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MELSEC iQ-F FX5U User`s Manual (Hardware)

1. Battery Life Years N OO gt on O N O 10 20 30 40 50 Ambient temperature Degrees Replacement procedure If the battery voltage is reduced replace it following the procedure below Even with the battery removed the built in capacitor holds the data of the memory for the power interruption time 20 sec Battery replacement steps 3 and 4 must be completed within 20 seconds If the time taken for battery replacement is longer than the power interruption time the data of the memory may be lost 7 Turn the power supply off 2 Remove the expansion board connector cover A in figure below If an expansion board is installed remove it 118 8 MAINTENANCE AND INSPECTION 8 3 Battery 3 Extract the old battery from the battery holder B in figure below and disconnect the battery connector C in figure below 4 Install the new battery Page 116 Battery attachment 5 Attach the expansion board connector cover If an expansion board was removed in step 2 reinstall it Point e After replacing the battery check whether the devices set by the latch and clock data are backed up correctly confirm safety and then run the PLC e If the devices set by the latch are not backed up correctly clear them and set their initial values and clock data again if necessary Reading the date of manufacture How to read the battery lot number Nameplate
2. 0 eee eee eee een eens 67 Hole pitches when extension module connected 0 cc ee eee eens 69 Installation of CPU module i 624 2008 6 05 tse c be heehe diane Red oe Fa Oe eek oe OR eee eee eae 69 Installation of extension Module 1 1 0 0 ee eee eee ee eens 70 5 5 Connection Methods for CPU Module and Extension Devices 00 ccc eee ee eee 71 Connection of extension deviceS 0 0 ee ee en eee eens 71 Connection method A connection of an expansion board naana aaa cee eee 71 Connection method B connection of an expansion adapter 0 0 ccc eee eee 72 Connection method C connection of an extension module to the CPU module 72 Connection method D connection between extension moduleS 0000 c eee eee eee 73 Connection method E connection of an extension module to the bus conversion module 73 CHAPTER6 WIRING 74 6 1 WIRING Peal atlonS oe52 eect cn 4 Cet ee Caetano ne ee ee ee nes Pe ee ecu ee pees 74 VIKING PROCCOWNGs 2 c2 btevancensu etree saSeeee re tees eae SASS Heke ass aseeeres oe Sass eee Gees 74 Removal and installation of removable terminal block 0 0 0 0 0 ccc eee eens 75 6 2 Cable Connecting Procedure cciccvaseeivedeesiesits ce tinsedcovtews teaeasicescateneud anes 76 CONTENTS 10 Screw terminal block 000 a a a a a ee ee ee eee nee eee ee ee ee een enae 76 European type terminal block n
3. Connector LOT PEENE E EEE 1 to 9 January to September X October Y November Z December Year Example 2014 Last two digits of year Special relay for low battery voltage Prepare a system which allows constant external monitoring of the battery status using a GOT etc e SM52 SM8005 The special relay turns ON when the battery voltage is the specified value or less The special relay turns OFF when the battery voltage is normal SM52 SM8005 Y1 is output when a battery low voltage condition occurs Battery low voltage e SM51 SM8006 The special relay turns ON when the battery voltage is the specified value or less The special relay stays ON even when the battery voltage is normal e SD8005 Battery voltage can be monitored 8 MAINTENANCE AND INSPECTION 11 8 3 Battery 9 Q TROUBLESHOOTING Details on errors occurring in the system their causes and corrective actions are explained below For details on troubleshooting for each module refer to the manuals for the module Poin tr Saving the programs and devices used at the occurrence of an error helps in identifying the cause of the error Page 124 Backing Up the Data 9 1 Troubleshooting Procedure If an error occurs perform troubleshooting in the following order 7 Check that each module is properly mounted and wired 2 Check the LEDs of the CPU module Page 120 Checking with LEDs 3 Check the LEDs of each intelligent
4. When input output points are 160 points and CC Link master are 256 points 512 points 160 points 256 points 96 points Remote I O points of AnyWireASLINK master are 96 points or less 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points CC Link remote I O Remote I O points that are used in FX3U 16CCL M are calculated as number of stations X 32 points Even if using less than 32 remote I O points calculate as number of stations X 32 points Maximum number of i CC Link remote I O points Actually used CC Link remote I O points 256 points a x 32 points gt a CC Link remote The total number of the remote I O I O points stations x 32 points In the FX5U CPU module FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points When the total number of the number of input output points including occupied input output points and the number of remote I O points of FX3U 128ASL M that is connected to the left side exceeds 256 points the difference of 512 minus that total can be used as CC Link remote I O points AnyWireASLINK remote I O The number of input output points set by the rotary switch of the AnyWireASLINK master is assigned as remote I O of AnyWireASLINK Use the number of input output points set by the rotary switch of the AnyWireASLINK master as the number of remote I O points For details refer to FX3U 128ASL M User s Manual Maximum number of
5. Disposal precautions In EU member states there is a separate collection system for waste batteries Dispose of batteries properly at the local community waste collection recycling center The symbol shown in the following figure is printed on the batteries and packaging of batteries and devices with built in batteries This symbol indicates that batteries need to be disposed of separately from other wastes This symbol is for EU member states only The symbol is specified in the new EU Battery Directive 2006 66 EC Article 20 Information for end users and Annex Il Exportation precautions The new EU Battery Directive 2006 66 EC requires the following when marketing or exporting batteries and or devices with built in batteries to EU member states e To print the symbol on batteries devices or their packaging e To explain the symbol in the manuals of the products Labeling To market or export batteries and or devices with built in batteries which have no symbol to EU member states print the symbol shown in the figure above on the batteries devices or their packaging Explaining the symbol in the manuals To export devices incorporating Mitsubishi programmable controller to EU member states provide the latest manuals that include the explanation of the symbol If no Mitsubishi manuals are provided separately attach an explanatory note regarding the symbol to each manual of the devices Poin tr The requirements apply to
6. KL Page 32 CPU Module KL Page 33 I O Module Number of occupied input output points of intelligent function modules Count the number of occupied input output points of intelligent function modules The number of occupied input output points per module is 8 For details on the number of occupied input output points by model refer to L Page 34 Intelligent Function Module Calculation of number of remote I O points If the master module of the network is used calculate the number of remote I O points connected on the network The total number of remote I O points must not exceed 384 points Maximum number of R te O point The total number of remote I O points remote I O points E al in CC Link and AnyWireASLINK 384 points 2 a b points gt The total number of the remote I O a CC Link remote I O points connected on the network b AnyWireASLINK remote I O The maximum number of remote I O points differs according to type of the network Precautions Precautions when using CC Link master FX3U 16CCL M and AnyWireASLINK master FX3U 128ASL M together When using FX3U 16CCL M and FX3U 128ASL M together connect FX3U 128ASL M on the left side In the FX5U CPU module FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points Therefore the remote I O points of FX3U 128ASL M that is connected to the right side may be less than 128 points when FX3U 16CCL M is connected to the left side
7. 2 mm 0 08 aye FX5U 32MRIES FX5 16EX FX5 1 eEYT DIN rail Installing directly e The PLC can be installed directly in the enclosure with M4 screws For mounting hole pitch refer to K Page 67 Hole pitches for direct mounting Example of installation 2 mm 0 08 indicates an M4 screw 5 INSTALLATION 5 2 Examination for Installation Method in Enclosure 5 3 Procedures for Installing on and Detaching from DIN Rail The CPU module can be installed on a DIN46277 rail 35 mm 1 38 wide Preparation for installation Connecting extension devices Some extension devices must be mounted on the CPU module before the module is installed in the enclosure e Connect expansion adapters to the CPU module before mounting the PLC in the enclosure e Mount extension modules in the enclosure after mounting the CPU module in the enclosure e Expansion boards can be mounted on the CPU module after it is installed in the enclosure e Batteries can be replaced without dismounting the CPU module from the enclosure However if an expansion board is used the CPU module must be removed Affixing the dust proof sheet The dust proof sheet should be affixed to the ventilation slits before beginning the installation and wiring work For the affixing procedure refer to the instructions on the dust proof sheet Always remove the dust proof sheet when the installation and wiring work is completed Installation of CPU
8. Describes the details of hardware of the FX5U CPU module including input output specifications wiring installation and maintenance Describes the details of hardware of the FXSUC CPU module including input output specifications wiring installation and maintenance Describes basic knowledge required for program design functions of the CPU lt JY997D55401 gt MELSEC iQ F FX5 Programming Manual Program Design lt JY997D55701 gt MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks lt JY997D55801 gt MELSEC iQ F FX5 User s Manual Serial Communication lt JY997D55901 gt MELSEC iQ F FX5 User s Manual MODBUS Communication lt JY997D56101 gt MELSEC iQ F FX5 User s Manual Ethernet Communication lt JY997D56201 gt MELSEC iQ F FX5 User s Manual SLMP lt JY997D56001 gt MELSEC iQ F FX5 User s Manual Positioning Control lt JY997D56301 gt MELSEC iQ F FX5 User s Manual Analog Control lt JY997D60501 gt GX Works3 Operating Manual lt SH 081215ENG gt TERMS module devices labels and parameters Describes specifications of ladders ST FBD LD and other programs and labels Describes specifications of instructions and functions that can be used in programs Describes N N network MELSEC Communication protocol inverter communication non protocol communication and predefined protocol support Describes MODBUS serial communication Describes
9. MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS series MELSEC iQ F FXSU User s Manual Hardware SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety in order to handle the product correctly This manual classifies the safety precautions into two categories A WARNING and A CAUTION A N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by N CAUTION may also cause severe injury It is important to follow all precautions for personal safety Store this manual in a safe place so that it can be read whenever necessary Always forward it to the end user DESIGN PRECAUTIONS NWARNING Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as forward vs reverse rotation and an interlock circuit to prevent damage to the equipment at the uppe
10. intelligent module l l 5 V0 V 24 V T l Output module l i 5 vlo v 24 V i IY i l DEA 1 When external power supply is eee l supplied to the input circuit l i l l S S l l l l ES l l 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the power of the extension power supply module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the OV terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 6 WIRING 6 4 Power Supply Wiring 6 5 Input Wiring The input wiring of the CPU module and I O modules is explained below 24 V DC input Sink and source input type For input specifications of the CPU module refer to K Page 19 Input Specifications For input specifications of the I O modules refer to L Page 135 Input specifications Sink and source input MDifferences between the sink input circuit ane the source input circuit Sink input common Source input common Sink input means a DC input signal with current flow from the input Source i
11. INDUCINIAUDC EEE seeds eae eu eeer thee iee een Soe eee ddan E ee ade eheu bee edeenes sense 107 Seven Segment with Latch 2 0 cc eee eee e eet e eee enna 108 CHAPTER 7 OPERATION ADJUSTMENT 110 7 1 Preparation for OMGration 22 0 4 245 sureoen eee bho Geese ee h bo Pear eee ee bee eeaue toes eee 110 Preliminary inspection 0 ee ee eee ee eee eee n eee enna 110 Procedure until operation 0 ee eee ee eee nes 111 Connection with a personal computer 2 0 eee eee eee eee 112 7 2 Operation and TeSticc5 3 ceo tee se eee eee ee ces shee eae eee sere hese eee eee ewe ee 113 Self diagnostic MUNCUON 0 5244 2c0e eu cade arita wrr Cats eeboeeenGededevaSeiucciceskesibeus Gee 113 Monitoring and debugging lt s secesd Seen eee ahs bese oe eee bbs bce ee eae ee ee eee ees cs 113 7 3 Running Stopping and Resetting 0 00 ce ee 114 Methods of running stopping and resetting 0 0 eee ee nee 114 CHAPTER 8 MAINTENANCE AND INSPECTION 115 8 1 Dally INSPECHON lt c0c325 5c cee reat caeew ee tee e cee e seeks ee een eee ee eae rise oes 115 8 2 Periodic INSDCCUON a8 cn 6450594 6 whew Eee aaa Oe ee eee 115 8 3 BONE 2 426205 cane eee ees oe wae de eee ae ee Be ee ee ee 116 PNO o2 cc hse dwmee ds oe aah hid ba ane eee ee Saas os oe eae ee eee ee ee eee 116 Specifications 2 22 5 chen chee noes cats abd ented doe aie aed eke ee bee oe ee re eed bw meme 116 Banery satacnIMel oe2s24u8ese se seeds 4eo eee eet oe
12. In the case of capturing high speed pulses When capturing pulses of a response frequency of 50 to 200 kHz on using the input X000 to X007 FX5U 32M0 is X000 to X005 wire the terminals as stated below e The wiring length should be 5 m 16 4 or less e Use shielded twisted pair cables for connecting cables Ground the shield of each shielded cable only on the CPU module side e Connect a 1 5 KQ 1 W or more bleeder resistance to the input terminal so that the sum of the load current of the open collector transistor output on the mating device and the input current of the CPU module is 20 mA or more The above mentioned restrictions are due to specifications of connecting device encoder etc Please adjust the cable length and load for connecting device 6 WIRING 6 5 Input Wiring Input wiring example Sink input AC power supply ee CPU module OV OV IT Jow a i DAY o y Ph gl fog Input Input 5VIOVI24V impedance __ terminal S S Two wire E proximity Input module Three wire i sensor pr C terminal Handle the power supply circuit properly in accordance with Power Supply Wiring 2 Foran input device having a parallel resistance or a two wire proximity switch a bleeder resistance may be required 3 In the case of sink input wiring short circuit the S S and 24V terminals of the CPU module Point The service power supply or external power supply can be used for all i
13. PLC with Latch Use a 7 segment display with a latch and a built in BCD decoder 1 6 WIRING 08 6 8 Examples of Wiring for Various Uses When BCD instructions are used Examples of wiring for displaying the current value of D100 on the 2 digit 7 segment display are given below Example of program SM400 D100 K2Y010 Example of wiring e Sink wiring The example is the wiring for the input output of the FX5U 32MT ES FX5U 32MT ES Transistor output sink 7 segment display to be used for sink wiring 8 in the case of transistor output Seven Segment PLC with Latch e Source wiring The example is the wiring for the input output of the FX5U 32MT ESS FX5U 32MT ESS Transistor output Source je KEDE 7 segment display to be used for source wiring in the case of transistor output Seven Segment PLC with Latch Use a 7 segment display with a latch and a built in BCD decoder 6 WIRING 6 8 Examples of Wiring for Various Uses 109 OPERATION ADJUSTMENT 7 1 Preparation for Operation Preliminary inspection Incorrect connection of the power supply terminal contact of the DC input wire and power supply wire or short circuiting of output wires may result in serious damage Before applying power check that the power supply and ground terminals are connected correctly and input output devices are wired properly Dielectric withstand voltage test and insulation resistance test
14. Transistor AUTA sink FX5U 64MT ESS Transistor source Relay Terminal block 1100 mA 600 mA 770 mA FX5U 80MR ES 80 points 40 points 40 points 24 V DC Relay FX5U 80MT ES Sink source Transistor sink FX5U 80MT ESS Transistor source Power supply capacity when external power supply is used for input circuit The model name of the CPU module can be checked on the nameplate on the right side However when extension modules are connected the nameplate cannot be seen Check the model name in the following places ate MILEH Model name abbreviation MEISEG 3 PRODUCT LIST 3 2 CPU Module 3 3 I O Module The I O module is used to expand inputs outputs For details refer to K Page 132 I O Module FX5 00O E L L E Input output type e X ES 24 V DC sink source input e YR ES Relay output e YT ES Transistor sink output Inout outout extension e YT ESS Transistor Source output Straits ae i J e R ES 24 V DC sink source input relay output e T ES 24 V DC sink source input transistor sink output e T ESS 24 V DC sink source input transistor Source output The input module is used to expand inputs FX5 8EX ES FX5 16EX ES 100 mA 16 points 16 points 24V DC Terminal block Sink source The output module is used to expand outputs FX5 8EYR ES 8 points 8 points Terminal block 75 mA 75 mA FX5 8EYT ES Transistor sink FX5 8EYT E
15. or resetting Off Operating normally P RUN LED Indicates the program running status Lit Operating normally Flashing Paused Off Stopped or stop error BAT LED Indicates the battery status Flashing Battery error Off Operating normally gt Page 120 Checking with LEDs 11 Output display LED Lit when output is on 1 OUTLINE 1 1 Part Names 1 2 3 4 5 6 7 8 9 10 over open TF gt SD CARD OFF vi v2 v AD CARD RS 485 RD z 3 pS cem 2 9 eeeee gt N CUO owt rentre ele ices i co eile JO Built in RS 485 communication Terminal block for connection with RS 485 compatible devices terminal block RS 485 terminal resistor selector Switch for switching terminal resistance for built in RS 485 communication switch RUN STOP RESET switch Switch for operating the CPU module K gt Page 114 Methods of running stopping and resetting RUN Runs the program STOP Stops the program RESET Resets the CPU module hold the switch on the RESET side for approximately 1 second Switch for disabling access to the SD memory card when the card is to be removed Terminal block for using the built in analog function Slot for inserting an SD memory card Connector for c
16. the Error Jump button On the Module Information List tab the LED status and the switch status of the target module can be checked XX Diagnostics gt Module diagnostics CPU Diagnostics Stop Monitor ine Error Jump Glear Error Legend Major A Moderate A Minor i Create File 122 9 TROUBLESHOOTING 9 3 Troubleshooting using the engineering tool 9 4 Error Status and Operations on Occurrence of an Error When an error occurs the CPU module performs preconfigured actions depending on the status of the error Error status Errors are classified into the following three types according to the urgency of the errors Error Program Description Required action status execution status Major error Stop The module is unable to continue its operation due to a Perform troubleshooting If the error still persists hardware issue consult your local Mitsubishi Electric representative Moderate Stop The module is unable to carry out programs or continue the To resume the execution of the program or the data error data communication with stations on the network due to communication with the stations on the network use improper program or parameter settings and temporary noise the engineering tool to identify the cause of the error and take corrective actions Minor error Continue The module has detected a minor error or alarm However the Check the details on the error with the engineering execution of the p
17. 0 0 0 0 ccc ee ne eee eee eee e nee 77 6 3 Grounding 34 2245 ttinetoae nee ee Gmeod tore awe eee a ewe tee ee eae eee oo oe ree 78 6 4 Power Supply Wiring 0 0 cc es 79 Examples of AC power supply Wiring 2 0 0 ce ee eee eee ees 79 6 5 INDUEWHWING ccovececiw a a a a a E E a a aa a a a ee Coe oe 83 24 V DC input Sink and source input type n anaa ee eee eens 83 Input wiring example 25 0424 4 lt cubereesees ee Sree te ere ees EGG eae eee ee ee ees Sees eeeeees eee 87 6 6 Oa tp at WING 23 2 ec E A E ae che oe ea eae wee EE E ea eo St oe ee ee ee T T 89 Relay OUIDUL sect ceee cess cesar sn eee seu seers n aa eed es Coen eee ees See eee Seep eee Es 89 WtraliSIStOW ODU ecu ae eodue eo eee eee ek Be pe oS eek ee Oe ee ee oe ee ee ees 92 Oulpul WIRING example 226 acsi fe bees a E ee oho see a See Ss eee ee Eee ee ee a E ES A 95 6 7 MANAG WING cecccsetcecadadeeecees wacadededa een mane E RATA esas bates eee kee 98 6 8 Examples of Wiring for Various USGS eedivdeve onde see eedos ee eee ee di ead eee eee 99 Built in positioning function 2 0 0 ee eee eee eee 99 COMMeUniGaliOn UNCION 34 25 4 adept 224 4d eee ae 8s be eee ewe be oo 4 eed bree ee 99 HION Speed COUMEN s2222tAcenmte eee ee a nek E aE ai ee eee eo eee eae eet aed ee E a E O Se 100 E UPUD 4 seed ee eee eos 6 eee oe ee ee en ee eee ee eee Bee eee eee oe 104 DiGi SWIC acces a shade ose teen nash eeeee ey eee eases ee eeee ee tans dances EREE oo eee se Se 105
18. 0 1 mA or less 30 V DC Voltage drop when ON Y000 to Y003 1 0 V or less Y004 and subsequent 1 5 V or less Response time Y000 to Y003 2 5 us or less 10 mA or more 5 to 24 V DC Y004 and subsequent 0 2 ms or less 200 mA or more 24 V DC Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when output is on Output circuit configuration Sink output wiring Source output wiring A number is entered in the Jof COM A number is entered in the Jof V 2 5 Input Output Derating Curve The derating curve below shows the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature Use the PLC within the simultaneous input or output ON ratio range shown in the figure Derating curve When service power supply or external power supply 24 V DC is used for input circuits Simultaneous ON ratio applicable 50 C 55 C Ambient temperature 22 2 SPECIFICATIONS 2 5 Input Output Derating Curve 2 6 Performance Specifications Item Specification Control system Stored program repetitive operation Input output control system Refresh system Direct access input output allowed by specification of direct access input output DX DY Programming Ladder diagram LD structured text ST function block diagram ladder diagram FBD LD specifications Function block FB structured ladder label programming local global 0 2 to 2000 ms can be set in 0 1
19. 120 mA Because calculation results for 5 V DC or 24 V DC current consumption are negative reconfiguration is necessary The judgment procedure after reconfiguration is explained on the following pages 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration System reconfiguration example If current consumption of the 5 V DC or 24 V DC power supply is insufficient with the CPU module only powered input output module or use an extension power supply module Reconfigure the example system configuration using an extension power supply module Xd FX5U 32MR ES To CC Link master station x lt Q z 5 G avVr nexs O1b NEXA CC Link ddvssv SxA ddvd ec s Ss3 X39 9X4 S3 1439 9X4 S3 L439 9X4 AS NSd1 SXA S3 YAA91 SXA S OSS0V SXA SNd ANO SXA W ISV8 L NEXA TOOV9 NEA FX5 232 BD The number of transmission points setting for AnyWireASLINK 64 points Remote I O station Remote I O station Remote I O station of limitation on the number of modules wi fw L a 8 Check if the example system configuration is within the connectable module range MNumber of connected expansion boards L Page 41 Number of connected expansion boards Expansion board Only 1 OK Number of connected expansion adapters L Page 41 Number of connected expansion adapters Expansion adapter Communication Number of connected extension
20. CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 4 Do not connect the 24V terminals 24 V DC service power supply of the CPU module and the powered input output module with each other Connect the OV terminal 6 WIRING 6 4 Power Supply Wiring 79 80 Power supply example for source input common AC power supply 100 to 240 V Expansion adapter 5 V10 V 24 V Breaker Class D grounding mergency om O O service power supply 24V DC output i Powered input output module Power supply for loads connected to PLC output terminals 24 V DC __ service As for emergency stop power supply operation see DESIGN T output PRECAUTIONS at Safety Eg Precautions field 5 VIO V 24 V Bus conversion 5 vio v 24 V module FX3 4 intelligent module zp 5 V 0 Vj 24 V 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the powered input output module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the OV terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier t
21. FX3 FX3 adapters Intelligent power Intelligent conversion power Intelligent Intelligent board Expansion adapters Analog Commu module supply module module supply module module nication module module Loo d STL Ld Ld Ld Upto4 Upto2 Up to 1 Up to 8 Up to 1 Up to 8 modules modules modules module modules module Up to 12 modules Up to 8 modules Up to 10 modules to 2 modules 4 Extension power supply modules are not included in the number of connected devices Number of input output points With the FX5U CPU module a total of 512 points or less including the number of input output points of extension devices max 256 points and number of remote I O points max 384 points can be controlled For details on the number of input output points refer to K Page 45 Limitation on the Number of Input Output Points Number of input output points on whole system Up to 512 points 1 Number of input output points including input output occupied points Up to 256 points es es BUS e CC Link master CPU module I O module Intelligent Intelligent conversion e AnyWireASLINK master module module module e Expansion board e Expansion adapter 2 Number of remote input output points for CC Link AnyWireASLINK Up to 384 points CC Link AnyWireASLINK system Remote I O station Remote I O station Remote I O station Remote I O station 4 SYSTEM CONFIGURATION 39 4 1 Rules of System
22. accurately retained The retention period of a fully charged capacitor electricity is conducted across the PLC for at least 30 minutes is 10 days ambient temperature 25 C 77 F How long the capacitor can hold the data depends on the operating ambient temperature When the operating ambient temperature is high the holding period is short 2 SPECIFICATIONS 2 2 6 Performance Specifications 3 24 Number of device points Item Max number of points No of user device Input relay X B 1024 points The total number of X and Y assigned to input output points is up to 32768 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter Annunciator F 10 32768 points can be changed with parameter Link special relay SB 16 32768 points can be changed with parameter Step relay S 10 4096 points fixed Timer system Timer T 10 1024 points can be changed with parameter Accumulation Accumulation timer 10 1024 points can be changed with parameter timer system ST Counter Counter Counter C 10 1024 points can be changed with parameter system Se ee 1024 points can be changed with parameter 8000 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter No of system device 10000 points fixed points 12000 points fixed Module access device 65536 po
23. batteries and or devices with built in batteries manufactured before the enforcement date of the new EU Battery Directive 2006 66 EC 1 44 APPENDIX Appendix 6 Handling of Batteries and Devices with Built in Batteries in EU Member States INDEX B RS 485 terminal resistor selector switch 15 RUN STOP RESET switch 15 114 BAT LED etc 06 on 6 Se Sh eee a oe Ae eS 14 Battery connector 000 e eee eee 15 Battery holder 2 00000 c ee eeee 15 S Built in analog I O terminal block 15 SD LED LL 14 Built in Ethernet communication connector 14 SD memory card disable switth 15 Built in RS 485 communication terminal block 15 SD memory cardslot 00000 15 SURO LED 6 w0es G aetine oe ja aes oe ace eee x 14 C SNK WOU Eve 3 eae ee erett eee a de or ee 83 E Sink output 0 0 2 0 0000 ee eee 92 CARD LED 2 2 ieee eee eee eee 14 Source Nput etnce a aad anew ere oe dew Ges 83 CPU module fixing screw hole 16 Source output 2 0 0 0 000 ee eee eee 92 D T DIN rail mounting groove 16 Terminal 0 0000 0 ccc ee eee 15 DIN rail mounting hooks 14 Terminal block cover 000 000 anana 14 Terminal block mounting screws 15 E TOP COVE csesrirr enparan IRERE aga ee 14 ERR LED ae be wee Gea AFA EE ENN 14 Expansion adapter connecting hooks 14
24. card refer to K Page 141 SD Memory Card NZ1MEM 2GBSD NZ1MEM 4GBSD L1MEM 2GBSD Li1MEM 4GBSD SD memory card Mitsubishi product 3 PRODUCT LIST 36 3 7 Extension Power Supply Module 3 10 Battery For details on the battery refer to k Page 116 Battery FX3U 32BL Battery 3 11 Communication Cable Use a communication cable to connect a PLC with a personal computer by RS 232C communication FX 232CAB 1 FX5 232ADP lt Personal computer FX5 232 BD lt Personal computer 3 12 Engineering Tool For design and programming of FX5U CPU module systems use GX Works3 For the operation method refer to RLAGX Works3 Operating Manual GX Works3 MELSEC PLC software package 3 PRODUCT LIST 3 10 Battery 37 4 SYSTEM CONFIGURATION Configuration of a whole system The configuration of an entire system is shown below as an example For assignment of the module numbers for extension modules refer to K Page 62 Module number of Extension modules ex Configuration of whole system Expansion board and expansion adapters gt FX5 extension module 2 2 2 0 soply mode Lite CPU module I O module supply module Intelligent module Output Input Simple motion module module module FX5U 32MR ES FX5 16EYR ES FX5 16EX ES FX5 1PSU 5V FX5 40SSC S Expansion X000 to X017 X020 to X037 adapters H E Y0O00 to Y017 eq
25. cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Use the product within the generic environment specifications described in K Page 17 Generic Specifications of this manual Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Clo H2S SO or NO3 flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur INSTALLATION PRECAUTIONS CAUTION Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions For product supplied together with a dust proof sheet the sheet should be affixed to the ventilation slits before the installation and wiring work in order to block foreign objects such as cutting and wiring debris However when the installation work is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions Install the product on a flat surface If the mounting surface is rough undue force
26. function module Manuals for each module 4 Connect the engineering tool and execute the Module Diagnostics CPU Diagnostics The error cause and the action to be taken can be displayed Page 122 Module diagnostics CPU Diagnostics 5 Check the cause of the error and take corrective actions 9 2 Checking with LEDs Check the module status with LEDs as a means to perform the primary diagnosis Checking the PWR LED If the PWR LED is turned off check the following items Item to check Cause and action Measure the voltage supply to the CPU module If the power source is not supplying the proper voltage provide a power source that does Remove extension modules and all wiring other than the If the PWR LED turns on in this condition the service power supply may be shorted or one for the power supply and turn on the power supply overloaded Reconnect the modules and wire one by one to identify the cause If the PWR LED still does not turn on even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the BAT LED If the BAT LED is turned on check the following items The LED is valid when the optional battery is installed and the LED is set to display for battery errors by using the parameter Item to check Cause and action Check the installation of the battery Install the battery properly Check the battery voltage If the battery voltage is r
27. have the genuine product certification label or nameplate are not covered by the warranty Top side Bottom side Screw holes for fixing the CPU module to the panel In the case of FX5U 64M0O 80M0O there are four screw holes CPU module fixing screw hole 1 OUTLINE 1 1 Part Names 2 SPECIFICATIONS The CPU module specifications are explained below 2 1 Generic Specifications Item Specifications Operating ambient temperature 0 to 55 C 32 to 131 oF Storage ambient temperature 25 to 75 C 13 to 167 F Operating ambient humidity 5 to 95 RH non condensation Storage ambient humidity 5 to 95 RH non condensation Vibration resistance 4 Frequency Acceleration Half amplitude Sweep count Installed on DIN rail 5 to 8 4 Hz ATE mm 10 times each in X Y Z directions Shock resistance 147 m s Action time 11 ms 3 times by half sine pulse in each direction X Y and Z Noise durability By noise simulator at noise voltage of 1000 Vp p noise width of 1 us and period of 30 to 100 Hz Grounding Class D grounding grounding resistance 100 Q or less lt Common grounding with a heavy electrical system is not allowed gt Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Operating altitude 0 to 2000 m Installat
28. if necessary Parameter setting is required to back up the device memory and clock data Page 117 Setting an optional battery using the engineering tool Connected to the battery connector of the CPU module Nameplate Displays the model name and lot number Specifications The following shows functional specifications of the battery Battery type Lithium manganese dioxide battery Nominal voltage 3 0 V Life Standard life 5 years at ambient temperature of 25 C 77 F 14 The life of the battery changes with respect to ambient temperature Page 118 Battery life and replacement guidelines Battery attachment The battery is not incorporated in the CPU module during shipment from the factory To use the battery attach it following the procedure below Parameter setting is required to back up the device memory and clock data using the battery Page 117 Setting an optional battery using the engineering tool Attachment procedure 1 Turn the power supply off 2 Remove the expansion board connector cover A in figure below If an expansion board is installed remove it 8 MAINTENANCE AND INSPECTION 1 1 6 8 3 Battery oo Insert the battery connector B in the figure below of the battery Set the battery inside the lower hook C in the following figure push up the upper hook D in the following figure and then fit the battery in the battery holder E in the following figure The following figure
29. input output points Calculation result input output points Number of input output points Remote I O points 152 points 64 points 216 points S 512 points 4 SYSTEM CONFIGURATION 9 4 5 Rules of System Configuration and Examples of Reconfiguration 5 60 Che ation on current consumption Check if power required for extension devices can be supplied from the CPU module and extension power supply module A case using service power supply for input circuit is explained as an example E Check of power supply from the CPU module L Page 48 Power supply check from the CPU module current consumption calculation Power supply capacity of the CPU module CPU module 400 mA Service power supply is used for input circuit FX5U 32MR ES 900 mA Current consumption of extension devices Capacity of 5 V DC Current consumption Calculation result power supply GPU module Total of current consumed by extension module ooma 370ma 530ma service power supply CPU module Total of current consumed by extension module 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration E Check of power supply from the extension power supply module Page 51 Power supply check from extension power supply module current consumption calculation Power supply capacity of the extension power supply module FX5 extension power supply module FX5 1PSU 5V 1200 mA Current consumpt
30. is turned OFF depends on the accessing function e When SM605 mount and remove memory card disabling flag is ON the CARD LED is not turned OFF even if the SD memory card stop switch is pressed If the CARD LED is not turned OFF turn ON SM606 instruction of forcibly stop using SD memory card so that the SD memory card cannot be used 142 APPENDIX Appendix 4 SD Memory Card Appendix 5 Precautions for Battery Transportation When transporting lithium batteries follow required transportation regulations Batteries used in the FX5U CPU module are classified as follows Control subject product Built in None FX5U CPU modules do not include batteries when shipped from the factory D E Battery only spare parts and optional parts 30 FX3U 32BL Lithium metal battery 0 15 14 Weight in packaging Precautions for transportation When transporting the product above follow IATA Dangerous Goods Regulations IMDG Code International Maritime Dangerous Goods Code and domestic transportation regulations in each country For details contact the transportation company to be used APPENDIX 1 43 Appendix 5 Precautions for Battery Transportation Appendix 6 Handling of Batteries and Devices with Built in Batteries in EU Member States This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and or devices with built in batteries to EU member states
31. ncdeasvceoodus sucaed Seeedus oh ce eeooseeeeedeea 26 Built in Ethernet communication 0 0 0 0c ee ee ee eee eee 26 Built in RS465 communication cot oo bate ede hee denn Suh eb wah aned 0654 deere dh Gee dew han 26 2 9 External DIMENSIONS sarase ssai e ts cee ei ed eh ee see eee Dede we MOA ON EA eee Dee eee eee 27 Cre MOOUIC a6 once soe Se ds oe ee be oe oe a ee ee a ee ee ee os eee eee ease 27 210 Terminal Layout oi cscs tideceeaceeeers OStSs Reo oad ade oo eee eee eo eee ada dose eee 28 CHAPTER 3 PRODUCT LIST 31 3 1 Overall CoOntiQurationt sssr rinise ee ees Ge emer eae b bee dee eee ee ee eew eet a a 31 3 2 CPU MOOUIG ouaaa srs ee eo oe eet oe ee ees ose ee eee Pas ee eee Bee cone 32 3 3 WO MOGUIC 2332624 ec eee shee u toe ne ees eee ees bo OSs ee eee oeee see bese eeseeee ewan sees sces 33 3 4 Intelligent Function Module ccc cc ieee ice c eee eee eed ee eee eee ee eee ee eee ee ee eee ees 34 FX5 intelligent Function Module 0 0 0 cc ee eee eee eee tenn nees 34 FX3 intelligent Function Module 0 0 cc eee eee nent e eens 34 3 5 Expansion BOO erns en ce ee ee ee er ea ee ee ee E e ee ere E ere ee ee ee eee 35 3 6 Expansion Adapter i onc wad awiatsas esa Odas tooen ceeded beeen eee wed eee eee we oe Pee e owes 35 3 7 Extension Power Supply Module 0 c cee ees 36 FX5 expansion power supply module 0 ee eee eee eee 36 FX3 expansion power supply module 2 0 0 0 0 eee eee ne e
32. of Phillips Screw Company SD logo and SDHC logo are trademarks or registered trademarks of SD 3C LLC gt DP The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company 148 Manual number JY997D55301C Model FX5U U HW E Model code 09R536 When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Specifications are subject to change without notice
33. off SM50 all errors will be canceled 124 9 TROUBLESHOOTING 9 5 Backing Up the Data 9 7 Troubleshooting for Each Symptom When the CPU module does not operate properly check the appropriate item from the following and perform troubleshooting I O operation CPU module I O module yes not turn on Check for errors with external wiring Stop the PLC and forcibly turn on or off the inoperable output with a peripheral device or the engineering tool not turn off Connect the external wiring properly MWhen the output operates The output may be turned off unintentionally in the program Review user program Duplicate coils or RST instructions MWhen the output does not operate Check the configuration of the connected devices and the connection of the extension cables If the configuration of the external wiring and connected devices and the connection of the extension cables are acceptable there may be a hardware issue Consult your local Mitsubishi Electric representative Check for errors with external wiring Stop the PLC and check that the output turns off not turn on Connect the external wiring properly MWhen the output turns off The output may be turned off unintentionally in the program Review user program Duplicate coils or RST instructions MWhen the output does not turn off There may be a hardware fault Consult your local Mitsubishi Electric representative Disconnec
34. product 2 Even within the gratis warranty term repairs shall be charged for in the following cases a Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design b Failure caused by unapproved modifications etc to the product by the user c When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided d Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced e Relay failure or output contact failure caused by usage beyond the specified life of contact cycles f Failure caused by external irresistible forces such as fires or abnormal voltages and failure caused by force majeure such as earthquakes lightning wind and water damage g Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi h Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation o
35. service power supply is used select sink or source in the following wiring e For sink input connect 24V S S terminal e For source input connect OV S S terminal Connect sensors and switches to the terminals Page 83 Input Wiring 5 Wire the output Y terminal Connect the load to terminals Page 89 Output Wiring 6 Wire built in analog I O terminal blocks Connect analog I Os to terminals Page 98 Analog Wiring 7 Wire the built in RS 485 communication terminal blocks and Ethernet communication connectors _LIMELSEC iQ F FX5 User s Manual Ethernet Communication LAMELSEC iQ F FX5 User s Manual Serial Communication LAMELSEC iQ F FX5 User s Manual MODBUS Communication 8 Wire intelligent function modules expansion boards and expansion adapters LIMELSEC iQ F FX5 User s Manual Serial Communication LAMELSEC iQ F FX5 User s Manual MODBUS Communication LAUser s manual for each intelligent function module 6 WIRING 6 1 Wiring Preparations Removal and installation of removable terminal block Removal Loosen terminal block mounting screws on the left and right sides uniformly and remove the terminal block Installation Place the terminal block at its predetermined position and tighten the terminal block mounting screws on the left and right sides uniformly Tightening torque 0 4 to 0 5 N m Precautions Do not tighten the terminal block mounting screws with torque exceed
36. supply module consumed by extension module lex 1200 mA 460 mA 740 mA e 24 V DC power supply Capacity of 24 V DC Current consumption Calculation result power supply Extension power Total of current supply module consumed by extension module Ex 300 mA 125 mA 175 mA If the calculation result is a negative value the current consumption exceeds the power supply capacity of the extension power supply module Reconfigure the system adding powered input output module or extension power supply modules 2 4 SYSTEM CONFIGURATION 5 4 4 Limitation on Current Consumption 4 5 Rules of System Configuration and Examples of Reconfiguration The rules of system configuration are explained below referring to a sample system configuration using an expansion board expansion adapter I O module and intelligent function module System configuration example The following system configuration is under consideration FX5U 32MR ES Odb Nexa avVr nexas OoTr NEXA CC Link To CC Link master station ddvssv Sx4 ddvcec SxA S3 X39 9X4 S3 1439 9X4 S3 1439 9X4 S3 439 9X4 S SS0t 9X4 sSNg ANO 9X4 W 1ISY8cL NEXA TOOVO NEXA FX5 232 BD The number of transmission points setting for AnyWireASLINK 64 points Remote I O station Remote I O station Remote I O station Check of limitation on the number of modules Check if the sample system configuration is within the connectable module range Numb
37. the rush current does not exceed the current corresponding to the maximum specified resistance load MiCapacitive load Capacitive loads can generate rush current 20 to 40 times the stationary current Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load Capacitive loads such as capacitors may be present in electronic circuit loads including inverters MResistance load For maximum load specifications of resistance load refer to the following For output specifications of the CPU module refer to K Page 21 Output Specifications For output specifications of the I O modules refer to Page 136 Output specifications 6 WIRING 6 6 Output Wiring 89 90 Handling of relay output Output terminal One common terminal is used for 4 or 8 relay output points The common terminal blocks can drive loads of different circuit voltage systems for example 100 V AC and 24 V DC MExternal power supply Use an external power supply of 30 V DC or less or 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards for loads Winsulation of circuit The PLC internal circuit and external load circuits are electrically insulated between the output relay coil and contact The common terminal blocks are separated from one another MDisplay of operation When power is applied to the output relay coil the LED is lit and the output contact is turned on R
38. they are added for each individual module Model Limitations FX3U 2HC Up to two modules connectable per system When FX5 1PSU 5V is not used connect immediately after the bus conversion module FX3U 16CCL M Only one module may be connected per system FX3U 64CCL Only one module may be connected per system FX3U 128ASL M Only one module may be connected per system 4 SYSTEM CONFIGURATION 4 1 Rules of System Configuration 4 2 Limitations on the Number of Connected Extension Devices Number of connected expansion boards Only 1 expansion board can be connected on the front face of the CPU module Expansion board Number of connected expansion adapters There is a limitation on the number of expansion adapter connected to the CPU module as follows Communication adapter Up to 2 modules can be connected Analog adapter Up to 4 modules can be connected Communication Anal nalog adapter Sahin Soe to 2 modules FX5 232ADP FX5S 485ADP Upto 4 modules to 4 modules FX5 4AD ADP_ FX5 4DA ADP FX5 4DA ADP 4 SYSTEM CONFIGURATION 41 4 2 Limitations on the Number of Connected Extension Devices Number of connected extension modules Overall system limitation There is a limitation on the number of connected extension modules in a whole system as follows Extension module Up to 16 modules can be connected to a system Extension power supply modules are excluded Extension power supply module Up to 2 modu
39. to LAGX Works3 Operating Manual Direct connection Setting examples for accessing the CPU module that is directly connected with a personal computer are shown below MEthernet connection e CPU Module Direct Coupled Setting Built in Ethernet PC side I F Ethernet Board PLC side I F PLC Module Other Station Setting No Specification Check at Communication Time Retry Times Ethernet Port Direct Connection 30 seconds 0 times _ For the FX5 CPU module the Ethernet adapter on the personal computer side used for the Ethernet port direct connection can be specified Click the CPU Module Direct Coupled Setting button on the Specify Connection Destination Connection window to display the CPU Module Direct Coupled Setting window Select the adapter on the window e Connection via HUB Built in Ethernet 192 168 0 2 GX Works3 settings PLC side I F 1 2 PLC Module Connection via HUB IP Address 192 168 0 2 Response Wait Time 2 seconds Other Station Setting No Specification Check at Communication Time 30 seconds Retry Times 0 times 112 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation Serial connection FXS 232ADP _FX5 232 BD COM port COM1 1 RS 232 cable 2 1 RS 232 cable 2 FX 232CAB 1 FX 232CAB 1 GX Works3 settings No Selection item Internal setting Input value PC side I F Serial USB RS 232C COM Port COM1 Transmissi
40. 2 B 4 5 6 Unit mm inches T e a i ean DIN jeewens lo P LO oe pvieuiiousa rana OUT O 1 2 3 O gt ie J00000 NN N7 kes 140 5 52 mounting hole pitch W mounting hole pitch Without cover 8 9 8 i d z ale AN RIKI gA ae 8 9 8 External dimensions FX5 32ER ES FX5 32ET ES FX5 32ET ESS 150 5 91 Part names 1 Extension connector cover for preceding module Cover for protecting the extension connector cover for preceding module 2 Terminal block cover Cover for protecting the terminal block The cover can be opened for wiring Keep the covers closed while equipment is running power is on 3 POWER LED Indicates whether the powered input output module is powered or not Lit Powered Off Not powered or hardware error 4 Input display LED Lit when input is on 5 Output display LED Lit when output is on 6 Extension connector cover for next module Cover for protecting the extension connector cover for next module 7 Extension connector for preceding module Connecter for connecting the supplied extension cable that connects to the preceding module the CPU module side 8 Terminal block mounting screws Gradually loosen the left and right screws alternatingly to remove the upper part of the
41. 24 V DC Input impedance 5 6 KQ Input sensitivity current 3 0 mA or more Input response time ON 50 us or less OFF 150 us or less Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open collector transistor Input circuit insulation Photo coupler insulation Indication of input operation LED is lit when input is on Input circuit configuration e When using service power supply by input module Sink input wiring Source input wiring CPU module CPU module e When using service power supply by powered input output module Sink input wiring Source input wiring APPENDIX Appendix 3 I O Module 1 35 Input circuit configuration e When using external power supply by input module Sink input wiring Source input wiring CPU module CPU module e When using external power supply by powered input output module Sink input wiring Source input wiring Output specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature For details refer to L Page 22 Input Output Derating Curve Relay output No of output points FX5 8EYR ES 8 points Connection type Terminal block M3 screws Output type Relay External power supply 30 V DC or less 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards Output circuit insulation Mechanical insulation Indication of output operation LED is
42. 4 Intelligent Function Module EE FX3U 16CCL M Master for CC Link compatible with Ver 2 00 8 points 2 240 mA and Ver 1 10 FX3U 64CCL Intelligent device station for CC Link Bpoints 220 mA FX3U 128ASL M 15 Master for AnyWireASLINK 130 mA 100 mA 4 1 GX Works3 does not support this module When using this module perform setting via buffer memory 2 Number of remote I O points is added For details refer to K Page 46 Calculation of number of remote I O points The number of input output points set by the rotary switch is added For details refer to FX3U 128ASL M User s Manual This value does not include supply current to slave modules For details refer to FX3U 128ASL M User s Manual Note that the warranty for this model differs from the ones for other PLCs For details refer to FX3U 128ASL M User s Manual 3 4 5 3 5 Expansion Board The expansion board is to expand functions and is connected to the front face of the CPU module For details on the specifications of the expansion board refer to Hardware manuals of each product FX5 422 BD GOT For RS 422 communication For 20 mA GOT connection 1 When the GOT 5 V type is connected with this product the current consumption increases For the current consumption refer to the manual of the model to be connected 3 6 Expansion Adapter The expansion adapter is to expand functions and is connected on the left side of the CPU module For de
43. 46 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty 2 Onerous repair term after discontinuation Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the
44. AnyWireASLINK remote AnyWireASLINK remote I O I O points 128 points b points IV b Number of remote I O points assigned to AnyWireASLINK master 4 SYSTEM CONFIGURATION 4 4 3 Limitation on the Number of Input Output Points l 4 4 Limitation on Current Consumption Power required for expansion adapters expansion boards and extension modules is supplied from the CPU module or extension power supply module The number of extension devices that can be connected must be determined from the capacity of the power supply Power supply check from the CPU module current consumption calculation Check if power can be supplied to extension devices with the power supply capacity of the CPU module CPU module Expansion E Output Input Pe ale PS Xpansion Intelligent conversion Intelligent adapters eet module module oar module module module Power supply from CPU module Calculate following the procedure below 1 Check the power supply capacity of the CPU module used Page 32 CPU Module Ex CPU module FX5U 32MT ES 4 Value when service power supply is used for input circuits The power supply capacity differs when external power supply is used for input circuit 2 Check the current consumption of extension devices lt Page 33 I O Module Page 34 Intelligent Function Module ex If using external power supply for input circuit calculate current consumption of 24 V DC power s
45. Area Capacity 35 K Word Standard Area 12 K Word 1 K Word lt Detailed Setting lt Detailed Setting gt m Latch type setting of the latch relay L Latch 1 Latch Label Latch Type Latch 1 Latch area of the latch label Standard Latch Area To use or not to use the routine timer of timer T Not Use Start device No of routine timer of timer T 0 Index Register Setting E Points Setting E Total Points 24 Points Index Register Z 20 Points Long Index Register LZ 2 Points Pointer Setting S Total Points 4096 Points Wy Global Pointer 2048 Points Item List Find Result Check Restore the Default Settings Apply 8 MAINTENANCE AND INSPECTION 8 3 Battery 117 Battery replacement Battery life and replacement guidelines When the battery voltage is low the BAT LED is lit red while the power is on and SM51 SM8005 and SM52 SM8006 are turned ON The memory can be retained for about one month after the LED is turned on However the drop in battery voltage may not be detected immediately Prepare a new battery and replace the battery with the new one promptly Point f Standard life of FX3U 32BL 5 years at ambient temperature of 25 C 77 F The life of the battery changes with respect to ambient temperature When planning for battery replacement please estimate the battery life according to the graph below and order replacement batteries in advance Battery life vs temperature
46. Calculation of number of remote I O points 64 points AnyWireASLINK Maximum number of Remote I O points 64 points lt 384 points Remote I O points HTotal number of I O points and remote I O points Page 45 Limitation on the Number of Input Output Points Total number of input output points Calculation Max number of result input output points Number of input output points Remote I O points 152 points 64 points 216 points lt 912 points 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration 99 56 limitation on current consumption Check if power required for extension devices can be supplied from the CPU module and extension power supply module A case using service power supply for input circuit is explained as an example E Check of power supply from the CPU module Page 48 Power supply check from the CPU module current consumption calculation e Power supply capacity of the CPU module CPU module 400 mA Service power supply is used for input circuit FX5U 32MR ES 900 mA e Current consumption of extension devices Temperature controller module CC Link intelligent device module FX3U 64CCL a Capacity of 5 V DC Current consumption Calculation result power supply CPU module Total of current consumed by extension module 900mA 1170mA 270mA CPU module Total of current consumed by extension module 400 mA 920mMA
47. Configuration 40 Current consumption Power of extension devices is supplied from the CPU module or extension power supply module The number of extension devices that can be connected must be determined from the capacity of the power supply For details on the current consumption refer to L Page 48 Limitation on Current Consumption CPU module Input Powered Input FXS Input Expansion module 5 input module FXO extension module ele AS Expansion Intelligent Intelligent power Intelligent conversion Intelligent adapters Output output Output Output board module module supply module module module module module module module module Lo bo Power supply from CPU module Power supply from Power supply from powered input output module FX5 extension power supply module Power is supplied to input circuit of input modules by service power supply or external power supply Limitations when using FX3 extension devices MBus conversion module e A bus conversion module is required to use FX3 extension module FX3 extension module can be connected to the right side of the bus conversion module only e For limitation on the number of connectable modules refer to K Page 44 Connection to the bus conversion module connection with FX3 extension devices HLimitations on intelligent function modules Note that some FX3 intelligent function modules have limitations on the number of modules and order in which
48. Contact area Pa crimp area crimp area 6mm 8mm 2 to 2 5 mm ee 2 6 mm oer 0 07 to 0 09 10 5 to 12 mm 0 1 lt m _ 0 41 to 0 47 0 55 lt Reference gt Built in analog I O terminal block Phoenix Contact GmbH amp Co KG Al 0 5 6 WH CRIMPFOX 6 Terminal block for built in RS 485 communication CRIMPFOX 6T F Al 0 5 8 WH Expansion board expansion adapter 6 WIRING 77 6 2 Cable Connecting Procedure 78 HiTool For tightening terminals use a small commercially available screwdriver with a straight tip The recommended shape is shown in the figure on the right MPrecautions When a precision screwdriver with a small grip is used the specified tightening torque cannot be obtained Use the following screwdriver or equivalent product grip diameter 25 mm 0 99 to obtain the tightening torque specified above With straight tip 0 4 mm 2 5mm 0 01 0 09 lt Reference gt Manufacturer Model Phoenix Contact GmbH amp Co KG SZS 0 42 5 6 3 Grounding Perform the following e Perform class D grounding Grounding resistance 100 Q or less e Ground the PLC independently when possible e If the PLC cannot be grounded independently perform the Common grounding shown below PLC Independent grounding Shared grounding Common grounding Best condition Good condition Not allowed PLC extension devices excluding expansion boards and communication adapters Independent groun
49. D FX3U 16CCL M e FX5 4AD ADP FX5U 32MT ES FX5 16EX ES FX5 8EYT ES FX5 CNV BUS e FX3U 4DA e FX3U 64CCL FX5 4DA ADP FX5U 32MT ESS Open ee FX3U 128ASL M e FX5U 64MR ES input output module FX5 16EYT ES FX3U 1PG g FX5 232ADP e FXSU 64MT ES e FX5 32ER ES FX5 16EYT ESS FX5 485ADP e FX5U 64MT ESS e FX5 32ET ES High speed counters e FX5U 80MR ES e FX5 32ET ESS FX3U 2HC e FX5U 80MT ES z e FX5U 80MT ESS Intelligent function module FX3 extension power supply module FX5 40SSC S FX3U 1PSU 5V FX5 extension power supply module rl FX5 1PSU 5V Remote I O 3 PRODUCT LIST 1 3 1 Overall Configuration 3 3 2 CPU Module The CPU module incorporates a CPU memory input output terminals and power supply FX5U OOM 1 Power supply Input output type Connection on terminal block e R ES AC power supply 24 V DC sink source input Relay output Total number of CPU module input output points e T ES AC power supply 24 V DC sink source input Transistor sink output e T ESS AC power supply 24 V DC sink source input Transistor Source output y common to 24 V DC sink and source input FX5U 32MR ES 32 points 16 points 16 points 24 V DC Terminal block 900 mA 400 mA i 4 FX5U 32MT ES Sink source Transistor U MA sink FX5U 32MT ESS Transistor source FX5U 64MR ES 64 points 32 points 32 points 24 V DC Terminal block 1100 mA 600 mA 4 FX5U 64MT ES Sink source
50. Expansion adapter connector cover 16 Expansion board connector 15 Expansion board connector cover 14 Extension connector 200005 15 Extension connector cover 2005 14 G Genuine product certification label 16 I Input display LED nananana aaaea 14 Installing directly nnana aaa 64 67 Installing on DIN rail naana anaana aaa aaa 64 M Memory capacity aooaa aaa 23 N Nameplate naaa 16 Number of input output points 39 Number of remote I O points 46 O Output display LED naana nnana naaa 14 P PARUN LED isa eae oad te does es Ree amp eee ace 14 PWRLED uiread ab ye ed eon od peers E ag ae Sse 14 R Re LED one mange aie ote eS one ees 14 145 REVISIONS October 2014 First Edition January 2015 MAdded or modified parts RELEVANT MANUALS TERMS Section 1 1 2 1 2 2 2 6 2 7 2 8 3 1 3 4 3 5 3 6 3 7 3 8 3 9 3 12 Chapter 4 Section 5 4 5 5 6 1 6 6 7 1 7 3 8 2 8 3 9 1 9 2 9 3 9 7 Appendix 2 4 April 2015 A part of the cover design is changed This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2014 MITSUBISHI ELECTRIC CORPORATION 1
51. FX5 4DA ADP side and attach a ferrite core Ferrite core used in our test E04SR401938 manufactured by SEIWA ELECTRIC MFG CO LTD e The FX5 4DA ADP requires that the cable used for power supply is 30 m 9 85 or less APPENDIX 130 Appendix 2 Standards Caution for when the built in Ethernet port is used e Use a shielded twisted pair cable for the 1OBASE T or 100BASE TX cable Strip a part of the jacket of the shielded twisted pair cable as shown below and ground as much of the exposed shield as possible to both sides of the cable e Connect a ferrite core to both ends of the cable Ferrite core used in tests by Mitsubishi ZCAT2035 0930A manufactured by TDK Co P S Ds aD Ke metal wo 7 A Ff APPENDIX Appendix 2 Standards 131 Appendix 3 I O Module Product configuration There are various types of I O module They differ in supply voltage number of input output points input form output form and connection type I O module Number of Power supply input output points Input type Output type PLC intemal t gg 24 V DC Terminal block power sink source Transistor sink 100 to 240 V AC Transistor source Product list LSink Sink EMA Source Winput extension sink and source input type j DUT ITN D sink Sink EMES Source MOutput extension relay output type FX5 8EYR ES FX5 16EYR ES Terminal block Terminal block MOutput extension sink ou
52. IMELSEC iQ F FX5 User s Manual Ethernet Communication 5 Top cover Cover for protecting the SD memory card slot the RUN STOP RESET switch and others The built in RS 485 communication terminal block built in analog I O terminal block RUN STOP RESET switch SD memory card slot and others are located under this cover 6 CARD LED Indicates whether an SD memory card can be used or not Lit Can be used or cannot be removed Flashing In preparation Off Not inserted or can be removed RD LED Lit when the CPU module is receiving data through built in RS 485 communication SD LED Lit when the CPU module is sending data through built in RS 485 communication SD RD LED Lit when the CPU module is sending or receiving data through built in Ethernet communication 7 Expansion board connector cover Cover for protecting expansion board connectors battery or others Connect the battery under this cover 3 Input display LED Lit when input is on 9 Extension connector cover Cover for protecting the extension connector Connect the extension cable of an extension module to the extension connector under the cover 10 PWR LED Indicates whether the CPU module is powered or not Lit Powered Off Not powered or hardware error Page 120 Checking with LEDs ERR LED Indicates the error status of the CPU module gt Page 120 Checking with LEDs Lit Error or hardware error Flashing Factory default setting error hardware error
53. J J terminal or less 6 3 mm 0 25 gt S or more 3 2 0 13 6 2 mm 0 24 3 Faire or less 6 3 mm 0 25 or more lt Reference gt YA 1 JST Mfg Co Ltd JST Mfg Co Ltd FV1 25 B3A UL Listed 6 WIRING 6 2 Cable Connecting Procedure European type terminal block Wire the European type terminal block in accordance with the following specifications Built in analog I O terminal block 0 22 to 0 25 N m Terminal block for built in RS 485 communication 0 2 to 0 5 mm AWG24 to 20 0 2 to 0 5 mm2 AWG24 to 20 0 3 to 0 5 mm2 AWG22 to 20 0 3 to 0 5 mm2 AWG22 to 20 Precautions Do not tighten terminal screws with torque beyond the specified range Otherwise it may cause equipment failure or Expansion board expansion adapter malfunction Treat stranded and solid wires as they are or use wire ferrules with insulation sleeves for wiring terminals MWhen stranded and solid wires are treated as they are e Twist the end of stranded wires and make sure that there are no loose wires e Do not solder plate the electric wire ends 7 aiez 5 mm 9 mm 0 2 0 36 When wire ferrules with insulation sleeves are used Depending on the thickness of a wiring sheath used it may be difficult to insert the sheath into an insulation sleeve Refer to the external dimensions as a reference to select wires Insulating sleeve Contact area Insulating sleeve
54. Main body Munsell 0 6B7 6 0 2 e Accessories Dust proof protection sheet Manual supplied with product Unit mm inches 5 oo0000 2 9 bS OG j os oO D gt O UOOUUU 8 0 32 83 3 27 FX5U 64MO0 220 mm 8 67 193 mm 7 6 Approx 1 0 kg 2 2 Ibs FX5U 80MO 285 mm 11 23 258 mm 10 16 Approx 1 2 kg 2 64 Ibs Exterior color Main body Munsell 0 6B7 6 0 2 e Accessories Dust proof protection sheet Manual supplied with product 2 SPECIFICATIONS 27 2 9 External Dimensions 2 10 Terminal Layout Built in RS 485 terminal European type terminal block 5 poles SG GND SDB TXD SDA TXD RDB RXD RDA RXD Built in analog terminal European type terminal block 5 poles Analog Analog input output Built in Ethernet connector Pin Signal name 1 TD TD RD Not used Not used RD Not used COIN OD ol B ION Not used 28 2 SPECIFICATIONS 2 10 Terminal Layout Power input output terminal block Binterpretation of terminal block layout Power supply 24 V DC service terminals power supply Input terminal Vacant terminal Do not use S sfov xo 2 4 6 x10 12 14 16 AL Apa 1 3 15 7 14 13 15 17 Output terminals FX5U 32MR ES connected to COM3 Yo 2 Y4 6 fytol 12 fyi4 16 Common terminal Output terminal Partition 4 points common e Indication of power
55. NG 8 6 5 Input Wiring tions for connecting input devices Win the case of no voltage contact Use input devices appropriate for low electric current If no voltage contacts for high current switches are used contact failure may occur Win the case of input device with built in series diode The voltage drop of the series diode should be the following value or less Also make sure that the input current is over the input sensing level while the switches are on Voltage drop FX5U 32MO X000 to X005 3 9 V FX5U 64MO X000 to X007 FX5U 80MO FX5U 32MO X006 to X017 4 1V FX5U 64MO X010 to X017 FX5U 80MO FX5U 64MO X020 and 2 4 V FX5U 80MO subsequent I O module Win the case of input device with built in parallel resistance Use a device having a parallel resistance Rp kQ of the following value or more Parallel resistance Rp kQ FX5U 32MO X000 to X005 14 FX5U 64MO X000 to X007 FX5U 80MO FX5U 32MO X006 to X017 15 FX5U 64MO X010 to X017 FX5U 80MO FX5U 64MO X020 and 13 FX5U 80MO subsequent I O module If the resistance is less than the above parallel resistance Rp KQ connect a bleeder resistance Rb KQ obtained by the following formula as shown in the following figure Bleeder resistance Rb kQ FX5U 32MO X000 to X005 5 Rp 14 Rp or less FX5U 64MO X000 to X007 FX5U 80MO FX5U 32MO X006 to X017 4 Rp 15 Rp or less FX5U 64MO X010 to X017 FX5U 80MO FX5U 64MO X020 and 6 Rp 13 Rp or less FX5U 80MO sub
56. S Refer to the figure shown to the left 20 0 87 20 0 87 t_ FX5 8EYR ES p e FX5 8EYT ES I I N i of FX5 8EYT ESS io ip FX5 16EX ES I D ig o FX5 16EYR ES 21 amp FX5 16EYT ES i i y FX5 16EYT ESS CRs scene V gt lt gt lt FX5 32ET ES iO FX5 32ET ESS a E i S Io o S De eee R A 80 3 15 90 3 55 16 W FX5 1PSU 5V 34 1 34 0 63 i O gt F 10 e id MAEA 1 EG 1 19 G i olo i 1 CO id V Ea EE ES E RES I V Refer to the figure shown to the left 8 0 32 8 0 32 80 3 15 90 3 55 For the mounting hole dimensions of intelligent function modules refer to user s manuals of each product 5 INSTALLATION 5 4 Procedures for Installing Directly with M4 Screws Hole pitches when extension module connected Unit mm inches 15 1 22 123 4 85 27 30 1 5 44 1 74 14 l D lt i ia ttl POE OE OHO a PE i l og b amp a S OD ogo Eo gp H p aS o i z EE 28 TI os see pens ere oer eee ee D Jk ak E ok A 2 1 2 1 gt Ic 4 0 08 0 08 0 08 0 08 FX5 232ADP FX5U 32MT ES FX5 16EX ES FX5 CNV BUS FX5 1PSU 5V FX3U 1PG The gap between products is 2 mm 0 08 Installation of CPU module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure For the connecti
57. SS Transistor source FX5 16EYR ES 16 points 16 points Terminal block 100 mA 125 mA FX5 16EYT ES Transistor sink FX5 16EYT ESS Transistor source The powered input output module includes a power supply and is used to expand input output 32 points 16 points 16 points Power supply capacity when external power supply is used for input circuit 250 mA 310 mA FX5 32ER ES Terminal block FX5 32ET ES 24V DC Sink source Relay Transistor sink Transistor Source FX5 32ET ESS 3 PRODUCT LIST 3 3 I O Module 33 3 4 Intelligent Function Module Intelligent function modules are modules that have functions other than input output such as simple motion modules For details refer to manuals of each module FX5 intelligent Function Module FX3 intelligent Function Module The following FX3 intelligent functions modules can be used in FX5U CPU module systems by using bus conversion modules For the bus conversion modules to be connected refer to L gt Page 36 Bus Conversion Module To use the modules refer to L Page 40 Bus conversion module FX3U 4DA 4 ch voltage current output 120 mA 160 mA FX3U 4LC 4 ch temperature control resistance 160 mA m 50 mA thermometer thermocouple low voltage 4 transistor output points FX3U 4AD 4 ch voltage current input 110 mA 90 mA FX3U 1PG FX3U 2HC 2 ch high speed counter 245 mA 34 3 PRODUCT LIST 3
58. The dielectric withstand voltage and insulation resistance test of the PLC should be measured in accordance with the following procedure 7 Remove all input output wires and power supply wires from the PLC 2 Connect a crossing wire to each of the PLC terminals power supply terminal input terminals and output terminals except the ground terminal For the dielectric withstand voltage test of each terminal refer to the generic specifications for the product refer to L Page 17 Generic Specifications 3 Measure the dielectric withstand voltage and insulation resistance between each terminal and the ground terminal e Dielectric withstand voltage 1 5 kV AC or 500 V AC for 1 min The terminals vary in dielectric withstand voltage e Insulation resistance 10 MQ or higher by 500 V DC insulation resistance tester 110 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation Procedure until operation The procedure until operation is explained below 7 Turn on the power of the system Check the following items before turning on the power of the system When the CPU module with the factory default setting is powered on the ERR LED flashes because the module has no programs e The power supply is wired properly e The power supply voltage is within the specified range e The CPU module is in the stopped status 2 Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been instal
59. Voltage 2006 95 EC when used as directed by the appropriate documentation Type Programmable controller open type equipment Models FX5 manufactured from October 1st 2014 FX5U 32MR ES FX5U 64MR ES FX5U 80MR ES FX5 8EYR ES FX5 32ER ES FX5 1PSU 5V Electromagnetic compatibility EMC directive EN61131 2 2007 Programmable controllers Equipment requirements and tests FX5U 32MT ES FX5U 64MT ES FX5U 80MT ES FX5 16EYR ES FX5 32ET ES FX5U 32MT ESS FX5U 64MT ESS FX5U 80MT ESS FX5 32ET ESS Remarks The equipment has been assessed as a component for fitting in a suitable enclosure which meets the requirements of EN61131 2 2007 Caution for compliance with EC Directive Installation in enclosure FX5U CPU modules are open type devices that must be installed and used within shielded conductive control boxes Please use the PLCs while installed in conductive shielded control boxes Please secure the control box lid to the control box for conduction Installation within a control box greatly improves the safety of the system and aids in shielding noise from the PLC APPENDIX Appendix 2 Standards 129 Caution for when analog products are used It is recommended to perform the following when precision of measuring and control is required As analog devices are sensitive by nature their use should be considered carefully For users of proprietary cables integral with sensors or actuators these users should fol
60. ables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the shield of the shield wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems Ground the shield of the analog input output cable at one point on the signal receiving side Do not use common grounding with heavy electrical systems STARTUP AND MAINTENANCE PRECAUTIONS gt WARNING Do not touch any terminal while the PLC s power is on Doing so may cause electric shock or malfunctions Before cleaning or retightening terminals cut off all phases of the power supply externally Failure to do so may cause electric shock Before modifying the program in mid operation forcing output running or stopping the PLC read through this manual carefully and ensure complete safety An operation error may damage the machinery or cause accidents Do not change the program in the PLC from two or more peripheral equipment devices at the same time i e from an engineering tool and a GOT Doing so may cause destruction or malfunction of the PLC program Use the battery for memory backup in conformance to this manual Use the battery for the specified purpose only Connect the battery correctly Do not charge disassemble heat put in fire short circuit connect reversely weld swallow or burn the battery or apply excessive force vibration impact drop etc
61. alog output points Digital input Analog output I O characteristics Maximum resolution 1 Accuracy Accuracy in respect to maximum analog output value Conversion speed Insulation method Occupied points Terminal block used 2 points 2 channels Voltage 0 to 10 V DC input resistance 115 7 KQ Unsigned 12 bit binary Digital output value 0 to 4000 Maximum resolution 2 5 mV Ambient temperature Within 0 5 20 digit 25 5 C 77 41 F Ambient temperature Within 1 0 40 digit 0 to 55 C 32 to 131 F 30 us channels data refreshed every operation cycle 0 5 V 15 V Inside the PLC and the analog input circuit are not insulated Between input terminals channels is not insulated 0 points does not pertain to the max No of input output points of the PLC European type terminal block 1 points 1 channels Unsigned 12 bit binary Voltage 0 to 10 V DC external load resistance 2 k to 1 MQ Digital input value 0 to 4000 Maximum resolution 2 5 mV Ambient temperature Within 0 5 20 digit 25 5 C 77 41 F Ambient temperature Within 1 0 40 digit 0 to 55 C 32 to 131 F 30 us data refreshed every operation cycle Inside the PLC and the analog output circuit are not insulated 0 points does not pertain to the max No of input output points of the PLC European type terminal block There is a dead band near 0 V output which is an area where some analog output values
62. anufacture 0 0c ccc ees 127 LLI Appendix 2 Standards nceeccisceesenreesehrces se sasha REAA E a A a ee ee Se RA E RN A ne 128 H Certification of UL cUL standards 0 0 00000 0c eee ee eee eee 128 Compliance with EC directive CE Marking annaa naana aaea 128 C Requirement for compliance with EMC directive 0 0 00 ee ee eee 128 Requirement for compliance with LVD directive 0 0 0 0 ee eee eens 129 Caution for compliance with EC Directive 0 0 0 a 129 Appendix 3 VO Module c200e 524625008 s0basete2ee es 5555 48 2 2655 Sob be ee ee heres eee ete es 132 Product Configuration 0 2 cs2e 0de cede deen e cde ee ewe ed oe ee es ae eed ek ee bee be te eee we bs ee eed ewe 132 PIOQUCUIIGG 224 42c4 nne Recto eee ee hese ee eee ease ewe ae eee ee eee ehh 44 p eee ees 132 SPEE ONS 45 h4c850u bu ae bed ode oe AEDS ee eee ee ae ORE eens Be 133 External dimensions and component name S uasan aaaea aaea 138 Tomina layout 2825 theese aetetor etre eS Sasee weeny sche eeb tapes SS eet eeeesdeenessts ees 140 Appendix 4 SD Memory Card 25 62c00c2c8c0cntedeetonsaesdacdiatadacd8ene se dint eeeeeeasae tenn 141 Pall Names s soprsers rpt adi REEERE ASRASA ee SE ae eh eee eed eee eee er O46 966 eae Bee 141 SDECINCANONS co dedo hav tvdeed cause ee tone ahd bbe due d eed ee tb 64 dee E bee ee bead tes 141 Insertion and removal of the SD memory Card 0 cc eee eee eae 142 Appendix 5 Prec
63. ault 2 The Mitsubishi programmable controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for railway companies or public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the user s discretion 147 TRADEMARKS Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Ethernet is a trademark of Xerox Corporation Anywire is a registered trademark of the Anywire Corporation MODBUS is a registered trademark of Schneider Electric SA Phillips is a registered trademark
64. autions for Battery Transportation 0 00 ccc ees 143 Control subject product a ce eee aa ne ede hbo bed SO eew eee pad eee ewan oe tow ene 143 Precautions for transportation 2 0 ee ee ee eee eee eens 143 Appendix 6 Handling of Batteries and Devices with Built in Batteries in EU Member States 144 Disposal precautionS 6 eee eee eee eens 144 Exportation PrecaullOnS 1 544 eredm eenen negroes AY ENS Stee Sed ebew se eee ewe es a 144 INDEX 145 REVISIONS 24435 eee eee eee eee be baa eee ee ee oo eee pe aa kha ea ee 146 NARRANT Go a scape amp Go aoe ep Goes Go we Gree ee oe ee oa Ge np ee gw Sas ow a we eo a oe ee 147 TRADEMARKS 2 26 600c00s0 ee00eucGdanwsasaviaG danced bea eew de aewege eevee deue eG bedaaee naga 148 11 12 RELEVANT MANUALS Manual name lt manual number gt MELSEC iQ F FX5U CPU Module Hardware Manual lt JY997D53401 gt MELSEC iQ F FX5 User s Manual Startup lt JY997D58201 gt MELSEC iQ F FX5U User s Manual Hardware lt JY997D55301 gt This manual MELSEC iQ F FX5UC User s Manual Hardware lt JY997D61401 gt MELSEC iQ F FX5 User s Manual Application User s manuals for the applicable modules Description Describes the details of input output specifications wiring and installation of the FX5U CPU module from MELSEC iQ F FX5U User s Manual Hardware Performance specifications procedures before operation and troubleshooting of the CPU module
65. below The same wiring is used for the pulse catch and pulse width measurement functions When capturing pulses of a response frequency of 50 to 200 kHz refer to K Page 86 In the case of capturing high speed pulses For details on the input interruption function pulse catch function and pulse width measurement function refer to LAMELSEC iQ F FX5 User s Manual Application Example of wiring MWhen 24 V DC service power supply is used In the case of sink wiring In the case of source wiring Fuse L Class D grounding 1 amp 7 Fuse L Class D grounding 2 7 CPU module CPU module EWhen 24 V DC external power supply is used In the case of sink wiring In the case of source wiring CPU module CPU module The grounding resistance should be 100 Q or less 1 4 6 WIRING 0 6 8 Examples of Wiring for Various Uses Digital Switch When DSW instructions are used Examples of wiring for capturing values from a 4 digit digital switch to the data register D100 are given below For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Example of program Example of wiring e Sink wiring The example is the wiring for the input output of the FX5U 32MT ES Digital switch of BCD 0 1A 50V diode is necessary 8 Sink input Lo Transistor output sink FX5U 32MT ES e Source wiri
66. c to reduce noise and extend product life DC circuit Connect a diode in parallel with the load Inductive load The diode for commutation must comply with the following ee PLC output contact specifications Diode for commutation Reverse voltage 5 to 10 times the load voltage Forward current Load current or more e AC circuit Connect a surge absorber CR composite parts like surge killer spark killer etc parallel to the load Select a surge absorber with l PLC output contact voltage rating that is suitable for the output used Electrostatic capacity Approx 0 1 uF Resistance Approx 100 to 200 Q Binterlock For loads such as forward reverse contactors etc where a hazardous condition could result if switched ON simultaneously an Inductive load Surge absorber Interlock Limit of forward i f rotation Forward external interlock should be provided for interlocking along with an PLC output Se rotation interlock in the PLC program as shown to the right contact TE ee tati PLC output rae contact Hiln phase PLC output contacts should be used in an in phase manner 6 WIRING 6 6 Output Wiring 91 92 Transistor output For output specifications of the CPU module refer to L Page 21 Output Specifications For output specifications of the I O modules refer to L Page 136 Output specifications Sink and source output Sink output and source output products ar
67. ce of an error helps in analyzing the cause of the error e Parameters programs and device memory e Error histories Backing up parameters programs and device memory The procedure for backing up parameters programs and device memory using the engineering tool is explained below XX Online gt Read from PLC 1 Check the parameters programs and device memory to back up 2 Click the Execute button to read the data Backing up devices and buffer memory The procedure for backing up devices and buffer memory using the engineering tool is explained below XX Online gt Read from PLC 1 Click the Device Memory check box 2 Click Detail 3 Input character strings in Device Data Name and select the devices to back up 4 Select the Buffer Memory Intelligent Module No and input module number 5 Click OK and then click Execute to read the data from the PLC 9 6 Canceling Errors Only continuable errors can be canceled If an error is canceled and the CPU module is restored the status of SM SD or LEDs returns to the status before the occurrence of the error After an error is canceled and when the same error occurs again this error is recorded again in the error history When all errors are cancelled at once annunciators will also be cleared To clear annunciators individually use the RST instruction Continuable errors can be canceled by the following method Using special relays SM Turning on and
68. considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the contact product life Minductive load Inductive loads generate large reverse electromotive force between contacts at shutdown which may cause arc discharge At a fixed current consumption as the power factor phase between current and voltage gets smaller the arc energy gets larger The standard life of contacts used for inductive AC loads such as general contactors and solenoid valves is 500 000 operations at 20 VA The following table shows the approximate life of a relay based on the results of an operation life test e Test condition 1 sec ON 1 sec OFF Load capacity Contact life 20 VA 3 000 000 times 35 VA 4 000 000 times 80 VA 200 000 times The product life of relay contacts becomes considerably shorter than the above conditions when the rush overcurrent is shut down Please refer to the following measures regarding the inductive load KL Page 91 Contact protection circuit for inductive loads Some types of inductive loads generate rush current 5 to 15 times the stationary current at activation Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load Lamp load Lamp loads generally generate rush current 10 to 15 times the stationary current Make sure that
69. ding class D grounding grounding resistance 100 Q or 658 e Use a grounding wire with thickness of AWG 14 2 mm 2 or thicker e Locate the ground point as close to the PLC as possible to minimize the length of the grounding wire 6 WIRING 6 3 Grounding 6 4 Power Supply Wiring Examples of AC power supply wiring Power supply example for sink input common AC power supply 100 to 240 V l Expansion adapter 5 V10 v 24 V Breaker Power ON Class D grounding Es O Emergency stop 24 V DC service power supply output ee ee a MC Powered input output module Power supply for loads connected to PLC output terminals m 24 V DC ad l e service power As for emergency stop FX5 supply output operation see DESIGN intelligent module T _ PRECAUTIONS at a Safety Precautions field 5 VIO V 24 V L i Bus conversion sviovi2ayv module 5 VJ0 V 24V 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the powered input output module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the 24V terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the
70. do not reflect digital input values 2 External load resistance is set to 2 KQ when shipped from the factory Thus output voltage will increase somewhat if the resistance is set higher than 2 KQ When the resistance is 1 MQ output voltage increases maximum 2 3 Digit refers to digital values 2 SPECIFICATIONS 2 2 7 Built in Analog Specifications s 26 2 8 Communication Specifications The built in Ethernet and built in RS 485 communication specifications are as explained below Built in Ethernet communication For details of built in Ethernet communication refer to the following LAMELSEC iQ F FX5 User s Manual Ethernet Communication LAMELSEC iQ F FX5 User s Manual SLMP Item Specifications Data transmission speed 100 10 Mbps Communication mode Full duplex FDX Half duplex HDX Interface RJ45 connector Transmission method Base band Maximum segment length The distance between hub and node 100 m 328 1 Cascade connection 100BASE TX Cascade connection max 2 stages 10BASE T Cascade connection max 4 stages Protocol type MELSOFT connection SLMP 3E frame Socket communication Predefined protocol support Number of simultaneously open connections allowed Total of 8 for socket communication MELSOFT connection SLMP and Predefined protocol support Up to 8 external devices can access one CPU module at the same time Insulation method Pulse transformer insulation Cable used For 100BASE TX con
71. dule Page 33 I O Module Page 34 Intelligent Function Module Ex 24 V DC power supply is supplied from the CPU module or powered input output module 4 SYSTEM CONFIGURATION 1 4 4 Limitation on Current Consumption 5 Poin tr When connecting an input module after on the right side of the extension power supply module When using service power supply of the CPU module or powered input output module for input circuit of an input module include the input module in the 24 V DC current consumption calculation 5 V DC power supply of the input module is supplied from the extension power supply module CPU module Extension Powered Input FXS power Input FX5 Intelligent module Intelligent supply module module module input output module module Pod Power supply from CPU module or powered input output module When the CPU module or powered input output module supplies the 24 V DC power supply for the input circuit current consumption of 24 V DC should be included in the supply range from the CPU module or powered input output module 3 Calculate the total current consumption of each power supply Ex Power supply type Total current consumption 5 V DC power supply 460 mA 24 V DC power supply 125 mA 4 Check if expansion to the extension power supply module is permitted e 5 V DC power supply TDO SV BIC Current consumption Calculation result power supply Extension power Total of current
72. e available for transistor outputs of the CPU module and I O modules Differences in circuit Sink output common e Source output common Output to make load current flow into the output Y terminal is Output to make load current flow out of the output Y terminal called sink output is called source output DC power supply DC power supply A number is entered in the O of COMO A number is entered in the O of VU Handling of transistor output Output terminal 4 or 8 transistor output points are covered by one common terminal Sink output e Source output Connect each COMO number terminal to the minus side of Connect VO number terminal to the plus side of the load the load power supply power supply The COMO terminals are not connected internally The VO terminals are not connected internally Sink output type Source output type MExternal power supply For driving the load use a smoothing power supply of 5 to 30 V DC that can output current two or more times the current rating of the fuse connected to the load circuit Winsulation of circuit The internal circuit of the PLC and the output transistor are insulated with a photocoupler The common blocks are separated from one another MDisplay of operation Operation indicator LEDs are built into the CPU module and output modules and turn ON when photocouplers are activated and the transistors are switched on 6 WIRING 6 6 Output Wiring Response time Time
73. e functions in the system Note e If in doubt at any stage during the installation of the product always consult a professional electrical engineer who is qualified and trained in the local and national standards If in doubt about the operation or use please consult the nearest Mitsubishi Electric representative e Since the examples indicated by this manual technical bulletin catalog etc are used as a reference please use it after confirming the function and safety of the equipment and system Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples e This manual content specification etc may be changed without a notice for improvement e The information in this manual has been carefully checked and is believed to be accurate however if you notice a doubtful point an error etc please contact the nearest Mitsubishi Electric representative When doing so please provide the manual number given at the end of this manual CONTENTS SAFETY PFPRECAUTHON G o 42445 4 4 eas eae Rk ea ae ees oe eee eee a A 1 INTRODUCTION acre Ganson a nate re ep aS ow a ye re ewe Aw EIA es Ba Ocha ee eee RELEVANT MANUALS lt lt 2 sccm pees Gees naa 12 TERWS oa 44 695 4 6 4 och oo ot eae een oboe a cee A ee ee So hee eee ees 8 ou een oo ee ae ee 12 CHAPTER 1 OUTLINE 14 1 1 Part NAMeS 40 0ceceee scans h ede seee ean e de Guar see ds a ede ben Geeeane coe nas 14 PROM ANNO eae ex
74. e protection from the SD memory card not applied to the card K Page 141 SD Memory Card When a SD memory card is the write destination check that the card is formatted Format the SD memory card Check that the size of the write data does not exceed the memory capacity e Ensure sufficient empty capacity e Clear the memory to which the data is to be written If writing still cannot be performed even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative PLC read cannot be performed If data cannot be read from the CPU module to the engineering tool check the specification of the target memory to be read Check the memory and reset the CPU module again Then try PLC read again If reading still cannot be performed there may be a hardware issue Consult your local Mitsubishi Electric representative The program is unintentionally overwritten The boot operation may be being performed Read the parameters and review the boot file settings with the engineering tool If the boot operation is not being performed there may be a hardware issue Consult your local Mitsubishi Electric representative For details on the boot operation refer to LAMELSEC iQ F FX5 User s Manual Application Boot operation Boot operation cannot be performed from the SD memory card Checking item Action Check for errors in the CPU module Remove the cause of the error Check that the
75. e the following settings When settings other than those in the table are used use the examples shown in the following figures as references for wiring Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LAGX Works3 Operating Manual CH to be used CH2 Example of wiring e NPN open collector transistor output rotary encoder In the case of sink wiring Fuse 24 V DC ae i a E Rotary encoder CPU module Dare eaaa i e PNP open collector transistor output rotary encoder In the case of source wiring Fuse L Class D grounding gt 7 Rotary encoder CPU module te eer oe 1 The grounding resistance should be 100 Q or less 102 6 WIRING 6 8 Examples of Wiring for Various Uses Example of wiring When 24 V DC external power supply is used e NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder CPU module e PNP open collector transistor output rotary encoder In the case of source wiring Fuse L Class D grounding gt x Rotary encoder CPU module i The grounding resistance should be 100 Q or less 6 WIRING 6 8 Examples of Wiring for Various Uses 1 03 Interruption Examples of wiring for when the input interruption function of the CPU module is used are shown
76. educed replace the battery with a new one Battery voltage can be monitored with PLC data register SD8005 Page 116 Battery 120 9 TROUBLESHOOTING 9 1 Troubleshooting Procedure Checking the ERR LED ee If the ERR LED flashes If the ERR LED is turned on check the following items Write system parameters CPU parameters and Programs or parameters are not written or damaged Since a CPU module with the factory default program files Then power on the CPU module setting has no programs the ERR LED flashes again If the ERR LED is turned on check the following items Set the CPU module to the STOP status and turn on When the ERR LED turns off a watchdog timer error has probably occurred Take any of the following the power supply again measures e Review the program and avoid the maximum value SD524 SD525 of the scan time exceeding the the scan time monitoring time setting value set by the parameter e Check that the input used for input interruption or pulse catch is not being abnormally turned on and off in one scan e Check that the frequency of the pulse input to the high speed counter is within the specified range e Add some WDT instructions to the program and reset the watchdog timer several times in one scan Provide a different power supply to the CPU module If the ERR LED turns off noise may have affected the module Consider taking the following measures e Check the ground wiring and reexamine the
77. ee eee 36 3 8 Bus Conversion Module 2 22s4250ehae tioeedenes ene Fera es eet eeeedesee seas ee 36 3 9 SD Memory CatGvctantandd ents Ghia cawneent sdaa tan eee a ee ee ee eee ee oe 36 LO BINEN onc ac cram arene escent ee ee ee ee ee 37 3 11 Communication Cable caccscccicceateedseededene vaeeded 6 hb4o0 0408 42 rarai irran niaaa es 37 312 ENOINGECTING TOOL sass aiia os oe ee oes oe ok ees a ee be he ee Gaye eee Be ad ape 37 CHAPTER 4 SYSTEM CONFIGURATION 38 4 1 Rules of System Contiguration 4 500165 50204464 andeeedinus ob en tee eee ee eee edaee aed ten 39 4 2 Limitations on the Number of Connected Extension Devices 000 cece ees 41 Number of connected expansion boards 0 cc ee ee eee eee 41 Number of connected expansion adapters 0 0 cc ee eee eee eee 41 Number of connected extension moduleS 1 0 0 aa aaea eee eee eee eee 42 4 3 Limitation on the Number of Input Output Points 0 0 0 0 cc ees 45 Total number of I O points and remote I O points 2 0 0 ce eee eens 45 Calculation of number of input output points 2 ne eee eee eee 46 Calculation of number of remote I O points 2 0 0 0 ee eee eee eee 46 4 4 Limitation on Current Consumption 00 00 ce es 48 Power supply check from the CPU module current consumption calculation 000008 48 Power supply check from the powered input output module current consumption calculation 49 Pow
78. eeqe eee eoeeeeeeeeeeeeere eee See eeeaeeoeeee e e eeeeeeeee eae e eq e eoeegeoeeeeseaoeeseaeseaeeseaeeaoseeeeese aeeae eae Range of devices powered by FX5 extension power supply module Range of devices powered by CPU module Bus conversion module i FX3 extension power supply module FX3 extension module 0 ty Intelligent Intelligent Intelligent T module module module FX3U 1PSU 5V FX3U 4AD FX3U 4DA FX3U 16CCL M 0 Module No 2 A 0 d i 6 0 0 6 0 6 6 y 0 r 0 gs CNV BUS Module No 3 Module No 4 Module No 5 f i i 0 J 0 6 i 6 6 AJ Q J Q O h Q lt oO G D O O Q oO lt 1 x lt oO gt x lt r o O O O om Cc O jez e lt 3 O Q Seeaeeeoeoe o osoaoo0000000000 pp pea PDCOGOOOOO 38 4 SYSTEM CONFIGURATION 4 1 Rules of System Configuration The system configuration must meet the following four requirements Number of connected extension device The number of extension devices that can be connected to a single system of FX5U CPU module is limited For details refer to L Page 41 Limitations on the Number of Connected Extension Devices ex Up to 16 modules ion CPU module FX5 A Expansion FX5 eden io FX5 Bus extension
79. er of connected expansion boards Page 41 Number of connected expansion boards Expansion board Number of connected expansion adapters L Page 41 Number of connected expansion adapters Expansion adapter Communication Number of connected extension modules e Number of modules connected on whole system Page 42 Overall system limitation Extension module 11 Up to 16 OK Extension power supply modules are excluded Extension power supply module Up to 2 OK Bus conversion module Only 1 OK 4 SYSTEM CONFIGURATION 3 4 5 Rules of System Configuration and Examples of Reconfiguration s 54 Number of modules connected to the CPU module Page 42 Connection to the CPU module Total No of I O modules intelligent function modules and bus conversion modules Up to 12 OK Total No of intelligent function module and bus conversion modules Up to 8 OK e Number of modules connected to the bus conversion module L Page 44 Connection to the bus conversion module connection with FX3 extension devices Up to 6 When not using extension power supply modules Total No of intelligent function modules Check the use of the FX3 extension devices WUse of the bus conversion module Page 40 Bus conversion module FX3 extension modules are connected on the right side of the bus conversion module OK FX5 extension modules are connected on the left side of the bus conversion module OK Connectio
80. er supply check from extension power supply module current consumption calculation 51 4 5 Rules of System Configuration and Examples of Reconfiguration 00 cee eee eee 53 System configuration example 1 0 0 0 ce ee eee ee eee 53 System reconfiguration example nananana aaa ee ee eee eee eas 57 4 6 Numbers and Assignment in System 00 ees 62 Module input output number 2 ne ee eee eee nee ees 62 Module number of Extension modules 0 0 ee eee eee eee 62 CHAPTER 5 INSTALLATION 63 5 1 Installation Location 6066 6 ced w et teak ea wen eee ehh he eee has bee e eee ee eee 63 Installation location in enclosure 1 0 ee eee ee eee eee 63 Spaces in enclosure 1 ee ee eee eee eee eee 63 Layout IN CnClOSUNGy epes rires teer hen SS5e DS S4 oo os hoeb4eGe ooo bese 255045 EARTE DEARA S RENNENE 63 5 2 Examination for Installation Method in Enclosure 0 0 es 64 5 3 Procedures for Installing on and Detaching from DIN Rail 00 eee es 65 Preparation for installation 24400 484 5440420006 bead Oe SES ede ww BEER eee oe aaa 65 instalation of CPU module 225 2 i445 db ote ee hehe heehee ok bi ee 88 Soe dee eh ae pe eee 65 Installation of extension module 0 eee eee eee 66 Removal of CPU module 1 0 ee eee eee ee ene een eens 66 5 4 Procedures for Installing Directly with M4 Screws 00 cee es 67 Hole pitches for direct mounting
81. er supply is used for input circuit of the powered input output module 310 mA Supply capacity when external power supply is used for input circuit of the powered input output module 5 V DC power supply 965 mA This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module The current of the input circuit is included 2 When I O modules are connected they consume current from the 24 V DC service power For details on the service power supply refer to L gt Page 48 Limitation on Current Consumption APPENDIX Appendix 3 I O Module 1 33 134 Binput module output module External color Munsell 0 6B7 6 0 2 Mass weight FX5 8EO Approx 0 2 kg 0 44 Ibs FX5 16EO Approx 0 25 kg 0 55 Ibs Accessories Dust proof protection sheet Powered input output module FX5 32ED External color Munsell 0 6B7 6 0 2 Mass weight Approx 0 65 kg 1 43 Ibs Accessories Extension cable dust proof protection sheet APPENDIX Appendix 3 I O Module Input specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature For details refer to K Page 22 Input Output Derating Curve No of input points FX5 8EX ES 8 points FX5 16EX ES 16 points FX5 32E0 16 points Connection type Terminal block M3 screws Input type Sink source Input signal voltage 24 V DC 20 15 Input signal current 4 mA
82. er supply module and FX3 intelligent function module Generic term for input modules output modules and powered input output modules Generic term for FX5 8EX ES and FX5 16EX ES Generic term for FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EYR ES FX5 16EYT ES and FX5 16EYT ESS Generic term for FX5 32ER ES FX5 32ET ES and FX5 32ET ESS Terms Extension power supply module e FX5 extension power supply module e FX3 extension power supply module Intelligent module Intelligent function module e FX5 intelligent function module e FX3 intelligent function module Simple motion module Expansion board e Communication board Expansion adapter e Communication adapter e Analog adapter Bus conversion module Battery SD memory card Peripheral device GOT MSoftware packages Engineering tool GX Works3 Manuals Hardware manual e FX5U Hardware manual User s manual e User s manual Startup e FX5U User s manual Hardware e User s manual Application Programming manual Program Design Programming manual Instructions Standard Functions Function Blocks Communication manual e Serial communication manual e MODBUS communication manual e Ethernet communication manual e SLMP manual Positioning manual Analog manual Description Generic term for FX5 extension power supply module and FX3 extension power supply module Different name for FX5 1PSU 5V Different name for FX3U 1PSU 5V The abbreviation for intel
83. es FX5 extension modules cannot be connected on the right side of the bus conversion module 4 SYSTEM CONFIGURATION 4 2 Limitations on the Number of Connected Extension Devices 4 3 Limitation on the Number of Input Output Points With the FX5U CPU module a total of 512 points including the number of input output points of extension devices max 256 points and the number of remote I O points max 384 points can be controlled Number of input output points on whole system Up to 512 points 1 Number of input output points including input output occupied points Up to 256 points FX5 FX5 Bus CPU module I O module Intelligent Intelligent conversion module module module 2 Number of remote input output points for CC Link AnyWireASLINK Up to 384 points CC Link AnyWireASLINK system Remote I O station Remote I O station Remote I O station Remote I O station e CC Link master e AnyWireASLINK master e Expansion board e Expansion adapter Total number of I O points and remote I O points With the FX5U CPU module a total of 512 points or less including the number of input output points of extension devices and number of remote I O points can be controlled The total number of I O points and remote I O points must not exceed 512 points AUTI ai S MaU U el Number of input output points points on whole system 512 points 1 points 2 points gt Number of remote I O points Maximum number of p The total numbe
84. esponse time The response time of the output relay from when the power is applied to the coil until the output contact is turned on and from when the coil is shut off until the output contact is turned off is approx 10 ms Output current At a circuit voltage of 240 V AC or less 250 V AC or less when the module does not comply with CE UL cUL standards a resistance load of 2 A per point or an inductive load of 80 VA or less 100 V AC or 200 V AC can be driven For the life of the contact for switching an inductive load refer to L Page 89 Inductive load When an inductive load is switched connect a diode for commutation or a surge absorber in parallel with this load DC circuit AC circuit Diode for commutation Surge absorber Open circuit leakage current There is no leakage current when the outputs are OFF 6 WIRING 6 6 Output Wiring Wiring precautions mProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output element or the PCB To prevent this a protection fuse should be inserted at the output Fuse Contact protection circuit for inductive loads An internal protection circuit for the relays is not provided for the relay output circuit in this product It is recommended to use inductive loads with built in protection circuits When using loads without built in protection circuits insert an external contact protection circuit et
85. et must be conductive Ground the control cabinet with the thickest possible grounding cable To ensure that there is electric contact between the control cabinet and its door connect the cabinet and its doors with thick wires In order to suppress the leakage of radio waves the control cabinet structure must have minimal openings Also wrap the cable holes with a shielding cover or other shielding devices The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them Shielding cover Wires 1 EMI gasket These wires are used to improve the conductivity between the door and control cabinet e Cables Make sure to use shielded cables as cables pulled out of the control cabinet Connect the shield such as shielded cables and shielding covers to the grounded control cabinet e It is possible that the accuracy temporarily fluctuates within 10 Perform the following when using the FX5 4AD ADP e Set the number of times of winding to 2 turns within approximately 200 mm 7 87 from terminal block of the analog cable on the FX5 4AD ADP side and attach a ferrite core Ferrite core used in our test E04SR401938 manufactured by SEIWA ELECTRIC MFG CO LTD Perform the following when using the FX5 4DA ADP e Set the number of times of winding to 2 turns within approximately 200 mm 7 87 from the connectors of the power cable on the
86. f production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user or third person by failure of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or f
87. file is set in the boot file settings of the parameters Set the file in the parameters Check that the file is set in the program file settings of the parameters Check that the file to run is stored in the SD memory card Store the file to run If the boot operation cannot be performed even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative 12 9 TROUBLESHOOTING 6 9 7 Troubleshooting for Each Symptom APPENDIX Appendix 1 How to Check the Date of Manufacture Check the date of manufacture of the product except the expansion board as follows e Nameplate e Module front surface CPU module only Checking the nameplate The date of manufacture of the product can be checked from the manufacturer s serial number S N indicated on the nameplate of the product For details of the battery refer to L Page 119 Reading the date of manufacture Example nameplate CPU module manufacturer s serial number 1490001 MITSUBISHI PROGRAMMABLE A LECTRIC CONTROLLER MODEL FX5U 32MR ES 100 240VAC 50 60Hz 30W OUT 30VDC 240VAC 2A COS 1 SIN 114X0001 MITSUBISHI FLECTRIC CORPORATION MADE IN JAPA Actual product nameplate differs from the example shown above O bate Baked Lecce EEE ellen TT Control number Month Example October 1 to 9 January to September X October Y November Z December Year Example 2014 Last
88. g device are assigned The last digit of the assigned numbers must begin with 0 Module number of Extension modules The CPU module automatically assigns numbers 1 to 16 to intelligent function modules or bus conversion module as module numbers in order of distance from the CPU module e Intelligent function modules or bus conversion module connected to the CPU module Module numbers are assigned to intelligent function modules in order of distance from the CPU module No 1 to No 16 e Products to which module numbers are not assigned Module numbers are not assigned to the following extension devices e 1 O module FX5 16EX ES FX5 16EYT ES etc e Expansion board FX5 232 BD FX5 485 BD etc e Expansion adapter FX5 232ADP FX5 485ADP etc e Extension power supply module FX5 1PSU 5V FX3U 1PSU 5V Ex Module No P Expansion CPU module Input module Output module Intelligent l Intelligent Intelligent acapiers ei FX5 16EX ES FX5 16EYT ES module CNET module module FX5 40SSC S FX3U 1PG FX3U 4AD FX5 232ADP 4 SYSTEM CONFIGURATION 4 6 Numbers and Assignment in System 5 INSTALLATION 5 1 Installation Location Use the PLC under the environmental conditions complying with the generic specifications Page 17 Generic Specifications Installation location in enclosure To prevent temperature rise do not mount the PLC on the floor or ceiling or in the vertical direction Always mount the PLC horizontall
89. g of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 6 6 Output Wiring 97 6 7 Analog Wiring Wiring to the built in analog I O terminals of the CPU module is explained below For specifications of the built in analog I O terminals of the CPU module refer to k Page 25 Built in Analog Specifications Analog input wiring Shield 1 grounding CH No goes in O of VO CHO For analog input wiring use shielded twisted pair cables double core type Separate them from other power lines or lines which can be induced by others 2 For unused channels short circuit the VO and V terminals Analog output wiring 1 Shield For analog output wiring use shielded twisted pair cables double core type Separate them from other power lines or lines which can be induced by others 2 Ground a shielded cable at one point on the signal receiving side 6 WIRING 98 6 7 Analog Wiring 6 8 Examples of Wiring for Various Uses Notes about examples of wiring The examples of wiring are given under the following conditions Winput output number The input output numbers are the actual numbers on the program They may differ from the numbers shown on the product terminals Winput output specifications of products Check the input output specifications of products and examples of wiring e There are products for sink outp
90. han the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 4 Do not connect the 24V terminals 24 V DC service power supply of the CPU module and the powered input output module with each other Connect the OV terminal 6 WIRING 6 4 Power Supply Wiring Wiring example for an extension power supply module sink input common The following example shows wiring for an extension power supply module when sink input common is used AC power supply 100 to 240 V k Expansion adapter O 5 V 0 v 24 V Breaker Class D grounding u Emergency StOp l m m m m m e service power a supply output IMC MC ee ene Power supply for loads connected to PLC output terminals EEE As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field Wiring precaution Run grounding and power cables from the top as shown in the following figure l 3 Grounding and power cables l l l l l l i ee SEE EE ee ee l l l l l When external power supply is supplied to the input circuit l l l l l l l l l l l l l l l 1 Connect the AC power supply to the L and N terminals common for 100 V AC system and 200 V AC system Make sure that the power of the extensi
91. hown in the right figure 4 Slide the hook for coupling the expansion adapter of the CPU module B in the right figure to fix the expansion adapter C in the right figure Connection method C connection of an extension module to the CPU module The procedure for connecting the extension module to the CPU module or powered input output module is explained below 7 Remove the extension connector cover A in the right figure on the right side of the surface of the CPU module or powered input output module 2 Connect the extension cable B in the right figure from the extension module to the extension connector of the CPU module or powered input output module Put the pullout tab l C in the right figure of the extension cable inside the extension connector cover 3 Fit the extension connector cover A in the right figure CPU module 72 5 INSTALLATION 5 5 Connection Methods for CPU Module and Extension Devices Connection method D connection between extension modules The procedure for connecting the extension modules is explained below Powered input output module are excluded 71 Remove the top cover B in the right figure of the existing module left side A in the right figure 2 Connect the extension cable C in the right figure of the module to be connected right side to the existing module left side A in the right figure 3 Fit the top cover B in the right figure 4 Pullout the
92. ing the specified range Failure to do so may cause equipment failures or malfunctions Point f Make sure that there is no gap between the terminal block and mount position 6 WIRING 6 1 Wiring Preparations 735 76 6 2 Cable Connecting Procedure The cable connecting procedure is explained below Screw terminal block Wire the screw terminal block in accordance with the following specifications For information concerning screw terminal blocks for intelligent function modules refer to User s manual for each intelligent function module Terminal block screw size and tightening torque CPU module M3 0 5 to 0 8 N m I O module Extension power supply module Intelligent function module Refer to manuals for each product Do not tighten terminal screws with torque beyond the specified range Otherwise it may cause equipment failure or malfunction Wire end treatment Crimp terminal size differs depending on terminal screw size and wiring methods used e Use crimp terminals of the following sizes M3 terminal screw e When a single wire is connected to a single terminal 3 2 0 13 Terminal screw Crimp terminal 6 2 mm 0 24 or less 3 2 0 13 6 2 mm 0 24 Se Terminal or less lt Reference gt YA 1 JST Mfg Co Ltd JST Mfg Co Ltd FV1 25 B3A UL Listed FV2 FV2MS3 e When two wire are connected to a single terminal 3 2 0 13 6 2 mm onj OTe Grr Terminal
93. inspections on a daily basis Item Inspection item Description 1 Installation status of the module Looseness of mounting screws Retighten the mounting screws Mounting status of the module The module should be securely mounted Looseness of cover The cover should not be off 2 Connection status Looseness of terminal screws Retighten the terminal screws Proximity of crimp terminals Check the proximity between crimp terminals and correct the clearance Looseness of connectors Connect cable connectors securely LED status Check that the LED status is normal K Page 120 Checking with LEDs User s manuals for each module oO 8 2 Periodic Inspection Perform the following inspections once or twice every 6 months to a year Also perform the inspections when facilities have been relocated or modified or when wiring has been changed Item Inspection item Description 1 Ambient environment Operating ambient temperature The temperature in the panel should be 0 to 55 C 32 to 131 F Operating ambient humidity The humidity in the panel should be 5 to 95 RH Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Power supply voltage Voltage within the specified range should be supplied N 3 Installation status Looseness rattling Retighten mounting screws Dirt foreign matter Wipe away any dirt or foreign matter Clean the module 4 Connection status Looseness of terminal
94. ints designated by UO GOD No of index register 24 points No of file register File register R 32768 points can be changed with parameter points No of nesting points 15 points fixed No of pointer points 4096 points Others Decimal Signed 16 bits 32768 to 32767 32 bits 2147483648 to 2147483647 constant K Unsigned 16 bits 0 to 65535 32 bits 0 to 4294967295 Hexadecimal constant H 16 bits 0 to FFFF 32 bits 0 to FFFFFFFF Single precision E 3 40282347 38 to E 1 17549435 38 0 E1 17549435 38 to E3 40282347 38 E Character string Shift JIS code max 255 single byte characters 256 including NULL Can be changed with parameters within the capacity range the CPU built in memory 2 Total of the index register Z and long index register LZ is maximum 24 words 2 SPECIFICATIONS 2 6 Performance Specifications 2 Built in Analog Specifications The analog input output specifications of the built in analog function are explained below For details on the analog built in function refer to LAMELSEC iQ F FX5 User s Manual Analog Control Analog input Analog input points Analog input Digital output I O characteristics Maximum resolution Accuracy Accuracy in respect to maximum digital output value Conversion speed Absolute maximum input Insulation method Occupied points Terminal block used 1 Digit refers to digital values Analog output An
95. ion location Inside a control panel Overvoltage category I or less Pollution degree 2 or less Equipment class Class 2 The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature refer to L Page 22 Input Output Derating Curve 2 For details on Intelligent function modules refer to manuals of each product 3 The criterion is shown in IEC61131 2 4 When the system has equipment which specification values are lower than above mentioned vibration resistance specification values the vibration resistance specification of the whole system is corresponding to the lower specification 5 For grounding refer to K Page 78 6 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage 7 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category I applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 8 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Temporary conductivity caused by condensation must be expected occasionally Dielectric withstand voltage test and insulation resi
96. ion of extension devices Temperature controller module CC Link intelligent device module FX3U 64CCL S Capacity of 5 V DC Current consumption Calculation result power supply Extension power Total of current supply module consumed by extension module 1200mA sooma 400ma power supply Extension power Total of current supply module consumed by extension module The reconfigured system is acceptable because the number of extension devices consumption capacity of 5 V DC and 24 V DC power supply and number of input output points are all within the limit range 4 SYSTEM CONFIGURATION 1 4 5 Rules of System Configuration and Examples of Reconfiguration 6 62 4 6 Numbers and Assignment in System Input output numbers and module numbers in an FX5U CPU module system are explained Module input output number The input output numbers are octal numbers Input is assigned to X and output to Y Input output numbers are used for communication of ON OFF data between I O modules and the CPU module e Input output numbers X Y are octal Input output numbers X Y are automatically assigned as shown below X000 to X007 X010 to X017 X020 to X027 X070 to X077 X100 to X107 Y000 to Y007 Y010 to Y017 Y020 to Y027 YO70 to Y077 Y100 to Y107 e Numbers for added I O module To an added I O module input numbers and output numbers following the input numbers and output numbers given to the precedin
97. ions In an output circuit when a load current exceeding the current rating or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse For the operating status of each station after a communication failure of the network refer to relevant manuals for the network Incorrect output or malfunction may result in an accident DESIGN PRECAUTIONS CAUTION When an inductive load such as a lamp heater or solenoid valve is controlled a large current approximately ten times greater than normal may flow when the output is turned from off to on Take proper measures so that the flowing current does not exceed the value corresponding to the maximum load specification of the resistance load After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of this variation in time Simultaneously turn on and off the power supplies of the CPU module and extension modules ifa long time power failure or an abnormal voltage drop occurs the PLC stops and output is turned off When the power supply is restored it will automatically restart when the RUN STOP RESET switch is on RUN side INSTALLATION PRECAUTIONS WARNING Make sure to
98. ions field The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent melting of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 6 6 Output Wiring 95 Transistor output Sink output type CPU module transistor output sink AC power supply 100 to 240 V Breaker Power ON Output module transistor output sink Power supply for loads connected to PLC output terminals As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field 1 The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent melting of the wires on the circuit board caused by output device breakdown due to load short circuiting 2 represents vacant terminals 6 WIRING 96 6 6 Output Wiring Source output type CPU module transistor output Source AC power supply 100 to 240 V Breaker Power ON Emergency Beis i a i a a a i i i m O O Output module transistor output source Power supply for loads connected to PLC output terminals Tees As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field The output circuit of the PLC does not have a built in fuse Provide a fuse suitable for each load to prevent meltin
99. is designed for use in industrial applications Note e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen Germany APPENDIX 128 Appendix 2 Standards Product compatibility Type Programmable controller open type equipment Models FX5 manufactured from October 1st 2014 FX5U 32MR ES FX5U 64MR ES FX5U 80MR ES FX5 8EX ES FX5 16EX ES FX5 32ER ES FX5 232ADP FX5 1PSU 5V from January 1st 2015 FX5 4AD ADP Electromagnetic compatibility EMC directive EN61131 2 2007 Programmable controllers Equipment requirements and tests FX5U 32MT ES FX5U 64MT ES FX5U 80MT ES FX5 8EYR ES FX5 16EYR ES FX5 32ET ES FX5 485ADP FX5 CNV BUS FX5 4DA ADP FX5U 32MT ESS FX5U 64MT ESS FX5U 80MT ESS FX5 8EYT ES FX5 16EYT ES FX5 32ET ESS FX5 232 BD FX5 8EYT ESS FX5 16EYT ESS FX5 485 BD FX5 422 BD GOT Remarks Compliance with all relevant aspects of the standard EMI e Radiated emission e Conducted emission EMS e Radiated electromagnetic field e Fast transient burst e Electrostatic discharge e High energy surge e Voltage drops and interruptions e Conducted RF e Power frequency magnetic field Requirement for compliance with LVD directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Low
100. ity of 24 V DC service power supply and the capacity can be used for external loads Capacity of 24 V DC Current consumption Calculation result service power supply Total of current Powered input output consumed by extension module module 250 mA 210 mA 40 mA 4 SYSTEM CONFIGURATION 4 4 Limitation on Current Consumption Power supply check from extension power supply module current consumption calculation If 5 V DC power supply of the CPU module is insufficient and cannot be extended add an extension power supply module Check if power can be supplied to extension modules with the power supply capacity of the extension power supply module Ex A extension Expansion Expansion power adapters board supply module CPU module FX5 Power supply ae ee IL A EE FX5 extension power supply module Only the 5 V DC power supply for the input module is supplied by the extension power supply module Calculate following the procedure below 1 Check the power supply capacity of the extension power supply module used Page 36 Extension Power Supply Module FX5 extension power supply module FX5 1PSU 5V 1200 mA If the ambient temperature exceeds 40 C use the extension power supply module at the following current values within the derating range Derating curve MFX5 1PSU 5V Output current mA Ambient temperature C 2 Check the number of input output points and current consumption of the extension mo
101. led L Page 112 Connection with a personal computer 3 Format CPU built in memory Format the CPU built in memory using the engineering tool L GX Works3 Operating Manual 4 Parameter setting Set the parameters needed for startup LEIMELSEC iQ F FX5 User s Manual Application LAGX Works3 Operating Manual e System parameters e CPU parameters e Unit parameters 5 Programming Create a program using the engineering tool QAMELSEC iQ F FX5 User s Manual Application 6 Write the parameters and the program Write the parameters and the program set with the engineering tool into the CPU module L GX Works3 Operating Manual 7 Reboot the system Reboot the system by any of the following methods e Turning off and on the power e Resetting the CPU module Page 114 Resetting method 8 Check errors Check the ERR LED of the CPU module If an error has occurred check the contents of the error with Module Diagnostics CPU Diagnostics of the engineering tool and eliminate its cause 9 Run the program Set the CPU module to the RUN status and make sure that the P RUN LED of the CPU module lights up 7 OPERATION ADJUSTMENT 111 7 1 Preparation for Operation Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed The system configuration examples and GX Works3 settings are described below For details refer
102. les refer to manuals of each intelligent function module 2 2 Power Supply Specifications The CPU module power supply specifications are explained below For the consumption current of extension modules refer to L Page 31 PRODUCT LIST or manuals of each extension module AC power supply FX5U 80MO Rated voltage 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Frequency rating 50 60 Hz Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less When the supply voltage is 200 V AC the time can be change to 10 to 100 ms by editing the user program Power fuse 250 V 3 15 A Time lag fuse 250 V 5A Time lag fuse FX5U 80MO Rush current 25 A max 5 ms or less 100 V AC 50 A max 5 ms or less 200 V AC 30 A max 5 ms or less 100 V AC FX5U 80MO1 60 A max 5 ms or less 200 V AC Power consumption 30 W 24 V DC service power FX5U 32MO 400 mA Supply capacity when service power supply is used for input circuit of the CPU module supply capacity Da 480 mA Supply capacity when external power supply is used for input circuit of the CPU module FX5U 64MO 600 mA Supply capacity when service power supply is used for input circuit of the CPU module 740 mA Supply capacity when external power supply is used for input circuit of the CPU module FX5U 80MO 600 mA Supply capacity when service power supply is used for input circuit of the CPU module 770 mA S
103. les can be connected to a system Bus conversion module Only 1 module can be connected to a system Up to 16 modules excluding extension power supply module Extension B Extension power I O power supply module supply module module module Lo Up to 1 module CPU module I O module conversion Up to 2 modules Connection to the CPU module There is a limitation on the number of extension modules connected to the CPU module as follows The number of extension modules added from the right side of the CPU module to powered input output module or the extension power supply module must be as follows Total No of input modules output modules intelligent function modules and bus Up to 12 modules can be connected conversion modules Total No of intelligent function module and bus conversion modules Up to 8 modules can be connected Input Powered input Input module FXS output module module FXS Intelligent FX5 extension Output Intelligent CPU module Output module Module ee aes module Lid Up to 8 modules Up to 12 modules module Input Bus FX3 FX3 extension FX3 conversion Intelligent power supply Intelligent module module module module Intelligent module CE OOUE Output module module Loo E Up to 8 modules Up to 12 modules 42 4 SYSTEM CONFIGURATION 4 2 Limitations on the Number of Connected Extension Devices Connection to the powered input output
104. ligent function modules Generic term for FX5 intelligent function modules and FX3 intelligent function modules Generic term for FX5 intelligent function modules Different name for FX3 special function blocks Different name for FX5 40SSC S Generic term for board for FX5U CPU module Generic term for FX5 232 BD FX5 485 BD and FX5 422 BD GOT Generic term for adapter for FX5 CPU module Generic term for FX5 232ADP and FX5 485ADP Generic term for FX5 4AD ADP and FX5 4DA ADP Different name for FX5 CNV BUS Different name for FX3U 32BL Generic term for NZ1MEM 2GBSD NZ1MEM 4GBSD L1MEM 2GBSD and L1MEM 4GBSD SD memory cards Abbreviation of Secure Digital Memory Card Device that stores data using flash memory Generic term for engineering tools and GOTs Generic term for Mitsubishi Graphic Operation Terminal GOT1000 and GOT2000 series The product name of the software package for the MELSEC programmable controllers The product name of the software package SWnDND GXWS3 for the MELSEC programmable controllers The n represents a version Generic term for manuals enclosed with the product Abbreviation of MELSEC iQ F FX5U CPU Module Hardware manual Generic term for separate manuals Abbreviation of MELSEC iQ F FX5 User s Manual Startup Abbreviation of MELSEC iQ F FX5U User s Manual Hardware Abbreviation of MELSEC iQ F FX5 User s Manual Application Abbreviation of MELSEC iQ F FX5 Programming Manual Program Design Abbreviatio
105. lit when output is on Max load 2 A point The total load current of resistance loads per common terminal should be the following value e 4 output points common terminal 8 A or less e 8 output points common terminal 8 A or less Open circuit leakage current Min load 5 V DC 2 mA reference values Response time OFF gt ON Approx 10 ms ON OFF Approx 10 ms Output circuit configuration supply _ COM1 Fuse APPENDIX 1 36 Appendix 3 1 O Module MTransistor output sink output No of output points FX5 8EYT ES 8 points Connection type Terminal block M3 screws Output type Transistor sink output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insulation Indication of output operation LED is lit when output is on Max load 0 5 A point The total load current of resistance loads per common terminal should be the following value e 4 output points common terminal 0 8 A or less e 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load Response time OFF gt ON 0 2 ms or less 200 mA at 24 V DC ON OFF 0 2 ms or less 200 mA at 24 V DC Voltage drop when ON 1 5 V or less Output circuit configuration HTransistor output source output No of output points 8 points Connection type Terminal block M3 screws Output type Transistor source output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insula
106. lligent function modules and bus conversion modules Total No of intelligent function module and bus conversion modules Powered input output module FX5 extension power supply module Input module Output module Lid Up to 8 modules Up to 10 modules Input module Output module FX5 extension FX5 Intelligent module FX5 power supply module Input module Output module Lo Up to 8 modules Up to 10 modules FX3 extension Intelligent power supply module FX5 extension Intelligent conversion power supply module 4 2 Limitations on the Number of Connected Extension Devices Limitations Up to 10 modules can be connected Up to 8 modules can be connected Intelligent module 4 SYSTEM CONFIGURATION 43 44 conversion module connection with FX3 extension devices There is a limitation on the number of extension modules connected to the bus conversion module as follows The number of modules connected on the right side of the bus conversion module must be as follows MWhen using FX3 extension power supply modules Total No of intelligent function modules Up to 8 modules can be connected FX3 3 extension FX3 power Intelligent cocce supply module module Up to 8 modules When not using FX3 extension power supply modules Total No of intelligent function modules Up to 6 modules can be connected Intelligent ee module Up to 6 modul
107. low those manufacturers installation requirements Mitsubishi Electric recommends that shielded cables be used If no other EMC protection is provided users may experience temporary loss of accuracy between 10 10 in very heavy industrial areas However Mitsubishi Electric suggests that if adequate EMC precautions are followed with general good EMC practice for the user s complete control system users should expect normal errors as specified in this manual e Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling Where possible users should run analog cables separately e Good cable shielding should be used When terminating the shield at Earth ensure that no earth loops are accidentally created e When reading analog values EMC induced errors can be smoothed out by averaging the readings This can be achieved either through functions on the analog devices or through a user s program in the FX5U CPU module Perform the following when using the analog expansion adapter e Installation in Enclosure Programmable controllers are open type devices that must be installed and used within conductive control cabinets Please use the programmable controller while installed within a conductive shielded control cabinet Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable controller e Control cabinet The control cabin
108. lses FX5U 32MO X006 to X017 10 kHz FX5U 64M0O X010 to X017 FX5U 80MO Pulse waveform Waveform T1 T1 T2 T2 T1 pulse width T2 rise fall time FX5U 32MO_ X000 to X005 2 5 us or more 1 25 us or less FX5U 64MO X000 to X007 FX5U 80MO FX5U 32MO X006 to X017 50 us or more 25 us or less FX5U 64MO X010 to X017 FX5U 80MO Input response time FX5U 32MO X000 to X005 ON 2 5 us or less H W filter delay FX5U 64MO X000 to X007 OFF 2 5 us or less FX5U 80MO FX5U 32MO_ X006 to X017 ON 30 us or less FX5U 64MO X010 to X017 OFF 50 us or less FX5U 80MO FX5U 64MQO X020 and ON 50 us or less FX5U 80MO subsequent OFF 150 us or less Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial values 20 ms 70 ms Digital filter setting value When using this product in an environment with much noise set the digital filter Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open collector transistor Input circuit insulation Photo coupler insulation Indication of input operation LED is lit when input is on 2 SPECIFICATIONS 19 2 3 Input Specifications Input circuit configuration e When using service power supply Sink input wiring Source input wiring e When using external power supply Sink input wiring 20 2 SPECIFICATIONS 2 3 Input Specifications 2 4 Output Specifications The CPU module out
109. ly capacity that is at least 2 times larger than the load current Sink output type Source output type 6 WIRING 6 6 Output Wiring 93 94 Contact protection circuit for inductive loads When an inductive load is connected connect a diode for commutation in parallel with the load as necessary The diode for commutation must comply with the following specifications Standard Reverse voltage 5 to 10 times as high as the load voltage Forward current Load current or larger Sink output type Source output type interlock For loads such as forward reverse contactors etc where a hazardous condition could result if switched ON simultaneously an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below Sink output type Source output type Limit of forward rotation Interlock Dimi of forward rotation Interlock Forward rotation Forward rotation Reverse rotation Reverse rotation Limit of reverse PLC output Limit of reverse PLC output rotation element rotation element 6 WIRING 6 6 Output Wiring Output wiring example Relay output AC power supply 100 to 240 V Breaker Power ON CPU module relay output Output module relay output oO QO O Power supply for loads connected to PLC output terminals As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precaut
110. minal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Tighten the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block Make sure to wire the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Twist the ends of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends Do not connect more than the specified number of wires or electric wires of unspecified size Affix the electric wires so that neither the terminal block nor the connected parts a
111. mmediately after the RUN STOP RESET switch is set to the RESET position Perform the following procedure to reset with the RUN STOP RESET switch 1 Set the RUN STOP RESET switch 1 to the RESET position for at least one second 2 Make sure that the ERR LED 2 flashes several times and the light goes off 3 Return the RUN STOP RESET switch to the STOP position Remote operation The operation status of the CPU module can be changed externally with the RUN STOP RESET switch set to the RUN position The operation status of the CPU module can be set to the PAUSE status Remote operation can be performed by either of the following methods e Using contacts LLIMELSEC iQ F FX5 User s Manual Application e Using engineering tools QAGX Works3 Operating Manual e Using external devices using SLMP LAMELSEC iQ F FX5 User s Manual SLMP Use of several running stopping methods When the RUN STOP RESET switch and RUN contact are used e The RUN STOP status of the PLC is determined by the conditions shown in the following table RUN STOP RESET switch status Condition of the input specified as the CPU module status RUN terminal by parameters 114 7 OPERATION ADJUSTMENT 7 3 Running Stopping and Resetting S MAINTENANCE AND INSPECTION To keep using the PLC in the optimal condition perform the following inspections daily or periodically 8 1 Daily Inspection Perform the following
112. module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure For the connection method of the expansion adapter refer to L Page 72 Connection method B connection of an expansion adapter 7 Push out all DIN rail mounting hooks A in the following figure 3 Lock the DIN rail mounting hooks C in the following figure while pressing the PLC against the DIN rail 5 INSTALLATION 65 5 3 Procedures for Installing on and Detaching from DIN Rail Installation of extension module 1 5 Push out the DIN rail mounting hook A in the right Rear panel figure of the extension module Fit the upper edge of the DIN rail mounting groove B in the right figure onto the DIN rail Push the product against the DIN rail Lock the DIN rail mounting hook while pressing the product against the DIN rail Connect the extension cable For the connecting procedure of the extension cable refer to L Page 71 Connection Methods for CPU Module and Extension Devices Removal of CPU module 1 66 Open the terminal block cover gradually loosen the left A and right terminal block mounting screws A in the right figure and remove the terminal blocks For the mounting procedure of the terminal block refer to a Page 75 Removal and installation of removable terminal block ie AAT EEE EEilbiivifais 1 leslie eal ea BRRR A Disconnect the extension cables and the connecti
113. module There is a limitation on the number of extension modules connected to the powered input output module as follows The number of connected modules from the right side of the powered input output module the next extension power supply module added later must be as follows Type Total No of input module output module intelligent function modules and bus conversion modules Total No of intelligent function module and bus conversion modules Powered input output module FX5 extension power supply module Input module Output module a Up to 8 modules Up to 10 modules Input module Output module Powered input output module Input module Output module EC Up to 8 modules Up to 10 modules FX5 Bus Intelligent conversion module module FX3 FX3 extension Intelligent power supply module module Powered input output module Limitations Up to 10 modules can be connected Up to 8 modules can be connected FX3 Intelligent module Connection to the FX5 extension power supply module FX5 1PSU 5V There is a limitation on the number of extension modules connected to the FX5 extension power supply module as follows The number of connected modules from the right side of the FX5 extension power supply module to powered input output module or the next extension power supply module added later must be as follows Type Total No of input modules output modules inte
114. modules e Number of modules connected on whole system Page 42 Overall system limitation Extension module Up to 16 OK Extension power supply modules are excluded Up to 2 OK Only 1 OK Extension power supply module Bus conversion module _ _ _ e Number of modules connected to the CPU module Page 42 Connection to the CPU module Up to 12 OK Up to 8 OK Total No of I O modules intelligent function modules and bus conversion modules 3 Total No of intelligent function module and bus conversion modules e Number of modules connected to extension power supply module lt Page 43 Connection to the FX5 extension power supply module FX5 1PSU 5V Up to 10 OK Up to 8 OK Total No of I O modules intelligent function modules and bus conversion modules Total No of intelligent function module and bus conversion modules 4 SYSTEM CONFIGURATION 7 4 5 Rules of System Configuration and Examples of Reconfiguration s 58 Number of modules connected to the bus conversion module L Page 44 Connection to the bus conversion module connection with FX3 extension devices Up to 6 When not using extension power supply modules Total No of intelligent function modules Ch ack nn lirr VWwiiCWU K or I HI Check on limitations when using the FX3 extension devices WUse of the bus conversion module Page 40 Bus conversion module FX3 extension modules are con
115. ms increments 1 to 60000 ms can be set in 1 ms increments 2 16 Up to 15 for user Operation Standby type initial execution type scan execution type event execution type specifications Internal timer interrupt input interruption high speed comparison match interrupt processing time 34 ns capacity 128 kbytes flash memory Memory card capacity SD SDHC memory card Max 4 Gbytes Flash memory Flash ROM write count Maximum 20000 times capacity Data memory P 32 FB 16 P No of program files FB No of FB files SD Memory Card 2 Gbytes 5111 Clock function Year month day hour minute second day of week leap year automatic detection 2 96 to 3 74 TYP 1 42 s d Ambient temperature 0 C 32 F 3 18 to 3 74 TYP 1 50 s d Ambient temperature 25 C 77 F 13 20 to 2 12 TYP 3 54 s d Ambient temperature 55 C 131 F No of input 1 No of input output points 256 points or less output points 2 No of remote I O points 384 points or less Total No of points of 1 and 2 512 points or less Power failure Retention method Large capacity capacitor retention Retention time 10 days Ambient temperature 25 C 77 F Data retained Clock data 1 The value listed above indicates the number of files stored in the root folder 2 Clock data is retained using the power accumulated in a large capacity capacitor incorporated into the PLC When voltage of the large capacity capacitor drops clock data is no longer
116. n of MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Generic term for MELSEC iQ F FX5 User s Manual Serial Communication MELSEC iQ F FX5 User s Manual MODBUS Communication MELSEC iQ F FX5 User s Manual Ethernet Communication and MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Serial Communication Abbreviation of MELSEC iQ F FX5 User s Manual MODBUS Communication Abbreviation of MELSEC iQ F FX5 User s Manual Ethernet Communication Abbreviation of MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Positioning Control Abbreviation of MELSEC iQ F FX5 User s Manual Analog Control 13 1 OUTLINE 1 1 Part Names Front panel E a o Bie A _ ss Lov XO CiN oji gt MITSUBISHI J carve ELECTRIC RS 485 f H B B LAN SD RDe P 6 7 4 a a 1 DIN rail mounting hooks Hook for mounting the CPU module on a DIN rail of DIN46277 35 mm 1 38 wide 2 Expansion adapter connecting When connecting an expansion adapter secure it with these hooks hooks 3 Terminal block cover Cover for protecting the terminal block The cover can be opened for wiring Keep the covers closed while equipment is running power is on 4 Built in Ethernet communication Connector for connection with Ethernet compatible devices with cover connector For details refer to LL
117. n of intelligent function modules Page 40 Limitations on intelligent function modules OK OK FX3U 128ASL M FX3U 64CCL Only one module may be connected to the system Only one module may be connected to the system 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration Check of limitation on the number of input output points Check if the number of input output points of the sample system configuration is within the limit range Number of input output points Page 46 Calculation of number of input output points CPU module FX5 32MR ES Expansion board FX5 232 BD 32 points Expansion adapter FX5 232ADP Expansion adapter FX5 485ADP Input module FX5 16EX ES 16 points Output module FX5 16EYT ES 16 points Output module FX5 16EYT ES 16 points Output module FX5 16EYR ES Simple motion module FX5 40SSC S Bus conversion module FX5 CNV BUS Pulse output module FX3U 1PG Analog input module FX3U 4AD 16 points 8 points 8 points 8 points 8 points Temperature controller module FX3U 4LC 8 points AnyWireASLINK master module FX3U 128ASL M CC Link intelligent device module FX3U 64CCL 8 points 8 points Number of input output points Number of Number of occupied Calculation result Max number of input output points input output points input output points 96 points 56 points 152 points lt 256 points Number of remote I O points Page 46
118. nected on the right side of the bus conversion module OK FX5 extension modules are connected on the left side of the bus conversion module OK Connection of intelligent function modules Page 40 Limitations on intelligent function modules FX3U 128ASL M FX3U 64CCL Only one module may be connected to the system Only one module may be connected to the system imitation on the number of input output points Check if the number of input output points of the sample system configuration is within the limit range Number of input output points Page 46 Calculation of number of input output points CC Link intelligent device module FX3U 64CCL 8 points Temperature controller module PFX8UALC 8 points AnyWireASLINK master module FX3U 128ASL M a 8 points o Number of input output points Number of input output Number of occupied Calculation result points input output points input output points 96 points 56 points 152 points lt 256 points 4 SYSTEM CONFIGURATION 4 5 Rules of System Configuration and Examples of Reconfiguration Number of remote I O points Page 46 Calculation of number of remote I O points Network No of remote I O points AnyWireASLINK Maximum number of Remote I O points Remote I O points 64 points lt 384 points OK 64 points HTotal number of I O points and remote I O points L Page 45 Limitation on the Number of Input Output Points Total number of
119. nection Ethernet standard compatible cable category 5 or higher STP cable For 10BASE T connection Ethernet standard compatible cable category 3 or higher STP cable 1 Number of stages that can be connected when a repeater hub is used When a switching hub is used check the specifications of the switching hub used 2 A straight cable can be used If a personal computer or GOT and CPU module are directly connected a cross cable can be used Built in RS 485 communication For details of built in RS 485 communication refer to the following LAMELSEC iQ F FX5 User s Manual Serial Communication LAMELSEC iQ F FX5 User s Manual MODBUS Communication Item Specifications Transmission standards Conforms to RS 485 RS 422 specifications Data transmission speed Max 115 2 kbps Communication method Full duplex FDX Half duplex HDX Maximum total extension distance 50 m 164 0 Protocol type MELSOFT connection Non protocol communication MELSEC Communication protocol 3C 4C frames MODBUS RTU Predefined protocol support Inverter communication N N network Insulation method Not insulated Terminal resistors Built in OQPEN 110 9 330 Q Terminal block used European type terminal block 2 SPECIFICATIONS 2 8 Communication Specifications 2 9 External Dimensions CPU module Unit mm inches 80 3 15 mounting hole pitch FX5U 32MO Approx 0 65 kg 1 43 Ibs Exterior color
120. ng The example is the wiring for the input output of the FX5U 32MT ESS Digital switch of BCD necessary 8 Source input HE Transistor output source FX5U 32MT ESS 6 WIRING 6 8 Examples of Wiring for Various Uses 1 05 When BIN instructions are used Examples of wiring for capturing values from a 2 digit digital switch to the data register D102 are given below For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Example of program SM400 K2X010 D102 Example of wiring e Sink wiring The example is the wiring for the input output of the FX5U 32MT ES oo i Sink input FX5U 32MT ES e Source wiring The example is the wiring for the input output of the FX5U 32MT ESS X010 a a i FX5U 32MT ESS 1 6 WIRING 06 6 8 Examples of Wiring for Various Uses Input Matrix Examples of wiring to take ON OFF status of 24 switches by using MTR instructions are given below For the instructions refer to LEIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Example of program Example of wiring e Sink wiring The example is the wiring for the input output of the FX5U 32MT ES X011 Y X013 Y X015 Y X017 X012 X014 X016 0 1A 50V diode is necessary X011 Y X013 Y X015 Y X017 X012 X014 X016 To use X000 to X017
121. ng cables When removing the extension cable pull the pullout tab of the extension cable straight up Insert the tip of a flathead screwdriver into the hole of the DIN rail mounting hook B in the right figure This step also applies for the DIN rail mounting hooks of the expansion adapters Move the flathead screwdriver as shown in the right figure to draw out the DIN rail mounting hooks of all devices Remove the product from the DIN rail C in the right figure Push in the DIN rail mounting hooks D in the right figure 5 INSTALLATION 5 3 Procedures for Installing on and Detaching from DIN Rail 5 4 Procedures for Installing Directly with M4 Screws The product can be installed directly in the enclosure with screws Position the holes so that there is a gap of about 2 mm 0 08 between the products Hole pitches for direct mounting The product mounting hole pitches are shown below For pitch that varies depending on the product refer to the table 123 4 85 FX5U 32MR ES FXS5U 32MT ES FX5U 32MT ESS FX5U 64MR ES 193 7 6 FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES 258 10 16 FX5U 80MT ES FX5U 80MT ESS 15 1 0 6 FX5 232ADP FX5 485ADP FX5 4AD ADP FX5 4DA ADP 5 INSTALLATION 67 5 4 Procedures for Installing Directly with M4 Screws 68 FX5 8EX E
122. nput means a DC input signal with current flow into the X terminal input X terminal When a device such as a transistor output type sensor is When a device such as a transistor output type sensor is connected NPN open collector transistor output can be used connected PNP open collector transistor output can be used Switching between sink source inputs To switch the input type to sink or source input wire the S S terminal to the OV or 24V terminal e Sink input Connect the 24V terminal and S S terminal Page 87 Sink input AC power supply type e Source input Connect the OV terminal and S S terminal Page 88 Source input AC power supply type Poin tr All inputs X of the CPU module can be set to either sink input or source input by selection 6 WIRING 6 5 Input Wiring 83 Handling of 24 V DC input Winput terminal e Sink input e Source input When a no voltage contact or NPN open collector transistor output When a no voltage contact or PNP open collector transistor output is connected between an input X terminal and the OV terminal is connected between an input X terminal and the 24V terminal and the circuit is closed the input X turns on and the circuit is closed the input X turns on The input display LED turns on The input display LED turns on Input impedance Input impedance e RUN terminal setting X000 to X017 of the CPU module can be used as RUN input terminals by se
123. nputs X of the CPU module However you need to select either one for each CPU module or I O module Both power supplies cannot be used together in the same module 6 WIRING 6 5 Input Wiring 87 Source input AC power sue type CPU module Fuse 4 Nice Class D grounding _ 4 aa 2 OV ts 24V Three wire sensor lt a a ah J gt sat i ra Input Input B a impedance terminal Two wire proximity sensor i terminal 24V DC Input sensor terminal a Handle the power supply circuit properly in accordance with Power Supply Wiring 2 Foran input device having a parallel resistance or a two wire proximity switch a bleeder resistance may be required 3 In the case of source input wiring short circuit the S S and OV terminals of the CPU module Poin tr The service power supply or external power supply can be used for all inputs X of the CPU module However you need to select either one for each CPU module or I O module Both power supplies cannot be used together in the same module 6 WIRING 88 6 5 Input Wiring 6 6 Output Wiring The output wiring of the CPU module and I O modules is explained below Relay output For output specifications of the CPU module refer to L Page 21 Output Specifications For output specifications of the I O modules refer to K Page 136 Output specifications Product life of relay output contacts The product life of relay output contacts varies
124. of the input connect a pull up resistor 3 3 kQ 0 5 W Sink input Transistor output sink FX5U 32MT ES e Source wiring The example is the wiring for the input output of the FX5U 32MT ESS X011 X013 Y X015 YV X017 X012 X014 X016 o J IN Jo J Jo JO JN 9 8 8 2 1012 J J 12 J Va 12 Y VVVV YW 0 1A 50V diode is necessary W W X011 X013 W X015 V X017 X012 X014 X016 To use X000 to X017 of the input connect a Source input pull up resistor 3 3 kQ 0 5 W Transistor output Source a ae FX5U 32MT ESS 6 WIRING 6 8 Examples of Wiring for Various Uses 1 07 Seven Segment with Latch For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks When SEGL instructions are used Examples of wiring for displaying the current value of D100 on the 4 digit 7 segment display are given below Example of program Example of wiring e Sink wiring The example is the wiring for the input output of the FX5U 32MT ES FX5U 32MT ES Transistor output sink Jz Ja 3 7 segment display to be used for sink wiring 10 in the case of transistor output Seven Segment PLC with Latch e Source wiring The example is the wiring for the input output of the FX5U 32MT ESS 7 segment display to be used for source wiring in the case of transistor output Seven Segment
125. on adapters and extension modules The connection methods are explained with the following configuration example For connection method for FX5 extension power supply module FX5 1PSU 5V refer to LLIMELSEC iQ F FX5 1PSU 5V HARDWARE MANUAL Expansion Expansion FX5 Bus conversion FX3 adapter board extension module module extension module Connection Connection Connection Connection Connection Connection Connection method B method A method C methodD methodD methodE method D Connection method A connection of an expansion board This subsection explains how to connect the expansion board to the CPU module 7 Remove the expansion board connector cover from the front face of the CPU module Expansion board connector cover 2 Connect the expansion board to the expansion board connector C in the right figure 3 Fix the expansion board E in the right figure with provided M3 tapping screws D in the right figure to the CPU module e Tightening torque 0 3 to 0 6N m 5 INSTALLATION 71 5 5 Connection Methods for CPU Module and Extension Devices Connection method B connection of an expansion adapter This subsection explains how to connect the expansion adapter to the CPU module 1 Remove expansion adapter connector cover A in the right figure 2 Slide the hook for coupling the expansion adapter of the CPU module B in the right figure 3 Connect the expansion adapter to the CPU module as s
126. on Speed 115 2Kbps 1 2 PLC side I F PLC Module PLC Mode FX5CPU No Specification Check at Communication 30 seconds Time Other Station Setting Retry Times 0 times 7 2 Operation and Test Self diagnostic function When the power of the CPU module is turned on the self diagnostic function to check for errors starts in the module The CPU module boots when there is no error with the hardware parameters and program When there are no errors the module enters the RUN status the P RUN LED turns on in response to the RUN instruction Page 114 Running Stopping and Resetting If any error is detected the ERR LED flashes or lights up Monitoring and debugging The ON OFF status of PLC s devices current values or set values can be monitored or changed by using engineering tools For details refer to LAGX Works3 Operating Manual 7 OPERATION ADJUSTMENT 113 7 2 Operation and Test 7 3 Running Stopping and Resetting Methods of running stopping and resetting The following two methods of running stopping and resetting the FX5U CPU modules are provided Using the RUN STOP RESET switch The operation status of the CPU module can be changed with the RUN STOP RESET switch Setting the RUN STOP RESET switch to the RUN position runs the program Setting the switch to the STOP position stops the program Resetting method Resetting can be performed with the RUN STOP RESET switch Resetting is not performed i
127. on and removal of the SD memory card Insertion procedure Mount the SD memory card Pay attention to the direction of the card and follow the procedure below N 2 US OT dgy CAR my L o N Precautions Insert the SD memory card 1 straight into the SD memory card slot Make sure that the notch of the card is directed downward After mounting check that the card is mounted completely If the card is mounted incompletely malfunctions may occur because of poor contact The CARD LED 2 blinks until the SD memory card becomes available The CARD LED turns on when the SD memory card is available If the CARD LED dose not turn on even though the SD memory card is mounted make sure that SM606 forcibly stop using SD memory card instruction and SM607 forcibly stop using SD memory card flag are OFF by using engineering tools Press the SD memory card stop switch 1 for one second or more to stop access to the card The CARD READY LED 2 blinks during the access stop operation and then the LED is turned OFF when the operation is completed Insert the SD memory card 3 once and then pull it straight e When mounting or removing the SD memory card while the power is ON follow the above mentioned procedure Otherwise the data in the card may be broken e When removing the SD memory card which is being accessed by any function the CARD LED is turned OFF after the access is completed When the CARD LED
128. on method of the expansion adapter refer to L Page 72 Connection method B connection of an expansion adapter The FX5U 32MO is used as the CPU module in this example 1 Make mounting holes on the mounting surface according to the external dimensions diagram 2 Fit the CPU module A in the right figure to holes and secure it with M4 screws B in the right figure In the B case of FX5U 64M0O 80M0O there are four screw holes le 5 INSTALLATION 5 4 Procedures for Installing Directly with M4 Screws 69 Installation of extension module 1 Make mounting holes on the mounting surface Rear panel Rear panel according to the external dimensions diagram 2 Push in the DIN rail mounting hook A in the right figure of the extension module If the DIN rail mounting hook is not pushed in the screw hole is covered and the extension module cannot be mounted This procedure may not be required depending on the model 3 Fit the extension module B in the right figure to the holes and secure it with M4 screws C in the right figure 5 INSTALLATION 70 5 4 Procedures for Installing Directly with M4 Screws 5 5 Connection Methods for CPU Module and Extension Devices This section explains the connection methods for extension devices Connection of extension devices The connection method varies depending on the combination of products i e the CPU module expansion board expansi
129. on power supply module is turned on at the same time as the CPU module or earlier than the CPU module 2 Connect the 24V terminal of the CPU module to the S S terminal of the input module 3 Some intelligent function modules may not have power supply terminals When using an external power supply turn on the power supply at the same time as the CPU module or earlier than the CPU module When turning off the power confirm the safety of the system and turn off the power of the PLC including extension devices at the same time 6 WIRING 1 6 4 Power Supply Wiring 8 82 Wiring example for an extension power supply module source input common The following example shows wiring for an extension power supply module when source input common is used AC power supply 100 to 240 V i I Expansion adapter O 5 VIO v 24 V Breaker Power ON Class D grounding mc O np i MC E Emergency a Stop MC ee een oT Vi 24 V DC service as Input module S S power supply MC Lh FX5 F intelligent module Ll BEE a 5 V0 V 24 V Power supply for loads connected to PLC output terminals e As for emergency stop operation see DESIGN PRECAUTIONS at Safety Precautions field Wiring precaution S Run grounding and power cables from the k ae top as shown in the following figure 5V 0 V2 lS a Grounding and l Ooo I power cables l FX5
130. onnecting an expansion board Connector for connecting the extension cable of an extension module Holder for storing an optional battery Connector for connecting an optional battery 1 2 Use a tool such as a screwdriver to operate RS 485 terminal resistor selector switch Make sure that the edge of the tool does not damage the switch or the case 2 xo 2 4 6 X10 12 14 16 aw 4 3 5 7 17 13 15 17 o MITSUBISHI ELECTRIC 1 Terminal block mounting screws Gradually loosen the left and right screws alternately and remove the top of the terminal blocks Terminal Terminals for power input and output For details on the terminal layout refer to K Page 28 Terminal Layout 1 OUTLINE 1 1 Part Names 1 5 16 Left side Right side noona 1 Expansion adapter connector cover Cover for protecting the expansion adapter connector Connect the expansion adapter to the expansion adapter connector under the cover 2 Genuine product certification label Genuine product certification label to prevent counterfeiting 3 Nameplate The product model name Manufacturer s serial number power supply specifications and MAC address are shown 4 DIN rail mounting groove The module can be installed on DIN46277 rail 35 mm 1 38 wide Products that do not
131. other than a Mitsubishi SD memory card may result in loss of the data stored in the SD memory card or problems such as system stop e When mounted in the CPU module SD memory cards manufactured by Mitsubishi are compliant with 1EC61131 2 e The SDHC memory card can be used only with devices with an SDHC logo or whose user s manual lists an SDHC logo Note that SDHC cards cannot be used with devices that support only SD specifications e Turning off or resetting the CPU module or removing the SD memory card while the card is being accessed may corrupt the data in the SD memory card Always turn off or reset the CPU module or remove the SD memory card after disabling access to the SD memory card With SM606 SD memory card forced disable instruction and SM607 SD memory card forced disable status flag the SD memory card can be disabled and its usage status can be checked e It is recommended that important data be periodically backed up to CD DVD or other media Formatting To use any SD memory card in the CPU module the card must be formatted In the initial state after purchase the SD memory card is not formatted Insert the SD memory card to a CPU module and format the SD memory card using the engineering tool before use Do not format the SD memory card using the personal computer RAGX Works3 Operating Manual APPENDIX Appendix 4 SD Memory Card 1 41 Insertion and removal of the SD memory card The following explains inserti
132. pullout tab D in the right figure of the extension cable on the right side of the cover Connection method E connection of an extension module to the bus conversion module The procedure for connecting the extension module to the bus conversion module is explained below 1 Connect the extension cable A in the right figure from the extension module to the extension connector of the bus conversion module A A oa 7 Poin tr Cautions on mounting and removing extension cables e Make sure that the pullout tab of extension cables do not touch the conductive parts of the module e When removing the extension cable pull the pullout tab of the extension cable straight up 5 INSTALLATION 73 5 5 Connection Methods for CPU Module and Extension Devices 14 6 WIRING 6 1 Wiring Preparations Wiring procedure Before wiring make sure that the source power supply is off 1 Prepare the parts for wiring Prepare crimp terminals and cables needed for wiring Page 76 Cable Connecting Procedure 2 Wire the power supply terminals Connect the cables to the power L and N terminals Provide the protection circuit described in this chapter for the power supply circuit 13 Page 79 Power Supply Wiring 3 Perform class D grounding grounding resistance 100 Q or less for the ground terminal Connect the grounded wire to the terminal 1 gt Page 78 Grounding 4 Wire the input X terminal When
133. put specifications are explained below Relay output No of output points 16 points Connection type Removable terminal block M3 screws Output type Relay External power supply 30 V DC or less 240 V AC or less 250 V AC or less if not a CE UL cUL compliant item Max load 2 A point The total load current per common terminal should be the following value e 4 output points common terminal 8 A or less e 8 output points common terminal 8 A or less For details on the common refer to K gt Page 29 Interpretation of terminal block layout Min load 5 V DC 2 mA reference values Open circuit leakage current Response time Approx 10 ms Approx 10 ms Insulation of circuit Mechanical insulation Indication of output operation LED is lit when output is on Output circuit configuration A number is entered in theL of COM 0 2 SPECIFICATIONS 21 2 4 Output Specifications Transistor output Item Output specifications No of output points 16 points Connection type Removable terminal block M3 screws Output type Transistor sink output Transistor source output External power supply 5 to 30 V DC Max load 0 5 A point The total load current per common terminal should be the following value e 4 output points common terminal 0 8 A or less e 8 output points common terminal 1 6 A or less For details on the common refer to K gt Page 29 Interpretation of terminal block layout Open circuit leakage current
134. r and lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that the output current of the 24 V DC service power supply varies depending on the model and the absence presence of extension modules If an overload occurs the voltage automatically drops inputs in the PLC are disabled and all outputs are turned off External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that when an error occurs in a relay or transistor of an output circuit the output might stay on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machine operation Construct an interlock circuit in the program so that the whole system always operates on the safe side before executing the control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur due to erroneous operat
135. r of inputs and The total number of remote I O points controllable on outputs which is obtained in the which is obtained in the next system next subsection subsection 4 SYSTEM CONFIGURATION 4 4 3 Limitation on the Number of Input Output Points 5 46 Calculation of number of input output points The number of input output points is the total of the number of input output points of the CPU module and I O module and the number of occupied input output points of intelligent function modules The total number of input output points must not exceed 256 points Maximum number of Number of Number of input output points on Number of input output input output points input output points CPU module and I O module occupied points gt t E Intelligent function module Total number of input output points of CPU bus conversion module module and I O modules occupies 8 input output points A Number of input output points of CPU module B Number of input output points of I O modules C Number of Intelligent function modules and bus conversion modules Total number of input output points of the CPU module and I O modules Count the total number of input output points of the CPU module and I O modules To obtain the total number of input output points count the input points X000 and more and output points Y000 and more of the CPU module and I O modules For details on the number of input output points by model refer to the following
136. re directly stressed WIRING PRECAUTIONS CAUTION Do not supply power to the 24 and 24V terminals 24 V DC service power supply on the CPU module or extension modules Doing so may cause damage to the product Perform class D grounding grounding resistance 100 Q or less of the grounding terminal on the CPU module and extension modules with a wire 2 mm or thicker However do not use common grounding refer to L Page 78 Grounding with heavy electrical systems Connect the power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may cause damage to the product Install module so that excessive force will not be applied to terminal blocks power connectors I O connectors communication connectors or communication cables Failure to do so may result in wire damage breakage or PLC failure CAUTION Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main circuit high voltage line load line or power line As a guideline lay the power line control line and connection c
137. rogram and the data communication with the tool If necessary take corrective actions for the error stations on the network continues Operation at the occurrence of an error Errors are classified into stop errors and continuable errors MStop error When a stop error occurs the CPU module stops operation and enters the STOP status External outputs of the module follow the STOP gt RUN output mode settings of parameters For details on parameters refer to LEIMELSEC iQ F FX5 User s Manual Application Continuable error When a continuable error occurs the CPU module will keep the operation status and carry out operations Only continuable errors can be canceled When a continuable error is canceled and the CPU module is restored the CPU module returns to the status before the occurrence of the error Continuable errors can be canceled by either of the following methods e Using engineering tools e Using special relay SM Page 124 Canceling Errors Operation settings of the CPU module on occurrence of an intelligent function module error The operation of the CPU module on occurrence of an intelligent function module error can be set with the engineering tool Configure the settings with I O Assignment Settings in the system parameters 9 TROUBLESHOOTING 1 2 9 4 Error Status and Operations on Occurrence of an Error 3 9 5 Backing Up the Data Saving the following information immediately after the occurren
138. s 4 yn Seeee R EEA hee Seb EREE EER tees 116 Battery replacement ss hivsecen do eee Geode hee eee BLES ode ed beh hee ed oe Shwe eee ee Se BS 118 Special relay for low battery voltage 1 ne eee eee ees 119 CHAPTERY TROUBLESHOOTING 120 9 1 Troubleshooting ProceGUre i 6 45 c0ivesae cst bbb tee ceeded a eee ete eed eeee doe we 120 9 2 Checking Witt ES sie ck eh its Eh vest a nt woo Map 8 ad we used epi Rey ray eS eA ew Eo node By 120 Checking the PWR LED 0 cc eee e nent e eens 120 Checking the BAT LED 215 cee eee een eee ae eee cere oot eee eee Pee se eeeeoe essa a aae E ee 120 Checking the ERRLED 2 ce ee eee eee eens 121 Checking the ARRUN LED 2s6cestd cede eds4 hoes seceded eeredn Gag4ssGSserbeddcteesbertes dee 121 9 3 Troubleshooting using the engineering tool 0 0 cee es 121 Module diagnostics CPU DiagnosticS 0 0 0c eee eee ees 122 9 4 Error Status and Operations on Occurrence of an Error 0 00 e eee eee eee 123 9 5 Backing Up the Data 0 cc es 124 9 6 Canceling Errore 136050 846u Gute ot esta beet E bee ade toe eee ee ie Greet ees bees 124 9 7 Troubleshooting for Each Symptom 2 00 ee 125 I O operation CPU module I O module 0 00 0 eee eee eee 125 PEC Wile PLC read 2 2 ta tord o oe ak ek ee he eee ee ae A ee ee ee oe ee ee ee ees 126 Boot operation aana anaa aa ee ee eee ee eens 126 v APPENDIX 127 Appendix 1 How to Check the Date of M
139. s ease ee ese oe ree ee a we ras oe Fe ee ee Pe ee ee ee eee 14 ge sc cess ae fee eters E acess cob gee ec seen ts cs eos ir mt eee ec ere Grice ieee eee Banga el ee eee are eee eee a 16 CHAPTER 2 SPECIFICATIONS 17 2 1 Generic SPECHICANONS 4500 4006 0 ce eer eee ere ou beeen eet eseeee tian AAE EEEN ARANEA 17 2 2 Power Supply Specifications 2 2 2 5 c2c8ease codesceceeaevatetene me esaeeteewiss peweeceens scenes 18 PC DOWe SUDOV serierna ees oben be eee eee cb ewe owed e eee enh eee dade es ade esd ae tenon E 18 2 3 input SDECCIIICANIONS see foes Seen See a ee ee ek Oe ee eee ee ee Bee 19 24 VDC Input SINK SOURCE 4 22 c eungun i aa beet dh da SE ee eh he OSA a ni a E E a aa Sade ee 19 2 4 OUtDUL SPeCCINIGANONS 2 2 25 52ceoceatetotntctadesneeebeekead ones Us4ee84 beat a eens dcbenaa t 21 Relay OUIDUE 24 c5n sears wee ecw oa aee eed sree een eee eS EA EANA NERSE 2455s ne eee ee oe as 21 Transistor OUlDUl 3c beak tee ee eee ed ow de ee ee eee eee ee ewe oe eee oe Pee ee 22 2 5 Input Output Derating Curve oo 24 sechevedeessd eeeebedee see se eeeeete cease nee sete eesesanesas 22 2 6 Performance Specifications 2 64250 2s6s02e4ydenecee ea detedewsescewacek da eeewotentsas cee 23 2 7 Built in Analog Specifications 0 cc eee ees 25 PROG WHOUEs 2 arg a tne ae eee de ard Rs ae ete Cae ne oe maim OR eee ae eee Ge me 25 Anabg OUDUL kaeks o cope oo eee S oe ees ee OS ee eee eee be ee eee eee 25 2 8 Communication Specifications 224 00c025e20cu bs
140. screws Retighten the terminal screws Proximity of crimp terminals Check the proximity between crimp terminals and correct the clearance Connect cable connectors securely 5 Battery BAT LED The BAT LED should be turned off When the BAT LED lights up replace the battery with new one Period following the battery Replace the battery with new one if 5 years or more have passed since the battery was purchase purchased OFF status of SM51 SM8005 SM51 SM8005 and SM52 SM8006 should be off SM52 SM8006 If SM51 SM8005 and SM52 SM8006 are on replace the battery with new one 6 Module Diagnostics CPU Diagnostics The normal status of the system should be checked with the Module Diagnostics CPU Diagnostics KL Page 122 Module diagnostics CPU Diagnostics Relay contacts Check the product life of relay outputs K Page 89 Product life of relay output contacts N Poin tr The product life of relay contacts varies considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the contact product life K Page 89 Product life of relay output contacts 8 MAINTENANCE AND INSPECTION 11 8 1 Daily Inspection 5 8 3 Battery Part names The Latch device memory and clock data upon power interruption The battery is not incorporated in the CPU module during shipment from the factory Order it
141. sequent I O module Bleeder resistance Bleeder resistance Ol ee sink input Source input 6 5 Input Wiring 86 E In the case of 2 wire proximity switch Use a two wire proximity switch whose leakage current I2 is 1 5 mA or less when the switch is off If the resistance is larger than leakage current I of 1 5 mA connect a bleeder resistance Rb KQ obtained by the following formula as shown in the following figure Item Specifications Bleeder resistance Rb kQ FX5U 32MO X000 to X005 7 I 12 1 5 or less FX5U 64M0 X000 to X007 FX5U 80MO FX5U 32MO X006 to X017 7 I12 1 5 or less FX5U 64M0 X010 to X017 FX5U 80MO FX5U 64MO X020 and 9 l2 1 5 or less FX5U 80MO subsequent I O module Bleeder Bleeder resistance resistance 2 wire 2 wire Rb proximity Rb proximity sensor Plone n Sensor ee Of ETISOT sink input When the input signal cannot be received because the current is insufficient The current rating for the CPU module in X020 or more and the I O module is 4 mA In some cases depending on extension devices used it may not be possible to receive the input signal due to the insufficient current Take the following action in such case Input current Adjusted in accordance with the connected device Proximity sensor paw ee ee ee KK KK 4 yno UIEN L e e e e e e e e e al External resistor for input current adjustment
142. shows the position of the battery D E B C 5 Attach the expansion board connector cover If an expansion board was removed in step 2 reinstall it Setting an optional battery using the engineering tool The following setting is required when the capacity of the latch device latch label is increased using the optional battery Note that the battery does not back up the data if the following setting is not provided XX Select the Navigation window gt Parameter gt FXSUCPU gt CPU Parameter gt Memory Device Setting gt Device Label Memory Area Setting gt Option Battery Setting gt Mounted Setting Item List Setting Item aa Service Processing Setting cE File Setting Ss T Memory Device Setting 0 Device Label Memory Area Setting O hdex Register Setting Pointer Setting cf RAS Setting H Program Setting E Label Area Label Latch Label Use Device Area Setting Label Area Capacity Latch Label Area Capacity Device Label Memory Area Detailed Setting Device high speed Setting Device Standard Settine Explanation Use option battery to set when increase latch label volume S 5 Item Setting Input the Setting Item to Search dh EE E E Siti D epee i B Device Label Memory Area Capacity Setting D Name Setting Device Area 3 8 Operation Related Setting Pes high speed Area Capacity 12 K Word f Interrupt Settings Device standard
143. stance test Perform dielectric withstand voltage test and insulation resistance test at the following voltages between each terminal and the CPU module ground terminal E CPU module I O module Between terminals Dielectric Insulation resistance Remarks withstand voltage Between power supply terminal AC power supply and ground terminal 1 5 kV AC for one 10 MQ or higher by 500 V DC minute insulation resistance tester Between 24 V DC service power supply connected to input terminal 24 500 V AC for one V DC and ground terminal minute Between output terminal relay and ground terminal 1 5 kV AC for one minute Between output terminal transistor and ground terminal 500 V AC for one minute 2 SPECIFICATIONS 17 2 1 Generic Specifications 18 MExpansion board expansion adapter Between terminal of expansion board and ground terminal Not allowed Not allowed Since the expansion board and CPU module are not insulated it is not allowed to perform the dielectric withstand voltage test and insulation resistance test between them Between terminal of expansion adapter and ground terminal 500 V AC for 10 MQ or higher by 500 V DC one minute insulation resistance tester For dielectric withstand voltage test and insulation resistance test of each product refer to manuals of each product intelligent function module For information concerning dielectric withstand voltage and insulation resistance of intelligent function modu
144. supply terminals L and N terminals For external wiring refer to K Page 79 Power Supply Wiring e Indication of 24 V DC service power supply OV and 24V terminals e Indication of input terminal For external wiring refer to K gt Page 83 Input Wiring e Indication of output terminals connected to common COMO One common terminal covers 4 or 8 output points The output number Y connected to common is the range inside the thick separation line For transistor output Source type the COMO terminal is the VO terminal E FX5U 32MO0 ss wpol2 4 s xo allel ain e ewt fe Ps 7 fais 7 2 SPECIFICATIONS 2 2 10 Terminal Layout 9 MFXS5U 80MO _ sis ov ov xo 2 4 6 xiof 12 14 te x2o 22 24 26 xsoj 32 34 se x40 42 44 46 PEIN pajajijs s 7z njisj izle 21 23 25 27 31 33 35 a7 at 43 45 a7 FXS5SU 80MR ES FX5U 80MT ES hol le ropa v cowl 1 3 fom 7 fond 11 15 ows FXSU 80MT ESS 30 2 SPECIFICATIONS 2 10 Terminal Layout 3 PRODUCT LIST The following shows the system configuration equipment of the FX5U 3 1 Overall Configuration Expansion boards Battery e FX5 232 BD FX3U 32BL e FX5 485 BD e FX5 422 BD GOT o o SEI Ser Expansion CPU module Bus FX3 Intelligent function module adapters input output Output conversion Analog _ FX5U 32MRIES FX5 8EX ES_ FX5 8EYRIES FX3U 4A
145. t the external wiring and connect the S S terminal and the OV terminal or the 24V terminal Short circuit the OV terminal or 24V terminal not connected to the S S terminal and the input terminal and check the LED or a peripheral device to check that the input turns on s not turn off MWhen the input turns on Check that the input device does not have a built in diode or parallel resistance If so refer to L Page 85 Precautions for connecting input devices MWhen the input does not turn on Measure the voltage between the OV terminal or 24 V terminal not connected to the S S terminal and the input terminal with a tester to check that the voltage is 24 V DC Check the configuration of the external wiring and connected devices and the connection of the extension cables Check that there is no leakage current from input devices If the leakage current is 1 5 mA or more connect a bleeder resistance Page 85 Precautions for connecting input devices 9 TROUBLESHOOTING 9 7 Troubleshooting for Each Symptom 125 PLC write PLC read PLC write cannot be performed If data cannot be written to the CPU module from the engineering tool check the following items Item to check Action Check if a password is not registered When a password has been registered authenticate the password with the engineering tool When a SD memory card is the write destination check that the write protection is Remove the writ
146. tails on the specifications of the expansion adapter refer to Hardware manuals of each product 3 PRODUCT LIST 3 5 Expansion Board 35 3 Extension Power Supply Module The extension power supply module is an added power supply if the built in power supply of the CPU module is insufficient For details on the specifications of the extension power supply module refer to Manuals of each product FX5 expansion power supply module FX3 expansion power supply module With FX5U systems the following FX3 extension power supply module can be used However a bus conversion module is required to use the intelligent function modules For details refer to K Page 40 Bus conversion module FX3U 1PSU 5V Extension power supply 1000 mA 1 Ifthe ambient temperature exceeds 40 C use the extension power supply module at the following current values within the derating range Derating curve MFX5 1PSU 5V BFX3U 1PSU 5V Output current mA Output current mA Ambient temperature C Ambient temperature C 3 8 Bus Conversion Module The bus conversion module is to connect FX3 extension modules with FXSU CPU module systems For details on the specifications of the bus conversion module refer to LEIMELSEC iQ F FX5 CNV BUS Hardware Manual Bus conversion from FX5 8 points 150 mA extension modules or FX5 intelligent function modules FX5 CNV BUS 3 9 SD Memory Card For details on the SD memory
147. taken from when the photocoupler of the module is driven or shut off to when the transistor is turned on or off differs depending on the output terminal used For specifications of each module refer to the following For output specifications of the CPU module refer to L Page 21 Output Specifications For output specifications of the I O modules refer to L Page 136 Output specifications i Point The transistor OFF time is longer under lighter loads For example under a load of 24 V DC 40 mA the response time is approx 0 3 ms When response performance is required under light loads provide a dummy resistor as shown below to increase the load current e Sink output type e Source output type Dummy Fuse ond Fuse oad OE ER Output current Maximum load differs for each module For specifications of each module refer to the following For output specifications of the CPU module refer to L Page 21 Output Specifications For output specifications of the I O modules refer to L Page 136 Output specifications When driving a semiconductor device carefully check the input voltage characteristics of the device Open circuit leakage current 0 1 mA or less Wiring precautions mProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output device or the PCB To prevent this a protection fuse should be inserted at the output Use a load power supp
148. ted products refer to L Page 144 Handling of Batteries and Devices with Built in Batteries in EU Member States Fumigants that contain halogen materials such as fluorine chlorine bromine and iodine used for disinfecting and protecting wooden packaging from insects will cause malfunction in Mitsubishi products Please take necessary precautions to ensure that residual fumigants do not enter the product or treat packaging with methods other than fumigation heat method Additionally disinfect and protect wood from insects before packing INTRODUCTION This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX5U Programmable Controllers and should be read and understood before attempting to install or use the module Always forward it to the end user Regarding use of this product e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsaf
149. terminal block 9 Terminal Terminals for power input and output For details on the terminal layout refer to Page 140 Terminal layout 10 Extension connector for next module Connector for connecting the extension cable of an extension module APPENDIX Appendix 3 I O Module 1 39 Terminal layout FX5 8EX ES FX5 8EYR ES FX5 8EYT ESS FX5 8EYT ES FX5 16EYR ES FX5 16EYT ES Lower Lower Lower numbers numbers numbers Higher Higher Higher number number number FX5 32E0 ssfov xo 2 4 6 xo 2 4 6 PEIN favit sis 7 i s3 st7 APPENDIX 1 40 Appendix 3 I O Module Appendix 4 SD Memory Card Part names An SD memory card is installed in the CPU module to operate the module based on the project data in the card 1 Setting the switch in the lock position prevents the data in the SD memory card from being deleted and overwritten Specifications The following shows functional specifications of the SD memory card Number of writes 100 000 times External dimensions 32 mm 1 25 24 mm 0 94 A mm 008 Mass weight 2g Point For L1MEM 2GBSD and L1MEM 4GBSD refer to the following LEJQCPU User s Manual Hardware Design Maintenance and Inspection Handling of the SD memory card e Operational compatibility of the SD memory cards manufactured by Mitsubishi NZ1MEM 2GBSD and NZ1MEM 4GBSD with MELSEC iQ F series CPU modules has been checked Use of SD memory card
150. the functions of the built in Ethernet port communication function Explains methods for the device that is communicating with the CPU module by SLMP to read and write the data of the CPU module Describes the built in positioning function Describes the analog function System configuration parameter settings and online operations of GX Works3 Unless otherwise specified this manual uses the following terms e O indicates a variable part to collectively call multiple models or versions Example FX5U 32MR ES FX5U 32MT ES gt FX5U 32MD ES e For details on the FX3 devices that can be connected with the FX5U CPU module refer to L gt Page 31 PRODUCT LIST Terms MDevices FX5 FX3 FX5 CPU module FX5U CPU module FX5UC CPU module Extension module e FX5 extension module e FX3 extension module I O module e Input module e Output module Powered input output module Description Generic term for FX5U and FX5UC PLCs Generic term for FX3S FX3G FX3GC FX3U and FX3UC PLCs Generic term for FX5U CPU module and FX5UC CPU module Generic term for FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES FX5U 80MT ES and FX5U 80MT ESS Generic term for FX5UC 32MT D and FX5UC 32MT DSS Generic term for FX5 extension modules and FX3 function modules Generic term for I O modules FX5 extension power supply module and FX5 intelligent function module Generic term for FX3 extension pow
151. the table are used use the examples shown in the following figures as references for wiring Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LLIMELSEC iQ F FX5 User s Manual Application CH to be used CH1 Example of wiring e NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder Fuse 24 VDC L Class D grounding 7 CPU module e PNP open collector transistor output rotary encoder In the case of source wiring Fuse 24V DC Class D grounding hy n Rotary encoder CPU module The grounding resistance should be 100 Q or less 100 6 WIRING 6 8 Examples of Wiring for Various Uses Example of wiring When 24 V DC external power supply is used e NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder Fuse 24V DC L Class D grounding gt 7 N pee OO a a ee J CPU module e PNP open collector transistor output rotary encoder In the case of source wiring Rotary encoder Fuse 24V DC Class D grounding t CPU module The grounding resistance should be 100 Q or less 6 WIRING 101 6 8 Examples of Wiring for Various Uses 2 phase 2 count The wiring examples in this section us
152. tion Indication of output operation LED is lit when output is on Max load 0 5 A point The total load current of resistance loads per common terminal should be the following value e 4 output points common terminal 0 8 A or less e 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load Response time OFF gt ON 0 2 ms or less 200 mA at 24 V DC ON OFF 0 2 ms or less 200 mA at 24 V DC Voltage drop when ON 1 5 V or less Output circuit configuration APPENDIX Appendix 3 I O Module 1 3 External dimensions and component names ar Mi or o a Laie x u w a m o jox e N yjujw oja 2 04 5 mounting holes External dimensions FX5 8EX ES FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EX ES FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS Part names 40 1 58 Unit mm inches 83 3 27 8 0 32 1 Input display LED output display LED 2 POWER LED 3 Pullout tab 4 APPENDIX 1 38 Appendix 3 I O Module Lit when input or output is on Indicates whether the input modules output modules is powered or not Lit Powered Off Not powered or hardware error They are used when drawing out an extension cable Connector for connecting the extension cable of an extension module F BAVET ETF dea er f J TU wil Vv E hal pe F i 2 4 5 mounting holes
153. to the battery Do not store or use the battery at high temperatures or expose to direct sunlight Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause excessive heat bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment STARTUP AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative After the first use of the SD memory card do not insert remove the memory card more than 500 times Insertion removal 500 times or more may cause malfunction Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do SO may cause device failures or malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery OPERATION PRECAUTIONS CAUTION Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other con
154. tput only MOutput extension source output only APPENDIX 1 32 Appendix 3 1 O Module gt C utput module sink Sink EMAA Source input output extension sink and source input relay output type ilnput output extension sink and source input sink output only ilnput output extension sink and source input source output only Specifications The generic specifications are the same as those for the CPU module Page 17 Generic Specifications fications Binput modules Voltage rating 24 V DC supplied from service power supply or external power supply 5 V DC supplied from PLC Current consumption 5 V DC FX5 8EX ES 75 mA FX5 16EX ES 100 mA Current consumption 24 V DC FX5 8EX ES 50 mA FX5 16EX ES 85 mA Output modules Voltage rating 24 V DC supplied from PLC 5 V DC supplied from PLC Current consumption 5 V DC FX5 8EYO 75 mA FX5 16EYO 100 mA Current consumption 24 V DC FX5 8EYO 75 mA FX5 16EYO 125 mA Powered input output module FX5 32ED Voltage rating 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Rated frequency 50 60 Hz Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous power failure for 10 ms or less Power fuse 250 V 3 15 A time lag fuse Rush current 30 A max 5 ms or less 100 V AC 65 A max 5 ms or less 200 V AC Power consumption 25 W 24 V DC service power supply 2 250 mA Supply capacity when service pow
155. trols for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur by erroneous operations DISPOSAL PRECAUTIONS CAUTION Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device When disposing of batteries separate them from other waste according to local regulations For details on the Battery Directive in EU countries refer to K Page 144 Handling of Batteries and Devices with Built in Batteries in EU Member States TRANSPORTATION PRECAUTIONS CAUTION When transporting the PLC with the optional battery turn on the PLC before shipment confirm that the battery mode is set in PLC parameters and the BAT LED is OFF and check the battery life If the PLC is transported with the BAT LED on or the battery exhausted the battery backed data may be lost during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications Page 17 Generic Specifications by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation verify operation of the PLC and check for damage of the mounting part etc When transporting lithium batteries follow required transportation regulations For details on the regula
156. tting parameters LAMELSEC iQ F FX5 User s Manual Application Winput circuit e Function of input circuit The primary and secondary circuits for input are insulated with a photocoupler and the second circuit is provided with a C R filter The C R filter is designed to prevent malfunctions caused by chattering of the input contact and noise from the input line Input has a response delay switching from ON to OFF and OFF to ON shown in the following table X000 to X005 ON 2 5 us or less x000 to xoo7 OFF 2 5 us or less Input response time FX5U 32MO H W filter delay FX5U 64MO FX5U 80MO FX5U 32MO FX5U 64MO FX5U 80MO FX5U 64MO FX5U 80MO I O module X006 to X017 ON 30 us or less X010 to X017 OFF 50 us or less X020 and ON 50 us or less subsequent OFF 150 us or less e Change of filter time All input circuits have digital filters and the input response time shown in the following table can be added by setting parameters When using this product in an environment with much noise set the digital filter Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial values 20 ms 70 ms Digital filter setting value Winput sensitivity For input signal current and Input sensitivity current of the CPU module refer to K Page 19 Input Specifications For input signal current and Input sensitivity current of the I O modules refer to L Page 135 Input specifications 4 6 WIRI
157. two digits of year Check on the module front surface The year and month of production of the product can be checked from the manufacturer s serial number LOT on the front at the bottom of the CPU module Vescscsccccaced L Month Example October 1 to 9 January to September X October Y November Z December Year Example 2014 Last two digits of year APPENDIX 1 27 Appendix 1 How to Check the Date of Manufacture Appendix 2 Standards Certification of UL cUL standards FX5 supports UL UL cUL standards For models that support UL standards refer to the following UL site http site ul com UL cUL file number E95239 Compliance with EC directive CE Marking This note does not guarantee that an entire machine produced in accordance with the contents of this note will comply with the following standards Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user manufacturer For more details please contact to the local Mitsubishi Electric sales site Requirement for compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Attention e This product
158. ul dul adapters hoard module module Eaa module module etre llc a I a eale Power supply from powered Fae RTT module Calculate following the procedure below 1 Check the power supply capacity of the powered input output module Page 33 Powered input output module Ex Type Power supply capacity 5 V DC power supply 24 V DC service power supply Powered input output module FX5 32ER ES 965 mA 250 mA Value when service power supply is used for input circuits The power supply capacity differs when external power supply is used for input circuit 4 SYSTEM CONFIGURATION 4 4 4 Limitation on Current Consumption 9 50 2 Check the number of input output points and current consumption of the extension module Page 33 I O Module Page 34 Intelligent Function Module ex Input module 100 mA 85 mA Output module 100 mA 125 mA Simple motion modules Bus conversion module 150 mA Analog input 110 mA 3 Calculate the total current consumption of each power supply ex 5 V DC power supply 24 V DC power supply 4 Check if expansion to the extension power supply module is permitted e 5 V DC power supply Capacity of 5 V DC Current consumption Calculation result power supply Total of current Powered input output consumed by extension module module 965 mA 460 mA 505 mA e eJ V DC power supply The value obtained by this calculation when the value is positive indicates the remaining capac
159. upply as 0 mA 3 Calculate the total current consumption of each power supply Ex 5 V DC power supply 24 V DC power supply 48 4 SYSTEM CONFIGURATION 4 4 Limitation on Current Consumption 4 Check if expansion to the CPU module is permitted e 5 V DC power supply Capacity of 5 V DC Current consumption Calculation result power supply CPU module Total of current consumed by extension module 900 mA 510 mA 390 mA e V DC power supply The value obtained by this calculation when the value is positive indicates the remaining capacity of 24 V DC service power supply and the capacity can be used for external loads Capacity of 24 V DC Current consumption Calculation result power supply Total of current CPU module consumed by extension module 400 mA 240 mA 160 mA If the calculation result is a negative value the current consumption exceeds the power supply capacity of the CPU module Reconfigure the system adding powered input output module or extension power supply modules Power supply check from the powered input output module current consumption calculation If 24 V DC and 5 V DC power supplies of the CPU module are insufficient and system cannot be extended add a powered input output module Check if power can be supplied to extension modules with the power supply capacity of the powered input output module CPU module Powered Expansion Expansion Input Output input Input Output PAS ae RS d
160. upply capacity when external power supply is used for input circuit of the CPU module 5 V DC power supply 900 mA This item shows value when all 24 V DC service power supplies are used in the maximum configuration connectable to the CPU module The current of the input circuit is included 2 When I O modules are connected they consume current from the 24 V DC service power For details on the service power supply refer to L Page 48 Limitation on Current Consumption 2 SPECIFICATIONS 2 2 Power Supply Specifications 2 3 Input Specifications The CPU module input specifications are explained below 24 V DC Input sink source The input points in the table below indicate the CPU module terminal points Item Specifications No of input points FX5U 32MO 16 points FX5U 64MO 32 points FX5U 80MO 40 points Connection type Removable terminal block M3 screws Sink source 24 V DC 20 15 Input type Input signal voltage Input signal current X000 to X017 5 3 mA 24 V DC X020 and subsequent 4 0 mA 24 V DC Input impedance X000 to X017 4 3 KQ X020 and subsequent 5 6 KQ ON input sensitivity X000 to X017 3 5 mA or more current X020 and subsequent 3 0 mA or more OFF input sensitivity current 1 5 mA or less Input response FX5U 32MO X000 to X005 200 kHz frequency FX5U 64MO0 X000 to X007 When capturing pulses of a response frequency of 50 to 200 kHz refer to L Page 86 In the case of FX5U 80MO capturing high speed pu
161. ut and for source output Examples of program The examples of programming instructions are given based on the allocation of the input output numbers for wiring For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Built in positioning function For wiring examples for the built in positioning function refer to LLIMELSEC iQ F FX5 User s Manual Positioning Control Communication function For wiring of the built in RS 485 communication terminal block communication boards and communication adapters refer to the following LAMELSEC iQ F FX5 User s Manual Serial Communication LIMELSEC iQ F FX5 User s Manual MODBUS Communication For wiring of the built in Ethernet refer to the following LAMELSEC iQ F FX5 User s Manual Ethernet Communication 6 WIRING 6 8 Examples of Wiring for Various Uses 99 High speed counter Examples of wiring for high speed counters are shown below When capturing pulses of a response frequency of 50 to 200 kHz refer to K Page 86 In the case of capturing high speed pulses For details on the high speed counters refer to LEIMELSEC iQ F FX5 User s Manual Application For the programs refer to LLEIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks 1 phase 1 count The wiring examples in this section use the following settings When settings other than those in
162. will be applied to the PC board thereby causing nonconformities Install the product securely using a DIN rail or mounting screws Connect the expansion board and expansion adapter securely to their designated connectors Loose connections may cause malfunctions Make sure to affix the expansion board with tapping screws Tightening torque should follow the specifications in the manual If the screws are tightened outside of the specified torque range poor connections may cause malfunctions Work carefully when using a screwdriver during product installation Failure to do so may cause damage to the product or accidents Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions When using an SD memory card insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery IWIRING PRECAUTIONS WARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Make sure to attach the ter
163. wiring route and installation location e Fit a noise filter onto the power supply line If the ERR LED still does not turn off even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the P RUN LED If the P RUN LED is turned off check the status of the ERR LED and take corrective actions 1 gt Page 121 Checking the ERR LED 9 3 Troubleshooting using the engineering tool Check the error or history using the engineering tool and identify the error cause More detailed information on the error as well as the error cause and action to be taken can be checked by using the engineering tool The engineering tool has the following functions for troubleshooting Module diagnostics CPU Diagnostics This function diagnoses the module The current error and its details can be checked For details on each function refer to the following LAGX Works3 Operating Manual 9 TROUBLESHOOTING 121 9 3 Troubleshooting using the engineering tool Module diagnostics CPU Diagnostics This function diagnoses CPU module expansion adapter and expansion board The current error and its details can be checked Information required for troubleshooting such as the current error details and cause of the error and action to be taken are displayed The incorrect parameter setting and program error location can also be identified by selecting the error and clicking
164. y on the wall as shown in the following figure Spaces in enclosure Extension devices can be connected on the left and right sides of the CPU module of the PLC Keep a space of at least 50 mm 1 97 between the module main body and other devices and structure If you intend to add extension devices keep necessary spaces on the left and right sides FX5U CPU module FX5 232ADP FX5 16EX FX5 16EYT Layout in enclosure Keep a space of at least 50 mm 1 97 between the module main body or other devices and structure Expansion adapter Extension module FX5U Intelligent CPU module function module For product dimensions or manual for various products refer to App 3 I O Module gt 50 mm 1 97 5 INSTALLATION 5 1 Installation Location 63 64 5 2 Examination for Installation Method in Enclosure Examine the installation location of PLC considering the environmental conditions 4 gt Page 17 Generic Specifications The PLC can be installed by the following two methods Point Keep a space of about 2 mm 0 08 between the products Installing on DIN rail e The PLC can be installed on a DIN46277 rail 35 mm 1 38 wide e The PLC can be easily moved and removed e The PLC installation height is the same as the DIN rail For details on the procedures for installing on and detaching from DIN rail refer to lt Page 65 Procedures for Installing on and Detaching from DIN Rail Example of installation

MELSEC iQ-F FX5U User`s Manual (Hardware)

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