Jovy Systems User Manual - jovy
Contents
1. NES Sec Lower Heater mmm o E Alarm Temp E C Soak Msg CF Lower Heater o LE Reflow Msg Reflow Stage Powers Operations on Profile Save Profile to PC Export Profile to TIC E 01 Em Kun Profile on TIC E 01 Exit Profile Editor 1 Importany profile saved on PC to Edit one or more parameter 2 Import any profile saved on Machine memory up to 50 profiles After editing Three options are available same as 7 8 and 9 for create profile 20 e Jovy profiles gt Jovy Profile Editor gt Delete S Jovy Profile Editor Create Profile Edit Profile Delete Profile From RE 7550 Delete Profile From TIC E 01 2 x Format RE 7550 Memory Format TIC E 01Memory Number of Profiles Saved on RE 75 1 Jovy Systems Exit Profile Editor e Jovy profiles gt Jovy Profile Manager W Jovy Profile Manager m El 5 Ui BETTY Systems Dr Cie rer Tea Profile Parameters Number Profile Name Preheat Temp Preheating 5tage Powers Upper Heater 100 Bo Soak End Temp Lower Heater 100 Peak Temp Soaking Stage Powers Peak Zone Time Upper Heater 100 Alarm Tem p Lower Heater 100 Preheat Msg Reflow Stage Powers Upper Heater 100 m Soak Msg Lower Heater 100 Reflow Msg Humber of Profiles Saved on TIC E 0H 1 Jovy Profile Manager is a tool to Edit re arrange or delete one or more profiles then save again the changes to the2. software should be run as an administrator in windows 7 and vista platforms NOTE for license activation please send an email with the machine serial number Date of Purchase and Seller information to support jovy sys com 16 2 Jovy PC Suite Main Interface e Jovy Sytems PC Suite v2 00 Timea tee OO 00 Jovy Systems Tools ll Keen Piles 1 RE 7550 Thermo Couple Reading 23 C Start Cancel Upper Heater ch 90 S Lower Heater sch 90 Alarm Temp 300 eciJ Apply Cancel RESCH Online Mode 17 3 Jovy PC Suite Operating Guide lines e Tools gt Machine settin W Jovy Sytems PC Suite v2 00 D Tools H Jovy Profiles e Machine Mode Normal Time Scale Elapsed Time 0 00 00 Process Analysis Jovy Systems RE Run Fan Thermo Couple Reading 23 C Run Profile Process Run Manual Control Process Jovv Svstems ka Online Mode Jovy PC Suite Settings me Jovy PC Suite Settings Temp Type Celsius Fahrenheit Language English e _ O Temp Product ID Firmware Version 1 00 18 e Jovy profiles gt Jovy Profile Editor gt Create profile Name the profile Set the temperature for each Profile stages Set the dwell time on Peak temperature TAL Set the warning alarm temperature Write a message to be displayed while the stage is running Set the Heaters power levels
3. the best results in any process User defines the heaters power level in each profile stage machine controls via PID sophisticated algorithm to end each phase successfully this is implemented in the three phases preheat soak and re flow Use the Thermo couple in bended end method as shown below Correct T C positioning method The success time for a profile varies according to room temperature and the upper heater level height so we recommend that you use your own profile and after spend a few trails for each application Time on peak is to Achieve the TAL recommended in Soldering Lead Free profiles The common TAL value between 20 to 60 seconds before start profile define alarm set point to be used as warning indicator 13 2 Recommended profile parameters Soldering a Lead Free application Time on Peak 30 seconds Preheat UH level set to 3 UH power value is 80 LH power value is 100 and preheats end temperature value is 120 C Soaking UH level set to 3 UH power value is 90 LH power value is 75 and preheats end temperature value is 200 C Reflow UH level set to 3 UH power value is 70 LH power value is 50 and preheats end temperature value is 217 C 14 H Jovy PC Suite version 2 00 1 Installation Svstems Minimum Requirements Platforms Windows Server 2003 Windows Server 2008 Windows Vista Windows XP Windows 7 Processor 400 MHz Pentium processor or
4. D JOVY SYSTEMS RE 7550 User Manual Rev 1 00 ege Ee e PER 3 Copyrights and Liability disclaimer 3 vers TCA MONS RPM 4 Safety Caution mstruchomsg eccerre 4 RE 7550 hardware description eee 6 PC Suite Version 2 00 installation esses 6 Operation through Machine interface A Guide to create Process profile 13 Jovy PC onite Verson 2200 ioeeosunzucstscciunt ront osito ess 15 Jovy PC Suite Operating Guide 18 Di Introduction The IR Technology used gives the RE 7550 the opportunity to fit in a wide range and variety of applications fields for example GSM Networking Medical and Military fields as well This makes RE 7550 the optimum solution to a large sector of the BGA amp SMD reworking communities This manual structure enables a technician with no previous knowledge of the system to become familiar with the operation and maintenance using RE 7550 Reworking System The safety section of the manual explains the inherent dangers presented by any type of soldering de soldering equipment and warnings to minimize the risk of injury due to ignorance D Copyrights and Liability Disclaimer The RE 7550 package including any hard copies and soft copies are copyright protected The purchase of the programs confers the right to make back up copies of the software included in the package only To the maximum extent permitted by applic
5. able law in no event shall manufacturer be liable for any damages whatsoever including without limitation special incidental consequential or indirect damages for personal injury loss of business profits business interruption loss of business information or any other pecuniary loss arising out of the use of or inability to use this product even if manufacturer has been advised of the possibility of such damages In any case manufacturer s entire liability under any provision of this agreement shall be limited to the amount actually paid by you for the SOFTWARE and or HARDWARE D Specifications Top heater Power Max 300W Pre heater Power Max 800W Voltage frequency 220 Volts 50 60Hz Max board Size 200 mm x 200 mm Gross weight 14 KG Operation Temperature 5 45 C 441 113 F Operation Humidity 20 95 D Safety Caution instructions A For Safety reasons please note the following carefully A e This unit operates by electricity and some components within the device have high dangerous voltages applied to them e Failing to follow the operating instructions could result in death serious injuries and or extensive damage to property e Never open the housing or one of the Infrared heaters while main plug is connected e Do not use the units for any purpose other than which they are intended to use it according to the operating instructions e This equipment must not be switched on or used without supervision e Th
6. e Menu Fan Cancel it has two statuses 1st when you are viewing a menu it will act to cancel and 2nd when you are outside any menu it will power ON Off the cooling Fan Pump used to Power Pump ON OFF only SE B RE 7550 E01 Operating Modes 1 RE 7550 in Park Mode 2 RE 7550 in Normal Mode m R Y ovv RITE EMS Z Technolog Fir p A 3 RE 7550 in USB Mode Cooling fan directed toward the application Laser pointer points the target inside the Heating area Target located in the middle of lower heater heating range Upper heater directed toward the application Target located in the middle of both the upper and lower heaters heating range Connect the USB cable between the machine and the computer Run Jovy PC Suite the machine automatically run on USB mode C Machine Settings From the main Menu Safety set point at this Temperature scroll down to Settings temperature value all measurement heaters switch off and unit Celsius external fan switch on or Fahrenheit Activate or de activate the Change the default Adjust the manual security password to lock password 9999 process alarm set point the machine access Set Keypad tone to Set LCD backlight Timer ON Off from 1 to 10 minutes 9 D Manual Process User define heaters power level Adjust the PCB to the XY table out of operation area Every time you power ON
7. e unit should switched off or in idle state while not in use leaving it ON may cause overheating e Do not place any flammable material on the vicinity of the Infrared heater 4 Do not allow the spillage of any liquid to on the ceramic emitter as damage may occur Please use the Infrared heater only on a level and non flammable surface When the Infrared heater is in use its housing and the areas exposed to the infrared rays can reach high level of temperature Please do not touch the housing until it cooled down Any maintenance of the units is only permitted by a JOVY SYSTEMS certified service technician Please also pay attention to the safety regulations applied in your area Ei RE 7550 Hardware Description 1 Upper Heater 2 Down Heater Pre Heater 3 Thermocouple 4 LCD 5 X Y Table 6 Cooling Fan 7 Laser Pointer 8 Guard Glass 9 Control Switches 10 Power Plug 11 Power Switch 12 Fuses 13 Thermocouple Plug 14 USB Port 15 Picking Up Tube 6 H Operation A Keys Functions of RE 7550 Upper Heater UP Down keys Used to scroll up down through menu items and to set the Upper Heater operating power level percentage from 0 to 100 Lower Heater UP Down keys Used to change the value Up to increase and Down to decrease as well to set the Lower Heater operating power level percentage from 0 to 100 OK Menu used to open menu and also to select any item inside th
8. equivalent Minimum 1GHz Pentium processor or equivalent Recommended RAM 128MB RAM Recommended 256 Display 800 x 600 256 colors Install from software CD e Insert Jovy software CD to CD DVD reader e Install Microsoft NET Framework 3 5 Redistributable Package o RunCD drive then windows OS folder o Run dotnetfx exe file then follow the install instructions appeared on your screen e Install Microsoft Visual C Runtime Redistributable o Run CD drive then windows OS folder o Runruntimec exe file and follow the install instructions appeared on your screen e Install Jovy PC Suite o Run CD drive o Run Jovy _PC Suite_v2 00_Installer exe file and follow the install instructions appeared on your screen e Install Jovy USB Driver o Run Jovy PC Suite installation Directory Default directory C Program Files Jovy PC Suite o Open Drivers folder o Run JovyUSBInstaller exe and follow the install instructions appeared on your screen AE Save the license file in C Program Files Jovy PC Suite folder Run Jovy PC Suite if machine connected Suite will Run on online mode if not connected will run on offline mode as Shown in Figures below Jovy Systems fe allA E mil XT EI S ef We Detected Devices No Detected Device run Uu Jovy PC Suite on Offline mode no Jovy PC Suite detected RE 7550 and any connection Detected displays the machine serial number NOTE Jovy PC Suite
9. file Manager Option One create a Option Two Choose a and press OK new profile saved profile it is available to save up to 50 profiles into Machine memory Option Three Deletea Option Four Delete all saved profile from saved profiles from machine memory machine memory l Create a Process Profile From Profiles Menu Step 1 Set time for Step 2 define end Select Create profile dwell on peak temperature value for temperature each profile stage 1 Step 3 Set the Step 4 Define the UH Soaking Stage Heaters temperature value to power level and LH Power level activate the warning power level for each alarm Profile stage Preheat SPRINT Sa gt 1 e ep Save as Profile VES rofile No Ju a em Reflow Stage Heaters Step 5 Yes to save the Step 6 save the profile Power level profile into Machine to its location according memory Noto Run the to the machine profiles profile process counter mr is Step 7 Name the profile Step 8 Createa Message Soaking Stage Message choose from A to Z to be displayed during letters or 1 to 9 the stage Preheat Message Reflow Stage Message Then Saving to machine memory 2 fj Guide to Create a Process Profile 1 Introduction There are three phases included in the profile system provided by RE 7550 Profile Manager This is to comply with all composition of soldering material s thermal profile requirements to achieve
10. for each profile stage Save the created profile to the PC Export the created profile to machine memory Memory can save up to 50 profile Oo N OA OFF Wa WO N E Run the profile directly Profile Parameters 6 Profile Name Preheating Stage Powers Upper Heater pam eemmy 0 Lower Heater EEE ES d Soaking Stage Powers Upper Heater mg ER D Lower Heater umm 0 d Reflow Stage Powers Upper Heater en 0 d Lower Heater mm d Preheat Temp Soak End Temp Peak Temp Peak Zone Time Alarm Temp GEM j Preheat Msg Soak Msg Reflow Msg Operations on Profile 9 Save Profile to PC Export Profile to TIC E 01 Fy Run Profile on TIC E 01 Exit Profile Editor 10 e Jovy profiles gt Jovy Profile Editor gt Edit Profile X WA Jovy Sytems PC Suite v2 00 E i s Ce eege eS conser 0 00 00 ETTCHEEEEEM Jovy Profile Manager RE 7 Export Profile to RE 7550 i iF WV Import Profile From RE 7550 Profiles Database Run Manual Control Process I 4 ESTEE Onine Mode T Jovy Profile Editor Create Profile Edit Pr ofile Delete Profile Profile Location I z Profile Parameters Preheating Stage Powers Preheat Temp oC Upper Heater mmm o ER 42 lt tower Henr es NA Peak Temp C Soaking Stage Powers Upper Heater mmm o R Peak Zone Time
11. heaters power level can be changed then apply changes for the next modification or process complete SEI Alarm Temp 300 C RE 7550 Thermo Couple Reading 23 C Upper Heater mum 90 Lower Heater Sech 90 amp Alarm Temp Se Temperature C 240 300 360 ine Modi Time sec e Runa Profile Process Run Profile only from saved profile to PC Choose the selected profile then Run it Import a profile saved to machine memory and Run it with Run Profile Process 8 Jovy Sytems PC Suite v2 00 bakk EX o St mac lj ES GQEE Tr a 200 em D a Jovy Profiles chen EI nee 00 09 RE 7550 Jovv Svstems 24 H Warranty policy The complete machine has a warranty period of year from the time of purchase We provide online troubleshooting support and technical advice service through the web site www jovy sys com 25
12. machine 2 e Jovy profiles gt Export profile to RE 7550 Export a saved profile in PC to be exported to machine memory and Run the profile without using PC from the machine interface direct e Jovy profiles gt Import profile From RE 7550 Import a profile saved in Machine memory to be saved on PC to be run from PC Suite Note PC Suite Run only profiles saved to PC e Run Manual control Process Select Run Manual Control process from main Interface window Jovy Sytems PC Suite v2 00 a Tools Jovy Profiles onnecte Machine Mode Normal Time Scale Elapsed Time 0 H 00 00 Jovy Systems RE 7550 Run Profile Process mM Exit Online Mode Adjust the Heaters power level to start the process Set the Alarm warning temperature value when the TC read that value a beep will start to work if no need for this option ignore click the box 22 Sytems PC Suite v2 00 b Tha com O cm 00 00 P Mum e in E 2 E aN Jovy Syst oo Time Scale Elapsed Time VE RE 7550 Upper Heater sch Lower Heater sch 5j A pur Jovv Svstems MESSE Online Mode Define the graph scale Maximum Temperature and process time unit and then process will start once Ok pressed Process Settings Process Time Min Max Temp 300 Temp Scale While Manual control process is running heaters can be stopped or
13. the machine you should leave the Lower Heater at 100 2 min until the Guard Glass become saturated with heat You should align the PCB using the Laser pointer so that the pointer will be in the center of the desired component Make sure that the machine is situated in Park Mode Put the Thermocouple TC in any place near to the desired component Adjust the lower Heater to the desired power level If you have any component which can be affected or damaged by excess heat you should cover it with reflective tape to prevent Infrared rays to reach it Pre heat until the PCB reaches a temperature from 80 C to 120 C Adjust the upper heater to the desired power level then rotate the upper heater so the machine enters the Normal Mode Monitor the screen until the PCB reaches a temperature between 180 C and 230 C Switch the Pump On to pick up the component BGA CSP etc by the suction pen or use any other removal tool like tweezers to remove other type of components plastic parts connectors etc Turn the machine to Park Mode and switch the Fan On Fan Button to start the cooling stage From Main menu select Adjust the U H upper Press Ok to start the Manual Control heater and L H lower process and cancel to heater power levels stop the process any time K Heaters power level could be changed during the running process 10 F Profile Manager Menu Main Menu am si saan Select Pro
Download Pdf Manuals
Related Search