additional charge provided the item is properly returned to Techno CNC Systems LLC for repair as described below The provisions of this warranty shall not apply to any product that has been subjected to tampering abuse improper setup or operating conditions misuse lack of proper maintenance or unauthorized user adjustment Techno CNC Systems LLC makes no warranty that its products are fit for any use or purpose to which they may be put by the customer whether or not such use or purpose has been disclosed to Techno CNC Systems LLC in specifications or drawings previously or subsequently provided and whether or not Techno CNC Systems LLC s products are specifically designed and or manufactured for such a purpose NOTE Drive motors servo or stepper are considered mechanical components THIS WARRANTY ISIN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHETHER EXPRESSED IMPLIED OR ARISING BY OPERATION OF LAW TRADE USAGE OR COURSE OF DEALING ARE HEREBY DISCLAIMED THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE H
10. button is clicked on the main screen this screen will open This screen provides a reminder to identify the tool in the tool holder before saving an origin AG K A se t l IDENTIFY TOOL my E MECA A a Y 3 2 Handwheel Continuous ORI SET llo Select A i da Ong Tod A Warning Message This screen This gives the user instructions on how to save an origin correctly gives the user an B Coordinate System opportunity to This displays the coordinate system as explained in Section E identify the tool in C Jog Functions the holder This is a minimized version of the jog functions as explained in Section A D Tool This displays the Tool Number It should read 1 1 or 2 2 or 6 6 etc indicating that an offset is applied E Identify Tool Left clicking on one of these buttons will apply the offset to the Tool number or rename reidentify at tool F Ori Set Will open the Origin Preset Screen where the user will enter the Origin number to be saved and set XYZ to zero G Menu Screen Changes the screen H Return to Main Screen Once the Origin has been set left clicking on this button will return to the main screen For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno4 eg Systems HDS User Manual H Spindle and Coolant Control The section highlighted below allows manual control on the Spindle and Coolant ere FR 7 E Pi PLA cec
11. code file selected Cut Epesd 1000 oo COORDINATES 0 00000 0 00000 Handal step MOI om Tt Jog Speed 110 nos J a i a PA f NOTE Running a file from block to block will ignore all other parts of the file This means a spindle on command Tool change and origin must be called at the start of the block if a part is to be cut This information can be manually entered in a text editor For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual 4 2 Mem Search Mem search will allow you to find the last reset point in the file currently activated If you press RESET while running a file you can continue from that point by pressing MEM S The G code will be searched for the last break point and once it has been found pressing CYCLE START will continue from that point Cut Speed 100 0 ooo COORDINATES 000000 a Sprite Spear 100 0 O Y 0 00000 HADI MAA MZ 0 00000 TOOL Horo HEET ga riaa camin no O Return To Edit Cn On 7 effort META G CODE File Setup italy i 14 Mande heel pu Shui Dewe salida t t lat re Rana AN aray ETE OFPSETS p i J Gop Speed 110 no aiima io ae a a bo Y Ne a ere a 20h oper Fa ts res ar mu 4 3 Return to Profile If the user presses HOLD while a file is running and jogs off the part when they try to restart a Not on part profile error will appear To return to the part profile Press Return to Pr
12. flush with the bottom surface of the collet nut You will hear and feel a SNAP as the collet properly goes into the collet nut Once it is assembled then SCREW the nut onto the threaded spindle end This picture shows an improper assembly Notice the gap and angle of the collet in relation to the nut The collet is not flush to the end of the collet nut Correct this assembly before using DO NOT PUSH THE FOR TOOLCHANGE OE nd AND FIXED COLLET SPINDLE AT wl SPINDLES ANY TIME ONLY USE TOOLHOLDERS COLLET NUTS AND TOOLS THAT ARE BALANCED TO be screwed onto the MEET OR EXCEED THE MAX spindle LC lt b S M7 RATED SPEED OF gt AD a S THE SPINDLE Only the proper WE assembly should j a For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ke A Systems HDS User Manual 1 3 5 Tool Stand Diagram Proper Placement Read these instructions thoroughly BEFORE operating machine 1 3 6 HSD Spindle Warmup Read these instructions thoroughly BEFORE operating machine USE AND ADJUSTMENT PREHEATING HSD S p A uses high precision angular contact bearing pairs pre loaded and lubricated for life with special grease for high speeds When the machine is switched on for the first time every day allow the electrospindle to perform a brief preheating cycle in order to allow the bearings to gradually attain a uniform operating temperature and
13. male threaded 3 8 fitting to attach to your factory air hose can be purchased at most hardware stores i m ie For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual Fn nn E E E E E E E E E E E E E E E eee y i WARNING Direction of Rotation is critical i Briefly start motion and check rotation arrow on casing Exchange phases if rotation is incorrect H IF YOU RUN THE PUMP BLOWER CONTINUOUSLY IN THE i wll WRONG DIRECTION THE VANES WILL BE DAMAGED 1 5 Vacuum Pump connections Take the silver connector from the Starter Box and connect it to the female connector on ne main Bone unit LA 7 w a a FR DA Attach the silver connector from the starter box here Attach the hoses from the machine to the T connectors and attach them to the pump Vacuum on and off functions are controlled by the Osai controller and can only be turned on from the computer screen H Series 9 5 b a E ra To test the motor press the reset button on the starter box once all connections are made Turn on individual sections of the vacuum table by turning the manifold handles in the front of the machine For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ke A Systems HDS User Manual Section 11 Machine Start Up Screen Functionality 2 1 Start
14. repair or authorize the product to be shipped back as is at the customer s expense In any case a restocking charge of 20 will be charged on all items returned to stock FIELD SERVICE Repairs are ordinarily done at Techno CNC Systems LLC s Ronkonkoma New York facility where all necessary instrumentation is available This instrumentation is difficult to transport so field service is severely limited and will only be supplied at Techno CNC Systems LLC s discretion If field service is required and is performed at Techno CNC Systems LLC s sole discretion all relevant expenses including transportation travel time subsistence costs and the prevailing cost per hour eight hour minimum are the responsibility of the customer UNFORESEEN CIRCUMSTANCES Techno CNC Systems LLC is not liable for delay or failure to perform any obligations hereunder by reason of circumstances beyond its reasonable control These circumstances include but are not limited to accidents acts of God strikes or labor disputes laws rules or regulations of any government or government agency fires floods delays or failures in delivery of carriers or suppliers shortages of materials and any other event beyond Techno CNC Systems LLC s control ENTIRE AGREEMENT GOVERNING LAW The terms and conditions contained herein shall constitute the entire agreement concerning the terms and conditions for the limited warranty described hereunder No or
15. up Procedure Fig 2 1 2 2 1 1 Turn the Main power switch to the ON Position 220 Volts should have been attached to this switch by an electrician Fig 2 1 1 2 1 2 Power Power USB PC OSAI E stop The red light on the front of the Off On Port Power Power Turns off machine will light up This indicates Switch Switch controller that 220 volts is coming into the MUST motor and machine BE ON spindle Press the Power On button to start the system The Power on light will light up indicating that power has been applied to the controller system and the motors Press the Computer Power button to start the PC This may only light temporarily The PC will start to boot For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual 2 1 4 Software start up Once the PC has started the Boot Controller software will start automatically If it does not double click on the Boot Controller Icon It looks like a rocket ship on the desktop If no text appears in the box after 30 seconds check that the light for the controller is on and that the network cable from PC to Osai controller is connected If no connection occurs see the Fault Finding section in the Appendix OSAI BeotController Fie Select Boot Mode Utilty View AGE Boot controller PHB tw CHa loaded and ONC connection in progress connecting to Link Ti
16. BLED Handwheel is active Click on Auto or Continuous to A a era 034 AXIS DRIVES FAULT One of the axis amps shut Cycle power on and off to reset amp Check cables going to Amp 041 SPINDLE INVERTER 1 FAULT Spindle had a fault and Cycle power on and off to restart shut down inverter 042 AXIS ON OVERTRAVEL LIMIT The over travel limit Slowly jog machine away from switch has been triggered end of gantry Check limit switches for debris Error Message Problem ____ Solution NCO30 Circle is not Congruent G code file has an incorrect arc Arcs must be absolute i s and j s or Dynamic mode not Congruent created using R select one of these options in the CAM post processor NC101 Process 1 The G code file is trying to run Adjust Origin Redo G code File Positive over Travel beyond the table size NC123 Tried to press Cycle start to run Hold is active press Hold to release Bad Cycle Mode file select Auto press Cycle Start For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual Techno CNC Systems LLC Terms and Conditions For Limited Warranty and Repairs Warranty WARRANTY All Techno CNC Systems LLC mechanical components are warranted against manufacturers defects in material and workmanship for a period of one 1 year from the time of shipment from Techno CNC Systems LLC facilities All Techno CNC Systems LLC electrical components
17. Control e Continuous In which though fluid and smooth continuous movement the machine is controlled Speed is controlled by the Jog Speed Bar e Step Similar to continuous however with every mouse click the machine moves a distance determined by the Jog Step Bar A mode MUST be selected in order for the machine to move The selection box to the left of the text indicates what mode is selected PEO hoc tl cir abe rain 20082 T PROGRAM da COORDINATES E a Eg 000000 m Spindle Spes 100 0 Y 0 00000 CYCLE TOOL Live HOLD RESET START ee ORIGIN No O AUTO lan RetumTo Edit oa Ton Zoffset 0 00 STEP MODE Profile Prev Setup Help Shut Down Sc mons Continuous lose A APPLY SHROUD Step Ali etal HA OFFSETS PINS SIPGLE i ie Jog Speed 10 0 washome Sarr UP 1 0 Bn Oe Vacuum CLEARANCE Save TON Tool POSTION Orin Vacuum 20 RON al part Errar if Lay R P Click on the box beside the mode name to select it Increase or decrease the Jog Speed by pressing Increase or decrease the Jog Step by the or box Speed is shown in of maximum speed pressing the or box Step size in Actually speed is displayed when the machine is running inches will be shown For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 HDS User Manual y Technok es Systems
18. DE File Setup H to Continuous Jog mode A E ria Y4 Hond haa bossa Shut Down Say nary t il Continuous Note You cannot Step MDI toe at Gert pown OFFSETS save an origin with the bo qm amp i Sea Speed 185 o oo IGE Toara Oe i x EHI T handwheel active y a memo TON Tod J deg Step IPOD DH S EEE ETE i 2 oo oee St ae Click on Save Origin li T 3 rip Ti El mt Acar PF For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ef Systems HDS User Manual The Save Origin screen will open Fresa and a reminder to load the tool ANIN DN NI A number will appear Click the IU A NING j number of the tool that is in the e spindle then click ORI SET Enter the Origin Number on top and zero in the XYZ boxes Din Vaes Click OK Click Return to Main Screen when done i i 3203130 7 he coordinates displayed will 2 j wa aaa Cut Speed 100 0 o oo COORDINATES still be the Work Coordinates ee aes That is the coordinate system from the home position To display the Origin just saved Click on Apply ORI 1 The coordinate system will now switch to the origin you saved The data UAO 01 in the G code file will also switch coordinate systems So if you hit reset and the coordinate system returns to the Work Home Coordinates when the The origin is now set If you click reset the coordinate G code file is started th
19. EREOF LIMITATION OF REMEDY In no event shall Techno CNC Systems LLC be liable for any incidental consequential or special damages of any kind or nature whatsoever Techno CNC Systems LLC is in no way liable for any lost profits arising from or connected to this agreement or items sold under this agreement whether alleged to arise from breach of contract expressed or implied warranty or in tort including without limitation negligence failure to warn or strict liability RETURN PROCEDURE Before returning any equipment in or out of warranty the customer must first obtain a return authorization number and packing instructions from Techno CNC Systems LLC No claim will be allowed nor credit given for products returned without such authorization Proper packaging and insurance for transportation is solely the customer s responsibility After approval from Techno CNC Systems LLC the product should be returned with a statement of the problem and transportation prepaid If upon examination warranted defects exist the product will be repaired or replaced at no charge and shipped prepaid back to the customer Return shipment will be by common carrier i e UPS If rapid delivery is requested by customer then such transport is at the customer s expense If an out of warranty situation exists the customer will be notified of the repair costs immediately At such time the customer must issue a purchase order to cover the cost of the
20. El ridin ne offacet 0 000 RAE Boco 4 C t z ZOffser Update GOTO URIGIN K Ti Auto Touch i G OREA om2 om3 Tool gt 4 ze OFSTA osr2 ostaj JE 3 HOLD i ae a i H 1 1 s A ORTA ORIS ORIG 1 0 Y Xt OFST4 OFSTS OFSTG 1 J Rennt _ Handwheel Continuous O OFST7 OFSTA URE RESET _ MDI aaa By tatoo gt Sel Un LL orgin Tocl 5 Part Pogra i unity _ E A ACTIVATE ORIGIN Left clicking on these buttons will activate the corresponding Origin B ORIGIN SET SAVE ORIGIN Left clicking on this will open the Origin Preset screen This will allow the user to save the current position of the spindle in a specific origin number C Jog Functions This is a minimized version of the regular jog functions D Z offset Update Pressing one of these buttons will cause the Tool to move down until it touches the Tool Calibration Block and then it will store the Z offset for that tool number E GOTO ORIGIN Left clicking on one of these buttons will move the router to the XY zero position for that origin number The Z axis will move to the home position F Pneumatic Controls This section controls dust shroud chuck control and pop up pins G HOLD Pressing hold during an operation will cause the operation to be aborted H Coordinates System This displays the system coordinates and active origin etc For Support Visit suppor
21. L al HOLD RESET ind START e ea ORIGIN No O AUTO Mous Retum To ESE comer SS Aa ss Setup Help Ya PSTN Shut Down Seriana Erron a t Continuous Ao sn ROUD 5 A pas K K jog Speed 10 0 AXIS HOME Seve E 110 J 1 gt y a J ORI Vacuum J Jog Step POSITION Origin acre Yo Y l a 0 0000 20N PRODUCTION Bly seco Fa Sel p da Orgru Tod 5 Pan Program It Lit A G code File Pressing this button will open the G code file folder allowing the user to activate or deactivate a G code file For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Technok es Systems HDS User Manual j Prog ram Functions The section highlighted below contains the program functions that are used when running a G code file Mami ADO AO Y PROGRAM Gut Speed 1000 0 00 COORDINATES a AAA El Es 0 00000 Hindle Speed 100 0 O 1 0 00000 AO AZ 0 00000 HOLD ESET Teo isis H micas ee ORIGIN NO O RetumTo Care jon On O eE Profile TPA Jente DAS G CODE File Setup tap heel Ramat Shut Down creen ri Erori Continuous p army SHROUD POETE t E MDI meni Gma pown OFFSETS OO i pms ko qm mp X Jog Speed 10 0 aaa masnome SOT up 1 0 cer A Vacuum z _ Step a s on man Ton POSITION orn ae i J Y b Aa 0 0000 E 2 ON PRODUCTION Fahy see q Set Lip
22. a medlar Her PS A a 0 E JEET Rony Ff O MA PROS FAP Cut Speed 100 0 0 00 _ COORDINATES poem a Ea 0 00000 Spindle Speed 100 0 YI 0 00000 Co f 5 a Zz 0 00000 CYCLE ae TOOL TaDT HOLD RESET 3 i START f re eke ORIGIN NO O AUTO oo ReturnTo Edit On On z offset ODO o ALOCK Profile j j S one EO SEN ee Setup Hep i Handwheel Reset Shut Down Screens e FEA ontinuous A A im T Step mor A ona bown OFFSETS INGA P koq Xt Jog Speed 10 0 0 00 AIS HOME Seo uP 1 0 a_i yi Pe a CLEARANCE Save 10N Tool Jog Step POSITION Origin Vacuna hd Y l a 0 0000 20N Tiy Select A Set Up y Ongi Toc S Part Program if imiy A Spindle On Off Pressing the button beside On will turn the spindle on pressing the button beside Off will turn the spindle off rpm of 6000 B AUX On Off Pressing the button beside On will turn the coolant on pressing the button beside Off will turn the coolant off It will do nothing if the system does not have a coolant For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ke ei Systems HDS User Manual Ani 00240 YT PROGRAM uit Speed 100 0 0 00 _ COORDINATES mos mE 0 00000 e SPee Speed 100 04 z Y 0 00000 FUNG E pm 7 0 00000 CYCLE EIA TOO
23. act Lithium grease lubrication is recommended over oil as the oil lubrication will flow away from tooth flanks The racks should be cleaned with a degreasing agent and fresh clean grease should be applied at regular intervals depending on the usage of the machine It is recommended that this is done every 80 hours of machine usage Use a small brush to coat both racks on the side of the Y axis and the single rack across the X axis 5 2 Lubricating the X Y Z Rails The rail carriage bearings are sealed and protected with wipers The rails should be lightly oiled to allow smooth operation Avoid a build up of debris on the rails by blowing them off with air or wiping them down with a rag The rails do not need to be lubricated as often as the rack Once a month should be sufficient Recommended Lubricants Lithium Based Grease e Alvania Grease No 2 Shell or Equivalent e Techno Part No H90Z00 8670T8 Oil e Vactra No 2s mobile e Tonner Oil or Equivalent e Techno Part No H90200 LUBE002 Oil and Grease Kit e Techno Part No H90Z00 LUBEKIT2 NOTE AVOID A BUILD UP OF DEBRIS ON MOVING PARTS CLEAN OFF ANY DEBRIS TO AVOID DAMAGING THE MACHINE 5 3 Lubricating Z Ballscrew The Z axis uses a ballscrew and ballnut instead of a rack and pinion The ballnut has a nipple for applying lubrication to the mechanism Lithium grease is pumped into the lubrication point with the application gun provided with the
24. al or other representations are in effect This Agreement shall be governed in all respects by the laws of New York State No legal action may be taken by any party more than one 1 year after the date of purchase TECHNO CNC SYSTEMS LLC RESERVES THE RIGHT TO CHANGE DESIGNS SPECIFICATIONS PRICES AND ANY APPLICABLE DOCUMENTATION WITHOUT PRIOR NOTICE For Support Visit support technocnc com or Call 631 648 7481
25. an Shut Do i oi rors 4 Continuous _ a Step MDI ORTI K gt Kt Jog Speed 10 0 0 00 AXIS HOME rite os DORIA Jog Step pepa Beas Y Y l A 0 0000 ES Ali seen A Set Up s Ongi Toci S Part Program A Offsets Opens the Offset Menu In this menu the user can save multiple offsets origins and apply them to the coordinate system B I O Opens the Input and Output screen diagnostics These screens will show the states of the inputs and outputs C Tool Opens the Tool Menu In this menu the user can store tool lengths and change tool numbers For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual E Coordinate System The section highlighted below is the Coordinate System a E Elira CRD o Y z3 PROGRAM Cut Speed 100 0 loo COORDINATES A MES 0 00000 sur Spindle Speed 100 0 IYJ 0 00000 oo FF Z 0 0000 ian HOLD RESET ai TOOL START po ps C oricin no O AUTO Return To Edit On On D Zoffset 9 99 STEP MC Profile now STEP MODE di td G CODE File setup Help t y4 l o Handwheel Sect Shut Down Screens i Continuous cinta Z Step ml A ort DOWN OFFSETS i HET O PINS ol mp Xt g oa speed 100 ooo oe sap UP 4 ORTA Vac
26. arly Keep controls clean and dry Before using check for damaged parts An authorized service center should perform all repairs Only identical or authorized replacement parts should be used Remove any adjusting keys and wrenches before turning machine on Do not operate the machine unattended Follow all safety instructions and processing instructions in the MSDS for the material being processed Use proper precautions with dust collection systems to prevent sparks and fire hazards Make sure to have proper fire extinguishing equipment on hand at all times ee i A UC A A o For example setting feeds and speeds too low and or using dull tool bits creates friction at the material The friction generates heat which can result in a fire that can be drawn through the vacuum table or dust collector without warning Fire hazard from friction heating caused by dull tools is possible when cutting certain 4 For Support Visit support technocnc com or Call 631 648 7481 v HTT06291 133 Techno 4 es Systems HDS User Manual 1 3 Correct Colleting Read these instructions thoroughly BEFORE operating machine WARNING THE SPINDLE WILL BE DAMAGED IF UNBALANCED EQUIPMENT IS USED AIR SUPPLY MUST BE FILTERED AND DRY O e e ijp Y RIGHT G mm m al The picture above is how your collet nut assembly should look the end of the collet is
27. been reached Use the Save Origin button to save an origin Offsets are just another name for a saved Working Origin Different offsets can be saved using the Save Origin function but instead of naming the offset 1 pick a different number AEE 7 H Ga Sah ACTIVATE ORIGIN OFFSET MENU Work 6 00000 CHANGE TOOL y 0 00000 jade ley z 0 00000 oer E D A mo IDENTIFY TOOL HAU UIE Sem rl a aa Offsets can PINS A freer Oo OCO a a hal hal F A ue E e at Ej O be activated pus Y erre 0 000 JOG Raat sy in the interface 7 E p A a 0 000 by clicking 2 Offset Update i RIG ACTIVATE ORIGIN in the ORI i E i UFSI 1 DESI 2 OSI 3 Offset Menu and in the k OFSTA OFST 5 OFST 6 G code by using _ OFST7 OFsTO the function UAO 0 Where is the offset number For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual SECTION IV Advanced Tutorials 4 1 Using Block to Block Functions Block to block function will allow a particular section of a G code file to be run For this function to operate the G code file must have line numbers in the following manner N100 GOX35Y10 N101 G1X35Y0 etc When Block to Block is clicked the user will be asked to enter the Starting block Number and the ending block number Once the blocks are selected click OK Pressing CYCLE START will run the section of G
28. de COMI To 5 Par Program If uiy A AUTO When this button is active the G code file will run in continuous mode B STEP MODE When this button active the G code file will run in Step mode C Edit Left clicking on this button will open the file directory allowing the user to edit the files in a text editor D Preview Left clicking on this button will open the file directory allowing the user to preview the G code file in the Techno Previewer E CYCLE START Pressing this button will start the active G code file in either Step or Auto mode If no mode is selected then nothing will happen Cycle start will also carry out commands in MDI mode F HOLD Pressing this button will pause the operation that is in progress Releasing hold and pressing Cycle Start will continue the operation G RESET Pressing this button will abort the operation that is in progress Reset will clear the Tool origin and file settings H Mem S This button will search the G code file to find the point where the last Reset occurred Then the file can be started from this point I BLOCK This button will open the block window allowing the user to select a specific block of G code to run ie N400 to N1200 J Return To Profile If the machine is jogged off the part during Hold it will need to return the point it was in on the G code file if you want to continue the operation Left clicking this button and then holding down the directional arrow for eac
29. e controller system will switch back to Work system and the tool offset will read the UAO 01 command will be removed Identifying the Tool in the chuck and and apply Origin 1 clicking Apply ORI will enter the values again For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual 3 4 Preparing a G Code File The G code file must be copied into the programs folder on the PLC directory There is a shortcut to this on the main desktop Drag your files from the USB to the desktop icon or copy and paste Files must be no more than 8 characters in length Folders can be copied in to the programs folder but make sure the file G600 is in the same folder as your file This data must be in the G code file If the correct post to Techno Osai HDS machine is used in the CAM package then it will be entered automatically Data For a Techno Osai G code File Start of File G70 G90 G40 G80 G17 G27 M143 M49 G600 UAO 01 Tool Changes T1 M6 M3 S18000 DLY 05 G27 Circles G02 G03 Programming in Inches Absolute Programing Disables Cutter Diameter compensation Disable Can Cycles Circular interpolation on XY plane Continuous sequence operation with automatic speed reduction on corners Edge Pop Up Pins Down Dust shroud down Loads a set of parameters into controllers amplifiers This is a txt file that needs to be in the di
30. e items against the packing slip to be sure nothing was left out Notify Techno immediately if you are missing any pieces of your shipment A toolbox and other accessories such as vacuum hosing and leveling feet may be packed under the machine during shipping If required there are 4 Forklift Tubes on the sides of the machine Front of Machine Forks must be centered in the front e 1 of the machine he te Fig 2 1 Measure the distance between the forks shown in Fig 2 2 SAFETY WARNING DO NOT LIFT OR MOVE MACHINE USING GANTRY Depending on machine size SEE QUOTE FOR MACHINE WEIGHT NOTE Forklift capacity must be adequate to safely lift the machine It is recommended to have Fork Lift Extensions to better support the load 2 3 Take care not to damage the valves on the front of the machine Slowly move in close to the machine Fig 2 4 Forklift your machine up from the floor and remove the wooden pallet For Support Visit support technocnc com or Call 631 648 7481 10 11 y Techno 4 es Systems HTTO6291133 HDS User Manual 1 2 SAFETY INFORMATION Read these instructions thoroughly before operating machine DO NOT operate machine if you are unfamiliar with these safe operating instructions DO NOT operate machine without knowing where the eme Keep fingers hands and all other objects away from machine while power is on
31. e of these buttons will change the tool number on the screen and apply the Z Offset D Jog Functions This is a minimized version of the regular jog functions E Z Offset Update Pressing one of these buttons will cause the Tool to move down until it touches the Tool Calibration Block and then it will store the Z offset for that tool number F Pneumatic Controls This section controls dust shroud chuck control and pop up pins G HOLD Pressing hold during a tool change will cause the operation to be aborted H Coordinates System This displays the system coordinates and active origin etc SPEED Jog speed and speed the machine moves when changing tools can be controlled by these settings 24 For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ef Systems HDS User Manual L Offset Menu When Offset is clicked on the main menu the screen below will open In this screen multiple offsets can be saved and recalled Aa ds CIRO AD Ff CTIVATE ORIGIN OFFSET MENU Hi wk SO ACTIVATE ORIGIN eg Work ORIGIN NO 00000 NG A al CHANGE TOOL omi y 0 00000 YO i 2 3 4 g 7 ios Sama z O 00000 Z 0 ORI 4 ORIS ORIG a IDENTIFY TOOL Y cta Sit LS PINS Dia offmat 0 000 a 2 2 4 EN ee E CUP s offant D0 0O00 l l oof Poe t O OOO En
32. er My Documents Bacup eP cecurty i lahe cre j rameni Ee aes ital Eoen me Fo era an IE if E Click on Browse and pick create a suitable folder to save the backup enter a suitable file name for the backup and click Save VE comas MV rar Jj few 1 bal Free D For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno 4 ea Systems HDS User Manual Once complete close the Security window and reboot the controller in Normal mode Check the box beside All the control and click Start to begin the backup OSAI Security File Select view Modify Setup s Option Docufnents and Settings CuwrriMy Documents Backup Mei Security 5100281101 aK All the control 01 01 2011 3 Password E69 07 06 15 A System area Eb Install TFT Colour Blink a A a 10 510 MC mono OEM area Backup User area E Restore Aubodetection Po Ey Fie lt n Ove Es e To Restore a saved backup just reboot in setup mode again and select Restore to load the saved settings For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke ef Systems HDS User Manual V Machine Lubrication 5 1 Lubricating the X Y Rack and Pinion Lubrication is important with rack and pinion gearing systems A thin film of grease should always be present on the contacting tooth flanks to minimize metal to metal cont
33. h axis will move the machine back to the correct position Left clicking this button will pause whatever action is taking place For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual K Tool Menu When Tool is clicked on the main menu the screen below will open up In this screen tool lengths can be learned tools identified and changed automatically po omu malier ero e Proba Dipsy Eder Sa lp Cegn Taa Part Proga lay lt MS AWE Offset Preset B j TOOL MENUS H certain O aE k CHANGE TOOL p ainina _ ORIGIN NO x Y a 2 1 5 7 a El Laii x O Y 0 00000 Y O Offset Number O DA US z 0 00000 Z O at E ve IP z T OFESET A Tool Tip Position 0 000 i 306 H a Dia offset 0 000 a x ofset 0 000 Cancel ae TOOL E mM ai oy offset D OT i E Z offset 0 000 D Y 4 Y4 4 14 i SL F eS HR S Auto Touch Off erste G A 4 7 OFST1 OFST 2 OFST 3 pe coro HOLD a orsta orstr5 orsre SHROUD save Reset Handwheel DOWN Oriain nat Continuous sol OFST 7 OFST E ee m ail AED iy ae F setup 4 oTa a Part Progra il Liy A Tool Offset Preset This section allows the user to manually enter tool offsets B CHANGE TOOL Left clicking on one of these buttons will make the machine pick up the corresponding tool number C IDENTIFY TOOL Left clicking on on
34. he o machine make sure This displays the Tool that is one of these buttons in the chuck 1 means no offset is applied is clicked otherwise twilnotmove 1 1 means offset is applied For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual 3 3 Saving An Origin Setting XYZ zero position When setting an origin make sure the correct tool is in the chuck and this tool has been identified The T OFFSET box in the top right hand side of the screen should be 1 1 or 2 2 etc for whatever tool is in the chuck If the T OFFSET box only reads one digit the tool must be identified in the Tool screen See Tools section for instructions in how to do this XYZ zero position is the location point on a drawing in a CAD CAM package where X Y and Z all equal zero Generally XY zero is on the bottom left corner and Z zero is the top of the part The letters to be cut are located away from the XY zero To set the Origin Move the machine to the location on the table you want to set as XYZ Use the handwheel for precision MAA een eo O Y Continuous must be active otto a in ER 00000 to save origin A Tanie Spee 100 0 Ll Ni Y 0 00000 PARIS O AZ 0 00000 DTAP HOLD RESET Spindie AUX e o AUTO Return To Edit e Ba Zole em Once in position switch STEP MODE Profile preview G CO
35. hence to obtain a uniform expansion of the bearing races and the correct preload and rigidity A The following cycle is recommended without machining operations 50 of the maximum rated speed for 2 minutes 75 of the maximum rated speed for 2 minutes 100 of the maximum rated speed for 1 minute The preheating cycle should also be performed every time that the machine is inoperative long enough for the electrospindle to cool down to room temperature Only for HSK versions it is forbidden to run the electrospindle without the tool holder inserted While the machine is operating the spindle can reach high temperatures Be very careful not to touch it without due precautions For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ef Systems HDS User Manual i WARNING Ensure that all electrical connections are i carried out by a qualified electrician Improper electrical connections can result in i damage to the equipment fire and death 1 4 Electrical and Pneumatic connections The Techno HDS series machine is powered by three phase 220 volts The amperage requirements for this machine are 40 amps 1 4 1 When the machine has been unpacked it will be necessary to attach the keyboard shelf to the front of the machine x y Hole for mouse and l keyboard cable When the shelf is in place lead the mouse and keyboard cables through the small hole in the font of the machine P
36. ll IES Berets K q K Jog Speed 10 0 0 00 AXIS HOME 1 0 A a y re ORF Vacuum Ty YEARANCE oe m 10M Too y Jog Step POSITION a i C Vacuum xs ro Y L A 0 0000 20N iy Select Fai Set Up TEA Ongi Tog S Part Program D if imiy A Shroud Down This button will raise or lower the dust shroud on the spindle B Pins Up This button will raise or lower the pop up pins on the sides of the table C Vacuum 1 On This button will turn Vacuum 1 on if it is connected D Vacuum 2 On This button will turn Vacuum 2 on if it is connected Shroud Down and Pins Up will only function if 90 Ibs of compressed air connected to the machine Vacuum 1 and 2 send 220 volts to the starter coil of the vacuum pump thus activating the pump For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 HDS User Manual y Techno 4 es Systems D Menu Screens The sections highlighted below are the Menu Screen options of the interface The user can switch to these screens by clicking on the corresponding button mg PALA RE A Piven Te wei a rabiar Jaa Tw Rony o Ff cre aa PROGRAM Gut Speed 100 0 00 _ COORDINATES poem o Ea 0 00000 Spindle Speed 100 0 O Y 0 00000 WANG a Zz 0 00000 START HOLD RESET Spindle AUX Pean aC sh cvs aes peg Pe e pee ORIGIN NO AUTO Me Edt On On z offset 2 00 pa E Preview e coverie Setup Ya i um Handwheel R
37. lug the cables into an available USB connection on the PC Fig 1 4 2 220V Network Connection d net re mos A sa J EM h de F Sad Motor Encoder f Cables etc pe ee 1 4 3 There are two rounded connectors on the side of the controller these connectors provide 220 volts for the vacuum pump starter contactors All the electronics for the HDS machine are Lead the cable for 3 phase 220 volts through the hole on located in the housing cabinet Do not open these the bottom of the cabinet doors when power is applied to the machine For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual i WARNING Ensure that all electrical connections are i carried out by a qualified electrician Improper electrical connections can result in i damage to the equipment fire and death 1 4 4 Attach the three phases and the earth to the connections shown in fig 1 4 4 3 phase 220V in 1 4 5 Various components on the machine require air pressure 90psi of air needs to be supplied to the Fig 1 4 4 machine for it to function correctly Attach an air hose to the air input on the back of the machine See fig 1 4 5 If your shop hose does not fit the adaptor supplied the adapter can be removed and a suitable one attached The threading on the machine is standard 3 8 female A
38. machine For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 ai ayala HDS User Manual Section VI Appendix 6 0 HSD Aggregate Tool Setup Diagram 2 The current HSD Aggregate Tool aggregate angle EAN all A Please follow these instructions carefully to properly install the HSD aggregate on your machine Diagram 1 The pin must be in this position in the tool holder Diagrams 2 and 3 illustrate how to adjust the angle of the aggregate cutting tools It is essential that the pin shown in Diagram 1 remains in the shown position so that it aligns with the aggregate tool ring and ISO30 tool clip Diagram 3 Loosen these screws to adjust the aggregate angle Diagram 1 illustrates how the aggregate must be seated in the ISO30 tool clip For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 HDS User Manual y Techno 4 es Systems 1 Click Utility Click Table Editor BE q e p hi m vat i id Fim 2 oe oa i es AAN AO Zi PDEA Y ao du COORDINATES DE x 0 00000 elie E TL dl 000000 sima a A 0 00000 CYCLE HOLD oa START i et sire isa A her P gt AUTO AE Return To t t an m1 dE th i STEP MODE BLOCK Profile Pie His Sat E os t Yi i mandarte ea t tep noe ety Click here Click here b i eo ea e gt a for tool for English EES EL F 4
39. machine will move smoothly and continuously when the user clicks on the directional arrow associated with each axis Speed is controlled by Jog speed and is a percentage of the max jog speed 800 ipm for manual jog mode C Step Also known as Incremental Jog Mode The machine will move by an exact amount as specified by Jog Step variable when the arrow button is held down with left click D MDI Manual Data Input this feature allows the user to manually enter and execute a line of G code E Jogging Arrows By left clicking on these arrows the machine will move in the corresponding direction These arrows are only functional if Continuous or Step mode is active F Reset Errors This will remove any warning error messages that appear on the screen For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 HDS User Manual y Techno4 ef Systems B Homing Functions The sections highlighted below are the Homing Functions of the interface erry pe AP hy ALAS Bererii ertreider Hecha n m X TS TE t Ln q PROGRAM speed 100 0 00 COORDINATES poem a ES 0 00000 e Spindle Speed 100 0 Yi 0 00000 HARO AA AZ 0 00000 risen HOLD RESET RE pooh START A AAA o pss ORIGIN NO O AUTO Mems ReturnTo Edit On jon es E STEPMODE 9 Profile preview O SS ee eee Setup Help y4 i iim Handwheel Shut Down SETE 4 Continuous ee eee ME S
40. me Ml machine If the machine is starting from a fresh PC boot then Normal mode will automatically be selected If the Boot Controller does not start after a minute and the message CNC is waiting for a BOOT mode directive appears on the screen then normal mode needs to be selected amp Click on the Mode Icon and select Normal OSAI BootController Fie Select Boot Moda Utility View dz y HM od Eee ao Controller is waiting CNC MEDAL eee CNC connected for a mode Mode Che connected Serie 10 CHC is waiting for a BOOT mode directive amp Otherwise it will automatically go into normal mode after a few 8 Fil Eo Select Boot Es Mode Pity sapere For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ef Systems HDS User Manual 2 1 5 Interface Starts The Techno interface screen will now open There will be a warning message saying Emergency Stop Active O Spindle Coolant OH on jon Click on the E stop Reset ma Intl Edit Button to remove this penes 7 t preview warning ZAS Jog Speed 55 0 0 00 Jog Step B 10000 Y The Axis not referenced error will appear Click on Home All and all the axes will move to their home position If any errors remain on the screen i e Low Air Pressure rectify the problem and click on Reset Errors or RESET to remove the message
41. n On Zoffset 2 20 will stop G CODE File Setup Help the file gt and reset MA a j AEETI Bown FATER paons N eee peda offsets MDI Home a appv SO OFFSETS and the ET PINS rigins Jog Speed 100 cco Ausiowe T ue 1 0 ae ni i Vacuum POSITION a A E y A al a RA Ty so A sao ormo 9 rant rra Y uu To Override speeds click on Setup and select Feedrate Bypass The Cut speed will now be determined by the Percentage of the maximum jog speed Clicking RESET will remove the override command For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual 3 6 Machine Origin Working Origin and Offsets Machine Origin When the machine goes to the home position the coordinate system is set to zero This is the machine origin Machine origin is a reference position from which Tool locations lengths and saved offsets can be recalled Machine origin is always located in the bottom left corner of the machine Once the machine has been homed machine origin is no longer a concern for the user Working origin also called Origin or XYZ zero position is the coordinate system the part to be cut exists in Working origin can be saved by the user anywhere on the table If the working origin is set too close to the gantry and the G code file has positions beyond the size of the table an error message will be produced stating that an over travel limit has
42. ne _ _ _ _ Nunc n een eetaueueeneucenensans Page 27 28 3 2 Learning Tool lengths Nance cee cceeeeeeeeeeaeeeeeees Page 29 30 3 3 Saving an Origin Setting XYZ Zero POSITION cece eee cence ees Page 31 32 3 4 Preparing a G Code File Naan eeeteeenneeeeetecennnees Page 33 34 3 5 Running a G Code File 4 Nace eeecccee eee eeeaeeeeeees Page 35 36 3 6 Machine Origin Working Origin amp Offsets 000cccccccccccnccnncnnnna oo Page 37 IV Advanced Tutorials 4 1 Using Block to Block Function pasaanesasrsrenenrsrererrneno Page 38 4 2 Mem Search 4 3 Return to Profile naessssssssssrrsrsrrerssrerene Page 39 4 4 Setup Parameters mimar Page 40 43 4 5 Backing up Parameters ooo cccnnnnnnnnnnnnnnnnnr anna Page 44 46 Vocus Machine Lubrication i idkcccecceettttttteeeeeeeen Page 47 VI Appendix 6 0 HSD Aggregate Tool Setup nanararnrrrnrnrrnenerrnennnnr Page 48 49 6 1 Fault Finding Error Messages gt Lasanrarasrenenrsnererenennnnr Page 50 Warranty gt rca narran Page 51 For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ei Systems HDS User Manual Section I General Installation Instructions FORKLIFT GUIDE I UNPACKING AND MACHINE IDENTIFICATIONS All Techno machines are shipped assembled and secured to a wooden pallet 1 1 othe Rear of Machine Unpack all items that shipped with your machine Check th
43. ngle file a A Tool Locations should be pre fans Ae OS Pees D Y learned from the factory If the RPP A A ut poca 160 6 00 COORDINATES f ees ES 0 00000 Tool locations are incorrect see Y 0 00000 l l A E 2 0 00000 Learning Tool Locations section of START goto nn Spindia ALX iO the appendix AUTO Resum Ta cda su Toffee A STEP MODE Peores coca lt a a q Hire del ma Ehin HE Spun t Gon buno E PA aar ihe HOI cot oen OFFSETS To learn tool lengths PER b qm p it jog Speed aae E MP Click on Tool in the main screen J Jog Hey A A of the Techno interface i Y HB a AA a 2 da _ Es 5 repara J i rr tials bE la he dr i E a I a a M T Warning take note of the T OFFSET number If it tries to return a tool to an occupied tool location it can cause damage to the tool stands TOOL MENU CMAN GE THL Lm oo Place the router bits in the tool holders ensuring that they are secure Place the tool holder in the chuck This can be done manually by pressing the green button on the side of the spindle then placing the tool holder in the spindle and releasing the button If the tool is in the tool stand press the corresponding button under the Manual Tool Change bar in the Tool Screen Click Reset to remove any offsets Click OFST Where is the number of the Tool you have in the chuck The machine will go to Top of the Z travel then sl
44. ofile Press the Y axis arrow the Y axis will move to the position it was in when hold was pressed Press the X axis arrow the X axis will move to the position it was in when hold was pressed Press the Z axis arrow the Z axis will move to the position it was in when hold was pressed Spindle on Part Profile message will appear on the screen Deactivate hold by clicking HOLD Select AUTO Click CYCLE START to continue the file For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 y Techno ke A Systems HDS User Manual 4 4 Setup Parameters ry 1 AAI Pirania tec hire mala Pile Comply Sesa PALA Creo Patras Ley a go PLETE a T Certain parameters for a G code file can be changed eS ms from the Setup window in PROGR z the interface Any changes T FRE o Cut Speed 150 000 COORDINATES AA X 17 755 here are cleared when Spend 95 0 9h ba 28 962 RESET is pressed in the a EA 2 660 main screen M TOOL Spindle Secs er Click on Setup and the drop down menu will appear Manual Setup will allow the user to change the Jog step size Checking Auto will mean the machine will jog the full step size when the jog arrow is pressed once Checking Manual will mean the machine will only jog while the arrow is held down When it reaches the step size it will stop and the user will have to release the button and press again All the
45. other options on this window are disabled Manual Set Up NCODO 1 Proc 1 INCH Jog Increment Yale 0 25 Jog Return Jog Incr mode select Auto Manual Tool IS Tool direction For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ke es Systems HDS User Manual Dynamic Parameters NCOOO1 Proc 1 Dynamic Parameters will allow adjustment in canned drilling Enable vFF ee 304 Dwell Time See the Osai G code manual for Spindle limit RPM more details on canned cycles Tap Retract Feed 684 100 Dynamic Limits NCOOO1 Proc 1 Dynamic Limits will effect the smoothness of the machine Enable Look 4head Max Deviation Angle Velocity Factor See the Osai Amp manual for more details on these values For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno A e Systems HDS User Manual Program Setup NCOOO1 Proc 1 INCH Jx Program Setup will allow adjustments to the G code file Block delete Optional stop M013 Feedrate bypass Rapid override control Disable program scroll Block delete will delete a highlighted part of a G code file Stock allowance Rotation angle Feedrate bypass will override the programmed feedrates and use the percentage feed on the main screen Horizontal axis x 4
46. owly move down to the pad It will touch the brass colored section of the pad retract and then move down again to confirm the value Repeat this procedure for the other tools Tool Lengths are now learned Press RESET to remove Blue Continued on next page Notification For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 M S Techno ke A Systems HDS User Manual 3 2 Learning Tool Lengths Continued Tool lengths will record how long the tool is in the holder and record the offset value This will allow multiple tools to be used in a single file Identify or Change Tools by pressing these buttons 0 is an empty chuck HOLA Broor oramai ichas aun Laai n m M Dap art ap Omgaan Fet Pigg EN aos E O ADO lt E a Bool Offset Preset lp FOOL MENU Reference Axis CHANGE TOOL BH Bo aaa le Offset Number O IDENTIFY TOOL 3 a i al Tool Tip Position 0 000 JOG a IDT t s spe x offaat 0 000 Canca TOOL MAA A offset 0 000 mesa 1 1 l mat O OOO Y4 74 Z Offset Update M K t t it Auto Touch Off i pria osTi orst 2 OFST3 lid coro HOLD oe ee 1 0 osta osts orste SHROUD save E I i DOWN onge Hadras ati AA csi PRODUCTION S Part Program by If jogging t
47. rectory of the G code file Applies Origin 1 to machine coordinates Ideally user will have an option to select Origin number 1 5 Standard Tool change command Spindle on and RPM value Wait 5 seconds for spindle to achieve set speed Apply continuous sequence operation with automatic speed reduction Clockwise with Arc Center l J Absolute Anti Clockwise with Arc Center l J Absolute R is also accepted but l J s must be Absolute Continued on next page For Support Visit support technocnc com or Call 631 648 7481 33 HTT06291 133 Techno ef Systems HDS User Manual 3 4 Preparing a G Code File Continued End of File Spindle Off Dust shroud up File end So the start of a typical file will look like this G70 G90 G40 G80 G17 G27 M143 M49 G600 UAO 01 T1 M6 M3 S18000 DLY 05 Then the customers G code MO5 M48 M30 For Support Visit support technocnc com or Call 631 648 7481 y Techno 4 es Systems HTT06291 133 HDS User Manual 3 5 Running a G Code File amaia Oeog PRCA Click on G CODE File to access the file menu A AAA Sontce Speed 100 0 ooa _ COORDINATES _ E spindle deg Stop a EB TecHNe 1002 E MACROS G E PROGRAMS Ey CIRCLE FLOR 9 UNDERGRO H E YAMI O0 TXT 000000 E 001136 PIM 010101 CNC a odo909 cnc A Locate the File you want to load Left click on the file
48. t technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual Section 2 3 File System Network System The PC is connected to the OSAI controller by an ethernet cable The Techno interface communicates in real time with the OSAI controller via the ethernet cable to allow jogging and other manual functions In order to run G code files to the OSAI controller they must be copied onto the OSAI controllers hard drive The OSAI controller is identified as a network drive called Y OEM and X USR G code files must be copied into the Programs folder in order for the OSAI controller to locate and run them For convenience there is a shortcut to this folder on the desktop of the controlling PC This folder can be called Programs or G code Files In order to run a G code file it should first be dragged into this folder and then accessed through the interface NOTE The OSAI controller runs in a Linux type operating system and subsequently file names can only be 8 characters long and they are case sensitive For Support Visit support technocnc com or Call 631 648 7481 HTTO6291133 Techno ke A Systems HDS User Manual Section 111 Operating Tutorials 3 1 Jogging the machine The machine has three jog modes Click on a e Handwheel box to enable In which the machine is controlled by the handwheel manual pulse Handwheel generator on the side of the machine
49. tep MDI san DOWN OFFSETS T 1 PINS K Jog Speed 10 0 So ue jo RIL Vacuum Ya gt hoz lea Jog Step ore II hd Y l y 0 0000 20N PRODUCTION Aly seca rd Set Up Is orgritoa S Part Program if imiy A Home All Sends the machine to the home position Absolute XYZ 0 The Z axis will first move up to its limit then the X and Y axes will move simultaneously B SINGLE AXIS HOME When this button is left clicked each axis can be homed separately When the button is active the user then clicks on the arrow key for the axis to be homed to enable the operation For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ef Systems HDS User Manual C Pneumatic and Electrical Controls The sections highlighted below are the buttons that control the pneumatic and electrical outputs for the controller DR GLA Precend ectreiler Mecha ma n itn Fa D e CRD o ft 15 A PROGRAM Cut Speed 100 0 ooo COORDINATES poo as Eg 0 00000 Spindle Speed 100 0 Y 0 00000 uc I EZ 0 00000 HOLD RESET START _ cliente po pss ORIGIN NO O AUTO Mem5 ReturnTo Edit On jon Z offset ODO STEP MC aLock Profile a STEP MODE o fi A tc a G CODE File Setup Help y4 i Handwheel Banet Screen a _Errors 4 Continuous Z E Step MDI Home A
50. ting for a BOOT fmode directive 11 09 2015 16 07 07 536 g 31 25 Release C3003020408 11 09 2015 16 07 07 827 Bog 31 1 Boot IPC 11 09 2015 16 07 07 827 fLog 31 22 Reading System Configuration 11 09 2015 16 07 07 969 f Log 31 24 Activated Configuration is AMP1 11 09 2015 16 07 07 994 Log 31 10 Shared memory definition 11 09 2015 16 07 08 008 Log 31 12 Broadcasting definifion 11 09 2015 16 07 08 008f Log 31 2 Boot Services 11 09 2015 16 07 12 961f Log 31 34 Loading field protogols 11 09 2015 16 07 14 697 Log 31 4 Boot Axes Servo 0111 09 2015 16 07 14 9 Log 31 5 Boot I O 11 09 2015 16 07 15 060 Log 31 8 Boot Serial Line 11 09 2015 16 07 15 061 Log 31 9 Boot Teach Pendant 11 09 2015 16 07 15 f61 Log 31 3 Boot PLC 11 09 2015 16 07 15f 063 Log 31 35 Boot CNCsupport libfary 11 09 2015 16 07 15f065 Log 31 6 Boot Motion 11 09 2015 16 07 19 074 Log 31 7 Boot CNC 11 09 2015 16 07 16 313 Log 21 200 PLC Project V500 13 loaded 11 09 2015 16 07 272 825 Log 31 20 System is ON Mode A utility Once in Setup Mode click on the Security Icon to enter the security window For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno 4 es Systems HDS User Manual Click on Backup to select the backup option OSAI Securily E Fie Select Ven Moir Sep w MT chu dl Ane Y Option CilDocamerts and Setin own
51. tions of the buttons they will be broken down into the following categories A Jogging functions B Homing Functions C Pneumatic and Electrical Controls D Menu Systems E Coordinate Systems F Origin Functions G Save Origin Menu H Spindle and Coolant control l Load G code File J Program Functions K Tool Menu L Offset Menu For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno A ea Systems HDS User Manual A Jogging Functions The sections highlighted below are the Jog controls of the interface eRe ntiw RD gore i PROGRAM a Cut Speed 100 0 ooo COORDINATES a ara 0 00000 ae Spindle Speed 100 0 9 Y 0 00000 DE El 7 0 00000 RESET TOOL jolene iei iene ORIGIN NO O Return To Edit On On z offset 9 99 Profle preview G CODE File Setup Mm Handal F ect Shut Down PE Tors 7 Continuous APPLY SHROUD e Step D mor ORTA DOWN singe coro PINS Jog Speed 10 0 CH 15 HOME z gt uP 4 a pd Vacuum i fs i ee 10N Jog Step i lL A 0 0000 En Ongi Tool The machine will not move unless a jog mode is selected Click on the button beside the text to select a mode A Handwheel In this mode the machine will operate via the MPG Handwheel Please see Handwheel operation for more information All other functions are disabled when this is active B Continuous Also known as Jog Mode The
52. uum i CLEARANCE Save ibe Too J Jog Step POSITION Origin al Aly seen Fai Set Up L orgritoa S Part Program it Lori A XYZ Coordinates This displays the location of the machine If the Origin No is zero the numbers displayed are the distance from the Home position Absolute XYZ 0 If there is an Origin Number active the numbers displayed are the distance from that origins zero position B Tool This displays the tool that is currently in the spindle If the number reads a single digit then there is no offset applied to that tool at this time When the Tool displays 1 1 or 2 2 or 5 5 etc then the Z offset is active The Z offset needs to be active when setting the origin C Origin No This displays the active origin coordinate system When it reads 0 no origin is active and the coordinate system displayed is the from the Home position The system is setup to accommodate 8 origins but many more can be made available D Z Offset This is the amount of Z offset being applied to the tool Z offset is the distance from the home position and it is set in the Tool menu using the tool calibration block For Support Visit support technocnc com or Call 631 648 7481 HTT06291 133 Techno ef Systems HDS User Manual F Origin Functions The sections highlighted below contain the Origin functions of the interface OLA Progen enres china je E E a E Eire Mee on E o Y

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