Operating and maintenance manual for Mini - Royal
Contents
1. Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 6 Resonator The pictures below show the opening of the resonator The silencer inlay may now be rinsed with fresh water but must be completely dry before being reinstalled Important When removing the skimmer from the filter basin it is essential to ensure that no salt water enters the silencer This could lead to salt crystal formation which would hamper the performance of the silencer and produce unpleasant noises For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de A successfully assembled Mini Bubble King 200 VS13 Don t forget to close the outlet with the silicon plug 7 Possible sources of error For optimal skimming results please note the following information 1 Water does not become water straight away As a result of the different composition the skimmer may need a few days before it starts to skim Particularly with new products 2 Pay attention to the water filling level between fr2. rest our liabilities for wantonly negligent breach of contractual obligations which are foreseeable at the time of the conclusion of the contract are barred Damages which are unambiguously attributed to inappro priate usage of the product are in general to be accounted for by the customer In the case of returns of the product the customer has to use break proof packaging for the product The customer is liable for any damages that can be ac counted to an inappropriate packaging For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 8 6 Claims against us become time barred within a year after the initial delivery of the goods to the customer The same applies to claims for damages regardless of their ju ridical cause The limitation period does not apply to claims based upon the malicious concealment of damages from the injury of life health or body and for other damages that result out of intention or wanton negligence 8 7 If it becomes apparent during our examination of dam ages reported by the customer or in the course of our re moval of defects that the reported damages or claims were mad
3. 8 Defects and claims for compensation 8 1 Barring any further claims we are only liable that the supplied goods are free of defects until the initial transfer of perils Insignificant variations of the contracted appearance and workmanship or marginal limitation of the usability or suitability of the product are unremarkable The warranted condition endurance and usability the prod uct is solely subject to the specification agreed in writing in the product specification and or in this manual Further oral agreements especially from preliminary talks advertising and or in related industrial standards will are only valid as integral part of a written contract Only conditions and speci fications assured specifically by us are valid We do not ac cept conditions or specifications made by third parties Spe cifically the specification assured in this manual are valid If the customer wants to use the product for other than the intended purpose he is obliged to thoroughly the suitability of the product for the other purposes We give no warran ty and no liability accrues for any applications that are not agreed on by us explicitly and in written form Any manipulation of the pump the needle wheel impeller or the electronic as well as any attempt to modify the soft ware to influence the software or to read out or re engineer the software of the driver unit immediately causes a loss of warranty and all claims and rights expire E
4. Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de Operating and maintenance manual for Mini Bubble King For all Mini Bubble King skimmer 200 with Red Dragon 3 Mini Speedy 50W 1500I h Pince 1956 Kk kkk Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 Since 1986 info royal exclusiv de www royal exclusiv de KKKKK Operating and maintenance manual for Mini Bubble King For all Mini Bubble King skimmer 200 with Red Dragon 3 Mini Speedy 50W 15001 h 1 Installation putting into operation of the Mini Bubble King gt caeeeccceccecececeseeteeeaeeeaeeees 2 2 Maintenance and disassembling of the skimmer ie eaececececeeeeaeeeaeeeeeeeaeeees 3 3 Maintenance and cleaning of the RDS neta eet eeeceeeseeeeeeeeeeeeenees 9 4 Assembly of the skimmer 9 42 iva teeeeeece cece eeceeeeeeeeaeeeaes 6 5 Power outages and emergency power supply a aeca eet eeteetaeeceeeeecaeeaeeeees 6 6 RESONATOr ae ee T T Possible sources of error tata eetaeeceeesaeeeseeeesaeess 8 8 Defects and claims for compensation disclaimer a ccaeeseeteeeaeeateeeeeeeeeeeeees 9 9 Manufacturer s declaration ica tt te teeceeeeeeeeaeeeeee ees 10 9 1 Manufact rer here ee site 10 9 2 Informations and support nc ntet tate eeeeeeeeteeeeeeneeees 10 Important Notice Please read this manual caref
5. art to disassemble the Mini Bubble King as shown below A standard mid size screw driver and a Philips tip screw driver is required for a complete disas sembly Take the skimmer pot and the resonator off Then remove the air hose from the nozzle and pull those with slight rotation and press movements due to the wedge tube Now you can remove the wedge pipe First untighten the plastic screw of the injection pan which you can then extract from the body If you turn the screw connection remove also the base of the injection pan from the body As soon as the titanium screws at the bottom are solved can be pulled the pump with the lower bottom plate carefully from the body of the skimmer Refer to the follow ing images in a logical sequence gt E Ls l l S For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 3 Maintenance and cleaning of the RD3 Please solve the 4 titanium screws on the base plate To do this please use a sufficiently large screwdriver After loosen the screws pull release the complete motor block out of the column figure below removal of the p
6. e King pumps have a built in auto matic shut off The internal circuit is permanently measu ring the power consumption of the pumps In the case of serious calcifying and thus stiff bearings the internal cir cuit will identify the rising power consumption as a failure and will switch off the pump for safety reasons This protects the Bubble King pump from internal fires and other damages such as short circuit resulting from overcharge The pump can be brought back into operation For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 Since 1986 info royal exclusiv de www royal exclusiv de KKKKK by switching the plug on and off We do not advise repeatedly switching on and off to force the internal pump back into operation If a Red Dragon pump switched itself off there is a defect which needs to be resolved Often a clean is all that is required Permanently tricking the circuit may result in severe motor damage which is not covered by warranty Once the individual parts of the skimmer have been re moved from the filter tank remove the jet tube nozzle from its holder and put the skimmer onto a flat soft surface or a towel and st
7. e wantonly negligent or unwarranted we may charge an adequate consideration for our examination and for the removal of defects The customer has the right to neglect a necessary repairing and to demand the return of the skim mer In general every examination of damages is bound to lump sum compensation if it occurs that the customer has to be accounted for the damages 8 8 Spare parts Our liability to deliver and hold spare parts available is limit ed to the period of 5 years after initial shipment of the prod uct Our respective list prices apply for spare parts 8 9 Disposal We offer our customers to take back products that fall under the restriction of hazardous substances directive ElektroG within Germany free of charge for products which were brought into circulation after the 13th of August 2005 We will take care for the disposal If a customer chooses not to let us take care for the disposal he takes the responsibility of a disposal according to legal regulations and discharges us from our liabilities according to 10 sect 2 ElektroG and any associated liabilities of others 8 10 Subject to alterations The manufacture has the right for changes in hardware and software of the product at any time without preliminary no tice as long as these changes advance reliability or quality of the skimmer No claims can be made if for instance de sign functionality or performance of the skimmer changes elementary The assured sp
8. ecification of the skimmer is always guaranteed Pince 1956 Kk kkk 9 Manufacturer s declaration Titles against Royal Exclusiv concerning the products described in this manual address on the Royal Exclusiv guarantee clauses Specification may vary due technical improvements 9 1 Manufacturer Royal Exclusiv pumps and skimmers Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de Made in Germany Royal Exclusiv EAR number WEE Reg Nr 83082352 9 2 Informations and support Thank your for purchasing a Royal Exclusiv Mini Bubble King protein skimmer This protein skimmer is a high quality product made in Germany with the highest manufacturing demands on modern CNC machines This manual is supposed to help you to setup the protein skim mer for use and to advice you with the necessarily mainte nance procedures To ensure long lasting satisfaction with this product we please you to read this manual carefully and follow our guidelines Royal Exclusiv guarantees 5 years of spare part availability for the Mini Bubble King protein skimmer Should the device in some way not meet the high demands you expect from Royal Exclusiv please contact the dealer where you purchases your Mini Bubble King protein skimmer This is usually the best way for product support However you may feel free to contact our support on our webs
9. ge shaped tube fastens the tube to its holder The tool should only be light ly screwed and without the use of tools For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de ee The figure above shows how the water outflow can be regulated by turning the wedge Please note the maximum water level The water to air stripline is the level after which wet foam becomes dry foam The water level should not exceed the indicated wa ter strip line This line ensures dry foaming Our recommendation is a guideline The line may be ex ceeded if necessary It at the discretion of the user to de cide whether he prefers wet or dry foam Once the skimmer has formed enough dry foam it is re commended to grease the upper end of the riser tube as well as the inner foam ring This will prevent the foam cup from being filled with solid dry foam because the bubbles will burst as soon as they come into contact with the grease This way only the adsorbate will enter the cup The dry foam might leave the cup through the ventilation holes and fall back into the filter sump On the figure above the water level stripl
10. ge the pump with clear water Re assemble the pump Decalcify the wheel unit using a suitable decalcifying bath NEVER use hydrochloric acid even if diluted The pump could get seriously damaged For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 4 Assembly of the skimmer After a complete clean reassemble the skimmer accord ing to the following instructions Start by reassemble the pump first Carefully insert the ro tor in the engine block Tighten the four screws until the gap between housing cover and motor block is closed DO NOT overtighten the screws Fix the pump on the lower bottom plate and place the skimmer body Caution pay attention to the correct seat of the cable of the pump Insert the bottom plate screws and tighten moderately Also please do not work with too much force At the base of the injection pan depicted on the right po sition as shown above respected the flute groove Now replace the pan like shaped base plate and tighten it softly The injection pan should be relatively centered in the mid dle of the tube Please note It is important to place the side w
11. ine is approx 4 cm below the maximum level This water level stripline can be lowered or increased by turning the tube i Pince 1986 Kk kkk The water level stripline is different for every aquarium de pending on the quality and surface tension of the salt water Keep the skimmer running until the foamy liquid has filled the absorbate pot skimmer head All Bubble King skimmers have a so called absorbate drain The 10 mm hole at the bottom of the pot skimmer head is sealed by a silicone plug This is the hand over location The customer may install an additional attach ment e g a small ball tap to drain the absorbate which facilitates cleaning Note Please do not wait too long until cleaning an over filled pot 2 Maintenance disassembling of the skimmer We recommend checking the Mini Bubble King at regular intervals to check for impurities on the needle wheel This does not require removing the skimmer from the filter Disconnect the skimmer from the mains by unplugging the nozzle Then turn the skimmer in your direction to see if any foreign objects such as snails mussels activated car bon pellets filter cotton or food debris have entered the first row of needles In case of an accumulation of debris in the pump the pump must be disassembled l Pull the suction nozzle from its fitting slot flute Fig re move the suction inlet to the control of the needle wheel All Red Dragon Bubbl
12. ite http www royal exclusiv de For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved
13. ith no holes on the pressure nozzle of the pump rather than the side with holes Next pull the silicone tube through the tube with one end attached to the nozzle and the other to the silencer Finally check the silencer The upper cover is only loosely stuck on and should be easy to remove If this is not the case insert a screw driver from the bottom side of the 10 mm air tube and gently hit the cover The cover should then be easy to remove and the silencer becomes accessible Replace the cover after cleaning Please do not insert cot ton wool or activated carbon into the silencer We explicitly point out that the pump cannot be operated in dry run The pump may under no circumstances be operated on a dry run even for testing purposes Doing so may result in instant damage As a last step reassemble the red suction tube with the nozzle and ensure tight fit connect air hose The skimmer is now operational again 5 Power outages and emergency power supply After a blackout the pump will start automatically and the controller will set up the last chosen speed The pump can used on a commercial emergency power supply or a commercial UPS which is fitted with a rectifier package For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved
14. ler unit can be removed by cautiously pulling on the rotor with When you pull on the rotor be very careful as the impeller is held in its position by the magnet If you release the rotor while trying to pull it out the bearing can get a serious damage Do not underestimate the power of the magnet If you slightly lose the grip and the axis hits the rear bearing the risk to damage the bearing is very high A damage bearing causes high reparation costs Use fitting hexagon key to loosen the 4 screws from the case Grab rotor and cautiously pull out completely Check parts for calcification After the maintenance you can assemble the pump in reversed order Please pay attention to first only loosely fix the in crossed over order and then fix them semi solid hand tight For the usage of a cordless screwdriver see the picture The O seals of the pump are made from silicone or EPDM Viton depending on the application Please use only fresh and original O seals with the correct thickness and hardness as replacement When O seals are aging the hardness slightly changes When you re as semble the pump the O seals should always be replaced by new ones This will increase the lifespan of the pump Silicone and EPDM Viton O seals are resistant against acids and bases Decalcify the pump completely Please do not use hy drochloric acid not even in extenuated form This may damage the pump beyond repair After the decalcification pur
15. om 130 mm up to 300 mm ideally 210 mm this is the height of the water in the filter basin 3 The water level in the skimmer is controlled using a tube This sets the amount of foam to be produced The level of water in the skimmer is set by turning it left or right 4 Ifthe skimmer produces a water air mixture in the tube when it is turned on this means that the skim mer is operating correctly The skimming default must lie elsewhere 5 Do not let the pump run dry this would lead to permanent damage 6 A sufficient pre filtering of the water before it en ters the skimmer is recommended So the pump will be spared as before large parts such as snail shells or shells which can lead to a blockage of the needle wheel For the skimmer to produce optimal results the Mini Bub ble King must be brought to the correct height This will depend on the water fill level Do not forget At least 20 30 mm are required for the removal and cleaning of the entire skimmer cup For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 8 Defects and claims for compensation disclaimer
16. r level pumps require a ground fault circuit interrupter Fl safety switch Furthermore we recommend a frame connector with volt age surge protection which in the case of a short circuit in the mains protects the Red Dragon RD pump from electric shocks which would burn the internal fuse The motor cannot be repaired if the RD fuse blows it must be replaced Shortly after the pump is put into operation a foam cush ion should appear as demonstrated on the figure below skimmer after starting the pump Run the skimmer in this way for several hours without the skimmer head Pince 1986 Kk kkk It takes a while for new skimmers to be able to produce solid foam New skimmers may contain several substances such as grease and glue residue which prevent foam from forming Depending on the contamination of your aquarium water it may take from 2 minutes up to 1 week for solid foam to form It is not possible to make an accurate prediction as to how long it will take for the skimmer to be properly run in Once the foam is solid enough place the skimmer head on the skimmer post Before installing the skimmer head make sure that the internal red O ring is correctly placed with no ripples or similar irregularities These may cause slight leakage If the foam is sufficiently solid the water level can be ad justed by turning the wedge shaped tube clockwise or counter clockwise The small screw on the side of the wed
17. reliable for consequential damages or damages that are caused by a malfunction or failure of the skimmer such as a loss of animals It is in the responsibility of the customer to provide back up devices for the case of a potential malfunction or failure of the pump 8 3 The customer has to check the goods immediately thoroughly also for product safety Apparent damages have to be reported in written form immediately Hidden damages have to be reported immediately after their dis covery The customer is liable to report transport damages within 24 hours to the carrier and or the delivery service Disregarding the rules for checking and reporting results in a loss of warranty 8 4 Furthermore we are not liable for the consequences of inappropriate application usage maintenance and han dling of the product by the customer or his subsidiaries neither for normal abrasion This applies specifically to the consequences of thermal chemical electrochemical or electrical influences as well as for infringements against our uses and maintenance manuals The same applies to damages which are the result of changes or adjustments by the customer which have not been approved by us in beforehand 8 5 Our liability for wanton negligence is limited to claims of injury of life body and health to claims based upon the law on product liability and to claims from culpable fundamental breach of the contract which peril contractual obligations For the
18. ully before you install the device We recommend not to proceed the installation of the device until you read the manual This prevents any questions and problems that might occur in installation process As soon as you power on the skimmer for the first time you agree that you read and understood this manual In doubt or if anything is unclear please contact your supplier vendor or dealer before you start up the skimmer For more information please visit www royal exclusiv de Simply enter the part number or name into the search box or email info royal exclusiv de All information subject to change We try our best but printing errors reserved Klaus Jansen Richard Byrd Str 7 50829 Cologne Germany Fon 49 0 221 222886 0 Fax 49 0 221 22288622 info royal exclusiv de www royal exclusiv de 1 Installation putting into operation Take the Mini Bubble King MBK out of the package and check the skimmer for shipping damages Your local dealer must be notified about any damages within 24 hours The Mini Bubble King MBK is pre installed and ready for opera tion and may be put into the filter sump for instant operation In order to get familiar with the device do not install the skimmer head yet The lower water level of the Mini Bubble King should not be below 13 cm and should not exceed 30 cm The water level should ideally between 20 and 22 cm Plug the power cable into the corresponding socket Please note that sub wate
19. ump With a medium sized screwdriver loosen the four housing screws Three in the front and one from the back Pull the housing cover to the front Pull out the wheel unit from the front If the wheel unit is extremely calcified care fully insert a small screw driver into the gap between the motor block and housing cover then lift slightly Caution Never apply force to the wheel unit Disconnect the pump from the power supply prior to each maintenance work Red Dragon supply and flow pumps are essentially to be classified as low maintenance Usu ally the necessary maintenance work is limited to a check of the impeller for obstruction Remove obstacles from the impeller with a slim and spiky tool A decreasing supply rate is often the result of dirt Possible calcinations espe cially in saltwater applications has to be removed with a very soft acid as for instance vinegar Avoid applying pres sure to the sides of the impeller or the rotor The pump can Pince 1956 Kk kkk be disassembled nearly completely for cleaning In freshwater and saltwater applications calcification only appears in very hard water and after a complete re filling of the pond After this the largest amount of carbonate will be omitted within 2 3 days To dismount the pumps head from the engine unscrew the M5 hexagon socket titanium screws with a matching spanner When this is done the whole pumps head can be removed necessary the impel
20. very user is held responsible for the appropriate usage of his Mini Bubble King skimmer The user manual does not discharge you from your liability for a safe appropriate and secure application installation operation and maintenance By using this manual you agree that in no circumstances the manufacturer can or will be held liable for any personal injuries or property damages which possibly occur due to the usage of the device This applies specifically for any damages that are due to inappropriate piping or plumbing Insufficient or missing cleaning or maintenance intervals and damages that might result due to these are not cov ered by warranty This applies especially for calcinations salt water usage and accumulated foreign particles pond usage such as sand or gravel which lead to damages on rotors bearings rotor housing or motor housing that are not covered by warranty Pince 1956 Kk kkk 8 2 Our warranty for defects is strictly limited to supplemen tary performance This is upon our choice either removal of defects or replacement delivery free from defects In the case of challenge impossibility or failure of the supplemen tary performance the customer has the right for impairment or the right to withdraw from the contract Additional expenses which arise because the customer has brought the sales item to another place than his subsidiary The manufacturer explicitly limits the warranty to the pump itself We are not
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