User Manual - Mold
Contents
1. C System Locks and releases the touch screen operation only for KeTop and OP xxx Pressing this button on a local station opens a file selection dialog and the status report can be saved on a named drive The drives and directories which are available can be specified in the HMI configuration Pressing the status report button on a remote station will store the status report permanently on the system drive Root directory of the control The status report contains the following information PMA stack up to 4 files HMI event trace key presses Boot log optional System catalog Info log Current PCB configuration Task analysis WVR file Status report info file Network status KNet status KNet error Performance log Screens Opens a dialog with a list of application screens The screens listed are specified in the HMI Masks configuration Switch to viewing another screen by selecting the screen name and pressing the confirmation button b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 23 Jan 2013 Masters performance delivered D E Drive Aas Utilities Screen User Button Login Dialog The Utilities Screen User Button opens the login dialog If one user is already logged in the user administration can be directly accessed However only the administrator has access to the fu2. Settings Measure Parameter Measure Duration C triggered Measure sar Interval tri d hl C riqqered Measure cycle 0 003 sec e manual Measure Scroll Range Scroll Factor Description All parameters required for a measurement are configured in the settings dialog These include the setting of the measurement type manual and or trigger driven measurement and their characteristic values trigger event pre post trigger interval measurement duration threshold value etc In addition measurement variables and visual attributes are selected here b m E Drive User Manual With Pendant HMI Revision Miold Not Under documentation control if printed May be revised without notice Page 53 Jan 2013 Masters performance delivered E Drive Ao Measure Parameter Tab This tab defines the measurement type duration and interval of the measurement During manual measure both the scan interval every x measurement is saved as well as the duration can be set If the value 0 has been specified as measurement duration the measurement will be continuous This measurement can only be terminated by pressing the Stop button If a measurement duration greater than O is entered the scan interval will be automatically corrected if necessary to ensure that the measurement duration corresponds with the buffer size x of the corrected scan interval An automatic correction of the measurement duration is impleme
3. To de select a module touch it again b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 39 Jan 2013 Masters performance delivered E Drive Ao IO Monitor Overview Buttons Menu button Detail Switches to the detail view of the selected module see chapter IO monitor detail Detail Touching will take user to Info Screen which displays information about the selected module e g BIOS version Operation hours counter etc Select Statistics All available CPUs are displayed The state of the CPU is displayed as follows BE select statistics p CPU is started CPU is stopped Description of the buttons Description Start stop The CPU is started or stopped according to its state The selected CPU is restarted b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 40 Jan 2013 Masters performance delivered Introduction l E D rive IO Monitor Detail Screen IO ONBOARD Se Al inject press Al carriage position E o AIS AID V AI V AI2 V ER ER AI4 V AI5 V AIB V AI V AOD V A01 M A02 M DI carriage limit ref DI screw limit bwd UR DI 3 Il om DI Emergency Stop IMM DI Safetygates Closed IMM DI Ejector Bwd Reached DI Ejector Fwd Reached DI Core 1 Pos 1 DI Core 1 Pos 2 DI Core 2 Pos 1 DI Core
4. JL Delay a 0 000 5 Opened Position 8 00 3 00 mm Start Closing Trigger vL Delay Closed Position 0 30 30 mm E Drive Description These fields show the actual plate position relative to the forward hardstop position when the plate was last referenced These fields show the instantaneous or actual torque for each plate The step Start Opening Trigger initiates the E Drive opening sequence The input trigger is selected from the drop down list Rising falling edge can be selected and a time delay can also be added When the trigger conditions in the first step are met the E Drive controller will move the plate to the Opened Position The step Start Closing Trigger initiates the E Drive closing sequence The input trigger is selected from the drop down list Rising falling edge can be selected and a time delay can also be added When the trigger conditions in the step above are met the E Drive controller will move the plate to the Closed Position This also represents the starting position for the next cycle b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Jan 2013 Mast ters 3erfarmmance delivered D E Drive A Description Rising edge triggering triggers on the transition from low to high Falling edge triggering triggers on the transition of the trigger s
5. Not Under documentation control if printed May be revised without notice Page 56 Jan 2013 Masters per mnance delimenrec Introduction Export settings Export settings Output format Output mode Manual Automatic File court Interval Output file The Output format allows selection between e Binary Format for later import for viewing or e Text for import into Excel The Output mode is used to select between e Manual Mode The current and complete measurement is output once into the specified file on activation of Start Export Any file with the same name if overwritten e Automatic Mode At the start of the next measurement the data are written into the specified file in the format selected The export can either be explicitly terminated by the user or when the specified file count is reached The specification of a Interval 1 enables the selective omission of measurement With binary measurements exactly one file will be created in the automatic mode for an order Output under Name These are then automatically given continuous numbers by the system eg MyExportFileO000 bin MyExportFile001 bin After notification to the user any given measurement sequence with the same name is completely deleted prior to the start of the new measurement During text export the data are always attached to the existing file which was newly created at the start of the measurement E Drive User Manua
6. May be revised without notice Page 33 Jan 2013 Mast riormance delivered E Drive Ae Description of the elements Description Active mold data Currently loaded component data record erann m Drive Selection of a drive local compact flash or USB stick for saving and loading one for sd ndm Comment Here a comment about the current mold data set can be entered Comment Designation of the component data record Date Component data record created Date 1 5 10 1 51 PM Size File size of the component data record Size 157758 Comment Display of comments on the mold data set Comment Loads the the selected component data record settings Load Save Saves the component data record settings currently loaded Dave Save as Saves the settings of the component data eee record that was newly created and or which is currently loaded under the name specified b m E Drive User Manual With Pendant HMI Revision 1 Miold ez Not Under documentation control if printed May be revised without notice Page 34 Jan 2013 Masters pertormnance delivered I cRKR E Drive Description Delete Deletes the selected component data Delete record Rename Renames the selected component data record Rename Machine Data FA viewstandard 1 56a 10 1942 11 10 And Machine data Plate 1 Servo is nat Enabled Load machine data ADMIN Save machine data local Backup machine data Pu
7. The user can set the maximum amount of torque used during auto mode The warning threshold will cause Maximum Mowe Torque Value And Alarm Setup o warning message to be 10000 displayed but not stop the E Drive Max Torg Mowe 100 00 oe Warning Threshold 0 00 ot The alarm threshold will cause the E Drive to stop running if the Alarm will Gccur at Threshol ao op torque reaches this value during auto mode A log of warning and alarm messages can be accessed through the Infolog screen b E Drive User Manual With Pendant HMI Revision 1 Miold e rs Not Under documentation control if printed May be revised without notice Page 19 Jan 2013 Maste performance delivered E Drive Ao Set Velocity Set Accel 100 00 mms 1000 ses Max Jog vel Max Jog Accel Max Torq Jag Alarm Action Alarm Lamp Only WwW Select Do Nothing Alarm Lamp only Alarm Lamp and Stop IMM Alarm Lamp only Multi Stage Enabled Set Velocity Velocity setting when running in auto mode forward and backward Set Accel The acceleration and deceleration used in auto mode Keypad input for these items is limited by the Maximum Settings Jog mode settings Max Jog Vel Velocity used for jogging forward and backward Max Jog Accel The acceleration and deceleration used when jogging Max Torg Jog The torque limit wh
8. 2013 Masters performance delivered ee E Drive Pendant layout The pendant is used to interface with the system The pendant layout is made up of 4 LED s used to display system status These LED s are located on the top left side of the pendant Control buttons are located on the lower left and bottom of the screen Screen Navigation Buttons are located on the lower right of the screen Screen Navigation Buttons T ji LG Control Buttons b e E Drive User Manual With Pendant HMI Revision 1 Miold zz Not Under documentation control if printed May be revised without notice Page 7 Jan 2013 Masters performance delivered m P E Drive A Status LED s Motor Kr Alarm E Heat e Auto 1 2 3 4 Control Buttons Motor This LED turns on green when the servo s are enabled Alarm This LED will turn on red when an alarm is present When it is off there are no alarms present Heat This LED will turn on green when the IMM Ready input signal from the molding machine is on Auto This LED will turn on green when the system is in Auto Mode The System Ready interlock to the molding machine will be turned on when this led is on NOTE The control buttons are only active when on either tab of the Main Overview Screen 1 2 3 Jog Tweak Open In Manual Mode pressing this button wi
9. Hz Wye with neutral Also available include Delta 220 volts 3 phase 60Hz configuration Voltage Bandwidth Stable within 20 supply voltage swing Printer Output USB printer port Connector Alarm Output Closing Contact Relay 5 Amp max T C Tool Connector Contact H BE24 or equivalent Heater Tool Connector Contact H BE24 or equivalent Icons an explanation A WARNING symbol and message shown here identifies where there may be a hazardous situation which if not avoided may result in death or injury to personnel A CAUTION warning identifies where there may be a hazardous situation which if not avoided may cause the equipment to fail or lose its memory e INFORMATION provides a reminder of important information E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 4 Jan 2013 Maste 3erformancae er ered b Introduction E Drive Safety Instructions WARNING DO NOT enter the cabinet without first ISOLATING the electrical supplies there are unguarded terminals inside the cabinet which may have a dangerous potential across them Where a 3 phase supply is used then this potential may be at 415 volts or higher Installation Where to use this equipment The controller is designed for use in the plastic injection molding industry It must not be used in residential commercial or light industrial environments Furt
10. Loading saving files e g recipes Mode 16 Switching Changing operating operating mode mode Change of user 20 Action of the User login logout user administration actions administration HMI application 21 Application Entry from the HMI specific action in application the visualization Application PLC 1 23 Application 1st entry from IEC specific action in application control O Application PLC 2 24 Application 2nd entry from IEC specific action in application control 1 b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 49 Jan 2013 Masters performance delivered D E Drive Ae Oscilloscope Screen amp KePlast HMLK S_01 24e_MM_01 02RC1 192 168 0 199 S i x TERETE 1 14 10 9 43 AM aiting for Start trigger E ADMIN Masters Screw revolution Interval 0 003 sec cmis ZS 100 Screw position Inject pressure 80 60 Pt tf ft pb See ff 4 bh zu rPressure sv rPressure _ sv_Velocity sv rVelocity Inject pressure Actual inject pressure 0 00 0 00 148 bar oe KC SIE EECHER EECHER ECH RSR ERR Purpose 5 i Te 9 43 08 AM sence iR der X m The software oscilloscope is used for recording and displaying process variables for diagnostic purposes The measured values are represented in an yt chart Measurements can be stored and displayed again at a lat
11. Miold CG Not Under documentation control if printed May be revised without notice Page 2 Jan 2013 Masters livered UTILITIES SCREEN ccc ceccceccseeeeseeeeeeeeeeseeeeeeeeeteeesaeeeseeeueeeeeteeteenaeenes 21 Utilities Screen User Button Login Dialog 0000nnnnnn00001nnnnonnennnnnnnnnnennnnnnnenssnnnnnennssnnnennnne 24 Utilities Screen System Buttons 31 STORE RETRIEVE SETTINGS SCHEEN eee 33 Mea E 33 DNAS FINNS TY At Rr 35 MACHINE SPECIFICATION GREEN 3 glate EN E m Um 38 IO Monitor Overview Gcreen nennen nnns nnns nhan ien n nnns nnn a a sane ns 39 IO Monitor Detail SCre GN ses E m T uU TM 41 OSODIELOSOOPESUOPHEEDN mirus uid E INIT 50 SE SiE E eeben 53 FACTORY SETTINGS SCHEEN tenete 58 SERVICING AND REPAIRING YOUR CONTROLLER 99 miserie e NETT E OLET 59 e Une E ie Le Mope ee RE E o oo o o LOT 59 UDO AN RR m 59 89 00 M 61 62 E E Drive User Manual With Pendant HMI Revision Miold x Not Under documentation control if printed May be revised without notice Page 3 Jan 2013 Mas sters E Drive P E Drive Ao Introduction Specifications The following are general specifications The supplied controller may have contractual variations and differ in some options Supply Voltage 380 Volts 3 Phase 50
12. To switch from Manual Mode to Auto Mode press this button and acknowledge the confirmation message box that will appear on the touch screen The message banner will indicate the system is in Auto Mode Torque Monitor Pressing this button opens the Torque Monitor window Homing Pressing this button will cause the system to initialize Home Position The servo s must be enabled the system in Manual Mode and there must be no alarms present The message banner will indicate Homing is in progress See How to Home the E Drive Servo Enable Before the system operate the servo s must be enabled To enable servo s press this button and acknowledge the confirmation message box that will appear on the touch screen The Motor LED will light up green indicating the servo s are enabled b 3erformance er ered P E Drive A Touch Screen Layout Status Display Banner The Status display located at the top of the screen is common to all screens 6 15 12 10 33 AM Plates 2 Servo is not Enabled ADMIN The Status Display has 5 boxes of information 1 Current Screen being displayed 2 Warning Error or Status message banner 3 Current Time and Date 6 13 12 10 32 AM 4 Current User 5 User Access Level for Current User Printing a Screen from the Status Display Banner Cycletime analysis A drive Injection not initialized Touch the black colored box that contains the name of
13. are recorded or logged in the Info log In this way a view of the complete machine history is available The Info log screen only displays information Alarms cannot be confirmed here All system events are shown in the table A status line underneath the table shows the entire text of the selected entry Using the menu bar the entire info log can be saved or printed out The list can be limited to specific system events using the aid of a filter This makes it easier to find entries Description of the elements Aiii Allows a filter to be selected Pressing the button restricts the display according to the filter settings The filters for alarms system errors and application are predefined By selecting filter off all EN entries can again be Application displayed S 3erformance delivered Bi E Drive A Menu button Setup Independent filters can be defined using the available menu items Can search for a filter and the text or time of occurrence Can also adjust settings for the display of events display of long text log file on and chronological display of events The entire Info log can be written to any file that is selected using the file selection dialog Opens a printer dialog and prints out the Info log All currently displayed messages will be printed Displays the corresponding help page for the selected line help for the Info log b e E Drive User Manual With Pen
14. four input triggers which could be added to the open and or closed trigger list Additionally each trigger can be renamed by the user For the new name to take affect power must be cycled to the controller b l ean E Drive User Manual With Pendant HMI Revision 1 Mold Not Under documentation control if printed May be revised without notice Page 38 Jan 2013 Masters performance delivered CT SE Drve IO Monitor Overview Screen Hardware Configuration Name Force Select l ONBOARD ICP 251 U 0 amp E KBUS 0 DM272A 0 E SlO 0 I l TE system Panel e ei 9 9 X x x lt OUUU ExtNode system Panel_ext E SLOTPCIO ES F271 AC0 SERCOS3 0 system SercosRingO DRYSERCOS3 0 Injection1 sv KHWW Servolnject e v x v DRVSERCOS3 2 Injection sv KHYwv ServoPlast Purpose The IO monitor screen displays the status of the inputs and outputs of the hardware modules The IO monitor screen is divided into two areas e Overview e Detail see IO Monitor Detail Screen Selection The overview screen is used for the selection of one or more hardware modules The modules are represented hierarchically in a tree structure as they are integrated in the system connections of CPU module via bus coupler K Net K CAN SIO to the hardware modules The hardware modules can be selected by clicking on the checkbox in the right column Selecting one structure element will mark all elements located below it
15. o to enable the servo s and acknowledge the pop up message that will appear on the touch screen 3 The Motor Led will light up green in color if the servo s is successfully enabled 4 The E Drive is ready to use the Jog Open Close controls TT NE ee be each Bes nbl ST T rx y IE riot Ene 2anNg 3 b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 13 Jan 2013 Ma sters las ance delivered D E Drive Ae How to Home the E Drive 1 The E Drive must be ready as follows a In manual mode b Servo s must be turned ON and c The IMM Ready light must be ON 2 Set the Min and Max Positions These are the maximum valve pin plate travel for the currently installed mold E Drive Synchro Plate C 10 19 12 11 32 AM Plates 1 Servo is mot Enabled antraller piat 1 Settings Plates Max Val 100 00 f mms 1000 mms Set Accel Max Accel Set velocity Maximum Mowe Torque value And Alarm Setup Max Torg Mowe 3 100 00 ag Warning Threshold op n Alarm will Occur at Threshol o 36 Cycles to Date 0 Options Multi Stage Enabled Alarm Action Alarm Lamp Only 3 Make sure other settings are properly set for the servo homing movement Homing uses the Jog settings Press the Homing Button Li and wait for the procedure to com
16. the current screen to open the print screen dialog Print C Selection of Masks C Current Mask e Hardcopy Print as text b E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 10 Jan 2013 Masters performance delivered Introduction E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 11 Jan 2013 Maste Touch the Checkmark button to print or the Setup button to open the Printer Settings window and change print options Printer Settings Printer Settings Printer Settings C Use Printer File Settings e Print to File MIME Type PNG Image Directory Es Filename Description of the elements Use DIOE Output to a printer which is e Use Printer connected by USB Print to File Output to a file e Frint to File MIME Type Selection of a MIME type for the output file Directory Target directory for the output l file Directory Filename Filename of the output file Filename i performance delivered m P E Drive Ae Screen Navigation Buttons The screen navigation buttons on the right side of each screen are used to navigate through the various pendant screens Below is a brief description of each screen navigation button For more detail see the screen functionality descriptions later
17. to cancel all forced IO states nforce all The states of the inputs or outputs are displayed with the following icons Digital input output DI DO state off Digital input output DI DO state on Analog output AI AO with example value 2 5 V Temperature inputs TI are displayed the same as analog inputs b E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 42 Jan 2013 Masters performance delivered Introduction By selecting an input or output a corresponding input dialog appears for modifying the respective values or states INFORMATION e By opening the input dialog the long name of the related system variable is QJ stored in the clipboard This can be inserted into the text field of the parameter selection in the settings dialog of the software oscilloscope and the screens of the process data package via the insert key of the virtual keyboard The header of dialog shows the short name of the variable Underneath it the variable name and the long text for the variable are displayed Lil screw limit Enc InjectianT di LimitewitchBwud DI screw limit switth backward Actual Value _ Set value N Force state Force active Ng Description of the elements Actual value Current value of the input output m Note In case of a sensor failure this field will A forced value however will still be shown wi
18. to inspect it or replace fuses Replacement parts Mold Masters does not expect that you will need to repair any controller parts at board level other than fuses In the unlikely event of any board failure then we provide an excellent repair and exchange facility for all our customers Cleaning and Inspection Inspect the fan filters at regular intervals according to your own environment The filters are removable and a light tapping action removes loose dirt and dust Failure to do this reduces the flow of cooling air and may incur more expensive repairs if internal components subsequently overheat If filters do become clogged they need to be replaced and these can be obtained from Mold Masters quoting model type and year of manufacture Any excess dust that has entered into the cabinet may be removed with a light brush and vacuum cleaner If the equipment is subject to vibration we recommend you use an insulated screwdriver to check that no terminals have become loose External cable looms should be checked to see that there has been no damage to the flexible conduit plugs or sockets If the flex has been squashed if there is visible damage or if there are any exposed conductors then for your own safety it must be replaced Upgrading The Benefits of Upgrading In order to maintain our high quality our development engineers at Mold Masters are making continual improvements to our control systems We also listen to customer
19. 2 Pos 2 DI12 DI Reject DI Mold Closed DI IMM in Automatic DI Enable Full Mold Open DI18 mi DH DI Enable Mold Close DI Mold Area Free DI Enable Ejector Bwd DI Enable Ejector Fwd DI Enable Core 1 Pos 1 DI Enable Core 1 Pos 2 DI Enable Core 2 Pos DI Enable Core 2 Pos 2 Purpose The input output values can be forced in this screen in order to debug error analysis For each selected hardware module the current values of the inputs and outputs are displayed Description of the elements Menu button Overview Shows the selection of modules Overvieyy b e E Drive User Manual With Pendant HMI Revision Miold e Not Under documentation control if printed May be revised without notice Page 41 Jan 2013 Mas ters performance delivered Drive Introduction Filter on off The filter for the display can be switched on or off with this button Filter on Opens the dialog for the filter settings selection of the modules to be displayed DI DO etc Note Temperature inputs and or outputs are taken account of with the filters Al and or AO Opens a sub menu for the selection of the following views Compact Compact Only the connection designations Normal and the status icons are displayed Normal The assigned system variable is displayed beside the connection designations and the status icons List Shows the connections in tabular form Prints the current view Unforce all This button can be used
20. With Pendant HMI User Manual 2WaMg 3 Introduction E Drive with Pendant HMI User Manual Amendments Record Date Amendments Authorized dd mm yy B Philips 1 0 17 01 13 Revision 1 K McInnis Tony Sutono Effendi Copyright 2013 Mold Masters 2007 Limited This manual is intended for use with the E Drive with Pendant HMI Controller Xe b E Drive User Manual With Pendant HMI Revision Miold Not Under documentation control if printed May be revised without notice Page 1 Jan 2013 Masters pertormance delmenrec E Drive Ao Table of Contents INTRODUCTION ee 4 PECE 16 19 E 4 corsa xplaiidti EE 4 SAFETY E Ee 5 INS TALEATION 5 Where to use this eoupment 5 Controller Power E Dee TEE 5 Ideen tele e 5 SV ING ON AND OI rneer EDU MEDI IPIE EET 6 Seille e Teepe 9 9 4 A A 9 9 4 6 Switching On or Shutlrig NR e d EE 6 PENDANT LATOU 7 EE eege 8 Segue CRON CG 8 TOUCH SCREEN ES YOU RE 10 xri i a Bie Ey IMI NETT 10 ocreen Ee Eet e EE 12 PUTTING THE E DRIVE IN MANUAL MODE een 13 HOW TO HOME THE EDDINE 14 PUTTING THE E DRIVE IN AUTO MODE eere 15 Returning to Manual Mode 15 MAINOVERVIEW GV EE 16 zur AR UAI eT P 17 UO S Plate A E TR T ET 18 E E Drive User Manual With Pendant HMI Revision
21. a Screen 10 Repairing 57 Replacement parts 57 Safety Instructions 5 Screen Navigation Buttons 12 Servicing 57 Servo Enable 9 Specifications 4 Status Display Banner 10 Status LED s 8 Step Mode 8 Store Retrieve Settings Screen 3 33 Switching Off or Shutting Down 6 Switching On 6 Switching the whole system On and Off 6 Torque Monitor 9 Trigger Settings 38 Trigger Tab 54 Upgrading 57 Utilities Screen 3 12 21 22 23 24 31 Be E E Drive Ae b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Jan 2013 Miasters performance delivered
22. ance delivered ee E Drive Machine Specification Screen iew5tandard 1 56a JOf 10 18 42 11 51 AM Machine specification Plate 1 Serwo is mot Enabled ADMIM Machine setup Factory Settings Trigger Settings Diagnostic ws Variable monitor Purpose This screen serves as central access point for configuration screens as well as diagnostic screens The top of the screen is divided into factory and trigger settings The lower half of the screen displays buttons to enter various diagnostics screens b e E Drive User Manual With Pendant HMI Revision Miold ez Jan2013 Masters Not Under documentation control if printed May be revised without notice Page 37 performance delivered 8 E Drive AE Trigger Settings FA viewStandard 1 56a Mi 10719712 11 53 AM er Configuration Plate 1 Servo iz not Enabled ADMIN Plate 1 Trigger Inpubzi Input i Trigger Inpubzz Inputzz Trigger Inpubz3 Add to Selection Lists v Opened Position vi Closed Position Add to Selection Lists vi Opened Position w Closed Position Add to Selection Lists vi Opened Position Inputz3 Ww Closed Position Trigger Inputwe Inputa Add to Selection Lists v Opened Position wv Closed Position Purpose This screen allows the user to select the triggers which will appear on the Main Overview Screen The screen lists each of the
23. dant HMI Revision Miold ez Jan 2013 Masters Not Under documentation control if printed May be revised without notice Page 46 performance delivered Introduction Setup filter settings Alarms Application Alarm 1 System Message Information value Change Alarm 2 PCB Change Warning File Operation Alarm 3 PLC Action Error Mode Change Alarm 4 Teach Action Critical Error User Change Alarm 5 POP Error Protocal Fatal Error HMI Application Alarm 5 Application PLO1 Alarm 7 Application PLO Menu button input field Description Check boxes Alarm System The corresponding Info log class is displayed by selecting a check box All Info log classes are selected by default Find The Info log entries are searched for using the search term entered here and touching the ok button from to A specified time period can be entered in these input fields which restricts the Info log entries displayed Confirms the entries Clears the search text boxes from and to or when the entry fields are empty resets all the checkboxes Loads predefined basic settings Help Displays the corresponding help page Closes the dialog Changes are not adopted b n E Drive User Manual With Pendant HMI Revision 1 _Miold A Not Under documentation control if printed May be revised without notice Page 47 Jan 2013 Masters performance delivered d E Drive Ao Logged events Alarm Text in the filter I
24. delivered D E Drive Ae Main Overview Screen FA viewStandard 1 56a E Drive Synchro Plate C 1018712 2 38 Alv Plate 1 Servo is mot Enabled antraller i ADMIN Plate 1 Settings Plates Actual Position Actual Torque Plate 1 0 00 mm Plate 1 Start Closing Trigger Opened Position mm Time Delay Only kra Start Opening Trigger Jv DW Delay S Closed Position valve Pin Overall Cycle Count Plates 1 Purpose This screen is the main screen for the system It contains two tabs The Plate 1 or Main Tab is where the sequence of the E Drive is set The Settings Plate 1 Tab is where the servo velocity torque etc is set Note if two plates are used there will be a pair of tabs for each plate If plates are slaved together The name of the tabs will change and the Master Main tab will be used to setup both plates Note The Control Buttons will only work when this screen is showing This is to help prevent unintended button presses b i um E Drive User Manual With Pendant HMI Revision Mold y Not Under documentation control if printed May be revised without notice Page 16 Jan 2013 Masters performance delivered Introduction Plate 1 Main Tab Description of the elements Actual Position Plate 1 0 30 Plate 42 7 45 mm Actual Torque _ Plate 1 Plate Description of the Sequencing elements Field start Opening Trigger inputi K
25. e Alarm Sub lds If the value 1 is specified for a Sub Ild every occurring alarm irrespective of its Sub Id will act as a trigger at this point Sub Id Wildcard b i dem E Drive User Manual With Pendant HMI Revision 1 Miold ez Not Under documentation control if printed May be revised without notice Page 55 Jan 2013 Masters performance delivered um D E Drive Ae Settings Parameter The parameter selection enables selection of system variables to be recorded A maximum of 12 variables can be selected The following types of system variables can be logged e all INT types SINT INT DINT LINT USINT UINT UDINT ULINT e all REAL types REAL LREAL e all Bit types BOOL BYTE WORD DWORD LWORD e TIME and TIME OF DAY The variables that can be selected for a measurement are configured via the variable s monitor If no groupings were created in the variable s monitor no variables are available Parameters can be manually added by entering them into the field parameter and subsequent confirmation of the addition 9 INFORMATION Variable names can also be directly inserted into the Parameter field by taking them from the IO monitor via the clipboard Insert key of the virtual keyboard Settings Line color Settings Swwo Line Settings Line Parameter Every system variable can be assigned a specific line color using this window b l Ge E Drive User Manual With Pendant HMI Revision 1 Mold
26. en jogging This is only adjustable by Moldmasters service reps Alarm Action Select what action to take if alarm threshold is exceeded Do Nothing means just that Alarm Lamp Only means turn on beacon when alarm occurs Alarm Lamp and Stop IMM means turn on beacon when alarm occurs and turn off interlock to molding machine Multi Stage Enable is selected to enable two step OPEN and CLOSE sequences Cycles to Date 0 Total cycles on this controller b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 20 Jan 2013 Masters performance delivered Introduction Utilities Screen settings Language English s Unit Date and Time 15 Jun 12 10 32 06 AM _ v Metric _ Imperial Screensaver System Information User HMl Version ViewStandard 1 56a Spooler Dialog ODokumene Display System Purpose The Utilities screen can be used to check system information and to adjust system display settings The language of the display text the date time and the unit system can be set in the Settings section System information shows specifics on the system but these cannot be changed here Further setup functions can be accessed using the button bar at the bottom of the screen Description of the elements Settings Elements Description Language Selects a system ana Eum el anguage
27. er time or on another system A measurement can also be saved in a text format and then displayed in another application e g MS Excel Measurements can be started either manually or trigger driven System variables system events and system alarms can be used as trigger events The visibility of the curves depicted can be changed by the user even during a current measurement The same applies when labelling the right y axis which represents the scale for a curve If the scale for a curve is displayed the O line is depicted separately in form of a thick horizontal scaling line The legend is located underneath the diagram It contains the variable short and long text as well as the current actual value The current actual value corresponds with the factual value of the variable and is updated with the update cycle of the variables service Instead of the current actual value the display of actual value shows the value measure at the cursor position b e E Drive User Manual With Pendant HMI Revision Miold ae Not Under documentation control if printed May be revised without notice Page 50 Jan 2013 Masters performance delivered ee E Drive By pressing an element on the legend area the respective curve can be hidden or displayed The legend dialog can be accessed via the legend element button This dialog can be used to adjust the line color the upper and lower limit of the scaling and the visibility of the scaling The Sta
28. from the languages available in this field Date and time The current date and time can be set here alanine Bereet managed and saved in the control b l Ae E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 21 Jan 2013 Masters performance delivered E Drive Ao Settings Elements Unit display settings are selected via checkboxes These settings are applied system wide system information Elements User This field shows the name of the user that is SS logged in The access level 1 16 of the user is displayed to the right of the name HMI Version Shows the current version of the veer Kemro view standard runtime system format VXX yy Device IP This field displays the IP E address of the SE visualization computer Host IP This field displays the IP iiid feoneeo G TT computer Opens the login dialog and or the user administration see further description within Utilities Screen Display oets the brightness and contrast of the KeTop display only on KeTop and OP xxx Display Y E Drive User Manual With Pendant HMI Revision 1 Miol ez Not Under documentation control if printed May be revised without notice Page 22 Jan 2013 Masters pertormnance delivered Introduction litis Screen Buttons System Displays further settings and system information see section Utilities Screen
29. hermore it must not be used in an explosive atmosphere or where there is a possibility of such an atmosphere developing The E Drive cabinet and touch screen pendant should be installed in a clean dry environment where the ambient conditions do not exceed the following limits Temperature 0 to 35 Relative Humidity 9096 non condensing When in use this equipment does not emit audible noise in excess of 10dBA Controller Power Supplies The control cabinet can be manufactured to accept a wide range of supplies and sequence of phases Refer to the serial plate on the controller cabinet for confirmation of the supply requirements If the local supply is outside the specified range please contact Mold Masters Limited for advice Tel 1 905 877 0185 1 800 450 2270 Fax 1 905 873 2818 The Controller Cabinet The power supply to the control cabinet is via a strain relief mounted cable gland plug wired in star or delta configuration Please check your specification for details of which configuration has been supplied b e E Drive User Manual With Pendant HMI Revision Miold Not Under documentation control if printed May be revised without notice Page 5 Jan 2013 Masters Penornmance delimenrec d Bi E Drive As Switching On and Off m n The main Power Switch is a 20A breaker located at the connector end of the cabinet This switch is sufficiently rated to disconnect the total load current
30. ignal from high to low If the Delay timer checkbox is selected then the trigger condition will be delayed by the time valve entered Settings Plate 1 Tab Fl viewStandard 1 56a E Drive Synchro Plate 10 18712 10 19 An Plate 1 Serwo iz not Enabled ontraller late 1 Settings Plate 1 ADMIN Max Torg Jag GD DU EF 96 Maximum Move Torque value And Alarm Setup Options Max Torq Move 100 00 os Multi Stage Enabled Warning Threshold ao oi Alarm will Occur at Threshol d 26 EE Cycles to Date 0 Alam tame e e Purpose The configuration and limits for the E drive are setup on this page and are typically setup by the maintenance technician b i um E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 18 Jan 2013 Masters performance delivered xs E Drive Description of the elements Field 00 Description E Drive position limits used ST Bee during homing referencing Min Pos Forward hard stop position closed direction Manx Dos Max Pos Backward hard stop position open direction Factory Set Contact Moldmasters to change these limits Max vel Max Vel Maximum velocity limit on the operator page forward and backward acceleration and deceleration used in automatic mode These settings limit the values that can be entered by the user
31. in the manual This button navigates to the Utilities Screen The user can login here as well as change language future functionality date time metric imperial units and other functions This button navigates to the Machine Specification screen Other functionality such as Trigger Settings IO Monitor InfoLog Variable Monitor and Oscilloscope graphing tools can be accessed from this screen This button navigates to the Store Retrieve Settings screen Mold Data This is where the user can save and load system configuration settings at will This button navigates to the Alarms Screen The Alarms Screen shows all current alarms and warnings Alarms will cause the machine to stop and the alarm button to turn to a red color Note The alarm page can also be accessed by touching the Status Display Banner This button navigates to the Main Overview Screen There are two tabs on this screen used for the operation of the system Note The Control Buttons will only function when this screen is visible b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 12 Jan 2013 Masters performance delivered ee E Drive Putting the E Drive in Manual Mode 1 Confirm settings on the Main Overview Screens Make sure you have set valid positions and servo settings See Plate 1 Main Tab and Settings Plate 1Tab 2 Press the Servo Enable sutton
32. ision Mold Not Under documentation control if printed May be revised without notice Page 25 Jan 2013 Masters performance delivered um P E Drive A Online Tab Login Station Level Write Local 10 30 15 104 n This screen shows all users that are logged in If a user is authorized with the appropriate user rights he can select another user and log that user out via the Logout button Description of the elements Column Button User This field shows the name of the user currently logged in ADMIN Station This field displays the name IP address of the station on otation which the user is logged in 10 30 15 104 Level Displays the access level of the user currently logged in Level 16 b Ae E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 26 Jan 2013 Masters performance delivered Introduction E Drive M Column Button Write Activating this check box gives the user write permission Write This checkbox displays whether the user has logged in from a local or remote station This button enables a selected user to log out Administration Tab Administrator Rights Only Login Fore arbi UE Configuration User Local Remote Language Unit ADMIN 16 English ISO Absolute Administrator 16 English SQ Absolute Endcustamer technican ISO Absolute opcuser English SQ Abso
33. isplay a BEL dialog box for further system information OK Confirms closing the dialog System Shows an overview of the configuration settings of the visualization and the start up times of the loaded screens oysVars Shows an overview of the system variables the system is communicating with Update Updates the display Logfile Saves the overview of the communicating system variables in the file hmi log normally in the root directory of the system drive Restart HMI Restarts the visualization settings Restart HMI E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 32 Jan 2013 Mast performance delivered S ee E Drive Store Retrieve Settings Screen Mold Data 6 15 12 10 32 AM Mold data l Plate 2 Servo is not Enabled Active mold data edrivesetup rive Comment Name Date Size Comment edrivesetup 6 13 12 10 29 AM 44658 Save as Delete Rename Purpose Mold specific settings e g all process date such as movement settings profiles etc can be stored and uploaded again The upper section contains a table used to show and or select all previously created mold data records New mold data records can be changed via the menu bar while existing records can be edited or deleted b e E Drive User Manual With Pendant HMI Revision Miold ez ers Not Under documentation control if printed
34. istrator Selecting this checkbox will assign this user Administrator administrator rights Configuration Tab Administrator Rights Only Login Administration Ceme eE Max Sessions 20 Max local Sessions 5 Max local Sessions with write permission 5 Max remote Sessions 10 Max remote Sessions with write permission 5 This screen displays an overview of all settings made in the user administration Parameters cannot be entered or modified here Y E Drive User Manual With Pendant HMI Revision 1 _Miold Tz Not Under documentation control if printed May be revised without notice Page 30 Jan 2013 Masters performance delivered M E Drive Utilities Screen System Buttons Restart HMI System This menu group can be used to modify the following settings Description of the elements Network Opens the dialog for setting and displaying the network configuration This option is only Network available on the OF45x and at the KeTop under VxWorks Versions This dialog shows the system and application versions for the control and the visualization Versions Spooler Opens the spooler dialog and shows all pending print jobs only under VxWorks E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 31 Jan 2013 Mast performance delivered 33 E Drive Aa Details This menu entry can be used to d
35. l With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 57 Jan 2013 Mast performance delivered SY P E Drive A Factory Settings Screen ViewStandard 1 56a PEE system hmi Factory Sektin ZisS13 4 23 PM Plate 1 Serwo is not Enabled Administrator Page 1 Build Info Sotware Version Serial A 2013 04 10 Drop aut of Auto iF na movement aRer Mote Set 0 minutes to disable Auto Standstill Timeout E min WARNINGS 2nd Plate motor MUST BE CONNECTED PROPERLY before you enable these functions E Enable Plate 2 Master Slave Enabled The factory setting page shows The software version The serial number indicates build date Auto Standstill Timeout 0 min if not used Enable plate 2 mode check box Enable Master Slave mode check box HU i oU I9 ct The configuration of the secondary plate is defined as follows MODE Enable Plate 2 Box aster Slave Box To Set Master Slave mode Select To Set Dual Independent mode Don t Select To Set Single Drive only Don t Select Don t Select b i um E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 58 Jan 2013 Masters performance delivered Introduction Servicing and repairing your controller WARNING Always isolate your controller at source before you open the unit
36. ll move the pins toward the opened position using the velocity and accelerate decelerate values set up using the Settings Plate 1 Tab The pins will move as long as the button is pressed In Auto Mode pressing this button will incrementally move the pins by 0 01 mm in the open direction Jog Tweak Close In Manual Mode pressing this button will move the pins toward the close position using the velocity and accelerate decelerate values set on Settings Plate 1 Tab The pins will move as long as the button is pressed In Auto Mode pressing this button will incrementally move the pins by 0 01 mm in the close direction Step Mode Not in use future functionality b i dem E Drive User Manual With Pendant HMI Revision Mold Not Under documentation control if printed May be revised without notice Page 8 Jan 2013 Masters performance delivered Introduction 4 5 6 7 8 E Drive User Manual With Pendant HMI Revisioni IMiold Not Under documentation control if printed May be revised without notice Page 9 Jan 2013 Maste E Drive Manual Mode Manual mode is the default mode To switch from Auto Mode to Manual mode press this button and acknowledge the confirmation message box that will appear on the touch screen The message banner will indicate the system is in Manual Mode Auto Mode Before the machine can be put into Auto Mode the servo s must be enabled and no alarms present
37. ll range of functions Login Tab Displays for all users Login use Process teerien JS Local Rights Force Write Permission Read Only b E Drive User Manual With Pendant HMI Revision 1 Miold Tz Not Under documentation control if printed May be revised without notice Page 24 Jan 2013 Masters performance delivered Introduction Description of the elements Input field Check box User Users that are registered by the Administrator can be User Processtechnican Y selected from a drop down list After entering the correct password and pressing Login the user is logged in A language or unit change over may occur By pressing the Logout button the current user is logged out and the user level automatically returns to 1 Password This field is used to enter the user password the type of E e input panel can be selected in the HMI configuration Force Write Permission By selecting this check box the write permission can be Force Write Permission forced if the maximum number of sessions with write permission on the system has been reached Read only If this check box is selected the login is made without i pay write permission INFORMATION e When logging in via chip card RFID the login dialog is not displayed as the necessary data including the password are read directly from the chip card b i WM E Drive User Manual With Pendant HMI Rev
38. lute Process technican English ISO Absolute Sales English ISO Absolute Service technican 12 English SQ Absolute Setup technican 12 12 English SQ Absolute Delete User Modify Profile New users can be created and existing users modified or deleted from this screen b Ge E Drive User Manual With Pendant HMI Revision 1 Mold Not Under documentation control if printed May be revised without notice Page 27 Jan 2013 Masters performance delivered E Drive Ae Description of the elements Column Button Description User Column Displays the user name defined on the control Iser User access level on local stations or on remote stations if the level has been confirmed on a local station 16 Remote If the user on a remote station logs into the system this user access level is assigned No local confirmation is made This user access level must be equal to or less than the local user level Remote 16 Language Standard language of user Language English Unit Standard unit system of user ISO or Imperial Linit ISO Absolute New User Opens a dialog to define a new user with all necessary settings New User Delete User Deletes the user selected in the list Delete User Modify Profile Opens a dialog in which the user profile of the selected user can be modified Modity Profile b n E Drive User Manual With Pendant HMI Revisioni Miold y Not Under documentation co
39. mance delivered Introduction Trigger Tab Settings Swa Variable Trigger Event Trigger e Alarm Trigger selectable Triggers selected Trigger all selectable Alarms T AutoPurge Alarm Sub ID 1 T CentralCoordinationt enable sti T corel Alarm Sub ID 2 T Cores T ExceptionInterpretatian1 Alarm Sub ID 3 T Heating ozzle1 tH ERR Alarm Sub ID 4 moze enable d OperatianMade1 Nu PDP1 oystem variables system events and system alarms can be used as trigger events Variable Trigger System variables that can be configured as triggers are created in the variables monitor These variable groups are available in the software oscilloscope in the same grouping as configured in the variables monitor All types of system variables that can be recorded can also be used as trigger variables If a numerical system variable has been selected as trigger a trigger threshold must be entered and a excess undershoot must be specified at which the measurement shall be started For a Boolean variable the Edge must be selected Event Trigger In the case where a system event is used as a trigger event the user has to enter the full qualified name of the event or select it from a list of defined system events Alarm Trigger System alarm triggers can be selected from a list of all defined alarms An alarm is only fully identified through the additional specification of four values for th
40. nfo log class Example dialog Alam 1 7 naom o System Text in the filter Info log class Description Example dialog 8 Starting stopping system cold start new start Module 17 Module exchange Entry with new Serial no exchange rev module name PLC action 18 PLC operation otarting stopping PLC starting stopping debug session Teach action 19 Action in the online Starting stopping error of dialog system the KEMRO teachcontrol run time system PDP error 22 Error protocol of Warning limits violation protocol the PDP tolerance limits violation Error Text in the filter Info log class Example dialog 9 Information of the PLC information runtime system at start up Warning 10 System warning Error when reading a config entry SV not found 11 System error Errors which affect the control e g FU could not be started Critical error 12 Critical system Error which has a critical error effect on the system insufficient memory Fatal error 13 Fatal system error Total crash b n E Drive User Manual With Pendant HMI Revision Mold ez Not Under documentation control if printed May be revised without notice Page 48 Jan 2013 Masters pertormnance delivered Introduction Application Text in the filter Info log Description Example dialog class Change in value 14 Operator actions Changes in value via user input File operation 15 File operations
41. nted if the scan interval is changed so that the measurement duration once more corrected corresponds with the buffer size x of the scan interval If a continuous measurement is set measurement duration O the scan interval is not corrected Example Buffer size 2 000 measurement values scan interval 0 01 s then measurement duration 20 s During the triggered measure it is possible to specify a time pre trigger as well as time post trigger along with the scan interval and the duration The configuration of a continuous measurement is not possible The pre trigger and the post trigger are specified as a time period and the measurement duration is the cumulative sum of pre trigger and post trigger If the scan interval is changed the time values for both pre trigger as well as post trigger are adjusted proportionally Example Original Scan interval 0 1 s Measurement duration pre trigger 4 s post trigger 6s measurement buffer full New scan interval 0 05 s Makes pre trigger 2 s post trigger 3s measurement buffer full The triggered measure cycle is functionally identical with the triggered measurements but the trigger is re activated after successful measurement so as to start a new measurement once the trigger conditions occur again b Gem E Drive User Manual With Pendant HMI Revision 1 Miold Tz Not Under documentation control if printed May be revised without notice Page 54 Jan 2013 Masters perfor
42. ntrol if printed May be revised without notice Page 28 Jan 2013 Maste performance delivered Introduction E Drive Modify Profile Administrator Rights Only Modify Profile User Endcustamer technican Password confirmation Local Remote Language English Unit ISO Absolute Administrator User settings can be changed by selecting a user from the table and touching the Modify Profile button The following fields are available to change the user settings Description of the elements Input field User Displays the name of the User Endcustomer technican user defined on the control Password Entry of the user password the type of input panel can Passwort be selected in the HM configuration Confirmation Repeated entry of a new password as confirmation Local User access level on local Local Stations if the access level request has been confirmed on a local station b E Drive User Manual With Pendant HMI Revision 1 Miold ez Not Under documentation control if printed May be revised without notice Page 29 Jan 2013 Masters performance delivered E Drive As Input field Remote User access level ona remote station This user Remote access level must be equal to or less than the local user level Language Choice of standard language for the user Language English a Unit Standard unit system of user ISO or Imperial Unit WC Absolute perial Admin
43. ort Setup Save Settings E Drive User Manual With Pendant HMI Not Under documentation control if printed May be revised without notice IEC Name Var Name Display of long text IEC name or short text Var name of process parameters Details off Shows hides the detail display in the upper part of the graphic Maximized Increases or decreases the displayed graph show hide legend Delete Deletes the display of the curve Act Value Displays the actual value cursor which can be pushed to any position of the displayed curve using the position buttons left right The measured values at this position are shown in the legend Print Gives a printout of the current view header chart short or long text of the variables scale of each variable A printer dialog appears Start export Starts the export acc to the export settings Export Setup Opens the export settings dialog Save Seitings Saves the current configuration measurement settings curves selected export settings trigger settings Revision 1 Mold Page 52 Jan 2013 Maste ay performance delivered Ce E Drive Load Measurement Opens a saved recording and shows the variable Load Measurement values in a chart ESL Load settings Loads the stored configuration Restore Config only active with loaded recording Loads the settings in the data recorder The measurement can be started with these settings
44. plete 5 A message will appear in the status message display that states Homing is in progress You will also see an icon appear on the right side of the touch screen This indicates a movement is active 6 If homing is successful the Homing required message will disappear from the alarm status display and you will see the message Manual Mode Active b i Ge E Drive User Manual With Pendant HMI Revision 1 Mold y Not Under documentation control if printed May be revised without notice Page 14 Jan 2013 Masters performance delivered CT E Drive Putting the E Drive in Auto Mode 1 If you have achieved the previous steps Servo s are enabled and E Drive is in Manual Mode then you can proceed to Auto Mode ry 2 Press the Auto button and acknowledge the pop up message that will appear on the touch screen 3 If you are successful the Auto LED will light up green You can now apply the triggers you have selected to make the servo plate move to the desired positions 2aMg 3 Returning to Manual Mode To return to manual mode press the Manual button and acknowledge the pop up message that will appear on the touch screen b e E Drive User Manual With Pendant HMI Revision 1 Miold e Not Under documentation control if printed May be revised without notice Page 15 Jan 2013 Maste performance
45. rpose Machine specific settings such as the number of heating zones drive type mold height adjustment maximum injection velocity etc can be loaded and saved in the Machine data screen b i um E Drive User Manual With Pendant HMI Revision Miold Not Under documentation control if printed May be revised without notice Page 35 Jan 2013 Masters formance delivered E Drive Ae Note This screen can only be accessed by a Mold Masters Service Representative Description of the elements Load machine data Loads all values of the IEC system variables from the group vg machinedata e g calibration data number of heating zones etc see Kemro iecedit documentation Save machine data Loads all values of the IEC system variables from the group vg machinedata e g calibration data number of heating zones Load machine data Save machine data see Kemro iecedit documentation Drop Down menu Path for loading and saving machine g local B stick a 8 9 eater USB sti Backup machine data Backs up the saved machine file This button is only available if machine Backup machine data data has already been saved Restore backup Restores the saved machine file This button is only available if a backup Restore backup is available b e E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 36 Jan 2013 Masters perform
46. s who will sometime suggest useful system changes Improvements are offered to our customers and should you decide that they would be beneficial to your own control system it is quite straightforward to implement an upgrade yourself Upgrades can usually be provided on a single Compact Flash Card that can be read by your controller The following instructions will guide you through the upgrade procedure b wm Gm E Drive User Manual With Pendant HMI Revision Miold ez Not Under documentation control if printed May be revised without notice Page 59 Jan 2013 Master performance delivered E Drive A Implementing an Upgrade Mold Masters recommends that you always wait until your controller is free before implementing any upgrade This ensures that in the event of an error or a power interruption at a crucial point normal production will not be adversely affected 1 Turn off power to the E Drive 2 Check that you have the upgrade Compact Flash Card 3 Open the front door of the E Drive Cabinet 4 Using a pen press the Compact Flash eject button 5 Remove the existing Compact Flash Card 6 Insert the Compact Flash Card with the label to the front Power up the E Drive 8 Confirm version number displayed on the Overview Screen matches the document provided with the upgraded Compact Flash b E Drive User Manual With Pendant HMI Revision1 Miold Ve Not Under documentation control if printed May be revised witho
47. th a red border Actual value b e E Drive User Manual With Pendant HMI Revision Miold ez e Not Under documentation control if printed May be revised without notice Page 43 Jan 2013 Masters performance delivered Bi E Drive Ae Set Value Value the input output is forced to Set Value Force active Activates the forced setting of the value Force active a Info Log Screen FA viewStandard 1 56a 10 19 12 11 55 AM Infolog Entries Plate 1 Serwo is mot Enabled ADMIN Counter Description 10 19 12 11 25 58 AM Change Operation Mad 10 19 12 11 25 58 AM Change Operation Mad 10 19 12 11 25 58 AM Value system sw iLlser 10 19 12 11 25 58 AM Value systemsv iLlser 10 19 12 11 25 58 AM Login 40MI6o 10 19 12 11 25 48 AM Value system sw iser n DefaultUser 10 19 12 11 25 48 AM Value system sw iser n DefaultUser 10 19 12 11 25 47 AM Plate 1 Serwo is 10719117 11 26 47 AM n Wi sE hdasa Change Operation Mode Manual Manual Hold list E e E Drive User Manual With Pendant HMI Revision Miold zz Not Under documentation control if printed May be revised without notice Page 44 Jan 2013 Mlasters performance delivered Introduction E Drive E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 45 Jan 2013 Mast I Purpose System events alarms user changes system errors etc
48. tus line is located above the diagram It can be used to display the duration of the measurement not for continuous recordings the interval of the recording and the pre post trigger for triggered measurements In the display of the actual value the x position of the actual value cursor is displayed here Description of the elements Start Stop Start stop the measurement The button is Activate De activate depicted alternating depending on the current status of the measurement Start stop during manual measurement Activate Deactivate during trigger driven measurement All Ref curves Updates the reference curves of all parameters The single numbers update of a reference curve is made in the properties dialog legend of the Configuration respective parameter Setup Ah Setup Opens the settings dialog Zoom Enlarges the displayed area by the corresponding factor 100 50 or 25 User defined Allows the user to select an area red bordered and magnify it Detail view Stretches the chart in x direction enabling all measurement values in the buffer to be depicted Zoom 100 Note the 100 view will allow only every 4th measurement point to be depicted Userdefined yy E Drive User Manual With Pendant HMI Revision Miold Not Under documentation control if printed May be revised without notice Page 51 Jan 2013 Maste performance delivered t T P E Drive A atart Export Exp
49. ut notice Page 60 Jan 2013 Masters performance delivered Introduction Glossary Cabinet Loom LED Prompt Open Loop Closed Loop E Drive User Manual With Pendant HMI Revisioni Miold Not Under documentation control if printed May be revised without notice Page 61 Jan 2013 Mast Unit containing control electronics Cables connecting control cabinet and tool Light Emitting Diode Warning Lights Screen text asking the user for an input This is a method of control where power levels are set manually with no feedback of the zone temperature An alternative control method where a controller receives temperature information from the zone and compares actual temperature with the required temperature or set point The controller adjusts the power level according to the difference between these two values S performance delivered Index Administration Tab 27 Auto Mode 2 6 8 9 15 Cleaning and Inspection 57 Control Buttons 8 Controller Cabinet 5 Export settings 56 Home the E Drive 14 Info Log Screen 44 Installation 5 IO Monitor Detail Screen 41 IO Monitor Overview Screen 39 Jog Tweak Close 8 Jog Tweak Open 8 Logged events 47 Login Tab 24 Machine Data 35 Machine Specification Screen 3 37 Main Overview Screen 2 8 12 16 38 Manual Mode 2 6 8 9 13 14 15 56 Modify Profile 29 Page 62 Oscilloscope Screen 49 Pendant layout 7 Power Supplies 5 Printing
50. when switched off CAUTION Although the main switch has the capacity to switch the whole system off we recommend that you only do this in an emergency situation The console uses computer technology that should normally be switched off in stages see below A sequenced method for switching On and Off protects the console and extends the life of the main isolator Switching On When the main power breaker is turned to On the servo motors are not enabled Once the touch screen completes its initial preamble and shows the Overview screen the system is in Manual mode and ready for you to enable the servo motors by pressing the Servo On control button located on the pendant The Motor Led will light up when the servo s is enabled Now the E Drive controller can be used in Manual and Auto mode See Putting the E Drive in Manual Mode and Putting the E Drive in Auto Mode Switching Off or Shutting Down Mold Masters recommends that you use the pendant control buttons to turn off the servo motors and only use the main isolator to switch off a dormant controller To switch off and shut down the system 1 Shut down the servo motors 2 Shut down the controller 3 Use the breaker at the connector end of the cabinet to isolate all the power to the whole system b e E Drive User Manual With Pendant HMI Revision 1 Miold Tz Not Under documentation control if printed May be revised without notice Page 6 Jan
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