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User Manual Picking robot JAR with buffer belt

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1. User Manual Javo JAR with buffer belt Partner in Growing 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Machine Day Check if moving parts are functioning correctly and not clamping a
2. a Snelheid snaar a afnemer Emergency stop button Reset emergency stop blue Start machine green Stop machine red Speed of movement discharge unit Variable speed belt take off Speed of conveyor belt Waiting conveyor belt on off Snelheid bewe a Stop machine 4 Start machine 3 This button causes the machine to stop abruptly Use it only in case Of emergency The machine has more than one emergency stop button they are placed on the side of the buffer belt When the emergency has been active on the machine the emergency stop relay the relay which switches the machine safely has to be reset in order to ensure that the machine can safely start This button allows the machine starts This is allowed only if the emergency stop of the machine is not running and the emergency stop relay is reset The LED in the button lights up when the machine is started and flashes if the machine is stopped by another machine external stop This button causes the machine to stop Use it when you are finished using the machine or if there is a fault The LED in the button lights up when the machine is stopped Flashes then there is a malfunction See section software This rotary knob controls the speed at which the customer puts Sets the speed of the discharge unit The speed can be controlled from a minimum of 10 Hertz up to 50 Hertz This knob controls the speed of the string The speed can be controlled from
3. a minimum of 10 Hertz up to 50 Hertz This knob controls the speed of the discharge conveyor The speed can be controlled from a minimum of 10 Hertz up to 50 Hertz Waiting with supplying plants until the conveyor is empty Version 2015 1 TAVO wy Partner in Growing User Manual Javo JAR with buffer belt 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the electric pneumatic and hydraulic power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be travelled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company Before the machine can be moved the conveyor belt must be removed The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 8 TAVO wy Partner in Growing User Ma
4. of a buffer belt Pots are put in blocks on the buffer belt Then the pots are conveyed forward to the end of the buffer belt here the pots are pushed of the buffer belt onto a discharge conveyor per row This is done with a belt driven unit By setting the unit and the string with the correct speed the pots are moved smoothly on the conveyor This machine is designed for the processing of pots and other materials described in this user manual Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Pow
5. User Manual Original document version 2015 1 Picking robot JAR with buffer belt Machine nr ccccssccccccssccsscecscessecesees Javo BV PO Box 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied
6. by Javo f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt Table of contents 1 Technical specifications and tolerances ccceccccscsceccccscsccccccscsceccccccccscsceccccscsceceececscececcecscscessecececscesescecces 3 1 1 1E E e E E E S E A E I ETE E ee E ee ee ee T 3 Z SAV A E EN 4 2 1 PrO TONE ost cinbatecetiaeana E EEEE E EE E idee 4 2 2 Explanation or ICONS and SVM 00S serier E E EA 5 3 Descriptionof the machihe sisccscinssssscavesurwsessdceuebsveuseasnacieievdanes aE a 6 3 1 Mac RNE OVE VIEW ern T E E A E E ETS 6 3 2 DUON e E R 6 3 3 Bjo EL p ASPET E E P PEET E TEE EELSE E O PEET E E E EET teenie 6 3 4 VACHS WOK Ca COM a E Ea 6 3 5 CONU ng a E A E A E E E E E E EE A A E 7 A ran O E E E E 8 Mounting installation and commissioning sesessessssesssoessssessssesss
7. ch on the machine after solving the problem Cable length too large causing voltage loss Reduce cable length Voltage fluctuations caused by other devices on Ensure the correct voltage Turn off other the same group devices Red light flashes every 1 0 seconds Green light Machine stopped externally Clear the exit at flashes every 1 0 seconds A second machine in the second machine in line line is not ready and therefor the exit is not cleared Red light flashes every 0 2 seconds A plant fell Remove the plant in case the plant is blocking a over at the exit conveyor sensor Then restart the machine Adjust or replace the sensor Exit conveyor is Sensor at the exit conveyor is not detecting moving but JAR is anything Sensor might be placed too far away not moving or it takes too long Potentiometer 0 left is set too high Readjust potentiometer rotate gently too long Distance exit Potentiometer 1 right is set too high or too Readjust potentiometer rotate gently conveyor too long low or too short Version 2015 1 14 TAVO wy Partner in Growing User Manual Javo JAR with buffer belt 7 3 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 4 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV a
8. dvises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 5 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 6 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2015 1 15 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II
9. e length of the belt 2 Adjust the belt tension if necessary a The tension can be adjusted by simultaneously turning the bolts on both sides of the belt A Version 2015 1 10 TAVO Partner in Growing User Manual Javo JAR with buffer belt 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly 6 1 Start Start procedure 1 Switch on the main switch at the main cabinet 2 Push the blue reset button Make sure there is no danger when starting the machine 3 Set Potentiometer Snelheid beweging afnemer When setting for the first time set the potentiometer to 0 4 Set Potentiometer Snelheid snaar afnemer When setting for the first time set the potentiometer to 0 5 Set Potentiometer Snelheid afvoerband When setting for the
10. er consumption 3 KW ex Buffer belt Weight Length 2840 3340 5330 5830 6330 7820 8320 8820 9350 10310 10810 of 12310 mm Other possible in consultation 1 1 Type plate C a The type plate is placed onto the main cabinet door Partner in Growing Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu COA s nja Ja kz Version 2015 1 3 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other
11. first time set the potentiometer to 0 6 Push the green button to start the machine a The light in the knob will lit when the machine is started b The buffer belt will start moving in the direction of the discharge When moving into the wrong direction see section 5 4 c Atthe moment that a row is detected by the sensor the discharge unit is started Adjust Potentiometers Snelheid beweging afnemer Snelheid snaar afnemer and Snelheid afvoerband Adjust in such a way that pots or trays are discharged correctly to the exit conveyor The settings can be different for potsizes and sorts of plants there are no fixed settings Wachten aanvoerband Snelheid af reset nooaso JE Ea Noodstop a Snelheid snaar a afnemer Snelheid bewe a Stop machine 4 Start machine 3 Version 2015 1 11 7TAVa wy Partner in Growing User Manual Javo JAR with buffer belt 6 2 In operation 6 3 Stop Stop procedure 1 Push the red stop button 2 Switch off the main switch 6 4 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved 2 Pull the red emergency stop button to reset 3 Press the reset button 4 Press the green button on the control panel to start the machine Version 2015 1 12 TAVO C
12. nd or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired before use Check tension See section Mounting installation and commissioning Test the safety circuit See section Test safety circuit Version 2015 1 13 7TAVa 7 User Manual Javo JAR with buffer belt Partner in Growing 7 2 Fault list Problem Possible cause Action Solution Motor fault mains voltage deviates more than 10 of the Provide the correct voltage rated motor voltage Too high cooling air temperature Poor cable connection check the cable connection and repair if necessary Replace fuse Too little cooling air caused by a clogged cooling Ensure proper inlet and outlet of the cooling air air passage Red light flashes every 0 02 seconds The Call a mechanic discharge unit out of home position for too long There is either a motor defect or a mechanical defect The motor hums Defect winding Repair or replace the motor winding and takes too much power Thermal fuses are Red light flashes every 0 2 seconds Motor fault Call a mechanic blown Motor is connected incorrectly Connect the motor correct Belt is not moving Pretension of the belt is too low belt slips Adjust belt tension start continuously circuit by pressing the reset button continuously button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Swit
13. nual Javo JAR with buffer belt 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities power etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose par
14. rviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 4 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt 2 2 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clo
15. s machine can be equipped with various options Contact your sales consultant Options Cid ode Specifications S Trays Without discharge unit with contact plate 3 3 Operation This machine is designed only to take away pots or trays with plants in rows of a buffer belt Pots are put in blocks on the buffer belt Then the pots are conveyed forward to the end of the buffer belt here the pots are pushed of the buffer belt onto a discharge conveyor per row This is done with a belt driven unit By setting the unit and the string with the correct speed the pots are moved smoothly on the conveyor When trays are discharged they will be pushed by other trays on the conveyor up to the contact plate The contact plate is provided with a sensor that detects the presence of trays The last rows of trays are not always pushed because the trim is removed A metal bar is available that can be placed on the buffer belt behind the last tray to create sufficient thrust 3 4 Machine workstations There are no workplaces at this machine Version 2015 1 6 TAVO ar Partner in Growing User Manual Javo JAR with buffer belt 3 5 Controls Operation of the machine can be done by means of the pushbuttons that are mounted on the upper side of the control cabinet Operation of the buttons is described below 1 2 3 4 5 6 7 8 Reset noodstop 2 Wachten aanvoerband Snelheid af a Noodstop
16. secsssecsssecsssesssossssossssossssossesoesesoesssosssesesseoe 9 5 1 PCE e E E E E E E E bee 9 5 2 Facilities to take Care of bythe User sissisisieioiiisecriiniai i NNE 9 5 3 Mountine Connecte seeriasse ses asad irern r E E E voscantacm cave eacn A O ceenaneederoans 9 5 4 Cheek AEE e e EES OM E E E A E E E A E E E 10 5 5 Check CONVEVOT ENSTON creiran nner REE E EEEE 10 o OPA E EEA E E EEEE E E 11 6 1 EIE N A EEEE EA ee E A E E AA T EEE ee tee A N T E E A E eeseeeden ss 11 6 2 POS aU O T A A T E A T T N 12 6 3 BO Oe as ee E eat cats or A E A conte A E A E A E 12 6 4 EME 51 Oy crag sete E E dede noes 12 Z Man ena E aac srrcececrs ecco sconce E T E E EEE AE A A 13 7 1 Preventive MaintenaNCe eee eee eee re eee eee errr reer ee ne ear ee ee ee er 13 7 2 Fe ROU UG e E tan EEE nie EE deterrent vcore ci aca ov gonna nd qn E E EEE E EE EE E E 14 7 3 Drow meea NEE A E TE AE E E E ee eee 15 7 4 PEP a E E E onuce nesses dedgutervowetentseceines 15 7 5 NA VO INC E ae E E E E E E E AEE E E 15 7 6 customer suppor and AUV CE isansa E ener ee ee a rr er 15 8 Disposal of machine or machine parts ssesessssesssoessssesssoesssoesssoecsseosssecssseossseoesseossssossssossssossssossoesseossssoese 15 9 EG conftormity statemeNi eisses e ENE NEEE 16 Version 2015 1 2 TAVO wy Partner in Growing User Manual Javo JAR with buffer belt 1 Technical specifications and tolerances This machine is designed only to take away pots or trays with plants in rows
17. thing Warning A Important points and or instructions regarding safety and or injury prevention are marked with this warning sign iN Dangerous electrical voltage ATA Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Trespassing a Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Symbols that may be present on this machine Direction of movement Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 5 7TAVa wy Partner in Growing User Manual Javo JAR with buffer belt 3 Description of the machine 3 1 Machine overview 1 Buffer belt Broad belt a The Buffer belt is the belt that provides pots or trays to the discharge unit ina way that the discharge unit is able to move the pots or trays to the exit conveyor 2 Discharge unit a The discharge unit is the unit that takes over pots or trays from the buffer belt to the exit conveyor 3 Exit conveyor a The exit conveyor is the conveyor that moves pots or trays to the exit 4 Contact plate option a When trays are discharged trays are pushed onto the exit conveyor by other trays on the buffer belt up to the contact plate 3 2 Options Depending on the intensity of use and customer requirements thi
18. ts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2015 1 9 7TAVa 7 Partner in Growing User Manual Javo JAR with buffer belt 5 4 Check rotation direction Check the rotation direction before you start working with the machine Procedure 1 Connect the power cable 2 Start the conveyor a Turn on the main switch Check the direction of rotation Stop the machine Turn off the main switch When rotation direction is incorrect a Turn the reversing switch if this option is installed Otherwise follow points b and c b Remove the plug from the socket c Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel Ou M e Note All the conveyors with the exception of the trough belts can work with both a pulling and with a pressing drive With a pulling drive more weight can be moved and the belt will be less likely to slip 5 5 Check conveyor tension Check the conveyor belt tension before you start working with the machine Procedure 1 Check the conveyor belt tension The correct tension is obtained when the belt in the middle deflects just a little dependent on th
19. under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine JAR with buffer belt Type Transport system is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized ETE Harmonized e definition definition European standard European standard NEN EN ISO eatery ol macnimery Basic Goncepts NeRisOmR ian safetyof madine Riskassessm nt Part2 principles f ign Part 1 Saa P a rae 2 2010 Practical guidance and examples of methods Basic terminology methodology 12100 2010 Safety of machinery Electrical NEN EN IEC 60204 1 equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester March 2015 Director Version 2015 1 16
20. use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be se

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