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1. DI2 Start reverse FWD Output Stop function frequency par 2 3 coasting Ali REV DN eee FR DA Oo ere Figure 9 3 Start Stop logic selection O The first selected direction has the highest priority When the DIN1 contact opens the direction of rotation starts the change If Start forward D11 and Start reverse DI2 signals are active simultaneously the Start forward signal D11 has priority Parameter Descriptions Honeyvell 1 DI1 Start DI2 Reverse FWD Output Stop function frequency par 2 3 coasting Alih 1 illl REV DM DIZ a ee eet Da aee eee Figure 9 4 Start Stop logic selection 1 2 DI1 Start pulse DI2 Stop pulse Output Stop function If Start and Stop pulses are frequency Par 2 3 simultaneous the Stop pulse coasting overndes the Start pulse I i REV i 1 I i DM R I E S NON Start H I DI2 Stop Figure 9 5 Start Stop logic selection 2 3 DI1 Start forward rising edge after fault DI2 Start reverse rising edge after fault Honeywell Parameter Descriptions 2 5 LOCAL REMOTE This parameter defines whether the control place of the drive is remote I O or FieldBus or Keypad Keypad can also be selected as control place by press ing the navigation wheel for 5 seconds The priority order of selecting control place is 1 Navigation wheel 2 Forced from I O 3 Parameter 2 1 9 3 FREQ
2. click on the parameter name Honeywell Parameters 35 8 1 QUICK SETUP PARAMETERS VIRTUAL MENU SHOWS WHEN PAR 3 1 1 cose arame cana Map Unit Oca ato as ots aes Motor nominal 180 v voltage speed 4 Motor nominal 0 2 x current INuni Not used Used P3 2 2 Max Max frequency 0 Keypad Reference P3 3 I O reference 117 2 Fieldbus Reference 3 ZAN les oes P3 3 0 Pre set les oes 0 126 Activated by digital inputs 103 Acceleration time from O Hz to maximum frequency Deceleration time from P4 3 Decelerationtime 3000 104 maximum frequency to O Hz 0 Voltage 0 10 V epsh a es Table 8 1 Quick setup parameters 36 Parameters Honeywell Code Parameter Win Wax ED ESTO OY Note E 2 Current 0 20 mA di ele ee eye ios E RR RS O SEE Parameter 0 All parameters visible 1 1 115 1 Only quick setup conceal o parameter group visible Table 8 1 Quick setup parameters Honeywell Parameters 37 8 2 MOTOR SETTINGS CONTROL PANEL MENU PAR gt P1 TTE EAN Motor nominal 180 500 230 110 en rating plate on the voltage 400 motor 2 320 Hz 50 00 Check rating plate on the motor 1440 Default applies for a 4 pole motor Check rating plate on the Check rating plate on the motor 1 5 x P1 7 Current limit P1 8 Motor control mode 0 EE Frequency control GE Speed control 0 Linear 108 1 Squared 2 Programmable 30 01 320
3. 1 1 115 1 Only quick setup parameter conceal da group visible 0 Basic 1 Pump drive Pi 2 Fan drive P13 2 Drive setup 3 540 3 Conveyor drive HP NOTE Visible only duriing Startup wizard Table 8 12 Easy usage menu parameters 8 13 SYSTEM PARAMETERS Code Parameter ED Wax Detauk Wot Software information MENU PAR gt S1 Psi Stem Wa Application SW revision Format xx yyy xx 0 64 Number of error messages yyy 0 999 Number of correct messages Communication status 2 3 Slave address 1 0 300 1 600 2 4 Baud rate 2 1200 3 2400 4 4800 5 9600 2 5 Number of stop bits 0 1 1 2 Parity type 813 0 None locked Table 8 13 System parameters Honeywell Parameters 45 Code Parameter Min Wax Dota Woe Communication time 0 Not used out 255 814 1 1 second 2 2 seconds etc 28 Reset communica Big sedan SZA tion status Total counters MENU PAR gt S3 C 7 ESSE RR RR S92 Poweron hours Jo if User settings MENU PAR gt S4 Display contrast 0 15 7 83 Adjusts the display contrast Defines which monitoring page 1 1 1 20 is shown S4 2 Default page 20 2318 after startup 0 Not used 43 Restore factory 831 1 Restores factory defaults defaults for all parameters Table 8 13 System parameters NOTE These parameters are shown when P13 1 0 46 Parameter Descri
4. 5 seconds You can also select the keypad as the control place with par 2 1 Push the Start button on the keypad Check in the Monitoring Menu that the value of Output frequency changes according to the change of frequency reference Push the Stop button on the keypad Run the no load tests without the motor being connected to the process if possi ble If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests Switch off the supply voltage and wait up until the drive has stopped Connect the motor cable to the motor and to the motor cable terminals of the inverter See to that all Start Stop switches are in Stop positions Switch the mains ON Repeat test 7A or 7B Connect the motor to the process if the no load test was run without the motor being connected Before running the tests make sure that this can be done safely Inform your co workers of the tests Repeat test 7A or 7B 22 Fault Tracing Honeywell 5 FAULT TRACING When a fault is detected by the inverter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault and the fault code appear on the display in the following format e g F1 02 Fault code 02 overvoltage Fault ordinal number F1 Latest fault The fault can be reset by pressing the Stop button on the control keypad or via the O terminal or fieldbus The faults with time l
5. Compact with this pa rameter 0 Ramp start The inverter starts from 0 Hz and accelerates to the set frequency ref erence within the set acceleration time P4 2 Load inertia or starting friction may cause prolonged acceleration times 1 Flying start The inverter is able to start also a running motor by applying a small torque to motor and searching for the frequency corresponding to the speed the motor is running at The searching starts from the maximum frequency towards the actual frequency until the correct value is de tected Thereafter the output frequency will be increased decreased to the set reference value according to the set acceleration decelera tion parameters Use this mode if the motor is rotating when the start command is given With the flying start it is possible to ride through short mains voltage interruptions STOP FUNCTION Two stop functions can be selected in this application 0 Coasting The motor coasts to a halt without control from the inverter after the Stop command Honeywell Parameter Descriptions 1 Ramp stop After the Stop command the speed of the motor is decelerated accord ing to the set deceleration parameters If the regenerated energy is high it may be necessary to use an exter nal braking resistor for to be able to decelerate the motor in acceptable time 2 4 START STOP LOGIC With this parameter the user can select the start stop logic 0 DI1 Start forward
6. REV I O KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT PARAMETER a a a MENU RE RER OII In this menu MON MON you can w I browse and PAR 4 PAR ee FLT PUSH parameters v FLT q FWD REV I O KEYPAD BUS FWD REV W O KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a a FAULT MENU REF E Here you will jon MON l Ww be able to browse PAR PAR I j ILI through the 3 7 a faults occurred FLT dy A PUSH FLT 4 x FWD REV I O KEYPAD BUS FWD REV W O KEYPAD BUS Figure 7 2 The main menu of SmartDrive compact 30 Control Panel Honeywell 7 4 2 Reference menu READY RUN STOP ALARM FAULT fo ae a REFIA a oa JU UU FWD REV To KEYPAD BUS Z gt gt Push to enter Change Push to edit mode value confirm Figure 7 3 Reference menu display Move to the reference menu with the navigation wheel see Figure 7 2 The refe rence value can be changed with the navigation wheel as shown in Figure 7 3 The reference value follows the rotation continuously without separate new value acceptance 7 4 3 Monitoring menu Mi us DO READY RUN STOP ALARM FAULT S Ree man PAR FLT Cc Hz v v FWD REV W O KEYPAD BUS Browse M1 1 M1 20 Figure 7 4 Monitoring menu display Honeywell Control Panel 31 Monitoring values mean actual values of measured signals as well as statuse
7. SmartDrive Compact technical data 72 Technical Data Honeywell 10 2 POWER RATINGS 10 2 1 SmartDrive Compact Mains voltage 208 240 V Mains voltage 208 240 V 50 60 Hz 1 series Rated loadability Mechanical Product code power size and 100 contin P weight kg current In A current A COMP230 P25 20 Pee COMP230 2P2 20 MI3 0 99 Table 10 2 SmartDrive Compact power ratings 208 240 V 1 The maximum ambient operating temperature of COMP230 2P2 20 is 40 C Honeywell Technical Data 73 10 2 2 SmartDrive Compact Mains voltage 380 480 V Mains voltage 380 480 V 50 60 Hz 3 series Nominal Rated loadability input current Mechanical size and weight kg Product code 100 150 continuous overload current current In A A 380 480V supply P kW COMP400 5P5 20 18 0 Table 10 3 SmartDrive Compact power ratings 380 480 V 2 The maximum ambient operating temperature of COMP400 5P5 20 is 40 C Note 1 The input currents are calculated values with 100 kVA line transformer supply Note 2 The mechanical dimensions of the units are given in Chapter 3 1 1 Find out more For more information on Honeywell s frequency converters and other Honeywell products visit us online at http inverter ecc emea honeywell com Automation and Control Solutions Honeywell GmbH Boblinger Str 17 71101 Sch naich Germany Telephone 49 7031 637 01 EN1B 0
8. for this parameter The value can be set between 20 and 100 degrees Celsius Honeywell Parameter Descriptions 9 9 MOTOR COOLING FACTOR AT ZERO SPEED The cooling power can be set between 0 150 0 x cooling power at nominal frequency See Figure 9 11 PeoolingA Overload area 100 EEE par 9 9 40 0 f f Figure 9 11 Motor cooling power 9 10 MOTOR THERMAL TIME CONSTANT This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the bigger the time constant The time constant is the time within which the calculated thermal model has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers Parameter Descriptions Honeyvell If the motor s t6 time t6 is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2xt6 If the drive is in stop state the time constant is internally increased to three times the set parameter value See also Figure 9 12 A Motor temperature 105 Fault warning par 9 7 Time Changes by motor size and adjusted with parameter 9 10 Figure 9 12 Motor temperature calculation 9 11 MOTOR PHASE SUPERVISION Motor phase supervis
9. 0 1 3000 sec Deceleration time 0 1 3000 sec Braking 100 TN with brake option only in 400V gt 1 5 a iorque kW 30 Ty without brake option Table 10 1 SmartDrive Compact technical data Honeywell Technical Data 71 Ambient operating _49 no frost 50 C rated loadability In temperature Storage temperature 40 C 70 C 9 Relative humidity a a condensing non corrosive no Air quality IEC 721 3 3 unit in operation class 3C2 hemical vapours IEC 721 3 3 unit in operation class 3S2 ech particles Ambient 100 load capacity no derating up to 1000m conditions Altitude 1 derating for each 100m above 1000m max 2000m 3 150 Hz Vibration Displacement amplitude 1 peak mm at 3 15 8 EN60068 2 6 Hz Max acceleration amplitude 1 G at 15 8 150 Hz Shock UPS Drop Test for applicable UPS weights IEC 68 2 27 Storage and shipping max 15 G 11 ms in package NEA E Hoo with EN50082 1 2 EN61800 3 Er as standard with EN61800 3 category C2 Honeywell level H normal public electricity Emissions network requirements Category C1with exter nal EMC filter Honeywell level C special requirements for installations in extremely sensi tive areas For EMC EN61800 3 Standards For safety UL508C EN61800 5 Certificates and For safety CB CE UL cUL manufacturer s For EMC CE CB c tick declarations of see unit nameplate for more detailed approvals conformity Table 10 1
10. 00 1 Ret ar Peter CU PIE VE o rastos aT TT Preset speed 6 0 00 Activated by digital inputs NE 537 Presetsneed 000 Paz Fe 5000 130 Activated by diario Table 8 4 Frequency references NOTE These parameters are shown when P13 1 0 Honeywell Parameters 39 8 5 RAMPS AND BRAKES SETUP CONTROL PANEL MENU PAR gt P4 code Parameter Min Wax CE Linear am feee 09 00 00 EE E RO E Deceleration time E E PAI E urrent DC braking time at 600 00 516 0 DC brake is off at start start k i fre veo foe P47 DC braking time at 600 00 508 0 DC brake is off at stop stop 0 Off 2 Chopper ER Da tr Linear gt 0 S curve ramp time Pen ES RA RO ERRO P4 12 Deceleration time 2 EM Table 8 5 Motor control parameters 8 6 DIGITAL INPUTS CONTROL PANEL MENU PAR gt P5 Boda SEES LM Mc Da ON 0 Not used 1 DI1 2 DI2 P5 1 Start signal 1 1 403 3 DI3 4 DI4 5 DI5 6 DI6 zsm 0 8 fae a parame Ppss Revewe 0 6 0 aia as parame Pex autos O 3 7 Ps ext faut 0 6 0 a8 as parameters ps6 rautreset 0 6 5 ara as parameters mae P57 Ronerabie E E RR RR E ESTEIRA Table 8 6 Digital inputs 40 Parameters Honeywell cose Parameter Mm Ms O ea Note we PS Presetspeesao 0 6 5 E Asparameter S E RR ESTE Er O SS 0 6 O ME Sjosme 0 6 6 uxjispaneas 7 HME P5 12 Force to 0 EH 6 RS485 Jo 409 As paramet
11. 430GE51 R0711 Telefax 49 7073 637 493 July 2011 http inverter ecc emea honeywell com 2011 Honeywell International Inc Honeywell
12. 50 00 00 802 Voltage at eld 10 200 100 00 603 of Nominal voltage of the weakening point motor frequency P1 13 U f curve midpoint P1 100 00 605 of Nominal voltage of the voltage motor 5 of Nominal voltage of the 4 motor 0 Not used 160 0 EE E Disabled 1 Used in Run state P1 17 Brake chopper 2 Used in Run and Stop state P1 18 18 Motor Motor identification EM Identification without run after start command Es ET Motor settings NOTE These parameters are shown when P13 1 0 38 Parameters Honeywell 8 3 START STOP SETUP CONTROL PANEL MENU PAR gt P2 Coss Parame win Wax Unt o NE 0 Ramp IE P22 P2 2 Start function function 1 Flying start 0 Coasting 506 DIM Diz 0 Start Fwd Start reverse a 1 Start Reverse 3 s00 2 Start Pulse Stop Pulse 3 Start Fwd Start Rv REAF REAF 0 Remote Table 8 3 Start stop setup 1 I O terminal HE P2 1 Control place 125 2 Keypad 3 Fieldbus IE 8 4 FREQUENCY REFERENCES CONTROL PANEL MENU PAR gt P3 Code Parameter win J Waxy Unit Devaar o we Pai Mineqenoy 000 P32 He OM po Paz Waxtrequenay PET SM we_ 5000 70 0 Preset Speeds 0 7 1 Keypad Reference I O reference 117 2 Fieldbus Reference 3 Al1 4 Al2 If P3 3 0 Pre P3 4 a P3 2 2 ES so 00 124 Activated Activate by gal inputs digital inputs fess Pessapees ON 52 re 28
13. AL FAULT OPEN FAULT RESET RUN ENABLE PRESET SPEED BO PRESET SPEED B1 PRESET SPEED B2 DISABLE PI Force To I O The control place is forced to I O by activating the digital input that this function is programmed to The priority order of selecting control place is 1 Navigation wheel 2 Forced from I O 3 Parameter 2 1 RAMP TIME SELECTION Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Set Acceleration Deceleration times with parameters 4 2 and 4 3 and the al ternative ramp times with 4 11 and 4 12 Honeywell Parameter Descriptions 9 6 ANALOQUE INPUTS CONTROL PANEL MENU PAR gt P6 6 2 Al1 SIGNAL FILTER TIME 6 6 Al2 SIGNAL FILTER TIME This parameter given a value greater than 0 activates the function that filters out disturbances from the incoming analogue signal Long filtering time makes the regulation response slower See Figure 9 10 Unfiltered signal 100 4 Filtered signal 63 4 foss a fe se eee bes tis gt Figure 9 10 Alf and Al2 signal filtering 9 7 DIGITAL AND ANALOQUE OUTPUTS CONTROL PANEL MENU PAR gt P7 7 1 RELAY OUTPUT 1 FUNCTION 7 2 RELAY OUTPUT 2 FUNCTION 7 3 DIGITAL OUTPUT 1 FUNCTION One of the limit regulators e g current limit voltage 8 Motor regulator activated limit is activated Table 9 2 Output signals via RO1 RO2 and DO1 60 Parameter Descriptions H
14. DEM Attach the support BEFORE installing the power cables Figure 3 6 Mount the PE plate and control cable support Honeywell Installation erty o J6 oe Figure 3 7 Open the cover Control cable tightening torque 0 4 Nm Strip the plastic cable coating for 360 grounding Figure 3 8 Install the control cables See Chapter 6 2 16 Installation Honeywell 3 2 3 Cable and fuse specifications Use cables with heat resistance of at least 70 C The cables and the fuses must be dimensioned according to the tables below Installation of cables according to UL regulations is presented in Chapter 3 2 6 The fuses function also as cable overload protection These instructions apply only to cases with one motor and one cable connection from the inverter to the motor In any other case ask the factory for more information EMC class Level H C2 Level C C1 Mains cable types Cool cable types Table 3 4 Cable types required to meet standards EMC levels are described in Chapter 3 1 3 Cable type Description Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended Power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES MCMK or similar recommended Power cable equipped with compact low impedance shield and intended for the specific mains voltage N
15. Honeywell Complete User Manual SmartDrive Compact Constan and variable torque Variable Frequency Drives for Induction motors Subject to changes without notice Honeywell User s Manual Index 1 SAFETY 1 1 Warnings 1 2 Safety instructions E 1 3 Grounding and earth fault protection 1 4 Before running the motor 2 RECEIPT OF DELIVERY 2 1 Type designation code 2 2 Storage 2 3 Maintenance 2 4 Warranty 3 INSTALLATION 3 1 Mechanical installation 3 1 1 SmartDrive Compact dimensions 3 1 2 Cooling we 3 1 3 EMC levels 3 1 4 Changing the EMC protection class 3 2 Cabling and connections A 3 2 1 Power cabling 113 3 2 2 Control cabling 3 2 3 Cable and fuse specifications 3 2 4 General cabling rules 3 2 5 Stripping lengths of motor and mains cables 3 2 6 Cable installation and the UL standards 3 2 7 Cable and motor insulation checks 4 COMMISSIONING cccsscssseeseeseeeeseseeneeeenenenee 4 1 Commissioning steps of SmartDrive Compact 5 FAULT TRACING 6 SMARTDRIVE COMPACT CONTROL CONNECTIONS 25 6 1 Introduction 6 2 Control I O 7 CONTROL PANEL 7 1 General 7 2 Display 7 3 Keypad 7 4 Navigation on the SmartDrive Compact control panel 29 7 4 1 Main menu 7 4 2 Reference menu 7 4 3 Monitoring menu 2 Honeywell 7 4 4 Parameter menu 7 4 5 Fault history menu 8 PA
16. KCABLES MCCMK SAB OZCUY J or similar recommended 360 grounding of both motor and FC connection required to meet the standard Screened cable equipped with compact low impedance shield NKCA BLES Jamak SAB OZCuVY O or similar Table 3 5 Cable type descriptions Eu rea a is ss 65 sms rss ss ss Table 3 6 Cable and fuse sizes for SmartDrive Compact 208 240V Honeywell Installation al cable size min max Type Main Earth Relay Cu Imm2 terminal terminal Pat terminal mm mm mm 5 6 rar Table 3 7 Cable and fuse sizes for SmartDrive Compact 380 480V Note To fulfil standard EN61800 5 1 the protective conductor should be at least 10mm Cu or 16mm Al Another possibility is to use an additional protective con ductor of at least the same size as the original one 3 2 4 General cabling rules EA Before starting the installation check that none of the components of the inverter is live Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cable runs in parallel with other cables the minimum distance between the motor cable and other cables is 0 3 m The given distance also applies between the motor cables and signal cables of other systems The maximum length of the motor cables is 30 m The motor cables should cross other cables at an angle of 90 degrees If cable insula
17. RAMETERS 8 2 Motor settings Control panel Menu PAR gt P1 8 3 Start stop setup Control panel Menu PAR gt P2 ja 8 4 Frequency references Control panel Menu PAR gt P3 38 8 5 Ramps and brakes setup Control panel Menu PAR gt P4 39 8 6 Digital inputs Control panel Menu PAR gt P5 8 7 Analogue inputs Control panel Menu PAR gt P6 8 8 Digital and analogue outputs Control panel Menu PAR gt P7 8 9 Protections Control panel Menu PAR gt P9 8 10 Autorestart parameters Control panel Menu PAR gt P10 42 8 11 PI control parameters Control panel Menu PAR gt P12 43 8 12 Easy usage menu Control panel Menu PAR gt P0O 44 8 13 System parameters nes 9 PARAMETER DESCRIPTIONS 9 1 Motor settings Control panel Menu PAR gt P1 9 2 Start Stop setup Control panel Menu PAR gt P2 9 3 Frequency references Control panel Menu PAR gt P3 9 4 Ramps amp brakes setup Control panel Menu PAR gt P4 54 9 5 Digital inputs Control panel Menu PAR gt P5 i 9 6 Analoque inputs Control panel Menu PAR gt P6 9 7 Digital and analoque outputs Control panel Menu PAR gt P7 9 8 Motor thermal protection parameters 9 7 9 10 9 9 Autorestart parameters Control panel Menu PAR gt P10 63 9 10 PI control parameters Control panel Menu PAR gt P12 63 9 11 Easy usage menu Control p
18. UENCY REFERENCES CONTROL PANEL MENU PAR gt P3 3 3 I O REFERENCE Defines the selected frequency reference source when the drive is controlled from the I O terminal 0 Preset speed 0 7 1 Keypad reference 2 Reference from Fieldbus FBSpeedReference 3 Al1 reference terminals 2 and 3 e g potentiometer 4 AI2 reference terminal 4 and 5 e g transducer 3 4 3 11 PRESET SPEEDS 0 7 These parameters can be used to determine frequency references that are ap plied when appropriate combinations of digital inputs are activated Preset speeds can be activated from digital inputs despite of the active control place Parameter values are automatically limited between the minimum and maxi mum frequencies par 3 1 3 2 Speed Preset speed B2 Preset speed B1 Preset speed BO If P3 3 0 Preset speed 0 Preset speed 1 Preset speed 2 x DE E E Table 9 1 Preset speeds 1 7 x EE EE a x FE x x x x 54 Parameter Descriptions Honeyvell 9 4 RAMPS amp BRAKES SETUP CONTROL PANEL MENU PAR gt P4 4 1 RAMP SHAPE 4 10 RAMP SHAPE 2 4 2 4 3 4 11 The start and end of the acceleration and deceleration ramp can be smoothed with this parameter Setting value O gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the refer ence signal Setting value 0 1 10 seconds for this parameter produces an S shaped ac ce
19. a change of 10 in the error value causes the controller output to change by 10 12 3 PI CONTROLLER I TIME This parameter defines the integration time of the PI controller If this param eter is set to 1 00 second the controller output is changed by a value corre sponding to the output caused from the gain every second Gain Error s 64 Parameter Descriptions Honeyvell 12 7 FEEDBACK MINIMUM 12 8 FEEDBACK MAXIMUM 4 Controller feedback par 12 7 1 1 Analoque input N A t gt with custom L K min and max ov Custom min Custom max 10V scaling OmA par 6 3 6 7 par 6 4 6 8 20mA Figure 9 14 Feedback minimum and maximum Honeywell Parameter Descriptions 9 11 EASY USAGE MENU CONTROL PANEL MENU PAR gt P9 13 2 DRIVE SETUP With this parameter you can easily set up your drive for four different applica tions Note This parameter is only visible when the Startup Wizard is active The startup wizard will start in first power up It can also be started as follows See the figures below NOTE Running the startup wizard will always return all pa rameter settings to their factory defaults lt __ Alternates H lt in the display 1440 READY RUN Eros ALARM FAULT poa STOP El READY RUN STOP ALARM FAULT REF REF res A MON p MON MON H0 PAR 4 PARja EN PAR 4 FLT 2 FLT v mpm i FLT x x x Press STOP Push to enter edit mode Select motor for 5 secon
20. abels are stored in the Fault history menu which can be browsed The different fault codes their causes and correcting actions are presented in the table below SE rections Ga code Overcurrent Overvoltage System fault Undervoltage Table 5 1 Fault codes g Earth fault Inverter has detected too high a current gt 4 In in the motor cable Sudden heavy load increase Short circuit in motor cables Unsuitable motor The DC link voltage has exceeded the internal safety limit Too short a deceleration time High overvoltage spikes in mains Current measurement has detected extra leakage current at start Insulation failure in cables or motor Component failure Faulty operation The DC link voltage has exceeded the internal safety limit Most probable cause too low a supply voltage Inverter internal fault Power outages Check loading Check motor size Check cables Increase the deceleration time P 4 3 Check motor cables and motor Reset the fault and restart Should the fault recur con tact technical support In case of temporary supply voltage break reset the fault and restart the inverter Check the supply voltage If itis adequate an internal failure has occurred Contact technical support Honeywell Fault Tracing Possible cause Correcting actions Current measurement has Output phase detected that there is no current Check motor cable arid su
21. ad Basic properties e Digital inputs DI1 DI6 are freely programmable The user can assign a single input to many functions e Digital relay and analogue outputs are freely programmable Special features e Programmable Start Stop and Reverse signal logic Reference scaling Programmable start and stop functions DC brake at start and stop Programmable U f curve Adjustable switching frequency Autorestart function after fault Protections and supervisions all fully programmable off warning fault e Current signal input fault External fault e Undervoltage fault Earth fault Motor thermal stall and underload protection Fieldbus communication 8 preset speeds Analogue input range selection signal scaling and filtering e Pl controller 26 Control connections Honeywell 6 2 CONTROL I O 10Vre Ref voltage out Maximum load 10 mA 0 10 VRi 200k min Ground for reference and controls 24Vout 24V output for DI s 20 max load 50 mA Ground for reference and controls AM Analog signal in 1 Freq reference P GND 6 I O signal ground GND 6 I O signal ground pi Digital input 1 Start forward P DIZ Digital input 2 Start reverse P 0 30 VRi 12 k Q min 0 30V Ri 12 k Q min BO active Preset speed Digital input 3 Preset speed BO P 1 default 10Hz BO amp B1 Preset speed 3 default 20 Hz RS485 signal A FB Communication Modbus RS485 si
22. ameters 1 9 1 14 and Figures 9 1 and 9 2 When the parameters 1 1 and 1 2 nominal voltage and nominal frequency of the motor are set the parameters 1 10 and 1 11 are automatically given the corresponding values If you need different values for the field weakening point and the voltage change these parameters after setting the parameters 1 1 and 1 2 U F CURVE MIDDLE POINT FREQUENCY If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point frequency of the curve See Figure 9 2 U F CURVE MIDDLE POINT VOLTAGE If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point voltage of the curve See Figure 9 2 OUTPUT VOLTAGE AT ZERO FREQUENCY This parameter defines the zero frequency voltage of the curve See Figures 9 1 and 9 2 TORQUE BOOST The voltage to the motor changes automatically with high load torque which makes the motor produce sufficient torque to start and run at low frequencies The voltage increase depends on the motor type and power Automatic torque boost can be used in applications with high load torque e g in conveyors 0 Disabled 1 Enabled Note In high torque low speed applications it is likely that the motor will overheat If the motor has to run a prolonged time under these conditions spe cial attention must be paid to cooling the motor Use external cooling for the motor if the tempe
23. anel Menu PAR gt P9 9 12 Fieldbus parameters Control panel Menu PAR gt S2 9 12 1 Modbus process data 10 TECHNICAL DATA 10 1 SmartDrive Compact technical data 10 2 Power ratings 10 2 1 SmartDrive Compact Mains voltage 208 240 V 10 2 2 SmartDrive Compact Mains voltage 380 480 V Honeywell Safety 1 SAFETY ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or con nected appliances Please read the information included in cautions and warnings carefully Dangerous voltage Risk of death or severe injury General warning Risk of damage to the product or connected appliances 1 1 WARNINGS The components of the power unit of the inverter are live when SmartDrive Compact is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from the mains potential gt The motor terminals U V W T1 T2 T3 and the possible brake 2 resistor terminals are live when inverter is connected to mains even if the motor is not running The control I O terminals are isolated from the mains potential However the relay output terminals may have a dangerous control volta
24. ate some information about the drive which is printed in clear text on the overlay numbers 1 14 in the figure be low The arrowheads are grouped in 3 groups with the following meanings and Eng lish overlay texts see Figure 7 1 Group 1 5 Drive status 1 Drive is ready to start READY 2 Drive is running RUN 3 Drive has stopped STOP 4 Alarm condition is active ALARM 5 Drive has stopped due to a fault FAULT Group 6 10 Control selections 6 Motor is rotating forward FWD 7 Motor is rotating reverse REV 8 I O terminal block is the selected control place I O 9 Keypad is the selected control place KEYPAD 10 Fieldbus is the selected control place BUS Group 11 14 Navigation main menu 11 Reference main menu REF 12 Monitoring main menu MON 13 Parameter main menu PAR 14 Fault history main menu FLT Control Panel Honeywell READY RUN STOP ALARM FAULT REF MON PAR FLT Stop button NOTE In Main menu press 5 Navigation wheel seconds to activate Start NOTE Press 5 seconds to change Up Wizard control place to manual keypad control from remote I O or fieldbus and back Figure 7 1 SmartDrive Compact Control panel 7 3 KEYPAD The keypad section of the control panel consists of a navigation wheel and START and STOP buttons see Figure 7 1 The navigation wheel is used for navigating on the panel display but it also works as a reference potentiome
25. blinking continues It is possible to navigate in the menu structure also when there are active faults present but the display returns automati cally to the fault menu if buttons or navigation wheel are not pressed or navigation is not rotated The operating hour minute and second values at the fault instant are shown in the value menu operating hours displayed reading x 1000 h Note The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault history menu is selected in the diisplay When you are in main menu pressing STOP button will start the Start Up Wizard and return all parameter settings to factory defaults See Chapter 5 in for fault descriptions 34 Parameters Honeywell 8 PARAMETERS On the next pages you can find the lists of parameters within the respective param eter groups The parameter descriptions are given in Chapter 9 NOTE Parameters can only be changed when drive is in stop mode Explanations Code Location indication on the keypad Shows the operator the present Monitoring value number or Parameter number Parameter Name of monitoring value or parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value given if available Default Factory preset value ID ID number of the parameter used with fieldbus control iE More information on this parameter available in chapter 9 Parameter descriptions
26. by default By giving the right value to the parameter 13 1 itis possible to open other advanced parameter groups The parameter lists and descriptions can be found in chapters 8 and 9 The following figure shows the parameter menu view N 7 Alternates y C rim H J r in the display Jt LI LI READY RUN_ STOP A FAULT aa REF MON Too AS PAR 1 ee FLT He v v FWD REV I O KEYPAD BUS a 7 gt gt Browse Push to enter Change Push to P1 1 gt edit mode value confirm Figure 7 5 Parameter menu Honeywell Control Panel 7 4 5 Fault history menu READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REF MON F 1 oo PAR FLT o Push o Ly REV WO KEYPAD BUS FWD REV WO KEYPAD BUS Browse la faults 1 9 READY RUN StoP ALARM FAULT READY RUN STOP ALARM FAULT z an mm so LIMI Fi GU oe FILILILI FLT le FLT a Push ha x FWD REV To KEYPAD BUS FWD REV VO KEYPAD BUS Browse gt for hours H minutes M and seconds S PAR Figure 7 6 Fault history menu In Fault history menu you can browse through 9 latest faults see Figure 7 6 If a fault is active the relevant fault number e g F1 02 alternates in the display with main menu When you browse between the faults the fault codes of active faults are blink ing The active faults can be reset by pressing the STOP button for 1 second If the fault cannot be reset the
27. current loop Control cable is broken or circuitry loose Signal source has failed Analogue input lin lt 4mA selected signal range 4 to 20 mA Table 5 1 Fault codes Fault Tracing Honeywell code memo romeno eres code Check the programming and the device indicated by the external fault information Check also the cabling of this device Digital input fault Digital input has been programmed as exter nal fault input and this input is active External fault If installation is correct con tact the nearest Honeywell technical support Fieldbus fault fieldbus Master and the fieldbus of the drive broken Run command was removed before completion of identification run Motor is not connected to inverter There is load on motor shaft 57 Identification fault Identification run has failed g The data connection between the Check installation Table 5 1 Fault codes Honeywell Control connections 25 6 SMARTDRIVE COMPACT CONTROL CONNECTIONS 6 1 INTRODUCTION SmartDrive Compact is equipped with following control inputs and outputs Control I O 6 Digital inputs 2 Analogue inputs 1 Analogue output 1 Digital output 2 Relay outputs RS 485 Interface Table 6 1 Control I O connections in SmartDrive Compact This section provides you with a description and instructions of the I O signals The speed reference can be selected from the analogue inputs fieldbus preset speeds or keyp
28. ds nominal speed in main menu and push to confirm PERFORM THE SAME PERFORM DRIVE SETUP PROCEDURE FOR PAR 1 4 PAR 13 2 SEE NEXT PAGE MOTOR NOMINAL CURRENT Figure 9 15 Startup wizard Parameter Descriptions Honeyvell Pe Startup wizard 2 Push to enter Select between shows par edit mode 0 3 see below 13 2 number Selections P1 1 P1 2 P1 7 P1 15 P2 1 P22 P23 P31 P32 P33 P4 2 P4 3 re 1 o o 0 0 Basic hd H iol vo Ri Coa Ail 3s 3s v 2 Inmor Used amp ai Hz Hz oiv ire o Os fie 20 0 1 Pump drive yr Hz Ivor NOt VO Ramp Ramp Hz Hz Ail 5s Ss Tl Used 0 10V 11 o o lo 20 O 2 Fans ve Hz ligyor Not_ O RamplCoast Hz Hz Ail 20s pos usea 0 10v 15 o 3 Conveyor ye uz vo Ramp coast 1s jis Hz Ail drive Nnnor Used Hz Al In 115V and 230V drives this value is 230V Parameters P1 1 Motor Un V P2 3 Stop function P1 2 Motorfn Hz P3 1 Min frequency affected P1 7 Current limit A P3 2 Max frequency P1 15 Torque boost P3 3 1O reference P2 1 Control place P4 2 Acc time s P2 2 Start function P4 3 Dec time s Push to confirm drive setup Figure 9 16 Drive setup 9 12 FIELDBUS PARAMETERS CONTROL PANEL MENU PAR gt S2 The built in Modbus connection of SmartDrive Compact supports the following func tion codes 03 Read Holding Registers 04 Read I
29. e conducted emis sions are concerned with an external EMC filter Category C2 Honeywell EMC class H All Honeywe ers comply with the requirements of category C2 of the SmartDrive Compact invert product standard EN 61800 3 2004 Category C2 includes converters in fixed installations and the rated voltage of which is less than 1000V The class H inverters can be used both in the 15t and the 2 4 environment This category fulfills the requirements with normal installations in buildings 12 Installation Honeywell IT networks Honeywell EMC class T Inverters of this class fulfil the product standard EN 61800 3 2004 if intended to be used in IT systems In IT systems the networks are isolated from earth or connected to earth through high impedance to achieve a low leakage current NOTE if inverters are used with other supplies no EMC requirements are complied with SmartDrive Compact inverters can be easily modified to the requirements of the T class This class is very typical requirement also in installations in ships Environments in product standard EN 61800 3 2004 First environment Environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are examples of first en
30. e three first bits of the control word are used to control the inverter However you can customise the content of the control word for your own applications because the control word is sent to the inverter as such ES Rin ER ERA REGE Table 9 8 Speed reference This is the Reference 1 to the inverter Used normally as Speed reference The al lowed scaling is 0 10000 In the application the value is scaled in percentage of the frequency area between the set minimum and maximum frequencies Honeywell Parameter Descriptions Description ON EA Dr a Table 9 9 Bit definitions 70 Technical Data Honeywell 10 TECHNICAL DATA 10 1 SMARTDRIVE COMPACT TECHNICAL DATA 380 480V 15 10 3 208 240V 15 10 1 Mains ti Input frequency 45 66 Hz CONDE Chem Line current THD gt 120 Once per minute or less normal case Supply SmartDrive Compact cannot be used with corner network grounded networks Cupar voTags Continuous rated current Iy at ambient tempera Output current ture max 50 C overload 1 5 x I max 1min Motor 10min connection Current 2 x ly for 2 secs in every 20 sec period torque Torque depends on motor Input voltage Uin Frequency Control U f Control method Open Loop Sensorless Vector Control Switching frequency 1 16 kHz Factory default 6 kHz Frequency reference Resolution 0 01 Hz Control he Field weakening 30 320 Hz characteristics point Acceleration time
31. er 5 1 nee A ESTES AR e 0 TE Table 8 6 Digital inputs 8 7 ANALOGUE INPUTS CONTROL PANEL MENU PAR gt P6 Ree MM LAAT EL peer me JJ efor o gt Al1 Custom min O no filtering 0 0 0 no min scaling Al Custom max Al2 signal range 2 Pas Rares 00 Al2 Custom min Table 8 7 Analoque inputs Honeywell Parameters 41 8 8 DIGITAL AND ANALOGUE OUTPUTS CONTROL PANEL MENU PAR gt P7 Code Parameter win war Uni E E Sateations 0 Not used 4 Fault Inverted Relay output 1 5 Warning content 6 Reversed 7 At Speed 8 Motor Regulator Active 9 FBControlWord B13 10 FBControlWord B14 11 FBControlWord B15 p7 2 Relay output 2 3 314 As As parameter71 74 content p7 3 Digital output 1 312 As 74 content 0 Notin use 1 Output freq O fmax Analogue output 2 Output current 0 Inmotor function 3 Torque 0 Nominal torque 4 PI controller output Analogue output 0 0mA ere ee DL Relay 2 invert 0 48 1 Relay 2 inverted Table 8 8 Digital and analogue outputs 42 Parameters Honeywell 8 9 PROTECTIONS CONTROL PANEL MENU PAR gt P9 Coleman Me RM O ee P9 1 Response to 4mA 2 reference fault ka ES O No response SS Es eu ton 0 7 1 War P23 P9 6 Reserved P9 7 protection mun 704 the motor pg g Motor ambient BE temperature i No response Motor Phase 1 Warning Supervi
32. es are located as far as possible from the power cables see Chapter step 2 and the shields of the shielded cables are connected to protective earth Check the quality and quantity of cooling air Chapter 3 1 2 Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the inverter to mains Run the Start Up Wizard The Wizard is explained fully in chapter 9 11 1 Activate the wizard by pressing STOP for 5 seconds 2 Tune the motor nominal speed 3 Tune the motor nominal current 4 Select the mode 0 basic 1 Fan 2 Pump 3 Conveyor Or if the setting is done manually set the parameters of group 1 according to the requirements of your application At least the following parameters should be set motor nominal voltage par 1 1 motor nominal frequency par 1 2 motor nominal speed par 1 3 motor nominal current par 1 4 You will find the values needed for the parameters on the motor rating plate Honeywell Commissioning 21 Perform test run without motor Perform either Test A or Test B A Control from the I O terminals Turn the Start Stop switch to ON position Change the frequency reference potentiometer Check in the Monitoring Menu that the value of Output frequency changes according to the change of frequency reference Turn the Start Stop switch to OFF position B Control from the keypad Move to keypad control by pressing the navigation wheel for
33. ge present even when inverter is disconnected from mains The earth leakage current of SmartDrive Compact inverters 4 exceeds 3 5mA AC According to standard EN61800 5 1 a rein forced protective ground connection must be ensured If the inverter is used as a part of a machine the machine manu 5 facturer is responsible for providing the machine with a main switch EN 60204 1 gt gt e gt gt Safety Honeyvell If SmartDrive Compact is disconnected from mains while running the motor it remains live if the motor is energized by the process 6 In this case the motor functions as a generator feeding energy to the inverter After disconnecting the inverter from the mains wait until the fan stops and the indicators on the display go out Wait 5 more min utes before doing any work on power connections gt Honeywell Safety 1 2 SAFETY INSTRUCTIONS 1 The SmartDrive Compact inverter has been designed for fixed installations only Do not perform any measurements when the inverter is connected to the mains Do not perform any voltage withstand tests on any part of Smart Drive Compact The product safety is fully tested at factory Prior to measurements on the motor or the motor cable disconnect the motor cable from the inverter Do not open the cover of SmartDrive Compact Static voltage dis 5 charge from your fingers may damage the components Open
34. gnal B FB Communication Modbus Analog signal in 2 PI actual value P 0 4 20 mA Ri 200 Q Ground for reference and controls Ground for reference and controls 0 30V Ri 12kQW minB1 active Preset Digital input 4 Preset speed B1P speed 2 default 15Hz BO amp B1 Preset speed 3 default 20 Hz I O signal ground I O signal ground Digital input 5 Fault reset P Digital input 6 Disable PI contr P Output frequency P 0 4 20 mA RL 500 Q Open collector max load 48V 50mA Relay out 1 Max switching load Active RUN P 250Vac 2A or 250Vdc 0 4A Max switching load Active FAULT P 250Vac 2A or 250Vdc 2 04A Table 6 2 Default I O configuration and connections P Programmable function see parameter lists and descriptions chapters 8 and 9 0 30 V RI 12 k Q min Digital signal out Active READY P Honeywell Control Panel 7 CONTROL PANEL 7 1 GENERAL The panel is integrated to the drive consisting of corresponding application card and an overlay on the drive cover with status display and button clarifications The Control panel consists of an LCD display with backlight and a keypad including a navigation wheel a green START button and a red STOP button see Figure 7 1 7 2 DISPLAY The display includes 14 segment and 7 segment blocks arrowheads and clear text unit symbols The arrowheads when visible indic
35. ing the cover may also damage the device If the cover of SmartDrive Compact is opened warranty becomes void gt PPR Ee 1 3 GROUNDING AND EARTH FAULT PROTECTION The SmartDrive Compact inverter must always be earthed with an grounding con ductor connected to the grounding terminal See figure below UMA VIT2 WIT3 e The earth fault protection inside the inverter protects only the con verter itself against earth faults e If fault current protective switches are used they must be tested with the drive with earth fault currents that are possible to arise in fault situations Safety Honeyvell 1 4 BEFORE RUNNING THE MOTOR Checklist Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor shaft rotation direction make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable Pe oD Honeywell Receipt of Delivery 7 2 RECEIPT OF DELIVERY After unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Should the drive have been damaged during the shipping please contact prima
36. ing point and produces less power losses and electromechanigal noise Squared U f ratio used in applications where torque demand of the load is pro portional to the square of the speed e g in centrifugal fans and pumps Honeywell Parameter Descriptions 4 11 Default Nominal i i a voltage of the motor oad weakening l Default Nominal frequency of the y motor Hz par 1 14 gt g par 1 10 Figure 9 1 Linear and squared change of motor voltage 2 Programmable U f curve The U f curve can be programmed with three different points Program mable U f curve can be used if the other settings do not satisfy the needs of the application UV Un beta Nominal 222555 i i Par 1 11 voltage of the motor i Field weakening i 1 1 i i i 1 1 Par 1 13 i 9 DA pen oa Par 1 14 i 1 Def 0 0 1 ee fH Par 1 12 Par 1 10 Def 10 Figure 9 2 Programmable U f curve 1 10 FIELD WEAKENING POINT The field weakening point is the output frequency at which the output voltage reaches the value set with par 1 11 48 Parameter Descriptions Honeyvell 1 11 1 12 1 13 1 14 1 15 1 16 VOLTAGE AT FIELD WEAKENING POINT Above the frequency at the field weakening point the output voltage remains at the value set with this parameter Below the frequency at the field weaken ing point the output voltage depends on the setting of the U f curve parame ters See par
37. ion of the motor ensures that the motor phases have an approximately equal current Settings for P9 11 range 0 2 Activation O No response 1 Wamn O OOOO O O RR A T THT BG KS stop mode after fault according to ID506 P2 3 stop func tion Honeywell Parameter Descriptions 63 9 9 AUTORESTART PARAMETERS CONTROL PANEL MENU PAR gt P10 10 2 AUTOMATIC RESTART TRIAL TIME The Automatic restart function restarts the inverter when the faults have dis appeared and the waiting time has elapsed The time count starts from the first autorestart If the number of faults occurring during the trial time exceeds three the fault state becomes active Otherwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again See Figure 9 13 If a single fault remains during the trial time a fault state is true Wait time Wait time Wait time par 10 1 par 10 1 par 10 1 le gt i lt gt pi Fault trigger Motor stop signal f Restart 2 Motor start signal Supervision Trial ime par 10 2 Fault active RESET Fault reset Autoreset function Trials 2 Figure 9 13 Automatic restart 9 10 PI CONTROL PARAMETERS CONTROL PANEL MENU PAR gt P12 12 2 PI CONTROLLER GAIN This parameter defines the gain of the PI controller If the value of the param eter is set to 100
38. leration deceleration The acceleration and deceleration times are deter mined with parameters 4 2 and 4 3 THz i Figure 9 6 S shaped acceleration deceleration ACCELERATION TIME DECELERATION TIME ACCELERATION TIME 2 4 12 DECELERATION TIME 2 These limits correspond to the time required for the output frequency to accel erate from the zero frequency to the set maximum frequency or to decelerate from the set maximum frequency to zero frequency The user can set two different acceleration deceleration time sets for one ap plication The active set can be selected with the selected digital input par 5 13 Honeywell Parameter Descriptions 4 5 DC BRAKING TIME AT START DC brake is activated when the start command is given This parameter de fines the time before the brake is released After the brake is released the out put frequency increases according to the set start function by par 2 2 Output frequency RUN STOP Figure 9 7 DC braking time at start 4 6 FREQUENCY TO START DC BRAKING DURING RAMP STOP The output frequency at which the DC braking is applied See Figure 9 9 56 Parameter Descriptions Honeyvell 4 7 DC BRAKING TIME AT STOP Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping The function of the DC brake depends on the stop function par 2 3 0 DC brake is not in use gt 0 DC brake is in use and i
39. nput Registers 06 Preset Single Registers Honeywell Parameter Descriptions 9 12 1 Modbus process data Process data is an address area for fieldbus control Fieldbus control is active when the value of parameter 2 1 Control place is 3 fieldbus The contents of the proc ess data has been determined in the application The following tables present the process data contents in the GP Application See E Prior orion zion resauswod Bary coded 202 ero a20 Fe General Sans Word Bary coded A 207 OA Monroe 07 A 706 3706 amos Woworpower 07 AA zoe ossos Movie 07 y ao ES oewre o ooo Table 9 3 Output process data 2001 32001 42001 FB Control Word Do Binary coded 7 2006 006 woe DR EM ESSA DE O 2006 ESSA E E ESSES E O o jm EESC E RR Table 9 4 Input process data Parameter Descriptions Honeyvell 14 13 12 m oy 6 ef a S po f oaa Table 9 5 Status Word Information about the status of the device and messages is indicated in the Status word The Status word is composed of 16 bits the meanings of which are described in the table below FREGE GEES Table 9 6 Actual speed This is actual speed of the inverter The scaling is 10000 10000 In the application the value is scaled in percentage of the frequency area between set minimum and maximum frequency Table 9 7 Control word In Honeywell applications th
40. oneyvell 9 8 MOTOR THERMAL PROTECTION PARAMETERS 9 7 9 10 The motor thermal protection is to protect the motor from overheating The Honey well drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an exter nal fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal current ly specifies the load current above which the motor is overloaded This current limit is a function of the output frequency CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill 9 7 THERMAL PROTECTION OF THE MOTOR 0 No response 1 Warning 2 Fault stop mode after fault according to parameter 2 3 If tripping is selected the drive will stop and activate the fault stage Deactivat ing the protection i e setting parameter to 0 will reset the thermal model of the motor to 0 9 8 MOTOR AMBIENT TEMPERATURE When the motor ambient temperature must be taken into consideration it is recommended to set a value
41. pervision motor in one motor phase Inverter undertem IGBT switch temperature is under Check the ambient tempera perature 10 C ture Check that the cooling air flow is not blocked IGBT switch temperature is over Check the ambient tempera Inverter overtem 120 C Overtemperature warning ture perature is issued when the IGBT switch Make sure that the switching temperature exceeds 110 C frequency is not too high in relation to ambient tempera ture and motor load 15 Motor stalled Motor stall protection has tripped Check motor Motor overheating has been Decrease the motor load Motor overtempera detected by inverter motor tem If no motor overload exists perature model Motor is over check the temperature loaded model parameters FAN check that belt is not Motor underload protection has broken detected a low load situation PUMP check that pump is not dry Motor Underload Parameter save fault Faulty operation Contact technical support Component failure EEPROM check sum fault Reset the fault and restart Should the fault recur con tact technical support Internal bus com Ambient interference or defective Should the fault recur con munication hardware tact technical support Application fault Application does not function Contact technical support Microcontroller Faulty operation watchdog fault Component failure Current at the analogue input is lt 4mA Check the
42. ptions Honeyvell 9 PARAMETER DESCRIPTIONS On the next pages you can find the descriptions of certain parameters The descrip tions have been arranged according to parameter group and number 9 1 MOTOR SETTINGS CONTROL PANEL MENU PAR gt P1 1 8 1 9 MOTOR CONTROL MODE With this parameter the user can select the motor control mode The selec tions are 0 Fre quency control The I O terminal keypad and fieldbus references are frequency refer ences and the inverter controls the output frequency output frequency resoluti 1 Speed control The I O on 0 01 Hz terminal keypad and fieldbus references are speed references and the inverter controls the motor speed U F RATIO SEL ECTION There are three selections for this parameter 0 Linear The vol nomina used in The vol t t torque can be tage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the voltage is supplied to the motor Linear U f ratio should be constant torque applications See Figure 9 1 This default setting should be used if there is no special need for an other setting 1 Squared age of the motor changes following a squared curve form with he frequency in the area from 0 Hz to the field weakening point where he nominal voltage is also supplied to the motor The motor runs un der magnetised below the field weaken
43. rature tends to rise too high SWITCHING FREQUENCY Motor noise can be minimised using a high switching frequency Increasing the switching frequency reduces the capacity of the inverter unit Switching frequency for SmartDrive Compact 1 5 16 kHz Honeywell Parameter Descriptions 1 17 BRAKE CHOPPER Note An internal brake chopper is installed in three phase supply MI2 and MI3 size drives 0 No brake chopper used 1 Brake chopper used in Run state 2 Used in Run and Stop state When the inverter is decelerating the motor the energy stored to the inertia of the motor and the load are fed into an external brake resistor if the brake chopper has been activated This enables the inverter to decelerate the load with a torque equal to that of acceleration provided that the correct brake re sistor has been selected See separate Brake resistor installation manual 50 Parameter Descriptions Honeyvell 9 2 START STOP SETUP CONTROL PANEL MENU PAR gt P2 2 1 2 2 2 3 CONTROL PLACE With this parameter the user can select the active control place The selec tions are 1 I O terminal 2 Keypad 3 Fieldbus Note Local Remote control mode can be toggled by pressing the navigation wheel for 5 seconds P2 1 will have no effect in local mode Local Keypad is the control place Remote P2 1 defines the control place START FUNCTION The user can select two start functions for SmartDrive
44. rily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 2 1 TYPE DESIGNATION CODE COMP400 1P1 20 Enclosure class 20 IP20 Nominal power P75 0 75kW 1P1 1 1 kW Etc Nominal voltage 230 208 240 Vac 1 input 3 output 400 380 500 Vac Product range COMP SmartDrive Compact Figure 2 1 SmartDrive Compact type designation code 2 2 STORAGE f the inverter is to be kept in store before use make sure that the ambient conditions are acceptable Storing temperature 40 70 C Relative humidity lt 95 no condensation 2 3 MAINTENANCE In normal operating conditions SmartDrive Compact inverters are maintenance Tee 8 Receipt of Delivery Honeyvell 24 WARRANTY Honeywell s time of warranty is 30 months from the delivery or 24 months from the commissioning whichever expires first General Conditions NL92 Orgalime S92 Honeywell Installation 3 INSTALLATION 3 1 MECHANICAL INSTALLATION There are two possible ways to mount SmartDrive Compact in the wall either screw or DIN rail mounting The mounting dimensions are given on the back of the drive and on the following page MM MI2 3 O ms Figure 3 1 Screw mounting 1 Figure 3 2 DIN rail mounting 10 Installation Honeywell 3 1 1 SmartDrive Compact dimensions W2 Table 3 1 SmartD
45. rive Compact dimensions in millimetres 3 1 2 Cooling Forced air flow cooling is used in all SmartDrive Compact drives Enough free space shall be left above and below the inverter to ensure sufficient air circulation and cooling You will find the required dimensions for free space in the ta ble below Honeywell Installation fe i A RENAS RE Table 3 2 Dimensions required for cooling Cooling air required m h a a Mo Mn Table 3 3 Required cooling air Note Side to side installation allowed only if the ambient temperature is below 40 degrees Celsius 3 1 3 EMC levels SmartDrive Compact inverters are divided into three cl of electromagnetic disturbances emitted the requirem asses according to the level ents of a power system net work and the installation environment see below The EMC class of each product is defined in the type designation code Category C1 Honeywell EMC class C Inverters of his class comply with the re quirements of category C1 of the product standard EN 61800 3 2004 Category C1 ensures the best EMC characteristics and it includes converters the rated voltage of which is less than 1000V and which are intended for use in the 1 environment This EMC class is meant for highly sensitive areas and can be sometimes required in in stallations in e g hospitals or airport control towers NOTE The requirements of class C1 are fulfilled only as far as th
46. s of some control settings They are visible in display but they cannot be edited The monitoring values are listed in Table 7 1 Pushing the navigation wheel once in this menu takes the user to the next level where the monitoring value e g M1 11 and value are visible see Figure 7 2 The monitoring values can be browsed by rolling the navigation wheel clockwise as shown in Figure 7 4 Output frequency Frequency to the motor Frequencyreterence E S id M13 Motor shaft speed Calculated motor speed Measured motor curam M1 5 Motor torque 4 Calculated actual nominal torque of the motor 9 Calculated actual nominal power of the motor Motor voltage V 6 Motor voltage DC link voltage Measured DC link voltage Unit temperature Heat sink temperature M1 10 Motor temperature Calculated motor temperature Analogue input 1 AI value Analogue input 2 Al2 value 75 Analogue ou DI1 DI2 DI3 P18 The status of digital inputs DI4 DI5 DI6 te The status of digital inputs M1 16 RO1 RO2 DO 17 The statuse of Relays and digital output M1 17 PI setpoint In percent of the maximum process reference M1 18 PI feedback In percent of the maximum actual value value M1 20 PI Output In peroani of the maximum output Table 7 1 SmartDrive Compact monitoring signals M1 6 Motor power 32 Control Panel Honeywell 7 4 4 Parameter menu In Parameter menu only the Quick setup parameter list is shown
47. sion 2 Fault stop mode after fault according to P2 3 Table 8 9 Protections NOTE These parameters are shown when P13 1 0 8 10 AUTORESTART PARAMETERS CONTROL PANEL MENU PAR gt P10 eee ee a ER P10 1 Watime time 10 00 of s 0 50 717 Delay S automatic restart after a fault has disappeared Defines the time before the inverter tries to automatically BEE P10 2 Trial time 60 00 30 00 restart the motor after the fault has disappeared 0 Ramp P10 3 Start function 1 Flying start 2 According to P4 2 utomatic 731 0 Disabled estart 1 Enabled 8 10 Autorestart parameters NOTE These parameters are shown when P13 1 0 Honeywell Parameters 43 8 11 PI CONTROL PARAMETERS CONTROL PANEL MENU PAR gt P12 EGode eat ara meteram pin EMaxz RUnit oera el Reman ole eae 0 Not used P12 1 PI activation 163 1 PI for motor control 2 PI for external use 1 0 Keypad PI reference P12 4 2 AM IEEE 0 No minimum scaling 100 0 337 100 0 No maximum scaling 0 No inversion Feed back lt Setpoint gt Increase Error value PI Output inversion 1 Inverted Feedback lt Setpoint gt Decrease PI Output Table 8 11 PI control parameters NOTE These parameters are shown when P13 1 0 44 Parameters Honeywell 8 12 EASY USAGE MENU CONTROL PANEL MENU PAR gt P0 Code Parameter Win Wax Uni D OT Woe 0 All parameters visible Parameter 3 E
48. ter when KEYPAD has been selected as the control place of the drive The wheel has two separate func tions Rotating the wheel e g for changing parameter value 12 steps round Pressing the wheel e g for accepting the new value The drive stops always regardless of the selected control place by pressing the key pad STOP button The drive starts by pressing the keypad START button but only if the selected control place is KEYPAD Honeywell Control Panel 29 7 4 NAVIGATION ON THE SMARTDRIVE COMPACT CONTROL PANEL This chapter provides you with information on navigating the menus on SmartDrive Compact and editing the values of the parameters 7 4 1 Main menu The menu structure of SmartDrive Compact control software consists of a main menu and several submenus Navigation in the main menu is shown below READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REFERENCE ya a a a MENU REF 4 REF lt 4 cn nm Displays the MON MON keypad reference JU WL e i PAR PAR regardless of PUSH the selected FLT q w FLT isd control place z E FWD REV IO KEYPAD BUS FWD REV I O KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a a a MONITORING REF REF MENU Monty MON MII In this menu a fl l you can browse the PAR PAR f monitoring FLT PUSH prl values v v X v FWD REV I O KEYPAD BUS FWD
49. tion checks are needed see Chapter 3 2 7 Connecting the cables Strip the motor and mains cables as advised in Figure 3 9 Connect the mains motor and control cables into their respective terminals see Figures 3 4 3 8 Note the tightening torques of power cables and control cables given in page 13 and page 15 For information on cable installation according to UL regulations see Chapter 326 Make sure that the control cable wires do not come in contact with the elec tronic components of the unit If an external brake resistor option is used connect its cable to the appro priate terminal Check the connection of the earth cable to the motor and the inverter termi nals marked with Connect the separate shield of the motor cable to the earth plate of the inverter motor and the supply centre 18 Installation Honeywell 3 2 5 Stripping lengths of motor and mains cables Earth conductor so 8 mm EEE 35 mm Figure 3 9 Stripping of cables Note Strip also the plastic cover of the cables for 360 degree grounding See Fig ures 3 4 3 5 and 3 8 3 2 6 Cable installation and the UL standards To meet the UL Underwriters Laboratories regulations a UL approved copper ca ble with a minimum heat resistance of 60 75 C must be used Honeywell Installation 3 2 7 Cable and motor insulation checks These checks can be performed as follows if motor or cable insulations are s
50. tor speed i Output frequency 1 1 1 N i 1 N i N N DC braking I N Par 4 6 pora PE nse 1 1 i t 1 gt t par 4 7 e RUN STOP Figure 9 9 DC braking time when Stop mode Ramp 4 8 FLUX BRAKE Instead of DC braking flux braking is a useful form of braking with motors of max 15kW When braking is needed the frequency is reduced and the flux in the motor is increased which in turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking Normal mode Activates flux bracking during 1 On i deceleration regardless of load Emulates the behavior of a braking chopper by 2 Chopper activating flux bracking based on DC link voltage Minimizes the heating up of the motor in applications with frequent speed changes Activates flux bracking both during deceleration and 3 Full mode on generative shock loads at constant speed Offers the highest performance in demanding applications Note Flux braking converts the energy into heat at the motor and should be used intermittently to avoid motor damage 58 Parameter Descriptions Honeyvell 9 5 DIGITAL INPUTS CONTROL PANEL MENU PAR gt P5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 The selections for these parameters are 0 Not used 1 D1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 START SIGNAL 1 START SIGNAL 2 REVERSE EXTERNAL FAULT CLOSE EXTERN
51. ts function depends on the Stop function par 2 3 The DC braking time is determined with this parameter Par 2 3 0 Stop function Coasting After the stop command the motor coasts to a stop without control from the inverter With the DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled by the frequency when the DC braking starts If the frequency is greater than the nominal frequency of the motor the set value of parameter 4 7 determines the braking time When the frequency is 10 ofthe nominal the braking time is 10 of the set value of parameter 4 7 fout fout fn fn N Output frequency Ae Motor speed N 3y Output frequency Motor speed DC braking ON AN 0 1 x fn ee 5 4 DC braking ON t 5 t t 1x par 4 7 t 0 1x par 4 7 RUN RUN STOP STOP Figure 9 8 DC braking time when Stop mode Coasting Par 2 3 1 Stop function Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters if the inertia of of the motor and load allows that to the speed defined with parameter 4 6 where the DC braking starts Honeywell Parameter Descriptions The braking time is defined with parameter 4 7 If high inertia exists it is rec ommended to use an external braking resistor for faster deceleration See Fig ure 9 9 fout PADER N Mo
52. uspect ed to be faulty 1 Motor cable insulation checks Disconnect the motor cable from terminals U T1 V T2 and W T3 of the inverter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MOhm 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 N and L3 of the inverter and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground con ductor The insulation resistance must be gt 1MOhm 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MOhm 20 Commissioning Honeywell 4 COMMISSIONING Before commissioning note the warnings and instructions listed in Chapter 1 4 1 COMMISSIONING STEPS OF SMARTDRIVE COMPACT Read carefully the safety instructions in Chapter 1 and follow them After the installation make sure that both the inverter and the motor are grounded the mains and motor cables comply with the requirements given in Chapter 3 2 3 the control cabl
53. vironment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies build ings used for domestic purposes NOTE industrial areas technical areas of any building fed from a dedicated trans former are examples of second environment locations 3 1 4 Changing the EMC protection class The EMC protection class of SmartDrive Compact inverters can be changed from class H by removing the EMC capacitor disconnecting screw see figure below Note Do not attempt to change the EMC level back to class H Even if the proce dure above is reversed the inverter will no longer fulfil the EMC requirements of class H Honeywell Installation 3 2 CABLING AND CONNECTIONS 3 2 1 Power cabling Note Tightening torque for power cables is 0 5 0 6 Nm 3 230V 400V 4 230V Motor out OE BS CEO Strip the plastic cable coating for MAINS 360 earthing MOTOR Figure 3 4 SmartDrive Compact power connections MI1 3 230V 400V External brake resistor 7 230 400V3 4 230V 1 115V a lotor out L1 L2N L3 R R UM VIT2WIT3 Strip the ma a ja ih pi N A plastic cable coating for Seo earthing t E NA a Figure 3 5 SmartDrive Compact power connections MI2 MI3 14 Installation Honeyvell 3 2 2 Control cabling o Attach the support AFTER installing the power cables

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