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service plan vpm 3400

1. 32 MAN VPM 3400 Rev fra 02 til V 34 159 400 timers servic ekit 400 hour servic ekit Servic ekit 400 stunden VMO 00052 Yderste luftfilter Outside airfilter AuBenluftfilter VMO 00050 Motoroliefilter Engine oil filter Motor ffilter VMO 00053 Inderste luftfilter Inside airfilter Innenluftfilter VMO 00051 Bree ndstoffilter Fuel filter Kraftstofffilter VMO 00054 Kabinefilter Cabin filter Kabinenfilter VHY 00114 Hydraulikolie returfilter Circuit retum filter Hyd ra ulik Iruc kfilte r O NID Ui Bb Y N re Side 32 A d N A dd N WN 4 N 4 1 III 33 MAN VPM 3400 Rev fra 02 til V 34 158 800 timers servic ekit 800 hours servic ekit 800 Stunden Servic ekit VMO 00052 Yderste luftfilter Outside airfilter Au enluftfilter VMO 00050 Motoroliefilter Engine oil filter Motor flfilter VM O 00053 Inderste luftfilter Inside airfilter Innenluftfilter VMO 00051 Bree ndstoffilter Fuel filter Kraftstofffilter VMO 00054 Kabinefilter Cabin filter Kabinenfilter VHY 00114 Hydraulikolie returfilter Circuit retum filter Hyd ra ulik Iruc kfilte r VIN 00072 Viskerblad Wiperblade Scheibenwischerblatt O NID Ui Bb Y N H Side 33 A O rd 34 MAN VPM 3400 Rev fra 02 til V34 157 1200 timer ser
2. XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner diese
3. KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j
4. TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan
5. 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI
6. 13 MAN VPM 3400 Rev fra 02 til T V 34 580 Bremsepedal Brake pedal Bremspedal 34201011 Kobberbasning m flange Cobberbushing w flange Kupfer Buche mitt Flansch V34 575 Skaft forpedal Shaft for pedal Schaft f r Pedal VTR 00002 Leje Bearing VTR 00001 Leje Bearing V34 374 Afstand srr Distp ipe V34 347 Plade Plate V 34 568 Skaft for fremdriftpedal Shaft for propulsion pedal Welle f r Pedal VTR 00002 j 1 Lager V34 391 711247 00 V 34 332 j Plate forbearing Platte furLager V34 571 i Adjustment piece Einstellungsteil V34 572 1 Adjustment piece Einstellungsteil V 34 383 Pipe Rohr V34 377 Ska ft fremdriftpedal Shaft propolsion pedal Welle f rPedal Side 6 A MAN VPM 3400 Rev fra 02 til V 3432 Hydr slange 460mm Hydr hose 460mm Hydra uliksc hla uc h 460mm 23401002 Styreorbitrol Steering unit Lenkrad Orbitrol VHY 00102 Ratstamme t styreorbitro Steering wheel shaft Lenks ule Orbitrol Einheit NID Bb Y N Fk Side 7 A MAN VPM 3400 Rev fra 02 til T VEL 00080 VEL 00081 VEL 00083 Kontakt frontlift Kontakt PTO omlgbsretning Kontakt 2 polet stik Switch front lift Switsch PTO direction Switsch 2 pin socket Vorderwindenschalter PTO Drehric htungssc halter 2 poliger Stec kersc halter VEL 00118 VIN 00013 V34 440 Lampe for flyd estilling Kugle f h ndtag Gash ndtag Lamp forfloat Bal
7. xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin
8. ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hour
9. FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE
10. pustn zat en vp edu Z dn zat en vzadu zat en vzadu min 200 kg 1600 2000 2400 The load must be positioned in the middle between the front wheels In the load table point 0 is shown on the lifting arm handle if it is in a vertical upright position It is measured from the handle on the lifting arms where the quick coupler is connected quick coupler device For example the arms may lift 150 kg with a load placed 800 mm away from handle without loading the rear end When minimal load amounting to 200 kg is on the rear end the arms may lift 300 kg at the same distance INTRODUCTION AND SAFETY 3 3 Permissible load on the rear end of the machine The maximum permissible load on the rear end of the machine and load platform is specified in the diagram below Till v gt bag Perm load rear 700 600 800 1000 1200 1400 1600 1800 mm Caption Permissible load on the rear end of the machine The load must be positioned in the middle between the rear wheels The maximum permissible load on the load platform is 600 kg above the centre of the rear wheels The distance from centre of the rear wheels to the rear end of the machine is 600 mm For example the rear end may carry aload weighing 400 kg with the centre of gravity positioned 900 mm away from the centre of the rear wheels 300 mm if the measur
11. Service after 650 hours of operation Operating hours timer Date Signature and company stamp Service after 850 hours of operation Operating hours timer Date Signature and company stamp Service after 1050 hours of operation Operating hours timer Date Signature and company stamp Service after 1250 hours of operation Operating hours timer Date Signature and company stamp Service after 1450 hours of operation Operating hours timer Date Signature and company stamp Service after 1650 hours of operation Operating hours timer Date Signature and company stamp Service after 1850 hours of operation Operating hours timer Date Signature and company stamp Service Book Service after 2050 hours of operation Operating hours timer Date Signature and company stamp Service after 2250 hours of operation Operating hours timer Date Signature and company stamp Service after 2450 hours of operation Operating hours timer Date Signature and company stamp Service after 2650 hours of operation Operating hours timer Date Signature and company stamp Service after 2850 hours of operation Operating hours timer Date Signature and company stamp Service after 3050 hours of operation Operating hours timer Date Signature and company stamp Service after 3250 hours of operation Operating hours timer Date Signat
12. Windshield Middle clip Windshield Abblendlichtgl hlampe Frontscheibe Klemmen Frontscheibe VIN 00069 VIN 00093 VIN 00092 Gummiliste for forude Gummiskee m Gummeskee rm V Rubber strip Rubbershield H Rubbershield L Gummileiste Gummischutzabdeckung Gummischutzabdeckung V35 282 711207 00 Plade for bagskee m Blik for gummiskee Plate forrear fender Plate for rubbershield hintere Schutzabdeckunasplatte Blech f r die Gummischutzabdeckuna Side 1 A 18 17 16 15 19 VPM 3400 Rev fra 02 til VIN 00083 42601001 42601006 Gasdae mper Spejl 160x260 Spejlglas Gasstrut Mimorcomplete Mirror glass VIN 00042 VIN 00081 VIN 00045 Arm for sidespejl D rh ngsel venstre Gummimelleml g Am for minor Doorhinge left Rubberplate Gummieinsa tz VIN 00048 VIN 00079 VIN 00080 Gummiiliste til danude D rh ndtag indvendig D rh ndtag udvendig Rubber strip Door Handle inside Door Handle outside Gummileiste VIN 00075 42301000 42301013 Derramme venstre Sprinklerpumpe Slangesamler m returventil Door Frame left Washpump Hose connector w valve Pumpe Schlauchverbindungsst ck VIN 00082 VIN 00046 VIN 00076 D rh ngsel Venstre Dgrude Gummimelle g DoorHinge left Door window T rband links T rfenster Gummieinsatz VIN 00033 VIN 00053 VIN
13. x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dies
14. 00023 Gummistop Rubber stop Gummisperre 711106 00 Bee ream incl b sninger Support arm w bushing St tza rm inkl Geh use VIN 00027 Bee rearmsbgsninger Bushing for support am Tragerarmgehause VBE 021012090 12 90 St Ibolt M 12x90 Steel bolt Stahlsc hra ube M 12x90 O NID Ui Bb Y N P gt Side 25 26 VPM 3400 Rev fra 02 til VBE 024120080 Bok 40201007 Skive V 34 596 Bgsning for knae k i Biegungsgeh use 14901004 Ledgje i Gelenk Auge 40101021 Skive Unterlegscheibe VBE 042220 L semgtrik Sicherungsmutter V34 561 Beslag for styrec yl Bracket for cyl Beschlag Steuerzylinder VHY 00001 Styrecylinder Powersteering ram Steuerzylinder V34 595 B sning ved styrecylinder Bushing for steering arm Steuerzylindergehause Side 26 A MAN VPM 3400 Rev fra 02 til VHY VO 16 1 2F Vinkelindskruning Elbow fitting Rohrknie VIN 00025 711250 01 Bremse tromler Bremseka bel V Brake drums Brake cable left Trommelbremse Bre mska bel links 711249 01 VIN 00177 46101005 Bremsekabel H Bremseka bel fee lles Bremseba kke Brake cable right Cable forbrakes Brakeshoe Bremska bel rechts Bremskabel Bremsbacke O NID Ui Bb uN 711287 00 711286 00 711136 00 Fjeder Fjeder Hjulna v m bolte Feder Feder Radnabe mit Schrauben 711245 01
15. 00052 Hjul komplet kompletter Reifen Felge Luftreifen VIN 00094 V 35 283 Gummiskee rm front Plade forforskee rm Rubbershield front Plate frontshield Gummischutzabdeckung Schutzabdeckungsplatte Side 2 A AD BBE MAN VPM 3400 Rev fra 02 til VIN 00043 D rh ngsel H jre Door Hinge Right Turband rechts VIN 00044 D rh ngsel H jre Door Hinge Right T rband rechts V2449 Gummi v d rh ngsel Rubberfordoominge T rba nd gummi V2450 Gummi v d rh ngsel Rubberfordoominge T rba nd gummi VIN 00047 D ramme H jre Door fra me Right T mahmen rechts V2472 Skive for d r Door disc T r Disk d r V2465 Gummi for siderude Rubber sidewindow Gummi Seitenfenster 37301007 M8 Bolt og mgtrik skjuler M8 bolt and nut cover Abdeckkappen M8 MA vu BB amp N VIN 00194 H ndtag forsiderude Handle for sidewindow Seitenfenste rg riff Side 3 A MAN VPM 3400 Rev fra 02 til SE VEL 00051 Antenne Antenna Antenne VEL 00073 Arbejds langlyslygte Head light long Arbeitslic ht langes Licht VEL 140648056 P re forarbejdslys Bulb for work light Arbeitslic htgluhlampe 20201006 Rotorblink 12V Rotor flash Rundumleuchte 12 V VIN 00077 Bagrude Hel V Rear Window Lor R hinteres Fenster roderl VIN 00040 Clipsforbagrude Rearwindow clip Seitenfenster Sc he lle VIN 00078 Gummiliste bagrude Rubber strip Gummileist
16. 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted Reservedelskatalog SparepartsCatalogue Ersatzteil Katalog VPM 3400 Gelder for VPM 3400 med f lgende type serienr V34 000 0
17. 711280 01 711275 00 Ankerplade V Ankerplade H Bremsenggle V Anchor Plate left Anchor Plate right Brake key left Ankerplatte links Ankerplatte rechts Bremssc hl ssel links 711282 00 34201007 41101012 Bremsenggle H B sning L sering Brake key right Brushing Loc king ring Bremssc hl ssel rechts 41101011 L sering Locking ring Side 27 A 28 MAN VPM 3400 Rev fra 02 til VEL 00099 Blee ser for AC Ventilator Klimaanlagenventilator 711116 00 Mont AC bagplade Mounted AC backshield befestigte Ruckplatte VAC 00010 Kondensator Condenser Kondensator 711268 00 AC r r lavtryk AC pipe low pressure Klimaanlagenrohr 711267 00 AC r r h jtryk AC pipe high pressure Klimaanlagenrohr VAC 341001 Slange for AC lavtryk Hose for AC low pressure Klimaanlagenrohr VAC 340803 Slange for AC h jtryk Hose for AC high pressure Klimaanlagenrohr O NID Ui Y N P gt Side 28 A m p D T 3 29 VPM 3400 Rev fra 02 til MAN VAC 00013 711201 00 711202 00 Kompressorfor AC Beslag stor Besla g lille Compressor Bracket large Bracket small Klimaanlagenkompressor gro er St tzbeschlag kleiner St tzbeschlag VAC 00011 VAC 00012 VAC 340601 Filterfor AC Pressostat Slange for AC Filter for AC Pressure switch Hose for AC Klimaanlagenfilter Drucksc halter Pressostat Kl
18. Lights and signals After starting the motor Exhaust gas colour Safety device Checking for unusual noise and vibration TECHNICAL DATA 25 TECHNICAL DATA WEE 0 20 km h Working hydraulic system Gear pump 48 l min nominal 180 bar 48 l min nominal 180 bar Oil outlet front 1 double acting with float position 150 bar 1 double acting 150 bar Float position and parallel lift std BEREITEN MEG 150 kg 80 cm from the outer side of the 300 Kg at the quick hitch NOA Work driving light in the Dimensions and weight EC DECLARATION CONFORMITY 26 EC DECLARATION OF CONFORMITY FOR VPM 3400 EC Declaration of conformity 2006 42 ES Annex II A Manufacturer Name Timan A S Address Fabriksvej 13 Postal code and city 6980 Tim Person responsible for technical documentation authorized by the manufacturer Name and surname Henning Pedersen Address Fabriksvej 13 Postal code and city 6980 Tim hereby declares that machine type VPM 3400 type number V34 000 02 XXXX serial number is manufactured in accordance with Machinery Directive 2006 42 ES using the harmonized standards herein OECD CODE 4 Roll over protective structure ROPS for tractor Signed by Henning Pedersen Job Head of Technical Place Time Date 30 01 2014 Department Signature Service Book The machine is serviced in accordance with the service inspection plan for
19. Male clutch Bolt for clutch Steckdose Verbindungsteil Stecker Verbindungsteil VHY 00103 711217 00 711216 00 Tandhjulspumpe V3422 V 34 390 VIN 00010 Hydr dange 300mm Forreste motorophae ng Motorf dder Hydr hose 300 Engine mounting front Vibration absorbers Hydra uliksc hla uc h 300mm Motora ufh ngung Vibrationsdimmer 37301023 711135 00 V TR 00002 Prop Neutraliseringskonsol Leje Plug Neutralization console Bearing St psel Neutra lisie rung skonsole Lager Side 12 A Venstre side left side links 13 MAN VPM 3400 Rev fra 02 til VHY 00125 Magnetventil patron Solenoid valve cartridge Solenoid ventil Patrone VHY 00111 Magnetspole bag PTO Solenoid back PTO Solenoid PTO hinten VHY 00123 Magnetspole front PTO Magnetic coil front PTO Solenoid PTO hinten VHY 00124 Magnetventil Solenoid valve Solenoidventil VHY 00105 Ventilblok Valve block Ventilb lock O NID Ui Bb Y N re Side 13 A 11 14 VPM 3400 Rev fra 02 til MAN VHY 00104 VHY 00115 Spec ia lblok Magnetventil patron Liftarme Special block Magnetvalve cartr Lift arms Spezia lbloc k Solenoid ventil Patrone Hebe arm 28601004 43501043
20. New equipment for Timan VPM 3400 is still being developed Therefore contact Timan or your local dealer in case you have any questions or wishes Example of the table tag lighting in the back MAINTENANCE 23 LUBRICATION PLAN 2 pc on each lifting cylinder 50 hours 2 pc lifting arms Right and left side 50 2 pc bends 10 hours hours 1 pe rotating cylinder rod eye 50 hours MAINTENANCE 1 pc rotating cylinder rod eye 50 hours Timan recommends the special Statoil Greaseway CaH 92 lubricant which is designed for slide bearings Every six months these places are lubricated with oil Seat tracks sliding there back Throttle cable Locking mechanism in the door handle MAINTENANCE 24 DAILY INSPECTION For safety reasons and in order to maintain the functionality of the machine it is necessary to carry out an inspection every day before starting the machine Z e Inspect see page Tyres tyre pressure wear and damage 41 Oil and water leakage 36 motor oil level 34 Coolant level 36 Nuts and bolts toque Radiator cleanness 36 Lubrication see lubrication plan 43 Grilles and air filter 37 Serpentine fan belt tension 39 Hydraulic oil level 40 Machine inspection OO 1 Ch A LD Once the driver is sitting Loose objects in the cab on the seat inside Gas pedal Parking brake Steering wheel After starting the start switch 1 Light functions 2
21. Pae re 12V 21W Paere 12V 21 5W 7 polet udtag Bulb 12V 21W clear Bolb 12V 21 5W BAY15D 7 pole socket Gl hlampe 12V 21W Gl hlampe 12V 21 5W 7 poliger Steckdose 43101000 30101015 30101010 Hovedafbryder Lynkobling 1 2 hun Lynkobling 3 8 han Main switch Quick coupling female Quick coupling 3 8 male Schnellkupplung 30101016 30101017 30101012 Lynkobling 1 2 han Lynkobling 1 4 han Lynkobling 1 4 hun Quick coupling male Quick coupling male Schnellkupplung Schnellkupplung Quick Coupling 1 4 female Schnellkupplung VIN 00051 VHY 31BP08 V 34 506 Fjederrigle Kontra m trik Nederste kvikkobling bag Spring bolt Locknut Federklemme Kontermutter Lower quick coupling back Sc hnellb efestig ung 39101007 40201004 VBE 043710 10x30 see tskrue Skive 10 mm M10 Flangem trik M 10x30 Bolt Washer 10 mm M10 Flange nut Setzsc hra ube Unterlegsc heiben 10 mm Fla nschmutter M 10 Side 11 A 10 H jre side right side recht 12 VPM 3400 Rev fra 02 til MAN VHY 00101 25991001 25991002 Hyd rostatpumpe O ring lille reguleringsa ksel O ring stor reguleringsa ksel Hydrostatic pump O ring small reg shaft O ring large reg shaft Hydrstatische Pumpe O Dic htungsring klein O Dic htungsring gro VMO 00012 VM O 00008 49901003 Koblingsdel hun Koblingsdel han Bolt for kobling Clutch part female
22. RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubric
23. XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid
24. for using tools and accessories Front axle Rear axle Maximum permissible weight total weight 1300 kg 1300 kg 1860 kg Towing pole drawbar The maximum permissible load of the towing pole is specified on the picture It is important to ensure that the vertical load of the towing pole is never greater than 120 kg up down This rule applies even if the vehicle is connected with a coupling head and in the towing pole If the vehicle is connected with a coupling head see Fig no 1 and 2 the maximum permissible weight total weight of the vehicle must be 1500 kg if it is equipped with overrun brakes and 750 kg if it is not Alternatively the towing pole may be loaded with the vehicle which is connected in the towing pole see Fig no 3 This may be done with the maximum permissible weight total weight of 1850 kg if the vehicle is equipped with overrun brakes If the 1850 kg vehicle is connected with a towing pole it must be a four wheel vehicle four wheel drive with a turntable steering axle see Fig no 4 and 5 which has a maximum permissible mass total mass of 1850kg if it is equipped with overrun brakes and 750 kg if it is not Only towing poles approved by Timan A S may be attached 1500 kg s e e 1850 kg a INTRODUCTION AND SAFETY 3 2 The permissible load on the front of the machine The maximum permissible load on the lifting arms is shown in the diagram below P
25. kkelig Korrekt E CAUTION Tyre mounting must be carried out by a qualified person with the right equipment Driving with poorly mounted tires may cause tragic accidents The tyre load capacity depends on the pressure and driving speed If you want to lower the tyre pressure for driving on a lawn then you must decrease your driving speed on the road in MAINTENANCE order to prevent tyre damage If you want to significantly reduce the tyre pressure turn to Timan A S Timan will provide relevant information concerning the maximum speed with which you may drive with the specified tyre pressure and machine and tool loads In special situations when the tyre springs inappropriately match the weight of the machine driving forward on the road may be problematic If such a situation occurs you may carry out the below specified adjustments in order to remove any undesirable movements change the weight of the machine with equipment removing adding change the tyre pressure increase or decrease or drive at a different speed Recommended tyre pressure Tyre Recommended pressure Max Pressure 20x 10 00 10 NHS 1 8 bar front 2 2 bar 2 0 bar rear 22 ADDITIONAL EQUIPMENT You may mount this additional equipment to VPM 3400 Thermostat controlled air conditioning Ball joint with a fork at the rear LED light in the roof Motor heater a cab heater may be mounted in conjunction with the motor heater Lighting number at the rear
26. laws and regulations legislation of the country Driving carefully is the best way to prevent accidents Read this chapter carefully before you start using the machine All drivers regardless of their level of experience are required to read this manual and other related operating instructions before they start using this machine and its tools attachments The owner is responsible for giving all the drivers training on safe driving The safety rules are for ensuring your safety therefore DO NOT FORGET 1 Inform everyone who is unfamiliar with the safety rules and will be working with or near the machine about the safety rules Never start the machine before you are clear about your plan and intention Never start the machine before mounting and closing all protective covers Immediately replace or repair missing or damaged protections Make sure all persons in the near vicinity of the machine keep a minimal distance of 5 m if the machine is running and working Turn off the motor and wait for the machine to stop running completely Before cleaning lubricating adjusting or repairing the machine remove the key from the ignition start switch and turn the main switch to the OFF position If a tool is mounted on the machine the blocking locking device on the quick hitch must always be turned on Other passengers must never be present on the machine or in the driver s cab Never leave the machine without turning off the moto
27. machine is turned off completely before carrying out any maintenance or adjustments Hydraulic machinery a The machine s hydraulic machinery may only be used for its intended purpose and maintenance and repairs may only be carried out by persons with knowledge of hydraulic machinery including dangers associated with exposure to hydraulic fluid in particular when it is under pressure Without prior agreement with the seller importer or Timan A S service department adjusting changing the factory settings of the relief valves is prohibited Liability for damages will not apply to damages caused by improper use or improper maintenance repair The used hydraulic components must comply with the rules and standards adopted by the technician Before each use check if the hoses are damaged cracks ruptures inapt entanglement etc Replace them immediately if they are damaged Protect quick couplings from the ingress of water and dirt when they are not connected Note Never try to find a leak in the hydraulic system by hand with your hands hydraulic fluid under high pressure escaping from small leaks may not be visible and even a fine drop of oil can cause hand injuries Use a piece of wood cardboard etc 4 Radiator IN Never unscrew the radiator cap when the radiator is hot Hot water may spurt out INTRODUCTION AND SAFETY Battery The battery contains an electrolyte with sulphuric acid which can cause severe b
28. not to touch it only during cleaning If dust has settled on the part blow it out with compressed air from the inside Use a min air pressure of 7 bar or 99 psi If the part is brought into contact with carbon or oil immediately replace the filter The filters are replaced after 150 operating hours IMPORTANT Make sure the brackets for tightening various parts of the filter are tightened properly Ifthey loosen up dust and dirt can be sucked in and damage the cylinder liner and piston rings 16 2 Pollen filter in the cab The cab s air device is equipped with a pollen dust filter to prevent particles from the surrounding area from getting into the cab The filters are located at the rear end of the cab on MAINTENANCE the left and right side You remove the filter covers by unscrewing 2 wing nuts Remove the filter When working in a highly dusty environment or working with a broom without a water device clean and replace the filters more frequently It is important for the filter to firmly and tightly close the whole path in the rack mount in order to prevent false air from getting sucked in along the edges Cover Pollen dust filter in the cab 17 BATTERY MAINTENANCE A The battery may be damaged if 1t is not handled properly In order to reach its full effect the battery must be handled properly If the battery is discharged it is difficult to start the motor Make sure you charge the battery before i
29. of the water in the radiator FA Start switch A OFF The position in which the key is inserted or removed from the start switch If the key is in this position the diesel motor will turn off B Preheating ON The key is turned to this position in order to preheat the ignition heads The motor starts MAINTENANCE C Start The key is turned to this position in order to start the diesel motor 5 Multifunction lever with the functions stated below They only work when the ignition is on In order to activate the signal before overtaking push the lever to the right To turn on the strong passing beam push the lever to the left To activate the horn push on the tip of the lever To activate the right blinker push the lever forwards To activate the left blinker pull the lever backwards a Rod for keeping the brake pedal pressed down The brake pedal stays down When the rod is pushed down the pedal releases The brake is activated and it is deactivated again by lightly pressing on the brake pedal d The lights blink according to the activated blinker on the right and the left 8 Light for the quick P brake It shines if the brake is activated 9 This light indicates that the strong passing beam is turned on Preheater light If the ignition key is in position B preheating see 4 Start switch then the preheater light shines The preheater light will turn off automatically after about 5 seconds and t
30. pressure measurements were taken on the machine Sound pressure measurement While driving in accordance with directive 2009 63 ES Measuring source intensity Lwa according to ISO 6395 2008 Measuring source intensity Lwa during an operating situation Measuring sound pressure in the cab Lpa according to 2009 76 EF 7 2 Measuring vibrations Two vibration measurements were taken The vibration of the body on the seat was measured Vibration of the hands arms on the steering wheel was measured The measurements were taken with VibroControl A test procedure according to DS EN 1032 was used Measurements were taken in 2 various operating situations Driving on a road at a speed of 20 km h Motor speed revolutions 3000 rpm Mowing grass with a Timan 1 35 m mowing conditioner Driving speed 6 km h Motor speed revolutions 2500 rpm Body vibration when driving on a road ay max 0 48 m s Body vibration when mowing grass aw max 0 69 m s Vibration of hands and arms when driving on a road anv 0 60 m s Vibration of hands and arms when mowing grass 1 08 m s Vibration measurement uncertainty 10 MAINTENANCE 8 MACHINE CONSTRUCTION It is an articulated machine which thus has a very small turning radius The joint is located midway between the front and rear wheels thus the rear wheels follow the route of the front wheels The joint is firmly attached from the side in order to ensure great
31. removed from the machine before remounting the protective covers and running the machine Before running the machine ensure that all persons are out of its reach and at visible distance for the machine operator Follow all the traffic safety provisions when repairing the vehicle Only use original Timan A S spare parts INTRODUCTION AND SAFETY 5 EXPLANATIONS FOR THE WARNING SIGNS While the machine was being developed great effort was put into to protecting the operator from safety hazards However the machine may still pose a risk in special situations Therefore warning signs are placed on the machine in order to reduce the risk of damage It is therefore important to pay attention to the risks listed on these signs Carefully read the explanations for each warning symbol and learn their meanings A Keep the warning signs clean and replace them immediately if they get damaged or lost Caution Read the manual before use Caution Remove the key before maintenance and repair of the machine Stop the machine and put the main switch in the OFF position Use the operator s manual Caution keep a safe distance of at least 5 m WARNING Risk of severed fingers or hand Rotating blade keep your fingers and hands at a safe distance INTRODUCTION AND SAFETY WARNING Risk of crushed fingers Keep your hands at a safe distance Caution in the event that the tractor tips over firmly hold the steering
32. some occasions can be demanded also the costs of assistance from servicemen whom he may have to make available Other costs are the responsibility of the customer Claim reports that are incorrectly completed will not be processed Repairs are to be carried out immediately and not later than 14 days from the date of the damage Claim reports not received by the importer eight days after the execution of the repair at the latest will not be approved Claim parts returned on the request of Timan A S must be at the factory not later than eight workdays after the receipt of replacement parts Returned parts can only be approved if they are provided with the mark and number of the claim report Any complaints of decisions in connection with claims are to be advanced not later than three weeks from receipt of the treated claim Spare parts and repairs carried out by the supplier are guaranteed for 3 months However the guarantee runs at least till the end of the original guarantee period for the delivery The supplier has no responsibility whatsoever for the consequences of any unskilled changes or repairs carried out by the customer or third party without previous agreement with the supplier No further claims from the customer especially for consequential losses not directly associated with the machine itself will be considered MAINTENANCE 7 NOISE SOUND PRESSURE AND VIBRATIONS 7 1 Sound pressure measurement Four sound
33. still too hot If the fuel comes into contact with the hot exhaust part there may be a risk of fire Check the fuel hoses and hose clamps regularly Damaged fuel hoses or loosened hose clamps may cause a fire See service inspection plan MAINTENANCE Change replace the fuel filters in accordance with the service inspection plan 14 2 Motor oil A the oil filter Note Always turn off the motor before checking the oil level and changing oil and Make sure the machine is standing on a horizontal surface when checking the oil level You cannot get an accurate measurement of the oil level if the motor is tilted Check the oil level before starting the motor or more than five minutes after you turn the motor off The oil level meter is located on the left under the motor cover Change replace the oil and oil filter in accordance with the service inspection plan The required amount of oil when changing the oil and oil filter is approx 3 8 1 The motor oil quality must be MIL L 2104C or 1t must have properties which correspond with the CD value or higher in the old API classification It is value CF according to the new API classification The oil type is chosen according to the ambient temperature but if SAE 10W 30 or SAE 10W 40 is used the machine may be operated in a very wide temperature range from temperatures below 0 to more than 25 In the factory the motor is filled with a semi synthetic light oil Tex
34. stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x
35. the other brand The service inspection plans and provisions in the service book must be followed and confirmed with a valid stamp which confirms that the guarantee is valid for the specified guarantee period The supplier is not liable for damages due to Unqualified or unskilled operation incorrect mounting or starting up carried out by the customer or third party natural wear incorrect or careless handling unfit working INTRODUCTION AND SAFETY means the use of non genuine parts faulty repair chemical or electric influence or any other defect which cannot be traced back to the supplier For carrying out of all necessary improvements and replacement supplies according to the reasonable estimation of the supplier the customer must after agreement with the supplier allow the time and occasion necessary for the supplier Otherwise the supplier is released from his responsibility Only when there is imminent risk of the working safety or for the prevention of disproportionately greater damage in which cases an agreement has to be made with the supplier at once the customer is entitled to repair the break down himself or have it repaired by a third party and then demand a previously agreed compensation from the supplier For all approved claims in accordance with paragraph 2 the supplier undertakes the expenses of spare parts incl of freight as well as adequate labour costs at the suppliers known rates Further if it on
36. wheel and don t jump out WARNING Transporting other persons in the cab in the machine or on a towed or attached device is prohibited WARNING Risk of crushed body Standing around the machine when the motor is running is prohibited 6 GUARANTEE STIPULATIONS FOR THE VPM 3400 Diesel motor It is a condition for the guarantee that the service intervals are strictly kept You may acquire information concerning the service inspection intervals at the service department of your local dealer or importer or at the service department of Timan A S 1 Service inspection after 50 operating hours then after every 200 hours of operation Liability for defects upon delivery 1 Any parts which are to be unfit for use or are found to have considerably reduced performance due to circumstances before the handover in particular manufacturing defects bad material or faulty design will be repaired or exchanged free of charge at the reasonable discretion of the supplier The supplier must be informed about thus detected defects immediately Replaced parts are the property of the supplier The guarantee period is 1000 operating hours or 12 months whichever comes first The responsibility of the supplier ceases 12 months after the article has left the supplier s factory or when the end customer takes it over For important parts of another brand the supplier s responsibility is limited to the guarantee provided by the supplier of
37. x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat
38. 2 XXXX Appliesto model VPM 3400 with type serial number V 34 000 02 XXXX Gilt f r das Modell VPM 3400 mit folgenden Produktionsnummem V 34 000 02 XXXX TIMAN Bagende rear heck 11 20 Forende front front 1 10 Udvendig outer u ere 11 Kabine udvendig outercabin Kabine u ere 1 4 Motor engine Motor 12 20 Kabine indvendig innercabin Kabine innen 5 10 Chassis chassis Chassis 21 27 A C system airconditioning Klimaanlage 28 30 Service kitsae t service kit Service kit 31 34 15 VPM 3400 Rev fra 02 til MAN VIN 00074 VIN 00049 VIN 00070 Mae rkat VPM 3400 Kabine tag for 3400 verste clips for forude Label VPM 3400 Roof for 3400 Top clipsfor windshield Aufkleber VPM 3400 Kabinendach fur 3400 Klemme Frontscheibe VIN 00073 VEL 00075 VEL 00073 Viskerarm Positio ns blinklys Arbejds langlyslygte Wiperam Indicatorand position lamp Head light long Sc heib enwisc hera m Positio nslic ht Blinker Arbeitslic ht la nges Licht VEL 140648056 VIN 00072 VEL 00076 P re forarbejdslys Viskerblad Nae rlyslygte Bulb for work light Wiper blade Head light low Arbeitslic htgl hla mpe Scheibenwisc herblatt Abblendlic ht niedrig VEL 140648328 VIN 00068 VIN 00071 P re til nae rlyslygte Frontrude Clips forfomude Bulb forheadlight
39. 500mm Hydr hose 1350mm Hydr hose 500mm 43901002 43911001 15901014 Rele 12 v dc Holder for blink rel Timer D gl der rstimer Relay 12 v dc 70amp Relais Socket for fla sh power relay Ha f r Blink Relais Timer D for glow pipe Zeitsc halter D oO NIOU Bb U N VEL 00064 43201003 43201004 Hovedsikring Sikringsholder ma xi sikring Holder maxi sikringshold er Main fuse Ha uptsic herung Fuse socket flat maxi fuse flacher Sic herungshalter Halterung Retainer for maxi fuse soc ke Sjeherunashalter VMO 00051 VEL 00048 V35 912 Bree ndstoffilter Batten Gaskabel Fuel filter Kra ftsto fffilte r Battery Throttle cable VEL 00065 VIN 00032 VIN 00021 Stop soleniode Kabel for fremd rift Vinkelled Stop soleniode Cable for propulsion Antriebskabel vom Angled ball joints Rohrknie Rundgelenk Side 18 A 16 15 17 10 11 12 13 14 19 MAN VPM 3400 Rev fra 02 til 711219 00 711220 00 711218 00 Oilhose 400mm Oilhose 1200mm Oilhose 550mm lschlauch 400mm lschlauch 1200mm lschlauch 550mm 711217 00 VMO 00001 711257 00 Tr dflex for potte vre r r udst dning Oilhose 260mm Wireflex forexhaust Upperexhaust lschlauch 260mm flexibler Auspuffdraht Oberes Auspuffrohr oO NID N 17201002 17201001 VMO 00002 Clampstil udst dning Clampstil udst dning Ronyflex s
40. ANCE SERPENTINE FAN BELT MAINTAINENCE 18 1 ADJUSTING AND TIGHTENING THE SERPENTINE BELT 18 2 TENSION REGULATION HYDRAULIC OIL AND FILTER MAINTAINENCE 19 1 OIL LEVEL INSPECTION 19 2 HYDRAULIC OIL FILTER WINDSHIELD WASHER FLUID MAINTAINENCE WHEEL AND TIRE MAINTAINENCE ADDITIONAL EQUIPMENT LUBRICATION PLAN DAILY INSPECTION TECHNICAL DATA EC DECLARATION OF CONFORMITY FOR VPM 3400 INTRODUCTION AND SAFETY Congratulations on your new TIMAN VPM 3400 This operator s manual will assist you in the proper use adjustment and maintenance of your new machine Before you start to drive or work with the new machine read this operator s manual thoroughly in particular the section on safety rules The indications right and left in the manual and in spare parts lists is the machine seen from behind in the driving direction INTRODUCTION AND SAFETY 1 MACHINE IDENTIFICATION DATA Manufacturer Timan A S Fabriksvej 13 6980 Tim Tel 45 97 330 360 Fax 45 97 330 350 timan timan dk Seller to be completed by the seller Title Name Address Zip code State country Telephone Type label TIMAN A S Fabriksvej 13 Hal 1 DK 6980 Tim Year Production year e g 2014 Identification number Type serial machine number E For example V34 000 01 1001 INTRODUCTION AND SAFETY 1 1 Ordering spare parts Your dealer will be more than happy to help you ma
41. MAINTENANCE is thus only possible by activating the brake pedal 12 5 Starting and stopping attached tools attachments Connecting the oil motor when the diesel motor is at high rotational speeds may cause high pressure maxima in the hydraulic system In extreme cases the pump may be damaged or its life span may be shortened Starting and stopping attached tools with oil motors must be done in the following manner Starting attached tools 1 Decrease the speed revolutions of the diesel motor below 1500 rev min 2 Activate the front and rear power take off PTO 3 Increase the speed revolutions of the diesel motor to the required level Stopping attached tools 1 Decrease the speed revolutions of the diesel motor below 1500 rev min 2 Turn off the front and rear power take off PTO 3 The speed revolutions of the diesel motor may now be set to the required level Attaching tools to the lifting arm Never operate the machine with tools unless the quick hitch is in a locked secured position It is necessary to carefully wipe all the quick couplings plus and minus before mounting tools in order to prevent dirt from getting into the hydraulic system It is important that the hydraulic hoses be the correct length when attaching new tools MAINTENANCE 12 6 Attaching tools to the motor cover When attaching equipment to the rear end of the machine it is important for the equipment to be properly sea
42. MAN Congratulations on your sale of another VPM 3400 You are delivering a quality product to your customer that comes with a guarantee from the factory and the guarantee period begins on the date of delivery Therefore we kindly ask you to complete the below information and send or fax it to the factory This will allow us to always be able to assist you in the best possible way Dealer Date of delivery Postal code Phone number Identification number of the machine IMPORTANT IMPORTANT IMPORTANT IMPORTANT FOR THE DEALER GUARANTEE REGISTRATION TIMAN A S Fabriksvej 13 DK 6980 Tim Phone 45 97 330 360 Fax 45 97 330 350 E mail timan timan dk www timan dk CVR 27609627 OPERATOR S MANUAL SERVICE BOOK VPM 3400 Original operator s manual Applies to model RC 750 with type serial number V34 000 01 V34 000 02 VPM 3400 IMAN MAN OPERATOR S MANUAL SERVICE BOOK DIAGRAMS RADIO OPERATOR S MANUAL SPARE PARTS CATALOG OPERATOR S MANUAL SERVICE BOOK VPM 3400 Original operator s manual Applies to model RC 750 with type serial number V34 000 01 V34 000 02 CONTENTS CONTENTS 1 MACHINE IDENTIFICATION DATA TYPELABEL 1 1 ORDERINO SPARE BAR TS Eed 3 2 SAFETY RULES 3 INTENDED USE OF THE MACHINE 3 1 WEIGHT TABLE FOR USING TOOLS AND ACCESSORIES 3 2 TOWING POLE DRAWBAR 3 3 THE PERMISSIBLE LOAD ON THE FRONT OF THE MACHINE 3 4 PERMISSIBLE LOAD ON THE
43. REAR END OF THE MACHINE 3 5 MAXIMUM PERMISSIBLE SIDE LOAD OF THE MACHINE SAFETY RULES FOR MAINTENANCE AND ADJUSTMENT EXPLANATIONS FOR THE WARNING SIGNS GUARANTEE STIPULATIONS FOR THE VPM 3400 NOISE SOUND PRESSURE AND VIBRATIONS 7 1 SOUND PRESSURE MEASUREMENT 7 2 MEASURING VIBRATIONS 8 MACHINE CONSTRUCTION 9 STEERING COLUMN LIGHTS CAB AND CEILING SWITCHES 9 1 STEERING COLUMN 92 ARMREST 9 3 9 4 9 5 9 6 10 MAIN SWITCH FUSES AND RELAYS 10 1 MAIN SWITCH 10 2 MAIN FUSE WITH TWO RELAYS 10 3 FUSES IN THE CAB 10 4 USES FOR THE FUNCTIONS OF THE STEERING COLUMN AND ARM REST 10 5 RELAYS 11 DIESEL MOTOR OPERATION 11 1 STARTING AND STOPPING THE DIESEL MOTOR 11 2 STARTING WITH AN AUXILIARY BATTERY AND RECHARGING THE BATTERY 11 3 INSPECTION WHEN DRIVING 11 4 COOLING WATER 11 5 11 6 11 7 CONTENTS 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 MACHINE OPERATION 12 1 USING THE NEW MACHINE 12 2 START DRIVING 12 3 STOP DRIVING 12 4 TOWING 12 5 STARTING AND STOPPING ATTACHED TOOLS ATTACHMENTS ATTACHING TOOLS TO THE LIFTING ARM 12 6 ATTACHING TOOLS TO THE MOTOR COVER 12 7 SAFETY MEASURES WHEN DRIVING WITH A CENTRIFUGAL SPREADER DRIVING TIPS 13 1 GAS PEDAL DIESEL MOTOR MAINTENANCE 14 1 FUEL 14 2 MOTOR OIL 14 3 CHANGING THE MOTOR OIL FILTER RADIATOR MAINTENANCE AIR FILTER MAINTAINENCE 16 1 MOTOR SUCTION FILTER 16 2 POLLEN FILTER IN THE CAB BATTERY MAINTEN
44. VHY 00116 Magnetspole Stik Magnetventil patron Solenid spool Plug Magnetvalve cartr Solenoidventil Patrone VHY 00130 Olieudtag front HPI see deventil Holdeventil for lifta rm Oil outlet front HPI Poppet valve Safety valve Lift arms Ol ausgang front Sitz Te lle rventil HPI Sicherheit Ventil VHY 00122 VHY 00133 Magnetspole Magnetspole Oml bsventil Solenoid Solenoid Bypass valve Bypass Ventil VHY 00121 VHY 00131 28301014 Overtryksventil Kontra ventil Magnetventil patron Pressure relief va lve Retum valve Valve on off cartidge berdruckventil kventil Solenoid ventil Patrone Side 14 A 15 MAN VPM 3400 Rev fra 02 til 28701001 Prioritetsventil Priority valve Priorit tsventil 25351003 Stilbar vinkel j verstellbares Rohrknie 25381003 Stilba r L j verstellbares L 25351007 Stilbar vinkel j verstellbares Rohrknie O NID Bb Y N re Side 15 A H jre side right side recht 16 MAN VPM 3400 Rev fra 02 til 711218 00 Olieslange 550mm Oilhose 550mm lschlauch 550mm 711216 00 Olieslange 620mm Oilhose 620mm lschlauch 620 mm V3419 Hydr dange 1140mm Hydr hose 1140mm Hyd ra uliksc hla uc h 1140mm VHY 00099 Retur sugefilter Suction filter R c k Sa ugfilter VHY 00098 P fyldningsfilter Hydr Hydraulic h oil fillin
45. X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine
46. XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt
47. aco Havoline Extra SAE 10W 40 with an API classification of CF If you will want to fill the motor with oil from a different brand first check its miscibility with the specified brand If you want to switch to using different oil that isn t miscible with the above specified oil it is necessary to completely empty the old oil and change the filter before filling the new oil MAINTENANCE 14 3 Changing the motor oil filter Drain the motor oil through the drain plug on the lower lid of the crankcase The service port for the drain plug is located on the base plate of the rear chassis frame Pull the old oil filter out Coat the new filter housing washer with a small amount of oil Quickly screw the filter until it connects to the mounting surface Screw the filter manually by rotating it by a half turn Fill the filter with the new oil to the required level IMPORTANT Only use the original KUBOTA filter in order to prevent serious motor damage zn a e AL i OU H 1 Drain plug the oil drain must be within this range A Oil level 2 Oil level meter 3 Filling oil 4 Oil filter MAINTENANCE 15 RADIATOR MAINTENANCE Even though the radiator is manufactured in a high quality design and is very robust improper handling may significantly reduce the motor performance For proper motor cooling it is important to ensure a sufficient amount of coolant in the radi
48. ation according to lubrication plan X X X xL fx FT 34 Instruments and warning lights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine
49. ator It is necessary to check the amount of coolant frequently and regularly Level check take off the radiator cap and check if the water level is around 1 5 cm away from the filling pipe which leads down from the radiator If there is an insufficient amount of coolant refill it with fresh clean water IMPORTANT Never use turbid or salty water for the radiator Carefully place the radiator cap back in its place after filling After pouring cooling water the level will drop the first time the motor is started Let the motor run for a while then turn it off and add more coolant If there isn t any coolant in the radiator hose connections and diesel motor it is necessary to add about 7 1 Preventive check against unnecessarily high coolant overflow 1 Even though the machine is equipped with a cooling air cleaner in the form of a specially bent radiator grille located in front of the radiator fins carry out inspections every week or more frequently if the machine is operating in a very dusty environment to determine whether any dirt has gotten into the radiator fins If it has carefully remove the dirt Use compressed air not too close to the fins never water Don t use a spatula screwdriver or any other tool in order to prevent damage to the radiator fins 2 Every day check if the radiator grille is blocked If the grille is dirty you can dismount it with 2 rubber tensioners after which you can sweep it shake it off ri
50. e vom Fen Side 4 A MAN VPM 3400 Rev fra 02 til T V 34 521 V 34 466 V1484 VIN 00015 VIN 00059 VIN 00003 VIN 00212 VIN 00067 VIN 00090 VIN 00001 VIN 00062 VIN 00060 VIN 00061 VIN 00014 VIN 00065 VIN 00064 VIN 00182 182362 00 Topplade amlaen Kontakt holder Beslag for amlae n Topplate armrest Holder for switch braket for armrest Abdeckplatte Armst tze Halterung f r den Schalter St tzbeschlag Armst tze Stiemegreb for aml n Gummiramme for a ml n Star ha nd le Rubber for armrest Seat Griff Gummirahmen Amst tze Sitz Bundm tte Rat m knop Pillow for seat Floomat Steering wheel w knob Sitzpolster Bodenmatte Lenkrad mit Drehkna uf D ksel for rat Gummiramme top Gummiliste HAN for Cover steering wheel Rubber top Rubber LAR front Lenkradabdec kung Gummirahmen oben Gummileiste rechts links Gummiliste H V bag Spae ndeh ndtag Luftd yse lille Rubber L R back Clamp handle Air nozzle small Gummileiste rechts links Spanngriff kleine Luftd se Luftd yse stor Luftd yse m studs Timan logo hvid H 18 6 Timan logo white H 18 6 gro e Luftd se Luftd se mit St psel wei es Timan Logo H 18 6 Side 5 A e 1 15 11 14
51. eded for preheating to 5 C Below this temperature 5 C a longer time may be needed for preheating The maximum preheating time period is 20 seconds Preheating is not needed if the motor is already warm MAINTENANCE 13 Check if the charging and the oil pressure indicators have turned off If they haven t immediately turn off the motor and determine the cause 14 The motor will warm up Stressing the diesel motor and its hydraulic system while they are cold shortens their lifespan Depending on the ambient temperature the diesel motor will warm up before it is stressed Warm up the motor at roughly 1500 rev min for the period specified below Ambient Recommended temperature warm up time above 0 At least 1 minute from 0 C to 10 C 2 to 3 minutes from 10 C to 20 C 3 to 5 minutes below 20 More than 5 minutes 11 2 Starting with an auxiliary battery and the batter The battery 15 located behind the protective device on the left side Here you may either connect cables from the auxiliary battery or charging equipment without having to open the hood The main switch must be in the ON position for there to be a connection with the electric system IMPORTANT This machine has a starting system with a 12 volt negative ground When assisted with starting only use a battery that has the same voltage 11 3 Inspection when driving You must make sure all the motor parts are working prop
52. ee 40 wiper switch 24 Switch for a 2 pole electrical plug on the front panel of the machine Use this switch if a tool which has more functions on the double action oil outlet is attached to the machine e g sweeping suction or a snow blade For example the control lever controls the right side brush if this switch is not activated and the left side brush if it is activated Switch for a 3 pole electrical plug on the front panel of the machine It is used among other things to control the rotational speed of the brushes if a sweeping suction device is attached MAINTENANCE Switch for the double action outlet at the rear end of the machine It is used i e to control lifting and placing with the tipper 12V reversing switch It is used e g for regulating the sprinkling speed if the sprinkling device is regulated electrically 28 12 V switch in the trailer plug Power take off PTO switch at the rear The machine cannot be started if this switch is activated E Air jet Brake pedal It may be firmly secured and used as a p brake Controller for adjusting steering column position Ground drive pedal When the pedal is pressed the machine starts to move forward The machine stops quite suddenly after the pedal is released 34 Pedal for reversing It works the same way as the ground drive pedal Controller for adjusting the arm rest position If you release both star shaped controllers the arm res
53. el system 11 6 Exhaust gas colour If the motor is working within a specified performance range the exhaust gas remains colourless When the specified motor performance is slightly exceeded at a constant power the exhaust gas may be slightly tinted If dark exhaust gas is ceaselessly escaping from the motor it may cause problems Stop the motor and determine the problem 11 7 Stop the motor immediately if There is a sudden decrease or increase in the motor speed rpm You will suddenly hear an unusual sound The exhaust gas will suddenly go dark The oil pressure light lights up MAINTENANCE 12 MACHINE OPERATION 12 1 Using the new machine The life span of the new machine depends on the manner in which it is operated and maintained A new machine which is straight out of the factory is of course properly tested The individual parts however have not adapted to each other yet Thus it is necessary to operate the machine at a reasonable speed for the first 50 hours and not load it with unusually heavy loads until all the parts have limbered up The manner in which the machine is treated during the limber up run effects its life span to a large extent Limbering up the machine is very important in order to gain optimum benefit from the machine Therefore it is necessary to follow these measures The motor limbering up time Changing the motors oil and filter after the first 50 hours of driving Machine l
54. elengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx
55. elgauge Temperature gauge Drehzahlmesser Kraftstoffanzeige Temperaturanzeige VEL 00026 VEL 00018 V34 447 Ratsta mmekonta kt Blink Sta rtkontakt med n gle N glering Swicth tum signal aot Starter switsc h w key Keychain Lenks ulenschalter Z nd sc hloss mit Sc hl ssel Sc hl sselring NID Ui Bb N VEL 00058 VEL 00016 VEL 00012 Advarsel blinklys Advarsel parkering Advarsel lang lys Wa ming tum signal Waming parking Waming long light Wamanzeige Blinker Wamanzeige Parken Wamanzeige langeslicht B N O VEL 00014 VEL 00013 VEL 00015 Advarsel forvarmer Advarsel ladelampe Advarsel olietryk Waming pre heat Waming charging Waming oilpresure Wamanzeige Versoraunaskontrollleuc hte Wamanzeige ldruck PP W 43401001 re 12v foradv lampe Bulb 12v waming lights Bime on 0 N N O 0 N N N AR N N N N Side 9 A 10 MAN VPM 3400 Rev fra 02 til VEL 00052 Radio Radio Radio VEL 00091 Kontakt arbejdslys frem Switsc h worklight back Arbeitslic htsc ha ter vom VEL 00092 Ka nta kt arbejdslys bag Switsc h worklight back Arbeitslic htsc halter hinten VEL 00093 Kontakt blitzlys rotorblink Switsch flash beacon light Rundumleuchtensc halter VEL 00068 Kontakt vind uesvisker Switsch wiber Sc heib enwisc hersc ha Iter VEL 00072 Vinduesviske
56. ement is taken from the rear end of the machine Important It is necessary to use the original Timan A S tool frame when loading the rear end INTRODUCTION AND SAFETY 3 4 Maximum permissible side load of the machine The maximum permissible side load of the machine is specified in the diagram below Till side vaegt perm side load 1600 2000 2400 2800 3200 3600 Caption Maximum permissible side load of the machine The mass table shows point between the lifting arms and on the ball joint at the rear end of the machine if it is attached Equipment for side loading may either be fixed to the front on the lifting arms or to the rear The stated load is on the lifting arm holder or the rear end of the machine If the tool is fixed further away than the holder on the rear end of the machine the weight that can be suspended from the machine decreases Important Only one side load may be suspended from the machine at a time For example the machine may carry a load weighing 200 kg with the centre of gravity positioned 1700 mm away from the centre of the lifting arms INTRODUCTION AND SAFETY 4 SAFETY RULES FOR MAINTENANCE AND ADJUSTMENT Before any maintenance or adjustments to the machine the motor must be turned off Always remove the key from the ignition and turn the main switch to the OFF position in order to prevent the motor from starting unexpectedly Make sure the
57. er stability when loads are being lifted The machine also drives more smoothly on uneven surfaces The machine is controlled by a control cylinder and Orbitrol connected to the hydraulic pump which facilitates rotation of the steering wheel and machine even in difficult conditions The diesel motor is located in the rear The driver s cab and lifting arms are located in the front Driving forward is enabled by a hydrostatic device with a pump and 4 hydraulic wheel motors The four wheel drive is always connected in order to ensure optimal tractive force pulling force The respective tools attachments may be attached to the machine on the front and on the back The tools may also be lifted with the lifting arms Furthermore a combination of a fork and ball joint for towing tools and carts may be attached to the machine 9 STEERING COLUMN LIGHTS CAB AND CEILING SWITCHES Revolution hour counter page 20 H Blinkers page 21 H Diesel tank meter page 20 8 Quick P brake page 21 H Temperature of the water in the radiator page 20 9 Long lights head lights page 21 A Start switch page 20 Preheater indicator page 21 5 Multifunction lever page 21 Charging indicator page 21 6 Quick P brake lock page 21 Oil pressure indicator page 21 MAINTENANCE 9 1 Steering column MAINTENANCE 92 Armrest Float position setting indicator page 23 Heat regulation page 24 Button to change the direction
58. erly and smoothly while the motor is running 11 4 Cooling water If the indicator enters the red zone on the cooling water temperature gauge then the motor has overheated If the diesel motor has overheated do not turn off the motor there is a risk of the refrigerant boiling instantly Stop work with the machine and turn off all the hydraulic functions Then reduce the motor speed to 1500 rpm and leave the motor running until an acceptable water temperature MAINTENANCE in the radiator is reached Then stop the motor and carry out the following inspections Then you can get back to work 1 Check if there any obstacles in the radiator air ducts hoses Check if the radiator fins are dirty Check if the fan s serpentine belt is too loose Check if the radiator hoses are blocked Check the water level in the radiator IN WARNING To avoid injuries Never remove the radiator cap when the motor is running or when the motor is off but is still hot Otherwise there is a serious risk that boiling water will spurt out and scald persons near the motor Remove the radiator cap at least 20 minutes after the motor cools down If cooling water is leaking from under the machine immediately turn off the motor and check for any leaks in the cooling system Only return to work with the machine when the damage is repaired 11 5 Fuel The fuel tank must never be emptied to the bottom in order prevent air from getting into the fu
59. g filter hyd ra ulisc her F llfilte r VHY 00097 Oliestandsglas Oil level sight glass Sic htfenster V34 147 Hydraulikta nk Hydraulic tank Hyd ra ulikta nk oO NID Ui Y N P gt Side 16 A Hgjre side right side recht 17 MAN VPM 3400 Rev fra 02 til V3421 Hydr slange 600mm Hydr hose 600mm Hydrauliksc hla uc h 600mm V3420 Hydr slange 720mm Hydr hose 720mm Hydra uliksc hla uch 720mm V3425 Hydr dange 690mm Hydr hose 690mm Hydra uliksc hla uc h 690mm V3425 Hydr dange 690mm Hydr hose 690mm Hydra uliksc hlauch 690mm V3411 Hydr slange 300mm Hydr hose 300mm Hyd ra uliksc hlauch 300mm V3410 Hydr slange 290mm Hydr hose 290mm Hydra uliksc hlauch 290mm V3412 Hydr slange 350mm Hydr hose 350mm Hyd ra uliksc hlauch 350mm VHY 00108 Mangvreventil bag Control valve rear hinteres Ma n vrierventil VHY 00110 Patronventil Cartridge valve Patronenventil VHY 00111 Magnetspole bag PTO Solenoid back PTO Solenoid PTO hinten p ONO AJU N rH o Q N q o u 0 N N N N N e OH N N N VW Oo Side 17 A Venstre side left side links 15 8 VPM 3400 Rev fra 02 til MAN V3405 V3405 V3418 Hydr slange 1350mm Hydr slange 1350mm Hydr dange 500mm Hydr hose 1350mm Hydrauliksc hla uch 1350mm Hydra uliksc hla uch 1350mm Hydra uliksc hla uc h
60. he diesel motor is ready to be started The charging light gives a warning if the electric charging system isn t working properly You may check the operation of the warning light by checking if the light is on when the key is in position B see 4 Start switch The oil pressure light warns you if the diesel motor lubricant pressure is too low You may check the operation of the warning light by checking if the light is on when the key is in position B see 16 start switch without the diesel motor running The float position settings light It shines if the float position is activated The float position is used if the tool attached in the front is supposed to copy the terrain float Switch for changing the direction on the front power take off PTO Switch with which the lifting arms are pushed down the float position must be activated Switch for the front hydraulic power take off PTO The lever activates 2 big quick couplings in the front on the hydraulics panel Note The machine cannot be started if this switch is activated MAINTENANCE Do not forget that if the terminal of the front power take off PTO is activated the diesel motor will stop if the driver leaves the seat Joystick control lever for operating the front jack and the double action oil outlet in the front The lifting arms will lift up if the lever is pulled back If the lever is pushed forward the front jacks will be lowered In this posit
61. he right side of the seat towards the floor The upper row 1 Switch 13 14 15 16 23 and 24 15 amp 2 Joystick control lever 15 amp 3 Switch 27 28 and 29 30 amp 4 Switches 19 25 and 26 30 amp 5 Cab fan 20 amp 6 Air conditioning 30 amp 7 Generator float position 5 amp 8 Relay of the preheating device 5 amp The bottom row 1 Rear light taillight dashboard lighting 10 amp 2 Front light headlight 15 amp 3 Brake light 10 amp 4 Horn 3 amp 5 Reserved 6 Seat switch 5 amp 7 Safety valve 5 amp 8 Blinker 10 amp MAINTENANCE 10 5 Relays The relays are located under the seat behind the board towards the fan 1 Float position 2 Safety relay 3 Brake pedal switch 4 Seat switch 5 Main relay 6 Air conditioning 7 Directional relay MAINTENANCE 11 DIESEL MOTOR OPERATION 11 1 Starting and stopping the diesel motor 1 Keep the cab clean in particular around the pedals and control rods Dirt and trash may collect settle in the control parts and prevent their proper operation 2 Keep the machine s control parts dry and clean Your hands and feet may slip off of slippery parts You may lose control over the machine in such a case 3 Loose objects may fall and hit you or roll around the floor After such a blow you may lose consciousness or the control parts may get stuck You may lose control over the machine in such a case Remove all loose objects f
62. ights RR xL x xL 35 Lamps andligt XY KY XT XTX 36 Seat stop functions of diesel engine X XL FT Tires and wheel motors x j 37 Wheel nuts 100 Nm XP 38 Wheel air pressure XIX XL 39 Wheel condition RR Lu If the machine operates less than 400 hours per year follows 800 hours service For every 200 hour or 1 time pr year MAN For every 400 hours or after 6 cleanings see operations manual o B gt gt CJC E o o RE 2 o o des lt o o e o N gt gt c gt gt 9 gt gt e e LO LUBRICATE CONTROL TIGHTEN UP EXCHANGE I o lt o e N gt gt ET ETT I ETT TET TTT TET Seviceexecuted SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine
63. ima anla gensc hla uc h O O Y N H VAC 340602 VAC 341003 Slange for AC Slange for AC Hose for AC Hose for AC Klima anla gensc hla uc h Klima anla gensc hla uc h Side 29 A MAN VPM 3400 Rev fra 02 til VAC 340801 Slange for AC Hose for AC Klimaanlagenschlauch VAC 340803 Slange for AC h jtryk Hose for AC high pressure Klimaanlagenrohr VAC 341001 Slange forAC lavtryk Hose for AC low pressure Klimaanlagenrohr VAC 341002B Slange for AC Hose forAC Klima anla gensc hla uc h VAC 340802B Slange for AC Hose AC Klima anla gensc hla uc h 711268 00 AC r r lavtryk AC pipe low pressure Klimaanlagenrohr 711267 00 AC r r h jtryk i i Klima anlagenrohr VTR 00008 Kilerem AX24 Keilriemen AX24 O NID Ui Bb Y N H 711270 00 i Klimaanlagenrohr 711269 00 j i i Klima anlagenrohr Side 30 A UNI a gt 31 MAN VPM 3400 Rev fra 02 til V34 160 50 timers servic ekit Service kit 50 hours Service Set 50 Stunden VHY 00114 Hydraulikolie returfilter Circuit retum filter Hydra ulik Iric kfilte r VMO 00050 Motoroliefilter Engine oil filter Motor ffilter V34 161 200 timers servic ekit Servic ekit 200 hours Servic e Set 200 Stunden VMO 00054 Kabinefilter Cabin filter Ka binenfilter oO NID Ui Y N Side 31 A
64. imbering up running time Changing the hydraulic oil filter after the first 50 hours of driving 12 2 Start driving 1 Start the diesel motor 2 Increase the motor speed to the required speed revolutions by moving the throttle control handle forwards 3 To drive forward step on the left gas pedal and step on the right gas pedal to drive backwards reverse The pedals will return to the neutral position on their own after they are released We must warn you that the gas pedals also work as brakes Therefore your movements must be relaxed as the machine will brake strongly when the pedal is quickly released or returned to the neutral position 12 3 Stop driving 1 Release the gas pedal 2 Decrease the motor s rotational speed 3 Set all hydraulic functions to the neutral position 4 Activate the parking brakes stop the motor and remove the key from the start switch 12 4 Towing In the event that the machine must be towed loosen the screw on top of the hydrostat You will find it by opening the protective device on the left side and turning the tank sideways The bolt can only be loosened when the machine is not running or in the event that the machine must be towed After the bolt is loosened the motor wheels will run idle after which the machine may be towed at a max speed of 5 km h over closer distances We must warn you that the braking function of the gas pedal does not work at this point and braking
65. intain your new machine in order for you to be able to enjoy it as much as possible After carefully reading these user instructions you will find that you can carry out some of the servicing yourself However if spare parts or additional service is needed contact the Timan dealer from whom you have purchased the machine or the nearest authorized Timan service For faster sending and preventing incorrect packages when ordering spare parts please provide the following information The identification number of the machine The motor serial number Spare part number and amount of parts required Delivery method The motor serial number is on the valve cover The machine type label is on the right protective cover under the driver s cab The vehicle identification number is stamped onto the protective cover on the right under the hydraulic tank Find these numbers and write them above on the front page of the catalogue A A A A A A A A DD INTRODUCTION AND SAFETY 2 SAFETY RULES A IF THIS SYMBOL APPEARS IN THE MANUAL IT CONCERNS YOUR SAFETY The user is responsible for mounting the protective cover overall use of the safety equipment and compliance with all safety provisions During transportation over public roads the driver is responsible for ensuring that the machine is assembled with all the equipment required by the laws of the given country and that it is driven in accordance with the relevant
66. ion the lever will lock and the float position will activate When attaching tools you must use switch no 15 as with the activation of the float position Then the hydraulic pressure will cause the front jack to lower Note Do not use this function when driving with tools as it can cause damage to the tool and the front jack Moving the joystick sideways will send oil to the double action oil outlet The direction of oil flow may be changed by moving the joystick from left to right and vice versa Throttle handle for regulating the rotational speed of the diesel motor Light switch 20 Air fan regulation The air fan regulation has 4 levels from 0 to 3 If the windows are very misty and the fan is set to level 3 it might be appropriate to slightly open the side window for a large amount of humid air to escapes out With this button you regulate the heat intake Air conditioning regulation additional equipment With this button you turn the air conditioning ON OFF and regulate the rate of cooling We must warn you that the air conditioning must at least be on level 1 in order to turn it on The air conditioning can be used to dehumidify windows in the winter Regulation of the cooling rate is set to minimum and heat regulation is set to maximum Dry air is now fed into the cab and the moisture on the windows quickly evaporates Switch for interval wiping This switch can be used instead of the switch on the ceiling panel if need be s
67. k When 850 hours are reached on the operating hours counter order V 34 158 Service kit after 800 hours of operation which contains Spare part number Description Quantity 1 VMO 00050 Engine oil filter 1 1 VMO 00054 Cabin filter 2 VHY 00114 Hydraulic oil return filter 1 VMO 00052 Outer air filter 1 VMO 00053 Inner air filter 1 VMO 00051 Fuel filter 1 VIN 00072 Wiper blade 1 When 1050 hours are reached on the operating hours timer order V34 161 Service kit after 200 hours of operation which contains Spare part number Description Quantity VMO 00050 Engine oil filter 1 VMO 00054 Cabin filter When 1250 hours are reached on the operating hours timer order V34 157 Service kit after 1200 hours of operation which contains Spare part number Description Quantity 1 VMO 00050 Engine oil filter 1 1 VMO 00054 Cabin filter 2 VHY 00114 Hydraulic oil return filter 1 VMO 00052 Outer air filter 1 VMO 00053 Inner air filter 1 VMO 00051 Fuel filter 1 VIN 00072 Wiper blade 1 VTR 00008 Serpentine belt AX24 1 15901003 Fan belt 1 After 1250 hours of operation start from the beginning Service Book Service after 50 hours of operation Operating hours timer Date Signature and company stamp Service after 250 hours of operation Operating hours timer Date Signature and company stamp Service after 450 hours of operation Operating hours timer Date Signature and company stamp
68. l for handle Accelerator Kontrollleuc hte Gleitlage VEL 00087 VEL 00088 VEL 00079 Kontakt mangvrehydr bag Kontakt for lys Kontakt PTO Switsch rear hydr control Switch for light Switch PTO hyd ra ulisc her Schalter Lichtschalter Hilfsa ntriebssc halter PTO VEL 00090 VEL 00089 VIN 00055 Bloe serkontakt AC kontakt termostat Varmeh ndtag m kabel Switsch forblower Switsch AC Themostat Heat handle w cable L ftungsschalter Schalter Thermostat Steuerungsgriff mit Kabel 43101007 VEL 00085 VEL 00084 Greb for drejekonta kt 833 Kontakt 12V bag Kontakt 2 pol stik bag Knob for switch 833 Switsch 12V back Switsch 2 pin socket back Drehsc halter 233 12 V Sc halter hinten 2 poliger tec kersc halter VEL 00086 VEL 00094 VEL 00043 Kontakt pol stik front nae sti Switsc h pin socket front Kontakt intervalvisk Blae ndplade for kontakt Switsc h interval wiper Blind plate 3 poliger Stec kersc halter Schalter Scheib enwisc hers Sc halter Plattenversc hluss VEL 00025 VEL 00079 J oystic k Kontakt PTO J oystic k Switch PTO Steuerhebel J oystic k Hilfsa ntriebssc halter PTO Side 8 A MAN VPM 3400 Rev fra 02 til T VEL 00027 VEL 00022 VEL 00023 Omdrejningstee ler Bree ndstofm ler Varmem ler Tachometer Fu
69. lange Clamps for exhaust 35 Clamps for exhaust 42 Rony flex hose Ausp uffsc helle Ausp uffsc helle Ronyflex Sc hla uch VEL 00019 VMO 00055 VHY 00109 Varmefgler Kalerprop Vand olie kgler Heat sensor Radiatorcap Water oilcooler Temperatursensor K hlerversc hluss Wasser lk hler 711271 00 VMO 00003 VMO 00010 Luftslange Ronyflex slange Kubota motor Airhose Rony flex hose Kubota motor Luftsc hlauch Ronyflex Sc hlauch Kubota Motor VEL 00066 V 34 609 VHY 00096 Gl der r Bracket for motor Termo by pass ventil Glowp lug Bracket for Motor Themo by pass valve Thermo by pass ventil Side 19 A 20 MAN VPM 3400 Rev fra 02 til 15901033 Generator Generator Generator 15901003 Ventilatorem Ventilator V blet Ventilator Keiliemen VMO 00057 Olietryksindikator Oil pressure indicator Oldruckanzeige 15901037 Sta rter for motor Sta rter for motor Motorstarter 711253 00 Udstedning Exhaust Auspuff NID Ui Y N P gt Side 20 A 21 13 11 12 10 MAN VPM 3400 Rev fra 02 til VEL 00020 Hupe 30101015 Lynko bling 1 2 hun Quick coupling female Sc hnellkup p lung 30101016 Lynkobling 1 2 han Quick coupling male Sc hnellkup plung 30101010 Lynkobling 3 8 han Quick co
70. lengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX 29 Cleaning and lubrication of brakes RR T Del lx ENDLESS EE 30 Windscreen washer fluid x x XT xt x 31 Wiperblades LI FT FT IX 32 Suction filter cabin KY XT FT RT 33 Grease lubrication according to lubrication plan X X X xL fx FT 34 Instruments and warning l
71. model VPM 3400 The service plan for the workshop that carries out service inspection is in the back of the service book The workshop will put its stamp on the service plan and the service inspection interval schedule below in order to ensure compliance with intervals 1 Service kit after 200 hours of operation An overview of the kit for VPM 3400 When 50 hours are reached on the operating hours timer order V 34 160 Service kit after 50 hours of operation which contains Spare part number Description Quantity VMO 00050 Engine oil filter 1 VHY 00114 Hydraulic oil return filter 1 When 250 hours are reached on the operating hours timer order V34 161 Service kit after 200 hours of operation which contains Spare part number Description Quantity VMO 00050 Engine oil filter 1 VMO 00054 Cabin filter When 450 hours are reached on the operating hours timer order V34 159 Service kit after 400 hours of operation which contains Spare part number Description Quantity 1 VMO 00050 Engine oil filter 1 1 VMO 00054 Cabin filter 2 VHY 00114 Hydraulic oil return filter 1 VMO 00052 Outer air filter 1 VMO 00053 Inner air filter 1 VMO 00051 Fuel filter 1 When 650 hours are reached on the operating hours timer order V34 161 Service kit after 200 hours of operation which contains Spare part number VMO 00050 VMO 00054 Description Engine oil filter Cabin filter Quantity 1 Service Boo
72. nse it with water or clean it with compressed air 3 You may tighten the fan s serpentine belt if need be see page 37 4 If the radiator tubes are calcified clean them along with the radiator Checking the radiator hoses After every 200 hours or six months of operation whichever comes first check if the radiator hoses are tightened properly See service inspection plan Antifreeze If the ambient temperature drops below 0 it is necessary to add antifreeze Two types of antifreeze exist With this motor you must use the permanent type PT The procedure for mixing water with antifreeze varies by the brand and ambient temperature We may generally recommend standard SAE J1034 fluid or special SAE J814c fluid It is necessary to mix the water with the antifreeze before filling the radiator The maximum proportion of antifreeze is 50 In the factory the cooling water is mixed with the antifreeze in a 50 50 ratio which lowers the freezing point of the coolant to 37 C MAINTENANCE 16 AIR FILTER MAINTAINENCE 16 1 MOTOR SUCTION FILTER With model VPM 3400 the intake air is cleaned by an air filter with 2 inserts before it enters the motor In order to ensure the required filtration it is necessary to keep both filters clean As the dust filter is a type of dry filter oil must never be added to the filter If the inner portion of the air filter housing is dirty or wet clean it with a clean piece of cloth Try
73. of rotation page 24 Air conditioning additional equipment page 24 Button for lifting the front page 24 Interval wiper switch page 24 Terminal of the hydraulic power take off PTO front page 24 Switch plug 2 poles page 24 Joystick control lever page 24 Switch plug 3 poles page 24 Throttle control handle page 24 Double action outlet page 25 Lighting switch page 24 12V reversing switch page 25 20 Fan switch 12V switch page 25 Terminal of the hydraulic power take off PTO rear page 24 MAINTENANCE 32 30 Air jet page 25 Brake pedal page 25 Adjusting the steering column page 25 Ground drive pedal page 25 SE 34 Reversing pedal page 25 Seat adjustment page 25 36 Regulating arm rests page 25 MAINTENANCE 9 4 Ceiling switches Front work light page 26 40 Wiper windshield washer page26 38 Rear work light page 26 Warning signal device page 26 39 Revolving light signal light page 26 9 5 Explanation of controls and switches Clock showing the number of revolutions of the diesel motor and hour timer The hour timer shows how many hours the machine has been used The hour timer activates if the ignition key is in the B position see 23 Start switch This means it is in operation even if the motor has not been started yet P The diesel tank level meter shows the diesel level in the tank amp Clock that shows the temperature
74. r and removing the key from the ignition and the parking brake must be activated You must not place any objects into the machine that can block its functions NO d Never wear loose clothing when working with the machine and keep a safe distance from its rotating parts The machine must never be used to transport people and only one person may be in the INTRODUCTION AND SAFETY Beware of hot surfaces and exhaust gases due to burn hazards Do not touch working parts of the machine Keep the motor area clean and free of dust to prevent the possibility of fire Only open the motor area when the motor is off Before driving on public roads make sure all the headlights and signal lights work and are in place 17 Never handle open fire near the tank for diesel and oil in particular when it is being filled IN 18 Never leave the motor running in a closed space Exhaust gas is dangerous and it can cause death Never drive in places where the machine can skid or tip over Drive slowly on inclined planes slopes Never drive on inclined planes with a pitch angle greater than 15 degrees If the machine tips over hold the steering wheel firmly Do not jump out of the machine Do not use the machine or any of its tools under the influence of alcohol drugs and similar medicines or when fatigued Do not drive near ditches holes dams and other places in the terrain which can collapse under the weight of
75. rmotor Wibermotor Sc heib enwisc hermotor VEL 00069 Kontakt advarselsblink Switsch hazard flashes Wa mblinksc halter VEL 00070 Sikring sb oks Fusebox Sic herungssc hrank VEL 00071 Kabinelys Cabinlight Kabinenlicht VEL 00053 H jtalere Speakers Lautsprecher 43201006 Sikringsbox Fuse box Sicherungsschrank 43201007 Stiks t for sikringsbox Connector kit w wires Konnektor set Sicherunasschrank 43121001 Ramme for 6 kontakter Frame for 6 switches Rahmen f r 6 Schalter oO vu AU N Side 10 A 24 3 22 21 9 11 VPM 3400 Rev fra 02 til VIN 00037 711203 00 VIN 00030 Venstre motorskee rm Logo h sideskee rm Hjelml s MAN Engine guand left side Label right engine guard Hood lock Motorsc hutzabdec kung Logo rechts Haubensc hloss VIN 00036 711204 00 V34 153 H jre motorskae rm Logo v sideskae rm Kvik kobling Engine guard right side Label left engine guard Fast coupling lock Motorschutzabdeckung Logo links Schnellbefestigung oO NID Ui BIW N V34 130 V34 526 711107 00 Motorhjelm Hood Bottomplate Motorhaube Unterplatte K hlergitter V34 203 VEL 00047 VEL 00057 Baglygteglas Rearlight glass Drahtgitter R c klic ht R c klic htg la s VEL 1406 17635 VEL 140617916 VEL 00049
76. rom the driver s cab or firmly attach them this concerns food carriers tools etc 4 Sit in the driver s seat Adjust the seat steering column and mirrors to a comfortable position if need be 5 Set all the control levers the hydraulic system functions to the neutral position If you do not do so the machine may have problems starting 6 Make sure the gas pedals are in the neutral position If the motor is started while a gas pedal is activated forwards or backwards the machine will start making choppy jumps forwards or backwards The pedal is spring loaded thus it returns to the neutral position on its own It is however important that you make sure nothing is preventing it from returning to the neutral position 7 Set the throttle control handle slightly forwards so that the motor can receive a little gas when it is being started roughly 1200 1500 rev min 8 Insert the key into the ignition switch and turn it to the ON position see point no 4 page 16 9 Check if the charging and the oil pressure lights are on 10 Step on the brake pedal 11 Turn the start switch to start see point no 4 page 20 and the motor will start up When the motor is running the key is released 12 If the ambient temperature is lower than 10 it is important to start the motor with preheating The preheating time period depends on the ambient temperature The preheater light shines for about 6 seconds which is the time ne
77. s Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x x 10 Fuel delivery pipe 11 Loading generator fan belts and AC TI FT lx 12 Fan and ACbelttension x x x x x x 13 Batteries and cables j XL x x FT 14 Diesel engineleak LI 15 Engine suspension ERT ERR 16 Exhaustmanifoids Cooler AAA Aa 17 Levelofcoolingwater CC X X X XL x FT 18 Cooling water anti freeze 37 19 Cooling water LI 20 Cooling hoses and clamps xx x x x xL Hp EE E Hydraulic A CR 22 Hydrauic pumpsleak RR XL 23 Connections for hydraulic hoses x JX xL x ERT FT 24 Filter for hydraulic system PX JX xL TT lx 25 Hydraulicoillevel x x x XL x x FT 26 Hydraulic oil ABS AS Bee 27 Handbreak and handbreakcabel______________ x x Tx x x x x 28 Brake performance footbrake and handbreake TT ix xL TX
78. t is too late The battery is maintenance free throughout its entire service life life span This means distilled water must not be added When the battery is excessively changed there may be some evaporation In this case it is necessary to add distilled water The main switch must always be disconnected when working with the battery If the motor is in operation the cables leading from the battery or main switch must not be disconnected otherwise the generator and regulator will be destroyed IMPORTANT This machine has a starting system with a 12 volt negative grounding When assisted with starting only use a battery that has the same voltage MAINTENANCE 18 SERPENTINE FAN BELT MAINTAINENCE 18 1 Adjusting and tightening the serpentine belt An insufficiently tightened serpentine belt may cause motor overheating and insufficient battery charging By pressing your thumb in the middle of the serpentine belt check if it yields about 7 9 mm with a pressure of approx 10 kg Also check if the serpentine belt is torn or cracked 18 2 Tension regulation Loosen the two bolts that hold the generator and adjust them to the required tension After adjusting don t forget to tighten the nuts and bolts 1 Serpentine fan belt 2 Nuts and bolts A Objective tension 7 9 mm with a 10 kg pressure on the belt MAINTENANCE 19 HYDRAULIC OIL AND FILTER MAINTAINENCE 19 1 Oil level inspection Park
79. t may be adjusted forwards or backwards 9 6 Seat It is a spring seat which may be adjusted for optimum driving comfort Button for adjusting the arm rest tilt Button for adjusting the backrest tilt Control handle for adjusting the hardness of the seat Control handle for adjusting the forward and backward position of the seat Control handle for adjusting the seat height MAINTENANCE 10 MAIN SWITCH FUSES AND RELAYS 10 1 Main switch The machine is equipped with a main switch for the electric system Itis located at the rear end of the machine under the 7 pole plug The main switch has a removable key that can be removed as an additional safeguard against theft Main switch with a key 10 2 Main fuse with two relays IMPORTANT Never replace the fuses with fuses that have a higher voltage There is always a reason cause for a blown fuse Before fitting a new fuse determine the cause and remove the problem Relay Auxiliary relay Preheater relay The main fuse is located on the left side right behind the battery 80 Amp MAINTENANCE 10 3 Fuses in the cab The fuse box is located on the right side of the cab 1 Front work light 15 amp 2 Front work light 10 amp 3 Revolving light signal light 10 amp 4 Windshield wiper washer 10 amp 5 Radio 10 amp 6 Cab lights 5 amp 10 4 Fuses for the functions of the steering column and arm rest The fuse boxes are located down on t
80. ted in a place where it is possible to lock secure the spring latches Proper mounting The spring latches can be locked secured 12 7 Safety measures when driving with a centrifugal spreader When driving with a centrifugal spreader attached at the rear a winter protective device must be attached in front of the radiator in order to prevent salt from getting sucked into the radiator IMPORTANT In days when the device is used with salty water it is necessary to clean the device and the machine with hot water 60 C that same day in order to prevent corrosion MAINTENANCE 13 DRIVING TIPS 13 1 Gas pedal When driving on steep slopes the motor speed revolutions will decrease Therefore do not forget that the gas pedal is not a speed regulator controller For better driving down a slope release the pressure on the gas pedal Do not push on the pedal which is what you would do with a speed regulator 14 DIESEL MOTOR MAINTENANCE 14 1 Fuel Make sure dirt does not get into the diesel tank when refuelling If you have a suspicion that there are sediments or dirt in the diesel canister then use a strainer when refuelling The fuel system contains a mechanical feedwater pump If the diesel tank is completely emptied by an unfortunate accident mishap it is necessary to manually pump the fuel into the feedwater pump before it is possible to start the motor again CAUTION Do not carry out the bleeding if the motor is
81. the machine The risk of tipping over is increased if the surface is loose or moist Reduce pressure on the gas pedal in order to reduce speed when turning around and in quick turns Take a good look where you are driving 24 Look back before and during reversing Make sure there aren t any holes obstacles and small children on the surface behind you Pay extra attention if equipment which blocks your rear view is attached to the machine INTRODUCTION AND SAFETY 3 INTENDED USE OF THE MACHINE VPM 3400 is a universal tool carrier that can perform many tasks depending on the type of equipment attached to it It could for example cut grass sweep cut live fences remove snow salt roads etc The respective tools may be attached to the machine on the front and at the rear Furthermore a combination of a fork and ball joint for towing tools and carts can be attached to the machine VPM 3400 may drive on public roads and it is intended for professional operators The use of the machine depends on its tasks However you must ensure that the loads and weights specified below will never be exceeded Using accessories which exceed the maximum specifications specified below can lead to malfunctions machine failure damage to someone else s property and injury to the driver and or other persons The Timan guarantee does not cover any malfunctions or machine failures caused by using non corresponding accessories 3 1 Weight table
82. the machine on a straight surface raise the lifting arms and stop the motor The oil level must be in the middle of the sight glass If the level is too low add new oil Hydraulic oil filter Fill cap The hydraulic tank is filled with Shell Tellus TX 46 oil in the factory Use only this oil for refilling If you want to use a different brand contact Shell concerning information about the miscibility of the oil 19 2 Hydraulic oil filter You will gain access to the hydraulic filter by opening the right side cover The hydraulic oil filter is located under the black lid which can be loosened with a monkey wrench Replace the filter in accordance with the service inspection plan IMPORTANT Only use the original TIMAN filter in order to prevent serious damage to the hydraulic system MAINTENANCE 20 WINDSHIELD WASHER FLUID MAINTAINENCE The filling nozzle for windshield washer fluid is located on the front of the machine 21 WHEEL AND TIRE MAINTAINENCE CAUTION A Never drive the machine if the rims or wheels are loosened If the nuts are loose tighten them to their respective target torque Inspect and tighten all the nuts The wheel nuts are tightened to 100 Nm The tire pressure is set to the required level at the factory It does however drop after time Therefore you must carry out regular inspections and ensure sufficient air pressure in the tires Brand Insufficient correct too high Utilstr
83. upling 3 8 male Schnellkupplung 43501020 Stik 2 polet 1 pol Hun Plug 2 point 1 female polel2 poliger Stecker 30101017 Lynkobling 1 4 han Quick coupling male Sc hnellkup p lung 30101012 Lynkobling 1 4 hun Quick Coupling 1 4 femalelSchnellkupplung VEL 00117 Dee ksel 2 pol stik Cover 2 pin plug Deckel 2 poliger Stecker NID Ui Bb Y N H VEL 00045 2 polet udtag 2 pole socket 2 poliger Stec kdose V 34 386 lifta nm Lifta rm Right Hebeam rechts V34 387 V Lifta rm Left Hebeam links VTR 00006 Glidebgsning Sleave bearing Federzylinder V1424 Torsionsfjeder Torsion spring Torsionsfeder Side 21 A 22 MAN VPM 3400 Rev fra 02 til 14201020 Liftc ylind er Liftc ylind er Hebecylinder V3426 Hydr slange 520mm Hydr hose 520mm Hydrauliksc hla uch 520mm V3431 Hydr slange 2600mm Hydr hose 2600mm Hydra uliksc hla uc h 2600mm V3427 Hydr dange 1090mm Hydr hose 1090mm Hydraulikschlauch 1090mm VHY 00001 Styrecylinder Powersteering ram Steuerzylinder VHY 00100 Hjulmotor Wheel motor Radmotor VIN 00100 vibrationsdae mper Vibration absorber Vibrationsdimmer O NID Ui Bb Y N P gt Side 22 1 2 3 4 5 e A e EHRE Ce EES 23 MAN VPM 3400 Rev fra 02 til V3401 Hydr slange 350mm Hydr hose 350mm Hydrauliksc hla uch 350mm V 3406 Hydr slange 750mm Hydr hose 750mm Hydrauliksc hla uch 750mm V 3407 Hydr dange 610mm Hydrhose 610mm H
84. ure and company stamp Service after 3450 hours of operation Operating hours timer Date Signature and company stamp Service after 4050 hours of operation Operating hours timer Date Signature and company stamp Service after 4250 hours of operation Operating hours timer Date Signature and company stamp Service Book Service after 4450 hours of operation Operating hours timer Date Signature and company stamp Service after 4650 hours of operation Operating hours timer Date Signature and company stamp Service after 4850 hours of operation Operating hours timer Date Signature and company stamp Service after 5050 hours of operation Operating hours timer Date Signature and company stamp SERVICE PLAN VPM 3400 27 02 2014 REV 1 Date No of machine User Erector s sign No of engine Type of machine Customer s sign Hours of service Date of execution Operating hours Operating hours of machine Service Dieselengine Aa E 2 Oil filter EE EE XL RT 3 Clearance of valve j 4 Air filter outer diesel engine xL FT BT 5 Airfilterouter dieselengine RITTER 6 Airfilterinner dieselengine TX FT FT BT 7 Airfilterinner dieselengine TRITT 8 JFuelhosesandclams x x XT x x x 9 JFuelfiller x x
85. urns and emit explosive gases Avoid contact with the skin eyes or clothing Using it internally is prohibited It is necessary to follow the precautions stated below a Do not use open fire when inspecting the battery acid Keep sparks flames and lit cigarettes away from battery Prevent sparks from cable clamps when charging the battery or starting the motor with a booster battery Be careful not to produce sparks with the cable terminal when charging the battery or starting the motor with an auxiliary battery When working near the battery use protective eye wear When charging or using it in a closed space ensure good ventilation Make sure the vent plugs are properly fastened and tightened If the electrolyte is ingested or exposed to skin or eyes proceed as follows Skin Rinse with cold water Eyes Rinse with cold water Seek medical attention immediately Internal ingestion Seek medical attention immediately When welding on VPM 3400 1 Always disconnect the positive cable from the battery and put the main switch in the OFF position 2 Always disconnect the plugs belonging to tools or other additional devices attachments As AG Always remount the protective covers if they were removed for adjustment or maintenance purposes Always make sure all the nuts and bolts are tightened correctly after carrying out adjustments see section Tightening torque torque moment Make sure all the used tools are
86. vic ekit 1200 hour servic e kit 1200 Stunden Servic ekit VMO 00052 Yderste luftfilter Outside airfilter AuBenluftfilter VMO 00050 Motoroliefilter Engine oil filter Motor ffilter VMO 00053 Inderste luftfilter Inside airfilter Innenluftfilter VMO 00051 Bree ndstoffilter Fuel filter Kraftstofffilter VMO 00054 Kabinefilter Cabin filter Kabinenfilter VHY 00114 Hydraulikolie returfilter Circuit retum filter Hyd ra ulik Iruc kfilte r V TR 00008 Kilerem AX24 V belt AX24 Keiliemen AX24 O NID Ui Bb Y N P gt 15901003 Ventilatorem Ventilator V blet Ventilator Keiliemen VIN 00072 Viskerblad Wiper blade Scheibenwisc herblatt Side 34 A
87. ydra uliksc h 610mm V3424 Hydr dange 2180mm Hydr hose 2180mm Hydra uliksc hla uc h 2180mm V3405 Hydr sange 1350mm Hydr hose 1350mm Hydra uliksc hla uc h 1350mm V3408 Hydr slange 1000mm Hydr hose 1000mm Hydrauliksc hla uc h 1000mm 43601031 Stelkabel Ground cable Erdungskabel V3402 Hydr dange 1880mm Hydr hose 1880mm Hyd ra uliksc hlauch 1880mm O O Ui Y N re V3403 Hydr sange 2300mm Hydr hose 2300mm Hydra uliksc hla uc h 2300mm V3404 Hydr sange 1750mm Hydr hose 1750mm Hydra uliksc hla uc h 1750mm Side 23 A 24 MAN VPM 3400 Rev fra 02 til Hydr slange 540mm Hydr hose 540mm Hydrauliksc hla uch 540mm Hydr slange 410mm Hydr hose 410mm Hydrauliksc hla uch 410mm Hydr dange 360mm Hydr hose 360mm Hydra uliksc hla uc h 360mm Hydr sange 2600mm Hydr hose 2600mm Hydra uliksc hla uc h 2600mm Hydr slange 1020mm Hydr hose 1020mm Hydrauliksc hla uc h 1020mm Ui Bb Y N re Side 24 25 MAN VPM 3400 Rev fra 02 til V1206 Nagle forfjedenuller Spike forspring roller Fedenollenspitze V1432 Fjeder rulle Springroller Fedemolle VTR 00004 Glideb sning fjederrulle Bushing for spring roller Gleitbuchse Federzylinder V 34 132 Fjeder 10 mm Spring 10 mm rear Feder 10 mm V 34 305 Fjeder8 mm Spring 8mm front Feder8 mm VIN

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