Sola 26 User Manual 50Hz
Contents
1. VDE 0550 and 0806 specifications Low Voltage Directive 73 23 EEC Electromagnetic Compatibility 89 336 EEC IEC726 IEC76 AS2374 AS2735 High voltages are present inside the Power Conditioner Do not reach inside the unit when it is energised To measure voltage de energise the unit connect the meter and then re energise the unit Multivolt 2605 Power Conditioner Instruction Manual E T N Powerware SECTION FIVE SERVICING 5 1 SERVICING Since POWERWARE 26 Multivolt 50Hz Power Conditioners are simple rugged devices without moving parts or printed circuit boards no adjustments servicing or maintenance is required in the normal sense If poor performance is suspected the user is urged to check the following points immediately Faut Possible Cause Output Voltage too high e The load may be considerably less than full rating See Load Regulation Page 8 e The load may have a leading power factor Output Voltage too low Load power factor may be lagging Unit may be slightly overloaded See Current Limitation Page 9 Input voltage too low Input connections incorrect See Table 3 Does not regulate Output e Unit may be slightly overloaded See Current Limitations Page 9 Voltage closely e Actual line voltage swings may be outside the rated range of unit particularly on low side e On varying loads a certain amount of load regulation may be mixed with the line voltage regulating action See Load2. either terminals a2 or a4 or terminals a1 or a5 may be linked to earth See Figure 2 Page 5
3. Regulation Page 8 e Input connections incorrect See Table 3 Unsuspected or unplanned overloads of substantial size may occur intermittently motor starting currents solenoid inrush currents etc See Current Limitation Page 9 One or more capacitor units in regulator may be defective Input voltage too low Input connections incorrect See Table 3 No Output Voltage e Check power source breakers or fuses e Check continuity between input terminals and also between output terminals Transformer Operating e The transformer used in these Power Conditioners is designed to Temperature operate at high flux density and hence relatively high temperatures After connection to line for a half hour or so the transformer core structure may be too hot to touch with the bare hand This is normal and need give no concern Output Voltage very low NOTE In case the Power Conditioner is operating but does not appear to have the correct output itis helpful to apply the following test 1 Disconnect the working load 2 Connect a dummy load of lamps heaters or other resistive loads substantially equal to the full load rating of the Power Conditioner directly across its output terminals 3 Measure the output voltage of the Power Conditioner using a true R M S type voltmeter at the output terminals This test will usually establish whether the apparent poor performance is due to a fault in the Power Conditioner or to some
4. 05 Power Conditioner Instruction Manual Eaton Powerware ACN 054 056 709 This Warranty is subject to Eaton Power Quality Pty Ltd EPQ standard Conditions of Sale which govern all sales of products by Eaton Power Quality Pty Ltd L EPQ products in general are warranted against failure due to faulty materials and or workmanship for a period of two years from despatch date ex EPQ store as per invoice The Ferroresonant and 95 Series Power Conditioners and Powerware Dry Type Transformers have an extended warranty 5 years from date of despatch If within the applicable Warranty period any EPQ product does not meet the warranty specified above and the product was installed and operated in accordance with Australian standards and EPQ standard installation procedures EPQ shall thereupon correct any defects due to faulty materials and or workmanship Any modification made to the product other than those made by EPQ or its authorised representative may cause the Warranty to be void For units up to 3KVA that are installed as a portable device the Warranty covers repair or replacement of defective parts at the factory or other service locations as nominated by EPQ provided the unit has been returned by the user packed adequately to prevent shipping damage and approval has been obtained from EPQ before shipment All costs associated with the return of the product to EPQ are at the customer s expense For hardwired products 3KVA and abo
5. EPQ reserves the right to charge for replacement batteries if within the one year guarantee period replacement batteries are necessary as a result of misuse or misapplication by the purchaser or end user WARRANTY DOC Rev 6 Effective Date February 1 2001 Multivolt 2605 Power Conditioner Instruction Manual E TeN Powerware 5 2 REPAIR OR RETURN FOR SERVICE If the Power Conditioner performance is unsatisfactory and outside of specification contact the Service Centre details listed on the back page of this Manual and advise all the results of tests and observations Servicing arrangements can then be made If a Power Conditioner is to be returned to Eaton Power Quality for any reason please obtain a Return Authorisation Number first and after ensuring appropriate packaging mark the RA number on it so that it is clearly visible Packages without this RA number may not be accepted by our Inwards Goods Department 5 3 FIELD REPLACEMENT OF CAPACITORS Capacitors used in all Power Conditioners are the highest commercial grade Each one is given a rigid acceptance test upon receipt Nevertheless as with all capacitors there is a certain small percentage of failure The Eaton Power Quality limited warranty includes free replacement of any capacitor unit which fails within five 5 years of sale see our Warranty Statement for details Older units can be replaced at moderate charge Where component technical help is available it ma
6. REPAIR If poor performance is confirmed refer SERVICING information on Page 11 of this Manual you should contact Eaton Power Quality National Service operation If the unit is to be returned to Invensys for any reason please obtain a Return Authorisation RA number first and mark it clearly on the packaging Delivery of packages not marked with an RA number may not be accepted by our Inwards Goods Department EATON POWER QUALITY NATIONAL SERVICE Phone 1300 303 059 Prepaid Fastfix and SOLACARE Service Contracts are available for this product When ordering replacement parts always specify Part Number and Rating Serial Number of the unit Part Number Description and Quantity required Original Date of Purchase of the Power Conditioner Any Special Shipping Instructions ea Parts orders and all correspondence regarding repairs under the warranty should be addressed to Eaton Power Quality s Service Department in Melbourne Eaton Power Quality Pty Ltd ACN 054 056 709 13 Healey Road Dandenong Victoria 3175 Phone 03 9706 5022 Fax 03 9794 9150 Manual 6M4215 Rev 5 09 12 04 E T N Powerware Eaton Power Quality Pty Ltd MULTIVOLT 2605 SERIES POWER CONDITIONER 50 Hz Instruction Manual Manual 6M4215 Rev 5 Issue Date 09 12 04 Made in Australia E TeN Powerware Multivolt 2605 Power Conditioner This page intentionally left blank Instruction Manual E T N Powerware Multivolt 26
7. d Fusing DVO Es Multivolt 2605 Power Conditioner Instruction Manual E TeN Powerware SECTION ONE GENERAL DESCRIPTION AND SPECIFICATIONS 1 1 INTRODUCTION This manual is relevant to POWERWARE 26 Multivolt 50Hz Power Conditioners These units require no complicated commissioning or maintenance procedures and will provide many years of trouble free operation This manual provides descriptive information operation and maintenance instructions 1 2 GENERAL DESCRIPTION The POWERWARE 26 Multivolt 50Hz Power Conditioners provide instantaneous voltage regulation and isolation from both transverse and common mode noise They also suppress transients protect from overloads and serve as a portable dedicated line They are the ultimate in AC power conditioning equipment Hardwired units rated 500 to 15000VA are designed to be permanently installed by qualified electricians 1 3 SPECIFICATIONS Operating Temperature Range Phase Frequency Input Voltage Output Voltage Output Voltage Regulation Output Harmonic Distortion Efficiency Dropout Common Mode Noise Rejection Transverse Mode Noise Rejection Safety Approvals 1 4 SAFETY NOTICE 20 to 50 C Single 50 Hz 110 415 VAC Refer Table 3 110 240 VAC Refer Table 4 5 for an input line variation of 15 Less than 3 85 at full load No loss of output for line loss of 3msec Greater than 120dB Greater than 60 dB Designed and built per
8. eel Mounting Hardware 500 1000 M6 4 off equipment which is connected phase to phase Ensure that the Power Conditioner input is connected for the voltage appropriate for the connection used PA B OC es me aman me 15000 M10 8 off SOLA 26 SOLA 26 SOLA 26 MULTIVOLT MULTIVOLT MULTIVOLT Table 2 Bolt Sizes i 2 2 ELECTRICAL POWERWARE 26 Multivolt 50Hz Power Conditioners may be configured for different input and output LOAD LOAD LOAD voltages by means of jumpers The jumpers are connected to the input output terminal block which is located beneath an access panel in one end of the unit Tables 3 and 4 give the proper jumper configurations for different input and output voltages Figure 2 shows the schematic diagram of the units Input Voltage Input Terminals Input Terminals Jumpers SEPARATE SINGLE PHASE LOADS IN GROUNDED STAR CONNECT AS PER TABLES 3 amp 4 0 5 SkVA 10 15kVA 0 5 5kVA Figure 3 Three Phase Connections 110 120 A1 and A2 y A1 A3 and A2 A4 SECTION THREE PHYSICAL CHARACTERISTICS OF OPERATION 220 240 A1 and A4 A1 and A2 A2 A3 3 1 OPERATING TEMPERATURE 380 415 A1 and A5 A1 and A3 A2 A3 POWERWARE 26 Multivolt 50Hz Power Conditioners are designed to operate in ambient temperatures of 20 C to 50 C In operation a temperature rise will occur whether or
9. fely support the additional weight Part No Outline pM pM DN DM OM oe DIM APPROX Drawing SHIPPING ia er ie mn 500 2605 500M 1000 2605 1000M ae 2000 2605 2000M e a oom Lo mow Lo w oom oe om awe gt Table 1 Dimensions NOTE Dimension C includes heat shield around core for all units except 500VA which has no shield E TeN Powerware Multivolt 2605 Power Conditioner Instruction Manual OUTLINE DRAWING D GUTUNE DRAWING Figure 1 Power Conditioner Dimensions Refer to Table 1 Knockout Locations are typical E T N Powerware Multivolt 2605 Power Conditioner Instruction Manual SECTION FOUR ELECTRICAL CHARACTERISTICS OF OPERATION 4 1 CHECKING WITH VOLTMETERS All checks on output voltages should be made with a true R M S voltmeter Rectifier type voltmeters will not give accurate readings due to the small amount of output harmonic distortion which is present 4 2 LOAD REGULATION Changes in output voltage resulting from changes in resistive load from no load to full load at a 1 0 power factor are approximately 4 4 3 EFFECT OF LOAD POWER FACTOR The median value of output voltage will vary from the nameplate rating if the load has a power factor other than that for which the regulator was designed Load regulation will also be greater as the inductive load power factor is decreased The resulting median values of output voltage will be regulated against supply line changes at a
10. ltage Suggested HRC Suggested Minimum Rated Suggested Fuse Size Wire Size mm Voltage Minimum Wire Size mm 220 240 4 220 240 380 415 4 2605 1000M 110 120 16 2 110 120 220 240 10 1 220 240 380 415 6 1 0 1 7 1 2605 2000M 110 120 32 6 0 110 120 4 220 240 16 5 220 240 1 380 415 2605 3000M 110 120 50 10 110 120 6 0 220 240 25 220 240 2 4 380 415 15 jor oas wo ooo eo oew o 380 415 50 6 0 220 240 A j oas oe doo o on mo l 380 415 63 16 220 240 Table 5 Recommended Wire Sizes and Fusing 0 0 5 0 0 5 5 2605 5000M 110 120 63 110 120 10 0 220 240 40 220 240 0 380 415 25 35 16 70 25 2 3 MULTIPLE OPERATION Two or more models of the same rating may be connected with their input and output in parallel Do not parallel both 220V a2 a3 a4 and 240V a1 a3 a5 tappings This may damage the output windings 2 4 INPUT POWER SWITCH Because the Power Conditioners include resonant circuitry that is energised whether or not the unit is serving a load it is desirable to install an isolator in the primary circuit Normally this isolator should be mounted near the Power Conditioner 2 5 M E N LINK POWERWARE 26 Multivolt 50Hz Power Conditioners are supplied ready for wiring As the secondary circuit is floating with respect to ground we recommend that the secondary circuit be tied to ground at one point only For 110 and 120V systems terminal a3 may be linked to earth for 220 and 240V systems
11. not the Power Conditioner is supplying a load This rise may be anywhere in the range of 45 100 C depending on the Power Conditioner type and Table 3 Input Connections rating The maximum operating temperature at an ambient of 50 C is always within safe operating limits 3 2 MAGNETIC FIELDS Output Voltage Output Connections a2 and a3 OR a3 and a4 In almost all applications this effect may be disregarded In certain applications care should be exercised ai and a3 OR a3 and a5 in the orientation of the core with respect to critical circuits in order to minimise the effect of the magnetic field Applications requiring care may include e Proximity to Monitor and C R T e Proximity to magnetic storage media Table 4 Output Connections NOTE 110 or 120V load may be connected between either or both of the terminals listed however the total nameplate VA of the unit must not be exceeded 4 E TeN Powerware Multivolt 2605 Power Conditioner Instruction Manual Al A3 D A4 gt S A5 A3 z J al a2 a3 a3 q az q _ 500VYA SkVA 1OkVA amp 15kVA Figure 2 Power Conditioner Schematic E TeN Powerware Multivolt 2605 Power Conditioner Instruction Manual Table 5 shows recommended wire sizes and fuses for the Power Conditioners This table is not meant to supersede local and national wiring codes and standards Make certain to adhere to local and national code requirements Rated Vo
12. ny reasonable load or load power factor Figure 4 illustrates this effect 50 Load Rating 75 Load 100 Load Output Voltage of Nominal 1 0 9 0 8 0 7 0 6 0 5 Load Power Factor Inductive Figure 4 Change in Median Output Voltage versus Load Power Factor at various loads 4 4 USE WITH SWITCHMODE POWER SUPPLIES If a Power Conditioner is used as a source for a switchmode power supply a slight amount of ringing may be noticed on the sine wave output of the Power Conditioner at half cycle intervals for a short duration This ringing occurs at the point when the switchmode power supply current demand drops to zero The ringing need not be a cause for concern since it is of relatively low magnitude and frequency The Power Conditioner has been tested with a variety of switchmode power supplies and it has been determined that the ringing does not affect the DC output nor has it been found to degrade the components of any switchmode power supply E TeN Powerwa re Multivolt 2605 Power Conditioner E TeN Powerware Multivolt 2605 Power Conditioner Instruction Manual Instruction Manual Table 2 shows the recommended bolt sizes for mounting these hardwired units 2 6 THREE PHASE OPERATION POWERWARE 26 Multivolt 50Hz Power Conditioners may be used to spread single phase load equipment Rated VA of Unit Minimum Recommended Size of over three phases however this configuration is not suitable for the operation of 3 phase equipment or St
13. peculiarity of the working load 10 E TeN Powerware Multivolt 2605 Power Conditioner Instruction Manual 4 5 EFFECT OF TEMPERATURE The output voltage will show a small change as the unit warms up to stable operating temperatures at a constant ambient temperature This change may be about one or two percent depending on the unit s VA rating At a stable operating temperature the output voltage will change slightly with varying ambient temperature This shift is approximately one percent for each 40 C of temperature change 4 6 RESPONSE TIME An important advantage of the POWERWARE principle of static magnetic regulation is its fast response time compared to other types of AC regulators Transient changes in supply voltage are usually corrected within 1 1 2 cycles or less the output voltage will not fluctuate more than a few percent 4 7 INPUT CHARACTERISTICS The Power Conditioner transformer includes a resonant circuit which is energised whether it is supplying a load or not The input current at no load is approximately 35 of the full load primary current Input power factor will average 0 9 1 0 at full load but may drop to about 0 75 at half load and 0 25 at no load It is always leading 4 8 CURRENT LIMITATION When the load is increased beyond the Power Conditioner s rated value a point is reached where the output voltage suddenly collapses and will not regain its normal value until the load is partially released Unde
14. r short circuit conditions the load current is limited to approximately 150 of the rated full load value and the input power to less than 10 of normal The Power Conditioner will protect both itself and its load against damage from excessive fault currents Fusing of load circuits is not necessary 4 9 OPERATION ON MOTOR LOADS Because of the current limiting effect described above special attention should be given to motor applications In general the Power Conditioner must have a load rating nearly equal to the maximum power drawn during the starting cycle This may run from two to eight times the normal running rating of the motor In doubtful cases it is advisable to measure the actual starting current E T N Powerware Multivolt 2605 Power Conditioner Instruction Manual SECTION TWO INSTALLATION 2 1 MECHANICAL Table 1 shows the physical dimensions of the Power Conditioners These units MUST be mounted in either one of two ways a Vertically on a wall with the THIS SIDE UP designation facing upwards or b Horizontally on a flat surface In both cases there must be a minimum of 600mm clearance above the unit plus a minimum of 300mm around all sides Note that the shipping weights of the 10000 and 15000VA units mandate that vertical mounting of these units be on masonry or steel reinforced walls only The minimum recommended size of mounting bolts is given in Table 2 Ensure that the fixings and support structure will sa
15. ve the Warranty covers on site repair Metropolitan area Capital Cities only during normal working hours by EPQ technicians or appointed agents For units installed in remote locations EPQ may at its discretion request the equipment to be recovered and returned to the factory or other nominated service locations In this case it is the customer s responsibility to pack the equipment adequately to prevent shipping damages and pay freight charges to the location nominated by EPQ Approval to return goods must be obtained from EPQ before the goods are despatched Units returned for in warranty repairs which are found not to be defective will be subject to an inspection and handling charge plus transportation charges High grade batteries designed for Uninterruptible Power Supply UPS applications are supplied by EPQ for use with EPQ UPS equipment These batteries have a finite life expectancy depending on a number of variables including rate of discharge depth of discharge operating temperature etc Providing that the batteries are used within the limits as set out in the battery manufacturer s warranty statement and are provided as an integral part of new equipment they are guaranteed for two years from despatch date as per invoice A copy of this warranty statement is available on request Batteries provided as spare parts or replacements have a one year warranty Other optional warranty terms for batteries are available on request
16. y be possible to test and identify defective capacitors in the field and to make field replacement with new capacitors In all such cases advice and co operation must be requested in advance 11 Multivolt 2605 Power Conditioner E TeN Powerware Instruction Manual INDEX SECTION ONE General Description and Specifications 1 1 Introduction 1 2 General Description 1 3 Specification 1 4 Safety Notice SECTION TWO Installation 2 1 Mechanical 2 2 Electrical 2 3 Multiple Operation 2 4 Input Power Switch 2 5 2 6 SECTION THREE Physical Characteristics of Operation 3 1 Operating Temperature 3 2 Magnetic Fields SECTION FOUR Electrical Characteristics of Operation 4 1 Checking with Voltmeters 4 2 Load Regulation 4 3 Effect of Load Power Factor 4 4 Use with Switchmode Power Supplies 4 5 Effect of Temperature 4 6 Response Time 4 7 Input Characteristics 4 8 Current Limitation 4 9 Operation on Motor Loads SECTION FIVE Servicing 5 1 Servicing 5 2 Repair or Return for Service 5 3 Field Replacement of Capacitors sisin sae ee eee eee eee aera 11 Power Conditioner Dimensions Power Conditioner Schematic Three Phase Connections Change in Median Output Voltage vs Load Power Factor cceccesceeeeeeeeeeeeeeeeeeeeeeeeeeeereseeeaes 8 PON gt TABLES Dimensions Bolt Sizes Input Connections Output Connections Recommended Wire Sizes an
Download Pdf Manuals
Related Search