user manual - Warrior Power Products
Contents
1. When the temperature of engine increase pull back the wind block door rod See the arrow in the diagram Choke Close eT THE NOISE DECLARATION SHALL BE ACCOMPANIED BY THE FOLLOWING STATEMENT The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a cor relation between the emission and exposure level this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual of exposure of work force include the characteristics of the work room the other sources of the noise etc i e The number of machine and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will enable the user of the machine to make a better evaluation of the hazard and risk a MEANING OF CROSSED OUT WHEELED DUSTBIN Do not dispose of electrical appliances as unsorted municipal waste use separate collection facilities Contact you local government for information regarding the collection systems available If electrical appliances are disposed of in landfills or dumps hazardous substances can leak into the groundwater and get into the food chain damaging your health and well being When replacing old appliances with new ones the retailer is legally obligated to take back your old appliance for disposals at least free of charge2. darrior POWER PRODUCTS CONTACT WARRIOR TECH DEPARTMENT For any technical or faults please contact warrior direct on the following number or write Warrior Power Products Ltd 16 Winchester Road Haydock Ind Est St Helens Merseyside WA11 9XQ UK Tel 0044 0 1942 528272 Email sales warriorpowerproducts co uk YOUR LOCAL DEALER darrior POWER PRODUCTS WPP 3500CX GASOLINE GENERATOR OWNERS MANUAL A m BEFORE OPERATING THIS EQUIPMENT PLEASE READ THESE INSTRUCTIONS CAREFULLY WARNING 1 Read the operator s instruction manual 2 Attention Exhaust gases are toxic Do not operate the generator in a room without ventilation system Children should be protected by keeping them at a safe distance from the generator set Refilling of the generating sets is not allowed during the operation f the generator will be mounted in a closed room relevant safety regulations against fire and explosion should be followed Do not connect to household circuit Do not use in wet condition Keep away from flammable This electrical equipment including lines and plug connections should not be defective 0 When refuelling e Stop Engine e Do Not Smoke e Do Not Spill oe a ee ve TAKE APPROPRIATE MEASURES TO PROTECT YOUR HEARING A BEWARE OF HOT PARTS ATTENTION 0 6L ENGINE OIL AND A MINIMUM OF 2LTR OF PETROL SHOULD BE ADDED BEFORE USE 1 NAMES OF PARTS Fuel tank Fuel tank cap Fuel gauge Chok
3. Is the fuel reaching the carburetor To check 1 Turn off the fuel valve and remove the drain screw 2 Fuel should flow from the drain when the fuel valve is turned on If the engine still does not start take the generator to an authorized dealer 7 TRRANSPORTING STORAGE WARNING When transporting the generator turn the engine switch OFF and keep the generator level to prevent fuel spillage Fuel vapour or spilled fuel may ignite Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel A With the fuel valve OFF remove and empty the filter cup B Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container C Replace the filter cup and tighten securely D Loosen the carburettor drain screw and drain the gasoline from the carburettor into a suitable container DRAIN SCREW 3 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its com pression stroke and both the intake and exhaust valves are closed Storing the engine in this posi tion will helo to protect it from internal corrosion t a8 Y r CN Ne 4 STARTER GRIP 5 STOPPING THE ENGINE 1 Turn the AC circuit breaker to the OFF position 2 Turn the engine switch to the OFF position 3 Turn the fuel valve to the OFF position Notice If you want to stop engine in an emerge
4. This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance NO ELECTRICITY AT THE RECEPTACLES Turn the AC circuit breaker on Take the generator to an authorized dealer Is the AC circuit breaker on YES Check the elctrical appliance NO DEFECTS or equipment for any defects Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop DEFECTS for repair NO ELECTRICITY AT THE DC TERMINALS i NO Is the DC circuit breaker on Turn the DC circuit breaker on uae Take the generator to an authorized dealer 4 OPERATING METHODS OF GENERATOR In order to keep your generator in good condition Please follow the rules 1 Avoid improper operation make sure to make your generator ground connection 2 Electrical equipment motor driven devices will produce lots of electric current when they start The following form will give you a reference when you connect them to generator amount of watt example Mode setting 100VA 100VA setting W W fluorescent ee LZ om A t E ee Ta PA uorescen lamp lamp W W refrigerator g E
5. drived 4500 3000VA seking 7500VA W W 3 When you connect more than two loads on the generator please connect from high electric cur ps TROUBLESHOOTING is s s s s s rent to low electric current successively When using extension lines or mobile distribution networks 8 TROUBLE SHOOTING the total length of lines for a cross section of 1 5mm should not exceed 60m for a cross section of 2 5mm this should not exceed 100m WHEN THE ENGINE WILL NOT START Is there fuel in the tank NO Refill the fuel tank YES NO Is there engine switch on Turn the engine switch on YES Is the fuel valve on Be Turn the fuel vavie on YES ea NO ete d a Add the recommended oil Noice engine The oil alert lamp goes on when oe pulling the start grip YES When you want to connect the generator to the family power you should ask electricians to fix it After connecting the load to the generator check if the connection is right otherwise it will cause damages of fires Is there a spark from the Replace the spark plug spark plug To check 1 Remove the spark plug cap and WARNING clean any dirt from around the Be sure there is no spilled spark plug fuel around the spark plug 2 Remove the spark plug and install Spilled fuel may ignite the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head YES 4 Pull the recoil srarter sparks should jump across the gap NO
6. WILL BE EQUIPPED WITH ACCESSORIES NOT SPECIFIED IN THE MANUFACTURER OPERATOR MANUAL IT IS RECOMMENDED TO GET IN TOUCH WITH ENTE NOTIFIED EUROPEAN BOOY NR 1282 CERTIFICAZIONE MACCHINE FOR CE VALIDITY EXTENSION Gr HEADS ARTER VIA MINCIO 3 86 41056 SAVIGNANO S amp P MO ITALY W 39 59 766306 39 59761838 H INFOGDENTECERMA IT H WWW ENTECERMA IT DATE OF ISSUE JULY 2010 ENTE CERTIFICAZIONE MACCHINE 2 CHECKS BEFORE OPERATING 1 CHECK THE ENGINE OIL LEVEL T O E ET ll otal Notice Stop the generator in a smooth place then check the 1 Manufac ycturer 2 EC Conformity Certificate No generator Engine oil is a major factor affecting engine perfor PEEP EC Conformity Certificate Use the 4 stroke oil SAE10W 40 is recommended for general ER No RU072010261 all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the Directive 2000 14 EC All VI indicated range Directive sida i vise 1 Uncover the oil mouth then clean the engine oil ruler with clean cloth m name Ente EEEIEE fr Fe Haceka 2 Plug the engine oil ruler into the oil mouth and don t turn it If LY Notified Body no 1282 the oil level is below the lower limit of the engine oil ruler you Ada Via Mincio 386 should add some engine oil OIL FILLER iii Loc Formica 3 Add the engine oil to the upper limit of ruler CAP 41 056 Savignano sul Panaro MO 4 Fix the engine oil pl
7. its wash er If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated CAUTION The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly dam age the generator Never use a spark plug with an improper heat range FUEL FILTER SERVICE The filter prevents dirt or water which may be in fuel tank from entering the carburettor If the engine has not been run for a long time the filter should be cleaned l 2 A Turn the fuel valve OFF Remove the filter cup Clean the cup thoroughly Reassemble Do not damage the rubber gasket WARNING After installing the filter cup check for leaks and make sure the area is dry before starting the engine
8. e handle Air cleaner Starting handle Fuel valve Engine switch Oil filler cap 10 Voltage meter 11 AC circuit breaker 12 230V AC socket 13 voltage switch 14 110V AC socket 15 Ground connection terminal 16 12V DC terminal 17 DC circuit breaker eS eS ae k pi h a ENTE CERTIFICAZIONE MACCHINE NOTIFIED Bony 1282 CERTIFICATE F CONFORMITY MANUFACTURER we A a rms PO WE CERTIFY THAT THE FOLLOWING PRODUCT S GASOLINE GENERATOR SET KG950 DC KGIS00CK KG Y 1800CX E KG Y 2500CX E KG CY 3500 CX E KG YY 3800 CX E 3 KG Y 4500 CX E 3 KG Y 5000 CX E 3 KG Y 6500 CX E 3 KG Y 7500 CX E 39 KG Y 12000 CX E 3 KGW CY 500 CX E KGW Y 7500 CX E HAS BEEN TYPE TESTED CHECKED AND CERTIFIED BY ENTE CERTIFICAZIONE MACCHINE NOTIFIED BODY NR 1282 AND ALSO THAT THE SAMPLE PRODUCT IS IN CONFORMITY WITH THE TECHNICAL PROVISIONS OF THE FOLLOWING EUROPEAN REQUIREMENTS INCLUDING THE LATEST AMENDMENTS AND SAFETY STANDARDS 2006 42 EC MACHINERY DIRECTIVE 2004 108 EC COMPATIBILITY DIRECTIVE 2006 95 EC LOW VOLTAGE DIRECTIVE SAFETY STANDARDS EN NORMS EN 12100 1 2 2003 EN ISO 14121 1 2007 EN12601 2001 EN 60034 1 2004 EN 60204 1 2006 EN 55012 2001 A1 2005 NEVERTHELESS THE MANUFACTURER IS NOT EXEMPTED TO PERFORM ALL THE NECESSARY ACTIVITIES BEFORE ISSUING THE DECLARATION OF CONFORMITY IM CASE THE APPLIANCE IS MODIFIED OR THE APPLIANCE
9. g the generator in extremely dusty areas WARNING Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result CAUTION Never run the generator without the air cleaner Rapid engine wear will result 1 Unsnap the air cleaner cover spring remove the air cleaner cover and remove the element 2 Wash the element in a non flammable or high flash point solvent and dry it thoroughly 3 Soak the element in clean engine oil and squeeze out the excess oil 4 Reinstall the air cleaner element and the cover COVER ELEMENT SPRINGS Recommended spark plug BP6ES SPR6ES NGK F TC F6RTC LD To ensure proper engine operation the spark plug must be properly gapped and free of deposits WRENCH P 2 2 SPARK PLUG SERVICE PLUG Remove the spark plug cap Clean any dirt from around the spark plug base Use the wrench supplied in the tool kit to remove the spark aatan plug Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 0 7 0 8 mm Measure the plug gap with a feeler gauge The gap ee should be 0 7 0 8mm 0 028 0 031 in Correct as neces sary by carefully bending the side electrode Attach the plug washer and thread the plug in by hand to prevent cross threading After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress
10. ncy please turn the engine switch to OFF position 6 MAINTENANCE Notice The maintenance of the large assembly will need a professional REGULAR SERBICE PERIOD Every Every Perform at every indicated month or operating hour 3 months 6 months interval whichever occurs first or or Engine oil Inspection Air cleaner element Fuel line inspection Replace if necessary CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining 1 Remove the drain plug and filler cap and drain the oil Retighten the plug securely 2 Refill with the recommended oil see page 10 and check the level OIL CAPACITY 0 6L OIL FILLER CAP OIL DRAIN PLUG CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thor oughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We sug gest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburettor To prevent carburettor malfunction service the air cleaner regularly page 16 Service more frequently when operatin
11. ug ruler properly OIL FILLER HOLE PIP STICK City and tel 39 059 763736 059766306 country fax 39 053 7618408 Directi Ee A UPPER LEVEL 6 5 Laboratory Report Laboratory Name Ente Certificazione Macchine rae ee Direct Ve gaeO 14 Stein saa No 2010 261 Date 28 June 2010 a EN SO 3744 LOWER LEVEL Measured sound power Jevel 96 dB A 6 ISO 8528 10 2 CHECK THE FUEL LEVEL Check the fuel gauge and refill the tank if the fuel level is low Use the 93 unleaded gasoline or Type of machine Power generator Cafegoryyn 45 Annex I higher Trade Wane Pe oes 1 EJ 1 Uncover the fuel tank cap 2 Check the fuel level if the fuel level is low you should add more Type or morons 4 Gacol mae Lcd dato 3 Add the fuel to the shoulder part of fuel filter 4 Fix the fuel tank cap Type of energy Gasoline Power kW revs 2 5 3000 Other i ni technical characteristics FUEL GAUGE i k hime a la gt ee ee number shown in box 2 2 ar ed to this FUEL TANK CAP Place Date O2 07 2010 Stamp Validity 1 year from the date of en epe anai 3 STARTING THE ENGINE Disconnect any load from the AC socket and the DC output terminal and turn off the AC circuit breaker AC circuit breaker AC socket 12V DC terminal Turn the fuel valve to ON position Pull the starting handle slightly until you feel some resistance compression point then pull hard using your strength
Download Pdf Manuals
Related Search