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1. 6 Press START RESUME button to begin service 7 The DRAIN light is on solid Initial drain cycle begins 8 Once fluid flow has stopped service pauses FILL light flashes The operator can continue with service or remove the drain pan if drain pan service is required 14 9 Press FILL button to continue service The unit will refill the same amount of fluid that was drained from the transmission oil pan After the initial Fill sequence the unit will pause and the START ENGINE light will flash 10 Start the engine 11 Press the START RESUME button to continue the service to completion 12 The COMPLETE light will turn on when the service is complete and alarm will sound Press STOP button to silence alarm 13 Remove the Dipstick fill adaptor and check the level of transmission fluid in the vehicle 14 If the transmission fluid level needs adjustment re insert the dipstick fill drain tube back into the vehicle and adjust the fluids as necessary by pressing the DRAIN or FILL buttons 15 Direct waste hose to a suitable container open the ball valve on the end of the waste hose and press EMPTY WASTE to empty dirty fluid tank 15 Changing Fluid Types Follow these steps if it is necessary to completely empty the clean fluid tank in order to change to another type of fluid 1 Install an open adapter in the clean hose coupler Install hose into a capture container 2 Connect power cord to a 12 volt DC source Press th
2. of new ATF Connect two compatible adapters to each other secure tightly Attach the CLEAN FLUID amp INLINE RETURN hoses together using the connected adapters Place the waste hose into the clean tank fill neck with the ball valve open Attach the units red battery clip to vehicle s positive battery terminal connect the black battery clip to a solid ground point as far from the battery as possible Check to ensure the unit is in Inline mode Inline LED is on Press and hold the START button for 5 seconds until the unit sounds the alarm The FILL and DRAIN LEDs will flash Press and hold the START button again for 5 seconds until the unit sounds the alarm The DRAIN FILL and COMPLETE LEDs will cycle in a clockwise direction while the unit is performing the Auto Prime procedure The unit will pump fluid from the clean tank to the waste tank The unit will then set the waste tank zero level by pumping fluid from the waste tank into the clean tank When complete the unit will automatically reset Return the hoses to their original location The initial setup is complete WASTE HOSE INLINE CLEAN RETURN HOSE FLUID HOSE MO gt d FLOW Transmission Service Procedure Inline Exchange Connection to Vehicle using H Adapter 1 2 3 4 Connect appropriate adapters to vehicle transmission cooler lines Attach opposite ends to H adapter Ensure valve is partially open Start the vehicle Determine ATF fl
3. 3 4 Male Parts Service Parts for the TRANSTECH IV Transmission System Please refer to the part numbers below when ordering parts for this unit Part ff Description 010 0027 Wheel 8 x 1 75 010 1052 Bottle for adaptor tray 011 0003 Sorter rack for adapter tray 010 5004 Hose bracket 010 5500 Axle Rear Wheels 2 x 20 875 lg 010 5602 Adapter tray 010 6060 Reservoir cap 010 6101 Swivel caster with brake lock 040 0507 Axle Bushing Black Nylon 040 0604 Cap Nut 7 ID Push On 040 2200 Threaded Standoff for adapter box 050 1000 Screen filter inline 72 MPT 050 1928 Filter for Dirty hose assembly 200 0061 Assembly Dipstick Tube 1 4 x 42 PTFE 200 0085 Assembly Dipstick Tube 5 16 x 60 NYL 200 1101 Assembly Adapter Dipstick W Hose 200 1109 Assembly Filter Dipstick Dirty Hose 200 1113 Assembly Disposal Hose 200 1604 Internal Light LED type 200 3102 Dipstick Wand Kit c w 200 0061 amp 200 0085 200 8612 Disposal hose assembly 200 8650 Assembly Check Valve Clean Pump Il IV 200 8665 Output Return hose assembly Clear braided 2 200 9001 Pressure Gauge Assembly 0 160 psi ZIM10 00243 Quick Reference Card ORDERING PARTS Parts for the TransTech IV may be ordered by calling MotorVac Customer Service at 1 800 841 8810 Please have your part numbers ready www motorvac com info motorvac com 34 TransTech IV Owner s Manual 07 11 11 ZIM10 00220 REV 2
4. 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles 060 4300 Use with 060 1500 FORD 3 8 double bump 062 4401 062 4401 Chrysler V 10 Diesel Use with 062 2040 061 1550 y fn 1 2 Male Tube with L Locking Quick Connect Chrysler V 10 Diesel pains Use with 061 1550 24 gt MIA pa E C C 060 2402 060 2740 060 2741 060 2742 080 0592 25 3 8 Male Tube with Locking Quick Connect G M 95 amp up vehicles Use with 060 1500 Replaces 062 2050 14mm x 1 5 Banjo Euro Asia Vehicles Use with 060 2740 14mm x 1 5 Banjo Bolt Euro Asia Vehicles Use with 060 2402 14mm Washer Euro Asia Vehicles Use with 060 2740 14mm x 1 5 Cap Nut Euro Asia Vehicles Use with 060 2740 MOD X 1 4 FPT General Application Use with 080 0593 26 060 2600 16mm x 1 5 Bubble Flare European Vehicles Use with 060 2300 amp 060 2700 not included or shown 062 4301 Ford retaining clip Optional Transmission Adapters The following adapters are available for tte TRANSTECH IV The adapters listed are not included with any configured adapter kits and are not sold in sets PART amp NO APPLICATION pr Volvo 850 Application Volvo V 70 All Wheel Drive Male O Ring Type Flange Style 062 2061 Male Side ir iria oa O Ring P N 080 3602 Volvo 850 Application cl Volvo V 70 All Wheel Drive Female receptacle Flange Sty
5. Return Hose amp Filter Used ATF is drawn in from the vehicle through this hose The filter protects the unit from debris coming from the vehicle in Inline Mode Waste Disposal Hose Is inserted into the shop s fluid recycling container or into a suitable container for proper disposal of used transmission fluid Disposal Hose Ball Valve Open manually before EMPTY WASTE button is pushed Safety Information and Precautions DANGER 1 Vehicle exhaust gases contain carbon monoxide which is a colorless and odorless lethal gas 2 Only run engines in well ventilated areas and avoid breathing exhaust gases 3 Extended breathing of exhaust gases will cause serious injury or death WARNING 1 Exhaust gases moving parts and hot surfaces are present during and after the engine is running 2 Read and understand the operator s manual before using the TRANSTECH IV service system 3 When using petroleum products always refer to the MSDS sheets and manufacturer s instructions for the proper procedure to handle emergency medical treatment cleanup handling and storage requirements 4 Improper use of the TRANSTECH IV Transmission Service System or exposure to exhaust gases can cause injury 5 Spilled transmission fluid on an engine can ignite 6 Avoid exposure to flames sparks hot engine parts and other ignition sources 7 Always keep a fully charged fire extinguisher nearby The extinguisher should have a class B rating and b
6. MOTORVAC TRANSTECH IV Transmission Service System 900 1125 User Manual Introduction Congratulations on your selection of the TRANSTECH IV Transmission Service System By choosing this product you are acquiring the most technologically advanced method available for automatic transmission service and fluid exchange The TRANSTECH IV System is a self contained system designed to connect to any automatic transmission through cooling system lines or vehicle dipstick tube Once the unit is connected it can be used to drain the fluid from the vehicle s transmission for filter replacement and or to completely exchange the transmission fluid with new fluid without removing the vehicle s transmission fluid pan Please study this Operators Manual to become thoroughly familiar with the TRANSTECH IV Transmission Service System Thank you for choosing MotorVac Sincerely The MotorVac Team Table of Contents system Features and FUNCION cursi 4 Control Panel Features and FUNC ONS ccoccccccccccncocnconcnnncnnncncnncnnnnnonnnnnnnnonnnnnnnnnnnnnnrnnnnnnrnrnnnnnenanes 5 LLO LETRA TA TE NS ere E EGO O aaa 6 PP ER i 7 ate a Koda e Tro ita a a 8 AUTO Prime Procede nesre ara 10 First Time Oberta a a S a A ie 10 Transmission Service Procedure ae 11 C handing FUIN TYDES ui cas 16 Malniehancen Ragalna oa oo acom 17 Maintenance Procedures pss ali Ed 17 Cleaning the Unit s Filter Screen iii 17 Tr
7. WASTE button to empty dirty fluid tank 12 Optional Procedure Drain Pan for Filter Change 11 12 Make sure the TransTech IV new fluid tank is filled with the correct type and amount of transmission fluid Connect Trans Tech IV power leads to the vehicle s battery With vehicle running pressure should be present at the TransTech V pressure gauge and the START ENGINE light should be on solid If pressure drops to zero and START ENGINE light is flashing the hoses may be reversed With the TransTech connected and engine running press DRAIN When the transmission pan is emptied ATF pressure in the machine drops a buzzer will sound The LOW VEHICLE FLUID and STOP ENGINE lights will flash Immediately turn off the vehicle s engine and press STOP to silence the alarm Perform drain pan service When the filter change is complete press START RESUME button and the TransTech IV will refill the vehicle with the same amount of fluid removed The buzzer will sound and START ENGINE light will flash Start vehicle Press START RESUME button to begin the exchange When fluid exchange is finished the COMPLETE light will come on and TransTech will beep continuously until STOP button is pressed Once transmission service is complete check ATF level with engine running or as per manufacturer s recommendation Press and hold DRAIN or FILL to adjust ATF level Stop the engine the service is complete Direct waste hose to a su
8. an Vehicles 3 8 Open End Hose Most Asian Vehicles 060 1500 20 060 0450 060 1800 em gt 060 3800 At I i 062 0100 062 2060 21 Hose Clamp 7 8 1 D max General Application 5 16 Flare 7 16 24 Domestic Vehicles Use with 062 0170 3 8 Flare 5 8 20 Domestic Vehicles Use with 062 0180 5 SAE Flare European Vehicles Use with 061 0605 8 061 0005 optional 5 16 Male Flare Deep Ford Vehicles Use with 062 2060 or 062 0110 in old kits 5 16 Female Flare Deep Ford Vehicles Use with 062 0100 Replaces 062 0110 062 0120 080 0594 080 0595 061 0605 062 0170 22 3 8 Male Flare Deep Ford Vehicles Use with 062 1034 or 062 0130 in old kits 3 8 Female Flare Deep Ford Vehicles Use with 062 0120 Replaces 062 0130 MQD X 3 8 FPT General Application Use with 080 0595 MQD X 3 8 MPT General Application Use with 080 0594 5 SAE x 6 SAE Union European Vehicles Use with 062 0140 or 060 3800 5 16 Female Flare x 1 4 MPT General Application Use with 060 3800 3 8 Female Flare x 1 4 MPT 062 0180 General Application Use with 062 1034 23 Deluxe Adapter kit 200 3101A TransTech IV Service Unit The most common applications are listed below other applications may apply PART amp NUMBER DESCRIPTION 5 16 Male Tube with Locking Quick Connect 060 4200 Dodge Ford Vehicles Use with 060 1400
9. conductive objects on the battery When is connecting to the battery make sure the unit s power switch is off Connect the positive lead of the unit to the positive lead battery first connect the negative lead of the unit to a solid ground point as far from the battery as possible Keep battery acid away from skin or eyes In case of eye contact flush with clean water for 15 minutes and get medical attention IMPORTANT Do not perform the transmission service if the vehicles engine oil or coolant level is low If necessary add motor oil and or coolant Do not perform service if new transmission fluid is below 50 degrees Fahrenheit WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting or disconnecting cooler lines or adapters Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fittings and adapters Wrap a shop towel around pressure fittings and adapters when disconnecting Avoid exposure to flames sparks hot engine parts and other ignition sources Explosion or flame or exposure to flammable liquid and vapors can cause injury TransTech IV Auto Prime Procedure For first time set up only Set Up Instructions 1 2 Check the output return hoses battery connections and all external components for damage Fill the CLEAN FLUID tank with approximately 6 quarts 5 7 liters
10. e MODE button until both the In Line and Manual LED s are on 3 Press hold the FILL button The pump will operate until the FILL button is released Tip the unit slightly backwards to let the fluid flow toward the back of the tank for complete evacuation 5 Pressing the STOP button for five seconds will reset the unit Follow these steps if it is necessary to completely empty the dirty fluid tank 1 Connectthe power cord to a 12 volt DC source 2 Direct the waste hose to a suitable disposal container Open the ball valve on the end of the waste hose 3 Ifthe EMPTY WASTE LED is on press the EMPTY WASTE button The unit will automatically pump out the dirty fluid until the fluid level stops at the switch in the bottom of the tank The EMPTY WASTE LED will go off 4 Press and hold the EMPTY WASTE button for 5 seconds to enter MANUAL WASTE mode Unit will beep Release the button The EMPTY WASTE LED will flash 5 Press and hold the EMPTY WASTE button The pump will operate until tte EMPTY WASTE button is released 6 Tip the unit slightly backwards to let the fluid flow toward the back of the tank for complete evacuation 7 Pressing the STOP button for five seconds will reset the unit 16 Maintenance Procedures The following maintenance procedures should be performed on a routine basis 1 Carefully clean the exterior with a soft cloth to keep the cabinet looking new Check the cabinet for dents or impact markings if f
11. e suitable for gasoline chemical and electrical fires 8 Cleanup any oil spills immediately 9 Dispose of contaminated cleanup material according to governing environmental laws 10 Never look directly into the air induction plenum or carburetor throat when the engine is operating 11 Always verify hose connections to the transmission s oil cooler lines before starting the vehicle s engine 12 Explosion or flame or exposure to flammable liquid and vapors can cause injury 13 Flammable liquid transmission fluid can splash out of reservoir when filling or when unit is being moved 14 Always keep Reservoir Cap secure except when filling reservoir 15 Explosion or flame can cause injury 16 Transmission cooling systems may maintain residual pressure in connection lines to and from transmission and cooler radiator even after the engine has been turned off 17 Wear safety goggles 18 Wear chemical resistant gloves when connecting or disconnecting fitting and adapters 19 Chemicals can cause harmful byproducts do not add any chemicals to TRANSTECH IV reservoir tank 20 Use only approved automatic transmission fluid 21 Do not swallow or ingest any chemicals 22 Use with adequate ventilation Avoid breathing vapors 23 Do not store chemicals in or on the machine other than automatic transmission fluid 24 Improper use of transmission fluid can cause injury 25 Over exposure can have harmful effects on eyes skin res
12. i Note O Ring is not included with adapter Please remove o ring from the i old filter and install in the adapter i Note The center hole is ID x 20 Note Pull O Ring from thread pitch oil filter amp install in the 062 2065 adaptor 062 2072 G M CADILLAC CTS 29 Optional Transmission Adapters Continued 30 062 2073 MERCEDES BENZ 062 2074 MERCEDES BENZ DODGE DIESEL ALLISON 540 061 0008 DODGE DIESEL ALLISON 634 061 0010 FLARE COUPLER ALLISON TRANSMISSIONS 10x 8 061 1008 31 062 0140 6 45 Flared tube with Nut 062 2070 Adapter Fem 2004 F350 Diesel 062 2071 Adapter Male 2004 F350 Diesel 062 4400 Adapter Ford quick disconnect Y 065 1033 Adapter Drain hook for oil flush 080 0593 Coupler Y MQD x MPT Zp 32 200 0062 ASSY Transmission flush tool 200 6100 Assembly Press Reducer Regulator 200 6101 High pressure adapter assembly 060 2000 GM 7 16 Inverted Flare Male 060 2005 GM 7 16 Inverted Flare Female 060 2010 GM 1 2 Inverted Flare Male 33 060 2015 GM 1 2 Inverted Flare Female 060 2020 GM 1 2 Hose 060 2025 VW M12 060 2030 VW M12 With O Ring 060 2035 Jeep 5 8 18 Male 060 2040 Jeep 5 8 18 Female 060 2045 Jeep SAE J512 45 degree Flare 5 8 Male 060 2050 Jeep SAE J512 45 degree Flare 5 8 Female 060 2055 Ford SAE J512 45 degree Flare 3 4 Female 060 2060 Ford SAE J512 45 degree Flare
13. itable container open the ball valve on the end of the waste hose and press EMPTY WASTE button to empty dirty fluid tank Pause Feature If service needs to be paused at any time press STOP To resume press START RESUME The machine will pause indefinitely until tte START RESUME button is pressed While paused fluid will flow through the machine in a bypass loop Adding ATF to Clean Tank It is recommended that the desired amount of clean ATF to be exchanged is added to the Clean Tank before a service begins However additional ATF can be added after a service has started but ONLY when the service is paused Any ATF added while the unit is performing a service will not be properly measured and may result in an OVER FILL of the vehicle s transmission 13 Dipstick Exchange 1 Fill the TransTech IV new fluid tank with the correct type and amount of Transmission Fluid 2 Connect TransTech IV power leads to the vehicle s battery 3 Press MODE button to select Dipstick operation Dipstick indicator will be illuminated 4 Check the transmission fluid level The Transmission fluid level can be adjusted at this time using the DRAIN or FILL buttons This will ensure the service completes with the correct amount of fluid in the transmission 5 Measure the vehicle dipstick and set spacer on dipstick fill tube drain tube on TransTech IV to the correct length Insert the TransTech IV tube into the vehicles dipstick tube
14. le Counterpart Adaptor 062 2061 062 2062 Female Side e Volvo S Series Application me Male O Ring Type Push Lock Style A Counterpart Adaptor 062 2064 Note Two O rings 062 2063 Male Side O Ring P N 080 2326 Volvo S Series Application Female Receptacle Push Lock Style Counterpart Adaptor 062 2063 062 2064 Female Side 27 062 2000 Male Side O Ring P N 080 3602 a x 080 0593 g 062 2005 Female Side 062 2010 Male Side O Ring P N 080 3402 R 080 0593 062 2015 Female Side d 011 0003 28 Optional Transmission Adapters Continued PART amp NO APPLICATION BMW Jaguar amp Mercedes 12 mm Male O Ring Type Flange Style Counterpart Adaptor 062 2005 BMW Jaguar amp Mercedes 12mm Female Receptacle Flange Type Counterpart Adaptor 062 2000 BMW Jaguar amp Mercedes 10mm Male O Ring Type Flange Style Counterpart Adaptor 062 2015 BMW Jaguar amp Mercedes 10mm Female Receptacle Flange Style Counterpart Adaptor 062 2010 Adapter sorter rack for drain tray Optional Transmission Adapters Continued PART amp NO APPLICATION ALLISON 1000 DURAMAX Female Counterpart Adaptor 062 2069 062 2068A ALLISON 1000 DURAMAX Male Receptacle Flange Type Counterpart Adaptor 062 2068 062 2069 050 0077 ut gt a S n SE n 91 ALLISON 1000 or A es SATURN with SPIN ON AN KN A 9 TRANSMISSION FILTER VANS O a 062 2065
15. o be started STOP ENGINE LED LED illuminates when the vehicle s engine is OFF in STOP ENGINE inline mode The Stop Engine LED flashes when the vehicle s engine needs to be stopped LOW CLEAN FLUID LED Illuminates when clean fluid in the unit s clean tank is low or empty STOP Button Pauses service and stops alarms Hold for 5 seconds to reset unit IX EMPTY WASTE Button Empties fluid from unit s waste tank MODE Button Toggles between four different modes Inline Dipstick etc Getting to Know the TransTech IV Front Features Control Panel All electronic operational functions are initiated at this location See Control panel features section Filler Port amp Cap New ATF is poured into unit before service Pressure Gauge Indicates fluid flow through the unit when in Inline mode Right Side Features Dipstick Adapter Manifold that is permanently attached to DIPSTICK RETURN hose The manifold allows the CLEAN FLUID hose to be attached to it as well as connecting them to a common dipstick wand for the drain and fill process Dipstick Hanger Allows the DIPSTICK RETURN hose and adapter to be stored safely Clean Fluid Hose Clean ATF is introduced to the vehicle through this hose for both In Line and Dipstick modes Dipstick Return Hose Draws dirty ATF from the vehicles in Dipstick Mode Getting to Know the TransTech IV Contd Left Side Features In Line
16. oubleshooting and Additional Heli ti 18 EKO PIONS 00 ati 19 System ACCESSOMES abc 20 Parts and Ordering Informationi cpc clicca 31 System Features and Functions The front of tte TRANSTECH IV cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows MOTORVAE TransTech iV D START ENGINE STOP ENGINE Front View Control Panel Features and Functions MODE Button Toggles from Inline to Dipstick and enters manual mode for both functions INLINE LED Unit set to Inline exchange when LED is on see below Fig 1 DIPSTICK LED Unit set to Dipstick exchange when LED is on see below Fig 2 MANUAL LED Indicates Manual Mode for either Inline or Dipstick Modes see below Fig 3 amp Fig 4 INLINE INLINE INLINE INLINE DIPSTICK DIPSTICK DIPSTICK DIPSTICK MANUAL MANUAL MANUAL MANUAL Fig 1 Fig 2 Fig 3 Fig 4 System Functions and Features Cont d BE START RESUME Button Begins amp Resumes service DRAIN Button Drains fluid from vehicle s transmission FILL Button Adds fluid to the transmission LOW VEHICLE FLUID LED llluminates when fluid in the vehicle in service is low or empty COMPLETE LED llluminates when service is complete START ENGINE LED The LED illuminates when the vehicle s engine is START ENGINE running in inline mode The Start Engine LED flashes when the vehicle s engine needs t
17. ound inspect for damaged components Check all hoses and wires for cuts or frays Clean the filter screens after every 100 services or 6 months which ever comes first See the next section for procedure Cleaning the Unit s Internal Filters 1 Disconnect power harness from any power source Remove the Phillip head screws that join the top cabinet housing to the lower housing Remove the cap from the tank and carefully tip the top cabinet forward Locate the plastic filter housing found at the top back of each tank There is also a filter inside the unit on the DIPSTICK RETURN hose NOTE Clean one filter at a time Unscrew the filter cap by rotating counter clockwise Remove the screen from the filter housing Clean the screen Assemble in reverse order NOTE Use caution not to pinch O ring on reassembly Enter initials date and a check mark in the appropriate boxes of the Maintenance Record at the end of the chapter Replace the external filter located in the INLINE RETURN hose 17 Troubleshooting and Additional Help Refer to the list below troubleshooting assistance Possible Cause 1 Unit does not power up No LED s Polarity is reversed on vehicle battery connection are illuminated Check connection to battery for a loose condition Circuit breaker may be tripped Automatic reset Faulty battery 2 Startlight does not stop blinking Observe pressure gauge to see if fluid pressure is reaching when the engine is
18. ow direction then fully open H adapter valve With the male to male couplers connected to the TransTech IV hoses attach the INLINE RETURN hose to the transmission output side of the H adapter Attach CLEAN FLUID hose to the transmission return side of the H adapter valve Close valve on H Adapter INLINE CLEAN RETURN HOSE FLUID HOSE WASTE CLEAN TANK ATF i 3 n C O lt y Ga R A D A T O R 11 Inline Exchange Cont d AS Trans Tech IV START ENGINE STOP ENGINE Control Panel Pressure Gauge Automatic Fluid Exchange Operation 1 Make sure the Trans Tech IV new fluid tank is filled with the correct type and amount of Transmission Fluid Connect Trans Tech IV power leads to the vehicle s battery With vehicle running pressure should be present at the TransTech IV pressure gauge and the START ENGINE light should be on solid If pressure drops to zero and START ENGINE light is flashing the hoses may be reversed Press START RESUME button to begin the exchange When fluid exchange is finished the COMPLETE light will come on and TransTech will beep continuously until STOP button is pressed Once transmission service is complete check ATF level with engine running or as per manufacturer s recommendation Press and hold DRAIN or FILL to adjust ATF level Stop the engine the service is complete Direct waste hose to a suitable container open the ball valve on the end of the waste hose and press EMPTY
19. piratory system and possible unconsciousness and asphyxiation 26 Improperly blocked vehicles can move 27 Set the parking brake and chock the wheels 28 Moving vehicles can cause injury Moving engine parts 1 2 3 4 The engine cooling fan will cycle on and off depending on the coolant temperature and could operate without the engine running Wear safety goggles Always keep objects clothing and hands away from the cooling fans and engine parts Moving engine parts can cause injury O 6 Hot surfaces are present during and after running the engine Do not contact hot surfaces such as manifolds pipes mufflers catalytic converters or radiators and hoses Hot surfaces can cause injury N 2200 O OF W AO MEN N 13 Catalytic converters become extremely hot Do not park a converter equipped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has been off for at least 45 minutes Catalytic converters can cause burns Cracked fan blade can become airborne Examine fan blades for cracks If found do not service the vehicle Flying objects can cause injury Batteries produce explosive gases and can explode resulting in injury Wear safety goggles when working on or near batteries Use in a well ventilated area Keep sparks and flames away from the battery and never lay tools equipment or other
20. r while the unit is filling See below for details steps The alarm There is a hardware or Empty the Clean ATF tank sounds software problem that on the TransTech IV before Press STOP button to has caused the unit to attempting another silence the buzzer The lose track of how much exchange following fluid is in the Clean Due to the probability of an LEDs flash Tank Note Do not leave oil overfill condition the unit INLINE standing above the 0 line cannot recover from this DIPSTICK This alert prevents the of the clean tank for error MANUAL unit from overfilling the extended periods of time Reset the unit to attempt FILL transmission if there is This may cause the unit to further operation a problem with the fluid lose track of fluid levels level sensing system MOTORVAS MODE Trans Tech IV Ing Grsnce 51 MANUAL on n SERVICE IN Low ee a PROGRESS i K COMPLETE START ENGINE STOP ENGINE Fig I 19 TransTech System Accessories Standard Adapter kit 200 3100A TransTech IV Service Unit The most common applications are listed below other applications may apply PART amp NUMBER DESCRIPTION 1 4 Male Bump Tube Most Asian Vehicles 060 1000 E SN NI SGV BOE SVS dia 5 16 Male Bump Tube Most Asian Vehicles 060 1100 BR l ec i 3 8 Male Bump Tube Most Asian Vehicles 060 1200 1 4 Open End Hose Most Asian Vehicles 5 16 Open End Hose Most Asi
21. started the machine CLEAN FLUID and Inlet hose may be reversed Vehicle may have to be placed in neutral to achieve pressure Vehicle may be of a low pressure design or have a thermostat 3 Fluid is not going into the Waste tank If the DRAIN LED is on indicating unit should be draining during inline service and there is pressure reading on the gauge but no fluid is going into the waste tank then the solenoid valve is not switched Solenoid requires a good 12 volts Low battery voltage defective power cable or poor wiring connector between the board and solenoid can cause this problem 4 The unit performs poorly Verify that the tank filter screen has recently been cleaned Refer to the maintenance log in to view dates of services performed 5 When first connected to a battery all Verify good battery voltage 12 5 volts and connection the unit s lights remain on and gives Unit will not operate off a booster pack Connect to a new a steady tone fully charged battery and try again Check wiring for damage 6 Unitwill not start Light LED on Check for residual pressure on the gauge Pressure in the below the fill switch dirty hose or defective pressure switch or wiring 18 Error Alerts The TransTech IV has been designed to stop the service and alert the operator in certain instances if the unit is not functioning properly There are 2 different notifications one that occurs while draining and the othe
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