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Introduction

1. N Sample inlet pipe STREAM 1 to 12 Reference gas inlet pipe STANDARD 1 2 3 Steam pipe STEAM IN Sample bypass vent pipe SAMPLE B P VENT Sample vent pipe SAMPLE VENT 1 2 Condensate drain pipe CONDENSATE OUT Steam drain pipe TI 11B03A03 03E Oct 11 2011 00 2 2 3 2 Installation Piping and Wiring 35 Piping Connection For tie in connection refer to Operation Data 1 2 3 Sample inlet pipes These are pipes to lead samples from process lines or from an external sampling system into analyzer STREAMS 1 to 12 The analyzer can analyze up to 31 point samples However since the number of piping connections that can be provided in an analyzer is limited an external sampling system is employed which has a stream switching function if there are very many samples In this case a Sample inlet pipe is used to lead each sample into the analyzer When more than one pipe is provided implement piping referring to the Operation Data so that the specified sample can flow into the analyzer from the designated inlet port since STREAM and No are marked at the piping port Use piping of I D 4 mm or O D 1 4 inch stainless steel treated for oil inhibition When piping to analyzer base sampling and to pressure flow control section use piping of I D 1 8 inch stainless steel treated for oil inhibition Standard gas inlet pipes These are used to implement piping between the outlets of pr
2. See Figure 2 3 e With Vent Stack Connect the top end of vent stack to the section for exhaust Extend the vent stack outside the house using a pipe 1 2 inch in diameter Make provisions to prevent rain from getting in the top end of the vent stack When using TCD detector plug the lower end of vent stack When using FID or FPD detector provide a drain tank about 2 inches in size near the analyzer where the venting lines of the analyzer gathered because water occurs When a vent stack is used hold the vent stack joint with a wrench so that the vent stack does not rotate during piping installation See Figure 2 2 TI 11B03A03 03E Oct 11 2011 00 32 2 Installation Piping and Wiring Wrench Vent stack Figure 2 2 To lock unlock screw of Vent Stack Detail of rain protected construction The front part shall have a structure that prevents rain from entering All piping should be short and be supported 28 scPw Il a 1 2B S GPW Rc1 2 PK Vent stack When no water seal i i loyed is employe Rc1 2 Q Rc1 2 E Q Capacity Mininum ID 10 mm vu Q O 2 litters N ies A Drain amount max 500 ml week Mininum ID 10 mm Rc1 2 nipple i per one FID E J O Water seal Rc1 2 nipple 2B Drain 50 mm OD at ben om i Parts pipes and materials marked have to ee ram be provided by the customer Figure 2 3 Example of Vent Stack Installation TI 11BO3A03
3. 4 Great effort has been expended to ensure that the descriptions in this manual are correct Should you however come across a questionable area or note an inconsistency a telephone call or letter to Yokogawa Co Ltd noting the questionable area would be highly appreciated 5 The contents of this manual are subject to change without prior notice Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 For the protection and safe use of the product and the system controlled by it be sure to follow the instructions on safety described in this manual when handling the product In addition if you handle the product in contradiction to these instructions our company does not guarantee safety The following safety symbol marks are used on the product concerned or in this Manual WARNING A WARNING sign denotes a hazard It calls attention to procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel A CAUTION A CAUTION sign denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in damage to or destruction of part or all of the product A IMPORTANT Indicates that operating the hardware or software in this manner may damage it or lead to system failure AN NOTE Draws attention to information essential for understanding
4. 48 2 Installation Piping and Wiring A B GC1000C In the case of two enclosures of Protection System Refer to Table 2 1 Use specified ferrite core as shown in the following figure Ferrite core Power Supply Heater Power Terminal Screw ISO M4 Electronic Circuit Power Figure 2 16 TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 49 A B GC1000W There are two enclosures of Protection System Refer to Table 2 1 Use specified ferrite core as shown in the following figure A Ferrite core Heater Power Power Supply Terminal Screw ISO M4 Electronic Circuit Power Figure 2 17 It branches off with terminal Heater power supply line and Electronic circuit power line Wire for branch is installed in the terminal at the time of shipping Be sure to tighten it when you wire it for the power supply line Remove wire for branch and wire it when Heater power supply line and Electronic circuit power supply line are made another power supply system TI 11B03A03 03E Oct 11 2011 00 50 2 Installation Piping and Wiring C GC1000C In the case of one enclosure of Protection System Refer to Table 2 1 Use specified ferrite core as shown in the following figure Enclosure Base EH HHHP H H Ferrite core Power Supply Terminal Screw ISO M4 Figure 2 18 A B GC1000T Type Y Purging Electric Heater Circuit Power Power Fi
5. Installation Piping and Wiring b GC1000E GC1000T Type Y purging 53 54 55 56 57 58 RDA 59 RS 422 RDB 60 DCS SDA 61 SDB NC D O en NO NC D O feon NO NC ANNUN CIATOR COM NO N N Figure 2 30 RS 422 RDB GCCU SDA NC D O ee NO NC D O den NO NC D O 8 COM NO N N 3 4 5 6 7 8 9 10 as ala or RR OJN gt COM D O 1 NO NC COM D O 4 NO NC COM D O 7 NO NIN N ajla a NI gt O Olo N OJA D Contact Output Terminals 1 GC1000E GC1000T Type X purging GC1000C GC1000W GC1000D GC1000S Protection system Normally close NC Common COM Normally open NO NC COM NO NC COM NO NC COM NO Figure 2 31 Terminal Number Contact output 1 Contact output 1 Contact output 1 Contact output 2 Contact output 2 Contact output 2 Contact output 3 Contact output 3 Contact output 3 Contact output 4 Contact output 4 Contact output 4 Annunciator Annunciator oOo NOORA ON gt Contact output 5 Contact output 5 Contact output 5 Contact output 6 Contact output 6 Contact output 6 Contact output 7 Contact output 7 Contact output 7 Contact output 8 Contact output 8 Contact output 8 Annunciator NC COM NO NC COM NO NC COM NO NC COM NO NO TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 59 2 GC1000E GC1000T Type Y purging Electronics Section Refer to Figure 2 30 Term
6. 03E Oct 11 2011 00 2 Installation Piping and Wiring 33 With Vent Stack Without Vent Stack nm A ni Vent stack Vent stack xX Orain tank e a hendene a re ry l Drain for water Drain for ok Note 1 Drain tank is used only for using FID FPD Piping after removing the handle for transmission of left side on analyzer And piping incline so as not to stop drain in pipe Note 2 Piping and installation materials marked with an should be supplied by the user Note 3 Provide the top end of vent stack to rain protected construction Figure 2 4 Example of Vent Stack Construction TI 11B03A03 03E Oct 11 2011 00 34 2 2 2 2 1 1 2 2 2 2 Installation Piping and Wiring Piping General Notes on Piping Work Do not remove the blind plugs provided at the analyzer piping connections to prevent deterioration of the columns until immediately before starting piping work On the condition that carrier gas does not be supplied after the blind plugs taken out or during out of operation the column has the risk of deterioration In these condition fix the the blind plugs at each vent with carrier gas enclosed Use an anti corrosion material for the pipes and pipe fittings Avoid using pipes with too large a diameter for the sample inlet piping for the purpose of reducing dead time However use a little larger pipe for the exhaust line so as not to apply back pressure to the v
7. O O O Analyzer base sampling system spare spare spare Note 1 Note1 As an analyzer base sampling system is provided in many cases most applications require no external sampling equipment In addition optimum sampling systems are prepared depending on various conditions For details consult Yokogawa Optimal sampling systems will be offered Note2 For piping air purging use stainless steel pipe of 1 2 inch or more For another piping see subsection 1 1 2 External Dimensions Wiring cables piping and installation materials with an should be supplied by the user Note3 For I O cables see subsection 2 2 3 Recommended Cables Note4 The specification decides the number of flameproof enclosure No enclosure is applied for the general purpose or Y purge type Note5 There is a case of analog output by via GCCU GCCU is a computing unit to handle various types of signal such as A O analog serial output trend output digital output and so on Refer to GS 11B03S03 02E for detail Note6 Follow the domestic electrical requirements as regulated in each country In the case of GC1000C W set ground resistance to 10 Q or less Note7 Circuit breaker shall be suitable for the item of the power supply described in the specification and located near the analyzer In the case of GC1000T W D circuit breaker for the electronic circuit power approx 1 5 kVA is needed in addition TI 11B03A03 03E Oct 11 2011 00 1 4
8. Piping and Wiring 29 Installation Piping and Wiring If the process gas chromatograph is to be installed in a hazardous location do the wiring according to the applicable explosion proof requirements 2 1 2 1 1 Installation Analyzer Installation There are two types Floor mounting and wall mounting Install the chromatograph according to the procedure determined for each type 1 Installation site Install the analyzer where the following conditions are met a Specified environmental conditions atmospheric gases are satisfied if used in a hazardous area b No vibration c Not subject to rainfall or direct sunlight d No corrosive gas or few dust 2 Analyzer house If the analyzer is installed outdoors it is recommended that the analyzer be housed in a special house to protect it from rain and directsunlight and to facilitate inspection and maintenance Figure 2 1 shows an example of an analyzer house The house should be designed to provided space for standard gas cylinders because the effects of the ambient temperature on standard gas can be better controlled indoors than outdoors preventing degeneration of the gas It is also desirable for maintenance that the house be able to accommodate an external sampling system if such a system is specified except when leakage of a toxic or flammable standard gas is to be avoided The floor area shown in Figure 2 1 is the minimum requirement for the house Ke
9. air is used to combustion hydrogen gas in an FID or FPD Prepare clean air having few impurities A pressure of 400 kPa or more is necessary The air must satisfy the following conditions e the purity must be 99 99 or more e the organic components must be 5 ppm or less e the dew point must be 60 C or less Steam This is required when a sample is steam heated Prepare a steam supply at the pressure listed in Operation Data Standard Performance Safety Standard Complying Standard EN61010 1 for GC1000C W ISA IEC 1010 CSA1010 for GC1000E T Altitude at installation side Max 2000 m above sea level e Installation category based on IEC 1010 II See Note e Pollution level based on IEC 1010 2 See Note NOTE e The Installation category implies the regulation for impulse withstand voltage It is also called the Over voltage category II applies to electrical equipment e Pollution level describes the degree to which a solid liquid or gas which deteriorates dielectric strength is adhering 2 applies to a normal indoor atmosphere Emission Complying Standard EN61326 1 ClassA Table 2 For use in industrial locations for GC1000C W Test Item Frequency Range Basic Standard Mains terminal disturbance voltage 0 15 MHz to 30 MHz EN61326 1 Class A Table 2 Electromagnetic radiation disturbance 30 MHz to 1 GHz Signal Cable requirement Use shielded cable CAUTION Thi
10. gas 2 spare Spare spare Note1 For piping air purging use stainless steel pipe of 1 2 inch or more For another piping see subsection 1 1 2 External Dimensions Wiring cables piping and installation materials marked with an should be supplied by the user Note2 For I O cables see Subsection 2 2 3 Recommended Cables Note3 Fix venting pipes properly so that the dead load of the venting pipes does not apply to the assembling vents of this analyzer Note4 Drain tank is used only for using FID FPD This is not used for using TCD Note5 The specification decides the number of flameproof enclosure No enclosure is applied for the general purpose or Y purge type Note6 There is a case of analog output by via GCCU GCCU is a computing unit to handle various types of signal such as A O analog serial output trend output digital output and so on Refer to GS 11B03S03 02E for detail Note7 Follow the domestic electrical requirements as regulated in each country In the case of GC1000C W set ground resistance to 10 Q or less Note Circuit breaker shall be suitable for the item of the power supply described in the specification and located near the analyzer In the case of GC1000T W D circuit breaker for the electronic circuit power approx 1 5 kVA is needed in addition TI 11B03A03 03E Oct 11 2011 00 1 Overview 1 5 4 Without analyzer base sampling system Without Vent Stack Note6 Independ
11. ground bar 4 M4 K9635MC Ferrite core Shield Line Remove for F Figure 2 25 TI 11B03A03 03E Oct 11 2011 00 56 2 Installation Piping and Wiring G GC1000C GC1000W Use specified ferrite core as shown in the following figure A1179MN f lt G Ferrite core MIE Se Be comms eel T Ein AE ooo L SL ooo 0 Internal ground bar 4 M4 Shield Line K9635MC Ferrite core Figure 2 26 4 Ethernet K L Ethernet TP Terminal B L Add 1 turn Hub terminal K A1179MN AE ike SA Ferrite core Ethernet TP Terminal A L Figure 2 27 TI 11B03A03 03E Oct 11 2011 00 M Ethernet Terminal A Lower B Upper Figure 2 28 OPT 2 Installation Piping and Wiring 5 Terminal in Electronics Section Standard equipment CAUTION In the case of the GC1000D GC1000E GC1000S GC1000T which uses the GCCU communication and the PC communication simultaniously please connect the RS 422 cable from a communication converter to PC terminal of GC 14 a GC1000E GC1000T Type X purging GC1000C GC1000W GC1000D GC1000S RS 422 RDB DCS SDA SDB PMONITOR DC12V Figure 2 29 D 1 fie 16 17 18 19 an 1 D I 4 D 7 RDA RS 422 RDB 22 nn RSA22 GCCU spa 23 SDA PC p SDB 2 2 PMONITOR 27 DC12V PMONITOR DC12V TI 11B03A03 03E Oct 11 2011 00 58 2
12. p p Og Oo OO QO A ore 85 23 Unit mm Inlet outlet of sampling gas standard gas and others Rc1 4 or 1 4NPT Steam outlet or drain Rc1 4 or 1 4NPT Steam inlet Rc1 4 or 1 4NPT There are the case of no use according to specification TI 11B03A03 03E Oct 11 2011 00 24 1 2 1 2 3 4 5 6 7 8 9 1 Overview Auxiliary Provisions Cylinders carrier gas standard gases etc These cylinders are filled with such as a carrier gas standard gases and FID FPD hydrogen gas The maximum filling pressure is limited to 15 MPa considering the strength of the cylinders Regulator for cylinder This valve reduces a cylinder pressure to safe degree to handle easily The valve is directly mounted to the cylinder Stop valve This valve intercepts the lines for the sample gas the valve driving air and so on It is operated manually Dehumidifier Any moisture in the carrier gas attack the columns Therefore in the case of the carrier gas contains moisture above the dew point of 60 C it is recommended to use a desiccant such as a molecular sieve to prevent deterioration of the columns Vent stacks These are pipes to discharge sample bypass vent sample vent backflush vent foreflush vent reference gas vent measurement gas vent and others to the atmosphere collectively Induce the exhaust gas to area where the gas is sufficiently dispersed an
13. rus Bij is from pressurized enclosure ov ee Containment system Category of internal release X hot er Limited release Limited release Minimum flow rate of l protective gas at inlet of the 0 04 m min 0 04 m3 min 0 04 m min pressurized enclosure Maximum inlet pressure to Containment system the containment system He ge Maximum flow rate of Containment 300 cm min 300 cm min flammable gas into the system is not Electronic section Isothermal oven containment system provided Internal free volume approx approx 81 000 cm3 49 000 cm Note 0 035 m min 0 035 m min p enclosure Minimum overpressure e 392 Pa 392 Pa pressurized enclosure Maximum overpressure of 980 Pa 980 Pa pressurized enclosure Maximum leakage flow rate 3 Be from pressurized enclosure Containment system Category of internal release Limited release Minimum flow rate of l protective gas at inlet of the 0 04 m min 0 04 m min pressurized enclosure Maximum inlet pressure to Containment system 451 kPa the containment system is not provided Maximum flow rate of Containment system is not provided Note1 In the case of with EPC approx 84 000 cm 27 000 cm 11 000 cm Minimum purging flow rate at outlet of the lt GC1000C gt Minimum purging flow rate at outlet of the 300 cm min flammable gas into the containment system TI 11B03A03 03E Oct 11 2011 00 2 2 Installation
14. shall not be opened unless the area is known to be non hazardous or unless all devices within the enclosure have been de energized Power must not be restored after enclosure has been opened until enclosure has been purged for 12 minutes at a flow rate of 0 05 m min e Power will automatically be removed when purge pressure falls below 40 mm 1 6 in of water column For explosionproof enclosure e Aseal shall be installed within 50 cm of the enclosure e Open circuit before removing cover For type Y purging e Enclosure shall not be opened unless the area is known to be non hazardous or unless all devices within the enclosure have been de energized Power must not be restored after enclosure has been opened until enclosure has been purged for 12 minutes at a flow rate of 0 05 m minute min e Remove power below 40 mm 1 6 in of water column lt ATEX CENELEC gt e Only trained persons may use this instrument in a hazardous location e Do not open when energized TI 11BO3A03 03E Oct 11 2011 00 1 0 Introduction Take care not to generate mechanical spark when accessing to the instrument and peripheral devices in hazardous locations Do not press prick the keyboard of LCD panel operation and display section using such as knives and sticks 10 Maintenance and Repair The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the a
15. side In GC1000 no shield terminal is supplied as standard Note 4 Use the transmission cable for computers with electric shielding Note 5 There is no protection system when FM CSA with Y purging is applied the terminal section is used for all wiring Note 6 Use MKKDSN Series terminals manufactured by Phoenix Contact K K for the contact output line D analog input line E contact input line F serial communications line G analog output line H and hub terminal K For these wiring connections use Al Series crimp on terminals also manufactured by the company Four types of crimp on terminals are used to meet wire diameters see the table below Please peel off the cover of wire by 5 mm if you do not use the terminal and contact with the terminal Table 2 2 MKKDSN Series terminals Cable Core Cable O D Terminal Type Less than 2 6 mm Al 0 5 6WH Less than 2 8 mm Al 0 75 6GY Less than 3 0 mm Al 1 6RD Less than 3 4 mm Al 1 5 6BK TI 11BO3A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 39 2 3 4 Precautions on Wiring lt FM gt e All wiring shall comply with National Electric Code ANSI NFP A 70 and Local Electric Codes e In hazardous location wiring for explosionproof enclosure and type x purged enclosure to be in conduit as shown in the Figure 2 6 e In hazardous location wiring for type Y purged enclosure to be in conduit as shown in Figure 2 7 Nonhazardous Nonhazardou
16. the inside of the pipes Otherwise this will contaminate the inside of the pipes disallowing correct analysis To correct such a condition replacement of the parts in the analyzer may be required If it is necessary to use a solvent for cleaning use highly pure acetone TI 11BO3A03 03E Oct 11 2011 00 36 2 Installation Piping and Wiring 4 Valve actuating and purge air pipes e These are the pipes for supplying air to the analyzer for actuating sampling and backflush valves and for purging the inside of the electronics section and the oven Usually an air pressure of 350 kPa or more is required Thus use general instrument air as the air supply and do the piping to the analyzer PURGE AIR port through a pressure regulator from the air supply e Use piping of O D 1 2 inch stainless steel treated for oil inhibition 5 Combustion air pipe for FID or FPD This is necessary only for using the detector FID or FPD e tis required that the FID FPD air do not contain such impurities as this will have an adverse effect on the analyzed results Use an air supply meeting the above condition and do the piping between this supply and the analyzer BURNER AIR port e Use piping of O D 1 8 inch stainless steel treated for out inhibition 6 Combustion hydrogen gas pipe for FID or FPD This is necessary only for using the detector FID FPD e Do the piping between the outlet of the pressure regulator of a hydrogen gas cylinder and the analyz
17. 00W GC1000D GC1000S Hereafter it is abbreviated as GC1000 Markll Process Gas Chromatograph Please read the following respective documents before installing and using the GC1000 Markll system Documents Related to the GC1000 Markil Process Gas Chromatograph 1 User s manuals The product comes with the following user s manuals User s manuals that do not depend upon the specifications of the product 1 Overview IM 11BO3A03 01E 2 Basic Operation and Startup IM 11BO3A03 02E 3 Technical Guide IM 11BO3A03 03E 4 Maintenance and Inspection Manual IM 11BO3A03 04E 5 LCD Panel Operation Manual IM 11BO3A03 05E 6 Alarm Message Manual IM 11BO3A03 06E 7 Password Manual IM 11BO3A03 07E 8 Installation Manual Ethernet version TI 11BO3A03 03E This manual User s manuals that depend upon the specifications of the product 1 GCMT Gas Chromatograph Maintenance Terminal Software Package Operation Guide IM 11B03G03 03E 2 Capture It Manual IM 11B3G1 02E User s manuals for related products 1 PCAS PC Analyzer Server Software IM 11B06B01 01E 2 ASET Analyzer Server Engineering Terminal Software IM 11B06C01 01E 3 GCET GC Engineering Terminal Software IM 11B06D01 01E 4 ASGW Analyzer Server Gateway IM 11BO6E01 01E 5 ASIU Analyzer Server Interface Unit Software IM 11BO6F01 01E 6 ANABUS Ethernet system Redundancy Setting Manual TI 11BO3A03 14E Oper
18. 1 2011 00 2 Installation Piping and Wiring 45 A B GC1000T Type X purging GC1000D There are two enclosures of Protection System is ron A Ee i Refer to Table 2 1 Alto e Enclosure Base AJ ARA a MA ratt I e q Power Supply Terminal Screw ISO M4 Figure 2 13 TI 11B03A03 03E Oct 11 2011 00 46 2 Installation Piping and Wiring A B GC1000E Type X purging GC1000S In the case of two enclosures of Protection System Refer to Table 2 1 mx mio lA o Sli Elz E Wi Enclosure Base M Aled EE Our ie att e VW O S AS n HEATER POWER Power Supply Terminal Screw ISO M4 ELECTRIC CIRCUIT POWER Figure 2 14 It branches off with terminal Heater power supply line and Electric circuit power line Wire for branch is installed in the terminal at the time of shipping Be sure to tighten it when you wire it for the power supply line Remove wire for branch and wire it when Heater power supply line and Electric power supply line are made another power supply system TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 47 C GC1000E Type X purging GC1000S In the case of one enclosure of Protection System Refer to Table 2 1 Enclosure Base Power Supply Terminal Screw ISO M4 Figure 2 15 TI 11B03A03 03E Oct 11 2011 00
19. 1 Overview 3 Without analyzer base sampling system With Vent Stack Note 8 Independent grounding 1000 or less Note 7 Communication via personal computer Transmission Analysis results Operation info Communication via DCS RS 422 1200 2400 4800 Operational conditions Transmission Analysis results 9600 19200bps Reception Operation requests lt gt for explosion protection Operational conditions change Reception Operation requests an RS 422 RS 232C converter is provided RS 422 19 2 38 4k bps for explosion h protection an RS 422 RS 232C q Analog input 4 to 20mA DC 1 to 5V DC 4 points converter is provided N aena Contact input 5V DC 20mA DC or more 8 points Note 6 No WoA D Analog hold output 4 to 20mA DC Max 36 points Contact output 30V DC 100mA DC 8 points Output to remote sampling stream selector valve uu Pneumatic 350kPa Max 8 points 2B SGPW lt gt Ethernet 1 2B SGPW vent stack Sample inlet Sample vent Dehumidifier Liquid sample O gt up to two streams I FID FPD air Valve driving air Purge air Cooling air OOOO000 Vent Header Both ends are Rc1 2 or 1 2NPT Drain tank P Instrument air 1 2B SGPW f 1 350 to 900kPa 2B SGPW Drain pipe 5 400 to 700kPa FID hydrogen FID hydrogen Carrier gas 1 Carrier gas 1 Carrier gas 2 Carrier
20. 5 C max isothermal oven 95 C max liquid sample valve 95 C max 2 Precautions for Explosionproof section The analyzer with optional code FM CSA Type Y purging does not have the explosionproof section When handling the screws on the cover of the Protection system note the following to avoid damaging the screws since they cannot be repaired 3 4 5 The enclosure is pressurized Before removing the cover reduce the internal pressure by loosening the sealing plug for wiring on the enclosure or relevant means In case the cover is removed prevent the screw part from any particle or contaminating and make sure it cleaned The cover should be placed in a plastic bag or clean space to prevent it from contaminated When installing the cover tighten the screws by hand never use tools Since the screws are coated with MOLYKOTE do not lubricate them Precautions when using hydrogen gas When using hydrogen gas as the carrier gas the FID or FPD combustion gas to ensure safety install the analyzer in a location equipped with a ventilator or where there is sufficient ventilation Make sure there are no gas leaks from the pipe joints and inspect for leaks Installation site and environment The analyzer specifications allow it to be used in hazardous areas as defined by DIV1 GPS B C amp D T1 T2 T3 T4 FM CSA or Zone 1 IIB H2T1 T2 T3 T4 ATEX TIIS However never install the analyzer in an area whe
21. 5 mm max cable length 1 km max Required twisted pair cable 10 to 15 9 H Analog output line 36 points 0 5 mm to 1 5 mm max EE Four inlets mm dia cable length 1 km max Ree en for adapter J Grounding wire 5 5 mm or more Not grounding resistance up to vol 1000 required K Hub terminal line For use twisted pair cable 0 2 mm to 1 5 mm max Required 300 m or less L Ethernet twisted pair RJ45 Connector M Ethernet optic fiber SC Connector Multimode For 1300 mm Outdoor type Note 1 Wiring to Protection System lt FM CSA gt Itis only available to use sealing fitting lt ATEX CENELEC gt Itis only available to use flameproof packing adapter lt TIIS gt It is available to use either sealing fitting or flameproof packing adapter I D of the metal conduit for sealing fitting is 22 mm Cable size is of 8 to 15 9 mm for flameproof packing adapter Select packing seal according to cable size See Table 2 3 Note 2 Wiring to electronics section lt FM CSA gt Itis only available to use sealing fitting lt ATEX CENELEC gt Itis only available to use flameproof packing adapter lt TIIS gt It is available to use which sealing fitting or flameproof packing adapter I D of the metal conduit for sealing fitting is 22 mm Cable size is of 10 to 15 9 mm for flameploof packing adapter Select packing seal according to cable size See Table 2 4 Note 3 When shield is required provide the shield to connecting
22. C max T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max T4 programmed temperature oven 95 C max isothermal oven 95 C max liquid sample valve 95 C max lt GC1000C GC1000W gt ATEX CENELEC certified Group II Category 2G KEMA 98ATEX4675 EEx pd II B H2 T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max EEx pd II B H2 T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max EEx pd II B H2 T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max EEx pd II B H2 T4 programmed temperature oven 95 C max isothermal oven 95 C max liquid sample valve 95 C max TI 11B03A03 03E Oct 11 2011 00 Introduction T lt GC1000D GC1000S gt TIIS The Technology Institution of Industrial Safety Expd IIB H2 T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Expd IIB H2 T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max Expd IIB H2 T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max Expd IIB H2 T4 programmed temperature oven 9
23. NING 8 e When the override function is used Analyzer becomes an ignition source and the high temperature and the high voltage part will be exposed e Please confirm that in the ambient atmosphere the concentration of explosive gases is less than the allowable limit by using a gas detector To return to the normal operation turn off the override switch and then close the door as it was before turning on power In this analyzer if the pressure of the pressurized type X purged enclosure system oven electronic section drops while the power is on the pressurized explosion protection section is activated to stop power supply Therefore in case of opening the door of the oven or of the electronic section inadvertently for maintenance while the power is on the protection system is activated to cut off the power The override function intensively releases this function of protection system The override switch is installed in section Replacing parts Always use parts specified by Yokogawa when replacing parts for replacement refer to the Maintenance and User s Manual IM 11BO3A03 04E TI 11B03A03 03E Oct 11 2011 00 Introduction 9 9 Operation A WARNING lt FM gt For type X purging e This equipment contains components that operate at high temperature The equipment shall be deenergized for 60 minutes to permit those components to cool before the enclosure is opened unless the area is demonstrate
24. ON PROTECTION INSTRUMENTS The GC1000 Mark II Process Gas Chromatographs are designed to protect against explosion 1 When these analyzers are used in a hazardous area observe the following precautions Since the applicable standard differs depending on the specifications of the analyzer to be used check the specifications of your analyzer Kinds of explosion protection To assure explosion protection the GC1000 Mark II Process Gas Chromatographs have a pressurized and flameproof construction or type X purging and explosionproof construction meeting the following standards lt GC1000E GC1000T gt FM Type X purging and Explosionproof for CLI DIV1 GPS B C amp D NEMA3R Type Y purging and Type X purging for CLI DIV1 GPS B C amp D NEMA3R T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max T4 programmed temperature oven 95 C max isothermal oven 95 C max liquid sample valve 95 C max CSA Type X purging and Explosionproof for CLI DIV1 GPS B C amp D TYPE3R Type Y purging and Type X purging for CLI DIV1 GPS B C amp D TYPE3R T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250
25. Reception Operation requests Transmission Analysis results 9600 19200bps Operational conditions change lt gt for explosion protection i Reception Operation requests an RS 422 RS 232C RS 422 19 2 38 4k bps for explosion y converter is provided protection an e Note 6 EEE Analog input 4 to 20mA DC 1 to 5V DC 4 points converter is provided Contact input 5V DC 20mA DC or more 8 points Note 7 Analog hold output 4 to 20mA DC Max 36 points Contact output 30V DC 100mA DC 8 points _ Output to remote sampling stream selector valve Pneumatic 350kPa Max 8 points 28 scPw lu l x 1 2B SGPW vent stack a i Liquid sample Crt L_ up to two streams gt Ethernet Dehumidifier FID FPD air Vent Header Valve driving air Both ends are RC 1 2 or 1 2NPT Purge air Cooling air X ad Process1 XO 2 i Instrument air PE DL 350 to 900kPa _ Oral tank 2 400 to 700kPa Up to 31 streams i O E including standard sample 1 2B SGPW he 2B SGPW Drain pipe FID hydrogen FID hydrogen Carrier gas 1 Carrier gas 1 Carrier gas 2 Carrier gas 2 VW A Analyzer base sampling system spare spare spare Note 1 Note1 As an analyzer base sampling system is provided in many cases most applications require no external sampling equipment In addition optimum sampling systems are prepared dependin
26. Technical Process Gas Chromatograph SS1 00Mens Information GC1000 Markl Installation Manual Ethernet version TI 11BO3A03 03E aaa eee Contents 9 2 NN 4 1 NNN Sennen te ee nee ee eee eee eee 11 1 1 System Configuration rrrrrrrrnnnnnnnnnrnnnnerennnnnernrnnnnnerennennnernnennnnnnnnnnnnnnnnnnnnnnnnnnnr 11 1 1 1 Wiring and Piping Diagram snnnnnnnnnnnnnnvnvnnnnnnvrrnnnnnnnnnnnnnnsssssennnnnnnnnn 12 1 1 2 External DIMENSIONS cccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseesaaaaaaeeeeeees 16 1 2 Auxiliary PIOVISIONS v avsvavvrsssasmkks seende 24 1 3 Necessary Operation Conditions for Gases rrnrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 25 1 4 Standard Performance rrrrnnnnnnnnnnnnnnnnnnnnnnnennvenenerrnrererreervenenrnnnnnevenennnnnnnnnnnnnnnenr 26 1 5 Data Plate for ATEX CENELEG nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 28 2 Installation Piping and Wiring rrnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnner 29 2 1 Tr EEE NOI EN NN 29 2 1 1 Analyzer Installation assis casie ws acnniawscasnnnencatancgnceesnewiusdaecuaaiusvcesentencutbanmaes 29 2 1 2 Installation of Auxiliary ProViSiONS ccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeey 31 2 2 BUN EEE oenceenantaneananeeeeneneneeeneaiiee 34 2 2 1 General Notes on Piping Work ssssssssssssssesssssssssessssessesseeeees 34 2 2 2 TAP 34 2 2 3 Piping CORRS CUOM Sastecsataxcacontusteccstaviado
27. anual TI 11BO3A03 13E is discontinued Addition of notes in item 2 2 1 TI 11B03A03 03E Oct 11 2011 00
28. are recommended 3 Since the GC1000 Mark Il are precision instruments take care when handling not to jolt of knock them 4 Use the GC1000 Mark II within the range of your purchase specifications Yokogawa assumes no responsibility for problems resulting from use by the customer outside the purchase specifications If the GC1000 Mark II need to be modified or repaired please contact your nearest Yokogawa representative Yokogawa assumes no responsibility for results where the customer or any third party has attempted to modify or repair these products 5 LCD panel shoud be operated after discharging static electrocity Static may damage LCD panel 6 Incase of wiring certificated TIIS the attached sealing fittings or flameproof packing adapter should be used Otherwise it does not comply with TIIS explosion protection 7 EMC Conformity Standards EN61326 1 Class A Table 2 For use in industrial locations EN61323 2 3 EN61000 3 2 CAUTION This instrument is a Class A product and it is designed for use in the industrial environment Please use this instrument in the industrial environment only A IMPORTANT Read the attached instruction manual before operating the GC1000 Mark II gt The instruments must be installed and operated according to the installation manual instruction manual approval drawings and operation data TI 11B03A03 03E Oct 11 2011 00 6 Introduction e CAUTIONS OF USING EXPLOSI
29. ation Piping and Wiring lt ATEX CENELEC gt A WARNING e All wiring shall comply with local installation requirements and local electrical code e The cable entry devises shall be of a certified flameproof type suitable for the conditions of use Electrical connection The type of electrical connection is stamped near the electrical connection port according to following codes Code e 3 4NPT female N e Pg21 D e G3 4 female G e ISO M25 x 1 5 none Code is not stamped lt TIIS gt 1 2 In case when explosion proof application the following wiring procedure must be taken Leading cables into the protection System Sealing fitting or flameproof packing adapters which are included in the accessory kit must be used In case of flameproof packing adapter select a appropriate packing seal which has a hole size matching with the cable diameter from the accessory kit See Table 2 3 In case of sealing fitting the following dimension should be confirmed because of the flameproof construction See Figure 2 10 Leading cables into Electronics selection Sealing fitting or packing adapter must be used When choosing Ethenet at the analyzer bus choose a sealing fitting The packing adapter of the attachment doesn t fit it In case of packing adapter the packing adapters is connected with the Analyzer All packing adapter contain packing seals without a cable hole for sealing in case no cable enters t
30. ation Data Operation data is supplied with the operation manuals in the delivered package and contains the following required to use the gas chromatographs e Process conditions and measurement range e Instrument specifications and operating conditions e Standard sample for calibration e Column system and column e Miscellaneous data Chromatogram base line repeatability power supply voltage variation etc e Analyzer flow diagram and installation TI 11BO3A03 03E Oct 11 2011 00 Introduction 5 e Parts composition table e General connection diagram e Sampling system diagram only if supplied by Yokogawa amp General Precautions A WARNING 1 In order to analyze gases process gas chromatographs use a sample of the process gas and utility gases Since these gases are typically combustible combustion sustaining toxic odorous resolvable polymerizing or corrosive refer to the Safety Information in our approval drawings and others to ensure safety thoroughly before using these analyzers 2 Up to two protection systems each of which weighs approximately 10 kg are installed on top of the GC1000 Mark II Therefore the center of gravity is higher than the center of the analyzer body Take great care when carrying and installing piping wiring the GC1000 Mark II The GC1000 Mark II must be carried and installed very carefully including piping and wiring by more than one person at least four people
31. bsection 2 3 3 2 3 4 2 3 5 A B C Electrical wiring for heater power circuit and grounding circuit D Contact output Error alarms timing signal status signal and annunciator E Analog input 4 to 20 mA F Contact input Operation start stop mode selection request etc G Communication wiring RS 422 analyzer bus and field bus H Analog output 4 to 20 mA Analog hold output Grounding Hub terminal Ethernet twisted pair Ethernet optic fiber Pam mm SE DL NE Nr wN TI 11B03A03 03E Oct 11 2011 00 38 2 Installation Piping and Wiring 2 3 3 Recommended Cables Table 2 1 Wiring Cable sae Cable Two enclosures A Heater power line 3 5 mm to 5 5 mm max 810 15 9 B Electrical circuitry power line 1 25 mmf to 5 5 mm max mm One enclosure dia for C Power line 1 25 mm to 5 5 mm max Not required Two inlets Protection pe Pen enclosure flameproof D Contact output line 8 points 0 75 mm to 1 5 mm max packing max Required adapter i cable length 1 km max E Analog input line 4 points 0 75 mm to 1 5 mm max Retired max cable length 1 km max q A Heater power line 3 5 mm to 5 5 mm max B Electrical circuitry power line 1 25 mm lt to 5 5 mm max C Power line 1 25 mm to 5 5 mm max l 2 max 2 2 2 Not 2 required F Contact input line 8 points 0 75 mm to 1 5 mm max Required max cable length 1 km max G Serial communications line 0 75 mm to 1
32. ctive grounding securely 1 Cable termination Use solderless lugs for all power cables See Figure 2 12 Insulation covering inside diameter Lug NE Lug length diameter Figure 2 12 Solderless Lug 2 Solderless crimp on lug specifications The solderless lug to use must have the dimensions given in Table 2 5 according to the nominal cross sectional area of the power cable for which the lug is to be used Table 2 5 Solderless Lug Dimensions Nominal Cross Hole Lug outside Insulation diameter diameter covering inside sectional area mm mm diameter mm 4 AMP 170785 1 Example of applicable solderless Lug 2 Lug length mm 2 AMP 170781 1 1 25 mm 4 4 3 or more 8 7 or less About 21 5 8 or less JST V1 25 4 AMP 170782 1 2 0 mm a 4 3 or more 8 7 or less About 21 5 8 or less JST V2 4 Solderless lugs vary in outside diameter depending on the type of the equipment for which the power cable is used 2 AMP Japan AMP Co Ltd JST JST Co Ltd Insulators 0 8 mm or more in size are optionally available A WARNING lt ATEX CENELEC gt The cable entry devices and the blanking elements shall be of a certified flameproof type suitable for the conditions of use and correctly installed For external earthing of bonding connection a cable lug shall be used so that the conductor is secured against loosening and twisting and that contact pressure is permanently maintained TI 11BO3A03 03E Oct 1
33. d rarefied before discharging Regulator for sample This valve reduces the sample pressure to a specified degree if the sample pressure is high If it is necessary to vaporize a liquid sample use a regulator with a steam heated vaporizer Air and Hydrogen for FID FPD The Air and Hydrogen for FID FPD are always necessary for an analyzer with FID FPD Generally a cylinder gas having few impurities is used for both of them Instrument air can also be used for combustion air However the dew point must be 60 C or less in 5 ppm or less of organic component the FID FPD hydrogen also must satisfy this condition Pipings The pipes for the sample inlet carrier gas inlet and standard gas inlet the air for valve driving and air for FID FPD the FID FPD hydrogen steam the sampling bypass and the diverse vents are provided Joints The joints are used to connect pipes TI 11B03A03 03E Oct 11 2011 00 1 3 1 2 3 4 1 Overview 25 Necessary Operation Conditions for Gases The following gases are required for the analyzer Sample gas liquid This is a gas liquid subject to analysis from the process line Carrier gas Prepare a gas cylinder for the carrier gas It is recommended that a spare cylinder be prepared considering the convenience in replacement If two different carrier gases are used prepare two gas cylinders respectively The gas must satisfy the following conditions e the purit
34. d to be nonhazardous at the time e Enclosure shall not be opened unless the area is known to be nonhazardous or unless all devices within have been de energized e Power shall not be restored after enclosure has been opened until enclosure has been purged for 12 minutes When the internal pressure is restored the system automatically purges over the 12 minutes then turns on the power again For explosionproof enclosure e Seal all conduits within 18 inches e Open circuit before removing cover For type Y purging e Enclosure shall not be opened unless the area is known to be non hazardous or unless all devices within have been de energized Power shall not be restored after enclosure has been opened until enclosure has been purged for 12 minutes at specified pressure indicated by the pressure gauge labeled EL BOX in the pressure and flow control section e Alarm shall be provided and connected to alarm contact output a The alarm shall generate a visual or audible signal that attracts attention b The alarm shall be located at constantly attended location c Electrical alarms shall be approved for the location in which they are installed lt CSA gt For type X purging e This equipment contains components that operate at high temperature The equipment shall be deenergized for 60 minutes to permit those components to cool before the enclosure is opened unless the area is demonstrated to be nonhazardous at the time e Enclosure
35. e sampling system Without Vent Stack Q Note 7 Independent grounding 1000 or less Note 6 Communication via personal computer Transmission Analysis results Operation info Communication via DGS RS 422 1200 2400 4800 Operational conditions Transmission Analysis results 9600 19200bps ion i for explosion protection Reception Operation requests jai Operational conditions change Reception Operation requests an RS 422 RS 232C converter is provided X RS 422 19 2 38 4k bps f losion re Ap es DER Analog input 4 to 20mA DC 1 to 5V DC 4 points converter is provided w t Contact input 5V DC 20mA DC or more 8 points s s N Note 5 Analog hold output 4 to 20mA DC Max 36 points Contact output 30V DC 100mA DC 8 points Output to remote sampling stream selector valve Pneumatic 350kPa Max 8 points 2a Ethernet Vent Line e 1 8 inch sus pipes When using only FID FPD detector I detector vent is 1 4 inch teflon tube Q Liquid sample O 4 1 I O Dehumidifier up to two streams a Q Q Q FID FPD air i Valve driving air urge air Cooling air PI Process 2B SGPW il DFO 2 4 Instrument air 1 350 to 900kPa RS i Var 400 to 700kPa 1 2B SGPW Up to 31 streams p A A p including standard sample Q OH E D HE Vent stack ben g ple 3 9 8 8 8 8 Dii ETG SI Jalla lalla l Q Ol sgs G o G LL LL O
36. e which requires operator intervention or system reset occurs Signal Cable requirement Use shielded cable 4 Harmonics Current Emission Complying Standard EN61000 3 2 for GC1000C W TI 11B03A03 03E Oct 11 2011 00 28 1 5 1 Overview Data Plate for ATEX CENELEC lt GC1000W gt NM Electronic section Isothermal oven Column oven Internal free volume approx approx approx PROCESS GAS CHROMATOGRAPH MOD 3000 SUFFIX V AC KW 50 60Hz 10 TO 50 C STYLE 1 KGC Tokyo 180 8750 Made in Japan C 0344 Exi 2G KEMA 98ATEX4675 YOKOGAWA 9 EEx pd II B H2T4 or T3 or T2 or T1 MODEL SUFFIX STYLE Tamb KEMA 98ATEX4675 EEx pdll B H2 T4orT3orT2or1 YOKOGAMA 9 Tokyo 180 8750 Made in Japan 1 Specified model code Specified style code Ambient temperature JOB number CE Marking The identification number of the notified body Group II Category 2 Gas atmosphere Certificate number Type of protection and temperature class Name and address of manufacturer The year of production For example 2002 7 PRESSURIZED ENCLOSURE WARNNG DO NOT OPEN WHEN ENERGIZED 81 000 cm Note1 0 035 m min 0 035 m min 0 035 m min pressurized enclosure Minimum overpressure of 392 Pa 392 Pa 392 Pa pressurized enclosure Maximum overpressure 980 Pa 980 Pa 980 Pa of pressurized enclosure Maximum leakage flow rate
37. eing applied to the terminals Be sure to tighten the screw of the terminal 2 Signal Cable Termination Cable termination Use solderless lugs for all the process I O signals that are wired by terminal connection FN CAUTION Always use solderless lugs with insulated covering Always use solderless lugs and crimp on tool manufactured by the same manufacturer The crimp on tool must be matched to the wire thickness Solderless lug specifications The specifications of the solderless lug to use are determined by the nominal cross sectional area of the power cable for which the lug is to be used the lug screw dimensions and so on Use MKKDSN Series terminals manufactured by Phoenix Contact K K for the contact output line D analog input line E contact input line F serial communications line G analog output line H and hub terminal line K For use twisted pair Use STP cable of CAT 5 or CAT 5E for twisted pair type of Ethernet line M and 50 125 mm or 62 5 125 mm of Multi mode fiber optics type of Ethernet line N For these wiring connections use Al Series crimp on terminals also manufactured by the company Four types of crimp on terminals are used to meet wire diameters see Table 2 6 Please peel off the cover of wire by 5 mm if you do not use the terminal and contact with the terminal 5 mm is the maker recommendation values FN CAUTION All devices such as the signal line relay terminal relay po
38. ent grounding 1000 or less Note 5 Communication via personal computer Transmission Analysis results Operation info Operational conditions Reception Operation requests Operational conditions change Communication via DCS RS 422 1200 2400 4800 Transmission Analysis results 9600 19200bps t gt for explosion protection Reception Operation requests an RS 422 RS 232C converter is provided protection an RS 422 RS 232C converter is provided Analog input 4 to 20mA DC 1 to 5V DC 4 points X RS 422 19 2 38 4k bps for aem Contact input 5V DC 20mA DC or more 8 points N Note 4 XY 3 W244 AW Analog hold output 4 to 20mA DC Max 36 points Contact output 30V DC 100mA DC 8 points Output to remote sampling stream selector valve Vent Line Pneumatic 350kPa Max 8 points e 1 8 inch sus pipes Ethernet When using only FID FPD detector detector vent is 1 4 inch teflon tube Sample inlet Sample vent Liquid sample up to two streams Dehumidifier FID FPD air Valve driving air Purge air Cooling air OOOOOOD 2B SGPW 7 1B SGPW orx 1 2B SGPW Instrument air 1 350 to 900kPa 5 400 to 700kPa Vent stack 2B SGPW FID hydrogen FID hydrogen Carrier gas 1 Carrier gas 1 Carrier gas 2 Carrier gas 2 spare spare spare Note1 For piping air
39. enting lines Use pipes and pipe fittings free of interior contamination from grease oil or other substances The contamination damage the analyzer Before connecting those pipes completely air purge their interiors Carefully connect the pipes so that there is no leakage from the pipe connections such as the joints Use filters or other appropriate pipe fittings to prevent dust moisture or other foreign matter from getting inside the analyzer Types of Piping The types of piping are shown below Note however that the types of piping and quantities of individual pipes required vary with the specifications such as the analyzer type and detector type TCD FID or FPD Refer to the flow sheets in the Operation Data when implementing piping Pressure Connections 1 2 3 4 5 6 7 External air pressure output 1 to 8 AIR OUT 1 to 8 Sample gas inlet pipe SAMPLE 1 2 IN Sample gas vent SAMPLE 1 2 VENT Carrier gas inlet pipe CARRIER 1 2 Combustible hydrogen gas pipe BURNER FUEL Combustible air pipe BURNER AIR Purge air pipe PURGE AIR Vent connections 1 2 3 4 5 6 HE A i N N N NN FID vent FID 1 2 TCD measurement gas vent TCD 1 2 TCD reference gas venting REF 1 2 Split vent SPLIT 1 2 Backflush venting B F 1 2 Foreflush venting F F 1 1 1 2 2 1 2 2 Analyzer Base Sampling Pipes 1 2 NNO Ooo A O S re re re NS No
40. ep an area for the house taking into consideration the types of items to be accommodated and the space required for maintenance Leave a space of at least 400 mm to the right of the analyzer for connecting various pipes Provide ventilation openings in the upper portion near the ceiling and lower portion near the floor of a side wall of the house Provide a window to let in natural light to facilitate inspection and maintenance Electric lights if provided will permit maintenance after dark Carrier gas cylinders if installed outdoors should be protected from exposure to direct sunlight and rainfall by eaves extending from the house TI 11B03A03 03E Oct 11 2011 00 30 2 Installation Piping and Wiring Unit mm Ventilation ao opening Carrier gas cylinder Standard gas 1600 cylinder Analyzer is i 7 Piping and wiring O 2 F ut Drain pipe Window to let in 4 outlet natural light k Standard gas cylinder Rear Floor planA A Figure 2 1 Example of Analyzer house 3 Unpacking The Model GC1000 Markll weighs about 120 kg Unpack it near the installation site Use a transportation machine to move it It is at the position where the center of gravity of GC1000 Markll is high Handle it carefully so that it does not fall Ay CAUTION Take great care when carrying and installing piping wiring the GC1000 Markll The GC1000 Markll must be carried and installed very carefully includi
41. er BURNER FUEL port e Use piping of O D 1 8 inch stainless steel treated for oil inhibition 7 Steam pipe This is needed when it is to be heated the sample with steam e Do the piping between a steam supply that can provide the required pressure see Operation Data and the analyzer STEAM IN port 8 Venting pipes e These are used for backflush venting foreflush venting reference gas venting etc With Vent Stack the piping for Vent Stack is completed previously Without Vent Stack implement pipings for them as short as possible to the vent stack e Use large pipes for venting to minimize pressure losses e Usually connect the venting to about a 2 inch header with 1 D 4 mm or O D 1 4 inch pipes for the short distance from the analyzer When ejector suction in sample outlet system is used connect the vending to downstream of Vent Stack with I D 10 mm or more pipe AN CAUTION Please beware of safety because the sample vent is usually open to the atomosphere When the sample vent is connected to the flare stack please consider the pressure and the flow rate of the stack 9 Steam drain pipe This is used to drain the condensate of the steam that heats the sample e Do the piping from the steam trap of the analyzer and also from the condensate drain piping port CONDENSATE OUT if provided to the drain pit at a sloping angle 10 Pipes for external valves These are used for piping between the analyzer valve actuating pneu
42. essure regulators for standard gas cylinder and STANDARD 1 to 3 ports of the analyzer When a few different standard gases are used provide separate pipes for each gas to lead them into the analyzer Use piping of I D 4 mm or O D 1 4 inch stainless steel treated for oil inhibition Carrier gas inlet pipes These are pipes to introduce the carrier gas to the analyzer and they are used to implement piping between the outlets of carrier gas cylinderpressure regulators and CARRIER IN ports of the analyzer When two different carrier gases are used provide separate pipes for each gas to lead them into the analyzer The following is recommended Putting the 2 gas cylinders in this way there is no contamination of air To GC1000 Mark II e When this piping is to be implemented completely check that the insides of the pipes and pipe fittings are not contaminated e Do the piping so that there is no leakage Specifically when hydrogen gas is used make sure there is no leakage because that is also required for explosionproof e lf the carrier gas contains moisture above the dew point of 60 C it is recommended that a desiccant such as a molecular sieve be used to remove as much moisture as Spare possible to prevent deterioration of the Figure 2 5 columns e Use piping of O D 1 8 inch stainless steel treated for oil inhibition CAUTION Do not use solvents containing impurities such as non volatile components to clean
43. for installation 4 15 Sr Sil Air for valve driving and for purge cooling Isothermal oven Rc1 2 or 1 2NPT F for GC1000C per e Rc1 4 or 1 4NPT F for GC1000W 710 305 20 Note 1 The connection size is selected by follows 3 4NPT G3 4 Pg21 or M25x1 5 Note 2 Due to specification it is attached Flow control section Inlet Outlet of sample gas standard gases carrier gases and air for FID FPD 6mm or 1 4 tube OOOOODOD Weight Approx 100kg lt CATUION gt The wall construction for mounting has to be endured by 4 times of the weight approx 100 kg of the analyzer Note 3 The height for Maintenance Note 3 For the best installation take an enough space on the top of the wiring fitting to meet the Space for analyzer maintenance wire lead requirements LL 1316 TI 11B03A03 03E Oct 11 2011 00 20 1 Overview 5 GC1000D GC1000S with analyzer base sampling system Unit mm Flame proof Enclosure 2 L Packing Flame proof Enclosure Note 2 Sealing fitting 355 Wiring connection iri i Operation and Note 1 Note 2 display section Connection to electronics section Note 1 Ground wiring 1 6mm or more Ground resistance 1000 max Vent header Note 2 Rc1 2 or 1 2NPT Liquid sampling valve with vaporizer Note 2 My 1 ag IE i Electronics section Flow control section Standard gases carrier gasse and air for FID FPD 6mm or 1 4 tube OOOOO0O Air
44. for valve driving and for purge cooling e Rc1 2 or 1 2NPT F for GC1000D e Rc1 4 or 1 4NPT F for GC1000S Inlet Outlet of sample gas standard gas and others Note 2 Rc1 4 or 1 4NPT F Steam Inlet Note 2 Rc1 4 or 1 4NPT F Isothermal oven programmed temperature oven Analyzer base h sampling system PE The door cover is mr te due to the t NZ Steam drain Outlet Note 2 Rc1 4 or 1 4NPT F specification 450 305 Weight Approx 120kg Note 1 The connection size is selected by follows 3 4NPT or G3 4 Note 2 Due to specification it is attached Hole for installation Note 3 460 Note 3 The height of M12 screw is 255mm from the floor installed M12 screw 1000 Note 4 Space for analyzer maintenance Note 4 The height for Maintenance 1842 Lis whole height including wiring fitting Take an enough space for maintenance of wiring 1316 TI 11B03A03 03E Oct 11 2011 00 1 Overview 21 6 GC1000D GC1000S without analyzer base sampling system Unit mm Flame proof Enclosure ee ee j Flame proof Enclosure Note 2 Sealing fitting TE mn Note 1 Note 2 Operation and display section Connection to electronics section Note 1 Ground wiring 1 6mm or more Ground resistance 100Q max Vent header Note 2 Electronics section Rc1 2 or 1 2NPT Liquid sampling valve with vaporizer Note 2 Du Flow control section Inlet Outlet of sample gas s
45. g on various conditions For details consult Yokogawa Optimal sampling systems will be offered Note2 For piping air purging use stainless steel pipe of 1 2 inch or more For another piping see subsection 1 1 2 External Dimensions Wiring cables piping and installation materials marked with an should be supplied by the user Note3 For I O cables see Subsection 2 2 3 Recommended Cables Note4 Fix venting pipes properly so that the dead load of the venting pipes does not apply to the assembling vents of this analyzer Note5 Drain tank is used only for using FID FPD This is not used for using TCD Note6 The specification decides the number of flameproof enclosure No enclosure is applied for the general purpose or Y purge type Note7 There is a case of analog output by via GCCU GCCU is a computing unit to handle various types of signal such as A O analog serial output trend output digital output and so on Refer to GS 11B03S03 02E for detail Note Follow the domestic electrical requirements as regulated in each country In the case of GC1000C W set ground resistance to 10 Q or less Note9 Circuit breaker shall be suitable for the item of the power supply described in the specification and located near the analyzer In the case of GC1000T W D circuit breaker for the electronic circuit power approx 1 5 kVA is needed in addition TI 11B03A03 03E Oct 11 2011 00 1 Overview 1 3 2 With analyzer bas
46. gure 2 19 TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 51 C GC1000E Type Y Purging Electric Heater Circuit Power Power Figure 2 20 TI 11B03A03 03E Oct 11 2011 00 52 2 Installation Piping and Wiring J Grounding Wire GC 1000 requires the following types of ground wiring Refer to Table 2 1 Earth terminal Rear Panel Q Q Q Q Q Q O Ground Figure 2 21 FN CAUTION D For protective grounding of terminal connector type devices connect to the terminal For grounding of devices with function grounding terminals connect to the terminal TI 11B03A03 03E Oct 11 2011 00 2 3 7 2 Installation Piping and Wiring 53 Connecting Process I O Signals 1 General Be sure to separate the power and signal cables Avoid running them in parallel as much as possible For analog input use twisted pair cables with a common shield with a twist pitch of 50 mm or less to protect against induced noise The shield needs to be grounded at a point as close to the transmitter as possible Use twisted pair cables for digital signals as well Stranded cables are superior to single conductor cables in the following respects e Since they are more flexible stranded cables are easier to work with in a curved pit or cramped space e Stranded cables provide better contact with solderless lugs with less change over time Secure the cables to keep their weight from b
47. he Terminal Section Select a appropriate packing seal which has a hole size matching with the cable diameter from the accessory kit and replace the packing seal See Table 2 4 In case of sealing fitting sealing fittings are included in accessory kit If the cable entry is not sealed the Electronics circuit section is not pressurize and operation can not be allowed TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 43 Unit mm Sealing Fitting Figure 2 10 Replacement Parts K9401LR Table 2 3 Packing seal for Protection System C 0 SC Tow Table 2 4 Packing seal for Terminal section Packing Mark Packing I D Cable O D 24 12 10 0 to 12 0 24 149 212 1 to 014 0 24 160 214 1 to 015 9 2 3 5 Cable Inlet Locations D E A B C C D A B C A B F G H J K L M G H J K L M Protection System Protection System terminal terminal section section 1 Analyzer with two enclosures of Protection System 2 Analyzer with one enclosure of Protection System Figure 2 11 Note Up to 4 of the cables F G H J and K can be led out of a pressurized vessel TI 11BO3A03 03E Oct 11 2011 00 44 2 Installation Piping and Wiring 2 3 6 Connecting Power Cable and Grounding CAUTION e Wire the power supply cable keeping the distance of 1 cm or more from other signal wires e Power supply cable must conform to UL or CSA e Do wiring after you do prote
48. ially detects the components The gas chromatograph is a representative gas analyzer owing to its wide measurable area no interference and its capability to measure the various components at the same time This analyzer can be installed up to two detectors The combinations of these detectors can be a thermal conductivity detector TCD a flame ionization detector FID or a flame photometric detector FPD Since the method of handling the analyzer differs slightly according to the detectors installed refer to the Instruction Manual in accordance with the method to be adopted Gas chromatograph system varies according to user s conditions Therefore please note that this installing and operating the analyzer System Configuration The following equipments can be utilized with GC1000 Markll analyzer and configure to process gas chromatograph system 1 External sample processing equipment 2 Personal computer 3 Supervisory computer Analogue equipment 4 Analyzer bus system However the system configuration may differ according to the specifications TI 11B03A03 03E Oct 11 2011 00 1 2 1 Overview 1 1 1 Wiring and Piping Diagram 1 With analyzer base sampling system With Vent Stack Note 9 Independent grounding Q or Not Communication via personal computer 1000 or less Note 8 Transmission Analysis results Operation info Operational conditions Communication via DCS RS 422 1200 2400 4800
49. inal Number NC Contact output 1 NC Contact output 2 Contact output 1 Normally close NC COM Contact output 1 COM Contact output 2 Contact output 1 Common COM NO Contact output 1 NO Contact output 2 Contact output 1 Normally open NO NC Contact output 2 NC Contact output 5 Contact output 4 NC COM Contact output 2 COM Contact output 5 Contact output 4 COM NO Contact output 2 NO Contact output 5 Contact output 4 NO Annunciator NC Contact output 8 Contact output 7 NC Annunciator COM Contact output 8 Contact output 7 COM Annunciator NO Contact output 8 Contact output 7 NO Figure 2 32 E Analog Input Terminals Option 1 GC1000E GC1000T Type X purging GC1000C GC1000W GC1000D GC1000S Protection system Terminal Number Analog input 1 Analog input 1 Analog input 2 Analog input 2 Analog input 3 Analog input 3 Analog input 4 Analog input 4 Figure 2 33 2 GC1000E GC1000T Type Y purging Electronics Section Refer to Figure 2 30 Terminal Number Terminal Number Analog input 3 75 Analog input 2 49 23 Analog input 1 Analog input 3 76 Analog input 2 50 24 Analog input 1 25 Analog input4 26 Analog input4 Figure 2 34 TI 11B03A03 03E Oct 11 2011 00 60 2 Installation Piping and Wiring F Contact Input Terminals Electronics Section Refer to Figure 2 29 and 2 30 Terminal Number Terminal Number Contact input 3 Contact input 3 Contact input 6 Con
50. matic outlet and the external sampling system to actuate the stream selection and atmospheric pressure balancing valves provided in the external sampling system Make piping properly according to piping diagram Use piping of O D 1 8 inch stainless steel TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 37 2 3 Wiring 2 3 1 General Cautions on Wiring 1 Cautions on wiring for protection system e There may be 0 to 2 enclosures for Protection System depending on customer s specifications a Specifications for no enclosure e Model GC1000E GC1000T Y purging b Specifications for one enclosure e Model GC1000E GC1000C GC1000S e No analog input c Specifications for two enclosures Models GC1000 Markll without the above a and b specifications e If TIIS explosionproof wiring connections are required always use the sealing fittings or packing adapter supplied A WARNING In case of wiring certificated TIIS the attached sealing fittings or flameproof packing adapter should be used Otherwise it does not comply with TIIS explosion protection 2 Other general cautions a Lay the signal wiring and electrical wiring in separate conduit pipes or ducts respectively b Make independent grounding having a grounding resistance of 100 ohm or less 2 3 2 Kinds of Wiring The following kinds of wiring are required for GC1000 Markll The wiring required varies with the specifications Refer to Su
51. mm or 1 4 tube OOODVOOO Air for valve driving and for purge cooling e Rc1 2 or 1 2NPT F for GC1000C e Rc1 4 or 1 4NPT F for GC1000W Inlet Outlet of sample gas standard gas and others Note 2 Rc1 4 or 1 4NPT F Steam Inlet Note 2 Rc1 4 or 1 4NPT F oven Analyzer base sampling system The door cover is mn attached due to the t NZ Steam drain Outlet Note 2 specification Rc1 4 or 1 4NPT F 450 305 Note 1 The connection size is selected by follows Weight Approx 120kg 3 4NPT G3 4 Pg21 or M25x1 5 Note 2 Due to specification it is attached 460 Hole for installation Note 3 aa es HETE 74 oO ZVI LLLG LAWL LY Note 3 The height of M12 screw is 255mm from the floor installed Q M12 screw 3 Note 4 Space for analyzer maintenance Note 4 The height for Maintenance Le 1874 5 is whole height including wiring fitting 1316 Take an enough space for maintenance of wiring TI 11B03A03 03E Oct 11 2011 00 1 Overview 1 9 4 GC1000C GC1000W without analyzer base sampling system Unit mm Flame proof Enclosure Wiring connection 355 Note 1 Note 2 Connection to electronics section Note 1 Flame proof Enclosure Note 2 Operation and display section Ground wiring 1 6mm or more Ground resistance 100 max Vent header Note 2 Electronics section Rc1 2 or 1 2NPT Liquid sampling valve with vaporizer Note 2 IDI Hole
52. nalog output Elde alfe Ald ale Ea Analog output Analog output 1 1 Analog output Analog output Analog output Analog output Analog output Analog output Analog output Analog output Analog output Analog output Analog output Analog output 10 Analog output 10 Analog output 11 Analog output 11 Analog output 12 Analog output 12 Analog output 13 Analog output 13 Analog output 14 Analog output 14 Analog output 15 Analog output 15 Analog output 16 Analog output 16 Analog output 17 Analog output 17 Analog output 18 Analog output 18 1 1 1 OOMJMNNAAMAUINNRRVLVVYNNA gt Terminal Number Power off signal A Power off signal B Power off signal A Power off signal B Figure 2 38 L Ethernet twisted pair terminals Option Refer to Figure 2 27 H B terminal H A terminal Figure 2 39 TI 11B03A03 03E 61 Oct 11 2011 00 62 2 Installation Piping and Wiring M Ethernet optic fiber terminals Option Refer to Figure 2 28 WY Transmit R R Receive A B Lower Upper Figure 2 40 TI 11B03A03 03E Oct 11 2011 00 63 Revision Information Title Process Gas Chromatograph GC1000 Markll Installation Manual Ethernet version Manual number TI 11BO3A03 03E Oct 2001 1st Edition Newly published Sep 2002 2nd Edition Oct 2011 3rd Edition The contents of TI 11BO3A03 13E are applied to this m
53. ng piping and wiring by more than one person at least four people are recommended 4 Installation To securely install the analyzer on the floor use anchor bolts To securely install the analyzer on a wall use nuts and bolts TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 31 2 1 2 Installation of Auxiliary Provisions 1 Cylinders The cylinders should be located near the analyzer or the external sampling system for the convenience of connecting piping to those units Provide a place for installation where the cylinders are not in direct sunlight i e under a roof or eaves and where the ambient temperature is 0 to 40 C to install the cylinders The place should be well ventilated so that leaking gases if any do not accumulate Conform to regulations for high pressure gases 2 Other items a Dehumidifier Provide a dehumidifier near the analyzer between the carrier gas cylinders and the analyzer b Sample gas pressure regulator Provide sample gas pressure regulators as near the sampling point as possible between the sampling point and the analyzer or the external sampling system c Vent stack Drain tank e Without Vent Stack Provide a header about 2 inches in size near the analyzer where the venting lines of the analyzer are gathered Extend the vent stack outside the house using a pipe 1 2 inch in diameter Make provisions to prevent rain from getting in the top end of the vent stack
54. ng valve with vaporizer Note 1 i Mj ith ll iiij Isothermal oven programmed temperature Electronics section 1212 Flow control section Standard gases carrier gases and air for FID FPD 6mm or 1 4 tube OOOOO0O0O Air for valve driving and for purge cooling e Rc1 4 or 1 4NPT F for GC1000E Rc1 2 or 1 2NPT F for GC1000T Inlet Outlet of sample gas standard gas and others Note 1 Rc1 4 or 1 4NPT F Steam Inlet Note 1 Rc1 4 or 1 4NPT F oven Analyzer base sampling system The door cover is 1 i attached due to the NT Steam drain Outlet Note 1 Rc1 4 or 1 4NPT F specification 450 305 Weight Approx 120kg Hole for installation Note 2 Note 1 Due to specification it is attached 460 Note 2 The height of M12 screw is 255mm from the floor installed M12 screw f j oO Note 3 Space for analyzer maintenance Note 3 The height for Maintenance A 1842 is whole height including wiring fitting Take an enough space for maintenance of wiring 1316 TI 11B03A03 03E Oct 11 2011 00 1 Overview 1 1 2 GC1000E GC1000T without analyzer base sampling system Unit mm Wiring connection Flame proof Enclosure Note 1 Flame proof Enclosure 3 4NPT 355 Operation and Connection to electronics section display section pay 3 4NPT Ground wiring 1 6mm or more Ground resistance 1000 max Vent header Note 1 Electr
55. ntastecosiaesadostuatadosiatsadestanvansuaaays 35 2 3 VIG es 37 2 3 1 General Cautions on Wiring rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrnnnnnnnnnn 37 2 3 2 KINdS of WINING seian 37 2 3 3 Recommended Cables ccccccccccccccsccccecceceseceeeeeeeeeeeseeeeeeeeeeeeeess 38 2 3 4 F FECAUTIONS OM VING vsussavsacavivesniasinaxsnanineuadadnawavadinanadinarmacousuailataias 39 2 3 9 Cable Inlet Locations ve 43 2 3 6 Connecting Power Cable and Grounding 0 ssssssssesssssseseeeees 44 2 3 7 Connecting Process I O Signals rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrnnnnnnnnn 53 Revision Information eee tne ene ent een Meese een nalnnen neni tT Sane anni se eer anon seewer serrate 63 Yokogawa Electric Corporation TI 11BO3A03 03E YO KOG AWA 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan Copyright Oct 2001 YK Tel 81 422 52 5617 Fax 81 422 52 6792 3rd Edition Oct 2011 YK 2 Introduction Notice This Manual is to provide the technical information for installing a GC1000 Markll at site When installing or checking up the installation of GC1000 Markll read this sentence carefully e Regarding This Manual 1 This Manual should be passed on to the end user 2 Read this manual carefully and fully understand how to operate this product before you start operation 3 All rights reserved No part of this manual may be reproduced in any form without Yokogawa s written permission
56. oncerning communication cables When you use the RS 422 RS 232C communication of the GC1000 Markll please do not take off or install the communication cables during the power supply turned on It is needed to turn on the main power again because of communication error when the workstation is used next time if it will be done TI 11B03A03 03E Oct 11 2011 00 H Analog Output Terminals Right Side of Electronics Section Option 2 Installation Piping and Wiring Terminal Number Analog output 19 Analog output 19 Analog output 20 Analog output 20 Analog output 21 Analog output 21 Analog output 22 Analog output 22 Analog output 23 Analog output 23 Analog output 24 Analog output 24 Analog output 25 Analog output 25 Analog output 26 Analog output 26 Analog output Analog output 27 Analog output 28 Analog output 28 Analog output 29 Analog output 29 Analog output 30 Analog output 30 Analog output 31 Analog output 31 Analog output 32 Analog output 32 Analog output 33 Analog output 33 Analog output 34 Analog output 34 Analog output Analog output 35 Analog output 36 Analog output 36 oO NO OT N 1 11 11 r hari Fi iri haur ha Haur al Ha La i he a aa a eal Fa i al aa ae ma Pa i re me F m Figure 2 37 K Hub terminal Hub board in Electronics Section Option e For use twisted pair cable Refer to Figure 2 27 2 Analog output E A
57. onics section Rc1 2 or 1 2NPT Liquid sampling valve with vaporizer Note 1 Du Hh Hole for installation 4 915 si iscihernal oven Air for valve driving and for purge cooling ten Rc1 4 or 1 4NPT F for GC1000E ea pa e Rc1 2 or 1 2NPT F for GC1000T 710 305 20 Note 1 Due to specification it is attached Flow control section Inlet Outlet of sample gas standard gases carrier gases and air for FID FPD 6mm or 1 4 tube OOOOOOCO Weight Approx 100kg lt CATUION gt The wall construction for mounting has to be endured by 4 times of the weight approx 100 kg of the analyzer Note 2 The height for Maintenance Note 2 For the best installation take an enough space S f mai on the top of the wiring fitting to meet the opace for ana yzer mainenance wire lead requirements TI 11B03A03 03E Oct 11 2011 00 1 8 1 Overview 3 GC1000C GC1000W with analyzer base sampling system Unit mm Flame proof Enclosure Flame proof Enclosure Note 2 355 616 Wiring connection Note 1 Note 2 Connection to electronics section Note 1 Operation and display section Ground wiring 1 6mm or more Ground resistance 100 max Vent header Note 2 Rc1 2 or 1 2NPT Liquid sampling valve with vaporizer Note 2 My Hit All lili Isothermal oven V programmed temperature Electronics section Flow control section Standard gases carrier gases and air for FID FPD 6
58. pproval of Factory Mutual Research Corporation and CSA certification and ATEX certification e Precautions Against Electrostatic Problems The GC1000 Mark II system uses numerous IC components When handling cards with IC components mounted on them for maintenance or setting changes take full precautions against electrostatic problems These precautions are summarized below a When storing or carrying cards enclose them in a conductive bag or antistatic bag Cards as shipped by Yokogawa are enclosed in a conductive bag or antistatic bag labeled with cautions against electrostatic problems b Whenever mounting or demounting cards into or from a product wear a wrist strap grounded via a 1 MQ resistance Connect the wrist strap to any ground terminal near the ground wire or to any unpainted part of the grounded frame Card Wrist strap Conductive sheet Using a wrist strap and conductive sheet Using a Conductive Sheet c When servicing cards on the bench place them on a conductive sheet grounded via a 1 MQ resistance wearing a wrist strap as in above Keep easily chargeable plastic materials away from the bench d Never touch components mounted on the cards the pattern side connectors pin components etc with bare hands unless using a wrist strap and a conductive sheet TI 11B03A03 03E Oct 11 2011 00 1 1 1 1 Overview 1 1 Overview A gas chromatograph separates a gas mixtures into each component and ser
59. purging use stainless steel pipe of 1 2 inch or more For another piping see subsection 1 1 2 External Dimensions Wiring cables piping and installation materials with an should be supplied by the user Note2 For I O cables see subsection 2 2 3 Recommended Cables Note3 The specification decides the number of flameproof enclosure No enclosure is applied for the general purpose or Y purge type Note4 There is a case of analog output by via GCCU GCCU is a computing unit to handle various types of signal such as A O analog serial output trend output digital output and so on Refer to GS 11B03S03 01E for detail Note5 Follow the domestic electrical requirements as regulated in each country In the case of GC1000C W set ground resistance to 10 Q or less Note6 Circuit breaker shall be suitable for the item of the power supply described in the specification and located near the analyzer In the case of GC1000T W D circuit breaker for the electronic circuit power approx 1 5 kVA is needed in addition TI 11B03A03 03E Oct 11 2011 00 1 6 1 Overview 1 1 2 External Dimensions 1 GC1000E GC1000T with analyzer base sampling system Unit mm Wiring connection Flame proof Enclosure Note 1 Flame proof Enclosure 3 4NPT Operation and dene section Connection to electronics section 3 4NPT Ground wiring 1 6mm or more Ground resistance 1000 max Vent header Note 1 Rc1 2 or 1 2NPT Liquid sampli
60. re the density of explosive gas persists for a long time Wiring works Model GC1000D GC1000S analyzer obtains explosion proof authorization by the complete set including metal fittings of the attachment When performing wiring always use the attached sealing fittings and flameproof packing adapter A IMPORTANT Cables should be arranged orderly in Explosion proof section Otherwise it may damage the parts e g relay TI 11B03A03 03E Oct 11 2011 00 6 7 Introduction Maintenance and inspection During usual maintenance and inspection it is not necessary to check the explosionprotected section Before opening the door of the explosion protected section for maintenance and inspection be sure to turn off the power After completing maintenance and checks close the door completely then turn on the power after checking that the specified explosion protection performance is guaranteed The parts to be checked are described in the Maintenance and User s Manual IM 11B03A03 04E If any of the following damage occurs contact a Yokogawa sales representative or the Yokogawa sales division 1 Ifthe screws securing the Protection System explosionproof construction are damaged 2 Ifthe exterior or light transmission section of the enclosures is damaged 3 If packings are cracked or conspicuously deformed Override function The analyzer with optional code FM CSA Type Y purging does not have this function A WAR
61. s Location Location Equipment Equipment Sealing Fitting 18 inches GC1000 AN as close as possible not more than 18 inches 457mm Explosionproof Enclosure SUE Mart GC1000 Type X Purging Figure 2 6 TI 11B03A03 03E Oct 11 2011 00 40 2 Installation Piping and Wiring Nonhazardous Location Equipment Nonhazardous Locations Hazardous Locations Sealing Fitting as close as possible not more than 18 inches 457mm 4 GC1000 Type Y Purging Figure 2 7 lt CSA gt e All wiring shall comply with Canadian Electric Code Part I and Local Electric Codes be in conduit as shown in the Figure 2 8 Figure 2 9 TI 11B03A03 03E In hazardous location wiring for explosionproof enclosure and type X purged enclosure to In hazardous location wiring for type Y purged enclosure to be in conduit as shown in the Oct 11 2011 00 2 Installation Piping and Wiring 41 Nonhazardous Nonhazardous Location Location Equipment Equipment Nonhazardous Locations Sealing Fitting 50cm maximum p H en Vz I as close as possible SE GN not more than 50 cm Enclosure WF GC1000 Type X Purging Figure 2 8 Nonhazardous Location Equipment Nonhazardous Locations Hazardous Locations Sealing Fitting Conduit as close as possible not more than 50 cm GC1000 Type Y Purging Figure 2 9 TI 11B03A03 03E Oct 11 2011 00 42 2 Install
62. s instrument is a Class A product and it is designed for use in the industrial environment Please use this instrument in the industrial environment only TI 11B03A03 03E Oct 11 2011 00 1 Overview 3 Immunity Specification under immunity circumstances Temporary output change of 10 is regular range under immunity circumstances Complying Standard EN61326 2 3 for GC1000C W Performance me een etter Joe san Electro Static Discharge 4 kV contact IEC61000 4 2 8 kV AAR 2 Radio frequency electromagnetic field 80 to 1000 MHz IEC61000 4 3 Amplitude modulated 10 V m unmodulated 80 EN 1 kHz Radio frequency electromagnetic field 1 4 to 2 GHz IEC61000 4 3 Amplitude modulated 10 V m unmodulated 80 VAN 1 kHz Fast transients common mode 2 kV IEC61000 4 4 5 50 Tr Th ns 5 kHz REP 5 Radio frequency common mode 0 15 to 80 MHz IEC61000 4 6 A Amplitude modulated 3 V unmodulated 80 AM 1 kHz Source impedance 150 Q Surge 1 kV Line to Line IEC61000 4 5 2 kV rae to aan 7 Voltage Dips Short interruption 0 5 cycle IEC61000 4 11 each polarity 100 Note Definition of performance criteria Performance criterion A During testing normal performance within the specification limits 27 Performance criterion B During testing temporary degradation or loss of function or performance which is self recovering Performance criterion C During testing temporary degradation or loss of function or performanc
63. tact input 6 Contact input 2 Contact input 2 Contact input 5 Contact input 5 Contact input 8 Contact input 8 Contact input1 Contact input 1 Contact input 4 Contact input 4 Contact input 7 Contact input 7 For GC1000E GC1000T Type Y Purging Figure 2 35 G Communication Terminals Electronics Section Option e RS 422 DCS Personal Computer GCCU Refer to Figure 2 29 and 2 30 ee Terminal Number Send data A DCS 59 35 Send data A GCCU Send data A personal computer Send data B DCS 60 36 Send data B GCCU Send data B personal computer Receive data A DCS 61 37 Receive data A GCCU Receive data A personal computer Receive data B DCS 62 38 Receive data B GCCU Receive data B personal computer Power off signal DCS 41 Power off signal GCCU 27 13 Power off signal personal computer Power off signal DCS 42 Power off signal GCCU 28 14 Power off signal personal computer For GC1000E GC1000T Type Y Purging Figure 2 36 PON CAUTION e Notes before turning on the power switch When you use the GCMT Gas Chromatograph Maintenance Terminal software package please confirm all communication cables have been connected before turning on the power switch Please turn on power switch in order of the GC1000 Markll Communication converter K9404LA and personal computer Please turn off the power switch by the opposite procedure e Notes c
64. tandard gases carrier gases and air for FID FPD Hole for installation 6mm or 1 4 tube 4 915 re Air for valve driving and for purge cooling Isothermal oven Rc1 2 or 1 2NPT F for GC1000D eee Rc1 4 or 1 4NPT F for GC1000S 710 305 20 Note 1 The connection size is selected by follows 3 4NPT or G3 4 Note 2 Due to specification it is attached Weight Approx 100kg lt CATUION gt The wall construction for mounting has to be endured by 4 times of the weight approx 100 kg of the analyzer Note 3 The height for Maintenance Note 3 For the best installation take an enough space on the top of the wiring fitting to meet the Space for analyzer maintenance wire lead requirements 24 1316 TI 11B03A03 03E Oct 11 2011 00 22 1 Overview 7 Utility connections 31 Unit mm 1 4 or 6mm tube 27 AIR OUT 1 23 AIR OUT 2 AIR OUT 3 AIR OUT 4 AIR OUT 5 AIR OUT 6 AIR OUT 7 h A T M BALANCE AIR OUT 8 A T M BALANCE 322 SAMPLE 1 IN SAMPLE 1 VENT SAMPLE 2 IN SAMPLE 2 VENT CARRIER 1 CARRIER 2 BURNER FUEL BURNER AIR 40 PURGE AIR Rc1 4 or 14NPT When the tubes are filled with carrier gas even if tube O D size is 6 mm or 1 4 inch the plug for 1 4 inch are attached TI 11B03A03 03E Oct 11 2011 00 1 Overview 8 Gas piping connections Analyzer base sampling system 55 185 30 45 60 45 60 B Oo p B 3 D
65. the operation and features A TIP Gives information that complements the present topic TI 11B03A03 03E Oct 11 2011 00 Introduction 3 N See Also Gives the reference locations for further information on the topic D Protective ground terminal In order to provide protection against electrical shock in case of a fault This symbol indicates that the terminal must be connected to ground prior to operation of equipment Function ground terminal In order to provide protection against noise This symbol indicates that the terminal must be connected to ground prior to operation of equipment 3 If protection safety circuits are to be used for the product or the system controlled by it they should be installed outside of the product 4 When you replace parts or consumables of the product use those specified by our company 5 Do not modify the product e Exemption from Responsibility 1 Yokogawa Electric Corporation does not make any warranties regarding the product except those mentioned in the WARRANTY that is provided separately 2 Yokogawa Electric Corporation assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product TI 11B03A03 03E Oct 11 2011 00 4 Introduction introduction Thank you for purchasing the GC1000 Markll process gas chromatograph This manual describes the installation of Model GC1000E GC1000T GC1000C GC10
66. wer supply etc to be connected to contact input and contact output must conform to IEC1010 or CSA 1010 or CSA 950 Do wiring after you do protective grounding securely TI 11B03A03 03E Oct 11 2011 00 54 2 Installation Piping and Wiring 3 Terminal connection of shielded signal cables for GC1000C W The shielded wire of each interface cable is connected with the internal ground bar of GC 1000 The attached ferrite core is connected with each shielded cable D GC1000C GC1000W In the case of two enclosures of Protection System Use specified ferrite core as shown in the following figure D A1179MN Shield Line Internal ground bar 2 M4 Ferrite core 7 SS zz el EHE EEEE ete I Sn HHH HIH HH HIH HBHH H OD SEERRAESERERE Figure 2 22 D GC1000C In the case of one enclosure of Protection System Use specified ferrite core as shown in the following figure A1179MN D Shield Line Internal ground bar M4 Ferrite core Figure 2 23 TI 11B03A03 03E Oct 11 2011 00 2 Installation Piping and Wiring 55 E GC1000C GC1000W In the case of two enclosures of Protection System Use specified ferrite core as shown in the following figure E A1179MN Shield Line Internal ground bar 2 M4 Ferrite core S Tz OA Add 1turn Figure 2 24 F H GC1000C GC1000W Use specified ferrite core as shown in the following figure A1179MN Ferrite core Internal
67. y must be 99 99 or more e the organic components must be 5 ppm or less e the dew point must be 60 C or less Standard gas This gas is used for calibration Prepare a gas cylinder including measurement component Since up to three different standard gases can be used for automatic calibration prepare a gas cylinder suitable for the gas FID FPD combustion hydrogen gas This hydrogen gas is necessary when either FID or FPD is used as a detector Prepare pure hydrogen gas in a cylinder In this case also it is recommended that a spare cylinder be prepared considering the convenience in replacement The gas must satisfy the following conditions e the purity must be 99 99 or more e the organic components must be 5 ppm or less e the dew point must be 60 C or less 5 Air for valve driving and purging This air is used for driving valves and as purging air Prepare the air supply at 350 kPa or more and 0 15 m min or more for GC 1000T GC1000W GC1000D or 0 1 m gt min or more for GC 1000E GC1000C GC1000S Flow rate adjustment is not necessary because it is being adjusted at the time of shipping When the air is supplied fixed flow rate is obtained automatically When using cooling device prepare the air supply at 500 kPa or more and 0 45 m gt min or more and air dew point less than 20 C TI 11B03A03 03E Oct 11 2011 00 26 6 7 1 4 1 2 1 Overview FID FPD combustion air This

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