Home

Instruction Manual

1. Before scaling Measurement value Display value Display Measurement value value 40 15 P20 rom m L so A 55 E Scaling input value 2 5mm is displayed as 5 0mm The values are shifted Digital display value A mm After scaling The display value is offset but sel Seales the span does not change i Pd o 7 08 NEM d Before scaling zZ i 25 Actual laser beam width mm 104 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bi f you desire to correct the display value to the actual width 2 point scaling A If there is deviation between the actual laser beam received width and the controller s display value a correction can be made In case that the true width is known in advance input that value for 2 points then the span and offset of the display value will be corrected See the figure below Reference y If you desire to change the offset only without changing the span of the display value see gl If you desire to offset the display value 1 point scaling A Example of 2 point scaling A Sensor head emitter Sensor head receiver Even though the actual laser beam received width is 2 0mm the display value is 2 2mm CHAPTER 3 Sensor head emitter Sensor head receiver Also in the same way although the actual laser beam received width is 4 0mm the display value becomes 3 6mm
2. sss 71 3 44 Display at Startup eee 72 3 5 RUN Mode oett iR REIR shad aa aaa eaaa aiaa iaaiiai eai Tuair 73 3 5 1 Basicoperaton vccdaleroceicieds avsdeasiesscesecounsines aaa rre e ir e a rei 73 3 5 2 Changing the sub digital display 73 li Threshold value display ssemmemmemmee 74 Wi Voltage value display 74 Wi Current value display a14 W Laser beam reception intensity display 75 liResolu on display rice centena HERTHERIER IHRER Terent 75 3 5 3 Zero reset cancellation een 76 3 5 4 Setting the standard laser beam reception intensity 80 3 5 5 Other functions in the RUN mode Ii Timing Input m eren ie de Fr ches 3 6 THR Threshold Mode 3 6 1 Directthreshold value input lilChanging the numerical value z W Fixing the numerical value ssseeemme emen 3 6 2 TEA CNING ssicavs EE 3 6 3 Teaching positioning E Example of teaching positioning meme 3 6 4 2 pointteaching sssssseeenene nennen W Example of 2 point teaching ssee mem Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 6 3 6 5 Automatic teachings scende tnde dci ines WE xample of automatic teaching 3 7 FUN Function Mode 3 71 3 7 2 3 7 3 Basic operation ssesss Basics o
3. Shift the A Raises the numerical value The column being set blinks column up Lowers the Shift the Ls PAESE column down 96 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com However if the LEFT key is pressed while the numerical value in the top digit is blinking or ifthe RIGHT key is pressed while the numerical value in the bottom digit is blinking the setting is canceled and the previous setting value is displayed TC ava nc 4 VC Y x ps DEM a Lu C e m6 SO The setting is canceled and the setting value returns to the previous value The display changes from B Setting the numerical value when normal If the numerical value remains in the blinking state it will not be set and is not saved Setthe numerical value by the following method ZERO ENABLE HGH DONO w 1 The number will blink 2 times then will remain lighted up When adjustment of the numerical value finished press the ENT key to set the value blinking and remains lighted up is All the digits in sub digital display will blink 2 times Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 97 CHAPTER 3 The sub digital display then remains lighted up The numerical value is saved in EEPROM End Setting k Numerical values in the figures are display examples B
4. 18 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Memo Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 19 When this happens 20 When desiring to set the judgment output threshold value directly Reference 3 6 1 Direct threshold value input When desiring to teach workpiece positioning Reference 3 6 3 Teaching positioning When desiring to teach judgment of workpieces for which the dimensions are unknown Reference 3 6 4 2 point teaching When desiring to teach judgment of workpieces with an uneven or warped surface or workpieces in motion Reference 3 6 5 Automatic teaching When desiring to set the standard light reception intensity Referene 3 5 4 Setting the standard laser beam reception intensity When desiring to change the digital display value freely Reference 3 8 1 Auto scaling function 3 8 2 Scaling function When desiring to change the response speed or raise the resolution Referene 3 8 3 Average sampling rate When desiring to change the positioning accuracy during operation and during reset Reference 3 8 4 Hysteresis width setting When desiring to hold the value measured during measuring Reference gt 3 8 5 Hold When desiring to use the off delay timer Reference 3 8 6 Timer When desiring to connect and calculate
5. 40 Asoo 50 E Scaling input value Both the span and offset are changed Atter scaling Digital display Digital display value mm value mm epe pee Display with a completely different scale 2 0 4 0 Actual laser beam 20 4 0 Actual laser beam received width mm received width mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 107 Bi If you desire to measure the width of the detected object 1 point scaling B Using adjacent sensor calculation and 1 point scaling with inverse enabled the total width of the detected object can be measured First carry out A B adjacent sensor calculation so that the display value becomes the sum of the measurement values of the 2 sensor heads Reference y See 3 8 7 Adjacent sensor calculation concerning adjacent sensor calculation Next set the actual detected object and set the value you would like to be recognized at that time using the scaling mode Then enable display inverse in the scaling mode setting it so that the value becomes small when the laser beam entry width to the sensor head becomes great the laser beam interrupted width becomes small If there are 2 detected objects whose thickness is already known 2 point scaling can also be used CHAPTER 3 Example of 1 point Scaling B Sensor head emitter 2 CH Sensor head emitter 1 CH First connect 2 sensor heads and carry out the A
6. 20 Time Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 113 CHAPTER 3 E Peak hold P This holds the maximum value in the measurement values The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the maximum value is sampled during the period when the timing input is ON When the timing input changes from ON to OFF the maximum value sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of peak hold The output is clamped at the m Display value Output value maximum value until the 1st Measurement value Current mA Se is completed d Value A output Value B output Sampling Sampling Time ON Timing input OFF Time Start of hold mode Power turned on and the mode select
7. RLL Display all CHAPTER 3 SPcL d SP L1 Press the ENT key P the LEFT D RIGHT key select the o FF display reverse function SPcL ran Ku Next set the display reverse ON or OFF Td reverse Enable Disable fe Press the ENT key to end the display reverse End setting The display in the figure is a setting example Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 135 3 8 12 ECO display function This selects whether the ECO display function will be enabled or disabled When the ECO display function is enabled the digital display is in the dark lighting state E Setting method First select d SP or Rii in the special settings menu test gt cost SEE Sroa diSP Deirmaei y se ao Ww E lt SPect SPet o d ISP Li A Press the ENT key Ecol lt E Pressing the LEFT or RIGHT key select the ers Next set the ECO mode ON or OFF Eom E TI Enable SEE Disable mil L1 Press the ENT key to end the ECO mode nd setti The display in the figure is a setting example 136 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 13 Display digits limitation This determines the number of display digits in the main digital and sub digital displays If the number of digits is limited the
8. WHL T1005c Dimensions with side view attachment HL T1SV1 158 BIHL T1010A 10mm type MHL T1010F 10mm type WHL T1010c Dimensions with side view attachment HL T1SV2 161 II MS HLT1 1 Sensor head mounting bracket for HL T10015 HL T10050 162 E MS LA3 1 Sensor head mounting bracket for HL T101070 163 WCN HLT1 1 Sensor head to controller connection cable 164 enmpl dus Ex BIHL AC1 HL ACIP ssseeeeneenennn eene enn II MS HLACI1 1 Controller mounting bracket 5 2 3 Calculation unit BIHL ACI CL ioi retrieved rara c re ET e red rec i ra dran 5 3 INTENDED PRODUCTS FOR CE MARKING eee 168 APPENDIX 5er eter rr ra e ee a S Den Dor c e oc son oe ts 169 FUNCTION INDEX ner re ii ee a n a 170 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 In order to use this product safel Indications affixed to assure safe use and their meaning In order that you may use the laser collimated sensor safely this USER S MANUAL includes the following indications and graphic symbols The caution items shown in this manual highlight contents which are extremely important for safety Shows warnings concerning items places or AM ENS CM conditions where there is danger or concern with the safety of the human body Q Expl
9. CHAPTER 3 72 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 5 RUN Mode This is the mode in which ordinary measuring processing is done Set the mode select switch in the RUN The following tasks can be done in this position mode Changes the sub digital display O Sets Zero Reset Cancel Sets the standard laser beam reception hU CHE PUN intensity Timing Input 3 5 1 Basic operation Ordinary measurement processing is executed HIGH ZERO ENABLE Set the mode select switch in the RUN C3 LDON C w Lj position PASS uuu Low MEM E NN RUN THR FUN SUB The measurement value is displayed in the main digital display For the contents displayed in the sub digital display select threshold value voltage value current value laser beam reception intensity or resolution 3 5 2 Changing the sub digital display The contents displayed in the sub digital display can be selected from threshold value HIGH LOW voltage value current value laser beam reception intensity or resolution The items displayed in the figure are setting examples e Threshold value display Shows the threshold value selected using the threshold value select switch e Voltage value display Shows the linear output voltage level Current value display Shows the linear output current leve
10. In such a case EEE Scaling input value Before scaling After scaling Actual light Measurement value Actual light received width Display value received width There is deviation between the ac tual laser beam received width and the display value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 105 Digital display value mm After scaling 4 0 F 3 6 Before scaling M measurement value 3 6mm as 4 0mm Forcibly display the Semn 2 2 od i Forcibly display the current i measurement value 2 2mm as 2 0mm 1 Actual laser beam received width mm CHAPTER 3 106 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bi f you desire to use the desired display value 2 point scaling B Using the same method as 2 point scaling A the desired display value can be used Inputthe desired values for the 2 points you wantto be recognized and the span and offset of the display value can be changed See the figure below Example of 2 point Scaling B Sensor head emitter Sensor head receiver Threshold value X want to display my own value If you desire to display 120mm when the measurement value x 2mm 80mm when the measurement value x 4mm In such a case CHAPTER 3 Before scaling Measurement value Display value After scaling Display Measurement value value
11. Bi Timing input Press the UP key and execute timing input control The timing input is enabled only if the hold function is enabled It is also possible to use a timing input from an external input line Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 81 CHAPTER 3 CHAPTER 3 3 6 THR Threshold Mode In this mode the threshold values are Set the Mode Select switch in the THR decided position The following tasks can be performed ETE Direct input of threshold values Teaching of positioning points RUN THR 2 point teaching Select the threshold value that is to be Automatic teaching input by teaching or direct input using the The HIGH threshold value is set by setting threshold value select switch the threshold value select switch on H and the LOW threshold value is set by H L setting the threshold value select switch on L If the HIGH threshold value is et lower than the LOW threshold value it results in an error Set the HIGH threshold value so that itis greater than the LOW threshold value Also if the hysteresis Hys is too great and the HIGH threshold value LOW threshold value lt Hys it will be impossible to get a PASS judgment so the setting will be no good Also if the threshold value is outside the sensor s measuring range the setting cannot be performed In the teaching setting etc if the HIGH threshold value is not greater
12. B calculation Sensing 1 CH obj E Calculation pr unit 2 CH Bi A Sensor head Sensor head receiver 1 CH receiver 2 CH Current measurement value A Measurement value B 5mm The width of the sensing object 50mm In such a case Before scaling Measurement value Display value After scaling Display Measurement value value D Scaling input value Displayed 5 0mm as 50mm and The value is offset overall and the enable display inverse increase or decrease is reversed 108 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Digital display value A mm After scaling 50 0 5 0 5 0 Actual laser beam received width mm If laser beam interrupted intensity display d is selected in the auto scaling setting even if display inverse is not used the detected m object can be displayed by A B See 3 8 1 Auto scaling function concerning the auto scaling setting CHAPTER 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 109 3 8 3 Average sampling rate This is the number of data points when averaging data measured by the sensor In case of minute positioning or discrimination the make the average sampling rate large and suppress variations However when this is done the judgment output and linear output time become slow The relationship between the average sam
13. If storing of the zero reset in memory is selected the zero reset level data are written to the EEPROM However the write life of the EEPROM is 100 000 times so if zero reset is used frequently set the zero reset memory function on disabled in order to protect the memory The default state when the product is shipped from the factory is enabled See 3 8 15 Zero Reset Memory Function for the setting method Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 77 CHAPTER 3 Example of the display value and linear output during zero reset Display value 5mm When current output is used When voltage output is used In case of zero reset at 2mm CHAPTER 3 Display value mm When current output is used When this interval becomes out of range the choice of whether to KEEP is or CLAMP it is determined by the non measuring time setting Bs She MC SCRIP Sis een Re j Linear output In the example the output is 4 to 20mA so the center value of these two becomes 12mA When voltage output is used 78 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Example of Zero Reset during Measurement For example if you desire to evaluate the level difference in this detection object You always want to evaluate this iS height While measuring zero reset can be enabled at 4 Point
14. If the monitor focus function is used the output scale can be changed The maximum value during current output is 23mA and the maximum value during voltage output is 5 5V 3 Linear GND This is the GND used for linear output This GND should be connected separately isolated from the normal GND OV In order to guarantee the resolution during linear output be sure to connect this ground Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 47 CHAPTER 2 2 4 Input Output Circuit Diagrams 2 4 1 NPN output type HL AC1 Color code poo T Brown V o D White HIGH Load T 4 judgment output iss Load N 2 L 121024V DC f a tc T K d Zoo 50mA max 10 Lu Te _ Gray LOW judgment output 5 T K T 50mA max E yy yl 12e d Blue GNO OV i rI 6 4 Pink LD OFF input 4 Violet Timing input Main circuit A Pink Violet Zero reset input 7 TTG P o mea Reset input gt K Current output Brack Linear output Current output 3002 or less Voltage output 10k or less Voltage oulput L 1002 yy an O E Internal circuit gt Users circuit 1 Non voltage contact or NPN open Signal Di Reverse supply polarity protection diode collector transistor Zpi Zp2 Zp3 Surge absorption zener diode or gt Ta Tre Ti NPN output transistors
15. Web www clrwtr com Email info clrwtr com 133 B Setting method First select SEt or RLL in the special settings LeLoSE v spacial sotira dismay SE Senno riata diSP seme Eke ore 7 V see Cath Press the ENT key d FF p Pressing the LEFT or FF RIGHT key select the o differential function CHAPTER 3 Next setthe differential function Differential function When ON Wes ERREA Press the UP DOWN LEFT or RIGHT P to set the number of cycles E Press the ENT key to set the value Number of n input method Press the UP or DOWN keys Q er the numerical value D Press the LEFT or RIGHT keys change the digit g Press the ENT key to set Id cMc nons 1BOOc Bins store V End setting Numerical values in the figure are setting examples 134 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 11 Display reverse function The digital display s display direction can be selected Select the forward direction or the reverse direction to match the direction of installation on the equipment The display direction is the up down reverse direction When the display direction is reversed the operation keys UP and DOWN RIGHT and LEFT are replaced with each other B Setting method First select d SP or RLL in the special settings menu C cL o SE No special setting display ist ost d ISP pesos
16. j a 125 lt x I 9 155 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 5 B HL T1005A 5mm Type Units mm Emitter Manufactured by JST Mfg Co Ltd XARR 04VF Emission indicator Green Units mm Receiver 2 032 f ri 28 5p 2 6 cable 0 52m Black A uU r 1 4 n A IT 3 d ith A ll 15 9 HA Jl 2 HEK 7 E A I N L Y J Ww Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF L 15 B He 156 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B HL T1005F 5mm type Units mm Emitter f 36 5 Manufactured by JST Mig Co Ltd Certification identification label aaa 50 u m polyester film 10 Laser beam shielding plate Emission indicator Green FL PL L N l RR E N Units mm Receiver 2 032 T 19 m 2 8 5 2 6 cable 0 52m Black F i a l FS 15 9 id in ge Se i B I a J j Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 157 CHAPTER 5 CHAPTER 5 B HL T1005 Dimensions with side view attachment HL T1SV1 Units mm Emitter sl i raj gt Z4 T I 155 Z He
17. DOWN keys then press the ENT B key CHAPTER 1 4 Display Fac S using the LEFT RIGHT key 4 9 5 Setthe linear output by the following procedure a PAR y eet Select voltage output using E the ENT key IR Sul a Qj Set the focus value of the 1st point on 18828 5V at 100 using the UP DOWN 48 D LEFT RIGHT keys Note m Move to the monitor focus setting for the 2nd point using the ENT key lb Gol A g Set the focus value of the 2nd point on 898 OV at 0 using the UP DOWN LEFT D RIGHT keys E End the monitor focus setting using the ENT key Note The display example shows the case where 100 L is selected in auto scaling For example when 5 L is selected in auto Setting completed scaling 100 00 becomes 5 000 6 Set the mode select switch to the RUN 7 position and return to the measuring state RUN THR FUN 32 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 7 Setting The Judgment Output Setthe threshold values for the HIGH and LOW judgment output The main digital display shows the measurement values and the sub digital display value shows the threshold value B Setting method 1 Setthe mode select switch in the THR position RUN THR FUN 2 Select the threshold value for the direct input setting method using the threshold select H switch The selected threshold value is set 3 Pressing the UP DOWN RIG
18. Press the UP DOWN LEFT or D RIGHT key to start the 2nd point monitor Kum The characters The numerical value setting procedure is the same as for the 1st point enclosed in the line frame blink Oo Press the ENT key ing are the char to end the monitor acters that are set focus setting Monitor focus calculation is executed FocUS FocuS ab The items displayed in the chart are setting examples 130 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Monitor focus example 1 Linear output current mA Linear output 14 5 0 1 25 3 75 5 0 current mA Sensor display value mm 0 5 0 Sensor display e value mm m Linear output E current mA P I o 0 0 625 8 75 5 0 Sensor display value mm Monitor focus example 2 Linear output voltage V Linear output 0 125 375 50 voltage V Sensor display value mm 0 5 0 Sensor display value mm Linear output voltage V 0 0 625 3 75 5 0 Sensor display value mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 131 Monitor focus example 3 In case of differential enabled 20 m 20 M m j Linear output 127774 P L375mm 18mA pm RENE ES current mA i H Linear output i i i current mA aw AEN Wa 0 25 50 0 253 75 5 0 Sensor display Sensor display value mm value mm Reference See 3 8 10 Di
19. This holds the minimum value below the self trigger level The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode sampling is performed of values below the self trigger level in the measurement values At the point when the measurement values drop rise above the self trigger level the minimum value obtained during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated CHAPTER 3 f D The timing input has no influence on the sampling during self bottom ye hold Example of self bottom hold The output is clamped at the m Display value Output value maximum value until the 1st Measurement value Current mA measurement is completed P 23 Value A output Value B output BSF Self trigger level Sampling Sampling Start of hold mode Power turned on a
20. Zero reset memory CHAPTER 5 Notes 1 Switching between current and voltage is accomplished by a switch on the bottom of the controller 2 These are the temperature characteristics of the linear output when the sensor head is connected 3 The judgment output and linear output response time is calculated by Measuring cycle x Set average sampling rate 1 4 The calculation unit is necessary Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 151 5 1 4 Calculation unit Type Calculation unit Model No HL AC1 CL Connected controller HL AC1 HL AC1P Current consumption 12mA or less supplied from the controller Connection method Connector Connection indicator Orange LED Lights up when connected to the controller 0 to 50 C No dew condensation and freezing Storage 15 to 60 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Grounding method Floating ground Material Surface Acryl Case ABS Weight 50g approx Ambient temperature CHAPTER 5 152 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 2 Dimensions 5 2 1 Sensor head E HL T1001A o 1mm type Units mm Emitter 2 632 l 34 7 la 28 16 9 2 6 cable 0 52m Gray X2 uua m y jg i an A fn zl 15 9 RBROOI XX f at i ae i m Manufactured by JST Mtg Co Ltd Laser beam cent
21. or organic solvents such as thinner etc In case noise generating equipment switching regulator inverter motor etc is used in the vicinity of this product connect the frame ground F G terminal of the equipment to an actual ground Do not allow any water oil fingerprints etc which may refract light or dust dirt etc which may block light to stick to the emitting receiving surfaces of the sensor head In case they are present wipe them with a clean soft cloth or lens paper Prevent sunlight or light of the same wavelength or other interfering light from shining on the sensor head s light receiver In cases where particular accuracy is required install a shade plate etc so that the interference light will not strike the sensor head If the object being measured has a mirror surface or is a transparent body it may be impossible to measure it accurate so please exercise caution When the sensor is mounted stress should not be applied to the sensor cable joint and the connector part This sensor is suitable for indoor use only Avoid use at places subject to intense vibrations or shock Interchangeability The sensor head and controller are interchangeable It is also possible to replace only the sensor head Mutual Interference Mutual interference can be prevented during use by using the sensor head and controller with a calculation unit HL AC1 CL connected between them Display Va
22. please contact our office C Contact for CE Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15 22525 Hamburg Germany 168 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FUNCTION INDEX A Adjacent sensor calculation Auto scaling function Automatic teaching Average sampling rate B Bottom hold D Differential function Display digits limitation Display reverse function E ECO display function G Gain switching H Hold Hysteresis width setting K Key lock function M Monitor focus function Reference Page Using the calculation unit A B and A B calculations between 2 controller units are performed The display value is set for the light recep tion volume The threshold value is set automatically from the maximum and minimum values during teaching Changes the average sampling rate Holds the minimum value of the measuring values from the measuring period defined by the timing input Outputs the amount of change in the meas urement values at the set measuring fre quency Changes the number of display digits in the digital display Reverses the top and bottom contents in the digital display The digital display enters the energy saving mode and the lighting becomes dark Changes the light reception gain A function that enables mea
23. than the LOW threshold value due to the previously set threshold values and the teaching values it results in an error and it may be difficult to set m the settings well In this case set the HIGH threshold value on the full scale F S upper 82 PONT imit value and set the LOW threshold value on the bottom value zero then perform threshold value setting or teaching It will then be easy to setthe threshold values Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 6 1 Direct threshold value input It is also possible to input the threshold values directly into the sub digital display The main digital display displays the measurement value and the sub digital display displays the threshold value The threshold values set by the teaching function can also be fine adjusted Ordinarily any numbers can be input but if threshold values which are outside the measuring range are input the judgment output will not function so exercise caution Also the decimal point position cannot be changed B Changing the numerical value ENABLE Set the mode select switch in the THR position ZERO HIGH C LDONO M O RUN THR FUN CHAPTER 3 Select the threshold value that is to be input by teaching or direct input using the threshold value select switch Press the UP DOWN LEFT or RIGHT key Press the UP DOWN RIGHT orLEFT key This will start the direct input
24. uh 1 CH controller Connection connector 2 CH controller l Be sure to mount the parts on the DIN rail before connecting them ML together i If the controllers move due to vibration etc mount end plates Jt ME DIN E on both sides Contact our sales office concerning the end plates ME DIN E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 7 Laser Beam Alignment When the emitter and receiver have been installed be sure to align the laser beam Affix the laser beam alignment sticker supplied to the front of the receiver and adjust the emitter and receiver so that the emitted beam strikes the center of the cross marks After alignment be sure to remove the sticker Receiver Laser beam alignment sticker If you desire to make further adjustments to maximize the laser beam setting adjust it to the position where the controller s display reaches the maximum If the HL T1001L1 is installed with a 2 m distance at first the laser beam may not strike the laser beam adjustment sticker and it may be difficult m to confirm the position of the laser beam At such a time place a large sheet of paper etc on the back of the receiver to enable confirmation of the beam This will make the laser beam alignment easier Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 8 Setting Auto Scaling This determines whether readings will be d
25. A Point B Measurement value Without zero m i i L Threshold value reset i i i i The only way is to set i the threshold value at Execute zero reset the absolute height at point B It cannot be meas ured accurately 2 With zero e vium Zero reset level Threshold value Time Evaluation is done by always comparing this level differ ence with the threshold value In this case itis recommended that zero reset memory be disabled POINT Reference See 3 8 15 Zero Reset Memory Function concerning the setting method Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 79 CHAPTER 3 3 5 4 Setting the standard laser beam reception intensity This function registers and stores the current laser beam reception volume in memory as the standard laser beam reception intensity Set this setting in the full laser beam entry state The laser beam reception intensity during full laser beam entry becomes the 100 laser beam reception intensity full scale F S If this function is used the display and the linear output are set on the full scale F S automatically The linear output becomes the full scale of the value set by Monitor Focus It can also be used to correct the laser beam reception intensity when there is a change in the laser beam reception intensity due to dirt etc on the front glass Sensor head emitter Sensor head recei
26. R3 L 82020 I oooo E L b q T 165 CHAPTER 5 CHAPTER 5 B MS HLAC1 1 Controller mounting bracket Units mm 5 m 9 7 i p E H L3 5 9 ht ts 34 125 KT E T rt 131 m 14 m 3 4 1i 4 9 j 15 i 3 2 m a 3 2 ze o 4 ASD 4 Qos f E LATA i bj de th S Vn t12 sa dics 2 M3x0 5 gl t POCO EE 6 i A a t 7s E 4 L 3 2 7 E i i F 17 id d Less 1 6 Units mm Assembly dimensions 30 3 6 643 e i LL 3 ie L Lu p 4 1 16 A 3 9 4 3 Suitable for a 35mm width DIN rail 13 4 36 8 43x 2 03 2 54 9 i 4T Ee A t M 32 2 Ye 63 om 16 1 ni ig i i Y i 3 LLL gt 21162 166 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 2 3 Calculation unit B HL AC1 CL Units mm Linking connector 7 o A je 24 9 ay l C X 3 S LET xe AConnection indicator Orange 151 j ha 57 i 5120 E 54 9 825 I F1 Y i L7 T a FIA i 7315 E fj l 30 56 w t Gig D ay E i ec 5 36 7 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 167 CHAPTER 5 CHAPTER 5 5 3 INTENDED PRODUCTS FOR CE MARKING The models listed under CHAPTER 5 SPECIFICATIONS AND DIMENSIONS come with CE Marking As for all other models
27. The top digit in the sub digital display which is the highest digit in the threshold value will blink Change the numerical values as shown on the next page The column being set blinks Raises the numerical value Lowers the Shift the numerical value ra column down Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 83 E Fixing the numerical value The numerical values are not set when they are blinking and are not saved in that state Setthe values using the following method ZERO ENABLE When adjustment of the numerical value is ton DONC m O finished press the ENT key to fix the values PASS Li LOW op Press the ENT key tc LU H ZERO ENABLE All the digits in the sub digital display will blink E a LDONO m L2 2 times t I o p p ig E The number will blink 2 times then will remain lighted up ZERO ENABLE The sub digital display will then remain on and the numerical value will be set The value is WOO E O saved in the EEPROM Setting is ended k Numerical values in the figures are display examples If the mode is changed by moving the Mode Select switch while the numerical value is blinking or if the threshold value select switch is changed pom the change in the threshold values is canceled 84 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 6
28. and press of laser beam received displayed the ENT key Bl Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com E Setting examples according to each sensor head Sensor Head HL T1005A HL T1005F Detection width Intensity of laser beam received Amount of laser beam interrupted display Intensity of laser beam received display Auto scaling setting Operation Output operation When full laser beam is received Display When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1010A HL T1010F Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted HL T1001A HL T1001F Note Intensity of laser beam received display When full laser beam is received When full laser beam is interrupted Intensity of laser beam interrupted display When full laser beam is received When full laser beam is interrupted The linear output shows an example of the default value in the case of voltage output If auto scaling is set all the settings are automatically returned to the default values set at the time of
29. display SEL Setting related d SP Display related Ete fone SPetj o SPet Etc RELL E Press the ENT key TentA Pressing the LEFT or D RIGHT key select the zero reset memory function Next setthe zero reset memory function ON or OFF L1 Press the ENT key to end the zero reset memory function The display in the figure is a setting example Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 139 CHAPTER 3 3 8 16 Gain switching The sensor s sensitivity when receiving laser beam corresponding to internal gain can be switched Normally use this setting on the metal side Gain High _____ gt Low Black White Metal If the appropriate gain value is not set in accordance with the pios measuring environment the output could be saturated and rapidly reach a state where measurement was impossible so exercise caution E Setting method te First select Eke or ALL inthe special settings menu ul ra nd z kessi gt icLoSE a 5 g Ete Other RLL Display all erect y LSPei Ete C ALLJ L1 Press the ENT key r 1 Pressing the LEFT or D RIGHT key select the gain setting Next select the gain setting and set it AEERL esimos GR inl PI he ENT k Li o and f Ed tti The display in the figure is a Min setting example En
30. factory shipment so exercise caution E Setting method 1 Set the Mode Select switch in FUN position Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com RUN THR FUN 2 Display Rit oS using the LEFT RIGHT keys 4 9 3 Select the display contents using the UP DOWN keys h 9 10mm laser interrupted display 10mm laser received display 5mm laser interrupted display 5mm laser received display i188 d 100 laser interrupted display eRe 100 laser received display 4 Fix the selection using the ENT ib key BM ENT key Ej The auto scaling setting is completed when the ENT key is pressed Hw l c Autos Sok i Setting ended X The numerical values in the illustration are setting examples If auto scaling is set all the settings are automatically returned to the JI default values set at the time of factory shipment so exercise caution Perform the settings for the auto scaling function first of all Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 9 Setting the Standard Laser Beam Reception Intensity When first installing the sensor head and aligning the laser beam set the standard laser beam reception intensity Also perform the standard laser beam reception intensity setting if the installation position of the sensor head has been changed Set
31. m M t E Laser beam center VIN k 9 j E E 15 R e Units mm Receiver k BET 3 15 E eH f it 1 Laser beam center 34 N15 19 HEP NST i S 9x UO f WM ecc 038 ce eg o e Y ol 125 te 158 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bl HL T1010A 10mm Type Units mm Emitter 2 032 28 2 6 cable 0 52m Gray Manufactured by JST Mfg Co Ltd XARR 04VF Laser beam center Emission indicator Phone 800 894 0412 Units mm Receiver 2 632 25 28 10 2 6 cable 0 52m Black ob J Ih Ps e a 20 14 4 IP 2 8 HC 1 P yl I lt r mais Manufactured by JST Mfg Co Ltd XARR 04VF pP A T b E Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 159 CHAPTER 5 CHAPTER 5 B HL T1010F 10mm type Units mm Emitter 22 50 u m polyester film Laser beam shielding plate Green oo 2 6 cable 0 52m Gray 1 5 36 5 Certification identification label XARR 04VF Manufactured by JST Mfg Co Ltd 10 Emission indicator 160 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr Manufactured by JST Mfg Co Ltd XARR O4VF Units mm Receiver 2 032 25
32. mode THR mode FUN mode UP Key NE Changes the Changes the function Timing input threshold value setting value tc forward direction forward direction tu Press for 3 seconds amp or more Changes the Changes the function BONIS Standard light threshold value setting value 5 reception intensity reverse direction reverse direction setting input Changes the RIGHT Key contents of the atid na ae diait Set function selection sub digital display forward deo forward direction forward direction Changes the LEFT Key contents of the aae 2 dioit Set function selection sub digital display reverse OT reverse direction reverse direction Press for 1 second When threshold When the set value or more value is blinking is blinking Executes zero reset Sets the threshold Sets the value ENT Key value Display select UP d DOWN g L1 Press together with the RIGHT key for 3 seconds or more Cancels zero reset R L Timing input UP Standard light reception volume setting input Zero reset Threshpld value manual setting When the threshold value is lighted up Executes teaching Digit R selection H A Changes the numerical Deciding the threshold value ENT teaching Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com When the setting is being initialized Press long to initialize Function select L R UP a Change
33. on the connectors Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 6 3 Cable extension Use the exclusive cables optional to extend the cables between the sensor head and the controller A 4m type HL T1CCJ4 and an 8m type HL T1CCJ8 are available Use the extension cable by connecting it between the connection cable and the controller Avoid connecting two or more extension cables together and using them Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 6 4 Controller to calculation unit If the calculation unit is used connect the calculation unit and the controller together 1 Mount the controller on the 35mm width DIN rail See 2 5 2 Controller concerning the mounting method 2 Open the cover on the connector of the controller Lift up on the connector cover and slide it to open it 3 Fit the front end of the calculation unit HL AC1 CL mounting fitting on the 35mm width DIN rail 4 Push the rear end of the calculation unit s mounting fitting down onto the 35mm width DIN rail b Slide the calculation unit along the DIN rail and insert the connection connector of the calculation unit in the connection connector on the controller until a clicking sound can be heard 6 Slide the other controller along the DIN rail until the calculation s connector inserts into the controller s connector and there is a clicking sound
34. output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated e s timing input has no influence on the sampling during self peak Example of self peak hold The output is clamped at the Display value Output value maximum value until the 1st Measurement value a is completed Value A output Value B output Current mA 23 Self trigger level Sampling Time Start of hold mode Power turned on and the mode select reset input changes from ON to OFF 118 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com e Self trigger level This is the threshold value at which sampling of measurement values occurs In the case of self peak hold sampling starts when the measurement value becomes higher than this value and stops when the measurement value drops below this value then the hold value is determined In the case of self bottom hold sampling starts when the measurement value drops below this value and sampling stops when it rises above this value then the hold value is determined There is hysteresis hysteresis width in the self trigger level Hysteresis is brought to bear when sampling ends 3 of F S Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email infoclrwtr com 119 CHAPTER 3 E Self bottom hold 55
35. performs hold and timing control etc and 2 connected units can perform calculations 2 1 4 Calculation unit This unit is necessary when 2 controllers are connected together A B and A B calculations can be performed by connecting 2 units together Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 39 CHAPTER 2 CHAPTER 2 2 2 Parts Description 2 2 1 Sensor head Emitting indicator Green Lights up when emitting laser beam Emittier side sensor head connection connector Receiver side sensor head connection connector Receiver Installation screw Emitter receiver unit Emitter side sensor Sensor head to controller connection cable 1 5m head connection connector Controller connection connector Cable color Gray Receiver side sensor head connection connector Cable color Black 40 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 2 2 Controller optional Output cable i f cover opens Input cable p and closes with connector i CHAPTER 2 Main digital display Red measurement value function display etc Judgment output indicators HIGH Orange Sub digital display Yellow threshold value voltage current value laser reception intensity reseption etc The current output voltage output select switch is located on thel bottom of the controller Cu
36. threshold value that is greater than the HIGH threshold value is attempted See 4 1 6 Threshold values cannot be set then reset the threshold values Recovery method Auto recovery This is output when setting of a HIGH threshold value that is lower than the LOW threshold value is attempted See 4 1 6 Threshold values cannot be set then reset the threshold values Auto recovery The set numerical value is too large See 4 1 4 Scaling cannot be set to 4 1 7 Hysteresis cannot be set Input the appropriate numerical values Auto recovery The set numerical value is too small See 4 1 4 Scaling cannot be set to 4 1 7 Hysteresis cannot be set Input the appropriate numerical values Auto recovery 4 1 3 Error display during adjacent sensor calculation E dRt blinking Cause and countermeasure The adjacent calculation communications data are abnormal Setthe 1CH side controller in the THR mode or the RUN mode Check if the light reception intensity of the 1CH side controller is not abnormal Check if the connections between the controllers are normal If there is no improvement replace the controller or the calculation unit Recovery method Auto recovery or replace the controller or calculation unit E chi blinking Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 145 Single unit operation was atte
37. using 2 sensor heads Reference 3 8 7 Adjacent sensor calculation When desiring to return to the factory settings Reference 3 8 8 Setting initialization Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com When desiring to change the output current and voltage range Reference 3 8 9 Monitor focus function When desiring to detect minute changes Reference gt 3 8 10 Differential function When desiring to reverse the display direction Reference 3 8 11 Display reverse function When desiring to reduce controller current consumption even if by only a little Reference 3 8 12 ECO display function When desiring to stop the laser diode Reference 2 3 2 Inputs Laser OFF when LD OFF is input When desiring to change the number of columns in the digital display Referene 3 8 13 Display digits limitation When desiring to make settings freely when measurements cannot be made Reference 3 8 14 Non measuring time setting When desiring to carry out zero reset each time a workpiece is measured Reference 3 5 3 Zero reset Cancellation 3 8 15 Zero reset memory function When desiring to set the receptor sensitivity freely Reference 3 8 16 Gain switching 21 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Memo 22 Phone 800 894 0412 Fax 888 723 4773
38. 1 Sensorhead ace ns etecmetawea c erc ETPT QR D PReedx 40 2 2 2 Controller optional Irt ten Etre t teet reet ius 41 2 2 3 Calculation unit optional eene nnns 42 2 2 4 Controller GE NO s ne desee ecce Persi terae Ui wa desta E CO RON ee tr deed eain 42 2 3 External Inputs and Outputs eene 43 2 3 1 Input output lines ssie rainira ai aadi aaia 43 2 3 2 In pts zu usce teneret D erede aa adventitia dndincvrediads 44 voc arro vues p PUE 46 2 4 Input Output Circuit Diagrams 48 2 4 1 NPN output type HL AC 1 sssssse mmm 48 2 4 2 PNP output type HL ACIP sssssssem meme 49 2 5 Mounting Method eene 50 2 5 T Sensor lead een eene etn nod anda a rd v pend e 50 2 5 2 Controller ecciesie rmm eb cta rre ner ea CE Prev c n RR UE ERE E RE cannes 52 2 6 ConnecUons suenezteceripee ere puppi eara dea DR eve EE PEE cw eR 53 2 6 1 Connection cable to controller enne 53 2 6 2 Connection cable to sensor head ssseeeee eene 53 26 3 Cable extension uiscera eec dp n EP ree Pea x 54 2 6 4 Controller to calculation unit enne 55 2 Laser Beam Alignment esnin 56 2 8 Setting Auto Scaling ce eet etter tte eee 57 2 9 Setting the Standard Laser Beam Reception Intensity 60 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 37 CHAPTER 2 2 1 Laser Collimated Sensor 2 1 1 Outline
39. 1 Outline of Display Operations 3 1 1 Operating face The indicators and operating switches are arranged on the controller s operating face as shown in the figure below Main digital display Red measurement value function display etc Zero reset indicator Green Judgment output indicators HIGH Orange PASS Green LOW Yellow CHAPTER 3 Sub digital display Yellow threshold value voltage current value laser reception intensity reseption etc The current output voltage output select switch is located on the bottom of the controller Current voltage select switch Voltage output Current output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 63 3 1 2 Outline of indicators 1 Laser emitting indicator LD ON Green Lights up when the sensor head is emitting laser beam Laser Diode LD 2 J udgment output indicators HIGH Orange PASS Green LOW Yellow These indicators light up under the following conditions Each respective judgment output operates in the same way HIGH judgment indicator Measurement value gt HIGH threshold value PASS judgment indicator LOW threshold value S Measurement value HIGH threshold value LOW judgment indicator Measurement value Low threshold value 3 Main digital display 5 digit red LED display When in the RUN mod
40. 10100 163 IICN HLT1 1 Sensor head to controller connection cable 164 5 2 2 Controll amp rz n uina tec tt bere iei ee Hee E iei Mok BIHL AC1 HL ACIP sese II MS HLACI1 1 Controller mounting bracket 5 2 3 Calculation unit BHL ACLCL eec Pot ERG UT e RUE ee d 5 3 INTENDED PRODUCTS FOR CE MARKING emm 168 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 147 CHAPTER 5 5 1 Ratings Performance 5 1 1 Sensor head Type h 1mm type 5mm type 10mm type Model No Applicable controller Item HL T1005A HL AC1 HL AC1P HL T1001A HL T1010A Emitting method Pulse modulated Sensing range 0 to 2 000mm 0 to 500mm Sensing width 1mm Note 1 5mm 10mm Min sensing object 0 05mm opaque object 8um opaque object Note 2 0 1mm opaque object Repeatability 4um Note 3 4um Note 4 Linear output resolution Note 5 4um Note 6 4um Note 4 Emission indicator Green LED Lights up during laser emission Ambient temperature 0 to 50 C No dew condensation Storage 25 to 70 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Emitting element Red semiconductor laser peak emission wavelength 650nm Laser class Cl
41. 12 Laser Beam Attenuator In case there may be a hazard that the eye can be exposed to the laser beam while working fit the laser beam attenuator provided as accessory on the aperture of laser radiation Laser Beam Indicator While the laser beam is being emitted a green LED on the sensor head lights up This LED can be checked even through the laser protective glass Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of FDA Requirements for Laser Products Performance all laser products Protective housing 1040 10 f 1 Safety interlock 1040 10 f 2 Location of controls 1040 10 f 7 Viewing optics 1040 10 f 8 Scanning safeguard 1040 10 f 9 Performance laser systems Remote control connector 1040 10 f 3 Key control 1040 10 f 4 Emission indicator 1040 10 f 5 Beam attenuator 1040 10 f 6 Reset 1040 10 f 10 Performance specific purpose products Medical 1040 11 a Surveying leveling alignment 1040 11 b Demonstration 1040 11 c Labeling all laser products Certification amp identification 1010 2 3 Protective housing 1040 10 g 6 7 Aperture 1040 10 g 4 Class warning 1040 10 g 1 2 3 Information all laser products User information 1040 10 h 1 Legend RH Required N A Not applicable S Requirements Same as for other products of that Class Also see footnot
42. 2 Teaching Teaching is the procedure for determining the threshold values automatically by obtaining data from the actual use environment or detection object and carrying out internal calculations in the sensor After teaching it is also possible to fine adjust the threshold values and perform teaching again The setting methods include 3 different types Positioning Teaching 2 point Teaching and Automatic Teaching 3 6 3 Teaching positioning The measurement value acquired during teaching becomes the threshold value B Example of teaching positioning Sensor head emitter Teachi Sensor head receiver eaching value Threshold value i CHAPTER 3 B Setting method ZERO ENABLE Set the mode select switch in the THR Hi as DONC Ww Lj position RUN THR FUN Select the threshold value that is to be input by teaching or direct input using the threshold value select switch i Press the ENT key Set the work piece then with the sub digital display lighted up press the ENT key for approximately 1 second Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 85 ZERO ENABLE lani WOO N O The number will blink 2 times then will remain lighted up ZERO ENABLE WOO N O CHAPTER 3 End setting The work piece s measurement value will be displayed in the sub digital display and will blink 2 times All the digits will bli
43. 28 10 2 6 cable 0 52m Black rb ow i Fi P Nm m 20 14 i e HI E P 8 i com Email info clrwtr com B HL T1010 Dimensions with side view attachment HL T1SV2 Units mm Emitter yz m 20 ra H LAN E rj 42 h H3 HET Units mm Receiver 1 8 20 1 D r 46 a 21 mia 25 Laser beam center N S p RISE LES Y I ltl JF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 161 CHAPTER 5 CHAPTER 5 Bi MS HLT1 1 Sensor head mounting bracket for HL T1001 HL T1005 1 Units mm 5 m ash 0 o 7 7 T fH t 5 9 e dat 4 Fn Ku 2 s Ajia 181 m 1 4 4 34 11 9 9 qd m 15 32 4 32 115 M 9 ar 9315 Rr VA dile L ET i pers i LALZ T if t12 sa pums j eia L t AT pe t M 17 t1 6 8 3 2 meet Units mm Assembly dimensions This drawing shows the 3 case where bracket is L mounted on the receiver sE 7 346 145125 1al d tor E ly 3 10 disi TiTa VA ig Y 1 FIN i 3 ne s34 mle 1 6 ti i a 5h l TT i v 110771 Oil CEN i SE ANM 3 i pm 17 PROT D to LA 19 5 BCEKU Ox 4its 4 LX MEE T d l 7 t2 Sd ow 24 5 gt 162 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B MS LA3 1 Sens
44. 4 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 67 CHAPTER 3 Bi Here the procedure for scaling settings is shown ScRLE l es nn o eF F Sera d m T sur P Set vy Pressing the UP DOWN LEFT or J D RIGHT key starts setting of the 1st point scaling value Set the work piece in the position where you want to change the display value then input the numerical value Qu would like to change it to directi Measurement The numerical value setting procedure is the Tu same as the setting procedure for other FUN scaling value mode numencal value Change to the setting of the decimal point using the ENT key CHAPTER 3 4325 Measurement value 1 8998 1st point scaling value setting the decimal point If you change it to with in verse the change in the Press the LEFT or Press the ENT ke RIGHT key to change m to move to the dis display value is inhered i i etting the decimal point play inverse si Measurement value changes to actve 1 acoxd with the mverse seting state Display inverse ON OFF Ld fud Nove d inu Wives Set the work piece in the position where you want to change the display value then input the numerical value ou would like to change it to directi Pressing the UP or the ENT key DOWN key applies the display inverse setting Pressing the UP DOWN LEFT or
45. APTER 1 Brown V Blue 0V tl s2tozav White HIGH judgment output he udgment T DC 10 Green PASS judgment output outputs are Gray LOW judgment output J output 00000005 Black Linear output ttt tee 3 HER Shield Linear GND es nds Pink LD OFF input ae Pink Violet Zero reset input Violet Timing input Red Reset input 5 When the power is turned on the following screen is displayed in the controller 26 HIGH ZERO ENABLE In some cases the version will be changed WON m The controller s format is displayed in the top row and the number of channels is displayed after that The software version is displayed on the bottom row Operation switches to normal operation after this information is displayed for 3 seconds HIGH ZERO ENABLE This example shows the display in the case Cj m DON O LJ Lj that the mode select switch is in the RUN willlac d ua position The numbers shown in the display are display examples Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 3 Laser Beam Alignment Align the laser beam 1 Install the emitter and instalan receiver The laser beam has directivity so be careful of the installation direction of the emitter and receiver Receiver 2 Affix the laser beam alignment sticker supplied to the front of the receiver and adjus
46. HT LEFT key causes the set column blink HIGH C LD ON PASS m o Press the UP DOWN LEFT RIGHT key Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com L to 33 CHAPTER 1 4 blinks CHAPTER 1 5 The column being set Pressing the RIGHT LEFT key shifts the column up or down and pressing the UP DOWN key raises or lowers the numerical value and sets it Shift the column up Raises the numerical value Lowers the Shift the m oe SS column down When setting of the value is complete press the ENT key Ml to enter the value ZERO HIGH O LDONO mM O All the digits of the sub digital display will blink 2 times then the numerical value will be saved in memory After blinking 2 times the display will remain on ZERO ENABLE ia LONO WI O Setting completed Reverse the setting of the threshold value select switch between H and L then set the other threshold value in the same way Set the mode select switch in the RUN position and return to the measuring state RUN THR FUN 34 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 8 Starting Measurement Start measurement The measurement value is displayed in the main digital display The judgment result is shown by the HIGH PASS
47. ITTED p FROM THIS APERTURE 2 Warning Label for the HL T1001F CAUT I ON LASER RADIATION DO NOT STARE INTO BEAM Maximus output 0 2a Have length 650m For the HL T1005F HL T1010F CAUT LON LASER RADIATION DO NOT STARE INTO BEAM Maximum output 0 35eil Have length 650m Pulse duration 25us Laser medius AlGalnP Pulse duration ys Laser medium AlGalnP CLASS II LASER PRODUCT CLASS II LASER PRODUCT 3 Protective Housing Label 4 Certification and Identification Label CAUT ON Complies with 21 CFR 1040 10 and 1040 11 Ae Panasonic Electric Works SUNX Co Ltd Laser radiation When open 2431 1 Ushiyamacho Kasugaishi Aichiken 486 0901 Japan Label Position HL T1001F HL T1005F HL T1010F 1 unbeudr SIHL NOH LII SI NOLIYIGAI 8S1 3ufisodX3 CIOAV hi Aichi ken486 0901 Japan oe D NOT STARE INTO BEAL J U 1 bJ LT LT TA Vave length Giir ly n s la dium Alan Pulse duration Sus Laser nedim CLASS II LASER PRODUCT Note 1 The label shown above is for the HL T1001F 11 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
48. LOW judgment output indicator and is output on the judgment output line Current voltage output is also output corresponding to the measurement value in the linear output B Setting method 1 Set the mode select switch in the RUN RUN THR FUN 2 Start measurement The measurement value is displayed in the main digital display The display content of the sub digital display indicates the threshold value voltage value current value laser reception intensity or resolution whichever has been selected The numerical values in the illustration are display examples Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 35 CHAPTER 1 CHAPTER 1 Memo 36 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 2 BEFORE USE Explains the preparations necessary before turning on the power such as giving an outline of the product and installing connecting and wiring it etc and explains the settings to be made when the power is first turned on 2 1 Laser Collimated Sensor sseeeeeme emen 38 2 1 1 Outline of the HL T1 Series sseeee Henne 38 2 1 2 Sensorhedd Seer etcetera Papel edd FECE Feli eerte edle E FN 39 2 1 3 Controller niinen etn ce ar ndn np i V no b ci b 39 2 1 4 Calculation Unibet rec me n re v eeercc n d f ERE PEE CX 39 2 2 Parts Description sssssssssseeeemeeeeennen nennen 40 2 2
49. Low 0 to 1 5V Effective High V or open Ineffective 48 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 4 2 PNP output type HL ACIP Color code 50mA max Y White HIGH judgment output d 50mA Max Load T tL 12t024V DC Green PASS judgment output T 10 50mA max Gray LOW judgment output e O e i Blue GND 0V d Pink LD OFF input vain Timing input Main circuit n Violet Zero reset input roo Reset input gt K Current output L thoes Brack Linear output Vol ouput Current output 3009 or less 1009 we Shield Linear GND Voltage output 10k or less Internal circuit o Users circuit 1 collector transistor Zp1 Zpe Zos Surge absorption zener diode xl 3 Ta Tr Tis PNP output transistors or y Non voltage contact or PNP open Signal D Reverse supply polarity protection diode _ T Low 0V or open Effective High V to V 1 5V Ineffective Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 49 CHAPTER 2 2 5 Mounting Method 2 5 1 Sensor head Mounting the sensor head Mount the emitter and receiver The laser beam has directivity so be careful of the mounting direction of the emitter and receiver Installation hole The tighte
50. NT key and set the average number of times Press the ENT key then press the RIGHT key to change to the self trigger level Changing the hysteresis width is ordinanly done by inputting the value directly Hysteresis width Pressing the ENT key 3 sec or hY5 more enables setting of the au 08959 to hysteresis width Self trigger level Sample hold j D gt 4 D Peak to peak hold 99899 vm SP h stpeekhas H e press me UP o e Sb h setboton no DOWN key and set ne numerical value Ou E Press the ENT key to C off te sting Press the ENT key then press the RIGHT Press the UP or DOWN D key to change to the timer mode setting v key and set the numerical oF F Notmer NP an nna off OFF delay timer The timer interval setting item is added Press the ENT key to fix a eric E o t Sht ONE SHOT timer after the Timer mode setting the setting he timer interval can be set only if the off No adjacent sensor R b i5mde timer has been set OFF delay ON delay or ONE SHOT This can be selected only if two sensors are linked together The display out put is in 2 channels Oo Press the ENT key for 3 sec or more CLOSE Nospecial setting display Seting elated L d 15 P Dese reus RLL Display al The items displayed in the chart are setting examples To scaling function Phone 800 89
51. OV Output 12mA 12mA 12mA Display 0 000 10 000 30 000 14V 14V Output 4mA Notes 1 100 L and 100 d display the laser beam reception intensity laser beam interrupted intensity in 96 units 2 Linear output is the value when the monitor focus function is not being used 3 If scaling to values other than 5 10 and 30mm is desired use the 2 point scaling function after setting auto scaling 4 Perform the monitor focus setting after the auto scaling setting If the auto scaling function is set all the settings return to the default values set at the factory so exercise caution Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 99 CHAPTER 3 B Setting procedure The procedure for performing the auto scaling setting is shown in the following figure Auto scaling RUtoS C 30 d 30mm laser beam interrupted display 38 1 eom laser beam recava depay 1g d romm asor boom ntonured diy 10 1 ommiaserbeam received dera S d emm iasor bear rieruped diy S l emm laser beam racaved demay 180 d 1ooelaserteam niorupied asnay 0B L iotelaserbeam nesveddieniay El Pressing the ENT key sets the setting and ends the auto scaling setting procedure k Numerical values in the figures are display examples CHAPTER 3 100 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email inf
52. Panasonic Ultra compact Laser Class 1 Collimated Beam Sensor HL T1 Series User s Manual ME HLT1 08 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Thank you for purchasing the ultra compact laser collimated sensor HL T1 series In order to realize the full potential of the outstanding performance of this product please read this USER S MANUAL thoroughly and determine the optimum methods for correct use This product undergoes a rigorous inspection before being shipped but be sure before attempting to use it please perform an operation check to assure that there is no damage or defects that may have occurred during shipping In the unlikely event that damage is found or in the case that this product does not operate in accordance with specifications please contact the retail shop where you purchased it or this company s business office m Caution This product has been developed produced for industrial use only The pictures included in this USER S MANUAL may differ slightly from the actual product Please understand this in advance The contents of this USER S MANUAL are subject to change without notice due to future improvements Unauthorized reproduction or transfer of this USER S MANUAL and accompanying software in part or in whole is prohibited We have done our utmost to make this USER S MANUAL as perfect and complete as possible but any points which are do
53. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 75 CHAPTER 3 3 5 3 Zero reset cancellation The following tasks can be done by executing zero reset The display value can be set at 0 The linear output when the display reads 0 is made the center output value of the 2 points set by monitor focus In the default state the current output is 12mA and the voltage output is OV Zero reset can be canceled The measurement value after zero has been displayed uses that value as the reference and the measurement can show the deviation of the work piece from that reference Also the judgment output judges with the display value as the reference This is effective for tolerance judgments of work pieces Even if zero reset is executed the deviation from the linear output CHAPTER 3 value with respect to the measurement value does not change The range where zero reset can be used is between 0 and 100 when the laser beam reception intensity is displayed in units In the case of 5mm display or 10mm display the zero reset range is 0 to 5mm and 0 to 10mm respectively A range other than this will result in an error so exercise caution m Setting method ZERO ENABLE LDONGO M OC Press the ENT key ZERO ENABLE LONGO OF CJ Numerical values in the figures are display examples Set the mode select switch in the RUN position RUN THR FUN Press th
54. Press the UP or DOWN want to change it to directly Scaling setting key to start the display 7 inverse setting Pressing the UP DOWN miim Measurement LEFT or RIGHT key starts 4 amp l value the 2nd points scaling PeSct ang points scalin setting C uy Pressing the ENT key ends the scaling value setting 2nd point s scaling input the same as the 1st 1st point scaling calculation point s There is no change in the decimal point offset calculation 2nd point scaling calculation offset span calculation OK NG ScRLE ar ScRLE n k Numerical values in the figures are display examples Note Take care that if the user does not follow this procedure the scaling result is failure Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 103 Bi If you desire to offset the display value 1 point scaling A If you desire to offset the display value use 1 point scaling Input the value that you want to be recognized with respect to the current measurement value If 1 point only is input without inverse being enabled the offset only is changed without changing the display value s span Example of 1 point scaling A Sensor head emitter Sensor head receiver Threshold value X 1 Desired to display Threshold X 2 5mm as 5mm CHAPTER 3 In such a case
55. RIGHT key starts t 1000 setting of the 2nd point PeSck vele scaling value Point 2 scaling ay O GiG oie oai value P 2nd point scaling input same as the 1st Calculation of 1 point scaling paint No change in the decimal point offset calculation 2 point scaling calculation offset span calculation X LIS k The items displayed in the chart are setting examples 68 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com E Here the procedure for setting related SEt settings is shown Here the procedure for setting monitor focus is As D If SEE is selected or if RLL is selected it becomes possible to wol E vee a set this item o Oo i When voltage output When current output H is selected using the is selected using the ENT key ENT key The numerical value setting procedure is the same as the setting procedure for other FUN mode numerical values but since the numerical values are set by shifting digits for both the output value and the distance value the setting pro cedure is as shown at right o Mowe to the 2nd paint monitor fo cus setting us ing the ENT key b HAR Press the UP DOWN A v LEFT or RIGHT key to gd D stat the 1st point focus setting ReGaR a y Press the UP DOWN LEFT or B RIGHT key to The characters en start the 2nd point closed in the line focus setting frame blinking are the characters The numerical v
56. Setting the numerical value when abnormal The setting error conditions are as shown below 1 The value that you attempted to set was too large 2 The value that you attempted to set was too small CHAPTER 3 Depending on the conditions the message shown in the figure below is shown 3 times in the sub digital display at 1 second intervals The setting value prior to the change is shown in the display Q Errud The error message is displayed when the ENT key is pressed 98 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 Functions That Can Be Set In The FUN Mode 3 8 1 Auto scaling function The auto scaling function selects whether to display the laser beam reception intensity in the main digital display in mm units or in 96 units and determines whether the intensity of laser beam received or the intensity of laser beam interrupted is displayed With the set standard laser beam reception intensity as the reference value the current laser beam reception intensity laser beam interrupted intensity is scaled automatically and is displayed as well as being output In the default state as shipped from the factory 100 L is set When full laser beam is received Display 5 000 10 000 30 000 100 00 Emitter a Linear 4V 4V V 4V Output 20mA 20mA 20mA 20mA When laser beam is interrupted Display 2 500 5 000 15 000 15 000 50 000 OV OV OV OV
57. Timing Input Boch tine rete C e e e PORRO RN RP E rel 3 6 THR Threshold Mode eee eene 3 6 1 Direct threshold value input Wi Changing the numerical value ssesee mmm mee WF ixing the numerical value 3 6 2 Teaching 3 6 3 Teaching positioning WE Example of teaching positioning 3 6 4 2 pointteaching esssseeeeeeeneennnen nennen nnns E Example of 2 point teaching 3 6 5 Automatic teaching seeesseeeeeneen nennen enn W Example of automatic teaching sssssemm nmn Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 3 7 FUN Function Mode 00 ccccccccccccccceccccsssssessessecsssssseeseseeseestanenenss 3 7 1 Basic operation 3 7 2 Basics of mode changes 3 7 3 Changing setting values other than numerical values 3 7 4 Changing setting values in case of numerical values ii Setting the numerical value when normal li Setting the numerical value when abnormal sen 3 8 Functions That Can Be Set In The FUN Mode 3 8 1 Auto scaling function sssssseeeenenenennnn 3 8 2 Scaling function c i c eee nete Wilf you desire to offset the display value ereere Wilf you desire to correct the display value to the actual width Wi
58. Web www clrwtr com Email info clrwtr com CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY Explains connections wiring and the settings that are necessary for those who want to use the product right away 1 1 For Persons Who WantTo Use The Product Right Away 1 2 Connecting The Sensor Head And Controller 13 Laser Beam Alignment sssessseseeeeemeemememeemnnnnns 1 4 Setting Auto Scaling 5 eee exe qur Rr ipod 1 5 Setting The Standard Laser Beam Reception Intensity 1 6 Setting The Linear Output 17 Setting The J udgment Output 1 8 Starting Measurement Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 1 1 For Persons Who Want To Use The Product Right Away For persons who want to use this product right away carry out settings by the procedure shown below CHAPTER 1 24 1 2 1 3 1 4 1 5 1 6 1 7 1 8 Connecting The Sensor Head And Controller Laser Beam Alignment Setting Auto Scaling Setting The Standard Laser Reception Intensity Setting The Linear Output Setting The J udgment Output Starting Measurement After adjusting the light beam be sure to perform the auto scaling setting before carrying out the other settings If the auto scaling function is set all the settings return to the default values set at the time of factor
59. al function OFF disabled Display reverse function OFF disabled ECO display function OFF disabled Display digit limit All digits displayed Settings when not measuring KEEP Zero reset memory function ON Gain select METAL Auto scale value 100 L HIGH threshold value 100 00 LOW threshold value 0 00 S ub digital display function Threshold value Standard laser beam reception volume setting OFF not set Zero reset function OFF disabled Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 127 B Setting initialization method Set the mode select switch in the FUN position and select t 1E in the main digital display RUN THR FUN Press the ENT key for 3 sec or more tate is displayed in the main digital display 3sec 7 7 is displayed in the sub digital display After 3 sec o is displayed in the sub digital display and initialization is completed o x Lu ou t I i9 Setting is ended 128 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 9 Monitor focus function With this function the linear output range and inclination etc with respect to the display value can be specified Setting is done by determining the 2 output values with respect to the desired display value If the width between th
60. al is input A 23 4 Measurement value when the next timing signal is input B B i pi H i Tin Time ON i Timing input OFF Tin Time hold Timing input goes ON e then hold is output Power turned on and the mode select reset input changes from ON to OFF 116 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Bi Peak to peak hold P h This holds the measurement value Maximum value Minimum value The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the maximum and minimum values are sampled during the period when the timing input is ON When the timing input changes from ON to OFF the maximum value minimum value Sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held P1 B1 in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement P2 B2 in the figure below are held and output Thereafter this process is
61. alue setting procedure that are set is the same as for the 1st point LJ Press the ENT key to end the monitor focus setting Monitor focus calculation is executed Engl The items displayed in the chart are setting examples Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 69 CHAPTER 3 Here the procedure for performing B Here the procedure for other Etc display related d 5 settings is settings is shown shown If d 1SP is selected or if RLL is selected it is possible to set If EEc is selected or if RLt is selected it is possible to set this item this item Display reverse CHAPTER 3 Vh TEE mene The items displayed in the chart are setting examples The items displayed in the chart are setting examples B Here the procedure for the auto scaling setting is shown Auto scaling EER 30 20mm laser beam received dipiay 40 g tomm aser beam inerupted display 5 g Smiaserbeamimterupted aspiay S L 5mm laser beam received display B8 d 100 laser beam interrupted display 100 laser beam received display Ls B l press the ENT key to end the auto scaling setting The items displayed in the chart are setting examples 70 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 3 List of Default Setting Values This is a list of default settings which are set at the tim
62. anation of Graphic Symbols Q Laser Beam A warning that there is the possibility of danger from a laser beam VON WARNING This product is equivalent to a JIS IEC Standard Class 1 Laser device Essentially it is safe but it is dangerous to view the laser beam through a lens or other optical obser vation system so please avoid doing so Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com About Laser Safety 1 JIS IEC GB With the objective of preventing injury to users of laser products before it can happen JIS C 6802 2011 Safety Standard for Laser Products based on IEC International Electrical Standards Committee standards was stipulated In JIS C 6802 2911 laser products are divided into classes corresponding to the degree of danger of the laser component and preventive measures to assure safety which should be taken with each class are stipulated This product is regarded as Class 1 laser product not only by JIS C 6802 2011 Safety Standard for Laser Products but also by IEC60825 1 and EN60825 1 Q Class Categorization of the HL T1 OOO A JIS IEC GB Laser Related Label Indications The following label is affixed to a side of sensor head according to the laser device safety standard When this product is used in China replace the chinese label accessory 23A1v 7984947 CLASS 1 LASER PRODUCT AN WARNING This product is equivalent to a JIS IEC Stan
63. ass 1 JIS IEC Max output 0 2mW or less 0 35mW or less Material Case Polyesterimide Case cover Polycarbonate Front cover Glass Cable extension Extension up to total 10m is possible with the exclusive extension cable Weight Emitter 15g approx Receiver 15g approx Emitter 15g approx Receiver 15g approx Emitter 30g approx Receiver 20g approx Accessories MS HLT1 1 Sensor bracket 2 Nos Laser beam alignment sticker 2 Nos Chinese laser class label set 1 set Sensor head control connection cable head mounting MS LA3 1 sensor head mounting bracket 2 Nos Laser beam alignment sticker 2 Nos Chinese laser class label set 1 set 1 No Sensor head to controller connection cable 1 No Notes 1 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 61 to 2 5mm 2 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 6 50um 3 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times with the light half cut off At 32 times it is 5um 4 In case of an average sampling rate of 64 times At 32 times it is 5um 5 Value calculated with the linear output allowance factor 30 when connected to the controller included in the calculation of the detection width 6 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 tim
64. ce 30 in the linear output included in the detection width calculation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 149 CHAPTER 5 5 1 3 Controller Type NPN Output Type PNP Output Type zm Model No Applicable sensor Head HL AC1 HL AC1P HL T1001A HL T1005A HL T1010A HL T1001F HL T1005F HL T1010F Supply voltage 12 to 24V DC 10 Ripple P P 10 or less Current consumption 190mA or less when connected to the sensor head Measuring cycle 150ys Linear output Current voltage output switchable Note 1 During current output 4 to 20mA F S Maximum load impedance 300 2 During voltage output 4V F S Output impedance 100 0 In the monitor focus function it can also be set at 5V 0 to 5V etc Temperature characteristics 0 2 F S C Note 2 Settable average sampling rate Note 3 1 to 4 096 13 steps Judgment output NPN transistor open collector Maximum sink current 50mA Applied voltage 30V DC or less between judgment output and OV Residual voltage 1 2V or less at 50mA sink current PNP transistor open collector Maximum sink current 50mA Applied voltage 30V DC or less between judgment output and V Residual voltage 2V or less at 50mA source current Number of outputs HIGH PASS LOW 3 values output Output operation ON when the receiv
65. ctory so exercise caution The standard light reception amount is also canceled so be sure to reset it 29 CHAPTER 1 1 5 Setting The Standard Laser Beam Reception Intensity With the sensor head installed set the laser reception intensity as the standard laser beam reception intensity CHAPTER 1 B Setting method 1 Setthe mode select switch in the RUN position 2 Setthe state where full the laser beam received RUN THR FUN 3 Press the DOWN key for 3 seconds or more Sensor head emitter Sensor head receiver 4 Ifthe setting was done correctly it will be near the value set by the auto scaling setting Example If 100 L was set it will be near 100 00 If 100 d was set it will be near 0 00 If the value is not near the set value itis not set correctly Adjust the laser beam again Be sure to perform the standard laser reception intensity setting after the power has been switched on for 10 minutes or more and the display values have stabilized Ata time when you are not setting the standard laser reception intensity m the value in the main digital display will not be a value near the full scale F S value even if the light beam is striking the receiver normally It will POINT bea value that is smaller than the full scale F S value 30 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 6 Setting The Linear Output Set the linear output in the
66. d cable each to prevent contacting of them 3 Use the OV Blue for the power supply and use the linear GND shielded cable s outside sheath together with the linear output Black for the linear output Even if the linear output is not used use the linear GND connected to OV Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 43 2 3 2 Inputs 1 V This is the power supply Connect a 12 to 24V DC power supply 2 OV This is the OV power supply 3 LD OFF Input When this input goes ON laser lighting emission stops At such a time LdoFF is displayed in the sub digital display At this time the linear output digital display judgment output and judgment output display are output in accordance with the setting when measurements is not being performed CHAPTER 2 4 Zero reset input This input specifies execution or canceling of zero reset The following settings are performed when this input When the input pulse ON time 0 2 to 0 8 sec Zero reset is executed 1 sec or more Zero reset is canceled When this input goes OFF zero reset is executed or canceled 5 Timing input This is used in timing control when the hold function is enabled While this input is ON sampling is performed and it is used to hold the measurement value at the rise time when the input changes from OFF to ON 44 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrw
67. d setting 140 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 17 Key lock function The controller s key input can be disabled Once the key input is disabled the controller will not accept any key inputs until the key lock is released Use this function to avoid changing the setting by mistake E Key lock setting method Press the UP DOWN LEFT and RIGHT keys all simultaneously for 3 sec Set the mode select switch in the FUN position RUN THR FUN Press the UP DOWN RIGHT and LEFT keys all simultaneously for 3 seconds or more Loc is displayed in the main digital ope E is displayed for 3 seconds in the sub digital display CHAPTER 3 After 3 sec o is displayed in the sub digital display and the key lock setting is completed Press the UP DOWN RIGHT and LEFT keys all simultaneously for 3 seconds or more FrEE is displayed in the main digital eei is displayed for 3 seconds in the sub digital display After 3 sec o is displayed in the sub digital display and key lock is released However operation of the following keys is enabled Mode select switch operation Key lock release operation Threshold select switch operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 141 CHAPTER 3 Memo 142 Phone 800 894 0412 Fax 888 723 4773 Web www c
68. dard Class 1 laser product It is essentially safe but viewing of the laser light through a lens or other optical viewing device is dan gerous so avoid doing so Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 FDA About Export to the United States If this product is exported to the US as a component of a machine or instrument it is governed by the regulations for laser standards of the FDA Food and Drug Administration Use a device which complies with FDA standards The models which comply with FDA standards are as follows HL T1001F HL T1005F HL T1010F Q With the objective of preventing the occurrence of injuries to persons using laser products before they happen the FDA Food and Drug Administration has stipulated the following standard Part 1040 PERFORMANCE STANDARDS FOR LIGHT EMITTING PRODUCTS Q in this standard laser products are classified in accordance with the degree of danger of the laser and preventive safety measures have been stipulated which should be executed for each class See the list of required items for laser products This product is classified under this standard as follows HL T1 F Classification FDA 10 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The following label is affixed to this product based on the FDA standard 1 Aperture Label AVOID EXPOSURE LASER RADIATION IS EM
69. digits are turned off beginning with the lowest order digit Also all the digital display is turned off when 0 digit is selected However the above contents are applicable only in the RUN mode E Setting method First select d SP or RLL in the special settings menu zii CP CHAPTER 3 SPet Sree d SPJ LL LE Press the ENT key dit it EB ooo n RIGHT key select the S display digits limitation Next setthe number of display digits Display 5 digits Display 4 digits Display 3 digits BB Press the ENT key to end the display digits limitation The display in the figure is a setting example Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 137 3 8 14 Non measuring time setting This sets the output method during non measuring time during reset input when the laser beam intensity is abnormal Non measuring time setting CLAMP KEEP J udgment Output All OFF Keep the value from just before Linear Output Clamp the maximum output value the non measuring state Maximum output value Voltage output 5 5V approx Current output 23mA approx E Setting method First select Eke or RLL in the special settings menu gt cL oSE No special setting display ct oSE A SEL Setting related d SP Display related Rib pana CHAPTER 3 SPe
70. e frame ground F G terminal of the power supply is connected to an actual ground Make sure to use an isolation transformer for the DC power supply If an auto transformer single winding transformer is used this product or the power supply may get damaged n case a surge is generated in the used power supply connect a surge absorber to the supply and absorb the surge Wiring Do not run the wires together with high voltage lines or power lines or put them in the same raceway This can cause malfunction due to induction Make sure to carry out the wiring in the power supply off condition The linear output is not equipped with a protective circuit against short circuits Do not connect the power supply or capacity load directly When using the calculation unit connect the mutual controller s linear GND Becareful not to apply static electricity to the connector during wiring Doing so could cause breakdown Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Extend the cable between the sensor head and the controller using the exclusive cable and keep the total length to within 10 meters Be sure to use the exclusive extension cable HL T1CCJ LJ to extend the cable from the sensor head Use the same type of shielded cable for wiring from the controller Environment Avoid dust dirt and steam Take care that the sensor does not come in direct contact with water oil grease
71. e it displays the measurement value mm During measurement hold it displays the hold value mm 96 In Reverse mode the top and bottom are displayed in reverse CHAPTER 3 4 Sub digital display 5 digit yellow LED display When in the RUN mode it displays the threshold value voltage current value light reception intensity or resolution When in the THR mode it displays the respective threshold values In Reverse mode the top and bottom are displayed in reverse 5 Enable indicator ENABLE Green Lights up or goes off in accordance with the following conditions Lights up When operation is normal Goes off When operation is abnormal if the sensor head is not connected when the power is turned on 6 Zero reset indicator ZERO Green Lights up when the zero reset function is enabled 64 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 1 3 Outline of operating switches 1 Mode select switch RUN THR FUN The following 3 modes can be selected RUN mode Measuring mode THR mode Threshold mode The threshold values are setin this mode FUN mode Function mode Each of the settings are setin this mode 2 Threshold select switch When in the THR RUN mode this switches the set threshold value HIGH LOW 3 Pushbutton switches Generally these switches have the following functions C3 Pushbutton switch RUN
72. e 2 specified points is 10 of the full scale F S the setting becomes NG Also carry out the monitor focus setting after scaling m It is recommended that the linear output value with respect to the display value be determined after setting the display value with respect to the actual distance by scaling E Setting method First select Et or RLL in the special settings 1 mb cLoSE No special setting display cL oSE eC SEt Setting related d SP Display related CHAPTER 3 RLL Display all 2 SPect SPcL E Rit Press the ENT key T Pressing the LEFT or D RIGHT key select the monitor forcus setting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 129 The procedure for setting of monitor focus is shown in the following chart When current output is selected with the is selected with the ENT key ENT key Istporrsactence vive 05 000 SS 308 y Press the UP DOWN LEFT or RIGHT key to q D start the monitor focus val ue setting for the 1st point The numerical value setting procedure is the same as the setting procedure for other FUN mode numerical values but since the numerical values are set by shift ing digits for both the output value and the distance value the setting procedure is as shown at nght Move to the and point monitor fo cus setting using the ENT key CHAPTER 3 g d point s distance value
73. e ENT key for approximately 1 second or more when zero resetis not being executed A zero reset input from an external input is also possible The setting can be made any number of times The main digital display s reading becomes zero The Zero Reset indicator green lights up The linear output becomes the center value between the 2 points set by monitor focus Default OV 12mA O The maximum display value on the minus size during zero resetis 19999 O If the zero reset memory function is enabled it is enabled by default the zero reset value is saved O If zero reset is necessary for judgment of each work piece turn the zero reset memory OFF 76 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com mw Cancellation method ZERO ENABLE Set the mode select switch in the RUN LONGO O Ld position RUN THR FUN Press the ENT key and RIGHT key simultaneously for 3 seconds or more when SEE zero reset is being executed Press the ENT key and RIGHT key It is also possible to input zero reset by simultaneously for 3 sec or more external input The setting can be made any number of times ZERO ENABLE LDONO M L1 The display will return to the previous display The zero reset indicator Green will go off Numerical values in the figures are display examples By using the zero reset memory function it can be selected whether the zero set level is retained in memory
74. e functions that can be set and setting methods 3 1 Outline of Display Operations 20 000 ce eet eeie ete etetnaee 63 3 11 Operating facea ener eine ahead 63 3 1 2 Outine of indicators rece o ee det rers 64 3 1 3 Outline of operating switches 65 3 2 Outline of Functions sss eee 66 3 2 1 RUN mode W Status transition chart in the RUN mode 32 2 THR mode ree ft gs B12 23 FUN fmodeu ite totu eitt Re ed ad teedies ii Status transition chart in the FUN mode WE Here the procedure for scaling settings is shown li Here the procedure for setting related SEt settings is shown 69 li Here the procedure for performing display related d 1S settings is shown 70 li Here the procedure for other Ete settings is shown sseeee 70 lii Here the procedure for the auto scaling setting is shown 3 3 List of Default Setting Values 3 4 Display at Startup 3 5 RUNMode 3 5 1 Basic operation 3 5 2 Changing the sub digital display iM Threshold value display ee eed adoret B Voltage value display mmn li Current value display ss MiLaser beam reception intensity display WR esolution display ssssesess 3 5 3 Zero reset cancellation seen 3 5 4 Setting the standard laser beam reception intensity 3 5 5 Other functions in the RUN mode a
75. e of factory shipment Scaling OFF Average times 32 times Hysteresis width setting 0 5 of full scale F S Hold OFF disabled Timer OFF disabled Adjacent sensor calculation onl hen 2 units are connected OFF disabled Special select CLOSE 4V 20mA Maximum value 4V 4mA Minimum value Differential function OFF disabled Display reverse function OFF disabled Monitor focus function ECO display function OFF disabled Display digit limit All digits displayed Settings when not measuring Zero reset memory function Gain select Auto scale value HIGH threshold value LOW threshold value S ub digital display function Threshold value Standard laser beam reception intensity setting OEE net set Zero reset function OFF disabled Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7i CHAPTER 3 3 4 Display at Startup If the power is turned on and the initialization processing finished the display is as shown below ZERO ENABLE i i i n HGH wove E In some cases the version will be different PASS 4 i E i P t Linen LOW The controller s format is displayed in the top row then the number of channels is displayed The software version is displayed in the bottom row The controller switches to normal operation after displaying this information for 3 seconds
76. ection mt EEEE B p Change the setting Cancel the setting and return to the 2 previous setting value Change from blinking to remaining lighted up P C C Cancel the setting Return to the previous setting value Change from s blinking to remaining lighted up W a B Set the setting value If the setting value remains in the blinking state it will not be set and is not saved Set the setting value by the following method Example ZERO ENABLE When selection of the setting value is nan LDONO m 3 completed press the ENT key to set the setting value The sub digital display will change from blinking to remaining lighted up and the setting value will be set The setting value is saved to EEPROM End setting Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 95 3 7 4 Changing setting values in case of numerical values The method for changing the desired mode setting values numerical values is as shown below JUsing the method described in 3 7 2 Mode setting basics change to the mode where you desire to change the settings aZ SEs Press either the UP or DOWN key to start the setting change n GN M Press either the UP key or the DOWN key The numerical value in the top digit position displayed in the sub digital display is displayed in the blinking state CHAPTER 3
77. ed Note 1 or the sensor heads are abnormal Connect the sensor heads f there is no improvement replace the sensor heads Auto recovery or replace the sensor heads E ort blinking The light reception intensity is insufficient See 4 1 8 Laser deterioration If the gain setting has been changed set the optimum gain setting f there is no improvement change to an appropriate work piece Auto recovery E art blinking Lodgtn displayed for 5 sec The light reception intensity is saturated See 4 1 8 Laser deterioration If the gain setting has been changed set the optimum gain setting f there is no improvement change to an appropriate work piece The sensor head s laser is deteriorated See 4 1 8 Laser deterioration Auto recovery Replace the sensor head Notes 1 No error is displayed if the sensor head to controller connection cable is connected to the controller and not connected to the sensor head 2 Threshold value direct input is possible even when the light reception intensity is saturated However teaching is impossible 3 If multiple abnormal states occur simultaneously the display priority order is from the top of the above table 144 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 1 2 Error display when setting numerical values Cause and countermeasure This is output when setting of a LOW
78. ed beam level reaches the threshold valve Short circuit protection Incorporated Laser OFF input OV connection Laser emission stop Open Laser emission Applied voltage 30V DC or less at 0 1mA leak current V connection Laser emission stop Open Laser emission Applied voltage 30V DC or less at 0 1mA leak current Zero reset input OV connection Zero reset operates Open Zero reset disabled Applied voltage 30V DC or less at 0 1mA leak current V connection Zero reset operates Open Zero reset disabled Applied voltage 30V DC or less at 0 1mA leak current Timing input OV connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current V connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current 150 phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Reset input V connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current OV connection Enabled Open Disabled Applied voltage 30V DC or less at 0 1mA leak current Laser indicator Green LED lights during laser emission i HIGH Orange LED Measurement value gt HIGH threshold value g Judgment PASS Green LED LOW threshold value x Measurement value output lt HIGH threshold value o LOW Yellow LED LOW threshold value Measu
79. een the maximum and minimum measurement values becomes the threshold value The threshold value can be set according to the detected object The threshold value is entered when the keys are released 90 B Example of automatic teaching Sensor head emitter Sensor head receiver Maximum laser beam received intensity Sensing object 1 Movement of About the center Sensor head emitter sensing object value of laser Sensor head receiver beam received intensity Sensing object 2 Movernent ot Sensor head emitter sensing object Minimum laser Sensor head receiver beam received intensity Sensing object 3 Sensor head emitter Sensor head receiver Threshold value Maximum Minimum 2 Sensing object 4 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Setting method E p Press the ENT key and RIGHT key simultaneously f ZERO ENABLE dan LONO M9 O Release the keys ZERO ENABLE jas WOO N O then will remain lighted up f The number will blink 2 times Select the threshold value that is to be taught using the threshold value select switch CG Press the ENT key and RIGHT key simultaneously while the work pieces are moving If the keys are pressed for 1 second or more R tat is displayed in the sub digital display and blinks Sampling starts immediately after the keys
80. eption Intensity 30 1 6 Setting The Linear Output ssssssssseeneeenenne 31 1 7 Setting The Judgment Output 33 1 8 Starting Measurement ssessssssseeeenenenenennne 35 CHAPTER2 BEFORE USE sessssssseeeneene 37 2 4 Laser Collimated Sensor sess 38 2 1 1 Outline of the HL T1 series seeene 38 2 1 2 Sensor h ad eiee aiee er hei e Ue 39 2 1 3 Controllera eer tti e tiec e i repe i ptite 39 2 1 4 Calculation nit niet terere treten eed 39 2 2 Parts Descrlptlon oet 40 2 2 4 Sensorhead ssec eden ee eee e 40 2 2 2 Controller OPtiOnall s ecrit ecce rere 41 2 2 3 Calculation unit optional seseeenennnn 42 2 2 4 Controller CH No ssssssssssssseeeee eene nnne nennen nnn 42 2 3 External Inputs and Outputs sesssssseee 43 2 3 1 nput output linies ice iiti n RR RERO PR RR iainih 43 PACEM Toc 44 2 9 9 OUIDUIS i node o CO DEREN GERE 46 2 4 Input Output Circuit Diagrams eseeme 48 2 4 1 NPN output type HL AC1 ssssemme 48 2 4 2 PNP output type HL AC1P ssessseeeme 49 2 5 Mounting Method esee 50 2 5 1 Sersor lieads etes itdiaaiae temi 50 2 5 2 Controller E PH HE dd Re HER 52 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email i
81. er XARR 04VF y A Emission indicator Green f m i eee an T OF Vara it 4 15 H 9 16 1 LL id Units mm Receiver 2 632 19 f 28 5 2 6 cable 0 52m Black Fr x d iL f iA 16 p c l 3 A p N 1 pd Ead x Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF elc E p M pp i NI f E i A N i 15 ih EN my EIE LIOP LOST Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email infoGclrwtr com 153 CHAPTER 5 CHAPTER 5 B HL T1001F p 1mm type Units mm Emitter 2 3 2 oO Booooooood BD 36 5 Manufactured by JST Mfg Co Ltd XARR 04VF Certification identification label 50 u m polyester film Laser beam shielding plate Emission indicator Green Units mm Receiver J j Manufactured by JST Mfg Co Ltd Laser beam center XARR 04VF 154 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B HL T1001 Dimensions with side view attachment HL T1SV1 Units mm Emitter i armi a 15 ff E if eo f 1 r ji 49 gt j miat 34 A NI N IBS P ER Y l Bl iiu we m E OO f 4 23 5 Units mm Receiver i aT 15 p rmm t Gd L EU Laser beam center 34 gt j i 15 me 19 retel i 5 15 X bi r e Y cS 4
82. es At 32 times it is 5um The value calculated imagining a detection width of 1mm with the light cut off the smallest detection object near the center and with the allowance 30 in the linear output included in the detection width calculation 148 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 1 2 Sensor head FDA Compatible Type 1mm type 5mm type 10mm type pos Model No Applicable controller HL T1001F HL T1005F HL AC1 HL AC1P HL T1010F Emitting method Pulse modulated Sensing range 0 to 2 000mm 0 to 500mm Sensing width 1mm Note 1 5mm 10mm Min sensing object H 8um opaque object Note 2 0 05mm opaque object 0 1mm opaque object Repeatability 4um Note 3 4um Note 4 Linear output resolution Note 5 4um Note 6 4um Note 4 Emission indicator Green LED Lights up during laser emission Ambient temperature 0 to 50 C No dew condensation Storage 25 to 70 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Emitting element Red semiconductor laser peak emission wavelength 650nm Laser class Class 2 FDA Class 1 JIS IEC Max output 0 2mW or less 0 35mW or less Material Case Polyesterimide Case cover Polycarbonate Front cover Glass Cable extension Extension up to total 10m is possible with
83. es NP Not permitted D X Depends on level of interior radiation 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Footnotes 1 Based on highest level accessible during operation 2 Required wherever amp whenever human access to laser radiation above Class 1 limits is not needed for product to perform its function 3 Required for protective housing opened during operation or maintenance if human access thus gained is not always necessary when housing is open 4 Interlock requirements vary according to Class of internal radiation 5 Wording depends on level amp wavelength of laser radiation within protective housing 6 Warning statement label 7 CAUTION logotype 8 Requires means to measure level of laser radiation intended to irradiate the body 9 CAUTION if 2 5 mW cm 2 or less DANGER if greater than 2 5 mW cm 2 10 Delay required between indication amp emission 11 Variance required for ClassIIb orlVdemonstration laser products and light shows 12 DANGER logotype 13 Required after August 20 1986 Export to foreign countries other than the US and use In the case of export to areas other than the US or use in those areas replace the label on the model that complies to the FDA standards the HL T1 F with the supplied label Replace the label Accompanying Label 25A1V 588 CLASS 1 LASER PRODUCT Replace the label HEROS 14 P
84. f mode changes Changing setting values other than numerical values 3 7 4 Changing setting values in case of numerical values ES etting the numerical value when normal Wi Setting the numerical value when abnormal ee 3 8 Functions That Can Be Set In The FUN Mode sess 3 8 1 Auto scaling function 3 8 2 Scaling fUNCHON scce Wilf you desire to offset the display value Wilf you desire to correct the display value to the actual width 105 3 8 3 3 8 4 3 8 5 3 8 6 3 8 7 3 8 8 3 8 9 3 8 10 3 8 11 3 8 12 3 8 13 3 8 14 3 8 15 3 8 16 3 8 17 milf you desire to use the desired display value Wf you desire to measure the width of the detected object Average sampling rate eeesseeeeneeeeenennnnnnnn nnns Hysteresis width setting Direct input mNormal mPeak hold Bottom hold Eum WPeakto peakhold c e bet a eA ie b aay Iii Self peak hold i Self bouom holdis iR teer ero E AESi o red orte ra re n SEE a Timer period e eee be EUN ER qu aaah a e aay B Without mer oe ee e c E ERE Setting initialization cree nem t ten nennen Monitor focus f nctiori i reete rie dere e rers Differential function Display reverse function esssssseeeeeneennnnenennn ECO display functio i oot ir tet ete dere ores Display digits limitation Non measuring time setti
85. fferential function concerning the differential function Zero reset is automatically cleared when monitor focus is set so exercise caution CHAPTER 3 132 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 10 Differential function This function makes the amount of change in the measurement value an output value Use this function when measuring if you are paying attention to changes in measurement values as when counting the number of work pieces etc If the differential mode is selected the number of comparison cycles laser beam emission periods can be set Example of measuring values and differential values at those times The measurement value at the point only is compared Measurement value Average sampling rate 1 M Cycles 10 4 W 10 cycles wes i Since there isa differ X ence with the measure 8 ment value the differen tial value changes Time Snce there is no difference with the measurement value the differential value is 0 Since there is a difference with the measurement value the differential value changes The amount of change in the measurement value is the difference between the value in this measurement and that in the previous p measurement If the average sampling rate is increased the change volume becomes smaller so exercise caution Phone 800 894 0412 Fax 888 723 4773
86. function setti pow Q 779 Set the function numerical value ENT 65 CHAPTER 3 3 2 Outline of Functions 3 2 1 RUN mode This is the mode in which ordinary Set the mode select switch in RUN position measuring processing is done ri tasks can be done in this RUN THR FUN Changes the sub digital display Sets the standard light reception intensity Sets zero reset cancel Timing input Status transition chart in the RUN mode Measurement Measurement sa Sub display TAI Voltage 3 2 2 THR mode This is the mode in which threshold Setthe mode select switch in THR position ant Measurement Measurement value value Resolution The following tasks can be done in this THR mode This is the threshold select switch used to Direct input of threshold values select threshold values for teaching purposes Teaching of positioning points 2 point teaching Automatic teaching 3 2 3 FUN mode This is the mode in which each Setthe mode select switch in FUN position function is set Press either the RIGHT key forward RUN THR FUN direction or LEFT key reverse direction to change the mode 66 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Status transition chart in the FUN mode Press the UP or DOWN key and select the average number of times Press the E
87. gy in proactive at the time of purchase or contract Failure caused by use which deviates from the conditions environment given in the product catalog or specifications In case this product is used by being incorporated in the customer s machine failure which could be avoided if the customer s machine had functions and structure commonly accepted in the industry 6 Failure due to Force Majeure Further the warranty given here is limited only to this product which has been purchased or delivered Panasonic Industrial Devices SUNX shall not be responsible for any consequential damage or loss arising out of the failure of this product Scope of Service The cost of the delivered product does not include the cost of dispatching an engineer etc In case any such service is needed it should be separately requested 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY Explains connections wiring and the settings that are necessary for those who wantto use the product right away CHAPTER 2 BEFORE USE Explains the preparations necessary before turning on the power such as giving an outline of the product and installing connecting and wiring it etc and explains the settings to be made when the power is first turned on CHAPTER 3 EXPLANATION OF FUNCTIONS Provides an outline of the functions and their operation and gives an e
88. hanges in the PASS Output in case of timer period t Normal output ON without timer OFF ON OFF delay timer 1 OFF lo ON O ON delay timer i l OFF lo i ON ONE SHOT timer OFF Timer processing is ordinarily involved in the PASS output Therefore in case of the one shot timer when HIGH PASS and LOW gt PASS HIGH and LOW become OFF Also as shown in the example in the figure below if the measurement value changes from PASS to HIGH when the OFF delay timer period t is applied to the PASS output the ON delay timer period t is applied to the HIGH output CHAPTER 3 Example OFF Delay timer t Measurement value changes from PASS HIGH Measurement value PASS HIGH V i i OFF delay timer males ON PASS output OFF ON L1 HIGH output i OFF ON delay timer to Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 123 B Setting method Pressing the ENT key then pressing the RIGHT key moves t OFF _ Wihouttimer tothe timer period seting aFF d oF oym ME BP on d owesrimer a E E TA 9 Pross no UP or DOWN key and oO set the numerical value Press the ENT key to set the value mr tater The timer period can be set in case of the OFF delay ON delay or ONE SHOT timer only The timer period setting item is added NT eed ies zd next after Timer mode sett
89. hone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Handling Precautions A WARNING Never use this product as a sensing device for personnel protection Qn case of using sensing devices for personnel protection use products which meet laws and standards such as OSHA ANSI or IEC etc for per sonnel protection applicable in each region or country Connection This product is made to satisfy the specifications when the sensor head is combined with the controller In any other combination not only may it not satisfy the specifications but could be the cause of breakdown so by all means use it so that there is a combination of the sensor head and controller Installation of the sensor head and controller and their removal must always be performed with the controller s power turned off f the cables are pulled it could cause the wires in the cable to become disconnected so exercise caution Power Supply Use this product 10min after the power is supplied Immediately on supply of power the electrical circuit has yet to stabilize which may cause variation in measured values After turning on the power there is a muting period of approximately 5 sec SO exercise caution Take care that the wrong wiring may damage the sensor Verify that the supply voltage variation is within the rating f power is supplied from a commercial switching regulator ensure that th
90. ing mode End setting Timer period numerical value input method ET Blinks 2 times Press the UP or DOWN keys change the numerical value 4 D Press the LEFT or RIGHT keys change the digit L1 Press the ENT key to set t t fal mre TIGD A Binksstops The timer can be set between 0 to 5 999ms CHAPTER 3 End setting x Numerical values in the figure are setting examples 124 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 7 Adjacent sensor calculation In adjacent sensor calculation mutual calculations are performed on the measurement values of 2 sensor heads then a final output obtained Two types of calculations A B or A B can be selected If adjacent sensor calculation is selected the scaling set in each m respective sensor head returns to the default values the factory settings If you desire to do scaling during adjacent sensor calculation pot enable adjacent sensor calculation then carry out scaling If adjacent sensor calculation is performed the span of the measurement value and the linear output value automatically becomes double so exercise caution An example where the 5mm width sensor head is used is shown in the following table Linearoutput 4to20mA e cm LL If sensor heads with different detection widths are connected together the correct width cannot be calculated so exercise caution When performing settings se
91. is said to be the difference between the operation and reset measurement values If the hysteresis is too small chattering could occur or conversely if the hysteresis is too great resetting may become difficult Timing for switching the judgment output Measurement Value J udgment Output When it becomes more than the HIGH threshold value PASS ch HIGH When it becomes less than the HIGH HIGH PASS threshold value the hysteresis width When it becomes less than the LOW threshold value When it becomes more than the LOW threshold value the hysteresis width PASS gt LOW LOW gt PASS 46 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Relationship between the measurement value and judgment output Measurement value Judgment output Hysteresis HIGH threshold i WA ZNL meruere Measurement value Ute fol LS eh EE NEKMNS M UU UIT Bg 1 t 1 1 i t EI t 1 alue 1 1 t 1 1 1 t ON HIGH output OFF ON L1 Hi PASS output OFF l ON i LOW output OFF i Operating point OReset point 2 Linear output Using the current voltage select switch the output can be switched between current output and voltage output Current output Guaranteed range 4 to 20mA default value 4 to 20mA Voltage output Guaranteed range 5 to 5V default value 4 to 44V
92. isplayed in the sub digital display A AR is displayed in the bottom place 2 digits LEFT key at RIGHT key x Numerical values in the figures are display examples 74 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ll Laser beam reception intensity display The laser beam reception level is displayed The laser beam reception level displayed here differs from the laser beam reception intensity laser beam interrupted intensity displayed in the main digital display The value displayed here is the value that is not influenced by the standard laser beam reception intensity setting or undergone scaling to the full scale F S by the auto scaling function The measurement value is displayed in the main digital display The laser beam reception intensity is displayed in the sub digital display Display range 0 to 100 or less A P is displayed in the top place and bottom place digits A decimal point is not displayed LEFT key at D RIGHT key m Resolution display The linear output s resolution is shown The measurement value is displayed in the main digital display The resolution is displayed in the sub digital display A r is displayed in the top place digit The display is updated in intervals of approximately 1 second LEFT key 1 D RIGHT a Returns to display of threshold value x Numerical values in the figures are display examples
93. isplayed in the main digital display in mm units or in units and whether the intensity of laser beam received by the receiver or the intensity of laser beam interrupted will be displayed The default state set at the factory is display of units and display of the intensity of laser beam received by the receiver 1 Selecting the display Select whether the laser beam reception intensity will be displayed in the main digital display in units or in mm units of the 5mm 10mm 30mm width as shown in the table of the next page 2 Selecting the amount of laser beam received amount of laser beam interrupted Select whether the display and the linear output will operate with respect to the intensity of laser beam received by the receiver or the intensity of laser beam interrupted Sensor head emitter Laser beam received width Sensor head receiver Sensing otject Laser beam interrupted width If you desire to measure the width of laser beam received gt Select L If you desire to measure the width of laser beam interrupted Select d 3 Setting Select the combination of display and intensity of laser beam received intensity of laser beam interrupted then press the ENT key to fix the setting Example In the case of the HL T1005A with a measuring width of 5mm displaying the intensity of laser beam received by the receiver Sensor head emitter Sensor head receiver Measuring width 5mm amount Select 5 L
94. l Laser beam reception intensity display Shows the laser beam intensity level 0 to 100 or less Resolution display Shows the resolution of the linear output These values are only criteria There is a slight error in the actual outputs So exercise caution The laser beam reception intensity shown here differs from the point measurement value in the main digital display Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 73 CHAPTER 3 E Operation method Change the sub digital display using the RIGHT LEFT keys B Threshold value display The measurement value is displayed in the main digital display ZERO ENABLE Hen WONO O O The threshold value is displayed in the sub digital display The display includes the decimal point The HIGH threshold value or the LOW threshold value can be selected using the H L at b switch Lern FIGHT key ii Voltage value display The linear output s voltage level is shown CHAPTER 3 The measurement value is displayed in the main digital display The voltage value is displayed in the sub digital display A uw is displayed in the bottom place digit LEFT key at RIGHT key mCurrent value display The linear output s current level is shown High ZERO ENABLE The measurement value is displayed in the LDON C m Lj main digital display The current value is d
95. lf you desire to use the desired display value ssssssssse T Wilf you desire to measure the width of the detected object eee 3 8 3 Average sampling rate eee 3 8 4 Hysteresis width setting Wi Direct input W Auto hysteresis setting 3 8 5 Hold iade et eere eer dec ce rer deoa ep ee Da pea Ts i Nortnal eco trc ba terea e didt feat ders m Peak hold n E Bottom hold ieaiaia inadai a tn rt rere eer ad ro d et ced BBS ample hold ose a e ec cer lei D NER e ce Peak to peak hold li Self peak hold iiS elf bottom hold reo eemper Wj udgment outputs while the hold mode is in use 3 8 6 ITIImigruc scenic ten eben ete e ttc eer rca dh FIGURE AERE P EV TENERE li Timer period W Without timer MOFF delay timer a BON delay tierce erre cont eee E Stn E ee BONE SHOT UME arni panen ie regente eerben eren nire deti ree 3 8 7 Adjacent sensor calculation E A B E A B 3 8 8 Setting initialization 3 8 9 Monitor focus function na incnrotair nn eene enne a a T 3 8 10 Differential function 3 8 11 Display reverse function 3 8 12 ECO display function ssssssssseeeenemeeeenn 3 8 13 Display digits limitation 3 8 14 Non measuring time setting 3 8 15 Zero reset memory function 3 8 16 Gain switching nennen 3 8 17 Key lock function 62 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3
96. ling setting aff af F Scaling OFF is OFF Note B ScRLE Set the work piece at the n re position where you desire 4 32 5 Measurement to change the display value value P eu Point 1 scaling Note Input the numerical value you want to change it to Pressing the UP DOWN LEFT or RIGHT key starts setting of the 1st Y directly point s scaling value Mdd 5 Measurement The setting procedure for a numerical value is i0 n n n Ist point s scaling the same as that for setting a numerical value in value the FUN mode Pressing the ENT key changes to the decimal point setting CHAPTER 3 43 2 5 Measurement value qd D Heath 1st point s scaling value CIPUE I Sra bled setting the decimal point z the display value s P the ENT Pressing the LEFT or O key changes to the change is reversed RIGHT key changes the inverse setting decimal point lue ch C Note i n Measurementvalue changes actvely in fu j r 7 A Gu a LE accordance with the hverse setting state d d Without inverse Set the work piece at the j FY 7 m position where you desire Display inverse ON OFF g d ing With inverse to change the display value C 7 Pressing the Note ENT key moves Input the numerical value you to the 2nd points
97. lrwtr com Email info clrwtr com CHAPTER 4 ERRORS WHEN THIS HAPPENS This chapter explains concerning the display when each type of error occurs and the treatment etc 4 1 Errors When This Happens sss 144 4 1 1 Error display during normal measurement sse 144 4 1 2 Error display when setting numerical values eseeess 145 4 1 3 Error display during adjacent sensor calculation 145 4 1 4 Scaling cannot be set sssssssssseeeeeeemeneeee nnns 146 4 1 5 Monitor focus cannot be set eee eene 146 4 1 6 Threshold values cannot be set 146 4 1 7 Hysteresis cannot be set ssssssssssseeeenneennenen nnns 146 4 1 8 Laserdeterioration sssssseeeeeeeeenennnnnn nnns 146 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 143 4 1 Error When This Happens 4 1 1 Error display during normal measurement E Sht blinking Cause and countermeasure One or all the judgment outputs is in the short circuit state Remove the load short circuit state Recovery method Auto recovery E EEP blinking The EEPROM is destroyed or data are abnormal Press the ENT key 3 sec or more f there is no improvement replace the controller Turn the power on again or replace the controller E hed blinking The cable connecting the sensor heads and controller is not connect
98. lue lt Hys it will be impossible to obtain a PASS judgment and the setting will be done Set the hysteresis setting value so that it is low so that the above conditions do not occur 4 1 8 Laser deterioration The message tdd n is displayed for 5 sec in the main digital display when the power is turned on In this case the laser in the sensor head has deteriorated Replace the sensor head 146 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 5 SPECIFICATIONS AND DIMENSIONS This chapter explains concerning ratings and performance 5 1 Ratings Performance ssssssssee eene 571 1 Sensonheadi zs ones erede eter detiene ine rige dh 5 1 2 Sensor head FDA compatible d 5 1 3 Cortrollgrz uie ceret cere ne eet tee ert he qe e e de Tech 5 14 Calculation Unit ue rete re Perte e Pp n 5 2 Dimenslons pete hc tee Bere ee ced Pa ire ds 53 1 Sensor lead ente et dee pee deve BI HL T1001A 1mm type WHL T1001F p 1mm type BIHL T1001u Dimensions with si II HL T1005A 5mm type II HL T1005F 5mm type BIHL T1005u Dimensions with si II HL T1010A 10mm type WHL T1010F 10mm type WHL T10105 Dimensions with side view attachment HL T1SV2 161 II MS HLT1 1 Sensor head mounting bracket for HL T10010 HL T1005rn 162 II MS LA3 1 Sensor head mounting bracket for HL T
99. lues This product outputs the judgment of the laser light analog quantity Since there is variation in the light intensity between the center and the edges of the detection area and emitter side and the receptor side the display value does not equal the actual dimensions so caution is necessary Use the displayed dimensional value as a criterion Other Absolutely do not attempt to disassemble this product 16 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Checking the Package Contents Before using this product check if the following items have been included in the package E Body Emitter receiver 1 pc each ll Sensor head controller connection cable 1 pc E Sensor head mounting bracket set 2 sets Sensor head mounting brackets 1 pc M3 screws 2 pcs Nut 1 pc E Light beam alignment stickers 2 pcs lll abel set HL T1 LILIL F only 1 set llChinese laser class label set 1 set llinstruction Manual 1 pc MHL T1 series CD ROM 1 pc E Controller Unit 1 pc Calculation Unit 1 pc 17 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com About Markings E Meanings of Symbols Shows an item that it would convenient to know Shows an item about which caution is necessary during operation Reference iul the item number of related contents in the ual List of controller LED display characters A b cd E F G h I g
100. ly so that it becomes approximately 2 times the resolution x Numerical values in the figure are setting examples If the hysteresis Hys is too great and m HIGH threshold value LOW threshold value lt Hys it will become impossible to get a PASS judgment so the setting cannot be done Make the hysteresis setting value smaller so that the above conditions do not occur Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email infoGclrwtr com 111 CHAPTER 3 3 8 5 Hold This function extracts data of special points in the display values maximum or minimum values etc outputs and displays them There are 6 types of hold peak hold bottom hold sample hold peak to peak hold self peak hold and self bottom hold Cautions when the hold mode is enabled are as follows 1 During hold sampling when the timing input is ON orif is displayed in the main display the zero reset input is disabled 2 If the non measuring state occurs during hold sampling when the timing input is ON when reset is being input or when the laser beam reception intensity is abnormal the data are omitted from the sampling during that time Sampling continues until the timing input goes Off Also if the laser beam reception intensity is abnormal at all times during sampling Error is displayed during hold 3 The timing input is necessary during execution of each hold mode including peak bottom and peak to peak h
101. mpted with A B orA B still selected Connect the 2 units again turn adjacent calculation off then try single unit operation f the above operation is difficult carry out setting initialization processing Auto recovery CHAPTER 4 CHAPTER 4 4 1 4 Scaling cannot be set In the following cases the scaling setting becomes NG If the width between the points in 2 point scaling is less than 10 of the full scale F S If the value input for scaling is extremely small or extremely large 4 1 5 Monitor focus cannot be set The setting becomes NG if the width between the two specified points is 1096 of the full scale F S Also be sure to set monitor focus after completing the scaling setting It is recommended that the linear output value be decided after fixing the display value with respect to the actual distance in scaling 4 1 6 Threshold values cannot be set Always setthe threshold values so that the HIGH threshold value LOW threshold value Also if the hysteresis Hys is to great and it happens that the HIGH threshold value LOW threshold value lt Hys it will be impossible to obtain a PASS judgment and the setting will be done Also in cases where the threshold value is outside the measuring range of the sensor the value cannot be set 4 1 7 Hysteresis cannot be set If the hysteresis Hys is to great and it happens that the HIGH threshold value LOW threshold va
102. n the calcu lation unit is connected ise E cRiec m R b e Pressing the ENT key ends the adjacent mE sensor calculation i9 End setting Display items in the figure are setting examples If the Mode Select switch of the 1CH controller is set on FUN it results in an error Set the 1CH controllers Mode Select switch in the RUN sow Position 126 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 8 Setting initialization All the setting conditions can be initialized Special settings such as the standard laser beam reception intensity setting the auto scaling setting monitor focus function and scaling function values can be initialized If initialization is performed you cannot return to your original settings You will have to reset all the settings again so exercise caution Default values These values are set at the factory before shipping If the settings are initialized they are changed to these values A list of default settings is shown below Default value Scaling OFF CHAPTER 3 Average times 32 times Hysteresis width setting 0 5 of full scale F S Hold OFF disabled Timer OFF disabled Adjacent sensor calculation only when 2 units are connected OFF disabled Special select CLOSE Monitor focus function 4V 20mA Maximum value 4V 4mA Minimum value Differenti
103. nd the mode select reset input changes from ON to OFF 120 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Judgment outputs while the hold mode is in use J udgment outputs while the hold mode is in use are based on the value after hold measurement value Therefore while the hold mode is in use the linear output judgment output and display value do not change until the next measurement is completed and the value after hold is changed Also when the hold mode starts and until the 1st measurement is completed the following conditions are fixed Linear output Clamped at the maximum output J udgment output All OFF Main digital display gt Example of judgment output during hold in case of peak hold The output is clamped at the m Display value Output value az maximum value until the 1st Measurement value tc measurement is completed TT Current mA a Valu A output Value B output o I i9 HIGH threshold value 4 t t Sampling Sampling Time ON f i Timing input OFF N m Time Time mode select reset input changes from ON to OFF Start of hold Always OFF until the 1st u 4 mode measurement is completed After the 1st measurement is completed Power turned on and the the judgment is output based on the value after hold measurement value Phone 800 894 0412 Fax 888 723 4773 Web
104. nfo clrwtr com 2 6 Conriections ect c P A DER E v v tat 2 6 1 Connection cable to controller eeenn n 2 6 2 Connection cable to sensor head 2 6 3 Cable extension ssssseeeen 2 6 4 Controller to calculation unit 24 Laser Beam Alignment ssseseeee eene 2 8 Setting Auto Scaling sssssssee eene 2 9 Setting the Standard Laser Beam Reception Intensity CHAPTER 3 EXPLANATION OF FUNCTIONS 61 3 1 Outline of Display Operations sse 3 1 1 Operating face 3 1 2 Outline of indicators 3 1 3 Outline of operating switches 3 2 Outline ofFunctions ssssssseeeeeeeeeennennnnnns 3 2 1 RUN mode W Status transition chart in the RUN mode ssssee eme 66 3 2 2 TAR mode iiiter ott eae E eere E NOR ERE RR 66 372 3 FUN MOMS apaa ain aar eA a Daa thas e ERA M eA EA 66 W Status transition chart in the FUN mode sssese 067 WHere the procedure for scaling settings is shown 68 lHere the procedure for setting related 5Et settings is shown 69 W Here the procedure for performing display related d 1S settings is shown 70 lHere the procedure for other Et c settings is shown eene 70 WE Here the procedure for the auto scaling setting is shown sessssss 70 3 3 List of Default Setting Values
105. ng Zero reset memory function sseseeeeeneenem emen Gain switching Key lock function Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 4 ERRORS WHEN THIS HAPPENG A eee 143 4 1 Errors When This Happens seem eee 144 4 1 1 Error display during normal measurement senes 144 4 1 2 Error display when setting numerical values seees 145 4 1 3 Error display during adjacent sensor calculation sssse 145 4 1 4 Scaling cannot be set 146 4 1 5 Monitor focus cannot be set 146 4 1 6 Threshold values cannot be set 146 4 1 7 Hysteresis cannot be set eene 146 4 1 8 Laser deteriorato No nai is eder rte hebr ein innen en rnnt arabi 146 CHAPTER 5 SPECIFICATIONS AND DIMENSIONS 147 5 1 Ratings Performance 148 5 1 1 Sensor head iiit ecd rade c ear bem eere ache dag 148 5 1 2 Sensor head FDA compatible sssseeenm 149 51 3 COnlTolle s n t rne Etpe e Rete P n danin ERE iSu e MR C Disa denice 150 514 Calculation UNE usurae o ee meer a ree IN Mc 152 5 2 Dimensions oot ema veritate ade e use 153 5 2 1 Sensorheadzi ui eee nci a 153 WHL T1001A p 1mm type Tm 153 WHL T1001F p 1mm type ai 154 WHL T10010 Dimensions with side view attachment 155 IIHL T1005A 5mm type wu 156 IIHL T1005F 5MM type eee tete ennt 157 5 2 2
106. ng on the outside of the connection cable s connector and the controller s connector and pull them straight apart e le Sensor head to controller connection cable connector controller connection connector Controller input cable connector f the ring on the outside of the connection cable s connector only is pulled there is danger of the wires in the controller s input cable being disconnected so exercise caution Do not touch the terminals inside the connectors Seescce f Soccce S000 2 6 2 Connection cable to sensor head 1 Insert the connection cable s sensor head connection connectors in the emitter receiver connectors until their claws lock in the grooves of the emitter receiver connectors Connect the emitter side to the connector with a gray cable and connect the receiver side to the connector with a black cable 2 To disconnect the connectors disengage the claws on the connection cable s sensor head connection connectors from the grooves in the emitter and receiver connectors and pull them straight apart Sensor head to controller connection cable connector sensor head connection connector 3 The antistatic cover has been fitted on the connection cable After connecting the sensor head and connection cable be sure to cover the connector with the p UA cover Donot touch the terminals inside the connectors Be careful not to cause static electricity to be discharged
107. ning torque should be 0 3N m or less Use the screws with washers supplied with the sensor for mounting HL T1001L1 HL T1005L1 A M3 length 20mm screws with washers M3 length 25mm screws with washers Sensor head mounting brackets accessones Sensor head mounting brackets accessories Do not touch the emitter and receiver surfaces of the sensor head If fingerprints etc get on them it will become impossible to measure correctly If you touch them by accident stop the laser emission then use a soft lint free cloth or lens cleaning paper to wipe off the surface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Mounting the side view attachment HL T1SVL1 The optional side view attachment HL T1SV J can be mounted on one side only on either the emitter or the receiver and used Use the M2 length 6mm screws supplied with the side view attachment to mount it and the tightening torque should be 0 08N m or less Use equal tightening torques on both the left and right sides during mounting If the torque on one side is stronger than the other side it could cause the laser beam to be distorted If the screws are tightened beyond the specified tightening torque there is danger that the part where the mounting holes are located could be damaged Please follow the standard torque specifications Also be sure to use the M2 screws with wa
108. nk together After the sub digital display blinks 2 times it will remain light up and the threshold value will be set k Numerical values in the figures are display examples m If there is a teaching error the threshold value is not changed POINT 86 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 6 4 2 point teaching The center point between teaching points 1 and 2 becomes the threshold value Using this method minute level differences in the sensing object such as differences equivalent to the thickness of a sheet of paper can be judged B Example of 2 point teaching Sensor head emitter Sensor head receiver Teaching point 1st T1 1st point Press the ENT key Sensor head emitter Sensor head receiver Teaching point 2nd T2 Sensor head emitter Tirs hidid vaus 1 T2 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 87 CHAPTER 3 B Setting method Q Teaching the 1st point Set the mode select switch in the THR position RUN THR FUN Select the threshold value that is to be input by teaching or direct input using the threshold value select switch E53 ZERO ENABLE Set the work piece then with the sub digital jan LONO NF OO display lighted up press the ENT key for M cam approximately 1 second Press the ENT key The measurement value for the wo
109. o clrwtr com 3 8 2 Scaling function The scaling function is a function that changes the display value the desired amount with respect to the setting value At the desired distance the display value can be input and changed If 1 point scaling is done the display value s span is not changed and only the offset becomes changed If 2 point is done both the display value s span and the offset are changed 1 point Scaling Display value Before scaling 2S pm e Fi i m After scaling og gao E Display value The span is not changed but the offset mm can be changed oO 2 point Scaling Display value a _ Before scaling 5e After scaling 2d b 190 Display value The span and the offset can be changed However in the end it is the display value with respect to the 4 measurement value that is changed with this function and the linear LES output with respect to the measurement value is not changed so exercise caution Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email infoGclrwtr com 101 Relationship between measurement value and linear output The relationship between the measurement value and the linear output is set by the monitor focus function so when you desire to change the linear output value perform the monitor focus setting after performing the scaling setting Reference See 3 8 9 Monitor focus function for the details
110. of the HL T1 series The HL T1 series is a high precision sophisticated laser collimated sensor which by irradiating the detected object with collimated laser beam can measure positioning or width with high precision It is used as a combination of a sensor head and controller Model No HL T1001A HL T1005A HL T1010A HL T1001F HL T1005F HL T1010F HL ACI HL ACIP HL ACI CL HL T1SV1 Side view attachment Exclusively for the HL T1001 HL T 1005 HL TISV2 CN HLT1 1 HL TICCJ 4 HL TICCJ 8 MS HLT1 1 Sensor head mounting bracket for the HL T1001 HL T1005 MS LA3 1 MS HLAC1 1 Note In the case that the detection distance is 0 to 500mm When itis 500 to 2 000mm the size is 1to 2 5mm 38 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 1 2 Sensor head A laser beam shines from the emitter as collimated light and changes in the beam due to the sensing object are picked up by the receiver then the resultant values are converted to electric signals and sent to the controller Depending on the sensing width there are 3 models Also through installation of an optional side view attachment HL T1SV 7 the direction in which the laser beam shines can be changed Use the FDA compatible model HL T1Q00 F for exports to the US 2 1 3 Controller The controller receives signals from the sensor head displays those values and outputs them to external devices It also
111. old 4 The timing input during self peak hold and self bottom hold is not reflected in the sampling 5 Do not enable the timer function during hold When the hold mode is started and un until the first measurement is ended the following conditions are fixed Linear output Clamped at the maximum output J udgment output All O ff Main digital display POINT m If the hold value is cleared and measurement is done again input the reset signal POINT 112 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Setting method oFf Nohad Peak hold P h Pw Pressing the ENT key Bottom had then pressing the RIGHT key moves to the self trigger level PP h Peak topeak hold SP h Self peak hold O Pressing the ENT key ends the hold setting End setting _ 3 Inputting the self trigger level value 05558 E Blinks 2 times Blinks cm CO V Press the UP or DOWN keys change the numerical value D Press the LEFT or RIGHT keys change the digit s Press the ENT key to set the value x Numerical values in the figure are setting examples BI Normal no hold af F The value that is currently being measurement is always displayed and output When the timing input is disabled the hold function does not operate Current mA The measurement value is output at all times Measurement value Display value Ouput value
112. or head mounting bracket for HL T1010 1 Units mm 20 gt 8 m 14 Bae m 14 a SS 3 p J Gio 5 ay ae ns 341 tut 9 3 14 e ITF si _2 M3 x0 5 pi 6 Y Y t 7 i i 11 6 3 2 3 4 Units mm Assembly dimensions 7682 This drawing shows the 7 case where bracket is Ia mounted on the receiver dod Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 163 CHAPTER 5 CHAPTER 5 B CN HLT1 1 Sensor head to controller connection cable Units mm Total length 1 5m etd i 3 o m e N Emitter Controller 4 o 1 35 lt m X Black s 4 Receiver x RP17 13P 12PC manufactured by 7 Hirose Electric Co Ltd Lj Manufactured by JST Mfg Co Ltd XAP 04V 1 VA 164 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 2 2 Controller B HL AC1 HL ACIP Units mm 5 2 cablyre cable 0 15m 5 2 cabtyre cable 2m ye B e g j ibas lt 30 3 6 64 3 i m Kh x In a o rese L 22888 B S 1 1 3X a r i4 36 8 Suitable for a 35mm width DIN rail Dimension with connector cover open Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Units mm In 76 9 gt j pa D y D 090000000 rh F3 r 1 225 UL
113. p pressed Sampling continues while the keys remained pressed down Release the keys Atthe instant the keys are released the center value of the maximum and minimum sampled measurement values is set automatically as the threshold value The automatically set threshold value is displayed in the sub digital display and blinks 2 times Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 91 CHAPTER 3 HIGH ZERO ENABLE The sub digital display remains lighted up after C LDON C om LJ blinking 2 times and the threshold value is set End setting k Numerical values in the figures are display examples The threshold value blinking in the display is not changed The measuring processing done for the previous threshold value continues If there is a teaching error the threshold value is not changed CHAPTER 3 92 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 7 FUN Function Mode 3 7 1 Basic operation The settings for each function are set in this mode There is a wide variety of setting items but basically the operating method is shown on the next page In this mode the linear output and judgment output are output regardless of the KEEP CLAMP setting set in the RUN mode s non measuring time setting The KEEP state 3 7 2 Basics of mode changes The basics of mode changes are as shown below 1 RIGHT key B Change
114. pling rate and the response time is shown in the following table Relationship between average sampling rate and response time A iid da Response time ms sanen rate 128 CHAPTER 3 0 3 0 5 Ordinarily if the average sampling rate is increased n times the resolution improves vn times B Setting method 32 Q0M8 2048time 1 024 time 512 time 256 time End e i28 128 time 64 64 time 32 32 time 16 time 8 8 time 4 4 time 2 2 time Li 1 1 time x Numerical values in the figures are display examples E c3 wo or L1 Press the ENT key to set the value setting 110 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 4 Hysteresis width setting This setting determines the hysteresis hysteresis width of the threshold values The desired value can be input directly or the auto hysteresis setting can be used B Direct input Input the hysteresis width value directly Hysteress width setting Press the UP or DOWN keys change dh V ie rumericaivaue 20850 E05 090 gq D Press the LEFT or RIGHT keys change the digit fl Press the ENT key to set the value Blinks 2 times CHAPTER 3 Blinks stops omcic B Auto hysteresis setting mj D ub cC L Press the ENT key 3 sec or more If the auto hysteresis setting is used the hysteresis is set automatical
115. rement value Enable Green LED Lights up during normal operation Zero reset Green LED Lights up when the zero reset function is enabled Main digital display 5 digit red LED display Sub digital display 5 digit yellow LED display Ambient temperature 0 to 50 C No dew condensation Storage 25 to 65 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH Ground system Floating ground Material Case Polybutylene terephthalate Transparent cover Polycarbonate Weight 140g approx Major functions Measurement value display Setting value light intensity value resolution display Standard light reception intensity setting Auto scaling Scaling Display reverse Display off mode ECO mode Display digits change Sample hold Peak hold Bottom hold Peak to peak hold Self peak hold Self bottom hold Zero reset Initial reset On delay timer Off delay timer One shot timer Differentiation Sensitivity selection Threshold value direct setting Positioning teaching 2 point teaching Automatic teaching Hysteresis width variability Monitor focus Non measuring time setting A B calculation Note 4 A B calculation Note 4 Mutual interference prevention Note 4 Laser deterioration detection Lock function
116. repeated Example of peak to peak hold Display value Output value Measurement value The output is clamped at the maximum value until the 1st measurement is completed Current mA Pi Bi value output P2 Be value output 23 d j Time ON Timing input OFF Time Start of hold mode Timing input goes OFF then hold is output Power turned on and the mode select reset input changes from ON to OFF Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 117 CHAPTER 3 CHAPTER 3 E Self peak hold 5 h This holds the maximum value above the self trigger level The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode sampling is performed of values above the self trigger level in the measurement values Atthe point when the measurement values drop below the self trigger level the maximum value obtained during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and
117. reset input changes from ON to OFF Timing input goes OFF then hold is output 114 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Bottom hold b h This holds the minimum value in the measurement values The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the minimum value is sampled during the period when the timing input is ON When the timing input changes from ON to OFF the minimum value sampled during the sampling interval is output When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of bottom hold The output is clamped at the w Display value Output value maximum value until the 1st Measurement value Current mA 23 ON Timing input OFF Start of hold mode Power turned on and the mode select reset input change
118. rk piece will be displayed in the sub digital display and blink 2 times All the digits will blink at once CHAPTER 3 The number will blink 2 times then will remain lighted up After the sub digital display blinks 2 times it will remain lighted up and the threshold value will be set k Numerical values in the figures are display examples m If there is a teaching error the threshold value is not changed POINT 88 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Q Teaching the 2nd point When setting of the 1st threshold value is completed set the work piece for the 2nd point then press the ENT key for 3 seconds or more The center value between the 1st point and the 2nd point on the work piece will be displayed in the sub digital display and will blink 2 times CHAPTER 3 The number will blink 2 times then will remain lighted up After the sub digital display blinks 2 times it will remain lighted up and the threshold value will be set End setting k Numerical values in the figures are display examples m If there is a teaching error the threshold value is not changed POINT Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 89 CHAPTER 3 3 6 5 Automatic teaching Measurement is executed while the RIGHT key and the ENT key are pressed simultaneously then the center value betw
119. rrent voltage select switch Voltage output Current output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 41 2 2 3 Calculation unit optional CHAPTER 2 Lights up when connected to a controller 2 2 4 Controller CH No If 2 controllers are connected using the calculation unit 1CH comes to the top side and 2CH comes to the bottom side when the normal display direction is used 42 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 3 Extemal Inputs and Outputs 2 3 1 Input output lines External input and output lines are assigned to the following functions Brown V Gray LOW judgment output Brack Linear output Shield Linear GND Pink LD OFF input Pink Violet Zero reset input Violet Timing input Red Reset input The linear output is switched by the current voltage select switch on the bottom of the controller CHAPTER 2 Current voltage select switch Voltage output Current output Notes 1 When high resolution is particularly necessary use a stabilized power supply that is separate from any other power system 2 If wiring is done incorrectly it could cause damage so carry out wiring correctly Particularly in the case ofthe linear output Black do not bring itin contact with any other wire In case not using the linear output insulate cable core and shiel
120. s from ON to OFF Phone 800 894 0412 Fax 888 723 4773 measurement is completed Value A output Value B output Time Sampling Time Timing input goes OFF then hold is output Web www clrwtr com Email info clrwtr com 115 CHAPTER 3 CHAPTER 3 B Sample hold 5 This holds the measurement value from the point when the timing input is input The hold mode starts immediately after the power is turned on or switching to the RUN or THR mode occurs or immediately after the reset input has changed from ON to OFF During the hold mode the measurement value sampled at the instant when the timing input changed from OFF to ON is held When the hold mode starts and up to the end of the first measurement the output is fixed at the maximum approx 23mA for the current output and approx 5 5V for the voltage output After the 1st measurement is completed and up to the time that the 2nd measurement is completed the results of the 1st measurement are held Value A in the figure below and output Up until the 2nd measurement is completed the results of the 2nd measurement Value B in the figure below are held and output Thereafter this process is repeated Example of sample hold Display value Output value Measurement value The output is clamped at the maximum value until the 1st measurement is completed Current mA Measurement value when the M timing sign
121. s items in the forward direction 2 LEFT key Changes items in the reverse direction Example Changing modes in the forward direction Set the mode select switch in the FUN position RUN THR FUN Change the mode by pressing the RIGHT key forward direction or the LEFT key reverse direction Pressing the RIGHT key changes the mode in the forward direction The current setting value is displayed in the HIGH m WON M O Sub digital display PASS Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 93 CHAPTER 3 3 7 3 Changing setting values other than numerical values The method for changing the desired mode setting values other than numerical values is as shown below Example Changing the hold setting HIGH ZERO ENABLE Using the method described in 3 7 2 Mode m ONCN S Lj setting basics change to the mode where you desire to change the settings Press either the UP or DOWN key to start the setting change sr tc Lu E Press either the UP key lt or the DOWN key I Led 8 ZERO ENABLE The current setting value is displayed in the nan LDONO O sub digital display in the blinking state 94 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Change the setting value as shown below P k Z 4 Change the setting value forward dir
122. setting at the time of factory shipment In the factory settings and after initializing the settings the linear output is as shown below When shipped from the factory voltage output is set Selection of current output or voltage output is accomplished by the current voltage select switch on the bottom of the controller Linear output default setting eu hestandarg Intensity of laser beam received display Full laser beam received 4V Full laser beam interrupted 4V Voltage output Intensity of laser beam interrupted display Full laser beam received 4V Full laser beam interrupted 4V Intensity of laser beam received display Full laser beam received 20mA Full laser beam interrupted 4mA Current output 4 to 20mA Intensity of laser beam interrupted display Current voltage select switch Full laser beam received 4mA Full laser beam interrupted 20mA Voltage output Current output f you desire to set the voltage output to 1 to 5V or 0 to 5V instead of 4V set it using the monitor focus function B Setting Method Example in the case of setting a linear output of 0 to 5V 1 Setthe mode select switch in the FUN position CHAPTER 1 RUN THR FUN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 31 2 Display SPet using the LEFT RIGHT cpc key D Ae 3 Change cLoSE to SEt using the UP
123. shers length 6mm supplied for mounting screws When using the side view attachment be sure to adjust the laser beam axis after installing the attachment Also be sure to perform the standard light reception intensity setting after adjusting the sensor head laser beam axis Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 5 2 Controller Mounting Dismantling 1 Fit the front of the hook on the 35mm 3 Take hold of the controller and push it width DIN rail in the direction of its front end 2 Push the rear portion of the hook 4 Lift up the front end The controller down onto the 35mm width DIN rail can then be removed 35mm width DIN rail M Do not attempt to reverse the order of steps 1 and 2 If mounting is attempted in reverse order it could result in reducing the mounting strength of the mounting fitting If the front end of the controller is lifted up without first pushing it in the direction of the front end the hook on the rear end could be broken SO exercise caution Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 6 Connections 2 6 1 Connection cable to controller 1 Insert the controller connection connector on the connection cable with the controller s input cable connector inserting it until the ring on the outside of the connector locks 2 To disconnect the cable take hold of the ri
124. suring values to be held Changes the hysteresis width of the judgment output Disables key input The range and inclination of the linear output is set to the desired value P 125 P 99 P 90 P 110 P 115 P 133 P 137 P 135 P 136 P 140 P 112 P 111 P 141 P 129 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Reference Page N Non measuring time setting Sets the output when in the non measuring P 138 state such as the reset time Normal hold This is the hold function in the Off state P 113 P Peak hold Holds the maximum value of the measure P 114 ment values obtained during the period de fined by the timing input Peak to peak hold Holds the peak to peak value from the P 117 measurement values obtained during the period defined by the timing input Positioning teaching The value used for teaching becomes the P 85 threshold value S Sample hold Holds the value sampled at the instant that P 116 the timing signal was input Scaling function Sets the measurement value display to the P 101 desired value Self bottom hold Holds the minimum value of the measurement P 120 values below the threshold value measured during the measuring period Self peak hold Holds the maximum value of the measure P 118 ment values above the threshold value measured during the measuring period Setting ini
125. t arcu Etc Li Press the ENT key Pressing the LEFT or r E 5 E t M D RIGHT key select the non Dd E E P measuring time setting Next set the non measuring time setting on PEEP or cLRaP rESCE PEEP ERE c et cL RaP Keep output value Clamp at Current 23mA approx Voltage 5 5V approx L rESEE A Press the ENT key to end the non measuring time setting End setting The display in the figure is a setting example 138 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 8 15 Zero reset memory function This selects whether or not to save the zero reset level in memory when the power is turned OFF If you desire to reproduce the zero reset level from the previous operating session when you turn the power ON again then enable this function If this function is enabled the zero reset level data are written to EEPROM each time The writing life of the EEPROM is only about 100 000 times so if zero reset is used for each measurement disable this function in order to protect the memory However even if the zero reset memory function is disabled the zero reset level is written in EEPROM in the following cases When setting the threshold values When performing each of the settings in the FUN mode E Setting method First select Eke or RLL in the special settings menu Special CLOSE No special setting
126. t the emitter and receiver so that the emitted beam strikes the center of the cross marks After adjustment be sure to remove th es ti C ke r Laser beam alignment sticker Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 27 CHAPTER 1 CHAPTER 1 1 4 Setting Auto Scaling Select whether the measurement results will be displayed in the main digital display in mm units or in units and whether the intensity of laser beam received or the intensity of laser beam interrupted is displayed B Setting example of each sensor head Intensity of laser Auto Operation beam received scaling interrupted display setting Output operation Display When full laser Intensity of laser beam is received beam received display When full laser HL T1005A beam is interrupted HL T1005F When full laser ntensity of laser beam beam is received interrupted display When full laser beam is interrupted When full laser ntensity of laser beam is received beam received display When full laser HL T1010A beam is interrupted HL T1010F When full laser ntensity of laser beam beam is received interrupted display When full laser beam is interrupted When full laser ntensity of laser beam is received beam received display When full laser HL T1001A beam is interrupted HL T1001F When full laser ntensity of laser beam beam is received interrupted display When full laser beam is interrupted Note The linear ou
127. t the 1CH controller on RUN set the 2CH controller on FUN then set it as a 2CH controller CHAPTER 3 BH A B The difference between the measurement values of the 2 sensor heads is taken as the final output The data from the 1CH controller becomes B and the data from the 2CH controller becomes A B A B The sum of the measurement values of the 2 sensor heads is taken as the final output The data from the 1CH controller becomes B and the data from the 2CH controller becomes A Calculation results output The result of the calculations is displayed in the 2CH controller and output The B data are displayed in the 1CH controller and output In the case that 2 controllers are linked together and they are set in the ordinary display direction the controller on top becomes 1CH and the controller on the bottom becomes 2CH 1CH Data B x Data B output Calculation unit 2CH Data A Calculation results output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 125 If you desire to measure the width of the detected object selectA B powr Calculation then change the display value using the scaling function E Setting method Setthe Mode Select switch on the 1CH controller in the RUN position Setthe 2CH controller on FUN the carry out setting with the 2CH controller o F F Without adjacent calculation It becomes possible to select whe
128. the exclusive extension cable Weight Emitter 15g approx Receiver 15g approx Emitter 15g approx Receiver 15g approx Emitter 30g approx Receiver 20g approx Accessories MS HLT1 1 Sensor bracket 2 Nos Laser beam adjustment sticker 2 Nos Sensor head control connection cable 1 No Chinese Label set 1 No head mounting laser class label set 1 set MS LA3 1 sensor head mounting bracket 2 Nos Laser beam adjustment sticker 2 Nos Sensor head to controller connection cable 1 No Chinese laser class label set 1 set Label set 1 No CHAPTER 5 Notes 1 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 61to 2 5mm 2 In case that the detection distance is 0 to 500mm When it is 500 to 2 000mm the size is 50um 3 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times with the light half cut off At 32 times it is 5um 4 In case of an average sampling rate of 64 times At 32 times it is 5um 5 Value calculated with the linear output allowance factor 30 when connected to the controller included in the calculation of the detection width 6 In case of a detection distance of 0 to 500mm and an average sampling rate of 64 times At 32 times it is 5m The value calculated imagining a detection width of 1mm with the light cut off the smallest detection object near the center and with the allowan
129. the monitor focus setting Display inverse If inverse is enabled then the method of increasing or decreasing the value in the display with respect to the reference value is reversed For example in the case of the intensity of laser beam entering display ordinarily if the intensity of laser beam entering increases the display value increases but when inverse is enabled the value becomes smaller as the intensity of laser beam entering increases However in 2 point scaling inverse is disabled If the following changes are made the scaling value is cleared automatically In such a case perform the scaling setting again m If the adjacent sensor calculation A B is changed from enabled disabled POINT If the adjacent sensor calculation A B is changed from enabled disabled When auto scaling is reset CHAPTER 3 In the following cases this setting causes the scaling setting to be NG and scaling cannot be used m If the 2 point scaling interval is les than 10 of the full scale F S If the numerical value input for scaling is extremely small or extremely large 102 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Setting procedure The procedure for performing the scaling setting is as shown below Scaling function Y SEeRLE am Scaling ON OFF The sca
130. tialization Returns the settings to the default values P 127 set at the time of factory shipment Standard light reception Records the light reception intensity in the P 80 intensity setting installation state as the standard light re ception intensity Sub digital display change Changes the contents of the sub digital display P 73 T Teaching A function that sets the threshold values P 85 automatically Threshold value direct input Inputs the judgment output threshold value P 83 directly Timer Sets the timer function and time of the P 122 judgment output 2 point teaching Sets threshold values automatically from P 87 2 point teaching values Z Zero reset cancel Sets the display and linear outputs to zero P 76 Zero reset memory function Selects whether to store the zero reset data P 139 in memory or not Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Revision History First edition January 2002 Second edition October 2005 Third edition January 2006 Fourth edition November 2007 Fifth edition April 2011 Sixth edition April 2013 Seventh edition October 2013 Eighth edition October 2013 Ninth edition July 2014 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
131. ting method 1 Set the Mode Select switch in the RUN position 2 Set the full laser beam receiving state RUN THR FUN 3 Press the DOWN key 9 for 3 seconds or more Sensor head emitter Sensor head receiver key 9 4 If the setting was done correctly it will be near the value set by the auto scaling setting Example If 100 L was set it will be near 100 00 If 100 d was set it will be near 0 00 If the value is not near the set value it is not set correctly Align the light beam again Perform this setting after the auto scaling setting is completed If auto scaling is set after the standard laser beam reception intensity is set the standard laser beam reception intensity setting will be canceled Be sure to perform the standard laser beam reception intensity setting I after the power has been switched on for 10 minutes or more and the display values have stabilized At a time when you are not setting the standard laser beam reception Cm intensity the value in the main digital display will not be a value near the full scale F S value even if the laser beam is striking the receiver Point normally It will be a value that is smaller than the full scale F S value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CHAPTER 3 EXPLANATION OF FUNCTIONS Provides an outline of the functions and their operation and gives an explanation concerning th
132. tputis an example of the default in the case of voltage output Detection width Sensor head emitter Laser beam received width Sensor head receiver E Sensing object Laser beam interrupted width If you desire to measure the width of laser beam received select L f you desire to measure the width of laser beam interrupted select d 28 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com B Setting Method 1 2 3 4 5 e Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Setthe Mode Select switch on FUN Display Rit a5 using the LEFT RIGHT key D Select the contents using the UP DOWN key 9 Fix the selecting using the ENT key W The display in the illustration is a setting example Set the mode select switch in the RUN position then return to the measurement state RUN THR FUN 30mm laser received display 10mm laser received display 5mm laser received display 100 laser interrupted display 100 laser received display ENT key The auto scaling setting is completed when the ENT key is pressed iL Setting ended RUN THR FUN When auto scaling is set all the settings are automatically returned to the default values set at the fa
133. tr com 6 Reset input This is an input which resets each output When this input goes ON internal calculation is interrupted and fixed values are output for the judgment output and linear output By selecting settings when measuring is not being performed the following type of outputs is performed Setting when measuring is not being performed CLAMP KEEP J udgment output All OFF Fixed at maximum output Held at the value just before Linear output CHAPTER 2 Main digital display S ub digital display eSSEEC Maximum output value Voltage output approx 5 5V Current output approx 23mA Itis set on KEEP atthe time of factory shipment When reset is input the averaging calculation is cleared so the m response of the judgment output may be delayed longer than normally POINT immediately after the reset input is cleared Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 45 CHAPTER 2 2 3 3 Outputs 1 J udgment output There are 3 types of judgment output HIGH PASS LOW The timing and time chart for each respective output are shown in the table below and in the graph on the next page Threshold value This is the value that becomes the boundary for the HIGH PASS LOW outputs There are two threshold values the HIGH threshold value and the LOW threshold value The threshold value has Hysteresis Hysteresis Hysteresis width This
134. ubtful or in error or if there are any pages that are improperly arranged or missing please take the trouble to contact our nearest business office Regardless of item 3 above please understand that this company shall not accept any liability concerning the results of this product s operation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 WARRANTY Warranty Period Unless otherwise agreed Panasonic Industrial Devices SUNX warrants this product for twelve 12 months from the date of the shipment or delivery to the purchaser s appointed warehouse However note that consumables of the product such as batteries or lamps etc are not covered Scope of Warranty During the above mentioned period if a failure of the product occurs under normal use and operation and if Panasonic Industrial Devices SUNX determines that it is responsible for the failure it shall repair the defect or replace the product However in no event shall Panasonic Industrial Devices SUNX be liable for the failure damage or loss stipulated below 1 Failure caused by instructions standards or handling specified by the customer Failure caused by modifications done in the structure capabilities specifications etc without consulting Panasonic Industrial Devices SUNX after the purchase or the delivery of the product Failure caused by a development which could not be foreseen based upon the technolo
135. ver Example Laser beam reception intensitry 83 23 display output Execute the standard laser beam reception CHAPTER 3 intensity setting In the full laser beam entry state press the DOWN key for 3 seconds or more 2 Laser beam reception intensity 10096 display output ll Setting method d TROU Setthe full laser beam entry state ZERO ENABLE Set the mode select switch in the RUN LDONCI M Ll position RUN THR FUN Press the DOWN key for 3 seconds or more while zero resetis not being executed The value in the figure is for the case where the auto scaling setting is 100 L If the laser beam reception intensity is displayed in mm units this setting becomes the maximum value Also if the laser beam interrupted intensity display d is selected it becomes 0 If the linear output is set by monitor focus that becomes the setting value The standard laser beam reception intensity is stored in memory The next time the power is turned on the set standard laser beam reception intensity is read out Numerical values in the figures are display examples Perform this setting after the auto scaling setting is completed m If auto scaling is reset after setting the standard laser beam reception Sr intensity the standard laser beam reception intensity will be canceled 80 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 5 5 Other functions in the RUN mode
136. www clrwtr com Email infoGclrwtr com 121 CHAPTER 3 3 8 6 Timer B Timer period The timer period is equivalent to a delay time of the ON delay timer and the OFF delay timer and a pulse width of the ONE SHOT timer Determine the timer period according to the PLC or other control system The timer period can be set between 0 to 5 999 ms B Without timer The judgment output is output in accordance with the timing The output response time is determined by the average sampling rate B OFF delay timer When the measurement value changes from PASS gt HIGH or PASS gt LOW the only delay in the timing of the PASS output changing from ON to OFF is the timer period E ON delay timer When the measurement value changes from HIGH PASS or LOW gt PASS the only delay in the timing of the PASS output changing from OFF to ON is the timer period B ONE SHOT timer When the measurement value changes from HIGH PASS or LOW gt PASS a PASS output with a pulse width that is the length of the timer period only is output Furthermore if PASS output pulses overlap each other the later pulse has priority so the original multiple pulses end up becoming only a single pulse When the one shot timer is selected the HIGH output and LOW output are not output so exercise caution 122 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com The time chart is shown in the following figure Type of timer and c
137. xplanation concerning the functions that can be set and setting methods CHAPTER 4 ERRORS WHEN THIS HAPPENS Explains concerning the indications and treatment etc when each type of error occurs CHAPTER 5 SPECIFICATIONS AND DIMENSIONS Explains concerning ratings and performance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 tc Lu H a lt I iS N tc Lu n lt I S e tc Lu ou lt x I S tc Lu Lr ou lt x I S LO tc Lu am lt I iS CONTENTS In order to use this product Safely 0 0 0 0 eeeeeeesneeeeeeneeeeeeneeeeeenaeeeeeaaes 8 About Laser Safety canora erede ees 9 Vs JISHIEGQ GB 5 apetece heme res deis 9 2z BEDA S iode HDi is 10 Handling Precautlons n rotes 15 Checking the Package Contents sssssseme 17 About Markingjs 5 uie eene med venen aes 18 List of controller LED display characters sseeeeesesse 18 Whenthis happens uite 20 CHAPTER 1 FOR PERSONS WHO WANT TO USE THE PRODUCT RIGHT AWAY 23 1 14 For Persons Who Want To Use The Product Right Away 24 1 2 Connecting The Sensor Head And Controller 25 1 3 Laser Beam Alignment ssessseeeren 27 1 4 Setting Auto Scaling sese 28 1 5 Setting The Standard Laser Beam Rec
138. y shipment so exercise caution Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 1 2 Connecting The Sensor Head And Controller Connect the sensor head and controller by the following procedure connect the power supply then turn it on 1 Connection cable and controller Insert the controller connection connector on the connection cable with the controller s input cable connector inserting it until the ring on the outside of the connector locks Sensor head to controller connection cable connector controller connection connector Controller input cable connector 2 Connection cable and sensor head Insert the connection cable s sensor head connection connectors in the emitter receiver connectors until their claws lock in the grooves of the emitter receiver connectors Connect the emitter side to the connector with a gray cable and connect the receiver side to the connector with a black cable Sensor head to controller connection cable connector Emitter Receiver connector sensor head connection connector 3 The antistatic cover has been fitted on the connection cable After connecting the sensor head and connection cable be sure to cover the connector with the anti static cover Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 25 CHAPTER 1 4 Connect the power supply to the controller then turn on the power CH

Instruction Manual

Contents

Download Pdf Manuals

Related Search

Related Contents