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MELSEC iQ-R Temperature Control Module User`s Manual (Startup)

1. HOLD CLEAR settir 0 CLEAR 0 CLEAR Zi Control mode selecti set the control mode M Control mode select 0 Standard Control iib Automatic setting at input range change Ci Sampling cycle selec Set the sampling cycle ly Setting change rate limiter setting Sampling cycle sele 0 500ms 4 channels i Control output cycle unit selection setting Automatic setting a Selectthe automatic setting at input range change Automatic setting at 0 Disable Setting change rate Set the setting change rate limiter setting i Setting change rate 0 Temperature Rise Temperature Drop Batch Setting E Control output cycle Set the unit of the control output cycle Control output cycle 0 15 units Peak current suppre 0 Disable Simultaneous tempe 0 Disable Explanation set the output of the CPU stop eror 7 OPERATION EXAMPLES 7 2 Program Examples 51 52 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and Unused channel setting of CH2 to CH4 as shown below Limiter setting Set Upper Limit Setting Limiter of CH1 as shown below ME ean a Control basic parameters NEN CREER Re en UIS
2. awe ode os we doe Ora Combe eek eo 19 CHAPTER FUNCTION LIST 21 CHAPTER 4 PROCEDURES BEFORE OPERATION 24 CHAPTER 5 SYSTEM CONFIGURATION 26 5 1 Precautions for System 26 CHAPTER 6 INSTALLATION AND WIRING 28 6 1 Terminal TOG ete eae oe aa el a ee a 28 6 2 Wiring Precautions 2 e aces deans booed dee Rod hee 36 6 3 WINN 37 GERM abe 37 IDOTGIHSTZTTZBVV ee ee 40 RIO 43 ISDOTC ISTA BUS ee ee eee LES RR eS RE E St 45 6 4 Heater Disconnection Detection Wiring and Setting Example for Three phase Heater 47 6 5 unused Chanbel SeN cee ee are pb aba e dirai d pac dob M dod e 48 CHAPTER7 OPERATION EXAMPLES 49 7 1 Programming Procedure 640624 ete 49 7 2 Program Exampl6S n uu ded scs RU EUR Dos es n RE 49 viziercimeogreMMMPEETMECPT L 49 Standard control When using the inter module simultaneous tem
3. VARGOBA M4 54 7 OPERATION EXAMPLES 7 2 Program Examples Program examples that changes the setting operation mode bMovementModeSet 6 1 bSettingChange R60TO 1 bSettingOperationM tingOrder Command odeCommand 0 X11 YOB Y1 40 END Program that processes data when the upper limit input alert occurs bTemperatureMeasur ementsReadOrder R60TC_1 bModuleR R60TC 1 bModuleREA R60TC_1 stMonitor uTemperatur eConversionCompletionFlag 0 R60TC_1 stnMonitor_Ch wTmpPrcsVal_CH1 MOV 0 wTemperatureProcessValue DO R60TC_1 stnMonitor_Ch EADY 0 uAlertDefinition 8 bUpLimit Alarm CH1 84 XO SET M 1 e FO 108 4 END that displays and clears an error code bErrStartOrder bErrFbReq M10 bErrResetReq X14 R60TC OperateError 1 60 OperateE Error operation FB bOperateError ENO M11 bEN bENO B bOperateError R60TC 1 M12 DUT i_stModule o bok B oOo i p bOperateError ModuleE bModuleErr B bErrReset uOperateError ModuleErrld o uModuleErrld UW uOperateError ModuleErrAddr D bOperateError_Err M14 7 OPERATION EXAMPLES 7 2 Program Examples 99 Standard control When using inter module simultaneous temperature rise function System configuration The follo
4. Input range setting 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Target Value SV Setting 200 C 0 C 0 C 0 C Unused channel setting 0 Used 1 Unused 1 Unused 1 Unused Control output cycle setting 30s 30s 30s 30s Control Response Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop CH1 CH2 CH3 CH4 Limiter setting Set the limiter Upper limit output limiter 100 0 100 0 100 0 100 0 Lower Limit Output Limiter 0 0 0 0 0 0 0 0 Output Change Amount Limiter 0 0 s 0 0 4 5 0 0 s 0 0 s Upper Limit Setting Limiter 400 1300 C 1300 1300 MAE 7 T Setting change rate limiter Temperature drop Setting change rate limiter unit time setting 0s 0s 0s 0s Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 as shown below CH1 CH2 CH3 CH4 E Alert setting Set the temperature process value PV or alert status of the deviation Alert 1 mode setting 1 Upper Limit input Alert 0 Not Warning 0 Not Warning 0 Not Warning Alert 2 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert 3 mode setting 0 Not Warning 0 Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Warning Alert set value 1 250 oc Alert set value
5. Setting change rate limiter setting Sampling cycle sele 0 500ms 4 channels 0 Control output cycle unit selection setting Automatic setting al Select the automatic setting at input range change i i Automatic setting at 0 Disable E Setting change rate Set the setting change rate limiter setting Setting change rate 0 Temperature Rise Temperature Drop Batch Setting Control output cycle Set the unit of the control output cycle i Control output cycle 0 15 units Moving averaging pr You can the moving average processing Moving averaging p 0 Explanation Set the multiple module interaction function e Dou Sena 7 OPERATION EXAMPLES 7 7 2 Program Examples 5 58 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and CH2 and Unused channel setting of CH3 and CH4 as shown below CH2 CH3 CH4 Control basic parameters Setthe control basic parameters Input range setting 2 Thermocouple K Measured Te 2 Thermocouple K Measured 2 Thermocouple K Measured Te 2 Thermocouple K Measured Target Value SV Setting 200 250 Unused channel setting 0 Used 0 Used 1 Unused 1 Unused Control output cycle settin
6. Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 and CH2 as shown below EJ Alert seting Set the temperature process value alert status of the 0 0 0 0 11 poe Alert 1 mode setting 1 Upper Limit Input Alert 1 Upper Limit Input Alert 0 Not Warning Warning Alert 2 mode setting 0 Warning 0 Warning 0 Warning 0 Warning 3 mode setting 0 Warning 0 Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert set value 1 250 C 300 Alert set value 2 set value 3 set value 4 Alert dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Times Auto tuning setting Set Automatic backup setting after auto tuning of PID constants of CH1 and CH2 as shown below Auto tuning selling eem EE roo ect aS tun To ttt Fl he he Auto tuning mode setting O Standard Mode 0 Standard Mode OStandadMode OStandadMode Auto tuning forced termination time setting 120 min 120 min 120 min 120 min During AT loop disconnection detection function is enabled disabled 0 Disable 0 Disable 0 Disable 0 Disable AT Bias 00 Automatic backup setting after auto tuning of PID constants 1 0N 1 0N 0 0 Poin gt Use the default v
7. CH1 Thermocouple CH1 Thermocouple CH1 Thermocouple CH1 Resistance CH1B CH1 Resistance CH1B CH1 Resistance thermometer B thermometer B thermometer B CH2 Thermocouple MT2 Monitor 2 CH2 CH2 Thermocouple CH2 Resistance MT2B thermocouple CH2B CH2 Resistance thermometer B Monitor resistance thermometer B thermometer B 9 CH1 CH1 Thermocouple CH1 CH1 Thermocouple CH1 CH1 Thermocouple CH1 CH1 Thermocouple CH1b CH1 Resistance CH1b CH1 Resistance CH1b CH1 Resistance CH1b CH1 Resistance thermometer b thermometer b thermometer B CH2 CH2B CH2 CH2B CH2 Thermocouple CH2 Resistance thermometer B thermometer b thermometer b 6 INSTALLATION AND WIRING 2 6 1 Terminal Block 9 30 11 12 13 14 15 16 17 18 CH2b NC CH1A c c NC CH3 CH4 CH3 CH4 CH2 Thermocouple CH2 Resistance thermometer b Not used CH1 Resistance thermometer A Cold junction temperature compensation resistor Cold junction temperature compensation resistor CH3 Thermocouple MT3 Monitor 3 CH3 CH3 Thermocouple MT3 thermocouple NC d CH4 Thermocouple CH3 Thermocouple MT3 Monitor 3 CH3 CH3 Thermocouple MT3 thermocouple CH4 Thermocouple CH4 Thermocouple 6 INSTALLATION AND WIRING 6 1 Terminal Block CH2 Thermocouple CH2 Resistance thermometer b Not u
8. ul CH1 Heating output un CH1 Heating output EN CH1 Open output OPEN CH1 Cooling output CH1 Cooling output CH1 Close output L2H CH2 Heating output L3 CH3 Output CH2 CH2 Open output OPEN L2C CH2 Cooling output L4 CH4 Output CH2 CH2 Close output CLOSE D olo 34 6 INSTALLATION AND WIRING 6 1 Terminal Block BR60TCTRT2TT2BW for CT input and R60TCRT4BW for CT input olo NI oIa Bl wy nO gt RG6OTCTRT2TT2BW 5 y f S A RM Co 22 lt lt G i v e j EJ f CD N 9 69 69 6969 69 69 38 IN 2 Ys Ya Ya Yo Ya PE MI SI mI tp WI I LLL ILL CCD NC Not used CT1 CT input 1 em erat CT2 CT input 2 CG em i CT3 CT input 3 cme rw CT4 CT input 4 Eras CT5 CT input 5 CT6 CT input 6 ere CT7 CT input 7 CT input 8 CT8 CT input 8 21 zd TN c x LR CE zs WEE S es Sez 9 6 INSTALLATION AND WIRING 6 1 Terminal Block 35 6 2 Wiring Precautions External wiring that is less likely to be affected by noise is one of the conditions for a highly reliable system that fully utilizes the temperature cont
9. MITSUBISHI A ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R Temperature Control Module User s Manual Startup 2 2 2 2 R60TCRT4 R60TCRT4BW SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The precautions given in this manual are concerned with this product only For the safety precautions of the programmable controller system refer to the MELSEC iQ R Module Configuration Manual In this manual the safety precautions are classified into two levels WARNING and N CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in N WARN NG death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in CAUTION minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable controller to ensure that th
10. Transportation Precautions CAUTION When transporting lithium batteries follow the transportation regulations For details on the regulated models refer to the MELSEC iQ R Module Configuration Manual The halogens such as fluorine chlorine bromine and iodine which are contained in a fumigant used for disinfection and pest control of wood packaging materials may cause failure of the product Prevent the entry of fumigant residues into the product or consider other methods such as heat treatment instead of fumigation The disinfection and pest control measures must be applied to unprocessed raw wood CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APP
11. or alert status ofthe deviation lll Alert 1 mode setting 1 Upper Limit Input Alert 1 Upper Limit Input Alert 0 Not Warning 0 Not Warning Alert 2 mode setting 0 Warning 0 Warning 0 Not Warning 0 Not Warning Alert 3 mode setting 0 Not Warning 0 Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert set value 1 200 150 set value 2 0 Alert set value 3 Alert set value 4 Alert dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Times Auto tuning setting Set Automatic backup setting after auto tuning of PID constants of CH1 and CH2 as shown below E Auto tuning selling Cont nc 25 50 aset cL lisa cot mets conem Auto tuning mode setting 0 Standard Mode 0 Standard Mode 0 Standard Mode OStandadMode Auto tuning forced termination time setting 120 min 120 min 120 min 120 min During AT loop disconnection detection function is enabled disabled 0 Disable 0 Disable 0 Disable 0 Disable AT Bias 0 C Automatic backup setting after auto tuning of PID constants 1 0N 0 0FF 0 Poin gt Use the default values for parameters other than the parameters shown above HWriting to the CPU module For the writing to the CPU module refer to the following 272 Page 52 Writing to the CPU mo
12. 2 Alert set value 3 set value 4 oc oc Alert dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Times Auto tuning setting Set Automatic backup setting after auto tuning of PID constants of CH1 as shown below E Auto tuning selling oe eor a ceo E E ot RE oom Auto tuning mode setting 0 Standard Mode 0 Standard Mode 0 Standard Mode O StandardMode Auto tuning forced termination time setting 120 min 120 min 120 min 120 min During AT loop disconnection detection function is enabled disabled 0 Disable 0 Disable 0 Disable 0 Disable AT Bias 0 C 0 C 0 C Automatic backup setting after auto tuning of PID constants 0 0FF 0 0 0FF Poin gt Use the default values for parameters other than parameters shown above lIWriting to the CPU module 1 write the set parameters to the CPU module reset the CPU module and turn off and on the power supply YZ Online gt Write to PLC 7 OPERATION EXAMPLES 7 2 Program Examples Positioning monitor Positioning test Control command SettingOperation made command 1 Operation mode command Setting peration made status Auto turning command P Auto turning status E PID contral force stop command OFF OFF setting value back up command setting value back up completed Forced f
13. 700 0 0 1 0 0 to 400 0 0 to 400 1 0 003 0 to 1800 1 0 005 0 to 1000 0 0 to 700 0 0 1 200 0 to 1000 0 U 0 to 400 1 0 004 0 to 700 1 0 009 200 to 200 300 to 400 L 0 to 400 1 0 003 0 to 800 1 0 006 0 to 900 0 to 1600 0 0 to 400 0 0 1 0 0 to 900 0 W5Re W26Re 0 to 2300 0 017 0 to 3000 0 021 1 Means temperature error per of wiring resistance of the thermocouple The error varies depending on measured temperature ambient temperature The temperature error be corrected by the sensor correction function QA MELSEC iQ R Temperature Control Module User s Manual Application 2 Although a temperature lower than 400 C or lower than 800 F can be measured the accuracy cannot be guaranteed 2 SPECIFICATIONS 19 2 2 Type of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring Resistance 20 The following table lists the types of platinum resistance thermometers that can used with the temperature control module and the temperature measuring range Pt100 200 0 to 600 0 300 to 1100 1 200 0 to 200 0 300 0 to 300 0 0 1 200 0 to 850 0 JPt100 200 0 to 500 0 300 to 900 1 200 0 to 200 0 300 0 to 300 0 0 1 200 0 to 640 0 For the 2 2 R60TCTRI2TT2BW only and CH2 can be used Restriction 2 SPECIFICATIONS 2 2 Type of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring Resistance FUNCT
14. Current sensor COM q CT Cooling 24VDC Controlled object Internal Connector Connector CT input circui put circuit 4 Cr 54 Use the shielded compensation lead wire 2 Use the shielded cable Poin gt e use the heater disconnection detection function the CT input channel assignment must be set Since the CT1 is used in the loop of CH1 in the above wiring example set CH1 for CT input channel assignment setting in the CT setting of CT1 Use the compensation lead wire for the cable of a thermocouple If the compensation lead wire is not used and when the cold junction temperature compensation resistor is away from the end tip of a thermocouple the ambient temperature difference may lead to a faulty temperature process value PV Reference junction R6O0TCTRT2TT2 BW Compensation lead wire OK Shielded cable NG Cold junction temperature Terminal block compensation resistor Ambient temperature difference junction of the thermocouple B Cold junction temperature compensation resistor 6 INSTALLATION AND WIRING 41 6 3 External Wiring Position proportional control The CT input is invalid in the position proportional control For wiring examples refer to the following K Page 39 Position proportional control 42 6 INSTALLATION AND WIRING 6 3 External Wiring R60TCRT4 Standard control R60TCRT4 9 Internal L
15. alarms that occur in the temperature control module are stored in the buffer memory as history The errors or alarms occurred and operations executed on the temperature control module are collected as event information into the CPU module This function starts an interrupt program of the CPU module when an interrupt factor such as alarm output is detected This function allows users to change a module without stopping the system For the procedure of the online module change refer to the following MELSEC iQ R Online Module Change Manual This function arranges the buffer memory addresses of the temperature control module to become equivalent to the ones of a MELSEC Q series module Programs proven with the MELSEC Q series module can be used x x O O O O O O 3 FUNCTION LIST 23 24 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation 1 Mounting modules Mount the temperature control module in a desired configuration Page 26 SYSTEM CONFIGURATION 2 Wiring Wire external devices to the temperature control module Page 28 INSTALLATION AND WIRING 3 Addition of modules Use an engineering tool to add the temperature control module to the module configuration For details refer to the following LA GX Works3 Operating Manual 4 Setting parameters Use an engineering tool to set the parameters of the temperature control module For detai
16. and the number of mountable modules Installation For details refer to the following LA MELSEC iQ R Module Configuration Manual This manual does not include information on the module function blocks For details refer to the Function Block Reference for the module used Poin gt e Manual refers to the Mitsubishi FA electronic book manuals that be browsed using a dedicated tool e Manual has the following features Required information can be cross searched in multiple manuals Other manuals can be accessed from the links in the manual The hardware specifications of each part can be found from the product figures Pages that users often browse can be bookmarked 13 14 TERMS Unless otherwise specified this manual uses the following terms Term Buffer memory Control method Control mode CPU module Engineering tool Fixed value action Global label Module label PID constants Q compatible mode R mode Ramp action Temperature sensor Description The intelligent function module s memory where the data such as setting values and monitored values transferred from to the CPU module is stored The generic term of two position control P control control PD control and PID control The generic term of standard control heating cooling control normal mode heating cooling control expanded mode mix control normal mode mix control expanded mode position propor
17. gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Multiple module interaction function Set Simultaneous temperature rise function enable disable between multiple module as shown below Setting Item List Setting Item Input the Setting Item to Search dh i d Setting change rate limiter setting Automatic setting at input rang 0 Disable zi Setting change rate limiter Set the setting change rate limiter setting Setting change rate limiter set 0 Temperature Rise Temperature Drop Batch Setting Zi Control output cycle unit selec Set the unit of the control output cycle Control output cycle unit selec 0 15 units Explanation 7 OPERATION EXAMPLES 9 7 2 Program Examples 5 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and CH2 and Unused channel setting of CH3 and CH4 as shown below Item Control basic parameters 00000000 Input range setting 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Target Value SV Setting 150 C 100 Unused channel setting 0 Used 0 Used 1 Unused 1 Unused Control output cycle setting 30s 30s 30s 30s Control R
18. labels and global labels used in these program examples Do not change the settings of the module labels For details on global labels refer to the following LA MELSEC iQ R Programming Manual Program Design Module label R60TC 1 bModuleREADY Module READY flag XO R60TC 1 bSettingChangeCommand Setting change command YB R60TC 1 bSettingOperationModeCommand Setting operation mode command Y1 R60TC 1 stMonitor UTemperatureConversionCompletionFlag O CH1 Temperature conversion completion flag R60TC_1 stnMonitor_Ch 0 wlemperatureProcessValue CH1 Temperature process value TEE PV R60TC 1 stnMonitor Ch 0 uAlertDefinition 8 CH1 Alert definition Label to be defined Define global labels as follows Program that changes the setting operation mode Label Name a ol z Class ssian De Program that processes data when the upper limit input alert occurs bTenperatureNeseuenerisfissdOriar xr Since GLOBAL x foo Program that displays and clears an error code eR OA 2 KIA 3 EmbReq Bt VAR 4 Bt GLOBAL Operate AR GLOBAL M1 L 8 OK _ pa o mM peracto Modele Word Unsigned Bit String 16bit 9 OpmeEmrEr R
19. load voltage 17 ee 26 Response 17 RUN CED ne 15 D 5 Dead band setting 17 VEMM C CE Derivative time D 17 Sampling 17 Sensor correction value setting 17 E Set value setting 17 Signal names of terminal blocks 29 LED Se eae WE ule an 15 External connection system 18 T H Temperature control method 17 Terminal block 15 HBA TED os edd ate ak 15 Terminal block for 15 Heater disconnection detection specifications 18 Terminal block for 15 How to calculate the accuracy 18 Thermocouple 19 Transistor output 17 Indication 17 Input accuracy 18 18 17 Withstand 18 Input 17 Insulation method 17 Insulation 18 Integral time 1
20. may cause malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign
21. module 1 1 Configure the settings in Base Setting as follows X Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Multiple module interaction function Set Peak current suppression function enable disable between multiple module and Peak current suppression function master slave selection between multiple module as shown below Setting Item List Setting Item Input the Setting Item to Search dh set the output of the CPU stop error 0 CLEAR Automatic setting at input range change 8 Setting change rate limiter setting Selectthe automatic setting input range change 0 Disable E Setting change rate limiter setting Set the setting change rate limiter setting io Setting change rate limiter setting 0 Temperature Rise Temperature Drop Batch Setting E Control output cycle unit selection setting Set the unit of the control output cycle Control output cycle unit selection setting 0 18 units You can set the moving average processing Explanation 7 OPERATION EXAMPLES 63 7 2 Program Examples 64 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and CH2 and Unused channel setting
22. of CH3 and CH4 as shown below Item CH1 CH2 CH3 CH4 Control basic parameters Set the control basic parameters Input range setting 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te Target Value SV Setting 200 C 250 0 Unused channel setting 0 Used 0 1 1 Unused 1 Unused Control output cycle setting 30s 30s 30s 30s Control Response Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Limiter setting Set Upper Limit Setting Limiter of CH1 and CH2 as shown below Limiter setting re ee See IEEE rcl Upper limit output limiter 100 0 100 0 100 0 100 0 Lower Limit Output Limiter 0 0 0 0 0 0 0 0 Output Change Amount Limiter 0 0 s 0 0 5 0 0 5 0 0 s Upper Limit Setting Limiter 400 C 500 C 1300 1300 Lower Limit Setting Limiter Setting change rate limiter Setting change rate limiter Temperature drop Setting change rate limiter unit time setting 0s 0s 0s 0s Peak current suppression setting Set Peak current suppression control group setting of CH1 and CH2 as shown below Peak current suppression setting Setthe peak current suppression function Peak current suppression control group setting 1 Group 1 2 Group 2 0 Not Divided 0 Not Divided
23. off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction After the first use of the product do not insert remove the SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction Do not touch the metal terminals on the back side of the SD memory card Doing so may cause malfunction or failure of the module Do not touch the integrated circuits on the circuit board of an extended SRAM cassette Doing so may cause malfunction or failure of the module Do not drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using Startup and maintenance of a control panel must be perf
24. to the CPU module refer to the following gt Page 52 Writing to the CPU module Auto tuning For the procedure of auto tuning refer to the following lt Page 53 Auto tuning Setting labels Fort how to set labels refer to the following Page 54 Setting labels Program examples For the program examples refer to the following L Page 55 Program examples 7 OPERATION EXAMPLES 73 7 2 Program Examples 74 APPENDIX Appendix 1 External Dimensions The following shows the external dimensions of the temperature control module unit mm unit mm APPENDIX Appendix 1 External Dimensions APPENDIX 7 Appendix 1 External Dimensions 5 INDEX A O PCCUIACY 17 Output 17 ALM 15 Applicable solderless terminal 18 P Applicable wire 18 PID constants 17 C PID constants setting 17 Platinum resistance thermometer 20 Cold junction temperature compensation resistor Production information marking 15 15 Proportional band 17 Control 17 Control output cycle 17 R Current 18 Current sensor for heater disconnection detection Rated
25. used in CH2 loop To single phase heater used in CH3 loop To single phase heater used in CH4 loop Unused The disconnection of the three phase heater is detected by measuring the currents of two of the three cables In the above wiring example set CT input channel assignment setting of CT setting as indicated below Item Setting value CT1 1 CT2 CH1 1 CT3 2 2 CTA 2 2 CT5 CH3 3 CT6 CH4 4 CT7 Unused 0 CT8 Unused 0 6 INSTALLATION AND WIRING 47 6 4 Heater Disconnection Detection Wiring and Setting Example for Three phase Heater 6 5 Unused Channel Setting When no temperature sensor is connected to a channel the temperature control module performs upscale processing for the channel Therefore when no temperature sensor has not been connected to a channel where no temperature control is to be performed the module determines that the temperature process value PV has exceeded the temperature measuring range for the input range and the ALM LED blinks Setting unused channels can prevent faulty alert detection because the PID control temperature judgment and alert judgment are not executed on the set channels Set a value in Unused channel setting of Control basic parameters of Application Setting The following table shows the relation between each setting value and control status Used 0 Performed However it depends on other setting status Unused 1 Not perfo
26. 1 3 1 HE circuit Internal 14 i 1 circuit Filter Filter ES 1 Use the shielded cable 6 INSTALLATION AND WIRING 6 3 External Wiring 43 Heating cooling control R60TCRT4 Internal 1 ud Ha Internal L1C T 1 indi 1 a L2H Internal nds 1 L26 Internal Heating Cooling Internal circuit Controlled object 1 Use the shielded cable Position proportional control Positioner peer eee ee ee 34 ET E 20 SSR OPEN circuit PII CLOSE E CH2 Control motor OPEN power supply CH2 Internal CLOSE gt L Q OUT1 OUT2 CH1 open side 9 close side 1 1 40 Internal Filter circuit Control motor Fluid O O O object 1 Use shielded cable 44 6 INSTALLATION AND WIRING 6 3 External Wiring R60TCRT4BW Standard control R60TCRT4BW 1 L1 Internal ca a circuit Internal zd H K e S circuit Current sensor P 24VDC 1 lt LA x Filter ce L Br S Controlled object Internal Filter ae circuit oH CH2 b b 12 24 Filter N s Connector Connector 1 Use the shielded cable To use the heater disconnection detection function the CT i
27. 17 Internal current consumption 18 L Leakage current at 17 M Maximum inrush current 17 Maximum load 17 Maximum voltage drop at 17 N Number of accesses to non volatile memory 17 Number of alert delay 18 Number of occupied I O points 18 Number of temperature input points 17 77 REVISIONS manual number is given on the bottom left of the back cover First edition July 2015 SH NA 081535ENG A Japanese manual number SH 081533 A This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2015 MITSUBISHI ELECTRIC CORPORATION 78 Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas
28. 4 NS X S F M X K V amp AC 7 RUN LED ERR LED ALM LED HBA LED Terminal block for I O Terminal block for CT Terminal block cover Cold junction temperature compensation resistor Production information marking R60TCTRT2TT2BW 2 Bg 3 S 7 i P 1 72 Indicates the operating status of the temperature control module On The module is operating normally Flashing The module is selected as a module for the online module change Off 5V power off watchdog timer error occurred or module replacement is allowed in the process of the online module change Indicates the error status of the temperature control module On An error has occurred Off The module is operating normally Indicates the alarm status of the temperature control module On An alert has occurred Flashing The temperature process value PV is out of the temperature measuring range a loop disconnection is detected or no temperature sensor is connected Off No alert has occurred Indicates the heater disconnection detection status or the output off time current error status of the R60TCTRT2TT2BW R60TCRTABW On The heater disconnection status or the output off time current error is detected Off The heater disconnection or the output off time current error is not detected Used for temperature sensor input and transistor output Used for current sensor CT input P
29. A MELSEC iQ R Temperature Control Module User s Manual Application 5 1 Precautions for System Configuration The ReOTCTRT2TT2 and ReOTCTRT2TT2BW measure temperatures based on the temperature of the terminal block Thus depending on the system configuration used especially when two or more of the RGOTCTRT2TT2 RGOTCTRT2TT2BW modules are connected next to each other or the RGOTCTRT2TT2 or RGOTCTRT2TT2BW is mounted next to the power supply module or CPU module the temperature distribution of the terminal block is not uniform due to the effects of heat generated from modules and the measured temperature may greatly differ from the actual temperature In this case the error between the measured value and actual temperature can be corrected by the following methods Using the sensor correction function The measured temperature can be corrected to the actual temperature with this function For details on the sensor correction function refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application 5 SYSTEM CONFIGURATION 5 1 Precautions for System Configuration ter module and dedicated cables The temperature control module measures temperatures based on the temperature of the terminal block Thus depending on the system configuration used the temperature distribution of the terminal block is not uniform due to the effects of heat generated from modules and the measured temperature may gr
30. CH1 CH1 CH1 Thermocouple CH1 CH1B Resistance thermometer B CH1B Resistance thermometer B CH1B Resistance thermometer B 8 CH2 CH2 Thermocouple CH2 CH2 CH2 Thermocouple CH2 CH2 CH2 Thermocouple CH2 CH2B Resistance thermometer B CH2B Resistance thermometer B CH2B Resistance thermometer B 9 CH1 CH1 Thermocouple CH1 CH1 CH1 Thermocouple CH1 CH1 CH1 Thermocouple CH1 CH1b Resistance thermometer b CH1b Resistance thermometer b CH1b Resistance thermometer b 10 CH2 CH2 Thermocouple CH2 CH2 CH2 Thermocouple CH2 CH2 CH2 Thermocouple CH2 CH2b Resistance thermometer b CH2b Resistance thermometer b CH2b Resistance thermometer b 11 NC Not used CH1 Resistance NC Not used CH1 Resistance NC Not used CH1A thermometer A CH1A thermometer A CJ Cold junction temperature CJ Cold junction temperature CJ Cold junction temperature compensation resistor compensation resistor compensation resistor CJ Cold junction temperature CJ Cold junction temperature CJ Cold junction temperature compensation resistor compensation resistor compensation resistor 15 CH3 Thermocouple CH3 Thermocouple CH3 Thermocouple 16 CH4 Thermocouple CH4 Thermocouple CH4 Thermocouple 17 CH3 Thermocouple CH3 Thermocouple CH3 Thermocouple 18 CH4 Thermocouple CH4 Thermocouple CH4 Thermocouple Do not remove the cold junction temperature compensation resistor from the terminal block 6 INSTALLATION AND WIRING 31 6 1 Terminal Block ER60TCR
31. CIFICATIONS 2 1 Performance Specifications 17 18 Item R60TCTRT2TT2 R60TCRT4 RG60TCTRT2TT2BW R60TCRT4BW Withstand voltage Between input terminals and programmable controller power supply 500VAC 1 minute Between input channels 500VAC 1 minute Insulation resistance Between input terminals and programmable controller power supply 500VDC 20 or higher Between input channels 500VDC 20 or higher Refer to the following gt Page 26 Current sensor for heater disconnection detection Full scale x 1 096 Heater Current sensor disconnection detection specifications Input accuracy Number of occupied I O points 16 points 1 slot I O assignment 32 points 2 slots I O assignment empty 16 intelligent 16 points points intelligent 16 points External connection system 18 point terminal block x 2 Applicable wire size 0 3 to 0 75mm 22 to 18 AWG Applicable solderless terminal R1 25 3 The solderless terminal with an insulation sleeve cannot be used Internal current consumption 0 28A 0 31A Weight 0 22kg 0 34kg External Height 106mm Base unit mounting part 106mm Base unit mounting part 98mm dimensions 98mm Width 27 8mm 56mm Depth 110mm 110mm 1 Except for the conditions under noise influence For the noise immunity withstand voltage insulation resistance and others in a programmable controller system which uses a temperature control module refer to the following LA MELSEC iQ R Module C
32. ION LIST The following table lists the functions of the temperature control module For details on each function refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application O Available Not available A control mode can be selected from the following modes Standard control Heating cooling control normal mode Heating cooling control expanded mode Mix control normal mode Mix control expanded mode Position proportional control normal mode Position proportional control expanded mode Control method Two position By the settings of proportional band P integral time 1 control and derivative time D each control method can be performed PI control PD control PID control Sampling cycle switching function A sampling cycle can be selected from the following 500ms 250ms HOLD CLEAR function Whether to clear or hold the transistor output status when a CPU module stop error occurs or when a CPU module is turned from RUN to STOP can be selected Control mode selection function O OI OIxI OJI x Overlap dead band function By changing the temperature where the cooling transistor output is started whether control stability is prioritized or energy saving is prioritized can be selected Manual reset function Cooling method setting function At the execution of auto tuning an auto tuning operational expression is automatically s
33. LICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general spec
34. NO M20 M21 bStartSimulta neous OK R60TC 1 M22 DUT i_stModule 14 bStartSimulta neous Err uStartSimulta neous Errld o 020 1654 a 66 that is processed when upper limit input alert occurs For the program that is processed when the upper limit input alert occurs refer to the following K Page 55 Program that processes data when the upper limit input alert occurs 7 OPERATION EXAMPLES 61 7 2 Program Examples Standard control When using inter module peak current suppression function System configuration The following shows a system configuration example 1 2 3 4 5 FAN ANAN AN AN AN Power supply module R61P CPU module R120CPU 3 Temperature control module 1 RGOTCTRT2TT2 4 Temperature control module 2 R60TCTRT2TT2 5 Input module RX10 Parameter settings Connect an engineering tool to the CPU module and set parameters In these program examples use the default setting for the parameters other than set parameters For parameters refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application llSetting modules For how to set the module refer to the following gt Page 50 Setting modules 62 7 OPERATION EXAMPLES 7 2 Program Examples llSetting parameters of temperature control
35. T4 Terminal block for I O R60TCRTI4BW R60TCRT4 RUN ERR FA m E Ve 4 162 UR 7 2082 2 7 1 Dae s 2 2 fj PA CES c CASI 24 gt 4 Ce CE ts gt 7 DS is e Standard control heating cooling control normal mode mix control normal mode and position proportional control normal mode 1 11 CH1 Output L1H CH1 Heating output L1H CH1 Heating output CH1 CH1 Open output OPEN 2 L2 CH2 Output L1C CH1 Cooling output L1C CH1 Cooling output CH1 CH1 Close output CLOSE 3 L3 CH3 Output L2H CH2 Heating output L3 CH3 Output CH2 CH2 Open output OPEN 4 L4 CH4 Output L2C CH2 Cooling output L4 CH4 Output CH2 CH2 Close output CLOSE 5 Output common Output common Output common Output common 7 1 CH1 Resistance CH1A CH1 Resistance CH1A CH1 Resistance CH1A CH1 Resistance thermometer A thermometer A thermometer A thermometer A 8 CH2A CH2 Resistance CH2A CH2 Resistance MT2A Monitor 2 resistance CH2A CH2 Resistance thermometer A thermometer A thermometer A thermometer A 9 CH1B CH1 Resistance CH1B CH1 Resistance CH1B CH1 Resistance CH1B CH1 Resistance thermometer B thermometer B thermometer B thermometer B 10 CH2B CH2 Resistance CH2B CH2 Resistance MT2B Monitor 2 resistance CH2B CH2 Resistance thermometer B thermometer B thermomet
36. ai block compensation resistor Ambient temperature difference junction of the thermocouple B Cold junction temperature compensation resistor 38 6 INSTALLATION AND WIRING 6 3 External Wiring Position proportional control Control motor power supply OUT1 CH1 open side Fluid Positioner R6O0TCTRT2TT2 SSR OPEN circuit H CLOSE CH2 Internal EE in V OUT2 CH1 close side 1 Filter cm Internal Filter circuit Control motor Controlled object Controlled object 51 Use shielded compensation lead wire 2 Use the shielded cable Point 7 Use the compensation lead wire for the cable of a thermocouple If the compensation lead wire is not used and when the cold junction temperature compensation resistor is away from the end tip of a thermocouple the ambient temperature difference may lead to a faulty temperature process value PV Reference junction R6O0TCTRT2TT2 BW Compensation lead wire OK Shielded cable NG Cold junction temperature Terminal block compensation resistor Ambient temperature difference junction of the thermocouple B Cold junction temperature compensation resistor 6 INSTALLATION AND WIRING 39 6 3 External Wiring R60TCTRI2ZTT2BW Standard control 2 E Internal one E 1 circui
37. alue e Sensor two point correction function Sets two points correction offset value correction gain value to correct the error By setting the primary delay digital filter a temperature process value PV with smoothed transient noise can be output Moving average processing can be set to a temperature process value PV With this function the fluctuation of temperature process values PV can be reduced in electrically noisy environments or in the environments where temperature process values PV fluctuate greatly The moving average processing can be disabled to hasten the response to the change of temperature process values PV This function can convert temperature process values PV into the set width to import them in the buffer memory This function enables users to configure settings considering the delay time response scan time delay of an actual transistor output This function can input and output with other analog modules including A D converter module and D A converter module on the system The position proportional control can use input only This function issues an alert when a temperature process value PV or deviation E meets the condition set in advance The current which flows in the heater main circuit can be measured and disconnections can be detected An error of when the transistor output is off can be detected The current which flows in the heater main circuit can be measured an
38. alues for parameters other than parameters shown above 7 OPERATION EXAMPLES 7 2 Program Examples llSetting parameters of temperature control module 2 1 Configure the settings in Base Setting as follows 727 Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Multiple module interaction function Set Peak current suppression function enable disable between multiple module as shown below Setting List Input the Setting Item to Search dh Setting change rate limiter setting Setting change rate limiter Set the setting change rate limiter setting Setting change rate limiter set 0 Rise Temperature Drop Batch Setting Control output cycle unit selec Set the unit of the control output cycle Control output cycle unit selec 0 15 units Peak current suppression func 0 Slave Simultaneous temperature rise 0 Disable Simultaneous temperature rise 0 Slave Explanation 7 OPERATION EXAMPLES 6 7 2 Program Examples 5 66 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and CH2 and Unused channel setting of CH3 and CH4 as shown belo
39. ation lead wire is not used and when the cold junction temperature compensation resistor is away from the end tip of a thermocouple the ambient temperature difference may lead to a faulty temperature process value PV Reference junction 2 2 Compensation lead wire OK Shielded cable NG Cold junction temperature Terminal block compensation resistor Reference junction of the thermocouple Ambient temperature difference B Cold junction temperature compensation resistor 6 INSTALLATION AND WIRING 6 3 External Wiring 37 Heating cooling control R6O0TCTRT2TT2 2 Internal i circuit lt E LAC Internal n circuit 52 Internal L2H D circuit 2 Internal L2C i circuit COM Heating Cooling UD Controlled de object Filter crt Internal circuit 1 Na Filter Mmm 51 Use the shielded compensation lead wire 2 Use the shielded cable Poi oint Use the compensation lead wire for the cable of a thermocouple If the compensation lead wire is used and when the cold junction temperature compensation resistor is away from the end tip of a thermocouple the ambient temperature difference may lead to a faulty temperature process value PV Reference junction R60TCTRT2TT2 BW Compensation lead wire OK Shielded cable NG Cold junction temperature Termin
40. cautions NCAUTION Use the programmable controller in an environment that meets the general specifications in the Safety Guidelines included with the base unit Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product mount a module place the concave part s located at the bottom onto the guide s of the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Securely insert an extended SRAM cassette into the cassette connector of the CPU module After insertion close the cassette cover and check that the cassette is inserted completely Poor contact may cause malfunction Do not directly touch an
41. d disconnections can be detected This function detects loop disconnections during AT X auto tuning This function suppresses the peak current by automatically changing the values of the upper limit output limiter of each channel and dividing the timing of the transistor output This function allows several loops to reach the set value SV at the same time mE T x x x x x x Inter module Inter module link function peak current suppression function This function links multiple modules to suppress the peak current by automatically changing the values of the upper limit output limiter of each channel and dividing the timing of the transistor output Inter module simultaneous temperature rise function Disturbance suppression function Buffer memory data backup function Overshoot control function Error history function Event history function Interrupt function Online module change Q compatible mode function This function links multiple modules to allow several loops to reach the set value SV at the same time This function quickly damps the temperature change caused by disturbance A set value in a buffer memory area can be backed up in the non volatile memory This function controls the overshoot at start up and at set value SV change This function and setting of control response parameter allow high speed temperature rise Up to 16 errors and
42. dule Auto tuning For the procedure of auto tuning refer to the following lt Page 53 Auto tuning 7 OPERATION EXAMPLES 7 2 Program Examples Setting labels GX Works3 has functions supporting program creation The following table lists the module labels and global labels used in these program examples Do not change the settings of the module labels For details on global labels refer to the following LA MELSEC iQ R Programming Manual Program Design Module label R60TC 1 bModuleREADY Module READY flag XO R60TC 2 bModuleREADY Module READY flag X10 Label to be defined Define global labels as follows Label ass Assign Device Label 1 bStatPeakCumentSetOrder Bt VAR_GLOBAL x21 2 bUnitPekCurRstmReq 1 4 0 3 jbStatPeakCurent 4 1 4 jbStatPeakCurent M3 bStartPeakCurrent el uStartPeakCument Erld ord Unsigned Bit String 16bit VAR GLOBAL 1030 Program examples example of the inter module peak current suppression bStartPeakC 6 1 bM R60TC 2 bM urrentSetOr oduleREADY oduleREADY bUnitPekCurR 0 X21 X10 SET strnReq M m o M30 M R60TC StartPeakCurrentSuppressionBetweenModu
43. e cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone oystem more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Shut
44. e entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs in a part such as an control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident n an output circuit when a load current exceeding t
45. eatly differ from the actual temperature especially when two or more temperature control modules are connected next to each other or the temperature control module is mounted next to the power supply module or CPU module In such cases using the following terminal block converter module and dedicated cables reduces an error caused by the heat generated Temperature control module Temperature control dedicated cable with Q terminal block Remove the provided terminal block and install oo 8 2 9 oS v 2 T the terminal block of the dedicated cable instead Terminal block converter module for temperature control Thermocouple or compensation conductor Temperature control dedicated cable with Q FA CBLQ64TC Cable length Your local Mitsubishi Electric sales office or terminal block representative Terminal block converter module for temperature FA TB20TC control 5 SYSTEM CONFIGURATION 27 5 1 Precautions for System Configuration 28 6 INSTALLATION AND WIRING This chapter describes the installation and wiring of the temperature control module 6 1 Terminal Block autions Tighten the terminal block screws within the following specified tightening torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Terminal scr
46. eed forward control starting DOFF Forced feed forward control starting COFFS i ALDTO MAN mode shift AUTO AUTO AUTO E Control command SettingOperation made command 1 Operation mode command settingOperation mode status turning command Suto turning status control farce stop command setting value back up command M setting value back up completed fla Forced feed forward control starting DOFF Forced feed forward control starting COFFIN ee ALDTO MAN mode shift AUTO AUTO AUTO AUTO 1 Select Temperature trace of Temperature Control Module and click the OK button 2 Select the module to configure the temperature 7 control setting and click the OK button 3 Select Monitor data write from the following X Setting gt Monitor data write 4 Set Setting Operation mode command to 1 Operation mode commana 5 Set Auto tuning command to 1 ON 6 Then Auto tuning status is set to Executing and auto tuning is started 7 When auto tuning is completed Auto tuning status is set to Stopped 8 Temperature control is performed by set PID constants 7 OPERATION EXAMPLES 7 2 Program Examples 53 Setting labels GX Works3 has functions supporting program creation The following table lists the module
47. elected according to a selected cooling method and an operation is started Temperature conversion function In the heating cooling control normal mode mix using unused channels control normal mode or position proportional control normal mode only the temperature measurement can be performed using unused temperature input terminals Manual control A manipulated value MV can be set manually by users without being automatically calculated by the PID control Auto tuning function The temperature control module automatically sets O suitable PID constants Self tuning function The temperature control module constantly monitors the control state When the control system is oscillatory just after the control start owing to the set value SV change or fluctuation of characteristics of a controlled object this function allows PID constants to be automatically changed Direct reverse action selection Whether to execute a PID operation with a direct action O function or a reverse action can be selected RFB limiter function When deviation E continues for a long period of time this function prevents the PID operation results manipulated value MV calculated by integral actions from exceeding the effective range of the manipulated value MV 3 FUNCTION LIST 21 x 22 Derivative action selection function Simple two degree of freedom Auto setting at input range change Setting variation rate lim
48. er B thermometer B 11 CH1b CH1 Resistance CH1b CH1 Resistance CH1b CH1 Resistance CH1b CH1 Resistance thermometer b thermometer b thermometer b thermometer b 12 CH2b CH2 Resistance CH2b CH2 Resistance MT2b Monitor 2 resistance CH2b CH2 Resistance thermometer b thermometer b thermometer b thermometer b 13 CH3A CH3 Resistance MT3A Monitor 3 resistance CH3A CH3 Resistance MT3A Monitor 3 resistance thermometer A thermometer A thermometer A thermometer A 14 CHAA CHA Resistance 4 Monitor 4 resistance CHAA CHA Resistance 4 Monitor 4 resistance thermometer A thermometer A thermometer A thermometer A 32 6 INSTALLATION AND WIRING 6 1 Terminal Block 15 CH3B CH3 Resistance MT3B Monitor 3 resistance CH3B CH3 Resistance MT3B Monitor 3 resistance thermometer B thermometer B thermometer B thermometer B 16 CH4B CH4 Resistance MT4B Monitor 4 resistance CH4B CH4 Resistance MT4B Monitor 4 resistance thermometer B thermometer B thermometer B thermometer B 17 CH3b CH3 Resistance MT3b Monitor 3 resistance CH3b CH3 Resistance MT3b Monitor 3 resistance thermometer b thermometer b thermometer b thermometer b 18 CH4b CH4 Resistance MT4b Monitor 4 resistance CH4b CH4 Resistance MT4b Monitor 4 resistance thermometer b thermometer b thermometer b thermometer b 6 INSTALLATION AND WIRING 6 1 Terminal Block 33 Heating cooling control expanded mode mix control expanded mode and position proportional control expanded mode
49. er s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits i
50. esponse Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Limiter setting Set Upper Limit Setting Limiter of CH1 and CH2 as shown below Upper limit output limiter 100 0 100 0 100 0 100 0 7 Lower Limit Output Limiter 0 0 0 0 0 0 0 0 Output Change Amount Limiter 0 0 s 0 0 s 0 0 s 0 0 s Upper Limit Setting Limiter 300 C 200 C 1300 1300 Lower Limit Setting Limiter 0 0 C Setting change rate limiter 0 C 0 C Setting change rate limiter Temperature drop Setting change rate limiter unit time setting 0s 0s 0s 0s e Simultaneous temperature rise setting Set Simultaneous temperature rise group setting and Simultaneous temperature rise AT mode setting of CH1 and CH2 as shown below Simultaneous temperature rise setting simultaneous temperature nse funcion EIE Simultaneous temperature rise group setting 1 Group 1 1 Group 1 0 Do not rise temperature 0 Do not rise temperature Simultaneous temperature rise AT mode setting 1 AT for Simultaneous Te 1 AT for Simultaneous Te 0 Conventional AT 0 Conventional AT Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 and CH2 as shown below 8 Alert setting Setthetemperature process value PV alert status of the deviabon Alert 1 mode setting 1 Upper Limit Input 1 Upper Limit Inp
51. eter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Control mode selection Set Control mode selection as shown below Setting Item List Setting Item Input the Setting Item to Search dh Setting change rate limiter setting Control output cycle unit selection setting Setting change rate limiter Set the setting change rate limiter setting i Setting change rate limiter set 0 Temperature Rise Temperature Drop Batch Setting Control output cycle unit selec Set the unit of the control output cycle Control output cycle unit selec 0 15 units Peak current suppression func 0 Slave Simultaneous temperature rise 0 Disable Simultaneous temperature rise 0 Slave Explanation 7 OPERATION EXAMPLES 69 7 2 Program Examples 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and Unused channel setting of CH2 as shown below Item CH1 CH2 CH3 CH4 3 Control basic parameters Setthe control basic parameters Input range setting 2 Thermocouple 2 Thermocouple 2 Thermocouple 2 Thermocouple Meast Target Value SV Setting 200 C Unused channel setting 0 Used 1 Unused 0 Used 0 Used C
52. ew M3 screw 0 42 to 0 58N m Terminal block mounting screw M3 5 screw 0 66 to 0 89N m The following table shows the applicable solderless terminal installed to the terminal block For wiring use the wire applicable to the following wire and mount with the applicable tightening torque Use a UL approved solderless terminal and tools recommended by the manufacturer of the solderless terminal The solderless terminal with an insulation sleeve cannot be used 0 42 to 0 58N m 22 to 18 AWG Stranded wire 6 INSTALLATION AND WIRING 6 1 Terminal Block E E6666 e 999 I Yn mash Cl ee Bro Ea Ya Ys Ya Ya Ya Ya Yo PE NI S tI HI ei Standard control heating cooling control normal mode mix control normal mode and position proportional control normal mode CH1 Heating output L1H CH1 Heating output CH1 CH1 Open output OPEN CH1 Cooling output L1C CH1 Cooling output CH1 CH1 Close output CLOSE CH2 Heating output L3 CH3 Output CH2 CH2 Open output OPEN CH2 Cooling output L4 CH4 Output CH2 CH2 Close output CLOSE 5 COM Output common COM Output common Output common Output common 4 L2C CH4 Output NO L B 6 NC Not used CH2 NC Not used CH2 NC Not used Monitor NC Not used CH2 CH2A Resistance CH2A Resistance MT2A resistance CH2A Resistance thermometer A thermometer A thermometer A thermometer A CH1B 7 CH1B CH1 Thermocouple CH1 Resistance
53. g 30s 30s 30s Control Response Parameters 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Limiter setting Set Upper Limit Setting Limiter of CH1 and CH2 as shown below Item CH1 CH2 CH3 CH4 Limiter setting Set the limiter Upper limit output limiter 100 0 100 0 100 0 100 0 Lower Limit Output Limiter 0 0 0 0 0 0 0 0 Output Change Amount Limiter 0 0 s 0 0 s 0 0 s 0 0 s Upper Limit Setting Limiter 400 500 1300 1300 Lower Limit Setting Limiter 0 C 0 C Setting change rate limiter Setting change rate limiter Temperature drop Dis Setting change rate limiter unit time setting Os Os Os Os Simultaneous temperature rise setting Set Simultaneous temperature rise group setting and Simultaneous temperature rise AT mode setting of CH1 and CH2 as shown below Zi Simultaneous temperature nse setting Simultaneous temperature rise group setting Simultaneous temperature rise AT mode setting Alert setting Setthe simultaneous temperature rise function 1 Group 1 1 Group 1 1 AT for Simultaneous Te 1 AT for Simultaneous Te 0 Conventional AT 0 Do not rise temperature 0 Do not rise temperature 0 Conventional AT Set Alert 1 mode setting and Alert set value 1 of CH1 and CH2 as shown below Auto tuning setting Zi Alert setting Setthe temperature process value PV o
54. he rated current an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective act
55. heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or reset the CPU module while the settings are being written Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so also may cause malfunction or failure of the module When changing the operating status of the CPU module from external devices such as the remote RUN STOP functions select Do Not OPEN in Program for Open Method Setting in the module parameters If OPEN in Program is selected an execution of the remote STOP function causes the communication line to close Consequently the CPU module cannot reopen the line and external devices cannot execute the remote RUN function Installation Precautions NWARNING Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Pre
56. ifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region 10 INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC iQ R series programmable controllers This manual describes the performance specifications procedures before operation wiring and operation examples of the relevant products listed below Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ R series programmable controller to handle the product correctly When applying the program and circuit examples provided in this manual to an actual system ensure the applicability and confirm that it will not cause system control problems Please make sure that the end users read this manual Poin gt Unless otherwise specified this manual provides program examples which the I O numbers of X YO to X YF are assigned to the temperature control module Assign I O numbers when applying the program examples to an actual system For number assignment refer to the following LA MELSEC iQ R Module Configuration Manual Relevant products R6O0TCTRT2TT2 R60TCTRT2TT2BW R60TCRT4 RGOTCRTABW COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery o
57. ions to be taken between the external device and CPU module in case of a communication failure Do not write any data to the system area and write protect area of the buffer memory in the module Also do not use any use prohibited signals as an output signal from the CPU module to each module Doing so may cause malfunction of the programmable controller system For the system area write protect area and the use prohibited signals refer to the user s manual for the module used Design Precautions NWARNING f communication cable is disconnected the network may be unstable resulting in a communication failure of multiple stations Configure an interlock circuit in the program to ensure that the entire system will always operate safely even if communications fail Failure to do so may result in an accident due to an incorrect output or malfunction To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures To maintain the safety against unauthorized access via the Internet take measures such as installing a firewall Design Precautions NCAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp
58. iter setting function Sensor correction function Primary delay digital filter Moving average processing Scaling function ON delay output function Input output with another analog module function Alert function Heater disconnection detection function Output off time current error detection function Loop disconnection detection function Loop disconnection detection during AT function Peak current suppression function Simultaneous temperature rise function 3 FUNCTION LIST This function improves dynamic characteristics by selecting a suitable derivative action for fixed value actions or ramp actions In addition to the PID control this function selects a suitable response speed for the set value SV change from three levels to simply achieve the two degree of freedom PID control When the input range is changed the related buffer memory data is automatically changed to prevent the values in those buffer memory areas from being out of the setting range Setting change rate limiters for the temperature rise and the temperature drop can be set in a batch or individually When there is an error between the temperature process value PV and actual temperature due to measurement conditions this function corrects the error Select one of the following two correction methods Normal sensor correction one point correction function Corrects the error using a set value as the error correction v
59. le Do you want to add the module label of the following installed ules Module Name R120CPU Start 1 0 No 3 00 Able to add module labels from Module window of element selection El Do Not Show this Dialog Again This setting can be changed in the Options dialog 3 Set the 60 2 2 as follows X Navigation window gt Parameter gt Module Information gt Right click gt Add New Module 5 Temperature Control Module Module Name 2 2 Station Mounting Position Mounting Base Main Base Mounting Slot Mo 0 Start I O No Specification Mot Set Start VO Mo 0000 H Number of Occupied Points Sli 16Point Module Mame Select module name 7 OPERATION EXAMPLES 7 2 Program Examples 4 Click the Yes button and add labels of the RGOTCTRT2TT2 Do you want to add the module label of the following installed ules Module Name R6OTCTRT2TT2 Start I O 0000 Able to add module labels from Module window of element selection Do Not Show this Dialog Again This setting can be changed in the Options dialog llSetting parameters of the temperature control module 1 Configure the settings in Base Setting as follows 727 Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Setting Item List Setting Item input the Setting tem to Search dh E HOLD CLEAR
60. le 00A 1 300 Peak current suppression FB bUnitPekCur bStartPeakCu RstrnReq rrent ENO M30 M31 _ bStartPeakCu rrent OK M32 60 1 H DUT i_stModule bStartPeakCu rrent Err urrent Errld o_uErrld UW 030 END 1620 t Program that is processed when the upper limit input alert occurs For the program that is processed when the upper limit input alert occurs refer to the following KL Page 55 Program that processes data when the upper limit input alert occurs 7 OPERATION EXAMPLES 67 7 2 Program Examples Heating cooling control System configuration The following shows a system configuration example 1 2 9 4 Power supply module R61P CPU module R120CPU Temperature control module 2 2 Input module RX10 Parameter settings Connect an engineering tool to the CPU module and set parameters Point In these program examples use the default setting for the parameters other than the set parameters For parameters refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application llSetting modules For how to set the module refer to the following gt Page 50 Setting modules 68 7 OPERATION EXAMPLES 7 2 Program Examples llSetting parameters of the temperature control module 1 Configure the settings in Base Setting as follows X Navigation window gt Param
61. location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the us
62. ls refer to the following A MELSEC iQ R Temperature Control Module User s Manual Application 5 Execution of auto tuning To execute the auto tuning set PID constants with the auto tuning function For details refer to the following A MELSEC iQ R Temperature Control Module User s Manual Application When using the RGOTCTRT2TT2 or RGOTCTRT2TT2BW execute warm up operation for about 15 minutes before operation 6 Programming Create a program For details refer to the following L Page 49 OPERATION EXAMPLES f Warm up operation When using the 2 2 or RGOTCTRT2TT2BW execute a warm up operation for about 15 minutes before operation 4 PROCEDURES BEFORE OPERATION 4 PROCEDURES BEFORE OPERATION 25 26 5 SYSTEM CONFIGURATION Temperature sensor For usable temperature sensors refer to the following KL Page 19 of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring Resistance Current sensor for heater disconnection detection The following table lists current sensors for heater disconnection detection available with the RGOTCTRT2TT2BW or R60TCRTABW Model Manufacturer CTL 12 S36 10 0 0 to 100 0A U R D Co LTD CTL 12 S56 10 0 0 to 100 0A CTL 6 P H 0 00 to 20 00A CTL 6 S H 0 00 to 20 00A CTL 12L 8 0 0 to 100 0A For how to select current sensors for heater disconnection detection refer to the following L
63. matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to the MELSEC iQ R Module Configuration Manual For Ethernet cables to be used in the system select the ones that meet the specifications in the user s manual for the module used If not normal data transmission is not guaranteed Wiring Precautions CAUTION e individually ground the shielded cables of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Startup and Maintenance Precautions NWARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used in the system befor
64. ncurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 79 80 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered trademarks or trademarks of SD 3C LLC All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies gt SH NA 081535ENG A SH NA 081535ENG A 1507 MEE MODEL R60TC U IN E MODEL CODE 13JX35 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exp
65. ng 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Position proportional control setting Set Control motor time and Addition output limiter setting as shown below Position proportional control setting Set this when using positon proportional conro 0 0 0 0 0 0 0 0 0 Open close output neutral setting 20 20 20 20 Control motor time 1000 s 10s 10s 10s Addition output limiter setting 100 0 150 0 150 0 150 0 Valve operation setting When CPU stop 0 Closed side Output Ope 0 Closed side Output Ope O Clased side Output Closed side Output Ope Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 as shown below 5 Alert seing Alert 1 mode setting 1 Upper Limit Input Alert 0 Not Warning 0 Warning 0 Warning Alert 2 mode setting 0 Not Warning 0 Not Warning 0 Warning 0 Warning Alert 3 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Warning Alert set value 1 250 Alert set value 2 Alert set value 3 set value 4 Alert dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Times 08 Poin gt Use the default values for parameters other than the parameters shown above lIWriting to the CPU module For the writing
66. nput channel assignment must be set Since CT1 is used in the loop of CH1 in the above wiring example set CH1 for CT input channel assignment setting in the CT setting of CT1 6 INSTALLATION AND WIRING 4 6 3 External Wiring 5 Heating cooling control R60TCRT4BW Internal e 54 Internal jj 1 Ne Internal 1 jj 1 Ne Internal circuit sensor 24VDC e Filter Internal oe Controlled T Connector Connector CT input circuit do reni p 1 Use the shielded cable Poin gt To use the heater disconnection detection function the CT input channel assignment must be set Since CT1 is used in the loop of CH1 in the above wiring example set CH1 for CT input channel assignment setting in the CT setting of CT1 Position proportional control The CT input is invalid in the position proportional control For wiring examples refer to the following K Page 44 Position proportional control 46 6 INSTALLATION AND WIRING 6 3 External Wiring 6 4 Heater Disconnection Detection Wiring and Setting Example for Three phase Heater The following shows the wiring and setting examples to detect a disconnection of a three phase heater with the heater disconnection detection function Re60TCTRT2TT2BW R60TCRTABW Controlled object E To three phase heater
67. on value setting MWhen the R mode is used full scale of input range to full scale of input range Ehen the Q compatible mode function is used 50 00 to 50 0096 Operation at a sensor input disconnection Upscale processing Temperature control method PID ON OFF pulse or two position control PID constants PID constants setting Setting by auto tuning is available iuis Proportional band P MWhen the R mode is used 0 0 0 to full scale of input range depending on the decimal point position 0 Two position control MWhen the Q compatible mode function is used 0 0 to 1000 0 0 Two position control Integral time 1 to 3600s Set 0 for P control and PD control Derivative time D 0 to 3600s Set 0 for P control and control Set value setting range Within the temperature range set in the thermocouple platinum resistance thermometer to be used Dead band setting range MWhen the R mode is used 0 0 0 to full scale of input range depending on the decimal point position Ehen the Q compatible mode function is used 0 1 to 10 096 Transistor Output signal ON OFF pulse output Rated load voltage 10 to 30VDC Maximum load current 0 1A point 0 4A Common Leakage current at OFF 0 1mA or lower Maximum voltage drop at ON 1 0VDC TYP 0 1A 2 5VDC MAX 0 1A Number of accesses to non volatile memory 1012 times maximum Insulation method Between the input terminal and PLC power supply Transformer Between input channels Transformer 2 SPE
68. onfiguration Manual How to calculate the accuracy Calculate the accuracy in the following method Accuracy C full scale x indication accuracy cold junction temperature compensation accuracy ex Accuracy at the input range set to 38 Thermocouple K Measured Temperature Range 200 0 to 400 0 C operating ambient temperature of 35 C and the temperature process value PV of 300 C full scale x indication accuracy cold junction temperature compensation accuracy 400 0 C 200 0 C x 40 007 1 0 C 5 2 C 2 SPECIFICATIONS 2 1 Performance Specifications 2 2 Type of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring Resistance This section describes the types of temperature sensors that can be used with the temperature control module the temperature measuring range the resolution and the effect from wiring resistance of 10 temperature measuring range the resolution and the effect from wiring resistance of 10 K 0 to 500 1 0 005 0 to 1000 1 0 008 0 to 800 0 to 2400 0 to 1300 200 0 to 400 0 0 1 0 0 to 1000 0 0 1 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 200 0 to 1300 0 J 0 to 500 1 0 003 0 to 1000 1 0 006 0 to 800 0 to 1600 0 to 1200 0 to 2100 0 0 to 400 0 0 1 0 0 to 1000 0 0 1 0 0 to 500 0 0 0 to 800 0 200 0 to 1000 0 T 200 to 400 1 0 004 0 to 700 1 0 008 200 to 200 300 to 400 0 to 200 0 to 400 200 0 to 400 0 0 1 0 0 to
69. ontrol output cycle setting 30s 30s 30s 30s Control Response Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Heating cooling control setting Set Overlap dead band setting of CH1 as shown below Heating cooling control setting when using heating cooling control nnn Temperature conversion setting 0 Used 0 Not Used 0 Used Cooling upper limit output limiter 100 0 100 0 100 0 100 0 Cooling control output cycle setting 30s 30s 30s 30s Cooling method setting 0 Air Cooled 0 Air Cooled 0 Cooled 0 Cooled Overlap dead band setting 5 C Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 as shown below Alert selling iSetthetemperatureprocess value or alert status of the deviation Alert 1 mode setting 1 Upper Limit Input Alert 0 Warning 0 Warning 0 Warning Alert 2 mode setting 0 Not Warning 0 Not Warning 0 Warning 0 Warning Alert 3 mode setting 0 Not Warning 0 Not Warning 0 Warning 0 Warning Alert 4 mode setting 0 Not Warning 0 Not Warning 0 Warning 0 Warning Alert set value 1 250 C 0 5 Alert set value 2 oc Alert set value 3 set value 4 0 Alert dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Time
70. ormed by qualified maintenance personnel with knowledge of protection against electric shock Lock the control panel so that only qualified maintenance personnel can operate it Before handling the module touch a conducting object such a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Operating Precautions NCAUTION When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the CPU module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM undefined The values need to be set in the buffer memory and written to the flash ROM again Doing so can cause malfunction or failure of the module Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual
71. orted from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
72. orting program creation The following table lists the module labels and global labels used in these program examples Do not change the settings of the module labels For details on global labels refer to the following LA MELSEC iQ R Programming Manual Program Design Module label R60TC 1 bModuleREADY Module READY flag XO R60TC 2 bModuleREADY Module READY flag X10 Label to be defined Define global labels as follows Label Name Data Type Class Assign Device Label 1 bUnitSameUp SettingOrder Bit WAR_GLOBAL v X21 2 bUnitSameUp TmpReq Bt VAR M20 3 bStartSimultaneous Bt VAR 4 bStartSimultaneous_OK VAR 5 bStartSimultaneous Em Bt VAR _ uStartSimulaneous Erld Word Unsigned Bit String 16 VAR GLOBAL Er Program examples example of the inter module simultaneous temperature rise bUnitSameUp 6 1 bM R60TC 2 bM SettingOrder oduleREADY oduleREADY 1 bUnitSameU 0 X2 X10 SET pTmpReq I I 4M gt 5 5 6 555 5 55 M20 M 60 StartSimultaneousTemperatureRiseBetweenModule 00A 1 M R Simultaneous temperature rise FB 275 bUnitSameUp bStartSimulta TmpReq neous E
73. perature rise function 56 Standard control When using inter module peak current suppression 62 FIGAtING COONNG CONWO gt se aem aed aci eire emo ded eee wd e ew dc dedos cec oe ad qd RC dedii 68 Position proportional wend S4 ER SER AE aus 71 APPENDIX 74 Appendix 1 External Dimensions emm ER HES es Mme Oe eee E RU ee 74 INDEX 76 aime c 78 c O 79 CONTENTS 11 TISADEMABNISS Siu As Ge de ee ceed sepa tee BEREIT LIPS SEU adum 80 12 RELEVANT MANUALS Manual name manual number Available form MELSEC iQ R Temperature Control Module User s Specifications procedures before operation wiring and Print book Manual Startup operation examples of the temperature control module SH 081535ENG this manual e Manual EPUB PDF MELSEC iQ R Temperature Control Module User s Functions parameter settings troubleshooting I O signals and Print book Manual Application buffer memory of the temperature control module SH 081536ENG e Manual EPUB PDF This manual does not include detailed information on the following General specifications Applicable CPU modules
74. r alert status of the deviation Alert 1 mode setting 1 Upper Limit Input Alert 1 Upper Limit Input Alert 0 Not Warning 0 Not Warning Alert 2 mode setting 0 Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert 3 mode setting 0 Warning 0 Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Warning 0 Warning 0 Not Warning 0 Not Warning Alert set value 1 250 C 300 Alert set value 3 oc oc Alert set value 4 DG Alert dead band setting 5 C Number of alert delay 0 Times 0 Times 0 Times 0 Times Set Automatic backup setting after auto tuning of PID constants of CH1 and CH2 as shown below Auto tuning setting Auto tuning mode setting Auto tuning forced termination time setting During AT loop disconnection detection function is enabled disabled AT Bias Automatic backup setting after auto tuning of PID constants Poin tr Set the auto tuning 0 Standard Mode 0 Standard Mode 120 min 120 min 0 Disable 0 Disable 1 0N 1 0N 0 Standard Mode 120 min 0 Disable 0 C 0 0 Standard Mode 120 min 0 Disable 0 Use the default values for parameters other than the parameters shown above 7 OPERATION EXAMPLES 7 2 Program Examples llSetting parameters of temperature control module 2 1 Configure the settings in Base Setting as follows X Navigation window gt Parameter gt Module Information
75. r equipment certain measures may be necessary Please refer to one of the following manuals MELSEC iQ R Module Configuration Manual e Safety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the following manuals MELSEC iQ R Module Configuration Manual e Safety Guidelines This manual is included with the base unit CONTENTS SAFET PRECAUTION 5553 5255 paged ps oben eee te curd de rr ee dde qai 1 CONDITIONS OF USE FOR 2 9 INTRODUCTION t Rc Se Se ee o DR e DR 10 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 10 RELEVANT MANUALS deca nae a a he aa ae GG GG Gye eS Re A 13 TERS p ease poner setae ee doen oboe eee oe pe Poe eee eee ee eee E eee bese oe eee ee 14 CHAPTER 1 PART NAMES 15 CHAPTER 2 SPECIFICATIONS 17 2 1 Performance Specifications 2 1 3 acies ce Ke ie e ee e qb edi dodi dur UE RU eee a 17 2 2 Type of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring
76. revents electric shock when current is applied Used when cold junction temperature compensation is executed for the RGOTCTRT2TT2 and R60TCTRT2TT2BW Displays the module production information 16 digits 1 PART NAMES 15 1 PART NAMES 16 2 SPECIFICATIONS This chapter describes the performance specifications 2 1 Performance Specifications The following table lists the performance specifications of the temperature control module Item R60TCTRT2TT2 R60TCRT4 Re0TCTRT2TT2BW R60TCRTI4BW Control output Transistor output Number of temperature input points 4 channels module Applicable thermocouple platinum resistance thermometer Refer to the following gt Page 19 Type of Temperature Sensors Temperature Measuring Range Resolution and Effect from Wiring Resistance Accuracy 1 Indication accuracy Ambient temperature Full scale x 40 3 25 5 C Ambient temperature 0 to Full scale x 0 7 55 C Cold junction Temperature process Within 1 0 C Within 1 0 C temperature value 100 C or higher compensation Temperature process Within 2 0 C Within 2 0 C accuracy Ambient value 150 to 100 C temperature O to 55 C Temperature process Within 3 0 C Within 3 0 C value 200 to 150 C Sampling cycle Switchable between 250ms 4 channels and 500ms 4 channels Control output cycle 0 5 to 100 0s Input impedance 1MO Input filter to 100s 0 Input filter OFF Sensor correcti
77. rmed Setting unused channels does not change the sampling cycle 48 6 INSTALLATION AND WIRING 6 5 Unused Channel Setting OPERATION EXAMPLES This chapter describes the programming procedure and basic program of the temperature control module 7 1 Programming Procedure Create a program that operates the temperature control module using the following procedure 1 set parameters 2 Createa program Poin gt Using function blocks FBs reduce load at programming and improve readability of a program For details on the function blocks refer to the following MELSEC iQ R Temperature Control Module Function Block Reference 7 2 Program Examples Standard control System configuration The following shows a system configuration example 1 2 3 4 D 5 Power supply module R61P CPU module R120CPU Temperature control module R60TCTRT2TT2 Input module RX10 1 2 3 4 7 7 49 7 1 Programming Procedure 50 In these program examples use the default setting for the parameters other than set parameters For parameters refer to the following MELSEC iQ R Temperature Control Module User s Manual Application llSetting modules 1 Setthe CPU module as follows X Project gt New 2 Click the Yes button and add labels of the CPU modu
78. rol module This section describes wiring precautions e Use separate cables for the AC control circuit and the temperature control module s external I O signals to avoid influence of AC side surges and induction Do not locate external wires near the main circuit line high voltage circuit lines and load circuit lines of devices other than programmable controllers such as an inverter Also do not bunch external wires with these lines Otherwise the external wires are more likely to be affected by noise surges and induction Ground shielded cables at one end on the programmable controller side However depending on the external noise condition it should be grounded on the other side To ensure that this product maintains EMC and Low Voltage Directives refer to the following LL MELSEC iQ R Module Configuration Manual Safety Guidelines This manual is included with the base unit 36 6 INSTALLATION AND WIRING 6 2 Wiring Precautions 6 3 External Wiring The following figure shows the external wiring 2 2 Standard control 72 T Internal PII 2 Ss ud 0 T mug circuit Filter object Y 1 R6O0TCTRT2TT2 Internal 24VDC Internal Filter Cu2 Filter 51 Use the shielded compensation lead wire 2 Use the shielded cable Poin tr Use the compensation lead wire for the cable of a thermocouple If the compens
79. s 8 Use the default values for parameters other than parameters shown above liIWriting to the CPU module For the writing to the CPU module refer to the following 275 Page 52 Writing to the CPU module Auto tuning For the procedure of auto tuning refer to the following lt Page 53 Auto tuning Setting labels Fort how to set labels refer to the following Page 54 Setting labels Program examples For the program examples refer to the following k Page 55 Program examples 70 7 OPERATION EXAMPLES 7 2 Program Examples Position proportional control System configuration The following shows a system configuration example 1 2 9 4 Power supply module R61P CPU module R120CPU Temperature control module 2 2 Input module RX10 Parameter settings Connect an engineering tool to the CPU module and set parameters Point In these program examples use the default setting for the parameters other than the set parameters For parameters refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application llSetting modules For how to set the module refer to the following gt Page 50 Setting modules 7 OPERATION EXAMPLES 71 7 2 Program Examples llSetting parameters of the temperature control module 1 Configure the settings in Base Setting as follows X Navigation window gt Parameter g
80. sed CH1 Resistance thermometer A Cold junction temperature compensation resistor Cold junction temperature compensation resistor Monitor 4 thermocouple Monitor 4 thermocouple NC J Monitor 2 thermocouple Monitor resistance thermometer b Not used CH1 Resistance thermometer A Cold junction temperature compensation resistor Cold junction temperature compensation resistor CH2b NC CH1A J CH2 Thermocouple CH2 Resistance thermometer b Not used CH1 Resistance thermometer A Cold junction temperature compensation resistor Not used Cold junction temperature compensation resistor Monitor 3 thermocouple Monitor 4 thermocouple Monitor 3 thermocouple Monitor 4 thermocouple Heating cooling control expanded mode mix control expanded mode and position proportional control expanded mode 1 L1H CH1 Heating output L1H CH1 Heating output CH1 CH1 Open output OPEN 2 L1C CH1 Cooling output L1C CH1 Cooling output CH1 CH1 Close output CLOSE 3 L2H CH2 Heating output L3 CH3 Output CH2 CH2 Open output OPEN 4 L2C CH2 Cooling output L4 CH4 Output CH2 CH2 Close output CLOSE 5 Output common Output common Output common NC Not used CH2 Resistance NC Not used CH2 Resistance NC Not used CH2 Resistance CH2A thermometer A CH2A thermometer A CH2A thermometer A 7 CH1 CH1 Thermocouple CH1 CH1 CH1 Thermocouple
81. t 2 2 2 Internal ua d S circuit P Current sensor gt CT 24VDC Controlled object Internal circuit Connector CT input circuit Y hre 51 Use the shielded compensation lead wire 2 Use the shielded cable EE use the heater disconnection detection function the CT input channel assignment must be set Since the CT1 is used in the loop of CH1 in the above wiring example set CH1 for CT input channel assignment setting in the CT setting of CT1 Use the compensation lead wire for the cable of a thermocouple If the compensation lead wire is not used and when the cold junction temperature compensation resistor is away from the end tip of a thermocouple the ambient temperature difference may lead to a faulty temperature process value PV Reference junction R60TCTRT2TT2 BW Compensation lead wire OK Shielded cable NG Cold junction temperature Terminai compensation resistor Ambient temperature difference Reference junction of the thermocouple B Cold junction temperature compensation resistor 40 6 INSTALLATION AND WIRING 6 3 External Wiring Heating cooling control R6OTCTRT2TT2BW 2 T L1H nterna e Internal c circuit 2 Na Internal p 21 circuit 2 Ne L2C Internal circuit
82. t Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Control mode selection Set Control mode selection as shown below Setting Item List Setting Input the Setting Item to Search dh 5 Position proportional Control Normal Mode Setthe sampling cycle Setting change rate limiter setting i i 0 500ms 4 channels Moving averaging setting Automatic setting at input rang 0 Disable as CO Setting change rate limiter Set the setting change rate limier seting 00 _ Setting change rate limiter set 0 Temperature Rise Temperature Drop Batch Setting 72 7 OPERATION EXAMPLES 7 2 Program Examples 2 Configure the settings in Application Setting as follows XX Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Application Setting e Control basic parameters Set Target Value SV Setting of CH1 and Unused channel setting of CH2 as shown below Item CH1 CH2 CH3 CH4 Control basic parameters Setthe control basic parameters Input range setting 2 Thermocouple 2 Thermocouple 2 Thermocouple 2 Thermocouple Meast Target Value SV Setting 200 C Unused channel setting 0 Used 1 Unused 0 Used 0 Used Control output cycle setting 30s 30s 305 305 Control Response Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setti
83. tional control normal mode and position proportional control expanded mode The generic term of MELSEC iQ R series CPU modules The product name of the MELSEC programmable controller software package The operating status of when a constant set value SV is kept When multiple program data sets are created in a project this label is valid for all the data sets Global labels are classified into two types Module specific labels module labels that are automatically created by GX Works3 and labels that can be created for a specified device The memory areas that are defined by each module I O signals or buffer memory area and expressed with character strings GX Works3 automatically creates module labels from the module to be used These labels can be used as global labels The generic term of the proportional band P integral time I and derivative time D The buffer memory map is converted into the one for the MELSEC Q series to operate the module In this mode the module operates with the buffer memory map that has been newly assigned for the MELSEC iQ R series The operating status of when a set value SV always changes The generic term of thermocouples and platinum resistance thermometers PART NAMES This chapter describes the part names of the temperature control module 2 1 S 9 1 2 3 4 9 g 3 Sy F F 7
84. ut Alert 0 Not Warning 0 Not Warning Alert 2 mode setting 0 Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert 3 mode setting 0 Not Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert 4 mode setting 0 Warning 0 Not Warning 0 Not Warning 0 Not Warning Alert set value 1 200 150 set value 2 oc Alert set value 3 oc Alert set value 4 dead band setting Number of alert delay 0 Times 0 Times 0 Times 0 Times Auto tuning setting Set Automatic backup setting after auto tuning of PID constants of CH1 and CH2 as shown below Auto tuning mode setting 0 Standard Mode 0 Standard Mode 0 Standard Mode 0 Standard Mode Auto tuning forced termination time setting 120 min 120 min 120 min 120 min During AT loop disconnection detection function is enabled disabled 0 Disable 0 Disable 0 Disable 0 Disable AT Bias 0 0 C Automatic backup setting after auto tuning constants T ON 1 0N 0 OFF 0 Point 7 Use the default values for the parameters other than the parameters shown above lIWriting to the CPU module For the writing to the CPU module refer to the following 272 52 Writing to the CPU module Auto tuning For the procedure of auto tuning refer to the following lt Page 53 Auto tuning 60 7 OPERATION EXAMPLES 7 2 Program Examples Setting labels GX Works3 has functions supp
85. w Item Control basic parameters sss SS Input range setting 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Te 2 Thermocouple K Measured Target Value SV Setting 150 C 100 C 0 Unused channel setting 0 Used 0 Used 1 Unused 1 Unused Control output cycle setting 30s 30s 30s 30s Control Response Parameters 0 Slow 0 Slow 0 Slow 0 Slow Stop mode setting 1 Monitor 1 Monitor 1 Monitor 1 Monitor PID continuation Flag 0 Stop Limiter setting Set Upper Limit Setting Limiter of CH1 and CH2 as shown below DESS Upper limit output limiter 100 0 100 0 100 0 2 100 0 Lower Limit Output Limiter 0 0 0 0 0 0 0 0 Output Change Amount Limiter 0 0 s 0 0 s 0 0 s 0 0 s Upper Limit Setting Limiter 300 200 1300 1300 Lower Limit Setting Limiter 0 0 Setting change rate limiter 0 C Setting change rate limiter Temperature drop n Setting change rate limiter unit time setting 0s 0s Os Os Peak current suppression setting Set Peak current suppression control group setting of CH1 and CH2 as shown below Peak current suppression setting Peak current suppression control group setting 3 Group 3 4 Group 4 0 Not Divided 0 Not Divided Alert setting Set Alert 1 mode setting and Alert set value 1 of CH1 and CH2 as shown below E Alert setting Set the temperature process value
86. wing shows a system configuration example 1 2 3 4 5 FAN ANAN AN AN AN Power supply module R61P CPU module R120CPU 3 Temperature control module 1 RGOTCTRT2TT2 4 Temperature control module 2 R60TCTRT2TT2 5 Input module RX10 Parameter settings Connect an engineering tool to the CPU module and set parameters In these program examples use the default setting for the parameters other than set parameters For parameters refer to the following LA MELSEC iQ R Temperature Control Module User s Manual Application llSetting modules For how to set the module refer to the following gt Page 50 Setting modules 6 7 OPERATION EXAMPLES 5 7 2 Program Examples llSetting parameters of temperature control module 1 1 Configure the settings in Base Setting as follows X Navigation window gt Parameter gt Module Information gt R60TCTRT2TT2 gt Module Parameter gt Base Setting Multiple module interaction function Set Simultaneous temperature rise function enable disable between multiple module and Simultaneous temperature rise function master slave selection between multiple module as shown below Setting List Setting Item Input the Setting Item to Search dh CH2 HOLD CLEAR settim set the output of the CPU stop error HOLD CLEAR settir 0 CLEAR 0 CLEAR 1221 42 Automatic setting at input range change
87. y conductive parts and electronic components of the module SD memory card extended SRAM cassette or connector Doing so can cause malfunction or failure of the module Wiring Precautions WARNING Shut off the external power supply all phases used in the system before installation and wiring Failure to do so may result in electric shock or cause the module to fail or malfunction After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions CAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Poor contact

MELSEC iQ-R Temperature Control Module User`s Manual (Startup)

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