BRAVO500
Contents
1. Cover 4 Foundation plate 9 Rack 5 Fixation screw 10 Housing 2 2 Dimensions mm 186 4 ne T T A AR 9 i S i l A D ANJ m PA f 255 144 10 Fig 02 Fig 01 11 Lock 12 Manual release 13 Capacitor 14 Screw 15 Limit switch plate Pag 02 3 TECHNICAL SPECIFICATIONS Technical specifications of the automated operator Q 3 A Power supply V 230V 50Hz Rated absorbed power W 280W Max speed m sec 0 16m s Force 1200N Working time 15min Noise lt 56dB Thermal reset 2min per complete cycle Operating temperature C gt 45 C to lt 65 C Protection class IP44 Thermal protection C 120 C Leaf max weight Kg 500Kg Leaf max length m 7m Working frequency 25 Capacitor 8uF 4 DESCRIPTION OF THE SYSTEM s Poo Me S SSSR cs JA 1 i n Sei g l e S Pa Fig 04 1 Motor 2 Control board S 3 Receiver 4 Left limit switch plate 5 Right limit switch plate 6 Rack 7 Key selector 8 Photocell column 9 Safety photocells 10 Antenna 11 Warning light 12 Safety edge Pag 03 Note 1 To lay down electric cables use rigid and or flexible adequate tubes 2 To avoid any kind of interference always separate low voltage connection cables from AC230V power cables 3 The descrip2. English AUTOMATION SYSTEMS FOR SLIDING GATES Operating and installation instructions BRAVO500 v1 0 Rev 08 2012 INDEX 1 General Safety Regulations iancatstceasc rtd enenciccurasticeewencniigausubuisawnintidemanbitmunneniies pag 2 DS SCMIDUION scrinia aaa ocni aaa aici aici p g 3 Technical Specifications sasciducsstcgonancecemeiniqenmciecsnbseumusiecsmotigamaiienomeises p g A System Descriptl N ssciescsaceucshcnsisicessadsuclesoudveieenueseudebauccvceauaducesaucciussavedtucsseusiarens p g 5JACCESSO ES serinati e a a E a i EE a p g 6 Installation TOONS asasd6ssstarctusatenseducadoredausdanseseiudoreteredeasesuubaesunataecesueudmedacaddasegerits p g T instalation esseen E E E EE p g 8 Maintenant e acisci 5 anatsissincitss tasenn aeaaaee aaea eaaa e aaia i Eoo p g 9 Repais moniin i a a a a p g 01 02 03 03 04 04 05 10 10 1 GENERAL SAFETY REGULATIONS 1 ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people 2 Carefully read the instructions before beginning to install the product 3 Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger 4 Store these instructions for future reference 5 This product was d
3. Use of at least one indicator light is recommended for every system as well as a warning sign adequately secured to the frame structure 16 Manufacturer distributor decline all liability as concerns safety and efficient operation of the automated system if system components not produced by them 17 For maintenance strictly use original parts by us 18 Do not in any way modify the components of the automated system 19 The installer shall supply all information concerning manual operation of the system in case Pag 01 2 DESCRIPTION Automated system for residential sliding gates with leaves up to 7m long and 500 kg in weight It consists of a reversing electro mechanical gearmotor powered by a 24V control unit The automated system houses a programmable electronic control board that enables setting of function logics work time and pause time anti crushing sensitivity as well as partial opening width The reversing system guarantees the gate will automatically lock when the motor is not operating A release system enables the gate to be moved by hand in case of malfunction or emergency The automated system was designed and built for controlling sliding gates Do not use for any other purpose 2 1 Description of the structure O _ g a Fa 5 1 OS 1 Gate 6 Control box 2 Rack spacer 7 Motor 3 Protective cover 8
4. esigned and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger 6 Manufacturer distributor decline all liability caused by improper use or use other than that for which the automated system was intended 7 Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety 8 The mechanical parts must conform to the provisions of Standards EN 12604 and EN12605 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations 9 We are not responsible for failure to obServe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use 10 The installation must conform to Standards EN 12453 and EN 12445 11 Before attempting any job on the system cut electrical power 12 Make sure that the earthing system is perfectly constructed and connect metal parts of the means of the closure to it 13 The automated system force control Nevertheless its tripping threshold must be checked as specified in the Standards indicated at point 10 14 The safety devices EN 12978 standard protect any danger areas against mechanical movement risks such as crushing dragging and shearing 15
5. it c Move the gate to the open position and repeat the same process for the other limit switch plate DIN912 Msx10 4 Fig 24 8 MAINTENANCE Carry out the following operations at least every 6 months Check the efficiency of the release system Check the efficiency of the safety devices and accessories 9 REPAIRS For any repairs pls contact the authorised repair centers Pag 10
6. supplied nuts as shown in Fig 07 and Fig 08 in the 4 holes of the plate Fig 08 58 Fig 07 al e 2 7 3 Preparing the foundation plate a The foundation plate must be located as shown in Fig Ya right closing or Fig 9b left closing to ensure the rack and pinion match correctly a i p r 0 o o 0 p 2 90 90 0 D idi 0 D Io Fig 09a Fig 09b P g 05 b Put the foundation plate to the floor using adequate expansion plugs and provide one or more tubes for routing the electric cables through the plate Fig10 and 11 Using a level check if the plate is perfectly horizontal 7 4 Positioning the operator Lay the electric cables to connect motor to accessories and power supply as shown in Fig 4 To facilitate making the connections allow the cables to project by the required length for connection to the control board transformer and etc if provided Position the operator on the plate using the supplied screws as shown in Fig 12 Fig 12 Pag 06 7 5 Adjusting the operator Adjust the dis
7. tance of the operator from the gate by referring to Fig 13 55 mm Fig 13 7 6 Fixing operator Fix the operator slightly tightening the screws as shown in Fig 14 After the upper cover fixed please install the side cover Fig 17 7 7 Releasing the operator Prepare the operator for manual operating mode as described below Insert supplied key on the lock turn it clockwise 90 pull and open the manual release Fig 18 Fig 19 After opened the manual release you can operate the door manually 7 8 Installing the rack Prepare the rack to be applied Putting Fig 20 these spacers in all holes of the rack in order to be completely secure a Manually put the gate leaf in the closed position b Positioning the first rack part to be bolted supported on the pinion and with help of the level and clamping tool keep it horizontally leveled ping p y P g 08 c Move the gate to manually back and forth to ensure that the gear rack is properly seated on the pinion and movement occurs smoothly d Set the rack in the gate Fig 21 To ensure a correct fixation can go slowly moving the gate and setting the gate spacers always near the pinion e Pull another element of the rack above using a piece of additional rack
8. teeth to synchronize the two elements Fig 22 f Use a level again to make sure that rack is perfectly level g Manually move the gate and carry out the operations of attachment such as with the first element proceeding up to the end of the gate NOTE This motor can work with all types of racks AN ey 4 a 4 Fig 21 a When installing nylon rack make the application following the same steps described in the previous paragraphs Start by placing the gate in the closed position support the first meter of rack pinion on the engine and keeping it level horizontally screw the first screw Go opening the gate and tightening the remaining bolts Continue adding more rack parts and repeating the same steps to complete the installation NOTES Make sure that during the gate travel all the rack elements mesh correctly with the pinion Do not on any occasion weld the rack elements either to the spacers For fixing these use screws and washers like in the Fig 20 Do not use grease or other lubricants between rack and pinion P g 09 7 9 Installing limit switch plate a After having rack nstalled take the gate back to the closed position and position the limit swicth plate on the rack In this closed position the plate should trigger the limit switch of the motor b Tighten the screws DIN912 M5x12 included in the pack until it touches the rack squeezing
9. tion of system is standard system but we did not provide all parts If you want system accessories please contact us 5 ACCESSORIES You must check the operator packing before installing the automated system Fig 05 No Name Qtd No Name Qtd 1 Motor 1 6 Ground Fixation screw 4 2 Left limit switch plate 1 T Motor Fixation screw 4 3 Right limit switch plate 1 8 Key 2 4 Screw DIN912 M5x10 4 9 User Manual 1 5 Foundation plate 1 6 INSTALLATION TOOLS e a 0 E A P g 04 7 INSTALATION 7 1 Preliminary checks To ensure safety and an efficiently operating automated system make sure the following conditions are applied The structure of the gate must be suitable for being automated In particular check that the structure is sufficiently strong and rigid and that its dimensions and weight conform to those indicated in the technical specifications Make sure that the gate slides without any inclination Make sure that the gate moves uniformly and correctly without any irregular friction during its entire travel The soil must permit sufficient stability for the expansion plugs securing the foundation plate Remove any locks and lock bolts We advise you to have any metalwork carried out before the automated system is installed 7 2 Preparing the foundation plate Fit the 4
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