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Mechanical Technology Engines and Vehicles - CBIE-BCEI

1. 2 MEV 171 Automotive Electrical amp PHY 116 4 3 2 5 Electronic Principles 3 MEV 172 Automotive Engines MEV163 5 4 4 MEV 173 Power Transmission Systems MEV 163 5 MEV 174 Technical Drawings MEV 164 Sum 19 12 14 2 28 Course Pre Units No ne Code n requisite CU L W T C H 5 1 MEV 251 Brake Systems MEV163 4 2 4 6 3 F MEV 171 2 E 2 MEV 252 Ignition Systems MEV 172 3 MEV 253 Fuel Systems Gasoline MEV 172 4 4 4 MEV 254 Suspension and Steering MEV 163 a Systems 5 MGT 101 Professional Ethics and 2 2 2 Communication Skills Sum 17 10 14 24 Course Pre Units No 5 No Code Coue requisite CU L W T eH 2 1 MEV 261 Fuel Systems Diesel MEV 172 i 2 4 E 2 MEV 262 Automatic Transmissions MEV 173 2 6 3 MEV 263 Automotive Engines Repair MEV 172 4 1 6 7 as 4 MEV 264 Automotive Fault diagnostics MEV 172 2 6 Sum 17 7 20 27 7 Course Pre Units No 5 Z io Code Coue e requisite C U LI W T C H A E E 1 MEV 299 Cooperative Training 4 At Least 420 hours Units No CUE EW AeH Lo 92 57 62 10 129 Program s Total Contact Hours 1677 420 2097 4 Mechanical Technology Department Credit Hours Lecture C U L W Workshop T Tutorial C H Contact Hours Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name
2. 143 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Diagnosing faults in brake systems Methods of checking brake pedal travel Methods of checking brake booster Methods of checking the hydraulic systems Methods of checking condition of parking brakes Methods of checking wheel brakes Methods of checking brake performance during driving Common faults in brake systems and their causes Common faults in anti lock brake system and their causes Diagnostic equipment and fault tracing charts Types of fault tracing charts Methods of using charts to detect faults Manual inspection tools pressure current resistance etc Vehicle on board diagnostic systems OBD I OBD II Modern testing equipment scan tools used to detect faults in electronic systems in the vehicle selecting suitable equipment reading of fault codes using maintenance manuals Using simulation programs Written questions Oral questions Self test 144 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Fault diagnosis workshop Safety rules and instructions in fault diagnosis workshops including all branches of automotive workshops used to diagnose faults according to faulty systems Determinati
3. Course description This course covers the study of the fundamentals of electricity and magnetism and their applications on vehicle electrical and electronic circuits The characteristics and operation of the elements of these circuits such as resistors capacitors transistors diodes etc will be explained In addition the fundamentals and components of electronic control systems in vehicles including sensors actuators and control units will be covered Also the course provides the trainees with the operation principles of electrical and electronic testing equipment such as voltmeter ammeter millimeter and oscilloscope In the practical part training on testing the operation of electrical and electronic circuits and their elements as well as inspecting repairing and replacing basic electrical elements will be given Trimester 1 2 Credit hours Contact L NIJ AJU hours W hour week T j General course objectives The course aims at giving the trainees basic skills to test electrical parts and to get him familiar with modern vehicle electronic circuit components besides testing their parts and performing inspections repair and replacement operations of basic vehicle electrical components Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Follow safe procedure when dealing
4. Hours Content Evaluation Tools Replacement of rear suspension system components Replacement of McPherson type suspension system and shock absorber Replacement of control and stabilizer arms Replacement of ball joints Replacement of springs Coil springs Transverse leaf springs Longitudinal leaf springs Torsion bars Servicing non drive rear axles Servicing drive rear axles Addition of auxiliary leaf springs Replacement of solid rear axle assembly Non drive axles Drive axles Suspending leaf springs Suspending coil springs Servicing air shock absorber and control systems Replacement of air shock absorber Replacement of components of air control system and air paths Addition of air shock absorber to a vehicle Writing technical report of the job done Maintenance and repair of conventional steering gear boxes and steering linkages Checking and testing steering system concerning vibrations noise tyre wear hard steering steering loss oil leakage etc Checking steering effort Checking and testing steering wheels and shafts Checking noise Checking loose connections Checking and testing steering linkages Visual inspection Manual inspection Checking and testing steering box Direct observation practical performance Oral questions Case studies 133 Mechanical Technology Department Major Engines and Vehicles De
5. Mechanical Technology Department Major Engines and Vehicles 2003 ISBN 1 56637 910 5 16 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 17 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 18 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 85 Mechanical Technology Department Major Engines and Vehicles Mechanical y Department Technology Major Engines and Vehicles Course name Fuel systems Diesel Code 261 MEV Prerequisite 172 MEV Course description The course presents a study of different types of diesel fuel injection z systems their components and operation AL 3 5 including fuel tank delivery pump filters Credit hours 3 fuel pumps injectors and electronic control of L 2 diesel engines The practical part of the course includes ze nan W 2 ours methods of fault diagnosis repair and T F adjustment of diesel fuel injection components General course objective The course aims at introducing the trainee to the different types of diesel fuel injection systems their components parts and operation of these components and parts in addition to training on fault diagnosis inspection repair an
6. Always use maintenance and repair catalogues and consider using suitable tools Checking flatness of cylinder block surface Checking and determining repair of cylinders Checking and determining repair of bearings Checking and determining repair of crankshaft Checking and determining repair of connecting rods Checking and determining repair of pistons rings and piston pins Checking and determining repair of flywheel and engine balance shafts Writing technical report of the achieved done job Direct observation practical performance Oral questions Direct observation practical performance Oral questions 119 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Vehicle engine reassembly and reinstallation in the vehicle The trainees should consider replacement of all gaskets and oil seals during reassembly and consider the required tightening torque for bolts in accordance with values given in service and maintenance manual Reassembling cylinder head and adjusting the required clearances in reverse order to the disassembly process Preparing cylinder block and reassembling its components and adjusting the required clearances in reverse order to the disassembly process Reassembling cylinder head and block together considering order of tightening bolts in conformation with service and mainten
7. 142 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Diagnosing faults in drive axles and identification of their causes Diagnosing faults in different types of joints checking clearance and identification of their causes Diagnosing faults in bearings and identification of their causes Common faults in the vehicle power transmission system and identification of there causes Diagnosing faults in suspension and steering systems and tyres Methods of manual checking suspension components springs shock absorber ball joints Causes and symptoms of faults in conventional and modern suspension systems and their causes Checking components of different steering systems conventional power and the causes and symptoms of faults in Written questions Steering linkages Oral questions Steering gear box Self test Steering pump Ball joints Steering shafts and arms 3 Steering wheel and air bag Main steering shaft Torsion bars Checking tyre condition Causes and symptoms of tyre wear Effect of pressure variations in the tyres on their performance Causes of wheel bearings damage Wheel alignment angles and the results of not adjusting them Common faults in conventional and modern suspension systems Common faults in conventional and modern steering systems Common faults in tyres and wheel angles
8. Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Method of checking ignition system and performing maintenance operations Written questions 4 Ignition systems problems Oral questions Methods of checking ignition systems problems Equipment used and the analysis of ignition characteristic curves Self test 98 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Ignition workshops Definition of safety precautions in ignition workshops Definition of measuring and diagnostic tools and equipment Using catalogues Ignition circuits Identification of Types of ignition circuits Ignition circuit parts Circuit connections Eye inspections on Type of ignition circuit Conditions of parts and quality of connections Checking ignition system components primary circuit Mechanical ignition system Contact points distributor checking contact points measuring contact points clearance dwell angle replacing contact breaker and condenser Semi electronic ignition system Transistorized distributor checking connections checking contact and interruption checking and replacing control unit Inductive coil distributor checking connections checking contact and interrup
9. E3 E5 I1 I8 19 112 118 Observe transmission fluid quality by color and smell Determine type and source of noise Inspect the flywheel and replace clutch Replace gears and bearings of transmission Replace transmission oil seals and gaskets Replace differential gears Repair oil leakage source Replace drive wheel axles Replace drive shafts bearings Adjust differential gears Replace universal joints of the propeller shaft Prepare achieved job report E7 Use testing equipment 69 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Vehicle power transmission systems Function of transmission system Types and components of power transmission from 2 engine to drive wheels Rear wheel drive Front drive Four wheel drive The clutch Function of the clutch Vehicle clutch types Friction clutch and types Parts and operation of clutch flywheel clutch shaft clutch discs and types pressure plate assembly coil and diaphragm springs release bearing Calculation of transmitted torque from the clutch Declutching mechanism and types mechanical hydraulic Written questions Oral questions Self test Gear boxes Importance and function of gear box and method of increasing engine torques Types of gears used spur h
10. Mechanical Technology Department Major Engines and Vehicles Units No No pose Course Title m C Code requisite CU L W T H 1 ISL 101 Islamic Culture 1 2 2 2 Z 2 ARB 101 Arabic Language 2 2 2 3 ENG 106 General English Language 4 4 2 6 3 4 MAT 113 General Mathematics 4 4 4 5 CMP 101 Introduction to Computer 2 4 4 6 PHY 115 General Physics 3 3 1 4 7 VOC 107 Vocational Guidance and 2 2 2 Excellence Sum 19 17 4 3 24 Course Pre Units No ne Code purse idle requisite C U L W T C H 1 ENG 194 Technical English 1 ENG 106 4 4 2 6 3 2 MAT 116 Specialized Mathematics MATI13 3 3 1 4 3 PHY 116 Specialized Physics PHY 115 2 2 2 4 E 4 ISL 102 Islamic Culture 2 ISL 101 2 2 2 EE 5 MEV 161 Workshop Principles 1 2 3 6 MEV 162 Automotive Shop Safety 1 2 2 7 MEV 163 Automotive Technology 1 2 2 Principles 8 MEV 164 Engineering Drawing 2 4 4 Sum 16 11 10 5 26 A Course Pre Units No E q ne Code Coupe Bide requisite C U L W T CH 1 ENG 294 Technical English 2 ENG 194 4 4 2 6 Mechanical Technology Department Major Engines and Vehicles
11. Methods and equipment of testing brake system F1 J12 Related Tasks Checking and adjusting brake system parts F4 F10 J1 J3 J5 J J8 J10 J11 J13 J14 Replacement and maintenance of brake system parts J2 J4 J7 J9 Repair brake system parts 52 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Braking fundamentals Importance of brakes Theory of brake operations Functions of vehicle brakes 2 Classifications of vehicle brakes Service brakes Parking brakes Components and functions of service brake circuit Components and functions of parking brake circuit Service brakes Brake pedal Function of pedal its method of operation and mechanical advantage in pedal Hydraulic brake system Hydraulic principles Brake hydraulic circuit function components types method of operation hydraulic advantages 4 Master cylinder function types construction parts function and method of operation of parts Wheel cylinder function types construction parts function and method of operation of parts Brake pipes and hoses function types construction Brake fluid types characteristics specifications Control valves functions types Hydraulic circuit faults and problem Written questions Oral qu
12. 02 800943 6 10 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 11 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 12 Manufacturer s data and repair manuals 13 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 14 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 15 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company 137 Mechanical Technology Department Major Engines and Vehicles INC 1996 ISBN 1 56637 1384 16 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 17 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 18 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 19 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 20 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 138 Mechanical Technolog
13. Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 15 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 16 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 17 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 18 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental 111 Mechanical Technology Department Major Engines and Vehicles Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 19 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 20 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 21 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 112 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Antomouve Ename Code 263 MEV Repair Prerequisite 172 MEV Course description Training in
14. engineering drawing H1 H2 Il 114 Comparison of real sectioned 117 parts of automotive components K7 with their technical drawings K10 Safety Requirements Compliance with safety instructions found in engineering drawing hall Subjects Theoretical and Practical Related Tasks Principles of engineering drawing Orthographic projection Symbols and terms Sections and their types Determine type of transmission Check differential gears El Check drive axles E8 E10 Check propeller shaft support Ell bearings E12 Check universal joints H2 Check springs Check fly wheel and replace the clutch 235 6 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Principles of Engineering Drawing Engineering drawing as a language for technicians Tools and equipment used Types of lines 8 Methods of writing figures and numbers Projection methods Distribution of drawing sheet Freehand drawing Scale of drawing enlargement reduction Orthographic projection Orthographic projection of points lines and areas Orthographic projection of the first angle 12 Projection symbols Different view projections of bodies Hidden details Applications Dimensions Direct observation practical performance Introduction Oral questions Dimension
15. type of the required repair and reinstalling parts after repair 6 Test brake system performance Road testing the vehicle and B3 J15 use test and diagnostic equipment Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Identify the basics of brake operations Explanation of brake F4 F6 fundamentals and theory of F7 F9 operation 2 Identify service brake parts and method of Explanation of the operation of F1 J1 operation service brake parts J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 3 Identify the parking brake parts and method Explanation of the operation of J8 J14 of operation parking brake parts 4 Identify the anti lock brake system parts Explanation of the operations J1 J14 and method of operation of anti lock brake system 5 Identify the periodic maintenance of brakes Definition of the function and and the required equipment to perform it procedure of maintenance and the types of equipment used Safety Requirements Compliance with safety instructions given in service and maintenance manuals and following of safety precautions when dealing with brake systems aisle Mechanical Technology Department Major Engines and Vehicles Subjects Theoretical and Practical Fundamentals of brake systems Maintenance and repair of service brakes Maintenance and repair of parking brakes Brake system faults and problems
16. Classification of power E1 E8 their types and components transmission systems Naming components of all power transmission systems 4 Recognize suspension systems their types Classification of suspension G1 and components systems G11 Naming suspension systems G12 components G13 G16 5 Recognize steering systems their types Classification of steering G3 G6 and components systems G7 G8 Naming steering systems G15 lt 17 Mechanical Technology Department Major Engines and Vehicles components 6 Recognize hydraulic brake systems their Classification of hydraulic F4 FS types and components brake systems F6 F7 Naming brake systems F8 F9 components F10 7 Recognize vehicle accessories Naming some of the vehicle accessories Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Know vehicle specifications and Determination of Vehicle D1 classifications through visual or readable specifications and means classifications 2 Know engines parts and related systems Classification of engines exist D1 D4 theoretically through visual or readable in the automotive shop D7 D8 means and practically inside auto shops Determination of engine parts D10 Identification of related L1 L2 engine systems and naming L3 their parts 3 Know power transmission systems their Classification of power E1 E8 types and components theoretically transmission
17. Delmar Publishers 2000 ISBN 0 7668 0673 1 11 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 12 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 13 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 14 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 15 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 16 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 17 17 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 49 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Brake systems Code 251 MEV Prerequisite 163 MEV Course description This course provides the trainees with the basics of brake systems showing different types of system components eee 3 5 with the explanation of the characteristics parts Credit hours 4 and method of operation of brake systems The L 2 trainees will be trained on how to deal wi
18. 17 methods of their operation clutch and transmission parts and method of I9 113 torque converter planetary gear unit and operation method of hydraulic control 2 Check automatic transmission using test Carrying out check on the 111 equipment dynamometer transmission dynamometer correctly considering safety procedures Checking automatic transmission and locating fault 3 Repair or replace faulty parts and perform Repair or replacement of faulty 13 17 transmission overhaul transmission parts and overhaul it I9 111 113 4 Test automatic transmissions after repair Testing automatic transmission 111 or overhaul according to specifications 104 Mechanical Technology Department Major Engines and Vehicles Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 2 3 Identify the automatic transmission and its role in the vehicle through visual or readable means Identify transmission components clutch and torque converter planetary gear unit and method of hydraulic control and the related systems theoretically through visual and readable means and practically in automotive shops Identify the method of using automatic transmission testing equipment theoretically through visual and readable means and practically in automotive shops Determine types of automatic I3 transmissions and their role in the vehicle Classify
19. 4 1996 13 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 14 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 15 Wiliam K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 16 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 17 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 147 Mechanical Technology Department Major Engines and Vehicles 18 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 19 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 20 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 21 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 22 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 148
20. A4 Drill work piece sand finish holes A3 Use threading tap and die Mechanical Technology Department Major Engines and Vehicles Cut metal by scissor and bend it using e Metal cutting and bending A3 hand bender Detailed Practical Course Hours Content Evaluation Tools Operation principles of tools and equipments Safety rules in workshop Types of tools and equipment 2 Equipment operation All shapes and sizes of wrenches and pullers Heavy machineries turning machines for valves cylinders drums etc Direct observation practical performance Oral questions Measurement of lengths Reading dimensions from technical drawings Measurements using vernier calipers universal heights Marking work pieces transfer dimensions into work piece Marking tools steel ruler marking fork compass punch Supporting surfaces Manual cutting using chisels principles of cutting Hand sawing 4 Cutting using hacksaw Using grinder Filing Identification of files parts and classifications Using of vise Surface leveling Orthogonal surfaces Surface finishing Drilling and hole finishing Threaded holes 4 Holding work piece and cutting tool Chamfering Granulation Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Manual
21. Department Major Engines and Vehicles References 1 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 2 Don Knowels Automotive Suspension amp Steering Systems Shop Manual Delmar Publishers 1999 ISBN 0 8273 8649 4 3 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 4 Barry Hollembeak Jack Erjavec Classroom Manual for Automotive Engine Repair and Rebuilding Delmar Publishers 1997 ISBN 0 8273 6187 4 5 A Graham Bell Modern Engine Tuning Haynes 1997 ISBN 0 85429 987 5 6 Manufacturer s data and repair manuals 7 James E Duffy Auto Electricity Electronics Computers The Goodheart Willcox Company Inc ISBN 8 Harcourt Brace Jovanivicb Automotive computer control systems Fundamentals and services Publishers ISBN 0 15 504355 2 9 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 10 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 11 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 12 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138
22. Related Tasks L2 L3 Checking and adjustment of parts D10 L4 Replacement and maintenance of parts H6 L5 Repair parts 96 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Ignition system in vehicles Principles of ignition Effect of ignition and timing on engine performance Firing order 4 System components Ignition primary circuit Ignition secondary circuit Automatic advance of ignition timing Ignition systems classification Conventional ignition systems mechanical Theory of operation of conventional ignition system 6 Parts of conventional ignition system circuit Function and operation of conventional ignition system components and parts Semi electronic ignition systems Advantages of the system to solve previous systems Written questions problems Oral questions 6 Transistorized system Self test Hall effect system Inductive system Optical system Electronic ignition systems Advantages of the system to solve previous systems problems Controlling of spark timing electronically Electronic ignition with high voltage distributor distributor ignition Electronic ignition without high voltage distributor distributorless ignition Discharge condenser ignition system Theory of operation Circuit components Method of operation 97
23. Workshop Principles Code 161 MEV Prerequisite None Course description This practical training course gives the trainees the basic skills in the area of preparatory workshops The trainees will be prepared to perform measurements on work pieces as well as perform manual cuttings metal forming and joining with the fundamentals of operations of tools and equipments in workshop Trimester 1 2 3 AL 5 T Credit hours 1 Contact L hours W 2 hour week General course objective This course aims at giving the trainees basic technical skills in the fields of dimension measurements manual cutting metal forming operations and the use of tools and equipments in the workshop Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Read technical drawings and execute Execution of required job on work A3 required jobs on work pieces pieces according to technical drawings 2 Use measuring tools and execute Writing measurements on special A3 measurements accurately models and compare to original ones 3 Correctly use hand tools and execute Correct use of saw file scissor A3 chisel hand cutting sawing filing screw and bending cutting hand shearing manual pending Mechanical Technology Department 4 Know the operation of the drill and its components and execute
24. and specify the required equipment to perform it and ways of maintenance and types of the equipment used 39 Mechanical Technology Department Major Engines and Vehicles Safety Requirements Compliance with safety instructions given in service and maintenance manuals Follow the required precautions when dealing with automotive engines and related systems Subjects Theoretical and Practical Related Tasks Principles of engine operations and their D4 gt hecki and adnistacntor parts operating systems D7 Servicing lubrication systems B6 Replacement and maintenance of ask B8 parts Servicing cooling system Servicing emission control systems Engine and operating system faults and problems Methods of inspection of engines and a Repair parts operating systems and inspection equipment Engines and their operating system maintenance program AQ Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Fundamentals of internal combustion engines Engine classifications according to Cylinder arrangement Cooling system Valve location Number of valves Combustion chamber design Cam shaft location Engine operation Ignition method gasoline diesel Engine strokes four stroke two stroke engines Mechanical parts of internal combustion engines Funct
25. and repair Sources of engine faults Sources and causes of leaks in vehicle engine Lubricating oil consumption and its causes Engine hard starting problems 2 Locations that cause noise in vehicle engine and attachments Failure in related systems to engine operation lubrication system cooling system fuel system ignition system Oral questions exhaust system Written questions Self test Meanings of engine condition determination tests A concept should be given about the equipment used and the method of performing the following tests and the meanings of the results for each Tests of measuring automotive engine pressures Compression test Loss of compression test compression leakage test in engine cylinder Vacuum test in suction manifold Lubricating oil pressure test Pressure test in cooling system Other tests to determine engine condition Power balance test cylinder power balance Exhaust gas analysis test Determination of engine condition after performing previous tests and recognition whether the engine needs maintenance or repair and what kind of work should be done to the engine 116 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Special tools and equipment for engine maintenance and repair General and special measuring tools Equipment and repairin
26. faults and method of BS repair 78 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Gasoline engine fuel delivery systems The fundamentals of combustion and the requirements of air fuel mixture Gasoline fuel properties Octane No and detonation Fuel air ratio and its variations Air fuel mixture requirements under different engine operating conditions Introduction to gasoline engine fuel systems conventional and electronic injection systems their classifications and the comparison between them Advantages of fuel injection in gasoline engines Conventional fuel system components Fuel tank 2 Fuel quantity indicator Fuel filters Fuel pumps mechanical electrical Written questions Common faults in filters and pumps Oral questions Self test Fundamentals of carburetors in conventional systems of fuel delivery Function of carburetors Types of carburetors 2 Operation principles of simple carburetor Basic components and circuits in carburetor operation and their functions Different types of carburetors Common faults in carburetors Mechanical fuel injection systems Components and parts of the system and their functions Electrical circuit and safety circuit in the system Method of mechanical injector operation Common faults in the system and possibl
27. mixture ration and its effect on the engine and the environment Removing and cleaning the air filter Replacement of fuel level indicator unit tank float Dismantling and reinstalling fuel pump mechanical electrical and filter and checking fuel circuit Checking and repairing gasoline fuel pump filter connections and accelerator pedal Dismantling and reinstalling carburetor Checking and repairing carburetor Replacement of faulty parts in the system Checking the system after replacement and repair Fuel pumps and injectors Acquaintance of different types of pumps and injectors Checking testing and replacement of pumps Checking testing and replacement of injectors Maintenance and repair of mechanical fuel injection systems Identification of system components and parts Checking and testing fuel regulator Checking and testing engine warming up regulator Replacement of faulty parts and testing using apparatus Direct observation practical performance Oral questions z832 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools 12 Maintenance and repair of mechanical fuel injection systems Identification of system components and parts Checking and testing sensors and switches Checking and testing fuel regulator Replacement of faulty parts and testing using the appa
28. performance Oral questions 110 Mechanical Technology Department Major Engines and Vehicles References 1 Jack Erjavec Automatic Transmissions amp Transaxles Delmar Publishers 1999 ISBN 0 82738637 0 2 James E Duffy Auto Electricity Electronics Computers The Goodheart Willcox Company Inc ISBN 3 Stockel and Johanson Auto Service and Repair The Goodheart Wilcox Company Inc ISBN 1 56637 144 9 4 John Deere Electrical Systems Fundamentals amp Services ISBN 0 8669 1 0476 5 William Toboldt Larry Johnson and W Scott Gauthier Automotive Encyclopedia 1995 The Goodheart Wilcox Company Inc ISBN 6 Harcourt Brace Jovanivicb Automotive computer control systems Fundamentals and services Publishers ISBN 0 15 504355 2 7 Robert Bosch GmbH Automotive Handbook ISBN 0 89 283 518 6 8 Harper and Row Automotive Electrical Systems Classroom Manual Check Chart Automotive Series 9 Matin W Stockel and Martin T Stockel Auto Mechanic Fundamentals The Godheart Wilcox Company Inc 10 Robert Bosch Coop Bosch Technical Instruction Series 1 Engine Electronics 11 Robert Bosch Coop Automotive Handbook Bosch VDI Verlag ISBN 12 Robert Bosch Coop Fault Detection with Oscilloscope ISBN 1 689 980486 13 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 14 Jay Webster Clifton E Owen
29. pump and replacing filter and oil seals Disassembly of automatic transmission using special tools Identification of the components and parts and the 12 function of each Checking repairing or replacing oil pump Checking and repairing oil circuit Replacing oil filter Replacing oil seals and gaskets 109 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools 18 Checking and repairing hydraulic control system components Checking and replacing planetary gear unit Checking and replacing clutches Installing clutches using special tools Checking and replacing brake bands Checking pistons Checking the control units Reassembly of automatic transmission using suitable tools Test of automatic transmission after reassembly on transmission dynamometer Reinstalling transmission on the vehicle Perform tests on the automatic transmission after reinstalling using modern test equipment Tech ID 14 Testing and adjusting electronically controlled automatic transmission Identification of electronic control circuit components control unit sensors actuators Using testing equipment to identify fault code Replacing faulty parts Checking and replacing sensors Testing performance of electronically controlled automatic transmissions Direct observation practical
30. recirculation system Identification of system and parts Checking system operation Checking connections and parts System maintenance Replacement of the system or one of its components Air injection system Identification of system and parts Checking system operation Checking connections and parts System maintenance Replacement of the system or one of its components Catalytic converters Identification of system and parts Checking system operation Checking connections and parts System maintenance Direct observation Replacement of the system or one of its components practical performance Oral questions Intake and exhaust manifolds and superchargers Air filter Identification of different types Filter cleaning and replacement if required Intake and exhaust manifolds Identification of different types Replacement of system seals and gaskets Valves Identification of different types and construction Identification of methods of controlling valves Valve adjustment Supercharging Identification of different types Checking charger operation Checking operation of circuit parts Charger maintenance and replacement 247 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Exhaust gas analysis identification of different types of exhaust analyzers and method
31. repair reinstalling L5 L6 parts after repair 95 Mechanical Technology Department Major Engines and Vehicles Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Explain the principles of ignition circuit operations 2 Identify parts of primary circuits and their operations 3 Identify parts of secondary circuits and their operations 4 Identify parts of spark advance system and their operations 5 Define ignition system periodic maintenance and the required equipment to perform it Explanation of the principles of ignition system and theory of operation Explanation of primary circuit parts operations Explanation of secondary circuit parts operations Explanation of spark advance system parts operations Identification of maintenance tasks and procedures and types of used equipment L1 L4 L1 L4 L1 L4 L1 L4 D10 H6 H7 L5 Safety Requirements Consideration of personal safety and the safety of equipment and vehicles Caution when dealing with high tension voltage of the spark and condenser electrical charge Subjects Theoretical and Practical Ignition system fundamentals Service of the primary circuits Service of the secondary circuits Ignition system faults and problems Methods and equipment of ignition system testing Ignition system maintenance program
32. replacement of damaged parts Detecting faults of constant and sliding mesh gearbox Wear in bearings Damage and distortion of the splines Wrong installation of parts flanges gears bushings etc Wear in the cone clutch of synchronizer block Oil leakage in the gearbox Presence of noise in all shifts Hard gear shifting or a metallic squealing sound Complete or partial breaking of the clutch fork Adjusting gear teeth clearances Reassembling the gearbox and testing it Checking control arms and levers of manual gear box Checking the condition and performance of used gears connections bearings oil seals in constant and sliding mesh gear box using special tools and equipment and replacing faulty parts and reviewing standard specification for replaced parts Preparation of technical report of the achieved job Direct observation practical performance Oral questions 12 Bare Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Fault diagnosis repair and adjustment of propeller shafts Introduce the trainee to the parts and types of propeller shafts and universal joints and the methods of faults detection and determination of their types using special tools and equipment including Bending in the propeller shaft Excessive clearance in the universal joints 8 Noise in the center bearing Faulty ball be
33. report of the job done 14 Diagnosing faults in air conditions heating and Direct observation electrical circuits and determination of their conditions practical performance Oral questions 145 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Diagnosing circuit faults Diagnosing faults of circuit components and parts Writing technical report of the job done Diagnosing faults in fuel and ignition circuits using special equipment 10 Diagnosing circuit faults Diagnosing faults of circuit components and parts Writing technical report of the job done Diagnosing faults in suspension and steering systems and observation of any leakage and the use of wheel alignment apparatus 12 Diagnosing system faults Diagnosing faults of the system components and parts Writing technical report of the job done Diagnosing faults in brake systems and checking ABS components using special equipment 12 Diagnosing system faults Diagnosing faults of the system components and parts Writing technical report of the job done Diagnosing faults in power transmission systems manual and automatic transmissions and the rear axle 12 Diagnosing system faults Diagnosing faults of the system components and parts Writing technical report of the job done 146 Mechanical Technology
34. skills to use engineering drawing as a language to be able to read drawings and understand symbols it also prepares the trainees to correctly employ the basics and symbols of engineering drawings in representing details of mechanical parts Detailed Objectives A e Related pecifications Tasks First Procedural Objectives The trainees should be able to 1 Explain the meaning of different lines used Explanation of the meaning of B6 E1 in engineering drawing different lines used in E8 engineering drawing E10 E11 2 Identify different symbols used to transfer Identification of different E12 information symbols used to transfer G13 information H1 H2 Il 114 3 Read and understand engineering drawing Read engineering drawing and I17 and printed sheets printed sheets K7 K10 4 Analyze drawing and write technical reports Analysis of drawing and writing of technical reports Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to sB Mechanical Technology Department 1 Identify different types of drawing tools used in engineering drawing 2 Read some visual means and 3d AutoCAD computer drawings 3 Identify some sections of automotive parts Major Engines and Vehicles Identification of types of B6 E1 drawing tools used in E8 engineering drawing E10 E11 Ability to differentiate between E12 types of projections in G13
35. systems Dead axle front suspension systems solid axle and I beam axle Ball joints and king pin Solid axle front suspension system Dual axle I beam front suspension systems Ball joints loading In McPherson suspension In conventional suspension In dual solid axles suspension and dual I beam suspension 127 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Rear suspension systems Function of the rear suspension system Types of rear suspension systems Solid rear axles Solid non drive axles Stabilizer and control arms designs Leading and trailing arms Solid drive axles Stabilizer and control arms designs Drive solid axle springs Coil springs Leaf springs Independent rear axles Written questions 2 Independent non drive axles Oral questions Compression and stabilizer bars Self test Non drive axle springs Coil springs Transverse leaf springs Stabilizer bars Independent drive axles Stabilizer and control arms designs Independent drive axle springs Coil springs Transverse leaf springs Semi independent rear axle Pneumatic adjustable type rear axles Methods of manual or automatic air supply 128 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Steering sy
36. this course Trimester 1 2 adal 5 will cover service maintenance and repair of a Credit hours 4 automotive engines components and parts including complete and partial overhaul after L 1 performing the required check and test with Contact wW 6 training on using tools equipment and service hours and maintenance manuals T General course objective The course aims at giving the trainees the basic skills required to deal with automotive engines through performing checking and testing using common equipment used in this field and perform maintenance repair and replacement operations of engine parts Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Determine type of required test to detect Type of test agrees with fault B1 B4 fault in vehicle engines symptoms in the engine B7 2 Perform required test to determine vehicle engine condition and check engine s related systems 3 Use equipment instruments and special tools for repairing vehicle engines 4 Repair engine cylinder head faults Testing procedure conforms with D1 D10 standard procedure followed in B1 the automotive field Equipment instruments and B5 special tools conform with those in common use in the automotive field Repair procedure according to H1 required specifications 113 Mechanical Techno
37. thread cutting 4 External threads threading die Internal threads threading tap Metal forming and joining Bending Direct observation Cutting practical 4 Forming ed a performance Classifications of joints Cae Oral questions Joint riveting Joint welding 1 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 2 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 3 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 4 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 5 Stoekel Stockel and Johanson Auto Service amp Repair The Goodheart Willcox company INC 1996 ISBN 1 56637 144 9 References 6 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The Goodheart Willcox company INC 1996 ISBN 1 56637 1384 7 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 8 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 9 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 10 Ro
38. work using drills 5 Know the safety rules when dealing with machine tools Major Engines and Vehicles Execution of drilling operations on A4 work pieces in the specified locations without deviation Wearing of protective eyeglasses Al and specified work clothes Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Read technical drawings 2 Use hand measuring tools 3 Hold hand tools correctly 4 Use drill to drill work pieces in specified places Read technical drawings according A3 to measurements and abbreviations in work sheet Use of hand tools correctly A3 Ability to work with hand tools A3 correctly Drilling of work pieces in A4 specified locations Safety Requirements Compliance with safety rules and instructions given in the specification catalogues attached with hand tools benders and drilling equipments etc Subjects Theoretical and Practical Related Tasks e Operation principles of tools equipment and machines e Measurements of lengths e Marking of work pieces e Hand cutting by chisels e Manual sawing e Filing e Drilling and hole finish e Cutting threads Identify tools and equipment and A4 method of using them and operate the machines in workshop A3 Measure lengths A3 Mark work piece A3 Cut work piece by chisel A3 Saw metal work piece A3 File metal work piece
39. 800943 6 16 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 17 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 103 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Antoa Code 262 MEV Transmissions Prerequisite 173 MEV Course description This course covers the study of conventional and electronically Trimester 1 2 3 4 5 controlled automatic transmissions in vehicles Credit h 5 their components hydraulic clutch torque E GAS OES converter and planetary gear units with the L 2 explanation of hydraulic and electronic control Contact wW 6 circuits Also the course contains methods of hours inspection repair and replacement of faulty T T parts General course objective The course aims at giving the trainees the required skills to check repair and replace faulty parts in automatic transmissions or to carry out complete overhaul of it and perform required testing to ensure satisfactory performance Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Check automatic transmission parts and Ability to check automatic 13
40. Axles Types of axles in rear wheel drive system floating semi floating full floating Axles in front and four wheel drive system Four wheel and all wheel drive systems Purpose of four wheel drive Components of four wheel drive system Parts and operation of transfer case Lubrication in transfer gear box Written questions Oral questions Self test 71 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Vehicle power transmission systems Safety rules in transmission workshops Correct use of tools equipment apparatus and vehicle lifts Identification of the parts of different power transmission models clutch gear box drive shafts 4 final drive Friction clutch and different types Sliding and constant mesh gear box Different types of propeller shafts and joints Final drive components and importance Shafts and axles Preparation of achieved job report Checking the conditions of oils grease and oil seals of different transmission models Checking oil leakage in one of the power transmission 4 unit clutch gear box drive shafts Checking transmission fluid level and condition in power transmission units clutch gear box rear axle Preparation of technical report of the achieved job Clutch maintenance and repair Detecting sources of
41. Components and operation of electronically controlled 4 automatic transmission Identification of sensors Identification of faults in automatic transmission Automatic transmission oil cooler The need of cooling transmission oil Types of transmission oil coolers Operation of transmission oil cooler 108 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Automatic transmission workshops Identification of safety precautions in the automatic 4 transmission workshops Identification of the equipment and special tools Dealing with service and maintenance manuals Automatic transmissions Identification of types of automatic transmission Checking oil level condition and leakage Change oil and oil filter Perform tests on the automatic transmission before 18 removing from the vehicle using modern test equipment Tech II Removing the automatic transmission from the vehicle Perform tests on the automatic transmission after removing it from the vehicle using transmission Direct observation dynamometer practical performance Oral questions Checking and repairing clutch and torque converter Removal of the hydraulic coupling and torque converter 12 Checking the hydraulic coupling and torque converter Replacing the hydraulic coupling and torque converter Checking and repairing oil
42. Correct methods of using equipment Using the right device Taking care of the equipment Requirements when dealing with equipment Requirements when dealing with electrical sources i Direct observation practical performance Oral questions Written questions Mechanical Technology Department Major Engines and Vehicles Lifts 4 Identifying lifts and methods of using them Proper placement of vehicles on the lift Ensure vehicle stability on the lift and secure it Exhaust gases 2 Ensure the operation of suction system of exhaust gases Use exhaust gas suction pipes Direct observation practical performance Oral questions Written questions Flammable materials Store flammable materials in their designated places 4 Caution when carrying flammable materials Ventilation of their storing area Disposal of used materials wastes Securing the closure of storing area Fire extinguishers Identification of types and methods of using fire extinguishers Identification of the location of the fire extinguishers Permanent revision of the validity of fire extinguishers st Mechanical Technology Department Major Engines and Vehicles References 1 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 2 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publ
43. Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 15 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company sise Mechanical Technology Department Major Engines and Vehicles ISBN 0 07074751 5 16 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name anes Beennorey Code 163 MEV Principles Prerequisite None Trimester 1 2 SAS Course description In this course the trainees Credit h 1 will be trained on all vehicle systems that EEN EN include the engine different power transmission Contact L systems suspension and steering and the hours W 2 brakes hour week T j General course objective This course aims at introducing the trainees to different vehicle systems Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Recognize vehicle classifications and Classification of vehicles and D1 specifications naming of their specifications 2 Recognize engines parts and related Classification of engines and D1 D4 systems state of engine components D7 D8 Naming components of D10 engine systems L1 L2 L3 3 Recognize power transmission systems
44. ISBN 0 15 504355 2 8 Robert Bosch GmbH Automotive Handbook ISBN 0 89 283 518 6 9 Harper and Row Automotive Electrical Systems Classroom Manual Check Chart Automotive Series 10 Harper and Row Automotive Electrical Systems Workshop Manual Check Chart Automotive Series 11 Matin W Stockel and Martin T Stockel Auto Fundamentals The Goodheart Wilcox Company Inc 12 Robert Bosch Coop Bosch Technical Instruction Series Engine Electronics Alternators Starting Systems 13 Robert Bosch Coop Automotive Handbook Bosch VDI Verlag ISBN 14 Robert Bosch Coop Fault Detection with Oscilloscope ISBN 1 689 9804 86 Oe Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Engineering Drawing Code 164 MEV Prerequisite None Course description This course includes training on the basics of engineering drawing Trimester 1 9 3 4 5 i hi the method of using drawing tools orthograp ic E TE projection conversions symbols sections and hatching The course contains method of L representing details of mechanical parts through Contact wW 4 engineering drawing by orthographic projection hours and sections Identification of drawing symbols T and terms will also be included General course objectives The course aims at providing the trainees with the
45. Mechanical Technology Engines and Vehicles Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Program Description This program has been designed to meet the training needs of the local labor market by taking into considerations the National Occupational Skill Standards NOSS for Automotive First Mechanic Trade The training in this program includes general skills in the following areas English Language Mathematics Physics as well as Human Communication Skills Also the program includes training on basic skills related to automotive parts and systems and their operation and the fundamentals of automotive electrics and electronic systems that would help the trainees in their careers In addition the program provides specialized skills in the field of engine and vehicle mechanics related to maintenance and repair techniques of automotive mechanical components and systems after performing a set of technical tests on vehicles The training on how to set diagnostic strategies for mechanical faults in vehicles would also be given In Technical Colleges training in the major of Engine and Vehicle Technology is performed through 1677 contact hours in addition to 420 hours of cooperative training in the actual labor market through cooperation between the colleges and industrial establishments and governmental and private sectors like automotive agencies that work
46. RAM Output stages in control unit signal magnification Types and functions of actuators Written questions Oral questions Self test 29 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Electrical principles Safety instructions in automotive electrical shops Verification of basic electrical laws Ohm s kerchief s etc 4 Types of electrical circuits series parallel series parallel Measurements of volt current and power of electrical circuits using electrical test instruments and the application of that on vehicle electrical circuits Battery maintenance and testing Battery maintenance Battery removal cleaning and reinstalling Testing of density Battery voltage testing Battery servicing Direct observation practical performance Electrical and electronic circuit component testing Oral questions Resistors Circuit breakers Capacitors Relays 4 Electromagnetic switches solenoids Diodes Transistors Thyristors Checking electrical circuits intact open or short Indicators and warning devices Starting system testing Components of starter circuit 2 Checking starting circuit components Testing of starter motor on the vehicle Disassemble starter motor 30 Mechanical Technology Department Major Engines and Vehic
47. afety instructions in electrical laboratories and workshops Subjects Theoretical and Practical Electrical principles Electronic components Principles of vehicle computer Battery starter and alternator Related Tasks L2 Test basic car electrical circuits L3 Test basic car electrical components Check anti lock brake system F7 16 ABS i Replace transmission sensors 118 Replace axle sensors L1 Check battery voltage 26 Mechanical Technology Department Major Engines and Vehicles Use test equipment to determine ae i BS car fault Principles of vehicle testing equipment E7 Usetestinsequipment Test basic car electrical circuits L2 Test basic car electrical components Inspection repair and replacement of L3 Replace faulty electrical vehicle basic electrical parts L4 L5 components Repair faulty electrical components ae Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Electrical principles Introduction to Electricity and electrical laws Basic electrical circuits series parallel series parallel Electrical circuit components resistor capacitor 6 coil fuse etc Electrical symbols Principles and applications of magnetic induction Electro magnetic induction Application of electro magneti
48. al questions Direct observation practical performance Oral questions 118 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools 12 Dismantling the vehicle engine out of its place and disassembling and cleaning it Always use maintenance and repair catalogues and consider using suitable tools Disconnect engine removal barriers from place Removing vehicle engine from its place front drive and rear drive engines Placing vehicle engine on its special stand Disassembling engine cylinder head for engine with overhead valves and engines with overhead camshafts Disassembling engine cylinder block Cleaning engine components and parts in accordance with service and maintenance manuals Placing components and parts on their special stands and tables considering arrangement when placing them Writing technical report of the achieved done job 10 Repairing engine cylinder head Always use maintenance and repair catalogues and consider using suitable tools Checking flatness of aluminum made cylinder head and the adjacency of over head camshaft bearings Repairing and replacing valve guides Repairing valve seats Repairing valves and method of reconditioning them Repairing timing system components Writing technical report of the achieved done job 14 Repairing engine cylinder block
49. al steering system Types and components of power steering system Wheel alignment angles types and their importance Brakes types and components Hydraulic brakes drum and disc brakes Brake booster levers connections parking brakes and engine brake Anti lock brake circuit ABS Vehicle accessories Comfort systems Safety and protection circuits Electrical circuits front and rear lightening circuit wipers flashers etc Direct observation practical performance Written questions Oral questions 299 2 Mechanical Technology Department Major Engines and Vehicles References 1 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 2 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 3 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 4 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 5 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 6 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 7 William K Toboldt Larry Johnson and W Scott Gav
50. alysis of achieved job 119 report Safety Requirements Compliance with safety instructions given in user manual of testing equipment Compliance of safety instructions in transmission workshops Subjects Theoretical and Practical Types and components of vehicle power transmission systems Clutch and types Gear boxes and types Drive shafts and joints and their types Final drive and axles and their types Four wheel drive power transmission systems Related Tasks El Determine type of transmission Determine type and source of noise E5 I1 Inspect the flywheel and replace clutch Check transmission fluid level Determine type and source of noise POES Check seals oil rings and gaskets E9 I8 110 Replace gears and bearings of transmission Adjust the gear shift lever Check universal joints E12 Replace universal joints of 117 propeller shaft Check transmission fluid level F2 E8 Check differential gears Check seals oil rings and gaskets E9 E10 Check drive axles gt Check propeller shaft support E11 bearings E1 Determine type of transmission 68 Mechanical Technology Department Major Engines and Vehicles Fault diagnosis repair or replacement of power transmission parts and preparation of achieved job report Checking components of power transmission systems using special tools and equipment
51. am Bell Modern Engine Tuning Haynes 1997 ISBN 0 85429 987 5 8 Manufacturer s data and repair manuals 9 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 10 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 11 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 12 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 13 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 14 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 15 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 16 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 17 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 121 Mechanical Technology Department Major Engines and Vehicles 18 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Comp
52. ance catalogue Installing lubrication and cooling systems after checking and repairing what is required oil pump and filter water pump thermostat Installing timing set Completing the installation of engine accessories Installing the engine in its place in the vehicle after replacement of engine mounts if needed Connecting engine accessories connections Adjusting engine in the vehicle repair or replace what is required in the systems related to engine operation and starting of the engine after filling lubricating oil Softening the engine Replacing engine oil and filter Testing the engine on the chassis dynamometer 18 120 Mechanical Technology Department Major Engines and Vehicles References 1 Barry Hollembeak Jack Erjavec Classroom Manual for Automotive Engine Repair and Rebuilding Delmar Publishers 1997 ISBN 0 8273 6187 4 2 Heinze Heisler Advanced Engine Technology Edward Arnold ISBN 0340568224 3 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 4 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 5 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 6 Colin R Ferguson Internal Combustion Engines JOHN WILEY amp SONS 1986 ISBN 0 471 88129 5 7 A Grah
53. and attachments shafts keys splines sliding bearings roller bearings seals Power transmission elements and attachments sprockets gears cams springs Assembly drawing and sections of some vehicle system Direct observation Written questions 64 Mechanical Technology Department Major Engines and Vehicles 1 GTZ Technical Drawing for Automotive Engineering 2 Ahed Ali Alkhateeb Engineering Working Drawing Dar Al Kheraiji for Publication amp Distribution 2002 ISBN 9960 879 09 7 References 65 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name pe eee Code 173 MEV System Prerequisite 163 MEV Course description The course presents the study of the principles of operation and details Ueta 3 calles of different parts of manual power train systems Credit hours 4 in light vehicles with rear front and four wheel L 2 drives The practical part covers training on Contact methods of testing inspection disassembly Roane W 4 assembly and repairing of faults for parts of T E different types of power transmission systems General course objective The course aims at giving the trainees basic skills in detecting faults and carrying out required repairs for different types of manual power transmission systems a
54. any 2000 ISBN 0 02 800943 6 19 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 20 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 122 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name BUSDEnsIOH and oteenng Code 254 MEV Systems Prerequisite 163 MEV Course description Training in this course Trimester 1 2 3 4 15 covers service maintenance and repair of 7 Credit hours 4 conventional and modern suspension and steering systems after performing the required L 2 checks and tests with training on the use of Contact i W 4 service and maintenance catalogue and the use hours of tools and equipment T General course objective The course aims at giving the trainees the basic skills required to deal with the conventional and modern suspension and steering systems through carrying out inspections and tests using common equipment found in the automotive field and to perform maintenance repair and replacement of faulty parts of these systems Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Determine the type of s
55. aracteristics System faults and methods of their detection and equipment used Engine intake and induction system Intake system function Intake system parts Pe Oral questions Written questions Self test Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Operation of Intake system Advantages of engine induction Methods of engine induction different systems Parts and operation of induction systems Exhaust systems Function of exhaust systems Exhaust system parts Operation of exhaust systems Valves Types of valves parts construction Methods of valve control and adjustment Valve timing Exhaust emission control systems Different types functions and operation Crank case ventilation Exhaust gas recirculation EGR Control of intake charge temperature Catalytic converters Fuel evaporation control system Modern and recent technologies Oral questions Written questions Self test Alternative engines Rotary engine 6 Natural gas engine Electric motor battery fuel cells Hybrid vehicle engines SAR Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Engine workshops Identification of safety precautions in engine workshops Identification of tools and equipment in eng
56. aring Determination of joints faults during rotation Replacement of universal joints Installation of propeller shaft Checking propeller shaft balancing and inclination angle Adjustment repair or replacement of faulty parts and reviewing standard specifications for the replaced one Preparation of technical report of the achieved job Checking repair and calibration of final drive differential Direct observation practical performance Methods of checking condition and calibration of Oral questions differential as per specifications Also methods of locating faults and determining their types using the special tools and equipment The faults include Pinion gear Crown gear Differential carrier Loud noise at starting or during shifting Knocking sound Vehicle noise and vibration during operation Noise during acceleration or cornering Uneven tire wear Road traction problems Low traction effort Disassembly of differential checking reassembly and adjustment of clearance Adjustment repair or replacement of faulty parts and reviewing the specifications for the replaced one Preparation of technical report of the achieved job 10 Checking and testing axles Direct observation 4 practical performance 74 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Method of c
57. bert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 8 Mechanical Technology Department Major Engines and Vehicles 11 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 12 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 13 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 14 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 15 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name ninot yE noe Code 162 MEV Safety Prerequisite None Course description Auto shop safety is part of the job principles the trainees should know This course covers methods of how to wear Trimester 1 2 3 4 15 work clothes safety gear choosing and preparing the suitable workplace methods of SL Moms l using tools and equipment and their safety Contaci L methods of using lifts and maintaining safe hour W gt environment inside the shop T
58. butor injection pumps Replacement of faulty parts in diesel injection pumps including Injection elements Cam plate Springs Injection timer spring Delivery valves Installing the pump and adjusting injection timing on the vehicle Checking and replacement of electronic control system components of diesel fuel injection Inspection of system components sensors actuators control unit Replacement of control system components Direct observation practical performance Oral questions 290 Mechanical Technology Department Major Engines and Vehicles References 1 Andrew Norman John Corinchock Robert Scharff Diesel Technology The Goodheart Willcox Company Inc 1998 ISBN 1 56637 014 0 2 Erich J Schulz Diesel Eguipment I Glencoe Mc Graw Hill Book Company 1982 ISBN 0 07 055716 0 3 Erich J Schulz Diesel Eguipment II Glencoe Mc Graw Hill Book Company 1994 ISBN 0 07 055708 X 4 Schulz Evridge Diesel Mechanics 2 nd Edition Glencoe Mc Graw Hill Book Company 1985 ISBN 0 07 055639 3 5 Schulz Evridge Diesel Mechanics 4 th Edition Glencoe Mc Graw Hill Book Company 1999 ISBN 0 02 803462 7 6 William K Toboldt Diesel Fundamentals Service and Repair The Goodheart Willcox Company Inc 1983 ISBN 0 87006 424 X 7 Stockel M W Stockel M T and Johanson C Auto Fundamentals Goodheanwillc
59. c induction on the electric motor generator and transformer The battery Battery function 4 Battery capacity Battery internal parts Battery operation and connection to the vehicle Electronic components Written questions Oral questions Semiconductors Self test Diodes 4 Zener diodes Transistors Fiber optics Integrated circuits Vehicle engine starting systems Starter function Starter parts Method of operation of starting system Charging systems Function of charging system 5 Difference between generators and alternators Types of alternators Alternator parts method of operation and method of voltage regulation 298 lt Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Electrical and comfort circuits Lighting circuit in the vehicle Side and warning light signal circuit Horn circuit Vehicle speed indicator Door central lock Electric windows Wiper screen Speed holding system Seat adjustment 10 Vehicle computer principles Control circuit components inputs control units outputs Basic principles of electronic data processing in vehicle computer Sensors types and functions Input stages in control unit wave form A D converter Microcomputer T O unit Clock generator Bus CPU ALU ROM and
60. chanics The McGrawHill Book Company ISBN 0 02 800943 6 5 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 6 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 7 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 8 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 9 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 10 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 11 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 12 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 13 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 14 Duffy James E Auto Engines The Goodheart Willcox company INC ISBN 0 87006A77 3 15 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 84
61. cle fault diagnosis and repair Diagnosing faults in vehicle engines Diagnosing fault in vehicle engines and its related systems mechanical or electrical fault using the necessary tools and equipment after performing tests to determine engine condition Identification of the methods of inspecting and diagnosing Written questions engine condition using oil color vibrations exhaust Oral questions color and sounds Self test Determination of the required maintenance and repair of vehicle engines that eliminate faults Reexamination of the vehicle engine to ensure disappearance of the fault Common faults in vehicle engines gasoline diesel and their causes Diagnosing faults in engine systems Common faults in cooling systems and their causes Common faults in lubrication systems and their causes Common faults in intake and exhaust systems and their causes Common faults in ignition systems and their causes Common faults in the fuel system gasoline diesel and their causes Common faults in the starting system and their causes Common faults in the charging system and their causes 141 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Diagnosing faults in power transmission systems Diagnosing faults of the clutch and identification of their causes Sources of noise arises during operat
62. clination angles Adjustment of wheel alignment angles Position of steering wheel Non adjustable wheel angles Wheel angles interrelationship Factors affect wheel alignment Electronic suspension and steering systems Fundamentals of electronic suspension system Input sensors and switches Electronic control unit Written questions Out put devices Oral questions Types and components of electronic suspension systems Self test Vehicle leveling sensitive system 4 Vehicle speed sensitive system Hydraulic damping systems Combined systems Steering electronic control systems and components Components of electronic control system Electronic control system operation Electronically controlled steering and suspension systems faults Methods of locating faults in suspension and steering systems 2 Importance of systematic approach of locating faults Fault diagnosis strategy Diagnosing faults causing noise and vibrations 130 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Method of applying safety instructions in automotive workshop Methods of applying general instructions Practical applications of instructions on automotive maintenance and repair workshops when starting practical training of the course Identification of conventional and modern suspension and steering s
63. cylinder faults Brake pipes Their function types and faults Master and wheel cylinder and brake pipes maintenance Written questions Oral questions Self test Parking brakes Parking brake circuit Function of parking brakes 2 Types of parking brakes Components and parts of parking brakes Function and method of operation of components and parts 54 Mechanical Technology Department Major Engines and Vehicles Using brake systems in vehicle control Tyre anti skid system Electronic system for vehicle stability Brake force distribution system on wheels Written questions 6 System of transferring kinetic energy to electrical energy to Oral questions charge the battery Self test System of increasing brake force Vehicle speed control system speed holding Automatic transmission control system 55 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Brake workshops Identification of safety precautions in brake workshops Identification of tools and equipment in workshops Identification of the method of using catalogues Identification of brake system components Brake circuit Identification of brake circuit in the vehicle type of circuit parts connections methods of fitting parts Brake pedal Identification of pedal position and its connecti
64. d adjustment of the system elements Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Perform repair and replacement of Operation of filters and M1 M6 different types of fuel filters and delivery delivery pumps correctly pumps 2 Diagnose performance faults and adjust Diagnosis of injection system M4 MS injection system faults and determination of M7 causes and perform required adjustment 3 Adjust and calibrate different types of Adjustment and calibration of M14 injection pumps on the fuel pump test injection pumps according to bench manufacturer manual 4 Adjust and calibrate injectors Adjustment and calibration of M10 injectors according to manufacturer manual 86 Mechanical Technology Department Major Engines and Vehicles 5 Repair pumps and injectors and replace Replacement of faulty parts and M3 M9 faulty parts if required repair of pumps and injectors M10 and operation according to M11 specifications 6 Replace electronic fuel injection system Replacement of electronic M8 M12 components injection system elements according to specifications Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Arrange required tools and prepare work Preparation of workplace and A2 A3 places arrange required tools 2 Know the types and parts of diesel fuel I
65. dentification of types and parts M4 M5 injection systems of diesel fuel injection system M7 3 Read manufacturer manual and Determination of the M9 determine the specifications of pumps specifications of pumps and M10 and injectors injectors according to M13 manufacturer manual Safety Requirements Compliance with safety instructions given in user manuals of pumps and injectors testing equipment Compliance with safety instructions in diesel workshops Subjects Theoretical and Practical Fuel injection systems in diesel engines Fuel delivery pumps Filters Fuel injection pumps high pressure pumps Injectors Related Tasks M7 Check fuel system circuit M6 Repair delivery pump M1 Replace filters M3 M11 Repair diesel pump attachments Replace injection units 87 Mechanical Technology Department Major Engines and Vehicles Electronic control in diesel fuel injection systems Fault diagnosis repair and adjustment of diesel fuel injection system elements Check electronic injection system M8 M12 Replace electronic injection system components All tasks related to the duty M1 M13 repair diesel fuel system faults 88 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Fundamentals of fuel injection in diesel engines Compa
66. description This course provides the trainees with the principles of ignition systems and the different types of the system components with explanation of the characteristics parts and operation of ignition Credit hours Trimester 1 2 3 Wim ol A circuits The trainees will be trained practically L on the methods of dealing with different ignition Contact circuits regarding inspection adjustment hoars W maintenance and repair of system parts and T E will be given the skills to follow up faults and repair them General course objective This course aims at giving the trainees basic skills required to perform inspection replacement and repair of ignition circuit parts and perform required adjustment and maintenance using testing and diagnostic equipment Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Check ignition circuits Correctly inspection of D10 parts operation ground L1 L3 terminal open circuit 2 Perform required maintenance on ignition resistance parts conditions L4 systems clearance adjustment parts replacement road testing the 3 Test ignition system performance vehicle using testing and B3 B5 diagnostic equipment parts B7 H7 removal parts measurement 4 Repair ignition systems determination of type of B6 B8 required
67. dheartWillcox company INC ISBN 0 87006A77 3 17 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The 60 Mechanical Technology Department Major Engines and Vehicles Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 18 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 19 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 20 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company ISBN 0 07074751 5 61 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Technical Drawing Code 174 MEV Prerequisite 164 MEV Course description In this course the identifications of types of technical drawings including the use of graphical charts to indicate the relationship of different parameters in vehicle areas and the use of schematic Trimester l 2 x 5 drawings to indicate the components of Credit hours 2 different vehicle mechanical and electrical L systems and their symbols and stages of Cia operations will be covered The course also hones W 4 includes the use of engineering drawing to draw T F vehicle componen
68. e causes of system problems 79 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Electro mechanical fuel injection systems Components and parts of the system and their functions Function and operation of electronic control units 2 Sensors used with the system and the function of each Electrical circuits and safety circuits in the system Common faults in the system and possible causes of system problems Intermittent fuel injection systems Introduction to the electronic fuel injection systems and the advantages of using them Intermittent fuel injection single and multi point injection and the difference between them Central fuel injection system and its method of operation Method of electronic injector electromagnetic operation Different types of central injection systems of fuel and the difference between them 5 i For each system the following are to be covered Written questions System characteristics circuit diagrams system Oral questions Self test components and modes of operation Schematic diagrams for the control unit input sensors and output actuators Diagram of injector pulse timing Different operating conditions Common faults in the system and possible causes of system problems Combined electronic fuel injection and ignition systems Their advantages charac
69. eck and replace axles 11 Prepare executed job report Gear box functions with the required efficiency Explanation of types parts and operation of axles propeller shafts and final drives of rear front and four wheel drive power transmission systems Repair and adjustment of propeller shaft with correct steps according to specifications Differential functions correctly Axles function correctly according to recommendations Accomplish maintenance repot of the achieved work in accordance with the common practice followed in vehicle agencies F2 E3 E5 E7 F9 110 113 118 19 F2 E5 E7 E12 112 118 ES E7 E12 117 F2 E5 E7 E9 19 112 113 116 ES E7 E10 Ell 114 115 18 119 Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Arrange required tools and prepare work places 2 Apply what he has learned in the specialized mathematics and physics courses to define friction clutch torque and gear ratios Preparation of work place and arrangement of required tools Calculation of clutch torque and gear ratios A2 A3 E1 E11 3 Compare between different types of power transmission systems Correct differentiation between power transmission system types 67 E1 Mechanical Technology Department 4 Read and analyze achieved job report Major Engines and Vehicles Correct an
70. ecking noise Visual inspection Checking condition of drive belt 134 Direct observation practical performance Oral questions Case studies Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Checking leakage of steering oil Checking and testing pressure of steering oil Testing power steering systems in four wheel drive vehicles Maintenance and repair of power steering system components Adjustment and replacement of drive belt and pulley Replacement of oil cooler Replacement of steering pump Replacement of steering gear box Comprehensive repair of steering gear box Rack and pinion type steering gear box Conventional steering box Linkage type steering box Disassembly and repair of control valve Disassembly and repair of power cylinder Maintenance and repair of rear power steering gear box Maintenance and repair of power steering gear box in four wheel drive vehicles Replacement of tie rod ends Replacement of parts related to power steering system Electrical units Hydraulic control units Air bleeding from power steering systems Writing technical report of the job done Maintenance and repair of tyres wheels and adjustment of wheel alignment angles Checking and testing balance of drive shaft Checking wheel components Checking faults in wheel bearings and o
71. elical etc Methods of gear shifting sliding constant mesh Calculation of gear ratios in gear box Types of conventional manual gear boxes Conventional gear box in rear wheel drive system Gear box parts shafts bearings gears oil seals Synchronizer mechanism and method of gear shifting 6 synchronizer units shift fork shift lever Operation of gear box 4 and 5 speed gear box Conventional gear box in front wheel drive system transaxle Gear box parts Operation of synchronizer and gears in transaxle Shifting mechanism in transaxles synchronizer units shift fork stabilizing rings shift lever Lubrication in conventional gear boxes Vehicle speed indicator 70 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Drive shafts and joints Drive shafts in rear wheel drive system Function and types of drive shafts propeller shafts Drive shaft operation Universal joints and types Central support bearings Drive shafts in front and four wheel drive systems Constant velocity joints and types Final drive and axles Axle housing and types Differential set functions and parts Methods of differential lock Pinion and annular gear Gear reduction in final drive Limited slip differential Lubrication in differential gear housing
72. ening Testing the engine on the engine dynamometer Oral questions Written questions Self test 117 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Method of applying safety instructions in automotive workshops Method of applying general instructions Practical applications of the instructions on engine maintenance and repair workshops when starting practical training of the course Identification of special tools and equipment for engine maintenance and repair and methods of using them Measuring tools Equipment and repair supplies for repairing engine cylinder head Equipment and repair supplies for repairing engine cylinder block Equipment and repair supplies for repairing crankshaft Equipment and repair supplies for repairing pistons and connecting rods Special hand tools Basic general hand tools in automotive shops Service and maintenance manuals 12 Performing engine pressure tests to determine sources of vehicle engine faults Instruments used to perform engine tests Performing engine tests and analyzing of results Compression test Loss of compression test compression leakage test in engine cylinders Vacuum test in suction manifold Pressure test in cooling system Power balance test engine cylinder power balance Exhaust gas analysis test Or
73. ent instruments and special tools D1 D10 All tasks related to the duty Determine faults in engine D6 pressure Measure engine compression B3 car faults use test equipment to determine for vehicle engine repairs 114 Mechanical Technology Department Major Engines and Vehicles Disassemble some parts if needed Engine disassembly and cleaning of its B6 C3 Choose suitable cleaning materials components and parts C4 Clean parts to be repaired with proper cleaning materials Repair and reassembly of engine cylinder head Determine the required spar parts B8 H1 Repair faults in cylinder head Repair and reassembly of engine cylinder blocks Determine the required spar parts BS H2 Repair faults in cylinder Preparation of reports on vehicle engine conditions before and after repair H7 Fill in the final job sheet operations 115 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Introduction Materials of vehicle engine Methods of manufacturing vehicle engine Gaskets types their use and materials Adhesive materials oil seals chemical materials for preventing leakage Oil seals Fundamentals of tightening torque in automotive engines Tightening means in automotive engines Cracks causes and methods of detection
74. ers An international Thomson Publishing Company 19 ISBN 7 William Crouse All Automobile 12 parts Mars Publishing House ISBN 8 William H Crouse and Donald L Anglin Automotive Technkian s Handbook The McGraw Hill Book Company ISBN 9 Robert Bosch GmbH Automotive Handbook 4th Edition Published by VDI Verlag ISBN 1996 10 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company 10th Edition ISBN 04 2 800943A 11 Stokel Martin W Stokel Martin T and Johanson Chris Auto Fundamentals The Goodheartwillcox company 1996 ISBN 1 56637 1384 12 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopaedia Fundamental Principles Operation Construction Service and Repair The Goodheart Wilicox company INC ISBN 1 56637 150 3 1995 13 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 14 Jack Enjavec and Robert Scharif Automotive Technology Delmar Publishers An International Thomson Publishing Company 76 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Fuel systems gasoline Code 253 MEV Prerequisite 172 MEV Course description This course covers the principles of combustion in gasoline engines 7 and the requirements of air fuel mixture with Trimester l 2 3 2 5 the explana
75. estions Self test Wheel brakes Disc brakes function types construction parts function and method of operation of parts Drum brakes function types construction parts function and method of operation of parts Definition of the parameters affect friction force coefficient of friction Friction lining types characteristics specifications methods of indicating lining wear Wheel bearing and seals function types construction Wheel brake faults and problems types source methods of detecting and repair 2526 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Brake booster Function of brake booster Types of boosters vacuum hydraulic method of operation constructions parts and function of parts Booster faults and problems types sources methods of detecting and repair Brake performance and problems Braking performance Braking force Deceleration Stopping distance Brake fade Braking efficiency Brake performance problems Types and sources of brake performance problems 4 Wheel lock problem causes danger of wheel lock method of handling the problem Anti lock brake system ABS function components types parts and function Their function mode of operation related parts Master and wheel
76. fully or partly in the automotive field The graduates of this program are awarded an associate degree certificate and expected to work in civil and military establishments linked to the automotive field as Automotive First Mechanics General Objective This program aims at giving the trainees hands on skills and experience and the necessary information required exercising work in the field of engines and vehicles as Automotive First Mechanics on the fourth scale of the National Vocational Occupation System Detailed Objectives By the end of this program the trainees will be able to perform the following effectively 1 Follow safety procedures and instructions within automotive shops before the commencement of any job appointed to him 2 Describe basic vehicle systems their components functions and methods of operation 3 Use different specialized equipments in the automotive field to perform necessary tests on vehicle components and systems 4 Use maintenance and service manuals of different vehicle models and deals with automotive spare parts 5 Execute maintenance and repair operations on vehicle systems and components with the related skills of assembly and disassembly 6 Set up diagnostic strategies for the mechanical faults in vehicle systems and components 7 Recognize technical terms in the field of engine and vehicle mechanics 8 Deal with new technologies that might emerge in different vehicle systems
77. g supplies specialized for cylinder 2 head cylinder block crankshaft connecting rod piston piston rings and piston pin Special hand tools Service and maintenance manuals and methods of using them Engine repair strategy Difference between complete overhaul and partial semi overhaul of vehicle engine and time of performing them Removing the engine from the vehicle Disassembly of the engine cylinder head in case the engine in place in the vehicle and the engine out Disassembly of the engine cylinder block Cleaning engine components and parts Carrying out required check and measurements on engine components and parts Comparing measured values with standard values according to service and maintenance manual Final declaration on the condition of engine parts as they either need repair or replace Method of determination of spare parts for any part of engine components Repair of engine cylinder head and its attachment and reassembly with adjustment of clearances during reassembly operation Repair of engine cylinder block and its attachment and reassembly with adjustment of clearances during reassembly operation Repair what is required in the systems related to engine operation Reassembly of vehicle engine and installation of timing gear assembly and engine attachments Installing the engine in place in the vehicle Adjustment of the engine in the vehicle Vehicle engine soft
78. he course also hour week covers the proper methods of disposal of T exhaust gases storing of flammable materials and methods of using fire extinguishers General course objective The course aims at training trainees on how to follow safety rules and instructions in auto workshops that is part of job principles Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Wear work clothes and safety gears Correct methods of wearing Al work clothes and safety gears 2 Choose and prepare suitable work place Correct methods of choosing A2 and preparing suitable work places 3 Use tools and equipment and know their Using tools equipment and A3 A4 A5 safety and the method of using lifts lifts correctly 4 Maintain safe environment inside the Correct method of A6 work shop appropriate method of exhaust maintaining workshop and gase disposal disposing exhaust gases 5 Store flammable materials and use fire Storing flammable materials A7 extinguishers and using fire extinguishers correctly 10 Mechanical Technology Department Major Engines and Vehicles Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 2 3 4 5 Know methods of wearing work clothes and safety gears using visual or readable means Determine suitable work
79. hecking and testing axels in front and rear wheel drive systems with checking of the axle sensors and determining their condition using the special tools and equipment Types of installations of rear axle shafts Conventional differential axle Limited slip differential axle Adjustment repair or replacement of faulty parts and reviewing the specifications for the replaced one Preparation of technical report of the achieved job Orarauessicns Transfer gear box transfer case Removal of transfer gear box unit 4 Checking parts of transfer gear box Replacement of faulty parts Preparation of technical report of the achieved job 75 Mechanical Technology Department Major Engines and Vehicles References 1 Stockel M W Stockel M T and Johanson C Auto Fundamentals Goodheanwillcox Company Inc ISBN 1 56637 138 4 1996 2 Duffy James E Modern Automotive Technology The GoodheartWillcox company Inc ISBN 0 87006 043 0 1994 3 Anthony E Schwaller Motor Automotive Technology 3 Edition ISBN 0 8273 8354 1 1999 4 Stockel Stockel and Johanson Auto Service amp Repair Goodheart Wilicox Company Inc ISBN 1 56637 144 9 1996 5 Wiliam K Toboldt Larry Jolmson and W Scott Gauthier Automotive Encyclopedia The Goodhean Willcox Company Inc ISBN 1 56637 150 3 1995 6 Enjavec Jack and Schai Robert Automotive Technology 2nd Edition Delmar Publish
80. hes A2 Prepare workplaces A3 Use tools correctly A4 Use equipment correctly A5 Secure vehicle lift A6 Use exhaust gases suction pipes 11 Mechanical Technology Department Major Engines and Vehicles e Methods of removal of flammable A7 Store flammable materials in materials suitable place e Method of using fire extinguishers A8 j Kroy my ase extinguishers e Apply manufacturer instructions related to A9 Comply with manufacturer safety instructions related to safety 249 2 Mechanical Technology Department Major Engines and Vehicles Hours Detailed Practical Course Content Evaluation Tools Personal safety Meaning of professional safety Wearing work clothes and ensuring their specifications Wearing safety glasses Wearing gloves First aids The place Choosing suitable place for work Placing the vehicle in the right location for the job Ensuring that the floor is free of any liquids spills Ensuring the presence of safety means fire exits passage ways fire extinguishers sufficient lighting ventilation Dealing with the vehicle Follow manufacturer instructions Placing protective covers on vehicles during work Keeping vehicles safe during work Personal safety when dealing with vehicles Using tools Identifying tools and using the suitable ones for the job Taking care of the tools Equipment
81. ian Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 6 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 7 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 8 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 9 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 10 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 11 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 12 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 13 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 14 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 15 Crouse Anglin Automotive Mechanics 10 102 Mechanical Technology Department Major Engines and Vehicles Edition The McGraw Hill Book Company 2000 ISBN 0 02
82. il seals Checking faults in wheel hub and axles flange Checking faults in disc wheels rims Checking faults in rubber tyres Maintenance and repair of wheel components Servicing wheel bearings dismantling cleaning replacing and lubricating bearings Maintenance and repair of disc wheels rims Maintenance and repair of rubber tyres Wheel balancing on the vehicle and separately Tyre rotation on the vehicle Alignment of wheel angles Writing technical report of the job done 135 Direct observation practical performance Oral questions Case studies Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Maintenance and repair of electronic suspension and steering systems Retrieving fault codes Interpretation of fault codes Checking and testing the system regarding electrical problems Using diagnostic maps Checking and testing electronically controlled suspension system components Maintenance and repair of the electronically controlled suspension system components Adjustment and replacement of system components Checking and testing electronically controlled steering system components Maintenance and repair of the electronically controlled steering system components Adjustment and replacement of system components Writing technical report of the job done Direct observation practica
83. ine workshop Identification of methods of using manuals and catalogues Automotive engine parts Through one training engine or more of the following are to be accomplished Identification of engine classifications Cam location number of cylinders firing order number of valves charge intake engine ignition system cam shaft location timing gears crank shaft Identification of engine parts Cylinder block cylinder head engine front end oil 12 pan valve and timing gears covers types of engine oil seals piston assembly timing gear assembly crankshaft assembly valve operation assembly Measurements of engine dimensions Cylinder bore Piston dimension Length of stroke Determination of engine displacement Measurement of clearance volume and determination of compression ratio Direct observation practical performance Oral questions Engine performance testing Using engine dynamometer to measure Engine power Engine torque Fuel consumption Plotting engine performance curves Engine lubrication systems lubrication circuit in the engine Direct observation identification of lubrication circuit parts practical performance follow up circuit connection Oral questions Engine oil Checking engine oil level and compensating the losses 44 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluati
84. ion Smells resulted from clutch burning and their causes Causes of hard or delay of shift Effect of clutch pedal free travel on the clutch performance Method of measuring clutch pedal free travel Diagnosing faults in sliding mesh gear boxes and identification of their causes Sources of noise arises during operation Causes of hard or disengaging shifting Causes and symptoms of oil leakage Diagnosing faults of automatic transmissions and identification of their causes Methods of checking and diagnosing transmission condition through the condition of transmission oil Written questions 4 Causes and symptoms of oil leakage Oral questions Methods of measuring pressures inside the automatic Self test transmission Methods of checking mechanical and vacuum linkages and the electrical connections Method of testing the transmission using vehicle brakes Faults of oil cooler their causes and methods of corrections Diagnosing faults in propeller and drive shafts and identification of their causes Sources of noise arises during operation Methods of manual checking of propeller shaft after placing the vehicle on the lift Method of checking bending in the propeller shaft Diagnosing faults in final drive gears differential and identification of their causes Sources of noise arises during operation Causes and results of the loss of rear axle oil Clearance of final drive gears causes and symptoms
85. ions types and operations of Cylinder block cylinders water jacket oil passages pistons connecting rods crankshaft Cylinder head combustion chambers valves cam shaft cam shaft cover Engine front end water pump timing system timing system cover crankshaft pulley Crank case oil pickup screen oil pump Oil seals and gaskets Engine performance Engine dimensions and performance measurement Top dead center bottom dead center Stroke Piston dimensions Engine capacity Oral questions Written questions Self test 4 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Compression ratio Engine pressures Engine torque Engine power Fuel consumption Engine efficiency Performance curves Methods of improving engine performance Increasing number of valves Supercharging Variable valve timing Variable displacement 15 Engine systems Lubrication systems Function and types of lubrication system Lubrication circuit parts function method of operation and types Engine oil characteristics and specifications System faults and methods of their detection and equipment used Cooling system System function System types Cooling circuit parts function method of operation and types Coolant ch
86. ioral The trainees should be able to 1 Understand graphical charts 2 Understand diagrams in books and catalogue 3 Express technical ideas using drawings Explanation of parts design and construction Writing of technical reports Writing of technical reports A9 c5 H7 119 K20 Safety Requirements Clean place with good ventilation and lighting Subjects Theoretical and Practical Related Tasks Graphical charts Schematic diagrams Assembly drawing Exploded drawing individual for internal parts of components Application of engineering drawing B9 c3 repair books Understanding technical drawings and ability to read maintenance and 2635 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Technical drawings Identification of the types of technical drawings Graphical drawings The purpose of graphical drawings Types of graphical drawings Method of representation of graphical drawings Applications on graphical drawings 15 Schematic diagrams The purpose of schematic diagram Types of schematic diagram Symbols used in schematic diagram Applications on schematic diagram 25 Applications of engineering drawing Fasteners and their attachments bolts rivets welding Power connection elements
87. ishers 2000 ISBN 0 8273 8544 7 3 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 4 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 5 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 6 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 7 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 8 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 9 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 10 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 11 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 12 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 13 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 14 William H
88. l performance Oral questions Case studies 136 Mechanical Technology Department Major Engines and Vehicles References l Chris Johanson Martin T Stockel Auto Suspension and Steering Technology The Goodheart Willcox Company Inc 2000 ISBN 1 56637 698 X 2 Don Knowels Automotive Suspension amp Steering Systems Classroom Manual Delmar Publishers 1999 ISBN 0 8273 8649 4 3 Thomas W Birch Automotive Suspension amp Steering Systems Delmar Publishers 1999 ISBN 4 Don Knowels Automotive Suspension amp Steering Systems Shop Manual Delmar Publishers 1999 ISBN 0 8273 8649 4 4 Thomas W Birch Automotive Suspension amp Steering Systems Harcourt Brace Jovanovich College Publishing 1993 ISBN 0 4300 9682 4 5 Walter E Billiet Automotive Suspension Steering Alignment and Brakes American Technical Publishers 1974 ISBN 0 8269 0122 0 6 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 7 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 8 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 9 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0
89. les Detailed Practical Course Hours Content Evaluation Tools Charging circuit testing Charging circuit components 2 Maintenance and servicing of charging system Checking charging circuit Replacement of alternator Testing and replacing of electrical and comfort circuit components Lighting circuit in the vehicle Side and warning light signal circuit Horn circuit Vehicle speed indicator Door central lock Electric windows Wiper screen Speed holding system Seat adjustment Direct observation practical performance Principles of operation of vehicle test equipment Oral questions 4 types and principle of operation of digital multimeters types and operation principles of engine analyzers and testing equipment Electronic control circuits Components of vehicle electronic control circuits with the presentation of some examples such as ignition control systems ABS and engine management systems Component of the control units Vehicle computer systems Follow safe procedure in dealing with vehicle computers Checking electrical connections of computer system Testing some vehicle electronic system sensors active and passive Use of digital multi meter to measure output voltage resistance and current and compare with eal Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Con
90. logy Department Major Engines and Vehicles 5 Repair engine cylinder block faults Repair procedure according to H2 B8 required specifications 6 Repair systems related to vehicle engine Repair procedure according to H3 H6 operations required specifications 7 Prepare report on vehicle engine Preparation of report according to H7 conditions before and after repair specifications of technical report requirements Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Choose suitable place and position in the Preparation of suitable work C1 C2 shop and put suitable protective shields on environment vehicles 2 Select suitable cleaning material and clean Following up manufacturer C3 C4 part required to be repaired instructions in selecting cleaning material and performing cleaning 3 Determine required spare parts Specifying spare parts according to B8 specifications 4 Follow manufacturer instructions when Arrangement of maintenance and C5 performing maintenance and repair operations repair operations in accordance with manufacturer s instructions and specifications Safety Requirements Full compliance with safety instructions in automotive shops related tasks from Al to A9 Subjects Theoretical and Practical Related Tasks Tests to determine vehicle engine conditions and its related systems Measurement of engine pressures Equipm
91. lts in diesel injection systems and q determination of causes such as hard starting loss in engine power irregular rotation noise due to engine knock 4 Eye inspections for pipes and electrical connections to determine leakage and faults Testing and adjusting injection timing Testing diesel smoke exhaust Air bleeding from the injection system Repair and replacement of supply lines high pressure pipes return pipes filters Adjustment repair and testing of injectors Disassembling and cleaning the injector and reassembling and installing Checking and repairing the injector Testing the injector leakage start injection pressure dribbling atomization 9 1 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Test and adjustment of in line pump Use of high pressure pump test bench to determine leakage rack position fuel cut off point supply quantity at different speeds and rack positions Comparison of the results with manufacturer manual Test and adjustment of distributor pump Use of high pressure pump test bench to test transfer pump automatic advance leakage maximum fuel delivery fuel cut off governor position adjustment timing adjustment Comparison of the results with manufacturer manual Repair of in line and distri
92. m the planetary gear unit Three speed planetary gear unit and the gear ratios Oral questions Written questions Self test Brake clutches and bands 2 Types and operation of clutches Components and operation of brake bands Hydraulic control systems Hydraulic control system components Hydraulic control circuit 3 Oil pump Types and properties of oil used in automatic transmissions Automatic transmission oil filter Hydraulic control methods Regulator Pressure regulator vacuum valve Oral questions Method of operation of the hydraulic shift control circuit Written questions Transmission throttle valve Self test Manual kick down valve Different pressures in the hydraulic circuit parts and their relation to valve operation and method of calculations 107 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Reverse shift valve 1 2 shift valve and its piston 2 3 shift valve and its piston Power flow in automatic transmissions Identification of power flow in the D position and first shift Identification of power flow in the D position and 2 second shift Identification of power flow in the D position and third shift Identification of power flow in the reverse shift Identification of the clutches Electronically controlled automatic transmission
93. mended procedure Mechanical Technology Department Major Engines and Vehicles Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Explain combustion requirements related to different vehicle engines operating conditions 2 Identify conventional and electronically controlled fuel delivery systems 3 Identify different types of modern injection systems Explanation of the combustion H5 requirements related to different vehicle engine operating conditions Explanation of the conventional H5 and electronically controlled fuel delivery systems Explanation of types of modern H5 injection systems Safety Requirements Complete compliance with safety rules and instructions inside gasoline fuel workshops especially those related to the disposal of exhaust gases and procedures of dealing with flammable materials Subjects Theoretical and Practical Related Tasks Combustion principles in gasoline engine and fuel mixture requirements Conventional and electronically controlled gasoline fuel delivery systems Fuel injection systems types advantages components and function Fault inspection repair adjustment of fuel delivery systems Replacement of faulty parts of gasoline fuel delivery systems ae Check fuel systems different types s components operation B5 advantages and disadvantages B6 B7 common
94. mission sensors I11 Replace transmission oil seals and 113 gaskets Repair oil leakage sources Replace filter and check oil pan Repair transmission oil pump Replace transmission oil pump 13 17 Replace transmission sensors 19 Replace hydraulic coupling or 111 torque converter I13 Replace transmission oil seals and gaskets Reprogram automatic transmission Repair oil leakage sources Replace filter and check oil pan Repair transmission oil pump Replace transmission oil pump 13 17 Replace transmission sensors 19 Replace hydraulic coupling or 111 torque converter 113 Replace transmission oil seals and gaskets Reprogram automatic transmission Repair oil leakage sources 106 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Automatic transmissions Definition of automatic transmission and its components 2 Advantages of using automatic transmission Types of automatic transmissions rear drive and front drive systems Hydraulic clutch and torque converter Function parts and operation of hydraulic coupling 4 Function parts types and operation of torque converters Comparison between hydraulic coupling and torque converter Planetary gear units Identification of planetary gear unit its components and operation Methods of obtaining different gear ratios fro
95. move some parts correctly if required Correct use of tools and equipment B6 3 Select suitable cleaning material and Follow manufacturer instructions C3 C4 clean parts for repaired in selecting cleaning material and performing cleaning 4 Determine required spare parts Specifying spare parts according to B8 specifications 5 Follow up manufacturer instructions Arrangement of maintenance and C5 when performing maintenance and repair operations repair operations in accordance with manufacturer s specifications and special instructions Safety Requirements Complete compliance with safety instructions in automotive shops Take necessary precautions when dealing with the springs and the high pressure of hydraulic circuits and when using lifts 124 Mechanical Technology Department Major Engines and Vehicles Subjects Theoretical and Practical Suspension and steering system operation fundamentals Front and rear suspension systems and their components conventional and modern systems Conventional and modern steering systems their components tyres and rims Special tools and equipment used to maintain and repair conventional and modern suspension and steering systems Locating faults in conventional and modern suspension and steering systems Repair maintenance and replacement of components and parts of conventional and modern suspension and steering systems Method
96. n of parking brakes Checking connections Brake circuit hoses and pipes Checking leakage Checking condition of pipes and hoses Checking fittings 14 Maintenance of brake circuit parts Brake fluid Change the brake fluid Bleeding air from the circuit using different methods Booster Dismantling the booster Clearance adjustment of booster rod Installing the booster Brake pedal Adjustment of pedal free travel Clearance adjustment of rear warning light sensor Direct observation practical performance Oral questions 247 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Master cylinder Removal the cylinder off the vehicle Replacement of the cylinder Adjustment of pedal free travel Wheel brakes Checking condition of linings and replacement Checking and replacement of wheel cylinders Installing hubs Brake adjustment and self adjustment Checking condition of rubber seal of caliper cylinder and replacing it Replacement and installation of dust boot Repair of brake circuit parts Master cylinder Disassembly of the master cylinder Installing brake pads Air bleeding on working table Installing master cylinder Adjustment of pedal free travel Adjustment of rear warning lamp Disc brakes Dismantling the disc Perform measurement Determine
97. n systematic procedures for inspections 3 Diagnose vehicle faults using his senses eye ear smell 4 Use special inspection and measuring tools for vehicle components Required Performance Specifications Ability to fill in inspection sheet Ability to diagnose mechanical and electrical faults Using different inspection and testing equipment in accordance with manufacturer s recommendations Related Tasks H7 A9 B2 B3 E6 B5 D6 E7 139 Mechanical Technology Department Major Engines and Vehicles 5 Follow checking and testing procedures in Follow testing and diagnostic C5 accordance with vehicle manufacturer procedures according to manuals recommendations Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Show awareness of the fundamentals of Explanation of the fundamentals of mechanical fault diagnosis and vehicle fault diagnosis basic electrical faults B2 B3 2 Show awareness of applications on Naming different problems causes B4 B5 different vehicle system problems and the and faults in vehicle systems D6 E7 causes of their faults H7 3 Identify the inspection sheet form and Ability to fill in inspection sheet method of filling it in Safety Requirements Compliance with safety instructions found in automotive workshops Follow the required precautions when dealing with equipment and electro
98. nce measurement Repair and replacement of faulty parts Electronic advance Checking sensors operation Replacing faulty sensors Electronic ignition Definition of circuit parts distributor ignition distributorless ignition Checking circuit and replacing parts Discharge condenser ignition Definition of circuit parts Checking condenser and method of replacement Direct observation practical performance Oral questions Direct observation practical performance Oral questions 100 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Checking ignition circuits Checking performance and circuit failures by observing 4 engine performance Checking performance and circuit failures by using testing equipment oscilloscope 101 Mechanical Technology Department Major Engines and Vehicles References 1 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia The Goodheart Wukkcix Company 1995 2 Jack Enjavec and Robert Schaiff Automotive Technology Delmar Publishers 3 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 4 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 5 Don Knowles Automotive Technic
99. nd the methods of inspecting parts using specialized tools and equipment Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Follow safety procedures in power Following up safety rules and transmission workshops and the correct using tools correctly methods of using tools equipment testing apparatus and securing vehicle lifts 2 Determine different transmission types and Determination of transmission A1 A5 explain their components types 3 Explain types parts and method of Explanation of clutch types E1 operation of the clutches used in vehicles parts and operation 4 Detect faults and repair the clutch and Clutch functions correctly Il E5 reinstall it according to recommendations 5 Explain different types of manual Explanation of gear box types I6 gearboxes used in rear and front drive parts and operations 18 110 their parts and method of operation and trace power flow through gears in both types for each mesh 66 Mechanical Technology Department Major Engines and Vehicles 6 Detect faults and repair gear boxes and reinstall it 7 Explain parts types and operation of axles drive shaft propeller and final drive of different types of vehicle power transmission systems 8 Detect faults repair and adjust propeller shafts 9 Check repair and calibrate differentials 10 Ch
100. ngs Function of the spring Spring operation Spring oscillation Spring rate Types of springs 2 Coil springs Leaf springs Torsion bars Air springs Shock absorber Function of the shock absorber Shock absorber operation Shock absorber fastening ends Different types of shock absorbers and the difference 126 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools between them Conventional shock absorber Gas filled shock absorber Adjustable type air shock absorber Differences between the different types of shock absorbers Shock absorber valves Control arms Control arms with two fastening points Control arms with one fastening point Universal joints Drive shafts joints Non drive shafts joints Ball joints Ball joints lubrication Loading of ball joints bushings Torsional bushings Compression bushings Stabilizer bars Written questions Oral questions Self test Front suspension systems Function of front suspension McPherson front suspension system Upper fastening point for the system Lower fastening point for the system Other parts of the system components Differences between different designs of McPherson suspension Independent conventional front suspension systems Design of short arm suspension system 2 Difference between independent suspension
101. nic circuits Subjects Theoretical and Practical Listening to and analyzing of the complaint of the vehicle owner Fundamentals of fault diagnosis and the use of different testing equipment Checking conformance with manufacturer and determining faults Different vehicle faults inspections and methods of repair Related Tasks B1 Query car user about car problems visually inspect the car B2 check the car while driving and B3 stopping B5 Use test equipment to determine car D6 faults E7 Measure engine compression pressure Use testing equipment cs Follow manufacturer instructions for periodic maintenance All Determine faults in engine and different ities vehicle systems u determine types of faults electrical DP mechanical hydraulic F G E6 140 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Vehicle fault diagnosis Criteria of receiving the vehicle from the customer Types of service and maintenance catalogues and methods of using them Identification of vehicle identification number VIN Different methods of vehicle fault diagnosis eye ear smell using equipment Special forms used in vehicle fault diagnosis and method of filling them in Vehicle fault diagnosis and repair strategy Method of writing technical reports about vehi
102. noise in the clutch and diagnosing 6 faults and determining their types mechanical or hydraulic and the methods of measurements in the workshop using special tools and equipment Clutch adjustment Disassembling and checking the clutch and replacement of damaged parts Checking flywheel and replacing annular gear if necessary Detecting clutch faults Wear in clutch disc pressure plate or flywheel Glazed surface of clutch disc pressure plate or flywheel Oil on clutch disc pressure plate or flywheel Direct observation practical performance Oral questions Fite Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Buckling in clutch disc pressure plate or flywheel Weak springs or bent release levers Clutch faults during engagement and disengagement Shaking during engagement Clutch pedal pulsation and hardness Reinstalling the clutch and final check Checking testing and repair of clutch release mechanism mechanical and hydraulic Preparation of technical report of the achieved job Maintenance and repair of conventional manual gear boxes Detecting sources of noise in the gear box and diagnosing faults and determining their types mechanical or hydraulic and the methods of measurements in the workshop using special tools and equipment Disassembling and checking the gear boxes and
103. nt Evaluation Tools Vehicle specifications and classifications History of motor vehicles Types of internal combustion engines Main components of the engine The four stroke cycle Design characteristics of the engine The engine Engine classifications Engine systems Cooling system radiator hoses water pump water jacket Lubrication system oil pan oil pump oil passages oil filter Fuel system Conventional system tank fuel pump fuel filter hoses carburetor Fuel injection system tank fuel pump connections fuel filter control unit injectors Ignition systems battery ignition coil distributor spark plugs Charging systems Starting systems Exhaust systems Power transmission systems types and components Friction clutches different types Sliding and constant mesh gear boxes Automatic transmission Different types of propeller shafts joints and bearings Differential components and its importance Drive shafts and axles Suspensions Springs and shock absorbers Suspension arms bars rubber bushings and roller bearings Tyres and Drums Direct observation practical performance Written questions Oral questions 29 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Steering Types and components of convention
104. nt Major Engines and Vehicles 3 Check engines and their operating systems Check the correct procedure D2 D3 parts operation leakage belt D4 D5 tension hoses part conditions D6 D7 D9 4 Perform maintenance on engines and their Adjustment of clearance and C5 operating systems replacement of parts according to specifications 5 Repair engines and their operating systems Disassembly and B8 H1 measurement of parts and the H3 H4 determination of required repair and reassembly of parts after repairing correctly 6 Test performance of engines and their Correct use of tests and B2 B3 operating systems diagnostic equipment B7 Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Explain operation principles of engines and Explanation of the engine B5 D2 their operating systems fundamental theory of operation 2 Identify engine parts and their method of Explanation of operation of D5 D6 operation engine parts 3 Identify lubrication system parts and Explanation of the operation D2 D3 method of operation of lubrication system parts D9 4 Identify cooling system parts and method Explanation of the operation D4 of operation of cooling system parts 5 Identify emission control system parts Explanation of the operation D9 of emission control system parts 6 Recognize periodic maintenance for Identification of the functions C5 engines and their operating systems
105. of operation inspection of vehicle exhaust and analysis of results Direct observation practical performance Oral questions 22 Mechanical Technology Department Major Engines and Vehicles References 1 James E Duffy Auto Engine Technology The Goodheart Willcox Company Inc Tinley Park Illinois 1997 2 Don Knowles Jack Erjavec Automotive Engine Performance Delmar Publishers 1998 ISBN 0 8273 85 19 6 3 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 4 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 5 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 6 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 7 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 8 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 9 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 10 Jack Enjavec Automotive Technology
106. of preparing technical reports about the job done Related Tasks Identify the type of suspension system hydraulic air mechanical G1 Identify the type of suspension system hydraulic air mechanical Use test equipment to determine B5 car faults All tasks related to the duty G2 G16 Determine faults in steering and suspension systems All tasks related to the duty Repair K1 K19 mechanical faults in steering and suspension systems K20 Fill in the final job sheet 125 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Fundamentals of suspension and steering systems operation The need for suspension systems in vehicles Suspension system evolution Components of the modern suspension system Front suspension components Rear suspension components Electronic control in suspension systems The need of steering systems in vehicles Steering system evolution Steering system components Conventional steering systems Power steering systems Steering of four wheel drive vehicles Electronic control in steering systems Vehicle chassis and bodies Separate chassis and body Integral chassis and body Centre of gravity Front wheel drive Rear wheel drive Four wheel drive Written questions Oral questions Self test General components of suspension systems Spri
107. on Tools Change engine oil and filter Oil pump Removing the oil pump Disassembly of the oil pump Checking oil pump parts gears clearance leveling of the surface and determine its condition Oil pressure sensor Measurement of oil pressure Checking sensor circuit Oil circuit valves Identification of valve types Valve removal and identification of its operation parts Oil pan sump Removal of oil pan and checking it Gasket installation Reinstalling of oil pan Engine cooling systems Engine cooling circuit Identification of engine cooling circuit Follow up circuit connections The coolant Checking coolant level and toping it Checking leakage eye checking pressure test Discharge of coolant and refilling of radiator Measure liquid contamination electrical connection to liquid liquid density and 6 concentration The radiator Determination of radiator type Checking leakage radiator fins flow Radiator removal out of the vehicle Clearing radiator pipes Checking radiator performance Radiator cap Identification of cap specifications Checking performance of cap Checking parts of radiator cap seal spring pressure Direct observation practical performance Oral questions 45 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools valve
108. on of places of special tools and service and maintenance manuals for different vehicle types and models 6 Identification of the different repair sheets of the automotive shops and training on how to fill them in Training on how to receive the vehicle from the customer and method of filling the reception sheet External checking of the vehicle eye ear smell using inspection card Placing the vehicle on the lift and follow safety procedure during lifting and method of securing the lift Diagnostic equipment Using manual inspection tools pressure current resistance etc Using vehicle on board diagnostic systems OBD I OBD 6 ID Using modern scan tools to detect faults in vehicle electronic systems selecting suitable equipment reading of fault codes using maintenance manuals Using simulation programs Direct observation practical performance Oral questions Diagnosing vehicle engine faults Checking and diagnosing engine conditions using oil color vibrations exhaust color sounds Identification of the set of equipment used in vehicle engine condition tests compression test vacuum test compression leakage test exhaust gas analysis engine balance test lubrication circuit test cooling circuit test Applications of the previous items on some practice engines in the automotive workshop to determine their conditions Writing technical
109. ons with the vehicle Fault diagnosis of the brakes and the existence of air in brake circuit feeling the pedal condition pedal tr avel l Direct observation Checking operation of rear brake light practical performance Brake fluid i 5 Identification of different types of brake fluids Oral questions Fault diagnosis of the brake observation of fluid level 10 observation of fluid sloshing through compensating port when using brakes Figuring out the existence of air in the circuit by observing brake fluid when releasing brake Brake booster Identification of booster types Checking booster operation Checking non return valve operation Parking brakes Identification of parking brakes Checking operation of parking brakes Valves Identification of types of valves Methods of valve connection to the circuit Anti lock brake system ABS Identification of system circuit and components 56 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Brake system inspections Master cylinder Checking of ventilation port in cover Checking connections and leakage Disc brakes Checking friction lining thickness Checking disc Checking caliper leakage dust boot condition Drum brakes Checking rear of backing plate existence of oil lubricants Parking brakes Checking operatio
110. otive Braking Systems Delmar Publishers 1987 ISBN 0 8273 9097 1 5 A K Baker Vehicle Braking Pentech Press London Plymouth 1986 ISBN 0 7273 2202 8 6 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 0 02 800943 6 7 Jay Webster Clifton E Owen Basic Automotive Service amp Repair Delmar Publishers 2000 ISBN 0 8273 8544 7 8 Don Knowles Automotive Technician Certification Test Preparation Manual Delmar Publishers 2001 ISBN 0 7668 1948 5 9 Martin W Stokel and Martin Auto Mechanics Fundamentals The GoodheartWillcox company INC ISBN 1 56637 138 4 1996 10 Stoekel Stockel and Johanson Auto Service amp Repair The GoodheartWillcox company INC 1996 ISBN 1 56637 144 9 11 Martin W Stokel Martin T Stokel Cluis Johanson Auto Fundamentals The GoodheartWillcox company INC 1996 ISBN 1 56637 1384 12 William K Toboldt Larry Johnson and W Scott Gavthier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 13 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 14 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 15 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 16 Duffy James E Auto Engines The Goo
111. ox Company Inc ISBN 1 56637 138 4 1996 8 Duffy James E Modern Automotive Technology The GoodheartWillcox company Inc ISBN 0 87006 043 0 1994 9 Anthony E Schwaller Motor Automotive Technology 3 Edition ISBN 0 8273 8354 1 1999 10 Schulz Erick J and Evridge Ben L Diesel Mechanics McGraw Hill ISBN 0 074 055836 1 11 Duffy James E and Smith Howard B Auto Fuel and Emission Control Systems Technology The Goodheart Willcox company INC ISBN 0 87006 932 2 12 Heinze Heisler Advanced Engine Technology Edward Arnold ISBN 0340568224 13 William H Crouse and Donald L Anglin Automotive Mechanics The McGrawHill Book Company ISBN 04 2 800943 6 14 William K Toboldt Larry Jolmson and W Scott Gavthier Automotive Encyclopedia Fundamentals Principals Qeration Construction Service and Repair The Goodheart Willcox company INC ISBN 1 56637 150 3 1995 15 Duffy James E Auto Engines The Goodheart Willcox company INC ISBN 0 87006477 3 93 Mechanical Technology Department Major Engines and Vehicles 16 Toboldt William King Diesel Fundamentals Service Repair The Goodheart Willcox company INC ISBN 0 87006 424 x 1983 94 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course name Ignition Systems Code 252 MEV Prerequisite 171 amp 172 MEV Course
112. parts of automatic 14 17 transmission in workshop 19 I11 Define automatic transmission 113 components and parts Define the related systems of automatic transmissions Classify automatic transmission 11 I3 testing equipment exist in workshops Determine the method of using transmission testing equipment exist in the workshop Safety Requirements Compliance with safety instructions generally found in automotive shops and particularly found in automatic transmission workshops Subjects Theoretical and Practical Automatic transmission and its role Automatic transmission construction Clutch torque converter and planetary gear unit 105 Related Tasks 13 Replace filter and check oil pan Repair transmission oil pump Replace transmission oil pump 14 17 7 Replace transmission sensors 19 Replace hydraulic coupling or M1 torque converter Replace transmission oil seals and 113 gaskets Reprogram automatic transmission Repair oil leakage sources g o Replace hydraulic coupling or torque converter Mechanical Technology Department Major Engines and Vehicles Hydraulic control system Electronically controlled automatic transmissions Repair transmission oil pump Replace transmission oil pump Checking automatic transmissions Repair or replacement of faulty parts in automatic transmissions 14 16 Replace trans
113. place and prepare it Use tools and equipment correctly maintain their safety and use lifts according to manufacturer instructions Know method of keeping safe environment inside the workshop suitable way of disposal of exhaust through visual and readable means Know method of disposal of flammable materials and method of using fire extinguishers through visual and readable means and field training Description of method of Al wearing work clothes and safety gears Determine suitable work A2 place and ability to prepare it Ability to use tools and A3 A4 A5 equipment correctly and ability to use lifts according to manufacturer instructions Description of method of A6 maintaining environment inside the workshop suitable way of disposal of exhaust Description of method of A7 removal of flammable materials and method of using fire extinguishers Safety Requirements Compliance with safety rules and instructions given in the specification catalogues attached with hand tools equipment lifts flammable materials and fire extinguishers Subjects Theoretical and Practical Method of wearing work clothes and safety gears Method of choosing and preparing suitable work places Methods of using tools and equipment and their safety and method of using lifts Methods of maintaining safe environment inside the workshop suitable method of exhaust gases disposal Related Tasks Al Wear work clot
114. ratus Maintenance and repair of electronic fuel injection systems Identification of system components and parts Checking and testing sensors and filters Checking and testing regulators and electrical connections Checking and testing electronic control unit Replacement of faulty parts and testing using apparatus 12 Combined electronic fuel injection and ignition systems Identification of system components and parts Checking and repairing sensors and regulators Replacement of faulty parts and final checking using apparatus Checking and repairing ignition system part Checking distributor ignition coil spark plugs connections electronic components spark plug cables ignition system sensors Checking control unit for the combined system Replacement of faulty parts in the combined system Final check of the combined system Direct observation practical performance Oral questions e836 Mechanical Technology Department Major Engines and Vehicles References 1 Duffy James E and Smith Howard B Auto Fuel and Emission Control Systems Technology The Goodheart Willcox company INC ISBN 0 87006 932 2 2 Robert Bosch GmbH Automotive Electric amp Electronic Systems 2nd edition 1995 ISBN 1 56091 596 X 3 Duffy James E Auto Engines The Goodheart Willcox Company INC ISBN 0 87006477 3 4 William H Crouse and Donald L Anglin Automotive Me
115. rison between gasoline and diesel engines Classifications of diesel engines Diesel fuel characteristics Combustion stages in diesel engines Method of fuel injection direct and indirect injection Combustion chambers in diesel engines direct swirl and pre chambers heater pluges Supercharging in diesel engines Diesel engine knock Fuel injection systems in diesel engines 2 Fuel delivery system types Fuel injection system components fuel tank delivery pump fuel filters injection pump pipes injectors Fuel delivery Supply pumps j Fuel supply pump types Written questions Construction and operation of supply pumps Oral questions Faults in supply pumps Self test Fuel filters 2 Fuel filters types and materials Fuel path in filters Effect of filters on injection system faults Fuel injection pumps high pressure pumps Function of the pump Types of in line and distributor pumps Construction and operation of the in line injection pump Construction and operation of the distributor injection 4 pump ee ST ae ee Methods of controlling fuel injection in in line pump Methods of controlling fuel injection in distributor pump Method of testing and adjusting the in line pump Methods of testing and adjusting the distributor pumps Governors mechanical hydraulic pneumatic electric 89 Mechanical Technolog
116. s techniques W nien questione Reference and dimension lines Arrow lines drawing Methods of writing dimensions Writing dimensions on circles diameters and radii Applications Isometric drawing Methods of isometric representation Representation of circling surfaces and holes Applications 12 Sections and sectioned shapes The need for sections 12 Section levels Full section and half section Broken out revolved removed and partial section Applications 36 Mechanical Technology Department Major Engines and Vehicles 1 James H Drafting technology Earle Addison Wesley Publications co 2 M A Parker amp L J Dennis Engineering drawing References Fundamentals Stanley Theories 3 3 Warren J Luzadder Fundamentals of Engineering Drawing Prentice Hall 1986 Ninth Edition 237 x Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Course name Automotive Engines Major Code Engines and Vehicles 172 MEV Prerequisite 163 MEV Course description This course provides the trainees with the basics of automotive engines and its operating systems with the explanation of different types of engines their systems and characteristics The engine parts characteristics of cooling systems lubrication systems emission control systems and intake and exhaust sys
117. spect cooling system Vehicle classifications and specifications D8 Check lubrication system Engines parts and related systems D10 Check fuel system L1 Check ignition system L2 Check battery voltage L3 Test basic car electrical circuits Test basic car electrical circuits Power transmission systems their types El Determine type of transmission and components E8 Check differential gears Identify the type of suspension G1 system hydraulic air Gu mechanical Suspension systems their types and G12 Check shock absorbers components gt Check suspension arms and joints G13 G16 Check leaf and coil springs Check pump and hydraulic suspension system Check steering gear box G3 G6 Check steering wheel Steering systems their types and G7 Check power steering pump and components belt G8 oe G15 Check steering linkage Check stabilizer bar 19 Mechanical Technology Department Major Engines and Vehicles Check brake friction materials pads and lining F4 Check discs and drums of the F5 brakes F6 Check brake booster i ee Sy susie ipes and F7 Check anti lock brake system F8 ABS F9 Check parking brakes F10 Check master and wheel cylinders Check brake pedal Vehicle accessories 20 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Conte
118. stems Function of the steering system in the vehicle General parts of the steering system The steering wheels Dimensions of steering wheels Steering wheel linkages Warning sound switch and air bag Steering columns Column design Steering couplings Steering joints Steering column assembly design 5 Adjustable steering column Steering arms and locations of ball joints Steering system types Steering ratio Different steering systems Conventional steering systems Written questions Power steering systems Oral questions Controlling pressure Self test Rack and pinion power steering Conventional linkage type power steering Power steering of four wheel drive vehicles Hydro electronic steering Electromechanical steering Wheels tyres and wheel alignment angles Components of wheels Designs and types of wheel bearings and methods of lubrication 5 Wheel hub and axle flange Disc wheels rims construction dimensions and designation Rubber tyre construction Tyre dimensions and designation Types of rubber tyres 129 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Tyre quality Means of wheel installation Wheel alignment angles Importance of wheel inclination Types of wheel inclinations Wheel inclination angles Methods used in adjusting wheel in
119. systems exist in through visual or readable means and the auto shop practically inside auto shops Determination of components of different power transmission systems 4 Know suspension systems their types and Classification of suspension G1 components theoretically through visual or systems exist in the auto shop G11 readable means and practically inside auto Determination of components G12 shop of different suspension G13 systems G16 5 Know steering systems their types and Classification of steering G3 G6 components theoretically through visual or systems exist in the auto G7 G8 readable means and practically inside auto shops G15 shops Determination of components of different steering systems 6 Know hydraulic brake systems their types Classification of hydraulic F4 F5 and components theoretically through brake systems exist in the auto F6 F7 visual or readable means and practically shop F8 F9 inside auto shops Determination of components F10 18 Mechanical Technology Department Major Engines and Vehicles of different brake systems 7 Know vehicle accessories theoretically Determination of vehicle through visual or readable means and accessories practically inside auto shops Safety Requirements Compliance with safety instructions found in automotive shops Subjects Theoretical and Practical Related Tasks D1 Ensure that the engine reaches its D4 working temperature D7 In
120. tailed Practical Course Hours Content Evaluation Tools Maintenance and repair of steering system components Maintenance and repair of steering wheel and steering shafts Stopping operation of air bag Replacement of steering wheel and air bag Replacement of steering shaft parts Internal parts of the shaft Parts of the shaft lower end Replacement of steering shaft coupling and universal joint Replacement of steering shaft and reconnection of the air bag circuit Replacement of steering linkages Maintenance and repair of conventional steering box Addition of steering oil to the steering gear box Adjustment of rack and pinion type steering gear box Replacement of rack and pinion type steering gear box Carrying out complete overhaul to rack and pinion type steering gear box Adjustment of conventional steering gear box Adjustment of gear teeth clearances Reloading worm gear spring Replacement of conventional steering gear box Carrying out complete overhaul to conventional steering gear box Writing technical report of the job done Maintenance and repair of power steering systems and four wheel drive steering systems Checking and testing power steering gear box concerning vibrations noise tyre wear hard steering steering loss oil leakage etc Maintenance of power steering box Checking and testing power steering box Checking steering effort Ch
121. tailed Practical Course Hours Content Evaluation Tools Maintenance and repair of front suspension systems Checking and testing front suspension system concerning vibrations noise and tyre wear etc Checking and testing front suspension system components Visual inspection Manual checking Checking using measuring tools Quick inspection Accurate inspection Replacement of front suspension system components Testing parts to be replaced Replacement of shock absorber assembly Replacement of ball joints with different types Replacement of control arms and bushings Replacement of solid axle and I beam dual axles and their bushings Replacement of stabilizer arms and bushings Replacement of coil springs Replacement of torsion bars Servicing the king pin Writing technical report of the job done Maintenance and repair of rear suspension systems Checking and testing rear suspension system concerning vibrations noise and tyre wear etc Checking and testing rear suspension system components Visual inspection Manual checking Checking shock absorber and parts Checking air shock absorber and control system Checking operation of control compressor Checking control valve operation Direct observation practical performance Oral questions Case studies 132 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course
122. tems will be explained The trainees will be trained on how to deal with engine systems regarding inspection adjustment replacement maintenance and repair of units and parts while giving him the ability to follow up faults and repair it The course provides an introduction that prepares the trainees to study specialized courses related to automotive engines Trimester Credit hours Contact L W BKRlwl an w hours T General course objective This course aims at giving the trainees with the basic skills required to deal with automotive engines It prepares him to perform adjustment and maintenance work on engine systems and circuits using theoretical information technical books and catalogues and gives him the skills to use engine tests and diagnostic equipment and the skills of using tools and equipment in disassembling and assembling engine parts and systems Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Follow up safety instructions in engine workshops 2 Identify engines and their operating systems parts Determination of safety rules A1 A2 and safety of the vehicle and A3 A4 equipment A5 A6 A7 A8 A9 Classification of engine and B2 C2 explanation of its parts and D1 their operation 38 Mechanical Technology Departme
123. tent Evaluation Tools specifications Measurement of reference voltage Testing different types of actuators using electrical testing equipment Solenoids relay servo motor Measurement of actuator internal resistance and compare with specifications Measurement of computer output voltage using digital multi meter Measurement of reference voltage to sensors Measurement of current or operating voltage of actuators Comparing results with manufacturer s data Disassemble and replacement of programmable read only memory PROM Direct observation practical performance Oral questions 40 2 Mechanical Technology Department Major Engines and Vehicles References 1 Anthony E Schwaller Motor Automotive Technology 3 Edition ISBN 0 8273 8354 1 1999 2 James E Duffy Auto Electricity Electronics Computers The Goodheart Willcox Company Inc 3 James E Duffy Modern Automotive Technology The Goodheart Willcox Company Inc ISBN 0 87006 043 0 1994 4 Stockel and Johanson Auto Service and Repair The Goodheart Wilcox Company Inc ISBN 1 56637 144 9 5 John Deere Electrical Systems Fundamentals of Service amp ISBN 0 8669 1 0476 6 William Toboldt Larry Johnson and W Scott Gauthier Automotive Encyclopedia 1995 The Goodheart Wilcox Company Inc ISBN 7 Harcourt Brace Jovanivicb Automotive computer control systems Fundamentals and services Publishers
124. teristics schematic diagrams system components mode of operation Explanation of electronic ignition circuit within the system 5 Explanation of electronic injection circuit within the system Schematic diagram to measure fuel quantity Injection period and pulse timing Different system operating conditions Faults and possible causes of system problems 80 Mechanical Technology Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Modern fuel injection systems Written questions 4 Explanation of modern and up to date systems of fuel Oral questions injections Self test 81 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Method of applying safety instructions in automotive shops Method of applying general instructions Practical applications on gasoline engine fuel delivery systems workshop when performing practical training of testing maintaining and repairing of systems Acquaintance of gasoline fuel systems workshop its contents and different apparatus Maintenance and repair of conventional fuel delivery systems Identification of the components and parts of the conventional fuel delivery circuit and its different types fuel tank filters pumps Carrying different tests on vehicle engine to identify the
125. th OS Contact different brake systems regarding inspection hours W 4 adjustment replacement maintenance and T F repair of parts The trainees will be given the skills to follow up faults and repair it General course objective This course aims at giving the trainees the basic skills required to deal with brake systems from the viewpoint of fault inspection replacement and repair of system parts in addition to training on adjustment and maintenance operations and how to use testing and diagnostic tools and equipment DETO Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Follow safety instructions in brake Identification of sources of A1 A2 workshops hazards in the workshop A3 A4 personal safety precautions A5 A6 and the safety of the vehicle A7 A8 and equipment 2 Identify brake system parts Identification of different B2 B4 types and parts and method of operation 3 Check brake systems Checking condition and F1 F3 operation of parts checking F6 F8 leakage F9 F10 50 Mechanical Technology Department Major Engines and Vehicles 4 Perform maintenance operation on brake Replacement of parts F4 F5 systems clearance adjustment J1 J3 bleeding air J5 J6 J8 J10 J14 5 Repair brake systems Dismantling and measurement J2 J4 of parts and determination of J7 J9
126. the need of turning Installing the disc Drum brakes Dismantling the hubs Perform measurement Determine the need of turning Wheel bearings Replacement Adjustment and tighten Direct observation practical performance Oral questions 10 Testing brake system performance Fault diagnosis of brake system operation Testing the brakes while driving Checking using tools and equipment Detecting brake faults no brakes weak brakes vehicle deviation noise during brake brake warning light on wheel heating Checking anti lock brake system ABS 58 Direct observation practical performance Oral questions Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Checking sensors and adjustment of clearance Checking the system operation using test equipment Replacement of sensors 59 Mechanical Technology Department Major Engines and Vehicles References 1 Chris Johanson and Martin T Stockel Auto Brakes Technology The Goodheart Willcox Company Inc 2000 ISBN 1 56637 704 8 2 James D Halderman and Chase D Michell Automotive Brake Systems Prentice Hall Multimedia Series in Automotive Technology Second Edition 2000 3 Lane Eichhorn Clifton Owen Automotive Brake Systems Delmar Publishers 2001 ISBN 0 7668 0937 4 4 Thomas W Birch Autom
127. thier Automotive Encyclopedia Fundamental Principles Operation Construction Service and Repair The Goodheart Willcox company 1995 INC ISBN 1 56637 150 3 8 Jack Enjavec Automotive Technology Delmar Publishers 2000 ISBN 0 7668 0673 1 9 Jack Enjavec Robert Scharff Automotive Technology Delmar Publishers 1992 ISBN 0 8273 6724 4 10 Robert Bosch GmbH Automotive Handbook Published by VDI Verlag 1996 ISBN 3 1 419115 X 11 Duffy James E Auto Engines The GoodheartWillcox company INC ISBN 0 87006A77 3 12 Martin W Stockel Martin T Stockel and Chris Johanson Auto Diagnosis Service and Repair The Goodheart Willcox Company Inc Tinley Park Illinois 2003 ISBN 1 56637 910 5 13 Crouse Anglin Automotive Mechanics 10 Edition The McGraw Hill Book Company 2000 ISBN 0 02 800943 6 14 William H Crouse and Donald L Anglin The Auto Book 3 Edition The McGraw Hill Book Company 1984 ISBN 0 07 014571 7 15 William H Crouse and Donald L Anglin Automotive Technician s Handbook The McGraw Hill Book Company 293 Mechanical Technology Department Major Engines and Vehicles ISBN 0 07074751 5 7 Mechanical Technology Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Automotive Electrics amp Course name gs Electronic Principles Code 171 MEV Prerequisite 116 PHY
128. tion checking and replacing control unit Hall distributor checking connections checking contact and interruption checking and replacing control unit Optical cell distributor checking connections checking contact and interruption checking and replacing control unit Direct observation practical performance Oral questions 99 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Checking ignition system components secondary circuits Ignition coil Checking ignition coil operation Checking starting resistance operation Measuring coil circuits resistances Spark distributor Checking distributor cap Checking spark distributor Reinstalling distributor on engine Adjusting spark timing High voltage wires Disconnecting high voltage wires Checking wires resistance Reconnecting high voltage wires Spark plugs Definition of different types Definition of spark code number Definition of spark specifications heat range screw length and diameter Dismantling spark plugs Checking condition of plugs and evaluate condition of combustion in cylinders Reinstall spark plugs Checking ignition system components automatic spark advance Mechanical advance Checking centrifugal speed advance operation Checking vacuum load advance operation Total adva
129. tion of the basics of conventional Credit hours 4 and electronically controlled fuel delivery L 2 systems and modern injection systems their Guntact types components and functions The course hours W 4 also contains methods of fault diagnosis repair T F adjustment maintenance and replacement of faulty parts General course objective The course aims at preparing the trainees to deal with fuel delivery systems conventional electronically controlled and modern injection systems from the view point of maintenance repair adjustment of these systems using different tools and equipment Detailed Objectives Required Performance Related Specifications Tasks First Procedural Objectives The trainees should be able to 1 Calibrate suitable fuel air mixture for Calibration of fuel systems and H5 different vehicle engine operating adjustment of air fuel mixture conditions according to specifications 2 Deal with different types of conventional Service and maintenance of H5 and electronically controlled carburetors different types of conventional and electronically controlled carburetors 3 Deal with different systems of fuel Service and maintenance of H5 injection in gasoline engines different systems of fuel injection in gasoline engines 4 Perform fault diagnosis and detection using Using of test and diagnostic D8 suitable test equipment equipment according to B5 B8 7 recom
130. ts and elements and the use of assembly drawings and sections of vehicle system parts General course objectives This course aims at training the automotive technician on conceiving and following up the illustrative diagrams of circuits and parts included in technical maintenance books This helps the trainees to understand the relationships of different parameters affecting parts operation and performance giving him the skills to undertake technical drawings as a means of illustration and conveyance of ideas Required Performance Detailed Objectives Saci Related Tasks pecifications First Procedural Objectives The trainees should be able to 1 Draw schematic diagrams vehicle system Drawing of circuits B5 B8 C5 D4 circuits steps and stages of operation of electrical electronic D7 D8 D10 vehicle units mechanical G1 G10 G16 H1 H5 K4 L3 2 Draw engineering drawings for vehicle Drawing of fittings and E9 E11 F4 system elements power transmission G13 G14 I1 I4 elements I8 19 1 2 114 116 J11 K10 K15 K16 3 Apply engineering drawings to draw parts Assembly drawing for E8 F5 G3 H1 and units of vehicle systems sectioned parts and units H2 I1 J4 of vehicle systems and locating dimensions on them 62 Mechanical Technology Department Major Engines and Vehicles Second Auxiliary Objectives Cognitive and Behav
131. uspension or The system and its type is one G1 steering system he is dealing with of the known systems used in vehicles 2 Check the conventional and modern Inspection steps conform with G2 G16 suspension and steering systems required specifications 3 Repair the components of conventional Repair steps conform with K1 K3 and modern suspension and steering required specifications K4 K8 systems K18 4 Replace the components of conventional Replacement steps conform K2 and modern suspension and steering with required specifications KS K7 systems K9 K10 K12 K13 K16 K19 123 Mechanical Technology Department Major Engines and Vehicles 5 Adjust the steering wheel and balance Adjustment of steering wheel and K17 the wheels balancing the wheels conform with required specifications 6 Differentiate between the different types of wheels and rims 7 Align wheel angles Aligning the wheels according to K11 the values given in service and maintenance catalogue 8 Prepare report about the job done in the Prepare reports that conform to K20 field of maintenance and repair specifications of technical reports suspension and steering systems preparation Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Choose suitable place and position in the Preparation of suitable work C1 C2 shop and put suitable protective shields environment on vehicle 2 Re
132. vacuum valve Overflow tank Checking tank Checking tank operation Replacement of overflow tank Thermostat Checking and testing thermostat Replacement of thermostat Water pump Checking pump performance Removal of pump from its place Disassembly of pump and checking its parts Pump replacement Cooling fan and shroud Checking operation of cooling fan mechanical electrical and its parts Checking the shroud Temperature sensor Checking sensor circuit Sensor inspection Engine body core Direct observation Checking core practical performance Core replacement Oral questions Exhaust emission control systems Positive crank case ventilation system Identification of system and parts Checking system operation Checking connections and parts System maintenance Replacement of the system or one of its components Fuel evaporation system 6 Identification of system and parts Checking system operation Checking connections and parts System maintenance Replacement of the system or one of its components Air intake heating system Identification of system and parts Checking system operation Checking connections and parts System maintenance 46 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Replacement of the system or one of its components Exhaust gas
133. with Follow safety rules in dealing A4 electrical and electronic systems with safe way with electrical and electronic elements and apparatus 2 Describe operation of semiconductors Illustration of method of F7 16 diodes and transistors operation of electrical and 118 electronic elements correctly 25 Mechanical Technology Department Major Engines and Vehicles 3 Explain the function of electronic control Illustration of the function of F7 16 system components including sensors electronic control system 118 ECU and actuators components correctly 4 Recognize modern vehicle electronic Determination of electronic F7 16 circuit components system components correctly 118 5 Test vehicle electrical and electronic Testing electrical and L1 L3 components electronic components correctly 6 Perform checking repair and replacement Operation of electrical L4 L5 of vehicle basic electrical components components with the required efficiency Second Auxiliary Objectives Cognitive and Behavioral The trainees should be able to 1 Apply basic electricity and magnetism laws Apply Ohm Linz Faraday L1 L5 on the electrical and electronic circuit components of vehicles Kerchief and Flemeng s laws on the electrical and electronic circuit components Safety Requirements Compliance with safety instructions given in the user manuals of testing equipment Compliance with s
134. y Department Major Engines and Vehicles Department Mechanical Technology Major Engines and Vehicles Course Automotive Fault diagnosis name Code 264 MEV Prerequisite 172 MEV Course description This course covers the principals of mechanical fault diagnosis of vehicles and the methods of using testing equipment to determine theses faults through setting up diagnostic strategy In addition it includes methods of checking vehicles and diagnosing their faults in accordance with the manufacture s manual for each vehicle model besides diagnosing basic electrical faults in vehicles The course also includes different applications on vehicle problems found in many vehicle systems and the causes of faults and methods of diagnosing these faults and the equipment used Trimester 1 2 3 Credit hours L Contact hours a T NIN na Nn General course objective The course aims at giving trainees the basic skills to diagnose mechanical and basic electrical faults in vehicles using testing and diagnostic equipment by follow manufacturer manual procedure for each vehicle with the applications of different problems found in many vehicle systems causes of their faults and methods of diagnosing using suitable equipment Detailed Objectives First Procedural Objectives The trainees should be able to 1 Fill in inspection sheet 2 Explai
135. y Department Major Engines and Vehicles Detailed Theoretical Course Hours Content Evaluation Tools Injectors 4 Types of the injectors Construction and operation of the injector Methods of testing and adjusting injectors Electronic control of diesel fuel injection systems EDC Written questions Oral questions Types of electronic control systems in in line and Self test distributor injection pumps and method of operation 6 Electronic control system components sensors actuators control unit Method of system operation the injectors 90 Mechanical Technology Department Major Engines and Vehicles Detailed Practical Course Hours Content Evaluation Tools Components of diesel fuel injection systems Safety procedures in diesel workshops Identification of tools and equipment in shops Use of service and maintenance catalogues 2 Checking the performance of injection system on vehicle Removing the injection pump from the vehicle Dismantling and reinstalling injection system components tank supply pump filters injection pumps pipes injectors Adjustment repair and replacement of different types of 2 Fuel filters Supply pumps Heating plugs Testing of diesel injection fuel pump systems on diesel Direct observation engine test bench practical performance Ear PETE Oral questions Simulation of fau
136. ystems components and parts Identification of different types of suspension systems Identification of different types of steering systems Identification of the components of conventional and modern suspension and steering systems Identification of the difference between system s components of different suspension systems according to the type of vehicle drive Identification of electronically controlled suspension systems Identification of the conventional and power steering system components Identification of the difference between the components of different steering systems according to the method of vehicle drive Identification of electronically controlled steering systems Difference between chassis and body positions separate or integral Identification of the tools and equipment used for maintaining and repairing suspension and steering systems and the methods of using them Basic tools Special tools for tyres disc wheels and bearings Operating tools Special tools for power steering systems Special tools for adjusting wheel alignment angles Electronic end electrical testing equipment Measuring tools Equipment for maintaining and repairing suspension and steering systems Writing technical report of the job done Direct observation practical performance Oral questions Case studies 131 Mechanical Technology Department Major Engines and Vehicles De

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