MH-800 - Aztech Converting Systems
Contents
1. USER MANUAL 800 LOAD 800 LBS 362 Lift Height 63 160 cm Dimensions 28 25 X 34 X 57 25 All dimensions are inches unless otherwise specified Fig 1 2 THE MH 800A Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL 26 11 16 f x 29 33 3 4 MH 800C MAX LOAD 800 LBS 362 kg MAX Lift Height 80 203 cm Dimensions 28 25 X 34 X 50 75 All dimensions are inches unless otherwise specified OE 37 16 Fig 1 3 THE MH 800C 1 3 Care and Maintenance AZTECH CONVERTING SYSTEMS USER MANUAL The RollRunner is relatively maintenance free generally only re quiring periodic inspections Over time you may need to replace the lift cable which is simply performed by removing old cable and inserting the new cable and crimping at the open end Fig 1 5 SAFETY BRAKE DETAIL NEVER Section 2 Machine Setup 2 1 Uncrating amp Inspection After carefully removing your RollRunner from the crate check to assure that all the bolts are tight and that no components have come loose during shipment Carefully inspect all 4 wheels making sure they roll freely and are free of damage If any visible damage has occurred in ship ment contact AZTECH imme diately 1 4 Safety The RollRunner is equipped with a safety brake which will automatically engage in the event of lift cable br2. TEMPE AZ 85283 FAX 480 998 5409 aztechconverting com AZTECH AZTECH CONVERTING SYSTEMS USER MANUAL AZTECH TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE SETUP 4 SECTION 3 MACHINE OPERATION 5 9 SECTION 4 MAINTENANCE AND REPAIRS 10 SECTION 5 TROLLEY BRAKE DETAIL 11 SECTION 6 REPLACEMENT PARTS 12 SECTION 7 WARRANTIES AND SERVICE 13 AZTECH CONVERTING SYSTEMS USER MANUAL AZ TECH Section 1 General Information 1 1 Introduction The AZTECH RollRunner Model MH 800 Roll Handling Cart is designed and manufactured to help reduce workplace injuries by performing various material handling functions utilizing AZTECH s innovative quick change attachment system The RollRunner with its all steel construction and simplistic design will prove to be an invaluable product for your work environment and is sure to provide your company many years of safe dependable service 1 2 Machine Information and Specifications 80 MAX LIFT 63 800 800 Fig 1 1 MAX LIFT HEIGHTS The MH 800 operates on a cable and winch lift system The lift height is limited by the height of the upright boom Currently three different lift heights are offered They are the 800A and 800C Their respective maximum lifts are shown in Fig 1 1 The 800A and the 800C have similar footprints AZTECH CONVERTING SYSTEMS
3. This clicking denotes that the RAISE winch is performing properly LOWER PRESS TO LOCK Fig 1 5 SAFETY BRAKE AZTECH CONVERTING SYSTEMS USER MANUAL 3 3 Changing Attachments The Rollrunner utilizes a EZ Change Attachment System which makes it capable of performing numerous tasks To change attachments simply lift attachment off the trolley and lower into place making certain that retainer tab slides into the Slot at the top of the trolley 3 4 Available Attachments 1 Roller Core Boom For loading and unloading rolls from the side position by supporting the roll through the roll s core The Roller Core Boom may be ordered in sev eral lengths up to 50 to best fit your application Contact your AZTECH service representative for more details 6 Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL AZTECH 360 Degree Swivel Cradle Supports the roll from the bottom and can be turned 360 degrees for precise alignment TWO POINT LIFT Supports the roll through the arbor Typically used for loading and unloading cradle mount arbors The lift frame is made to order dimensions are application specific AZTECH CONVERTING SYSTEMS USER MANUAL SAFETY AZTECH WINCH 8 HANDLE HANDLE DO NOT TILT LOAD WITHOUT SECURING WITH CABLE MH800 TILT PLATFORM The Tilt Platform is des
4. 0 Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL Section 5 Station Details AZTECH Section 5 1 Trolley Assembly ITEM NO PART NUMBER DESCRIPTION EXPLODED QTY 21 N 2PN538 Re ee j C 1616 BEARING 1 2 ID by 1 1 8 OD 2 7 ee BY 3 8 WIDE 2 HALF COLLAR 1 2 SET COLLAR 19157 MH40 TROLLEY BRAKE SUPPORT PIVOT PIN 12158 MH40 TROLLEY BRAKE SPRING ARM m N 7 BSCRHEX CUR 250 20 SOCKET SET SCREW SUP POINT 1 4 NC 0 P 18984 PUSHIN NYLON 9 00208 2 O D x 1 2 ID PULLEY 2210 13101 40 ROLLER SUPPORT SHAFT 1 18983 WASHER 1 1 2 OD X 1 ID X 077 18990 1641 BEARING 1 ID X 2 OD X 563 WIDE SHIELDED 1 13 I INSET COLLAR 1 SET COLLAR 19 BOLT_ 375 16 HEX BOLT 3 8 16 X 3 4 GRADE 5 0 18976 Steel Clevis Pin 1 2 Dio 1 1 4 Length 1 Usable Length Zinc Plated Steel Cotter Pin 1 8 18975 Diameter 1 Length 14207 MH40 ROLLER SUPPORT SHAFT REAR 2152 MH40 IROLLEY BRAKE WELDMENT 40 TROLLEY BRAKE 12154 9007 EXTENSION SPRING AZTECH CONVERTING SYSTEMS USER MANUAL Section 6 Replacement Parts 6 1 Replacement Casters 6 2 Replacement Lift Cables FRONT 5002 781 MH 400A 13910 REAR w BRAKE CAS022 749 400 13911 12 Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL Section 7 Warranties and Service 7 1 Warranties amp Provisi
5. SIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e Parts that need periodic replacement from wear during normal operation e Routine maintenance and adjustment e Failure or damage caused by improper installation or inade quate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTIC ULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDEN TAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN AZTECH PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EXPENSES 7 2 Technical Service In the event that your MH 800 is not functioning properly or if you have any technical ques tions an AzTech Technical Ser vice representative is available to assist you Contact informa tion is as follows Phone 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice aztech converting com 13
6. eakage See Figure 1 5 Operate the ROLL RUNNER without the safety cover Lift load over people Exceed the 400 LB weight limitation Use the ROLL RUNNER to transport people 2 2 Safety Brake Inspection As noted in 1 4 your RollRun ner is equipped with a safety brake which will prevent a load from falling in the event of a ca ble break To assure it is work ing properly check to see that the 2 springs that activate the safety brake have tension and are attached at both ends 2 3 Winch amp Cable Inspec tion Before lifting a load for the first time remove the protec tive winch cover and visually inspect to assure that the cable is seated properly in the grooves of the pulleys Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL 4 Section 3 Machine Operation AZTECH Fig 1 5 CRANK OPERATION 3 2 Rear Wheel Safety Brakes The RollRunner is equipped with back wheel safety brakes which are to be used to hold the cart in place once in de sired position and as a safety feature to keep the cart from rolling while in the stationary position To operate simply press handle down and snap into place to activate brake and lift to de activate brake 3 1 Operating Lift To operate the lift turn crank handle clockwise to raise and counter clockwise to lower See Figure 3 1 When raising n C the lift make certain that the 2 7 winch makes a clicking sound
7. igned to load rolls on horizontal arbors from the vertical position To operate the roll is set flat on the platform secured using the winch and cable then rotated Into position using the crank on the lift side The tilt platform may be or dered in either 300 or 400 capacities 8 Rev 1 0 AZTECH CONVERTING SYSTEMS USER MANUAL BOOM ACCESSORIES MAY BE ORDERED INDIVIDUALLY Please contact your AZTECH sales representative for more information MH800 SIDELAY SYSTEM The Sidelay System is de signed to avoid the need for tedious horizontal re alignment of the roll while loading and unloading Moving the handle provides an adjustment range of 3 75 As you move the handle up the attachment holder moves to the left AZTECH CONVERTING SYSTEMS USER MANUAL AZTECH 4 1 Periodic Inspections Section 4 Maintenance and Repairs To keep your RollRunner operating properly AZTECH recommends performing the following peri odic inspection Inspect cable for frayed strands or wear If any are found replace the cable immediately e Inspect the pulley the trolley to assure that it turns easily e Inspect the lift attachment s If any cracks or damage is found have the attachment repaired replaced Inspect the springs on the safety brake to assure they are connected at both ends e Inspect the toe brake on the rear heels for proper operation 1
8. ons WARRANTIES All equipment manufactured and sold by AZTECH Convert ing Systems Seller is war ranted to be free of defective materials and workmanship un der normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial com ponents not manufactured by Seller carry the original manu facturer s warranty At Seller s discretion Seller may provide on site warranty service for a period of ninety 90 days from the aforementioned date REMEDIES If within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or replace defective parts on the Equipment at Seller s cost or b grant a reasonable allow ance on account of such a breach If within the Warranty Period the Seller receives no tice from Buyer of defects in parts or materials Seller will ship ground prepaid replace ment parts and invoice Buyer for the full cost of the replace ment parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall deter mine whether defective parts or materials are or are not subject to exclusion from this warranty as provided herein Any de fective parts or material not excluded from the Warranty Period will then be fully credit ed to Buyer EXCLU
Download Pdf Manuals
Related Search