set up and instruction manual - Miller`s Feeding Solutions, Inc.
Contents
1. ZZ EJ D 0 s t D While pressing the SET button pass through a workpiece Workpiece dU Settings complete lll Position Workpiece Positioning Calibration Press the SET button with no workpiece Place the workpiece in the location you wish to position it Press and hold the SET button for at least 3 seconds Release the button when SEE flashes Common to Press SET button once with and 099 Models 4 S fo lc Press and hold SET button with ic workpiece Lu sa qm Je Press and hold until 5EE flashes Workpiece IL TEM Settings complete Simple User Friendly Functions Setting the Current Value to 100 0 With the FS N10 Series you can set the current value to 100 0 using simple operations Standardizing the current value makes it possible for the sensor amplifiers to instantly differ entiate reductions in light intensity and is useful in predicting the need for maintenance wa various Preset functions listed below cannot be used when the Zero Shift function is enabled Disable the Zero Shift function before executing the following functions Preset functions not suited for transparent workpiece2. i Workpiece ro 00 B 2 se Dv JH I If flashes for two seconds the main screen the light intensity is too small between conditions when the workpiece is absent and when it is present These values will be set but there is the possibility that detection may become unstable Other Calibration Methods Bl Increased Resistance to Dust and Dirt Maximum Sensitivity Calibration n the state shown below press and hold the SET button for three seconds or more Stop pushing when SEE flashes The sensitivity is set slightly higher than the received light intensity Thrubeam model with workpiece Pd 8 EL 47 i EU o SEE a FIRES Press and hold for 3 seconds or more Workpiece Sie n rper without workpiece 2 EG Br 3 ES Press and hold for 3 seconds or more Calibrate with a Moving Workpiece Fully Automatic Calibration Press and hold the SET button with no workpiece in place While SEE is flashing pass a workpiece through Continue pressing the SET button while the workpiece passes through Common to gl 59 mnl oo rl Thrubeam and 1507 Models zd EN ME I Press and hold until 5EE flashes
3. To detect a stationary target Two point calibration Operation Adjustment 1 to 2 Vo 1 With no target press the SET button and release lt gt it SEE and the current distance flash alternately With the target in place press and release the SET button The preset value flashes several times before the normal display appears To obtain maximum sensitivity Maximum sensitivity setting Operation Procedure Adjustment 1 With no target press the SET button for three Seconds more 2 Confirm that SEE flashes on the monitor Release the SET button The preset value flashes several times before the normal display appears the green LED turns off flashes after the calibration the sensitivity has no allowance In such a case adjust the sensor head position and calibrate again Fine sensitivity adjustment When the X or button is pressed and released the numerical value flashes approx 2 seconds This is the preset value If the or gt button is pressed again while the preset value flashes the preset value can be increased or decreased When the lt gt button is held down for seconds or more the preset value increases decreases continuously G Other functions Function Operation Description Display Display the 4 and ON OFF selection gt buttons simul Change the m ta
4. MEGA mode Normal sensitivity setting method SEE 5Ed S OSEE S Settings complete MODE GEG E LIAE Go to detection setup mode GEL 58 display setup mode GEL 545 1 Goto system setup mode Percentage Calibration Zero shift calibration Return to normal display MODE 1 You can press the button to set between the range of 39 to Detection Settings 22 3 4 5 6 sT SEG Func cm taFF 95S MODE aFFd an d Shot dEEc 5Ed e s dEEc dEn dEEc dEEc R ER dEEc fod d 6 in oF F lt m SEE in F 5t in 5HhFE int St in LaFF in PRUS in BLEP 7 Rant 6 HBBO End lt MODE d 5P gt SEG SSS 5th Func gt Return to normal display MODE Press the button to set between the range MOI Press the 25 25 25 Timer OFF Off delay timer d On delay timer One shot Normal light intensity detection mode DATUM1 mode 2 DATUM mode Area detection mode Rising Edge Detecti
5. fthe amplifier cable is placed together with power lines or high voltage lines in the same conduit a detection error may occur due to noise interference or the sensor may be damaged Isolate the amplifier cable from these lines When using a commercially available switching regulator ground the frame ground terminal and ground terminal Donotuse the PZ V PZ M series outdoors or in a p enter the light receiving surface directly When the multi reflective type is used for the detection of a target with high reflectivity e g mirror surfaced object proper detection or distance adjustment may be disabled In such a case tilt the sensor head at some angle During maximum sensitivity setting the detecting distance may vary due to a difference in characteristics of each unit Besure to check that the wiring is properly established Improper wiring may cause a decrease in sensitivity or overheating and sensor damage See I O Circuit To mount the sensor use an M3 screw coarse thread Limit the tightening torque to 0 6 Nem or less To mount PZ M71 V71 use an M4 screw coarse thread Limit the tightening torque to 0 7 Nem or less To attach the R 5 reflector use an screw coarse thread Limit the tightening torque to 0 3 Nem or less The displayed value may vary depending on the surrounding environment such as temperature change or dust Use a stable power supply The sensor cannot operate properly i
6. Press and hold until Auto flashes TPR eSI While pressing the PRESET button pass through a workpiece Workpiece AL Settings complete Near maximum values while the PRESET button is being pressed and held are adjusted to 1000 and near minimum values are adjusted to 2 The setting value is changed to 500 The green PST indicator will light up wa Cannot be executed when the Preset function is already being used when the PST indicator is flashing Press and hold the PRESET button to dis able the Preset function before executing this function Set Current Value to 0 The Zero Shift Function This function is primarily used with reflective models Press the PRESET button and button at the same time A lm m The current value is set to 0 Green PST lights up amp The zero shift and preset function cannot be used together To use the preset function you must first disable the zero shift function Disable the Zero Shift Function Press and hold the PRESET button to disable the zero shift function 74 Handy Uses for the Zero Shift Function J This function is primarily used to set the current value to 0 on a reflective model fiber unit Tip When a reflective model is first inst
7. Socket Type Han Han 3 PE Han 3 PE Han 3 PE M 12 4 pin M 12 4 pin M 12 4 pin M 12 4 pin M 12 4 pin M 12 4 pin M 12 4 pin M 12 4 pin HA 4 M F 090218 HA 4 M 090212 RSV M 12 4 090131 Dimensions mm REOVIB MTS 443 Service Key Numbers for Special Settings By using special Key numbers the end user can be prevented from accessing functions Hide Parameter Menus 0117 Hide Setpoint 0137 0117 Hide Parameter Menu Select Service function group Select Key function grou Using the UP DOWN cursor keys set 0117 Characters are in Hex Code O F Next using the RIGHT cursor key set CLOSE to 1 All menus relating to throughput info and service are no longer available 0137 Close setpoint Select Service function group Select Key using the UP DOWN cursor keys set 0137 Characters are in Hex Code 0 F Next using the RIGHT cursor key set CLOSE to 1 The Throughput menu is no longer accessible The Key numbers are independent of each other and so both keys must be used if all parameters and the setpoint are to be closed Gil Garcia Vice President gil reo usa com Phone 317 899 1395 Fax 317 899 1396 PART NUMBER DESCRIPTION Material 2678 18IN CCW FEEDER BOWL 18 FEEDER BOWL 304 STNLS 2 18 CCW BASE DRIVE 18 CCW BASE DRIVE 115 V PURCHASED 3 FEED
8. pe Bowl Feeder Bowl Feeder Bowl Feeder 4 Inverted Enable 4 Soft Start 4 Soft Stop 4 Max 4 Half Wave 4 Air delay z 60 sec g 2 80 sec 5 100 lt 1 0 y 0 60 sec Linear Feeder Inline Feeder E oos Inline Feeder A Inline Feeder b Inline Feeder Am Inline Feeder 4 A Inverted Enable 4 Soft Start 4 Soft Stop 4 Max 4 Aj Half Wave 1 0 0 60 sec 0 60 sec 5 100 1 0 v AEE Hopper Ctrl ANH Hopper ABE Ctrl AGED Hopper Ctrl Hopper Ctrl 3 Inverted Input 4 On Delay 4 Off Delay 4 D Enable Time out Time out 1 0 0 60 sec 0 60 5 100 1 180 sec AS Track Track Ctrl Ah C Track Ctrl ES Track Ctrl AZ Track Ctrl Track Track Ctrl 4 Inverted Input 4 On Delay 4 OffDelay 4 44 Coarse Fine 4 Enable Time out 4 Time out 0 1 0 60 sec 0 60 sec 0 1 0 1 1 180 sec v v v gt Jet Present Air Jet Present 4 Air Jet Present 4 AirJet Present Inverted Input 4 4 1 Off Delay 0 1 0 60 sec 0 60 sec v v v v J Logic Logic Logic Logic Logic amp Logic 4 Min 4 2 4 2
9. 4 2 4 Independent 0 1 0 1 0 1 0 1 0 1 v v v v v Info Info QY Info Info Info 4 soft 70700728 4 Date 04 09 2003 4 Config Config2 nnnn nnnn Config3 nnnn nnnn w Service Service amp Service amp Service 49 Service Service Service Clear Error Reset 4 Factory settings 4 User Index 4 User Params 4 Z English 4 2 Code A English RESET RESTORE 0 3 RESTORE Deutsch 0000 FFFF v v v Francais X4 1 Sensor 1 1 24V 2 3 GND 4 Input X20 24V Output 1 1 24V 3 0 4 4 4 Input X42 Sensor 2 1 24V 2 3 GND 21 24V Output 2 X43 Sensor 3 1 24V 2 3 GND 4 Input X30 Time out Track Lape 24 3 2 4 X6 1 Enable Status 1 24V 2 Enable 3 GND 4 Status X31 Time out Hopper 1 24V 2 3 Connections X0 Mains Input X1 Bowl Feeder X2 Hopper Feeder X3 Linear Feeder X4 1 Sensor 1 X4 2 Sensor2 X4 3 Sensor3 X6 1 Enable Status X20 24V Output 1 X21 24V Output 2 X30 Time out Track X31 Time out Hopper Information for Connectors X1 X2 X3 4 1 4 2 X4 3 6 1 20 21 30 31 Cable
10. E2 2 sav H eo 0 Press and hold for 3 seconds or more p 1 2 Use the select 5 then press the MODE button 3 Use the to select in then press the MODE button After initialization is complete the display returns to the current value Initial Settings Setting Initial Value Power mode FINE Detection mode Std Normal Setting value 50 Output switch L on Using a Fiber Cutter and Cautions for Use Using a Fiber Cutter 1 Insert the fiber into the cutter hole 2 Bring down the blade in a single swift motion to cut the fiber E iber cutter 87098 Always insert fiber from the side with writing Cautions for Using a Fiber Cutter The fiber cutter comes with the fiber unit Failure to follow the cautions below could reduce the detection range When cutting a fiber unit to be attached to the FS N10 Series be sure to use a gray fiber cut ter OP 87098 Stopping the blade midway could cause a bad cut plane reducing the detection range Do not use the same hole twice Function Configuration Basic Setting MODE Press and hold L J for 3 seconds or more Y h5P ie34 1 HIGH SPEED mode 2534 mode Eurb 254 TURBO mode SuPer 12544 SUPER mode LLEr 1254 ULTRA mode
11. Press once each for workpiece no workpiece 1 This is a channel switch 2 output types This is not equipped with the O line type 2 Press and hold the MODE button to make advanced setting changes Names of Each Part of the Main Unit and Expansion Unit Fiber lock lever SET button SET 2j Operation status indicators PST indicator DTM indicator Digital display Lt Manual button lt gt Sub screen Displayed in green 820 Main screen Displayed in red 20888888 protective cover Expansion connector MODE button MODE Preset button PRESET Cable Dust cover 2 Power select switch 1 Setting to M locks the power mode to MEGA mode The switch is a channel switch for the two output type This is not equipped with the O line type 2 On the 25 10 0 this is an M8 connector rather than a cable On the 5 this is an e CON connector Mounting Unit Mounting on a DIN Rail 1 Align the claw at the bottom of the main body with the DIN rail as shown in figure1 While pushing the main body in the direction of the arrow 1 push down in the direction of arrow 2 2 To dismount the sensor raise the main body in figure1 the direction of the arrow 3 while pushing the main body in the direction of arrow 1 Installation on a Wall Main Unit Only 1 Attach the
12. ON as the bowl feeder starts and switches OFF after a 0 60 secs delay Should an air valve be required to operate before the bowl feeder starts then the soft start time should be increased 24 V Output 2 can be used to indicate that components are present on a transfer section at the end of the linear feeder or for controlling an airjet The output can then be controlled from sensor 3 and ON OFF time delays can be adjusted in the program under AIR JET In the LOGIC menu Sensors 1 and 3 can be configured for track control MIN MAX OR AND or twin track air operation Overview of Functions Feeder Feeder Throughput Invert Enable Ramp up time Ramp down time Maximum limit Vibrating Frequency Full Half Wave Track Control Sensor 1 Invert Switch ON delay Switch OFF delay Empty warning Hopper Control Sensor 3 Invert Switch ON delay Switch OFF delay Empty warning Solenoid Output Output 1 ON with bowl feeder delayed OFF Output 2 Using sensor 3 Air jet or Present signal Switch ON delay Switch OFF delay Air Jet Present Sensor 3 Invert Switch ON delay Switch OFF delay Logic Sensor 1 Sensor 3 MIN MAX Vibration levels AND OR Twin Track Air Technical Data MTS 443 10A MTS 443 15A Declaration of Conformity Seay coge D DA PME max 15 A RMS We declare that this product conforms with the following standards Output Voltage per channel 0 100 0 210 V Output Current max 10
13. Pulse Feed ON Time 0 60 Sek 24V Output 2 Enable Invert 0 1 1 Hopper Pulse Feed OFF Time 0 60 Sek Switch ON delay 0 60 Sec 1 Sec Ramp up time 0 60 Sek 5 Sek Track Control Switch OFF delay 0 60 Sec 1 Sec Ramp down time 0 60 Sek 5 Sek Invert Enable 0 1 0 Sensor Logic Max Output 5 100 90 96 Switch ON delay 0 60 Sec 5 Sec MIN MAX 0 1 0 Half Wave 0 1 0 Switch OFF delay 0 60 Sec 5 Sec AND 0 1 0 2nd Setpoint activate 0 1 0 OR 0 1 0 Time out activate 0 1 0 Twin Track 0 1 0 Time out time 30 180 Sec Any Channel 0 1 0 Safety Instructions This description contains the necessary information for the correct application of the product described below It is intended for use by technically qualified personnel Qualified personnel are persons who because of their training experience and position as well as their knowledge of appropriate standards regulations health and safety requirements and working conditions are authorised to be responsible for the safety of the equipment at all times whilst carrying out their normal duties and are therefore aware of and can report possible hazards Definition of qualified employees according to IEC 364 WARNING Hazardous Voltage Failure to observe can kill cause serious injury or damage Isolate from mains before installation or dismantling as well as for fuse changes or post installation modifications Observe the prescribed accident prevention
14. VDC a P p etc Li Short circuit 82 ors E EH Control output E 51 8 003 8 i a PLC etc Short circuit Current 1 m Y or less id i 5 1 FS N11CN N11EN only 1 FS N11CP N13CP only 2 FS N13CP N14CP only 0 0 FS4 8 connector Pin layout 3 ESSNTICPINIAGP only FS N11CN N12CN 8 connector Pin layout e CON connector Pin layout FS N11EN N12EN DER M8 connector Cable Sold Separately For FS N11CN N11CP N12CN N12CP N13CP N14CP Pin Pin and wire color table OP 73864 wire color Cable length 2 m 9 1 Brown OP 73865 2 White Cable length 10 m 3 Blue 4 Black Error Displays and Corrective Actions Error display Cause Solution ErC Overcurrent in the control output cheek and returmafie current within the rated value ErE Failed to write load the internal data Perform initialization p 4 End APC Large load on the light source Heplace pu precise detection is required TE For disabling setting method see Loc The keylock function is ON FS N10 Series User s Manual Consult your nearest KEYENCE office regarding error displays other than the ones listed above Initializing the Settings Bl Initialization Method 1 Press and hold the SET and PRESET buttons simultaneously for three seconds Li AA caro o
15. be leveled to approximately 005 inches per foot in all directions level sitting on the table and sitting on a solid surface with all feet down and locked in place NOTE Be sure that all shipping clamps and materials are removed from the system at this time A qualified Electrician should connect the machine to the proper electrical supply line a Seethe electrical schematics for power requirements and specifications b This must be done using standard electrical practices and local codes for all connections A qualified plumber or pipe fitter should make the proper air connections following standard plumbing practices and local codes a The machine should have a clean and dry air supply of at least 80 psi unless otherwise specified see Systems Settings sheet b The machine must be plumbed with a large enough pipe for adequate flow to operate efficiently without any pressure drop during normal operation with all air requirements on and in use MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT PH 727 541 5763 FAX 721 541 5548 Intended Use of Machine This machine is designed and manufactured for use on specific parts It removes individual parts from a bulk container and presents them oriented for pickup This machine is not to be used for any other purposes or parts than for which it was intended Warnings DO NOT
16. eese Section 1 Main System Layout existis em E epi rM ei Section 2 Keyence High Level SBDBDES Cono ramp cua Section 3 Bowl Level SeDRULD sees tussi eiu Rep LAU S IRI PAR OR Section 4 Final dads Section 5 System Run Off Certification seo id oda Section 6 MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT PH 727 541 5763 FAX 721 541 5548 In spection Un Crating and Setu 1 2 3 4 5 Inspect the crate for any visible damage If there is visible damage TAKE PICTURES OF ALL DAMAGED AREAS AND CONTACT THE CARIER AT ONCE TO REPOST THE DAMAGE AND FILE A CLAIM If there is no visible damage carefully open the crate and inspect the system If everything appears undamaged proceed with opening and remove system from crate using standard millwright practices a Make sure that nothing has worked its way loose in transit and fallen off of the system check the bottom of the crate b Mount or install any components or accessories that may have been disassembled for shipping or shipped separate from the system or may have come loose The machine should be put into position by means of standard Millwright Practices for moving and final positioning a The machine should then
17. for a long time with the APC function enabled and the LED is imposed with a heavy load the current consumption of the sensor for light emission will become con stant and END APC will be displayed The sensor can still be used in this case However replace the sensor if even small changes in received light intensity should be detected for precise detection Precautions on Regulations and Standards Certificate This product is an UL C UL Listed product UL File No E301717 Category NRKH NRKH7 Enclosure Type 1 Based on UL50 Be sure to consider the following specifications when using this product as an UL C UL Listed Product Use the power supply with Class 2 output defined in NFPA70 NEC National Electrical Code Power supply Control input Control output shall be connected to a single Class 2 source only Use with the over current protection device which is rated 30V or more and not more than 1A Included accessories Instruction Manual 1pc FS N10 Series Quick Start Quick Start Mode Output 2 Press the MODE button once then use select L on or D on Fine sensitivity adjustment A Preset function SET Configure easily Lm I with single press when receiving light Setting value Light intensity Power select switch ID Standard lt gt MEGA fixed Sensitivity setting
18. output 1 output 1 output 2 output 2 output 2 output 2 output 1 output N A Monitor output 1 to 5 V 1 output External input 1 input 1 input 1 input 1 input 1 input 1 input Light source LED Response time Red 4 element LED wavelength 630 nm 50 u s HIGH SPEED 250 s FINE 500 s TURBO 1 ms SUPER 4 ms ULTRA 16 ms MEGA Output toggle Light ON dark ON toggle Timer function Timer OFF OFF delay ON delay One shot Control NPN output NPN open collector 24 V 1 output max 100 mA or less 2 output total output 100 mA or less used stand alone 20 mA or less multiple connections residual voltage 1 V or less PNP output PNP open collector 24 V 1 output max 100 mA or less 2 output total 100 mA or less used stand alone 20 mA or less multiple connections residual voltage 1 V or less Monitor output External input Expansion Units Protection circuit Number of interference prevention units 1 to 5 V voltage output load resistance 10 or more repeat precision 0 5 of F S 1 ms response time HIGH SPEED FINE TURBO input time 2 ms ON 20 ms OFF or 5 Up to 16 units can be connected total of 17 units including the main unit Note that the two output type is counted as two units Protection against reverse power connection output overcurrent and output surge 0 for HIGH SPEED 4 for FINE 8 for TUR
19. output circuits shall be connected to a single Class 2 Source only Use with the over current protection device which is rated 24V or more and not more than 2A Part Names PZ M PZ V Operation indicator Operation indicator SET button Sensitivity adjustment trimmer 2 UP button Digital monitor DOWN button Front side Rear side Circuit Circled numbers 1 to 4 represent the connector pin numbers PZ M51 P Transmitter PZ M51 Receiver M61 M11 M31 V11 V31 Brown 12 to e DC12 to 24V 1 O54 VDC 2 2 2 Pink Output 85 285 5 control og 2 2 25 55 8 g 55 8155 8 8 28 Output 2 E 5 e amp o 0v DARK ON mode gt 12 to 24 d LIGHT ON mode 0 V PZ M51P Receiver M61P M11P M31P V11P V31P Brown 1210 1 924 VDC 5 8 5 55 Black Output E 8 4 Load 8 o Output Pacon mode gt 12 to 24 a control LIGHT ON mode 0 V Blue o0V Sensitivity Adjustment B PZ V Digital type Detect a moving target Fully automatic calibration Operation Procedure Adjustment 1 Pass a target through the optical axis while pressing the SET button 2 Confirm that SEE flashes on the monitor Release the SET button The preset value flashes several times before the normal display appears
20. time delay for Hopper Feeder Activate operation with two feed levels Regulates the track feed without time delays by switching between feed rate levels Activate Stop signal for the Hopper Feeder Feeder stops after Time Out has elapsed only when 1 Time out Delay Invert the input function Switch ON time delay for 24 V Output 2 Switch OFF time delay for 24 V Output 2 Min Max Track control using Sensors 1 and Sensor 3 OR Interlock with Sensor 1 OR Sensor 3 Use Track switching for interlock output AND Interlock with Sensor 1 AND Sensor 3 Use Track for interlock output Used with twin tracks on a linear feeder with an air jet ejection of the filled track Sensor 1 amp Sensor 2 Software version date and configuration 1 2 3 4 5 6 Fault Reset Reinstate Factory Settings Select User Settings 4 User Parameters 0 3 Reload selected User Parameter set Choose language Key number for locking DDDD aT SS OL Bowl Feeder Hopper Feeder Linear Feeder Feeder Throughput Maximum Limit Ramp up time Ramp down time Switch ON Time Delay Switch OFF Time Delay Timer Running Invert Vibrating Frequency Time out Function COD Track Full Inhibited No Enable Time out exceeded Logic Air Jet Air Valve Lock Information Service Language Switch OFF Impulse Switch ON Impulse The Time Out function can be used to warn that the hopper
21. transmitter and adjust the receiver position in the same way Green e e Turn the trimmer counterclockwise from Max until the green LED turns off Assume the position as Point A Thrubeam type Orangee C A Optimal 4 Graan Set the trimmer midway between point A and position T Max Orangee C Max Confirm sensor operation LIGHT ON mode When DARK ON mode is selected refer to the description in parentheses Operation Trimmer Indicators Adjustment With no target turn the trimmer clockwise until the orange indicator illuminates turns off and assume the position as Point A If the LED Orange 22 does not illuminate turn off even with the trimmer at Max use Max as Point Green e e Green e e With the target in place turn the trimmer counterclockwise from Point A until the green Orange 3 LED turns off Assume the position as Point B o 2 gt o o T z 3 Opti A Green Set the trimmer midway between points and A Orange 2 B Confirm sensor operation The adjustment for the retroreflective type is the same as for the thrubeam type Specifications Type Thrubeam Retroreflective Multi reflective Model PZ M51 2 61 PZ M11 PZ M31 PZ M71 PZ V11 PZ V31 PZ V71 Detecting distance 10m 0 1 to 1 5 m When R 5 reflector i
22. ACK TRACK MATERIAL 304 STAINLESS STEEL PHOTO CELL HIGH LEVEL SHUT OFF KEYENCE 3 CU FT COLD ROLLER STEEL STD STORAGE HOPPER BOWL LEVEL SENSOR KEYENCE SYSTEM VOLTAGE 115 VAC 60 Hz 1 Ph REO MTS 443 CONTROLLER SYSTEM PAINT COLOR MFS BLUE PLEASE NOTE UNLESS OTHERWISE SP BE MANUFACTURED TO MILLER S STANDARDS IS FEEDgYSTEM WILL 5 00 28 00 BOWL DISCHARGE 4 75 CENTER HOPPER TO BOWL 0 040 GAP BETWEEN INLINE TRACK AND ELI __ LL LU EIE pen L FT IL 1 1 PART COMING AT YOU Millers eeding Solutions INC 10721 75th Street North Largo FL 33777 1437 DATE DRW BY 12 02 13 J Clark CUSTOMER X RELEASED X FILE NAME DATE BY 2678 A MAIN LAYOUT SAMPLE 727 541 5763 Tolerence Unless Otherwise Specified 010 X 030 1 29 DO NOT SCALE DRAWING MFS JOB NUMBER 26075 A 96 11513 6 11513 1 KEYENCE Digital Fiber Sensor FS N10 Series Instruction Manual Read this manual before using the product in order to achieve maximum performance Keep this manual in a safe place after reading it so that it can be used at any time Failure to follow these instructions may lead to death or seri A Danger ous injury A Warning Failure to follow th
23. BO SUPER ULTRA MEGA When set to double the number of interference prevention units will be doubled Rating Power voltage 12 to 24 V DC 10 ripple P P 10 or less NPN Normal 900 mW or less 36 mA max at 24 V 48 mA max at 12 V Eco on mode 800 mW or less 32 mA max at 24 V 39 mA max at 12 6 Eco Full mode 470 mW or less 19 mA max at 24 V 23 mA max at 12 V PNP Normal 1050 mW or less 42 mA max at 24 V 6 Normal 950 mW or less 39 mA max at 24 V 52 max at 12 VJ 36 m max at 15 V Eco on mode 850 mW or less 35 mA max at 24 V 44 mA max at 12 V Ecoonmode 950 655 38 mA 24V 47 mA max at 12 V e Eco Full mode 520 mW or less 21 mA max at 24 V 26 mA max at 12 V Eco Full mode 600 mW or less 24 mA max at 24 V 29 mA max at 12 V Environme Operating ambient Incandescent lamp 20 000 Ix or less Sunlight 30 000 Ix or less ntal luminance resistance Operating ambient E 20 to 55 no freezing 7 Operating ambient o humidity 35 to 85 RH no condensation Vibration i 10 to 55 Hz Compound amplitude 1 5 mm 2 hours for each of X Y Z axis Shock resistance 500 m s 3 times for each of X Y Z axis Case material Case dimensions Weight Both main unit and expansion unit housing material Polycarbonate H30 3mm x W9 8mm L71 8mm Approx 22g Approx 22g Approx 80g Approx 70g Approx 75g Approx 45g A
24. ER CONTROLLER REO MTS 443 15A 230 V PURCHASED 4 2678 A S I 18 INLINE 115 V 18 INLINE PURCHASED 5 2678 DETAIL 1 5 75X 175 X 28 00 304 TRU BAR 6 2678 DETAIL 2 SIDE GUIDE AB X 73 X 28 00 304 TRU BAR 7 2678 DETAIL 3 LH SIDE GUIDE AB X 73 X 28 00 304 TRU BAR PLASTIC l 9 2678 DETAIL 4 CONFINEMANT 11 GA X 88 X 28 00 304 SHEET 10 MFS 0001 M PE BRACKET 38 X 1 50 X 2 50 6061 ALUM 2 MFS 0004 M POST FOR 5 6061 ALUM 2 12 FU 77G FIBER SET PURCHASED 13 5 11 KEYENCE NEO AMPLIFIER PURCHASED 14 OP 73864 M8 CONNECTOR 2m LONG PURCHASED 2 15 1 4 20 X 1 3 8 SH C S TRACK BASE TO DRIVE BAR STOCK 6 16 1 4 28 X 1 1 8 SH C S SIDE GUIDE TO TRACK BASE STOCK 10 17 1 4 28 X 1 2 H C S TOP CONFINEMENT TO SIDE GUIDE STOCK 6 18 2678 DETAIL 5 HOPPER 38 75 17 00 19 7 2 BOWL LEVEL SENSOR M8 QD PURCHASED 20 M3 0 5 145 5 BOWL LEVEL SENSOR TO HOPPER ARM STOCK 2 2 XLP 7 3 CU FT 8IN EXT 3 CU FT HOPPER PURCHASED SYSTEM OVERVIEW e PART NAME 4P HOUSING e PART No 2203639 G e PART ORIENTATION CENTRAL AXIS VERTICAL AND PERPENDICULAR TO TRAVEL PARTS RIDING ON THE FLAT BASE APPENDAGE ON SIDE OF PART AWAY FROM BOWL CENTER OPEN SIDE UP DISCHARGED HORIZONTALLY BUILT WITH NO BACK PRESSURE RELIEF FEED RATE 50 P P M BOWL ROTATION COUNTER CLOCKWISE 18 BASIC BOWL SIZE 28 MAX O D OF BOWL RETURN PAN BOWL COATING NONE 27 5 INLINE TR
25. IED AND Phone 43 2236 378266 0 Phone 36 14 748 313 Phone 65 6392 1011 STATUTORY WARRANTIES INCLUDING WITHOUT LIMITATION THE WARRANTIES BELGIUM ITALY SLOVAKIA OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NON 2 INFRINGEMENT OF PROPRIETARY RIGHTS ARE EXPRESSLY DISCLAIMED Phone 32 1 528 12 22 Phone 39 2 6688220 Phone 421 2 5939 6461 IN NO EVENT SHALL KEYENCE AND ITS A FFILIATED ENTITIES BE LIABLE TO ANY CANADA JAPAN SWITZERLAND PERSON OR ENTITY FOR ANY DIRECT INDIRECT INCIDENTAL PUNITIVE SPECIAL adu R R OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY Phone 1 905 696 9970 Phone 81 6 6379 2211 Phone 41 43 455 77 30 DAMAGES RESULTING FROM LOSS OF USE BUSINESS INTERRUPTION LOSS OF CHINA KOREA TAIWAN VINGE THE COST DE BROCUREMENT OF SUBSTITUTED QO ODE SENI OR Phone 86 21 68757500 Phone 82 31 642 1270 Phone 886 2 2718 8700 TECHNOLOGIES OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION CZECH REPUBLIC MALAYSIA THAILAND WITH THE USE OR INABILITY TO USE THE PRODUCTS EVEN IF KEYENCE OR ONE Phone 420 222 191483 Phone 60 3 2092 2211 Phone 66 2 369 2777 OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER In some 1 56 37 78 00 81 8220 7900 amp erence 696900 jurisdictions some of the foregoing warranty disclaimers or damage limitations may one 2 51 44 not apply GER
26. MANY NETHERLANDS USA Phone 49 6102 36 89 0 Phone 31 40 20 66 100 Phone 1 201 930 0100 BUYER S TRANSFER OBLIGATIONS HONG KONG POLAND If the Products Samples purchased by Buyer are to be resold or delivered to a third party Buyer must provide such third party with a copy of this document all specifications manuals catalogs leaflets and written information provided to Buyer pertaining to the Products Samples E 1110 2 Phone 852 3104 1010 Phone 48 71 36861 60 Specifications are subject to change without notice A6WW1 MAN 1090 Copyright c 2010 KEYENCE CORPORATION All rights reserved Printed in Japan 11513E 1120 1 96 11513 S6M1151 1 3 KEYENCE Self contained Photoelectric Sensor PZ V PZ M Instruction Manual Read this manual before using the product in order to achieve maximum perform ance Keep this manual in a safe place after reading it so that it can be used at any time Precautions on Regulations and Standards W UL Certificate This product is an UL C UL Listed product UL File No E301717 Category NRKH NRKH7 Enclosure Type 1 Based on UL50 Be sure to consider the following specifications when using this product as an UL C UL Listed Product Use the power supply with Class 2 output defined in NFPA70 NEC National Electrical Code Power supply Control input Control
27. MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT PH 727 541 5763 FAX 727 541 5548 SET UP AND INSTRUCTION MANUAL Miller s Feeding Solutions MFS is committed to the highest quality fabrication of parts handling equipment to meet or exceed customer expectations and production rates Recognized for innovative technology for even the most difficult of high rate parts feeding projects product reliability sound reduction to meet OSHA standards MFS is your partner in productivity operations ensuring optimum efficiency in feeding solutions MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT 727 541 5763 FAX 727 541 5548 TABLE OF CONTENTS Inspection and aca Page 3 Intended Use of Machine RTP M Page 4 bri css eda eta canteen M I Page 4 OY M E Page 4 Lockout Tag Out POSUI due iter ndr nt eder bes studui ne Page 5 Lockout Lag Out Restote ecu iei etenim Page 6 Shipping and Transport Instructions eeeeeeeeeeeneeennnen en Page 6 Inserted sections Feeder Controllers Documentation
28. Post Road Suite 132 Indianapolis IN 46226 Phone 317 899 1395 Fax 317 899 1396 reo usa info reo usa com REO USA WWW reo usa com in REOVIB MTS 443 Thyristor Controller for Vibratory Feeders REO 443 Manual USA 5 443 a Feed Station with Bowl Inline and Hopper feeder Track Sensor Valve v Level Sensor Hopper Feeder Bowl Feeder Inline Feeder gt DDDD 11221 5 DDDD 24 3 Channel Thyristor Controller for Vibratory Feeder A Compact control unit for a typical parts feeding station comprising Bowl Linear and Hopper Feeder With integral functions for track control solenoid valve and warning signals Touch panel with Text Graphic display for all settings and adjustments Control Inputs and Outputs 3 Sensor Inputs for Track and Air Jet Control 2x 24 VDC outputs for Air Valve or level sensor 2 Status for READY Mains ON and ENABLE conditions 1xEnable input 24 VDC or volt free contacts 3x 0 210 V Feeder Outputs General The interlocking of channels is predetermined and cannot be altered The unit enable also enables the linear feeder and all other feeders If the bowl feeder is inhibited then the hopper feeder also stops Sensors 1 and 3 can be configured for Track control Sensor 3 can also be configured for an Air Jet reject output Sensor 2 is always used to control the hopper feeder 24V Output 1 switches
29. RINGS 1 4 1 A 2 4 1 4 3 4 1 4 _ 4 4 1 4 5 H6 7 8 ________ 1 IS SPRING BANK CLOSEST TO THE DISCHARGE FOLLOW BOWL ROTATION AROUND DISCHARGE HEIGHT 13 5 DISCHARGE LENGTH 5 CENTERLINE 11 PAN WIDTH 4 5 PAN WALLHEIGHT 3 0 ORIENTING ANGLE 45 ANGLE WIDTH 2 25 COLOR_RAL7035 QUICK DUMP COUNTER WEIGHT YES PART PROBLEMS AVERAGE RATE COUNTS 1 2 5 6 7 8 9 10 REQUIRED RATE 50 PPM INLINE TRACK TRACK LENGTH 28 TRACK MATERIAL T S STNLS X PEASTIC CONFINEMENT MAT LL VOLTAGE 120V INLINE FREQUENCY Hz 60Hz X 4120 Hz TRACK AMPLIT DE 70 INLINE SPRINGS 1 2 TK H2 1TK 1TN 3 HA H5 H6 1 IS THE REAR SPRING BANK CLOSEST TO THE DISCHARGE GRAVITY TRACK TRACK LENGTH TRACK MATERIAL T S STNLS PLASTIC COATING TRACK ANGLE CANTED ANGLE V TRACK HORIZONTAL DISCHARGE LENGTH HOPPER HOPPER SIZE 3 CUBE HOPPER TYPE S F STD X be HOPPER MATERIAL STNLS _X_CRS ___ HOPPER LINING INSIDE OF BUCKET PAINTED ____ 1207 HOPPER FREQUENCY Hz 60Hz X 120 Hz AMPLITUDE _ 73 HOPPER SPRINGS 1 4 2 5 3 1 4___1 BOWL LEVEL ANGLE 909 ONDELAY 7 DELAY 1 LO X D O PNP NPN SENSOR MODEL KEYENCE RZV 32P CUSTOMER SUPPLIED SHUT OFF ANGLE 45 ON DELAY 1 0 OFF DELAY 3 5 LO X D O PNP NPN SENSOR MODEL FU 77G WITH FS N11CP AMPLIFIER CUSTOMER SUPPLIED TRACK DISCHARGE TO TRACK 040
30. RMS max 15 A RMS EN 50081 2 and EN 50082 2 in accordance with directive 89 336 EWD SUD ES max NS utput Curren an 2 max max Output Current Chan 3 max 6 A RMS max 5 REO ELEKTRONIK AG D 42657 Solingen Sensor type PNP 24 V Output Status 24 V DC 20 mA Total current Control Output 1 24 V 200 mA of ALL control outputs Control Output 2 24 V 200 mA 0 mA Time out Status Track 24 V 200 mA Time out Status Hopper 24 V 200 mA Enable Input 24 V 10 mA erating temp 0 45 Dio 80 C Specified Use Recommended Fusing 16A f The units described this document are electrical goods for use in industrial environment They designed for the control of electromagnetic vibratory feeders Settings Range Default Range Default Range Default Linear Feeder Hopper Feeder Hopper Feed Control Feeder Speed 0 100 96 0 96 Feeder Speed 0 100 0 Enable invert 0 1 0 Enable Invert 0 1 1 Enable Invert 0 1 1 Switch ON delay 0 60 Sec 5 Sec Ramp up time 0 60 Sec 5 Sec Ramp up time 0 60 Sec 5 Sec Switch OFF delay 0 60 Sec 5 Sec Ramp down time 0 60 Sec 5 Sec Ramp down time 0 60 Sec 5 Sec Time out activate 0 1 0 Max Output 5 100 96 90 96 Max Output 5 100 96 90 96 Time out time 30 180 Sec 30 Sec Half Wave 0 1 0 AC Motor for Hopper 0 1 0 24V Output 1 Bowl Feeder Half Wave 0 1 0 ON Time 0 60 Sec 5 Sec Feeder Speed 0 100 96 0 96 Hopper
31. TRACK TO NEST ESCAPMENT FLOWMETER SETTINGS AT P S I PRESSURE 1 2 3 4 5 6 7 8 16 17 18 19 20 CHECKED OUT BY SCOTT MILLER CLOCK No 004 SUPERVISOR SYSTEM RUN OFF CERTIFICXTION I Certify this Miller s Feeding System Inc feed system has been tested and meets the standard MFS run off criteria as follows Notes This system has been set up and run for a minimum of metered fed through the feede into bulk All sensors have been set tested erified to function as designed All control and air settings have led All mechanical and elect EX 7 well as solid models have been updated All docu lt lt rom purchased is included in the documentation package Instruction Nm package has been printed saved ctronic l N he ob number e system has been photographed a video has been recorded rN Date Customer did not supply an adequate quantity of parts to completely fill the hopper and system to normal full operating conditions
32. This procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done to the MFS Housing Feed equipment It shall be used to ensure that the machine or equipment is stopped isolated from all potentially hazardous energy sources and locked out before employees perform any servicing or maintenance where the unexpected energization or start up of the machine or equipment or release of stored energy could cause injury employees are required to comply with the restrictions and limitations imposed upon them during the use of Lockout Tag Out The authorized employees are required to perform the lockout in accordance with this procedure All employees upon observing a machine or piece of equipment which is locked Out and Tagged Out to perform servicing or maintenance shall not attempt to start energize or use that machine or equipment 1 Notify all affected employees that servicing or maintenance is required on a machine or equipment and that the machine or equipment must be shut down and locked out to perform the servicing or maintenance 2 authorized employee shall refer to the company procedure to identify the type and magnitude of the energy that the machine or equipment utilizes shall understand the hazards of the energy and shall know the methods to control the energy 3 If the machine or equipment is operating shut it down by the normal stopping procedure depress
33. alled the light intensity is sometimes not set to 0 If this happens using the zero shift function to set the value to 0 when there is no workpiece allows for easier understanding of the difference in light intensity Bl Adjusting the current intensity value when it is too large when saturated Use the Saturation Recovery Function Press the SET button while pressing the MODE button WOW ARP E MEL J Press the SET button while pressing the MODE button After adjusting the light transmission level and light intensity sensitivity the current values will be adjusted to within the ranges listed in the table that follows Power mode Light intensity setting range HSP FINE TURBO 2047 350 SUPER 4095 500 ULTRA MEGA 5000 600 HIGH SPEED Disable Saturation Recovery When the saturation recovery function is enabled press the SET button while pressing the MODE button to cancel it Handy Uses for the Saturation Recovery Function This function is useful when the intensity value is saturated after installation This function corrects the saturation via a simple operation by automatically calibrating the light transmission level and light intensity gain Output Switch Either light ON L on mode or dark ON D on mode can be selected 1 While the current value is displayed press th
34. and safety rules for the specific application Before putting into operation check if the rated voltage for the unit conforms with the local supply voltage Emergency stop devices must be provided for all applications operation of the emergency stop must inhibit any further uncontrolled operation Electrical connections must be covered The earth connection must be checked for correct function after installation and prior to operation Installation Are the supply feeder coil and controller input voltages correct Is the controller adequate for the rated power of the feeder Is the vibrating frequency set to the correct value for the feeder Connect the unit in accordance with the wiring instructions and ensure that the earthing is correct An incorrect feeder frequency setting can cause drive coil magnet damage Ensure that the output frequency of the control unit matches the frequency of the connected coil New units are factory set to the parameters shown in the setting table Default If there is any doubt with regard to the settings the factory defaults can be re instated from the service menu We reserve the right to make technical changes should we deem them necessary User Menu Throughput Power Hopper Feeder Bowl Linear Feeder Hopper Sensor Track Sensor Air Jet Present Logic Info Service om OU TRON RON ons AON Hopper Feeder Bowl Fe
35. can be used while the Preset function is in use gt Important when Preset is enabled Pressing the PRESET button and the button at the same time will set the current value at that time to 0 Values that have been set to 1000 with the Preset function cannot be changed 100 0 Pd Workpiece 3 0 Green PST lights up BEA 0 ung lnc Current value is 0 1077 When using this function with reflective models 1000 will be displayed when there is a workpiece and 2 will be displayed when there is no workpiece making it easy to know when the workpiece is present or absent Additionally Tip even when with a reflective model the background has higher light intensity than the workpiece if you set a condition with low light intensity to 1000 using the Preset function and then using the Work Preset function register a condi tion with high light intensity as 0 the background will display as 2 and when the workpiece is present it will be displayed as 1000 Maximum Sensitivity Preset Function This function sets conditions that will serve as reference to 0 and adjusts conditions with slightly high light intensity as 000 This is useful when you would like to perform detection using the background as a reference with reflective models In the following conditions press and hol
36. closure rating 67 Ambient light Incandescent lamp 5000 lux max Sunlight 20000 lux max Ambient temperature 20 to 55 C 4 to 158 F No freezing Relative humidity 35 to 85 No condensation Vibration 10 to 55 Hz 1 5 mm double amplitude in X Y and Z directions 2 hours respectively Shock 1000 m s in X Y and Z directions six times each Housing material Glass fiber reinforced resin Weight T Approx 50 g including 2 m cable R Approx 55 g Approx 55 g Approx 70 g Approx 550 1 The alternate frequency type is indicated by replacing 1 at the end of model name with 5 The models are PZ M65 M15 M35 M75 V15 V35 and V75 2 The detecting distance is obtained with the maximum sensitivity 3 The transmitter of the PZ M51 features a power indicator only 4 The PNP output type sensor is suffixed with P after the model name 5 3000 lux max for the PZ M71P V71P Hints On Correct Use WARNING This product is just intended to detect the object s Do not use this product for the purpose to protect a human body or a part of human body This product is not intended for use as explosion proof product Do not use this product in a hazardous location and or potentially explosive atmosphere To extend the cable length use a cable with at least 0 3 mm nominal cross section area Limit the length of cable extension to no more than 100 m
37. d the PRESET button for 3 seconds or more then release your finger when Auto is flashed Thrubeam model with workpiece Workpiece ORE sam Press and hold for 3 seconds or more 3i without workpiece Press and hold for 3 seconds or more The maximum value for the light intensity while the PRESET button is being pressed is set to 0 and light intensity that is slightly higher than the maximum value at that time will be adjusted to 1000 The setting value is 500 The green PST indicator will light up wa Cannot be executed when the Preset function is already being used when the PST indicator is flashing Press and hold the PRESET button to dis able the Preset function before executing this function Full Auto Preset Function This function automatically differentiates between two conditions presence absence of workpiece and adjusts the current values to 1000 and 2 This is effective for cases when the workpiece is moving at high speed Press and hold the PRESET button with no workpiece in place While Auto is flashing pass a workpiece through Continue pressing the PRESET button while the workpiece passes through Common to and 15417 Models
38. e MODE button once d 2 Use to switch the output L on d on then press the MODE button again The output change completes and the display returns to the current value Connecting to External Devices Cable Types FS N11N N12N N13N N14N FS N11P N12P N13P N14P Brown lt 4 4 O 12 to 24 VDC Brom 12 to 24 VDC 8 8 PLC etc 8 8 1 5 hort cout S 8 55 Back current 2 my 5 Hee Black E Control output 1 2 EXT Control output 1 E s 25 White E Control 5 Control output 2 3 output 22 SIS 214 8 EJE Short circuit n pieza Le ete Siren T mA i HW Oe or less oe Qo 5 00 1 FS N11N N13N only 1 FS N11P N13P only 2 FS N13N N14N only 2 FS N13P N14P only FS N11MN Brown 12 to 24 VDC Orange Device with input impedance Monitor output 1 to 5V Di peer a Black Load Control output Blue Sensor main circuit M8 e CON Connector Types FS N11CN N12CN N11EN N12EN FS N11CP N12CP N13CP N14CP 12 to 24 VDC 14 5 12 to 24
39. eder Linear Feeder Invert the enable input only possible in Independent operating mode Ramp up time of the feeder after start signal Ramp down time of the feeder after stop signal Maximum limit of the feeder throughput Output Voltage Output for switching a conveyor hopper with 1 ph motor Output voltage Supply voltage Vibration frequency of the feeder Full Half wave Switch ON time for pulsed operation of hopper feed Switch OFF time for pulsed operation of hopper feeder switch OFF time 0 corresponds to continuous duty Invert the enable input only possible in Independent operating mode Ramp up time of the feeder after start signal Ramp down time of the feeder after stop signal Maximum limit of the feeder throughpiit Output Voltage Vibration frequency of the feeder Full wave ON Time for an air valve 24V Output 1 Invert the enable input only possible Independent operating mode Ramp up time of the feeder after start signal Ramp down time of the feeder after stop signal Maximum limit of the feeder D Output Voltage Vibration frequency of the feeder Full Half wave Invert the input function Switch ON time delay for Hopper Feeder Switch OFF time delay for Hopper Feeder Activate Stop signal for the Hopper Feeder Feeder stops after Time Out has elapsed only when 1 Time out Delay Invert the input function Switch ON time delay for Bowl Feeder Switch OFF
40. ese instructions may lead to injury Failure to follow these instructions may lead to product dam A Caution age product malfunction etc Provides additional information on proper operation This provides useful tips for the feature being described See FS N10 Series User s Manual for details on the features of the FS N10 Series and detailed instructions for configuration Hints on Correct Use This product is just intended to detect the object s Do not use this product for the purpose to protect a human body or a part of human body This product is not intended for use as explosion proof product Do not use this product in a hazardous location and or potentially explosive atmosphere This product uses DC power Do not apply AC power The product may explode or burn if an AC voltage is applied A Warning Do not wire the amplifier line along with power lines or high tension lines as the sensor may malfunction or be damaged due to noise When using a commercially available switching regulator ground the frame ground terminal and ground terminal Do not use the FS Series outdoors or in a place where extraneous light can enter the light receiving element directly Due to individual dispersion characteristics and the difference in fiber unit models the maxi mum sensing distance or displayed value may not be the same on all units If the sensor is used
41. ess gain display Light intensity hold display 1 Excess gain hold display L on D on display Enable the saturation of the Preset function 2 Disable the saturation of the Preset function Settings complete Go to system setup mode Go to detection setup mode Return to original display setup mode MODE Press the 1 button to toggle between SEd P P b b P b P b MODE Press the button to set between the range of and eaaF System Settings SEG 595 MODE lt Disable MODE HPL Enable apc Eca aFF lt Eco feature off MODE D an Enable eco feature E 11 Reduce power consumption response time 4 times slower LH im Std lt Standard current value display LA in FuLL Maximum current value display 4 times hysteresis MODE NEF SEd lt Normal operation Twice the number of MODE dobi interference prevention units as Std response time 2 times slower 4 1 L in aFF lt Y Disable common key operations MODE 1 L int an Enable common key operations lt gt End lt Y Settings complete 5th Func Go to detection setup mode EG d AF gt Go to original display setup mode SEU 545 Return to system setup mode Return to normal disp
42. eturn to normal operating condition the following steps shall be taken 2 Check the machine or equipment and the immediate area around the machine to ensure that nonessential items have been removed and that the machine or equipment components are operationally intact 3 Check the work area to ensure that all employees have been safely positioned or removed from the area 4 Verify that the controls are in neutral 5 Remove the lockout devices and reenergize the machine or equipment Note The removal of some forms of blocking may require re energization of the machine before safe removal 6 Notify affected employees that the servicing or maintenance is completed and the machine or equipment is ready for used Shipping and Transport Instructions 1 Aqualified Electrician should disconnect the machine from the electrical supply line a Seethe electrical schematics for power requirements and specifications 2 This must be done using standard electrical practices and local codes 3 The machine should be removed from its position by means of standard Millwright Practices for moving to shipping 4 Carefully crate system 5 Make sure that nothing can work its way loose in transit or fall off of the system 6 Some components or accessories that may have to be shipped separate from the system or mounted separately in the crate with the system Be sure these items are secure and protected during shipping REO USA Inc 3250 North
43. f the power supply is unstable at power on or if the ripple exceeds the specified range Mutual Interference ace where extraneous light can The alternate frequency type allows mutual interference suppression up to two sensors The alternate frequency type is not available for the thrubeam type To suppress the mutual interference with the thrubeam type or with three or more sensors contact KEYENCE Sensor Head Orientation To detect a moving target consider orientation of the sensor head according to the direction of the movement Moving direc tion VI Moving Correct direction Correct If you want to mount the sensor head in an orientation other than the above contact KEYENCE Slit plate Polarizing filter Options A 4 Slit plate Slit plate Polarizing filter No slit 0 5 1 2 4000 500 200 1000 600 2000 1300 6x6 0 5x5 1x5 2x2 Slit width mm Detecting distance mm Target size mm WARRANTY KEYENCE products are strictly factory inspected However in the event of a failure your nearest KEYENCE office with details of the failure 1 WARRANTY PERIOD The warranty period shal delivered to the location specified by the purchaser WARRANTY SCOPE we will repair the product free of charge However the following cases shall be excluded from the warranty scope e Any failure resulting from improper conditions improper environments improp handlin
44. g or improper user s manual or the specifications specifically arranged between the purchas KEYENCE Any fail purchaser s equipment or the design of the purchaser s software Any failure resulting from modifications or repairs carried out by any person otl than KEYENCE staff Any failure that can certainly be prevented when the expendable part s is Approx 70 g ontact be for one year from the date that the product has been If a failure attributable to KEYENCE occurs within the abovementioned warranty period er usage other than described in the instruction manual the er and ure resulting from factors other than a defect of our product such as the her maintained or replaced correctly as described in the instruction manual the user s manual etc Any failure caused by a factor that cannot be foreseen at a scientific technical at the time when the product has been shipped from KEYENCE level Any disaster such as fire earthquake and flood or any other external factor such as abnormal voltage for which we are not liable 2 The warranty scope is limited to the extent set forth in item 1 and KEYENCE assumes no liability for any purchasers secondary damage damage of equipment loss opportunities loss of profits etc or any other damage resulting from a failure of product 3 PRODUCT APPLICABILITY KEYENCE products are designed and manufactured as general purpose produc genera
45. l industries Therefore our products are not intended for the applications below and are not applicable the employment of our product understands the specifications ratings and performance of the product on their own responsibility and takes necessary safety measures the product may be applied In this case the warranty scope shall be same as above Facilities where the product may greatly affect human life or property such as nuclear power plants aviation railroads ships motor vehicles or medical equipment Public utilities such as electricity gas or water services Usage outdoors under similar conditions or in similar environments our s for to them If however the purchaser consults with us in advance regarding E 1040 1 KEYENCE CORPORATION 1 3 14 Higashi Nakajima Higashi Yodogawa ku Osaka 533 8555 Japan PHONE 81 6 6379 2211 WWW keyenc e com Specifications are subject to change without notice Copyright c 2010 KEYENCE CORPORATION rights reserved 11228E 1070 1 96M11228 96 Printed in Japan M 1 1 A7WW1 MAN 0069 228 1 MFS FEED SYSTEM BOWL SET UP CHECK OUT JOB No 2678 A DATE 1 21 14 BOWL BOWLROTATION CCW BOWLSIZE 18 BOWLO D 28 COILS 2 VOLTAGE 120V BOWL FREQUENCY Hz 60 2 _____ 120Hz BOWL AMPLITUDE 64 COIL GAP BACK PRESSURE MFS REFERENCE JOB No BOWLSP
46. lay 1 Main unit only E Two Output 2 5 9 lt at MODE Light intensity detection mode Limit setting output mode cbE HGEr lt User reset r Sk Huta Auto reset lt an d Shot caca c End MODE Return to normal display Warning output mode Timer OFF Off delay timer On delay timer One shot timer Settings complete MODE 1 Press the button to set between the range of 9999 ms 2 Only 2 output types FS N13N N13P N14N N14P N13CP N14CP Specifications Type Standard 1 output High functionality 2 output Monitor output 0 line Cable M8 connector Cable M8 connector e CON connector Cable M8 connector Cable Main unit expansion unit Main unit Expansion unit Main unit Expansion unit Main unit Expansion unit Main unit Expansion unit Main unit Expansion unit Main unit Expansion unit with output cable with output cable with output cable with output cable with output cable without output cable Model NPN FS N11N FS N12N FS N11CN FS N12CN FS N11EN FS N12EN FS N13N FS N14N 5 11 FS N10 PNP FS N11P FS N12P FS N11CP FS N12CP 5 1 FS N14P FS N13CP FS N14CP Control output 1 output 1 output 1 output 1
47. neously and display as shown Distance ON OFF release them 191 the right display display 103 Key lock Press the and ock the operation gt buttons simul buttons to avoid taneously for _ the preset value three seconds from being or more accidentally changed Loc flashes and then the normal display appears Key lock Press the 4and gt Unlock the cancel buttons simul operation buttons unt flashes and then taneously for to allow the preset the normal display three seconds value to be appears or more changed E Distance display The greater the distance between the target and the sensor head the larger the displayed value becomes f the target or background is out of the detectable range 5 999 displayed Note 1 The distance value indicates a reference value only It is not an absolute distance Note 2 If the target approaches the sensor head closer than the specified range the displayed value may increase PZ M Trimmer type DARK ON mode When LIGHT ON mode is selected refer to the description in parentheses Operation Trimmer Indicators Adjustment With the target in place turn the trimmer to Max With the receiver in place move the gt transmitter up down and right left Set the Orangee 252 transmitter at the midpoint of the range where the green LED is lit Secure the
48. network unit NU Series consult your nearest KEYENCE dealer Turn the power off before connecting multiple expansion units Do not touch the expansion connector with your bare hands 1 Remove the protection covers from the main unit and expansion unit s 2 Install the amplifiers on the DIN rail one at a time 3 Slide the main unit and expansion unit s together Engage the two claws of the expansion unit with the recesses on the main unit side until you hear feel a click Attach the end units option OP 26751 to the DIN rail in the same way as step 2 5 Secure the amplifiers between the end units Tighten the screws at the top two screws x two units with a Phillips screwdriver to fix the end units OP 26751 a set of two Calibration Method Detecting Even Small Differences Two point Calibration Two point calibration is the basic method of calibration Press the SET button once without the workpiece and then press it once again with the workpiece 1 Press the SET button with no workpiece SET will be displayed on the sub menu green display 74 2 Press the SET button with workpiece The values will be set and the submenu green display will flash The values will be set to the mid point between the light intensity when there is no workpiece and the light intensity when there is a workpiece
49. on Mode Falling Edge Detection Mode External input off External calibration input Preset input Zero shift input Reset input Light transmission OFF input Pause mode transition input Sleep mode transition input Light emission power selection 27 Analog scaling Settings complete Go to display setup mode Go to system setup mode Return to original detection setup mode of and 9999 ms DE button to set the retouch sensitivity to a range of between LEu and LEu3 and set the warning output level to a range of between and IOOF MODE Press the button to toggle between oF F an tEEP Can be set between the range of and 100 Can be set between the range of and 9999 Can be used only for the types with the external input Note that these functions can be used via communication when connecting with the network unit NU Series Only monitor output types FS N11MN Display Settings 2 d 5P __ ____ rEu lt lt faa rEu on Sub FF t 5Sub S5EdE Sub Sub Sub Sub HL dP Sub don lt 5 Fes End Y ap 545 SEL Func SE d SP Return to normal display Normal display method Reverse display Sub display off Extended display Bar display Exc
50. operate this machine without all guards and safety equipment in place and operations 2 Only qualified people should work on and operate this machine Machine must only be moved by forklift Truck capable of lifting its full weight 4 Before servicing or repairing always disconnect Electrical Supply and familiarize yourself with the relevant Lockout Tag Out procedures and instructions Never use this machine in any manner other than it s intended use This machine must always be connected to earth As with all Machinery loose or baggie clothing should not be worn while operating this machine MO tA Safety We strongly recommend using the following Personal Protective Equipment Ear Protection 2 Safety Glasses 3 Safety Shoes MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT PH 727 541 5763 FAX 721 541 5548 Lockout Tag Out Procedure This procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done to the MFS Housing Feed equipment It shall be used to ensure that the machine or equipment is stopped isolated from all potentially hazardous energy sources and locked out before employees perform any servicing or maintenance where the unexpected energization or start up of the machine or equipment or release of stored energy could cause injury
51. or bowl feeder have run out of product but still allowing the feeder to run If it is required that the feeder stops after the Time Out delay has elapsed the Time Out ON must be set 1 in the sensor menu When the Time Out occurs the feeder stops the corresponding output is energised and a clock symbol is displayed A Time Out signal or shutdown can be reset with the green 1 key on the touch panel or by operation of the associated sensor Settings Run Mode 80 0 90 0 70 0 Select Function Group 3 4 Select Function Start All Channels Set Function Reset Time Out 4 Further or END Stop All Channels 4 Speed a a LEE Unit reverts to Run gt m If no keys are pressed for approx 5 secs 0 100 0 100 0 100 H Function keys F1 amp F2 are not used Hopper Feeder Hopper Feeder 4 Hopper Feeder HH Hopper Feeder Hopper Feeder Hopper Feeder Hopper Feeder Hopper Feeder HH Hopper Feeder 4 3 Inverted Enable 4 Soft Start 4 Soft Stop 4 Max 4 Motor 4 Half Wave 4 4 Time Off 1 0 0 60 sec 0 60 sec 5 100 96 1 0 1 0 0 60 sec 0 60 sec v v v v Bowl Feeder Bowl Feeder Bowl Feeder g Bowl Feeder
52. pprox 22g Approx 22g Approx 22g Approx 22g Approx 75g Approx 20g 1 Usea cable length of 30 m or less for M8 connector and e CON connector types 2 Counted as 1 output when connecting with the network unit NU Series 8 FS N11MN only 4 SUPER 1 2 ms ULTRA 1 8ms MEGA 4 2 ms 5 Input time is 25 ms ON 25 ms OFF only when external calibration input is selected 6 Increases 100 mW 4 0 mA for High Speed mode 7 One or two more units connected 20 to 55 C 3 to 10 more units connected 20 to 50 C 11 to 16 more units connected 20 to 45 C When using 2 outputs one unit is counted as two units All temperature regulations are for when the unit is mounted on a DIN rail and installed on metal sheeting WARRANTIES AND DISCLAIMERS 1 KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one 1 year from the date of shipment If any models or samples were shown to Buyer such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination Upon examination by KEYENCE KEYENCE at its sole option will retund the purchase price of or repair or replace at no charge any Produc
53. s and other cases of detection with low light intensity differences You can disable various Preset functions by pressing and holding the PRESET button Preset Function This function adjusts the current value to 1000 With light received press the PRESET button The current value is set to 1000 Press PRESET button once with no workpiece Green PST lights up gt 58 cate m Current value is 1000 Pressing the PRESET button changes the setting and current value as shown below Presetting with preset disabled The setting is changed to 500 The setting can be changed via the normal calibration method Presetting with preset enabled Only the current value is changed to 1000 and the setting is not changed Handy Uses for the Preset Function This function is most useful when performing simple detection using a thru beam model fiber unit e g completely blocked detection such as when all light axes of the fiber unit are interrupted by opaque workpieces Tip Work Preset Function This function adjusts the current value to 2 After executing the Preset function in a condition in which you would like 1000 to be dis played executing this function in a condition in which you would like 0 to be displayed will adjust any two points to 1000 and 2 The Work Preset function
54. s used 5 to 100 mm 10 x 10 cm white paper 5 to 300 mm 10 x 10 cm white paper 20 to 900 mm 30 x 30 cm white paper 5 to 100 mm 10 x 10 cm white paper 5 to 300 mm 10 x 10 cm white paper 20 to 900 mm 30 x 30 cm white paper Setting distance 30 to 100 mm 10 x 10 cm white paper 40 to 300 mm 10 x 10 cm white paper 150 to 900 mm 10 x 10 cm white paper 30 to 100 mm 10 x 10 cm white paper 40 to 300 mm 10 x 10 cm white paper 150 to 900 mm 10 x 10 cm white paper Light source Red LED Infrared LED Red LED Infrared LED Sensitivity adjustment 1 turn trimmer 230 Automatic calibration Response time 1 5 ms max 1 ms max 1 2 ms max with alternate frequency type 2 ms max with M65 only Operation mode LIGHT ON DARK ON selectable by wiring Indicators 2 Output Orange LED Stable operation Green LED Digital monitor 7 segment 3 digit red LED Control output NPN open collector 24 V 100 mA or less residual voltage 1 V less PNP open collector 24 V 100 mA or less residual tage 1 V orless Protective circuit Reversed polarity protection Overcurrent protection Surge absorbe Power supply 12 to 24 VDC 10 Ripple P P 10 max Class2 T 24 mA max R 27 mA max Current consumption 34 mA max 30 mA max 38 mA max 37 mA max 45 mA max En
55. the stop button open switch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual lock s and apply tags to increase visibility and awareness that machine is not energized or activated until locks and tags are removed 6 Stored or residual energy such as that in capacitors springs elevated machine members rotating flywheels hydraulic systems and air gas steam or water pressure etc must be dissipated or restrained by methods such as grounding repositioning blocking bleeding down etc 7 Ensure that the equipment is disconnected from the energy source s by first checking that no personnel are exposed then verify the isolation of the equipment by operating the push button or other normal operating control s or by testing to make certain the equipment will not operate Caution Return operating control s to neutral position after verifying the isolation of the equipment The machine or equipment is now locked and tagged out MILLER S FEEDING SOLUTIONS INC MANUFACTURERS OF VIBRATORY FEED SYSTEMS 10721 75 STREET NORTH LARGO FL 33777 1437 AND PARTS HANDLING EQUIPMENT PH 727 541 5763 FAX 721 541 5548 Lockout Tag Out Procedure Restore 1 Restoring Equipment to Service When the servicing or maintenance is completed and the machine or equipment is ready to r
56. ts found to be defective This warranty does not apply to any defects resulting from any action of Buyer including but not limited to improper installation improper interfacing improper repair unauthorized modification misapplication and mishandling such as exposure to excessive current heat coldness moisture vibration or outdoors air Components which wear are not warranted 2 KEYENCE is pleased to offer suggestions on the use of its various Products They are only suggestions and it is Buyer s responsibility to ascertain the fitness of the Products for Buyer s intended use KEYENCE will not be responsible for any damages that may result from the use of the Products 3 The Products and any samples Products Samples supplied to Buyer are not to be used internally in humans for human transportation as safety devices or fail safe systems KEYENCE CORPORATION 1 3 14 Higashi Nakajima Higashi Yodogawa ku unless their written specifications state otherwise Should any Products Samples be used in Osaka 533 8555 Japan Such a manner or misused in any way KEYENCE assumes no responsibility and PHONE 81 6 6379 2211 www keyence com additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products Samples 4 OTHER THAN AS STATED HEREIN THE PRODUCTS SAMPLES ARE PROVIDED AUSTRIA HUNGARY SINGAPORE WITH NO OTHER WARRANTIES WHATSOEVER ALL EXPRESS IMPL
57. unit to the optional mounting bracket OP 73880 and secure with two M3 screws as shown in figure2 Connecting Fiber Unit 1 Open the dust cover in the direction shown by arrow 1 2 Move the fiber lock lever in the direction shown by arrow 2 3 Insert a fiber unit into the amplifier as indicated by arrow 3 approximately 14 mm 4 Move the fiber lock lever in the direction shown by arrow 4 to secure the fiber If a thin fiber unit is used an adapter provided with the thin fiber unit will be required Unless the correct adapter is connected the thin fiber unit will be loose and not detect targets correctly the adapter is supplied with the fiber unit Cable outer dia Adapter Appearance Adapter A Z 1 3 OP 26500 BF Adapter Ke 1 0 OP 26501 5 To connect the coaxial reflective type fiber unit to the amplifier connect the single core fiber to the transmitter side and connect the multiple core fiber to the receiver side Connecting Multiple Amplifiers Up to 16 expansion units can be connected to one main unit However two output types will be treated as two main units Mount on DIN rail and install on metal surface when connecting to multiple amplifiers or mounting main units together NMlarning wa When connecting with units other than N bus a general term for the KEY ENCE wire saving connection system compatible sensor amplifiers including the FS N10 Series and the
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