USER MANUAL - Innovative Cleaning Equipment
Contents
1. PORT 1 8fpt TWO PORT DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C S INCLUDES FILTER AND BOWL DFP7 C BL 7 INCH FILL CAP POLYETHYLENE BLUE PANTONE METAL AIR Bas DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE AFRIE AIR FILTER TOL ROS DECR RED PANTONE S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE W 516 VIBRASEAL ORANGE PATCH DP A DRAIN PLUG ASSEMBLY FOR NATURAL PORTABLE 55161812 5 16 18 x 1 2 Phil Pan 18 8 UNITS SMH HANDLE FOR BONDED HOSE 1 2in FPT AND 1 8in DP FRONT DRAIN PLUG FOR PORTABLE UNIT FPT UHMW POLYETHYLENE SM PV PNEUMATIC VALVE FOR SMART TECHNOLOGY UNITS DP G FKM LATHE CUT 60 DUROMETER FKM SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE ECIA2 OETIKER CLAMP 13 8 55414 55304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT 58 OETIKER CLAMP 0 625 ID SSAXLE20 5 STAINLESS STEEL AXLE 20 5 INCHES LONG BY 5 8 INCH FW38X78 FLAT WASHER 3 8X7 8 X 050 IN DIAMETER DRILLED AND BEVELED FWAX15 FLAT AXLE WASHER SSC14 WORM GEAR CLAMP SS 1 4IN FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW SSC38 WORM GEAR CLAMP S S 25 63 FWP14 C 816 1 2in SS WASHER SSC58 WORM GEAR CLAMP SS 5 8IN H14B H 1 4 INCH BLUE HOSE Available per ft SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE H38B H 3 8 INCH BLUE HOSE Available per ft SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH H5814 BONDED HOSE 5 8in ID 1 4in ID SSST AND S S MESH HBBEL1414 1 4 MPT X 1 4 HOSE BARB BRASS 90 D2. EG SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT HBSS1258 STAINLESS STEEL HOSE BARB 1 2 MPT BY 5 8 INCH SSST SCREEN DISC 687 DIA 10 X 10 MESH 9 020 DIA 300 BARB SERIES S S HBSS1414 HOSE BARB STAINLESS STEEL 1 4 MPT X 1 4 BARB ST65150 VEEJET NOZZLE 65150 3 8 MPT 551438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS HBSS1814 1 8 MPT X 1 4 STAINLESS HOSE BARB EDPM GSKT HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 TANK 30N ROTO MOLDED 30 GALLON UNIT W HANDLE HOSE BARB FI 30N HNDL 30 GAL PORTABLE UNIT NATURAL HANDLE ONLY HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 INCLUDES BOLTS AND WASHERS NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB TW916 1 2 INT TOOTH L W 41055 NV14Y HNDL BLACK KNOB FOR NEEDLE VALVE 2839 1 4 W15 NONMARKING WHEEL FOR PORTABLE UNITS Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Page9of9 03302015
3. For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Capacity 30 gallons 132 15 liters Discharge hose diameter length 30 ft 9 1 m bonded hose with 5 8 in 15 9 mm and 1 4 in 6 4 mm inside diameter Discharge wand tip type Ultra high molecular weight UHMW polyethylene handle and wand extension with 65 fan tip and built in zero tip Output distance With zero tip 17 21 ft 5 2 m 6 4 m With fan tip 5765150 16 20 ft 4 9 m 6 1 m Output volume With zero tip 20 32 gal min 75 121 l min of foam With fan tip 5765150 20 32 gal min 75 121 l min of foam Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels two 5 inch casters with lock Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Page 3 of 9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions Operation Instructions 1 2 Verify that the drain plug DP A is sec
4. S AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB AHB 3816 ALLEN HEAD BOLT 3 8 16 P56K PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AP25 PLUG 1 4 NPTM AIR FITTING BRASS AIR FITTING AND EXHAUST BARB AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 P56V PUMP WITH VITON SEALS INCLUDES HOSE BARBS ORANGE VIBRASEAL PATCH AIR FITTING AND EXHAUST BARB AW516 5 16 LONG ARM HEX KEY HARD 519011 20756103B Polypro G57 Air Port x HB Straight w Viton o ring B8X58 8 15 x 1 2 FLAT PHIL TY A 18 8 PLN HB14P 1 4in BRASS HB AIR FITTING G57 P56 BPS 58SO Back Panel Screw 5 8 inch with Stand Off HB5638 HOSE BARB FOR P56 PUMP BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB5638K HOSE BARB FOR P56K PUMP 1 8 X 1 COTTER PIN 18 8 S S HB5638V HOSE BARB FOR P56V PUMP CST5SS S S SWIVEL CASTER WITH 4 IN WHEEL P56 BRKT PUMP BRACKET STAINLESS STEEL CST5SS L 5in S S SWIVEL CASTER WITH 4 IN WHEEL AND LOCK P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN LID FLANGE AND HINGE PIN PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT DFP7 C 7 INCH FILL CAP POLYETHYLENE BLACK PW1238 POLY WAND 1 2 MPT X 3 8 FPT UHMW DFP7 F 7 INCH TANK LID FLANGE POLYETHYLENE R25 AIR REGULATOR 1 4fpt TWO
5. To do this disconnect the 1 4 inch hose from the wand Point the wand in safe direction and connect an air line to the unit Then use your thumb or finger to seal the open port of the 1 4 inch hose at the wand a If the unit activates when you connect the air line the valve block SM PV may need to be replaced b If the unit does not activate when you connect the air line the hose or wand assembly may need to be replaced If the unit does not activate when the air trigger port is covered 1 Confirm the incoming air supply is consistently 50 psi 3 4 bar on the air guage AG100 2 If the problem persists the valve block SM PV may need to be replaced Page 5of9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 30N A DFP7 FW3878 3816 eee o y AS 38 3 E CST5SS L s CST5SS g FI 30N HNDL TANK 30N COT PNAXIS w15 M 31 PVCV34FM FWAX15 7 SSAXEL20 5 1 5 SSP12 WAND ASSEMBLY ITEM NUMBER SMWA ST65150 PW1238 Air Trigger Port SMH HBSS1814 51258 DISCHARGE HOSE ASSEMBLY ITEM NUMBER H5814 30 Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Page 6of9 03302015 User Manual 30 Gallon Smart Foam Un
6. USER MANUAL MODEL NUMBER FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS 30 Gallon Smart Foam Unit English Original Instructions User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING gt Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always keep the air trigger port clean and free of blockages or debris If the port becomes dirty or blocked disconnect the compressed air source from the unit immediately and clean out the port before proceeding Always keep the discharge hose free of kinks or obstructions Always rinse and drain unit after use as described in the After Use Instructions Always store unit disconnected from the compressed air source Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit
7. air trigger the unit will shut off and depressurize Foam that is already in the discharge hose may seep out but no more foam will be created until you cover the air trigger again After Use Instructions 1 2 Open the drain plug DP A and drain the unit tank Rinse the unit tank thoroughly with fresh water Then replace the drain plug and fill the tank with fresh water Activate the unit and allow it to run for 2 4 minutes or until all chemical has been flushed from the system Open the drain plug DP A and drain any water remaining in the unit tank Then replace and secure the drain plug Disconnect the air line from the air fitting AP25 Allow any liquid remaining in the discharge hose to drain out through the discharge wand before storing the unit To keep your unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air supply according to the After Use Instructions Also ensure that the unit tank is empty and or close the valve PVCV34FM at the base of the suction line to shut off the flow of liquid from the tank Reopen the valve after maintenance is complete Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Inspect the air pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properl
8. could be plugged Remove and clean the mesh following the instructions below a Ensure that the unit has been flushed and disconnected from the air supply according to the After Use Instructions Also ensure that the unit tank is empty and or that the valve PVCV34FM at the base of the suction line is closed b Remove the stainless hose barb HBSS1258 from the tee fitting SST12HB38 Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS The stainless steel mixing mesh SS MESH is located inside the tee fitting SST12HB38 Remove the old mesh and the screen that holds it in place If the mesh and screen are in good condition they can be cleaned and re used If not they should be replaced with new parts d Insert the new mesh SS MESH e Insert the new screen SSST Make sure it is seated securely but not bent or deformed f Reconnect the hose barb HBSS1258 to the tee fitting SST12HB38 Attach the 5 8 inch hose to the hose barb HBSS1258 and secure it with the screw band clamp SSC58 g Ifyou found a lot of particles or blockages inside the mesh check the suction line strainer STR38 IL to make sure it is in place and operating correctly If the unit activates when the air trigger port is not covered 1 Verify that the air trigger port is clean and free of blockages or debris and the discharge hose is not kinked or obstructed 2 Ifthe problem persists try bypassing the air trigger
9. it English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE ITEM NUMBER PA PF SM HBSSEL1438 p NVAAY HBSS1438 PS6 BRKT SCREW _ _ P56 P56K orP56V P56 BRKT H14B H Available per ft c NS Available per ft R25 4 531414 AG100 BPS 58SO BPS SSR SM PV HBBEL1414 EC14 2 HBSSEL1438 HBSSEL1438 SST12HB38 Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Page 7 of 9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE Outside View BPS 58S0 TW916 55414 FWLG14 HBSS1414 HBSS1258 FWP12 7 I JJ NV14Y ___ 25 SUCTION LINE BPS 58SO BPS 58SO HBSSEL1438 PVCV34FM Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS Page8of9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION P18 PLUG 1 8 MPT HEX HEAD 304 S
10. urely closed Follow all instructions from the chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate Verify that the valve PVCV34FM at the base of the suction line is open to allow fluid into the suction line Verify that the air trigger port is clean and free of blockages or debris and the discharge hose is not kinked or obstructed With the wand pointed in a safe direction connect an air line to the air inlet fitting AP25 Note When you connect the air line listen for any sound from the unit If you hear the pump activate and begin to cycle disconnect the air line immediately This indicates that there is a blockage or other problem somewhere in the system which could cause the unit to activate spontaneously The problem must be addressed before proceeding see Troubleshooting Instructions Place thumb over the air trigger to activate the unit and begin foaming While the unit is running and discharging product adjust the needle valve NV14Y as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 2 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved Release the air trigger to stop foaming Note When you release the
11. with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install a water separator WS 20CFM before the unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle Specifications and parts are subject to change without notice Model No FI 30N SM FI 30NK SM FI 30NV SM AND RELATED UNITS OPTIONS Pump Seal Material Santoprene standard FI 30N Viton V SM Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples FI 30N SM standard unit with Santoprene pump seals FI 30NV SM unit with Viton pump seals Page20f9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 283 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals
12. y secured Check the air trigger port on the handle for debris and clean as needed When cleaning be careful not to push debris into the port as it may become lodged inside and create a blockage Clean and replace the filter AFR25 located within the air regulator R25 as needed Access the filter by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the suction line and strainer STR38 IL for debris or blockages and clean as needed Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Page4of9 03302015 User Manual 30 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR38 IL must always be used If the pump is cycling but will not pull product and the suction line is clear make sure the valve PVCV34FM at the base of the suction line is open Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean b
13. y unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in the Operation Instructions Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 6 to 283 3 l min If the unit operates at a reduced pressure 1 Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up 2 If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 3 Ifthe problem persists the stainless steel mixing mesh SS MESH inside the tee fitting SST12HB38
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