Gilian 3500 Air Sampling Pump User Manual
Contents
1. ATEX Ex Il 2 G EEx ib IIB T4 EMC EMI RFI EN 55022 Class B EN 50082 1 IEC 801 2 3 amp 4 Environmental Temperature OPETAINGU seu 0 C to 45 C 32 F to 113 F Storage se hee es 20 C to 45 C 4 F to 113 F Gh argihg sense ce il izi 5 C to 40 C 41 F to 104 F Humidity Operating 2 Rr 0 85 RH Storage 0 98 RH non condensing 25 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS PERFORMANCE amp ESTIMATED RUN TIME 3500 3100 N wo ce e m bw N CA c N o o o o ec o 2100 Flow Rate cc min 1900 J 1500 1300 1100 1000 cc min 900 700 e 0 9 10 15 20 25 30 35 40 Vacuum inches of water IN Pump Capability hours 10 hours Qhours s 12 hours 14 hours REF 360 0039 02 Rev B 26 Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER e Direct Installation to Gilian 3500 Caution Tubing connection between low flow adapter and Gilian 3500 should be as short as possible to prevent kinking The two air boss connections should nearly touch inside the tubing 27 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER Installation To Gilian 3500 Using Fixed Mount Assembly 0 75 19 1 mm 1 25 31 8 mm REF 360 0039 02 Rev B 28 Gilian 3500 Air Sampling Pump APPEND2. KM l l MIN ch oe i a Dam us LE L eg BN S r REF 360 0039 02 Rev B 20 Gilian 3500 Air Sampling Pump SECTION FOUR MAINTENANCE 4 1 BATTERY MAINTENANCE NOTE Do not charge or replace battery pack while in an explosive atmosphere Do not leave charger on for extended periods of time The Gilian 3500 pump uses rechargeable Nickel Metal Hydride batteries that must be fully charged and properly maintained for maximum run time The battery pack has a charge time under 5 hours Battery pack may be charged separately or while on the pump Make certain charger plug is fully inserted into jack on battery pack see Figure 1 1 4 for charger jack location If not fully inserted charger LED will flash Red or be off Charger LED is Red during normal charging and Green during trickle charge After charging is complete make certain the rubber jack cover is plugged back into the charging jack to protect the jack during operation CAUTIONS amp NOTES Both charger and battery pack become warm during charging Charger switches automatically to trickle mode when battery is fully charged DO NOT operate pump while charger is attached Do not short battery terminals Shorting will blow internal fuse All NiMH batteries lose charge when not in use If battery pack has not been charged for 3 4 days recharge battery before use This ensures that batteries are fully charged ju
3. CLEAR RUN STOP D EDARI TAUX 0000 e LILILJILJ ceran z HOLD FAULT Ia yes Figure 1 1 Gilian 3500 7 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 7 6 FAULT Appears when pump cannot maintain flow within 5 After fault shutdown pump attempts to restart every 3 minutes for next hour FAULT appears when pump is initially turned on but disappears when pump reaches preset flow rate 7 6 HOLD If after 30 35 seconds fault cannot be corrected pump stops and HOLD appears 7 7 HRS Shows number of run hours since last calibration Pump display must be calibrated every 200 run hours or every 30 days 7 8 Battery Indicator 3 bars High charge 2 bars Medium charge 1 bar Low charge NOTE The Gilian 3500 automatically calculates the total air volume sampled using the following formula Total Air Volume Liters Air Flow Rate cc min x Sample Time minutes 1000 cc Liter OR AFR x ST 1000 REF 360 0039 02 Rev B 8 Gilian 3500 Air Sampling Pump SECTION TWO SET UP 2 1 PREPARATION NiMH battery pack must be fully charged about 5 hours Refer to Section Four for battery maintenance Charge battery pack through built in jack Battery pack may be charged while attached to pump or separately CAUTIONS amp NOTES Both charger and battery pack become warm during charging Charger switches automatically to trickle mode when battery is fully charged D
4. If pump display does not match measured Gilibrator flow rate within a few cc s you may repeat Steps 4 and 5 until display shows the actual flow rate When the displays DO match go to Step 7 7 Press ENTER button again to complete calibration The pump stops before returning to Ready Mode NOTE ON FIELD CALIBRATION The above display calibration procedure serves to make internal pump adjustments and improve the accuracy of the flow display It does not replace field calibration as described by OSHA and NIOSH A flow verification using the Gilibrator and the exact field sampling train should be conducted before field sample Procedures for field calibration may be referenced in the NIOSH Manual of Analytical Methods at www cdc gov niosh or in the OSHA Technical Manual at www osha gov 15 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump A EU A 4 SET e A POWER SET Eh om annn gt LILILJ CC MIN AJ Y si 55 ER GT UB 27 Gilibrator 2 Q SENSEY TAE fow 20457 a SOUS SR di d Gilibrator2 O E nnn CUL us A V s O Zei meme a FLO m S BER 0000 on ST CPG YN gt Gilibrator2 g E 3 x 4 POWER SET 7 oe ENTER CAL A v CLEAR RUN STOP Figure 2 4 Display Calibration Procedure REF 360 0039 02 Rev B 16 Gilian 3500 Air Sampling Pump SECTION THREE OPERATION 3 1 STARTING THE SAMPLE RUN NOTE Total Run Time and Total Vo
5. LOO TOT cec Euro Cord 801930 Battery Pack 811 0012 01 10 Filters 360 0039 02 Operation Manual 801961 Low Flow Adapter 801980 Fixed Mount Assembly 801979 costes Pulsation Dampener flow regulator 800565 8 Diagnostic Panel amp Carrying Case 0 5 5 LPM 20 200 CC min 2 50 cc min 800573 3 Diagnostic Panel only Hi Lo 0 5 5 LPM 20 200 CC min 2 50 cc min 800783 3 Diagnostic Panel with Stand Hi Lo 0 5 5 LPM 20 200 CC min 2 50 cc min 800149 Tube Holder Kit Single Tube Holder Kit No Manifold 6 x 70 mm 800259 cte Tube Holder Kit Single Tube Holder Kit No Manifold 7 10 x 110 mm 8001468 Tube Holder Kit Dual Manifold Holders Ends Tubing 6 x 70 mm 801407 Tube Holder Kit Dual Manifold Holders Ends Tubing 10 x 110 mm 200484 Tubing 36 1 4 ID 800159 Tubing 36 1 8 ID with 1 4 ID adapter 200505 Tubing 36 1 8 ID 23 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS Performance Operating High Flow Range 700 3500 cc min Accuracy Air Flow Readout t 5 Constant Flow control 3 of set flow after calibration between 1 3 LPM x 596 of set flow below 1 LPM and over 3 LPM Constant Flow Compensation 3500cc up to 12 water back pressure 300
6. preferred calibrator 2 Choose a sample media either the same or of similar back pressure to that used in the field 3 Attach 1 4 ID tubing from pump to media and from media to Gilibrator 2 Proceed to Section 2 4 2 for display calibration procedure Gilian 3500 Gilibrator 2 Rotameter Primary Secondary Figure 2 3 Sample Media Method Set Up REF 360 0039 02 Rev B 14 Gilian 3500 Air Sampling Pump 2 4 2 Display Calibration Procedure See Figure 2 4 Before performing display calibration the pump must be set up following Section 2 4 1 NOTE To exit Calibration Mode without changing any values simply press ENTER twice This action will also reset the hours since last calibration If pump is off press POWER button 1 At Ready Mode press SET CAL button twice 2 Press ENTER button to enter Calibration Mode SCAL is displayed for 10 seconds then pump motor starts running The set flow rate is displayed 3 Measure flow rate using Gilibrator 2 NOTE Actual pump flow rate is displayed on Gilibrator 2 4 Adjust pump display to match actual flow rate on Gilibrator 2 Press and hold A button to increase Press and hold V button to decrease 5 When pump display matches Gilibrator 2 display press SET button Pump motor continues running and adjusts speed to deliver adjusted flow rate Pump display changes to show the original set flow rate 6 Continue to measure live flow rate on Gilibrator 2
7. to Section 3 4 to unlock the keypad e You may power down by pressing and holding the POWER button for 4 5 seconds The display will show OFF before shutting down POWER SET GD ENTER CAL gt A CLEAR REF 360 0039 02 Rev B 18 Gilian 3500 Air Sampling Pump 3 3 LOCKING THE KEYPAD The keypad can be locked during sampling to prevent tampering To lock press and hold both buttons for 5 seconds After locking the unit returns to normal sampling after 2 3 seconds Same Time MEE POWER ENTER 3 4 UNLOCKING THE KEYPAD To unlock press and hold both buttons for 5 seconds After unlocking the unit returns to normal sampling after 2 3 seconds Same Time Tat v RUN STOP 19 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 3 5 CLEARING THE RUN DATA f the pump is off press POWER button Wait until Ready Mode then press and hold CLEAR button for 8 seconds The pump will display CLr and the CLr display will flash for a total of 8 seconds As long as CLr is displayed the data can be saved by releasing the CLEAR button NOTE If you remove the battery pack all stored data will be lost However if you turn off the unit using the POWER button while in Ready Mode all data will be saved NOTE Changing the flow rate will also clear previous run data POWER SET ENTER CAL v RUN STOP CC MIN Si
8. 0cc up to 20 water back pressure 2500cc up to 25 water back pressure 2000cc up to 30 water back pressure 1000cc up to 30 water back pressure 700cc up to 40 water back pressure Run Time aaa eee 8 hour minimum See Chart Flow Fault tte If flow changes exceed 5 fault icon appears If fault exceeds 30 seconds pump shuts down Pump attempts to restart every 3 minutes for up to 1 hour General 8 el Power Enter Set Cal A Clear V Run Stop ele ee Flashing Green LED Normal Operation Icons LCD Battery Indicator Hold Fault Set DIMENSIONS cono Menus 3 2 W x 5 4 H x 2 3 D Weight osi dd mame lie hekim ctis 19 5 oz Display Normal Operation Live Flow Elapsed Time amp Volume Sampled Electrical Battery Pack Removable Sealed Rechargeable Nickel Metal Hydride 4 8V 2 2 AH Battery Level Indicator Icon displays Full Mid amp Low charge levels Interface Connectors Charging Jack Charge Welch erp ya a 5 hours REF 360 0039 02 Rev B 24 Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS Approvals pending Intrinsic Safety UL Certification Class Div 1 Groups A B C D Class Il Groups E F amp G Class Ill T3C CUL Certification Class Div 1 Groups C D Class Il Groups E F amp G Class Ill T3C CE CENELEC Certification
9. Etten Leur the Netherlands Mail P O Box 251 4870 AG Letten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com 33 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump THIS PAGE INTENTIONALLY LEFT BLANK REF 360 0039 02 Rev B 34 Manufactured by Sensidyne Inc 16333 Bay Vista Drive Clearwater Florida 33760 SO 9001 2000 Registered USA 800 451 9444 727 530 3602 727 539 0550 fax www sensidyne com info sensidyne com Authorized EU Representative Goffin Meyvis Ecustraat II 4879 NP Etten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax www goffinmeyvis com info goffinmeyvis com 35 Gilian 3500 Air Sampling Pump REF 360 0039 02 Rev B
10. Gilian 3500 Air Sampling Pump Operation Manual Dizg WOFL EFFWEZ 16333 Bay Vista Dr Clearwater FL 33760 USA 800 451 9444 e 727 530 3602 727 539 0550 FAX www sensidyne com REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Gilian 3500 Live Flow Air Sampling Pump The material Within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne Inc COPYRIGHT NOTICE 2005 Sensidyne Inc All Rights Reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Sensidyne Inc TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks of Sensidyne Inc Gilian 3500 and the Gilian 3500 logo are trademarks of Sensidyne Inc These trademarks are protected through use and registration in the United States Other trademarks and servicemarks used in this do
11. IX C LOW FLOW ADAPTER Filter Maintenance Change Low Flow Adapter filter when it is dirty or damaged 29 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER Low Flow Operation Example Set flow rate on pump to 1500 cc min Section 2 3 Calibrate pump using appropriate back pressure Section 2 4 Attach low flow equipment as shown Remove tube holder manifold caps Adjust the flow rate for each tube at the manifold Gilibrator 2 Gilian 3500 REF 360 0039 02 Rev B 30 Gilian 3500 Air Sampling Pump APPENDIX D PULSATION DAMPENER Direct Installation to Gilian 3500 Caution Tubing connection between pulsation dampener and Gilian 3500 should be as short as possible to prevent kinking The two air boss connections should nearly touch inside the tubing 31 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump APPENDIX D PULSATION DAMPENER Installation To Gilian 3500 Using Fixed Mount Assembly H k GOLD H z E H n REF 360 0039 02 Rev B 32 Gilian 3500 Air Sampling Pump APPENDIX E FACTORY CALIBRATION amp SERVICE USA Sensidyne Inc 16333 Bay Vista Drive Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com Europe Goffin Meyvis Analytical and Medical Systems B V Deliveries Ecustraat Il 4879 NP
12. O NOT operate pump while charger is attached Do not short battery terminals Shorting will blow internal fuse 9 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 2 2 PUMP START UP Power Up see Figure 2 1 Press and release POWER button 1 Start Up Sequence approx 10 seconds Self Test screen 2 Version No screen 3 Last Cal screen 4 Screen shows number of run hours since last calibration e Ready Mode After start up pump enters Ready Mode 5 In Ready Mode display cycles through following screens Flow Rate Set Point 6 Total Sample Time 7 Total Volume Sampled 8 If no buttons are pushed Ready Mode continues cycling through screens for 75 minutes then turns off To begin sampling go to page 20 Starting The Sample Run e Power Down Press and hold POWER button until unit turns off 3 4 seconds Display will show OFF before shutting down REF 360 0039 02 Rev B 10 Gilian 3500 Air Sampling Pump SET w 9000 in oe a ye LILILILI cu gt TE am Er JE EN TI B HRS _ POWER SET ENTER CAL Q CC MIN lt e e iJnc CLEAR RUN STOP gt LC MIN Figure 2 1 Power Up Ready Mode 11 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 2 3 SETTING THE FLOW RATE NOTE This section is required only if you are changing pump flow rate If you re using previously set flow rate simply ve
13. R SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED REF 360 0039 02 Rev B 2 Gilian 3500 Air Sampling Pump TABLE OF CONTENTS PREFACE 8 INOUCCS scum a imkan n e t Mad tiem iere efecto Feo sere ts 2 WARNINGS anite treten i teh ni rH DU RA Sail nek 4 North American 8 European Certifications 5 SECTION ONE INTRODUCTION Components seirler Ie ela amm lm gl il a voles elas mamak ilmi 6 SECTION TWO SET UP 2 1 Preparation stesse Soter a eni Rt OR en nero teens ttes tentent onto 9 22 Pump E En Re E 10 2 3 Setting the EE 12 2 4 Display Galibi alli smash nt ne en saatde coa Medi nove 14 2 4 1 Sample Media Method Set Up 14 24 2 Display Calibration Procedure ss 15 SECTION THREE OPERATION 3 1 Starting The Sample Run ss tinto tht e tr gk ani 17 3 2 Stopping The Sample Run e nn 18 dp Beie eine The Keypad oii eei E eet ee 19 34 Unlocking Lhe Keypad e eem mp eaae e nd eu ter ES 19 3 5 Clearing The R n Data iocus ten rantes ieu inner un an fine 20 SECTION FOUR MAINTENANCE 4 1 Battery Maintenance 40 iii 21 42 Pum
14. cument are the property of their respective companies and are used only for informational and explanatory purposes SOFTWARE LICENSE The software installed in the Gilian 3500 pump is the property of Sensidyne Inc and shall remain the property of Sensidyne Inc in perpetuity The software is protected by U S and international copyright laws and is licensed for specific use with the Gilian 3500 pump The user may NOT reverse engineer disassemble decompile or make any attempt to discover the source code of the software The software may NOT be translated copied merged or modified in any way The user may NOT sublicense rent or lease any portion of the software The right to use the software terminates automatically if any part of this license is violated DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT ADHERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDE
15. e Authorized Service Departments only Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of components unauthorized repair or alteration This product is intended for both indoor and outdoor use when protected from splashed or wind blown liquids The unit is not waterproof so NEVER submerge the unit in water Pump failure or faulting may result This product uses rechargeable Nickel Metal Hydride batteries ALWAYS fully charge before use DO NOT open case charge or replace batteries in a explosive atmosphere Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into the battery charging jack DO NOT insert any foreign objects into the battery connection slot at the top of the battery pack Shorting the contacts will blow the protective fuse DO NOT operate pump while charging If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Examples of aggressive substances are acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Examples of suitable precautions are regular checks as part of routine inspections or establishing from material data sheets that it is res
16. istant to specific chemicals DO NOT operate with a dirty or blocked inlet filter or kinked tubing Pump failure or faulting may result Caution Both charger and battery become warm during charging If further translation is required please contact Goffin Meyvis the Sensidyne EU Authorized Representative see Appendix E for Service contact information REF 360 0039 02 Rev B 4 USA Class Flammable Gases Vapors or Liquids Division 1 Ignitable concentrations can exist all of the time GroupA Acetelyene GroupB Hydrogen GroupC Ethylene Group D Propane Class II Combustible dusts Group E Metal Dust Group F Carbonaceous Dust GroupG Grain Dust Class Ill Ignitable fibers amp flyings Temp Code T3C lt 160 C Gilian Sieg safe IV m OL for use in haz loc Cls Div Cls Il Grps E F G ls il Keck Gilian 3500 Air Sampling Pump CANADA Class Flammable Gases Vapors or Liquids Division 1 Ignitable concentrations can exist all of the time Group C Ethylene Group D Propane Class II Combustible dusts Bei Group E Metal Dust GroupF Carbonaceous Dust Group G Grain Dust Class Ill Ignitable fibers amp flyings Temp Code T3C lt 160 C for use in haz loc HE 2 V Gilian t ical safe air sampling pump D Il Grps E F G Cls Ill Temp Code E C LISTED L3 C oe EEXiblIBT4 DEMKO 03 ATEX 0303161 P CE marking amp number of n
17. lume Sampled are cumulative from one sample run to the next unless you reset the flow rate clear the display or calibrate the display If you want to clear the values before starting a sample run see Section 3 5 for instructions on clearing the run data Make sure pump is fully charged that flow rate has been properly set and that the pump has been field calibrated using actual sampling set up Make certain all sample tubing and any sample media have been properly installed H pump is turned off press POWER button e Press and hold the RUN button 1 until SCAL is displayed then release button Pump motor will start 10 seconds later Note SCAL indicates pump is doing a an internal Self Adjustment This self adjustment may occur during the course of a sample if the temperature changes by more than 3 C The pump is not operating and the clock does not count the time while the pump is in the SCAL mode During sampling pump alternately displays following screens Live Flow Rate cc min 2 Total Run Time min 3 Total Volume Sampled liters 4 POWER SET ep ENTER CAL E 0 00 01 17 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 3 2 STOPPING THE SAMPLE RUN Press and hold the STOP button 1 until pump motor stops Pump alternately displays following screens Set Flow Rate cc min 2 Total Run Time min 3 Total Volume Sampled liters 4 NOTE If the pump motor does not stop go
18. otified KM body responsible for production Explosion protection Equipment Group Equipment Category Hazardous Gases vapors or mists Il 2 G ib IIB T4 complianc H EC Type examination certification number EEx Explosion Protected equipment in e with CENELEC EN 50014 series Intrinsic safety protection method Gas group 135 C maximum external surface temperature European Economic Community North American amp European Certifications REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump SECTION ONE INTRODUCTION COMPONENTS See Figure 1 1 1 Filter Housing Assembly Inlet Port 2 not used 3 Belt Clip 4 Battery Charging Jack with cover 5 4 button Keypad 6 Operation LED Green Flashes when the pump is functioning normally 7 Liquid Crystal Display LCD 7 1 Ready Mode display alternately shows the Set Flow Rate Sample Time and Total Volume Sampled Sampling display alternately shows the Live Flow Sample Time and Total Volume Sampled Also displays FLO CAL Clr during those operations 7 2 VOL amp L Shows total volume sampled liters 7 3 MIN Elapsed time during sampling 7 4 CC MIN Displays set flow rate Ready Mode or live flow rate Sampling Mode 7 5 SET Appears during Set Flow Rate Mode and Pump Calibration Mode REF 360 0039 02 Rev B 6 Gilian 3500 Air Sampling Pump ege Gilian POWER SET ENTER CAL Fu KA
19. p Filter Mammtenance nennen nnns 22 SECTION FIVE APPENDICES Appendix A Parts List es 23 Appendix B Specifications nnan nnn nenna 24 Appendix C Low Flow Adapter 27 Appendix D Pulsation Dampener sssssessrerrrenrtrnrtnnttnntttnrtnntnnnn nennen 31 LIST OF FIGURES ASL EE 35D e o re e battere A NE RAM e 7 2 1 Power Up Ready Mode 11 2 2 Setting The Flow Bale iae ertet e RE UMRE PE ten ta aim av 13 2 3 Sample Media Method Getln HH 14 2 4 Display Calibration Procedure 16 3 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump A WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations Ensure complete compliance with ALL applicable laws and regulations before and during use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel DO NOT operate this product should it malfunction require repair or have a cracked or broken case DO NOT repair or modify except as specified in Operation Manual Service to be performed by Sensidyn
20. rify it using a Gilibrator 2 see Section 2 4 2 See Figure 2 2 If pump is off press POWER button 1 When pump is in Ready Mode press SET button once FLO is displayed 2 Press ENTER button to begin setting the flow rate 3 Press and hold A button to increase flow rate set point or Y button to decrease flow rate set point 4 When desired flow rate set point is reached press ENTER button Elapsed Time and Total Volume will be cleared Go to Section 2 4 to calibrate pump REF 360 0039 02 Rev B 12 Gilian 3500 Air Sampling Pump POWER ENTER CLEAR RUN STOP Y Ba o m 4 AIIX JI TESTS RE te CC MIN EE COD C LILI ce mn Paralar Figure 2 2 Setting The Flow Rate 13 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 2 4 DISPLAY CALIBRATION The display should be calibrated at least every 30 days For optimum accuracy of the displayed flow it is also recommended when a new flow is chosen Use the set up method described in 2 4 1 or 2 4 2 followed by the display calibration procedure in 2 4 2 2 4 1 Sample Media Method Set Up See Figure 2 3 1 Prepare a Gilibrator 2 using a standard wet cell CAUTION Calibration with a Piston Cell Gilibrator 2 or other dry cal device can lead to erratic results at flow below 2 LPM due to pulsation The wet cell version of the Gilibrator 2 is the
21. st prior to sampling NiMH batteries stored for extended time periods should be recharged every 1 2 months to avoid complete discharge Battery pack has an estimated life of 300 500 charge discharge cycles depending on use Table below shows estimated battery life based on usage level Pump Usage Weekly Use Est Battery Life PGW PERNE 40 60 hrs 1 0 1 5 yrs Medium 20 39 hrs 1 5 2 5 yrs Low lt 20hrs 2 5 yrs 21 REF 360 0039 02 Rev B Gilian 3500 Air Sampling Pump 4 2 PUMP FILTER MAINTENANCE Change internal pump filter when it is dirty or damaged Reuse o ring and ensure it is properly seated when reinstalling Remove ONLY TWO screws I I X 4 Ae Ea REF 811 0012 01 Y Ge 4 ge side Y down REF 360 0039 02 Rev B 22 Gilian 3500 Air Sampling Pump APPENDIX A PARTS LIST Spare PARTS amp ACCESSORIES Part Number Description 811 0009 01 Back Pressure Simulation Kit simulates back pressure during display calibration includes orifices for flow rates of 700 1000 2000 2500 3000 and 3500 cc min 402289 1 Single Unit 120 VAC Charger 402290 1 Single Unit 230 VAC Charger Europe 402290 2 Single Unit 230 VAC Charger U K 811 001 1 01 Five Unit Charger U S cord 811 0011 02 Five Unit Charger Euro cord 811 0011 03 Five Unit Charger no cord 401562 U S Cord
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