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PVD 3515 GB

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4. 79 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 3 095 NOHOW X4AIOIC usibu3 cv p 52 J8982 0 XT34 S40 2npuoo Is mon jen 7 9 2 10 pipaq uono uuo 5 lpl l yum doo p pl lus 71 47 0 29 02 g 8fns ajow uid g bulpl lus uj uug 0xz IDA pasim 1 sulod polsim lqbo woz 1ubue oz oz 0c 1 HONIT G Y NY S SCH Be so IH9N3 3009 XLHON3 lx 3009 1H NZ1 r 3009 3199 10 lg eue 5 ow dy wd d zu EIE z9N444444 S41VS 52 se OO YIGAI OOOZ M38A2 KINANG 31873 YIGOONA JIPON 667 d df buiduiojs 880963 WV 3 6 30 61 7383 22 1 91 129 02 J lJilduupDOAJ9S WIG 104 me uolsp o 1 22 2 SHS 404 Joq bu lsp o joeuuoo2 Jaijdtunones SWI 404 x doo q ans o poejoeuuoo pipaq DuipJolug eG 16 WW SE AQ 4opoouas da3402N3 99 S NOLOS3NNOO DNIG T3IHS 4o pln l 4 poou JI Du id x apis 9 02 7 0 Japooua uo 0002 Y49849 7 doo q gns
5. 2 6 0 19 KJ uiyoow JO 7 6 07 00 2 015 00003 ow yoolq Ajajos dojs UD 07 14 t VUCUS JUuJDOAJ8S 940 4 059929 Ajddns oSnpucony Jueuudinbe 0111988 D pinoys ul puD 13 ZEE sul 19 2 IIT 29 no ISUDA RER pay t 91 weg NOLOW XANI Buz jonuepuuoo 412315 Si puo wy INO jo Ayadoid ensnoxe y si Buimpip TONDSIJOYIND Uog2101d OUEN i3 10834 47 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier L a 8900650 X14 4031 qN 793 AN XOW WN GO KOW se sg l AQOT Vr9 Z NSG 21511 g puo c z 1 za LUN sg P g0 XOW uD nb4o 5 pubdsjs D u u 1u D1 va 28 120 pulda ou g puo Z 1 8 XOW rg Ca g 2Da D2 8297 1402 onpuuolnv O4 jddn A ID Kjbuoajs ua yoolq joow Juawidinba oino l 1241 ul pajsasu
6. Profibus DSMxxxxxP reference positioner drives 13 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 3 COMPLIANCE WITH STANDARDS DSM The CE marking of the product is featured on the front panel silk screen printing DSM products have the CE marking under European Directive 89 336 EEC as amended by Directive 93 68 EEC on electromagnetic compatibility This European Directive invokes the harmonized generic standards EN50081 2 of December 1993 Electromagnetic compatibility Emission generic standard Industrial environment and EN50082 2 of June 1995 Electromagnetic compatibility Immunity generic standard Industrial environment These two harmonized generic standards are based on the following reference standards e EN 55011 of July 1991 Radiated and line conducted emissions e ENV 50140 of August 1993 and ENV 50204 Immunity to radiated electromagnetic fields EN 61000 4 8 of February 1994 Power frequency magnetic fields EN 61000 4 2 of June 1995 Electrostatic discharge ENV 50141 of August 1993 Disturbances induced in cables EN 61000 4 4 of June 1995 Rapid transients Compliance with the reference standards above implies observance of the wiring instructions and diagrams provided in this documentation Incorporation in a machine The design of this equipment allows it to be used in a machine subject to Directive 89 392 EEC Machinery Directive provided that its integration or incorporation and or a
7. Software limit reached Minor Fault Software limit reached Minor Fault Program execution fault Minor Fault Tracking error fault 2 2 Major Fault C167 CPU Fault DSP CPU Fault Synchronization message timeout Licence missing 1 2 SS blinking Flashing b Flashing F 42 Major faults cause the OK relay to open Minor faults cause an operating error to be displayed 90 PVD 3515 GB 04 2004
8. 35 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 025 Q3ZIS MOOG JIDOW L 1 JIDOW X 3 Ad Vd 255 OX buiduiojs GOOZOLOS x 3J L YIT SNIVW joe qu A 0 21 80 WER ww NI SNOISNINIC ZOE 9 002 8 se x ezl 06 86 Sac oc 6 v 98 9 99 0 41 UM GIXGN G 661 6 09 g x 22 OZ 9v Sc 060 Gl l 91970 44 UY LIXEW Z e1 8 OS 8 x GGL 9 S Gal Dn 8900 l V8 8090 Mj L mes ul ZHOG 20 U0129S 7 4 X Gg XD H 8 V yur ul ZHOG juan UN so suoisuauig 9 2 XON y D Pis NINE 0022201 4 WAON amp ONIMYV e o 2 OF 0 Al E ZH 09 08 20A00 0 S 0 1295 lq ss uM d DIGIVEX Single Motion DSM Servoamplifier i a Ea I Ent 5 1 Z n E b 8 9 B r 2 1 1 H Bump stul pajjjusuoJ 10 2 JDHUepyuoo us 51 puo wdy ano J Kuadoud eui uo
9. e Check the bonding circuit e Lock the electrical cabinets e Use standardised equipment Mechanical hazard Servomotors can accelerate in milliseconds Moving parts must be screened off to prevent operators coming into contact with them The working procedure must allow the operator to keep well clear of the danger area All assembly and commissioning work must be done by qualified personnel who are familiar with the safety regulations e g VDE 0105 or accreditation C18510 5 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Upon delivery All servoamplifiers are thoroughly inspected during manufacture and tested at length before shipment e Unpack the servoamplifier carefully and check it is in good condition e Also check that data on the manufacturer s plate complies with data on the order acknowledgement If equipment has been damaged during transport the addressee must file a complaint with the carrier by recorded delivery mail within 24 hours Caution The packaging may contain essential documents or accessories in particular e User Manual e Connectors Storage Until installed the servoamplifier must be stored in a dry place safe from sudden temperature changes so condensation cannot form Special instructions for setting up the equipment CAUTION For this equipment to work correctly and safely it must be transported stored installed and assembled in accordance with this manu
10. 2 4 kas 7 SNOISN3HIG INITLNO d 9 96 0 X134 yd YJ SNIVN 2 jequinu uonbounuep Ter uonsog 37 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier SOR X 134 SNOISN3MIG KINANG EIN NN ge 3OH2 39YHd 339 1 EE 4 86 60 11 208877 10 g 555 5 NOLLO3NNOO 0018 2 f PUE UEM anor v asw 16 20 92 g Bupoideu 593 Z 0Z0 JS 1 26 21 11 v 5525 TA RE OB burduois Wy 16 20 50 sawo sous 02 7 667 zwwp 101x9 S xr6 2011 Gel SZ ZEL HNOOr VC Z Z OZO 4S Duer LL 8252 6 001 981 0rZ S9110Z1 SEZ HNO L VOLI 06020 4S Duc 8 ozxoz 9 rtlx991 09110911461 022 2 vi6 62070 45 Duck f 9 IZXZIL GLI Z S6JO9L Hwe L wii 9ZOZO 4S 6 oz xoz 8 1 001x0 01216211911 062 061 11 2 0Z0 4S 2 91x94 S 9 g9x69 O81 S91 96 S6 vS9 92020 JS guwg 1 9 osxzli GEl OLL S6 09 098 v9z 2 JS q bl m W pate a fH H 2 8 v uou uou puppunis ON 0122 02 Bumi I SUOISUSWIG 12
11. PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier ap 20750 3 Wva9viG 7 I 13 JL ev op eo end er ian X4AdYd 24 90 l 89SS9902 A wan PU IDD ASQ 10711797 02978 V 7 d wN Sg 9 e M 28272 jo PUD 104 u02 0 nD 10 840 JOY 5 01201 02 9SN 46 0 15 usui oum pup4js njnul G Z xou Gg O 18 si Auauiyoow jo juauudinbe uo jou Buisibious y ui pejuesu aq Aou 8384 125052 xoojq 9019 AJajos dojs ub 0Z09 NJ PADPUDIS jo syuetuainbei y 959 O EEN pejoeuuoo gy Joss sddns abuns p 5595 udi AOSZ VG1 C 19 vg r vr z ADU upssooeu pjnous Wy 1109 40 20 u09 724007 2
12. x 28 10 PDA Suonosuuo5 Sacs 4 PI H BEIER EE EIER iO l 8549 WG a 1440 1 EE 852 SI 2709 26 2339 YOSSIYddNS FJOYNS CH 1x AFC4 FES C1 e amp Y 14 KS Ka INA 4 1 L YOLIVINOD SIMO INA 14 LMS 7 18 Wed ts NOUOW 5 Ch cga HANIA K EL q t 4 EN e 3 3 o e TE 2 s 41 Ju 3 9 7 o o 1 S I ovx n M e E ik 1 YIATOSIY m UO ND 7 mo esn4 sum Y O Tio O 8 2808 O ws QO 24 906 oo 95 1002 vZ 24 13 LOT 7 7 5 8 291 INA V lt INDINVOINITIL ggv P 4 0 1 15 Mj m 2 9 y 2 1 1 59 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 60 PVD 3515 GB 04 2004
13. 01 pejoeuuoo piD4q Bulpjalys p uuoo e jou Buipjeius NIN f O ist AQ lis oe yun A0 Jepooue AS O m 24 AG Japooua 20 7 OXZ 42019 c Z q Z pal 9 7 go o UU OX uid gt g 9 go 8 8 yo a Lu Lo 25 5 2g ye yo UMOIG V 0129 02 73 7 49po2uj jeuiqpo 722 1 29 7 1873 YIGOONA l E ES o S c 2 5 qo peonpo4dei pejjuisub4 eq 16 09 i Joquepyuos ARIS s uu ano Jo TIPON Ayedosd ewsnjoxs y si BUIWDJD siu 80 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 2025 NOILOW X3AI9I 212 8282 206 AER 8 0002 3829 409 qN 4 2 N uonosuuos pioiq Buipjeiys uj doo papjaiys 4M A3 2129 02 O paliM jou 40120uu09 q gns sow uid 6 si piojq Duipjeius 402 Buipjalys 68 96 uj uuug oxz 100 pelsiMj Qulu 10xZ sud pasim g e qo woz 1 6 JOJOBGUUOD 12 205 juod z ezis Oc G LHON31 GYVGNVLS 0 L Leo 3002 x LHONG Ix 3009 4 1 1402 SVO 11n4 Coa De Sf og X ldd 323 7 777 e ZZ S 08 22 77777 7 STTVS
14. 20ms OK contact on terminal block B5 opens To 20ms delay gt The motor is no longer controlled after the bus has discharged The POWER ON LED goes out Discharge time depends on positioner activity during this phase 7 3 2 Stoppage subsequent to mains supply or braking fault To lt Fault detected To 20ms The OK contact of terminal block B5 opens and displays the type of fault at the supply side via a set of LEDs The external automatic control must then open the main contactor at the latest 100 ms after the OK relay opens To 20ms Tr gt The POWER OFF LED lights Tr contactor opening delay To 20ms Tr delay The motor is no longer controlled after the bus has discharged The POWER ON LED goes out Discharge time depends on positioner activity during this phase 7 3 3 Stoppage subsequent to motor drive fault To lt Fault detected To 10ms The motor is no longer controlled The 7 segment display shows the fault in question To 20ms The OK contact of terminal block B5 opens The external automatic control must open the main contactor at the latest 100 ms after OK opens After the main contactor opens POWER OFF LED comes on To 20ms delay POWER ON LED goes off N B Mains failure entails bus dc voltage discharging two seconds later whatever the stop mode 88 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 7 4 Detecting Reasons for Stoppage 7 4 1
15. 32A 400 V three phase DSM 32 64A 27 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 230V Single phase 2 4 4 8A 7 5 15A HAE Ste sees A curfu Hz r Ex 2 ET B Sr MY TT in ov 1 9 co 230V Three phases 4 8A 230V Three phases 15 30A 7 5 15A Q PARVEX o A E 9 m T os 56 O PARVEX age O 8 Ome 9 Meter arang D Hira o DK CR E Eur wm mm isi a H VE ZO S o ii l Q ip fel e 2 n o n 1 EES e iL TEMPS DE D CHARCE MINIMUM Iw SONG wm a Ion MOTION DSM 15 30 8 9 ceo d 9 ceo 28 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 230V Three phases 30 60A 230V Three phases 60 100A PARVEX PARVEX 29 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 400V Three phases 2 4A 4 8A Ito i ilii i rt Cor mus 02 Z t sme 400V Three phases 8 16A 30 PVD 3515 GB 04 2004 e RE mem PARVEX SES O ADDRESS Ze L E am IRSE er R dim dk Br 9 a H H e a o 40 SE M w DIONEX 05 8 16 9 ceo DIGIVEX Single Motion DSM Servoamplifier 400V Three phases 16 32A 400V
16. 50 60 Hz e Power consumption 45 W e Connection by connector plug 220056P0200 supplied on request When connecting check the direction of fan rotation and that air actually flows The direction of circulation is shown in the dimension drawings Connector removable plug F 35 3 Phase W un 1 Phase U 6 95 2 Phase V Viewed from F 629 62 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 4 Resolver connection 6 4 1 Description The resolver is a high precision sensor 10 angular minutes as standard which must be wired carefully e Routed separately from the power cables e Cable twisted and shielded in pair sine cosine excite The three shieldings must be connected to the metal plated Sub D connector cover Do not connect the shieldings at the motor end Parvex can supply this cable in either of two forms e Separate cable in this case wire as in the drawing below e Cable fitted with Sub D plug at the drive end and connector at motor end This solution is highly recommended as the cable is ready for use Maximum distance between the resolver and the DSM 200 m Please ask about greater distances Maximum permissible cross section e by the Sub D connector 0 5mm by the connector removable plug 0 14 to 0 5mm solder or crimp fit contacts RESOLVER CONNECTOR REMOVABLE PLUG motor end connector 220065R4621 solde
17. DC 10 82 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 9 2 SUB D X3 plug Encoder input option Output 5V Encoder power supply maximum output 250 mA AN a 24V power supply for X2 28 X2 10 plug is required for processing the encoder power supply Output OV Input A Encoder channel A LLL Encoder channel A Input B Encoder channel B COSINE signal differential inputs Input B Encoder channel B Input Top 0 Encoder channel Top 0 differential inputs 2 Input Top 0 Encoder channel Top 0 6 9 3 Cables The DSM connection cable should be made up of 4 twisted pairs shielded in pairs with sections greater than or equal to 0 25 mm The maximum cable length is 40 m Please consult us for information on longer cable lengths There is an approved PARVEX cable for controlling with SinCos encoder SINE signal differential inputs 5 9 7 3 8 4 6 Input interface The input signals for the encoder input card should be sinusoidal and differential with peak to peak values between 0 8 V and 1 1 V x31234 L X3 678 C 63 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier es zeg OIG Vd JIBvV9 M300ON3 SOONIS n mMoj 84 D ldo2 MOJ SK y jouuDo 4l 1S S puo 2 2 y si Buimoip siu INO JNO
18. DIGITAL SERVOAMPLIFIERS 3 DC SERVODRIVES AXEM RS SERIES SERVOMOTORS 0 08 to 13 N m RTS SERVOAMPLIFIERS RTE SERVOAMPLIFIERS for DC motors resolver giving position measurement 4 SPECIAL ADAPTATION SERVODRIVES e EX SERVOMOTORS for explosive atmosphere AXL COMPACT SERIES SERVOREDUCERS 5 to 700 N m 5 POSITIONING SYSTEMS e Numerical Controls CYBER 4000 1 to 4 axes CYBER 2000 NC 1 to 2 axes VARIABLE SPEED DRIVE POSITIONER SINGLE AXIS DSM POWER SINGLE AXIS DPM MULTIPLE AXIS DMM e ADJUSTMENT AND PROGRAMMING SOFTWARE PARVEX Motion Explorer DIGIVEX Single Motion DSM Servoamplifier SAFETY INSTRUCTIONS CONTENTS PRODUCT RANGE 1 1 1 1 2 1 3 2 2 1 2 2 2 3 2 4 2 5 3 4 4 1 4 2 4 3 5 5 1 5 2 5 3 GENERAL PRESENTATION List of published DIGIVEX Motion manuals DIGIVEX Single Motion general concepts System components GENERAL CHARACTERISTICS Mains supply characteristics Modules with 230 V single phase power supply Modules with 230 V three phase power supply Modules with 400 V three phase power supply General characteristics of the DSM COMPLIANCE WITH STANDARDS ENERGY DISSIPATION Calculating the power to be dissipated in the braking resistor Braking energy dissipation Braking capacity and module losses DIMENSIONS ASSEMBLY MASS LABELLING CODING Dimensions Assembly and Mass Labelling and Coding Front Panel Description of Termi
19. Non repetitive maximum duration maximum duration in seconds for which the pulse power can be required starting from cold the resistor must be allowed to cool down before braking again Repeat cycle maximum duration maximum duration in seconds for which the pulse power can be required provided that this power is only present for a certain percentage of the total time repetition Module losses losses specific to the module the value shown in the table is that obtained when the module is used at maximum power Low level consumption consumption of the low level power supplies in Watts Specific case of 60 100 230 V three phase and 32 64 400 V three phase modules These two modules can use an external resistor to dissipate braking energy If this possibility is used the characteristics obtained are those shown in the table below with RE91001 resistor for the 32 64 module and RE91002 resistor for the 60 100 module MODULE RATING 60 100 Two resistors In parallel Resistor value Maximum current Pulse power Permanent power Maximum non repetitive duration Maximum repeat cycle duration Repetition 17 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 5 DIMENSIONS ASSEMBLY MASS LABELLING CODING 5 1 Dimensions Assembly and Mass See the following pages drawing numbers FELX 305844 FELX 305845 FELX 305847 FELX 305849 FELX 305846 FELX 305848 18 PVD 3515 GB 04 2004 D
20. Normal Lx20m 20 lt 30m 30 lt lt 70 70 lt L lt 100m length L Shielded L 15m 15 lt 20m 20 lt lt 50 50 lt lt 70 5 DSF02 DSF02 Not SF02032 S DSF02 Freq 4kHz n SF02025 SF02025 15 30 to 32 64 Freq 8kHz Fr q 8kHz resistor resistor Freq 4kHz Freq 4kHz _ _ SF02026 SF02026 60 100 Freq 8kHz Freq 8kHz resistor resistor Freq 8kHz Freq 4kHz Freq Power bridge cutting frequency Default frequency 8kHz factory setting for the drive please refer to the PVD 3516 PME DIGIVEX Motion Adjustment Manual Hardware section for the frequency selection c S 5 2 O 0 gt lt UI a Long cable lengths usually involve frequencies of 4kHz in line with the table below e DSF02 three inductances of 50 mH damped by resistors to rise on rail DIN e For lengthes superior to 100 m consult us e Damping resistor to be used with SF02025 SF02026 and SF02032 RE 40008 470 Q 25 W The use of self dampers for shorter distances can be envisaged to reduce parasite reception caused by capacitive coupling with power cables 57 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier ee yupe imu Iw Ee l y oolq jouiuJ8 edf A J2S 5 0 G O OS N3 28d so WWGI H 9 103 9219 5 220 OS NJ sed so WUG KGE 104 o2ujauwKS WWGIXGS IDI 792 12 5 58
21. P 5 8 F V Fe 5 ES Lors 2222222 T r 222 22221 W od 0940 uonoeuuo ES 1 SNOISN3MWIG 80286202 X 33 3SVHa 334H1 3458M Jequnu uonpounuep DEN UONISOd 38 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 ELECTRICAL CONNECTIONS 6 1 General Wiring Requirements 6 1 1 Appliance handling See the safety instructions given at the beginning of this manual In particular wait for all the front panel LEDs to go off completely before doing any work on the servo amplifier or servomotor 6 1 2 Electromagnetic compatibility EARTHING 9 Comply with all local safety regulations concerning earthing e Utilize a metal surface as an earth reference plane e g cabinet wall or assembly grid This conducting surface is termed the potential reference plate All the equipment of an electrical drive system is connected up to this potential reference plate by a low impedance or short distance link Ensure the connections provide good electrical conduction by scraping off any surface paint and using fan washers The drive will then be earthed via a low impedance link between the potential reference plate and the earth screw at the back of the DSM If this link exceeds 30 cm a flat braid should be used instead of a conventional lead CONNECTIONS e Do not run low level cables resolver inputs outputs NC or PC links
22. STATUS display shows the drive operating status A green POWER ON LED indicates the auxiliary supply and power supply are on A POWER OFF red LED indicates there is no power supply A RECOVERY red LED indicates the recovery resistor is operating OVERVOLT red LED indicates excess mains or bus voltage A PHASE red LED indicates no mains phase three phase appliances only An AUX SUPPLY red LED indicates the auxiliary supply is present 26 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 5 3 3 Rotary mini switch setting ADDRESS Each appliance in the same network CAN or Profibus must have a different subscriber number A rotating 16 position mini switch is used to define the number of the appliance For information Prohibited 1 2 3 Q INI O 10 11 12 13 14 15 nim O O ID gt The 1 and 2 addresses are prohibited to the Profibus bus The subscriber code may be extended Please ask for details Attention For a subscriber number change to be acknowledged the appliance must be switched off completely for a few seconds 5 3 4 Diagrams 230 V single phase DSM 2 4A 4 8A 7 5 15 230 V three phase DSM 4 8A 7 5 15A 230 V three phase DSM 15 30A 230 V three phase DSM 30 60A 230 V three phase DSM 60 100A 400 V three phase DSM 2 4A 4 8A 400 V three phase DSM 8 16A 400 V three phase DSM 16
23. brake e Check the resolver connections Motor end DSM end e Check the power brake and thermal connections Motor end DSM end Supply type check e Power 50 60 Hz 230 V single or three phase 400 V three phase depending on model e Auxiliaries single phase 50 60 Hz 230 V or 400 V depending on model Brake supply 24 V dc 10 including oscillation Caution Before doing any work on the system make sure the power bus is at 0 V Wait at least three minutes after the motors have come to a complete stop before starting work Wait until all the LEDs have gone out 7 1 2 Commissioning with PME DIGIVEX Motion See the Manual PVD3516 7 2 Initilialization Sequence After auxiliary power has built up approx 300 ms To Mains supply present The POWER OFF LED goes out To Tc capacity precharging internal relay closes and relay OK The POWER ON led goes on To Tc 500 ms Motor can be controlled if torque is validated DSM 230V SINGLE PHASE 4 8 7 5 15 300 400 DSM 230V THREE PHASE DSM 4 8 7 5 15 15 30 30 60 60 100 Tc ms 150 150 300 450 600 DSM 400V THREE PHASE DSM 2 4 4 8 8 16 16 32 32 64 Tc ms 150 150 300 450 600 87 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 7 3 Stop Sequence 7 3 1 Normal stoppage Normal stoppage is achieved by deliberately opening the main contactor To lt contactor opened To 10ms POWER OFF LED comes on To
24. oK fe niq Z zb 61 usalb unouq Si LC Mol eK uM 91 ES 89 6 2 q 10 02 j SUD paru d ohuepuoo ANIS s puo wiy ino jo uonosuoujno ano jnouj paldos Auodoid aaisnjoxa eui s Buimoip su 40 39p q u J6 9c 416 2 14M 81 jeuiqpo JD214 29 3 jigvo 390Iq Mol o NOLLOW KINI 4OJOBUUOD ZX LNdLNO LNANI 71 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 7 Encoder emulation option connection SC6639 6 7 1 Description This optional board fitted in the DSM converts the signal from the resolver into a series of pulses identical to those from an incremental encoder A B Zero Mark and their complements 6 7 2 Sub D connector X3 encoder emulation option Sub D 9 pin plug Encoder Maximum conductor cross section 0 5 mm CONTACT FUNCTION Characteristics 5V 5 Input Max current 100 mA 9 Input OV Output Encoder channel A Output Encoder channel A Output Encoder channel B Output Encoder channel B Output zero mark Encoder channel zero mark Output zero mark Encoder channel zero mark 72 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 7 3 Programming resolution and zero mark position This is done with the PME DIGIVEX MOTION See the Manual PVD3516 These paramet
25. the terminal block the clamping nuts and washer come in a bag Take care when fitting the lugs not to loosen the connecting leads between the motor and the terminal block OD LI The power connection lugs are to be inserted between the striated washer and the flat washer Digpl3 D Motor direction of rotation by wiring as recommended a positive set point applied to the drive entails clockwise rotation viewed from the power shaft end U Phase U ALIMENTATION SUPPLY SPEISUNG V Phase V W Phase W 1 Optional brake 24 V cable gt 1mm2 2 Optional brake OV FREIN BRAKE Thermal BREMSE sensor 3 Thermal sensor cable gt 1mm 4 Thermal sensor 53 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 3 4 Power connector connection PLUG 220065R1610 1611 PLUG 220065R1610 PLUG 220065R1611 PLUG 220065R3611 PLUG 220065R3610 FUNCTION 220065R1610 R1611 220065R3610 R361 1 CABLE CROSS SECTION FOR PLUGS PLUG 220065R3610 3611 power amp earth 0 14 1 5 mm Brake amp thermal 0 14 1 mm power amp earth 0 75 2 5 mm Brake amp thermal 0 14 1 mm power amp earth 1 5 4 mm Brake amp thermal 1 2 5 mm power amp earth 6 16 mm Brake amp thermal 1 2 5 mm PLUG PINS BRAKE BRAKE THERMAL PROTECTION THERMAL PROTECTION CABLE COLOR Green Red Green Blue Orange Yellow EARTH Shielding to be connec
26. 09 AIOS NAWIOD jou R nq pepuauuu028M ZM WA l INO jnouj Peldos 5 64 aq jouuo2 j doo g 8ns oi doo 5 oi woz 1ubue xo pejoeuuoo Buipjeiys pejoeuuoo pioiq B ipjolus 4 9 6 9 eAjsnjoxe y si Bulmoup stul onuepyues 812 5 s pub Jno jo KUUTEDTITU ao poonpodes MoJjeK uoo4D e Euro Z 3002 94 it a St J 2 2 2 0 pese 7 AO uorosuuoo piviq Buipjeiys uonoeuuoo pio4q AS 9 02 9 E doo papjaiys JjM IA u doo pepieius 143 N3 40122uuoo q gns ajow uid 6 40128uuo2 gnS 9 0 9 uid 6 buipje gs 79 2 96 qod 4 L OXZ pasim udur 1 0xz sad Persi C age DR wog luBu XOW Up L OXZ Up LOKE 5 1 GYVONVIS 0 u 1H N31 3009 IHONiI MOI M 3002 7 1104 7 7 3 YOLVINWA YAGOIONA Box Ze gu JON341134 7 AH FG EU UI sONs 3d3d 5775 DIGIVEX Single Motion DSM Servoamplifier 76 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 8 External encoder input option connection SC6638 6 8 1 Description This option board placed in the DSM is used to connect an external increment
27. 1 OY 68 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 6 2 3 Logic inputs inO in 15 opto coupled 24V dc inputs 5 kV isolation voltage type 1 inputs under IEC 1131 2 input load resistance 10 K an input is said to be at 1 if it is activated 24 V dc output Otherwise it is said to be at 0 inputs may be connected directly to PNP type outputs no external load resistor required possibility of connecting 24 V dc NC normally closed or NO normally open inductive proximity detectors 3 lead PNP output type load connected to negative supply pole MIN TYPICAL Input voltage level O RON usw i Input voltage level 1 Inputcurent levelO Input current level 1 ma m Response time Ton 0 1 Inputs In0 In3 0 2 ms Other inputs in4 in15 1 ms Response time Toff 1 0 Inputs InO In3 0 2 ms Other inputs in4 in15 1 ms 24V 24V 1 21kO 10V Pa in detector TLP121 Contact OV COM 69 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 6 2 4 Analogue input ina e Differential input 10V e Resolution 14 bits 13 bits 1 sign bit e Input impedance gt 4 3 e Maximum consumption on 12 V 10 mA max e Maximum consumption on 12 V 10 mA max ANALOGUE INPUT 13 BITS SIGN 4 7nF 4 7nF ina I 22kQ 22k0 ina 4 7nF 6 6 3 Cable Loose cables product number CB 08304 Complete cables product number CYB04
28. 10 ou 5 9 juawdinba o2ujoe o uo s dojs 2 96 9 9 up 0Z09 annoy Dss u pjnous 02 dy 40Sssejddns bins D M HO 401901002 J mod au 9 7 2 59 DEER P f We Ajddns oj uo5 paldoo no 19 j eq upa Pain Kadoid y S Buimpip si qonuepyuoo 412415 si PUB uu JNO Jo 45 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 3 uj JNNOO L 0010 JU LU D L 109 qN 793 AN D S08 Xl WN HI xou UN CO xow AOS v e eg d AOL v001 09 44 320p ais X4AdVd NSC a puo g z 1 28 WN 810 xow 9g GE puo yg 8 8 AA buiduio s 96 21 10 7187 HPOW Z 0r03 WV 0203 8
29. 230V three phase 15 30A 400V three phase 2 4 4 8 8 16A 400V three phase 16 32A 230V three phase 30 60A 230V three phase 60 100A 400V three phase 32 64A ITEM TERMINAL Front Panel FUNCTION TERMINAL TERMINAL CAPACITY ee eS eos NI Logic input RESET Unpluggable Min 0 2 mm OK contact screw type Max 2 5 mm regulation and flexible and rigid lead power OK 6 3 Motor end connection 6 3 1 Terminal block B2 Description of module terminal blocks 230V single phase 2 4 4 8 7 5 15A 230V three phase 15 30A 400V three phase 2 4 4 8 8 16A 400V three phase 16 32A ITEM TERM Front Panel FUNCTION TERMINAL TERMINAL CAPACITY REF Marking BLOCK TYPE Motor connection screw type Min 0 2 mm Motor thermal Max 2 5 mm protection Unpluggable flexible and rigid lead Motor brake Description of module terminal blocks 230V three phase 30 60A 230V three phase 60 100A 400V three phase 32 64A 30 60 and 32 64 Not Min 0 2 mm Motor unpluggable Max flexible lead 6 mm connection screw type 60 100 Min 0 5 mm Max flexible lead 10 mm Motor thermal protection Unpluggable Min 0 2 mm Motor brake screw type Max 2 5 mm flexible and rigid lead 52 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 3 2 Motor Power connection There are two possibilities for connection e Terminal block resolver connector e Power connector resolver connector 6 3 3 Terminal block connection For
30. 305848GB T 1 3 5 d Liste doc Ge doc English 22095 uugz 19 uonojnu A iv JHI 19031S80 ION O reiege 22095 5ods unu i 1 d lt t E eN Lo Q gt lt Lu oz a 3 o wn Q 226 over all without wiring LL FtompingR Est Weight 8 7 Kg A AM E02094 24 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 5 2 Labelling and Coding Physical identification by label On DSM One label plate fixed to the appliance as in the model below Meaning of label indications CA CA converter Alternating current converter DSM DSM servo amplifier code E 3X V A Input voltage and current fn Hz Frequency S 0 V i Output voltage and permanent output current Amps Peak Classe Service class under standard NF EN60146 1 permanent Serial number and date of manufacture Drive customization parameters are recorded in a plug in EEPROM They can only be read via a PC with PME DIGIVEX Motion software Codification CODE FUNCTION DSM 230V single phase 2 4 A DSM 230V single phase 4 8 A DSM 230V single phase 7 5 15 A Pee DSM13004 SM 230V three phase 4 8 A DSM13007 SM 230V three phase 7 5 15 A DSM13030 SM 230V three phase 30 60 A D D DSM 230V three phase 15 30 A
31. 4A 108434 UONOSHOYING USM INO JNOUIM D9I002 UIMDIPD 5141 65 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 5 FIELDBUS Connections 6 5 1 SUB D X1 plug FIELDBUS Identify the nameplate on the front end CANopen 9 FIELDBUS CANopen QL gt FIELDBUS Profibus 6 5 2 CANopen connections and cables See DIGIVEX Motion CANopen manual PVD 3518 6 5 3 Profibus connections and cables See DIGIVEX Motion Profibus manual PVD 3554 66 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 6 Input Output connection 6 6 1 SUB D X2 socket Inputs Outputs Symmetrical supply available for Max current available 50 mA V analogue I O 12V outa 10V analogue output Analogue conversion 9 bits sign Output 10V 3 mA a Protected against short circuits ina 10 V analogue input Analogue conversion 13 bits sign ina Differential input 7 24 V input for logic output supply max 400 mA for 8 outputs OV logic outputs Internally connected to X2 7 and X2 23 Logic outputs 24 V PNP optocoupled max Logic outputs 50 mA outputs Logic outputs protected against short circuits Logic outputs 1 OV logic outputs Internally connected to X2 10 and X2 23 Logic outputs 24 V PNP optocoupled max Logic outputs 50 mA outputs Logic outputs protected against short circuits Logic outputs OV logic outputs Internally connected to X2 7 and X2 10 Logic input Optocoupled logi
32. 559R1 xx xx defines the length in m equipped with SUB D connectors See drawing FELX 305974 Product number of cable supplied by metre by Parvex product number CB08307 70 PVD 3515 GB 04 2004 NOLLOW KINI X 3 AA Vd 31892 LNdLNO LNOANI BEER JJ J FOVZEGOS XIE CES wwo s4ojonpuoo Jv peyooyo pioiq Duipjerus uono uuo pipiq Bbuipjaiys dim doo pepjeius J4 IN3 40j9euuco 5 sajow uid c gt wojjoA uaa4b YUM ZWLUGZ OXZE 402 woz 1 6 LHONTT GeVONVIS 44 LH9N31 3009 X1H9N3 lx 3009 LHONAT 3002 418V2 1104 ook ES DS x 1 3 223 272 7 DIGIVEX Single Motion DSM Servoamplifier M 6 S G eo B AO 40N444434 STIVS STEE Ge doo 0 8 5 oi pejoeuuoo piD4q UMOJQ yuld eniq7eium DOE eun UMOAQ xuid oyum eniq uMo4q eniq BE Lyne 4215 gino pad aqiym Gyno yurd yino p unoiq no 8m zno ped no 2 0 9 0109 FER 9278 5 6 82 rh 952 5 7 yurd K 16 2 I p z niq fI angus Les 56 6 27 eniq o
33. 90 of the magnitude in question without cable and without load tr tf 45ns typical value Time delay between direct and complemented channels Time delay defined at 50 of magnitudes in question without cable and without load 6ns lt ta lt 6ns maximum maximum frequency 500 kHz on signals A or B 74 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Time interval between channels A B and the zero mark Time delay defined at 50 of magnitudes in question without cable and without load 6ns lt td lt 6ns maximum NM 7 C OC C ULL lnrenrace B ME 56 NUMERICAL CONTROL E DIGIVEX DRIVE CONNECTION 6 7 5 Cable Cable can be supplied with SUB D connectors see drawing FELX 304554 Product number DIG 04546R1xx 2 SUB D connector DIG 04546R2xx 1 SUB D connector xx defines length in metres 75 PVD 3515 GB 04 2004 PCOGETNY 9025 278877 00p 319 X 3 AA Vd JIGVD YOLVINNA MJGOON3 78 1 G 0863 WV 26 80 62 15 1 900003 WV 76 90 21 114 gogGgypoc Xan 02 9 A 915 SJojonpuoo 9 94 95 6 uonoeuuoo Buipjeiys pib4q burmplelus 41 4 doo p pl lus 40198uuO02 G gNS 9 0 2 uid g 410 10 pojoeuuo2 JON x uj wwg oxg od 151 Up sapd p sin D 214
34. D D DSM13060 SM 230V three phase 60 100 A dii s DSMxxxxxC DSM with CANopen fieldbus interface DSMxxxxxP DSM with Profibus fieldbus interface 25 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 5 3 Front Panel Description of Terminal Blocks and Sub D Connector 5 3 1 Description of terminal blocks and sockets All the input outputs required for operation are arranged on the front panel in the form of B1 brake supply terminal block B2 motor terminal blocks in 1 or 2 parts depending on rating B3 power supply terminal block B4 auxiliary power supply terminal block B5 terminal block for automatic control connection B6 terminal block for external resistor connection on DSM 32 64 and DSM 60 100 ratings Connectors with metal plated or metallic covers cable end CROSS SECTION FIELDBUS soldering connection soldering barrel X2 37 pin plug for Logic and max 0 5 mm on INPUTS soldering analog soldering barrel OUTPUTS inputs output 9 pin plug if encoder Encoder emulation X3 output option max 0 5 mm on ENCODER 9 pin socket for soldering barrel soldering encoder input RESOLVER soldering soldering barrel The motor earth is to be connected to the Faston earth lug on the appliance The SUB D plugs used must be metal coated or metal and provide continuous shielding through to the appliance s metal earth 5 3 2 Description of 7 seqment display and LEDs A 7 segment
35. GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 91 OUTWIT Sg 01 18 70019 10 ud 1022 9 000 VGL G 7 Vg r vr Z ud v91 8 buroyuo puo H DIDA Ty suongoeuu pol oq ADW 2 9 puo dojs Aouabsawe ou PUD ADUu COTO3 60c0 WAS 96 21 40 099229 nsa pajoj u nun 10 Suolsu uum 2 7 2301q Ap p yop 710663 2 2 1222 juo ud A00 00003 2 25 889 KING lt 4 daHlO a UOnDSHOu nD 19 2 1 y JNO JO q puo wil 101 pont Ayadosd y si Bulmoup 5141 qonuepuuoo ANAS PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 4081 ON 19 TETE ET 09 0 WSO 0p s 1 g puo c z 1 28 va 9 S v 28 18 buiuejubn 29 W XJA SNIVN A7 5 dv 4 Vd NYAI lt MA 96 21 40 pub 04ju02 0 no 40 3
36. GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Power connection List of power cables power connectors and equipped cables for NX H or L series motors MOTOR 55 Povver Equipped Povver Cable Plug 1 quipp mm g Cable NX1 NX2 1 6537P0023 220004R1000 220154R12xx Molex connector NX1 NX2 6537P0023 220065R1610 220154R32xx Heavy duty connector NX3 NX4 NX6 NX8 6537P0019 220065R1610 220049R49xx HX2 HX3 HX4 LX2 LX3 LX4 6537P0009 220065R1610 220049R42xx HS HD HX6 HS8 LS LD LX6 LS8 6537P0010 220065R1611 220049R43xx H HyS 2 5 6537P0010 220065R3611 220049R48xx LD LX LV8 i 6 6537P0011 220065R3610 220049R45xx HD HV9 LD LV9 10 6537P0012 220065R3610 220049R46xx 16 6537P0013 220065R3610 220049R47 AIIHW et LV Xx HD HV1000 LD LV1000 25 6537P0014 z Length 5m 10m 15m 25 m 50 m Add the length in metres to the cable product number 1 Option for L and H motors For more d tails see the user and commissioning manuals of motors PVD3407 LX LS LD HD PVD3490 HX HS HD HV PVD3535 NX 56 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 3 6 Guidelines for the use of long cables The inductors and where necessary the resistors are to be fitted between the DIGIVEX Multi Drive as close as possible to the drive and the motor when used with long cable lengths Servoamplifier V2 Motor References of inductors Cable
37. IGIVEX Single Motion DSM Servoamplifier D L mi Single phase takes up the same spoce a e FELX 305844GB 7 T doc 0 7 e e Pn am 4 IH Jee il lin 22095 unuiuu uuwg 397 3Ph AND 1Ph oor 220 5 e ods x 2 2 i 222 over oll without wiring DSM 4 8A 7 5 15A 230V 3ph DSM 2 4A 4 8A 400V 3ph DSM 2 4A 4 8A 7 5 15A 1ph Weight 3 3 Kg UONOSUOYING v y INO jnoujM 22 40 0 4 eq qovub u yonvapyvor Anas S puo uu no jo Kpedoud oui si Buapap S ul 19 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier uonojua 320ds UNUN 222 over oll without wiring i F sib e 8788 hr 22095 wnwiuiw 191 ITIN div Nv3 JHI 19n81S80 ION O UONDJNUSA ods unum jo J510 2 Shield M4 Weight 4 6 Kg UOnosuOqjno INO JOVEN 002 40 peonposde pejj usuoJj jouuo2 q0uapuuo2 12 95 51 puo jo Kjedoud oui si s y 20 PVD 3515 GB 04 2004 FELX 305845GB T T Liste doc Gre doc DSM SV FOR ON 3Ph DSM 15 30A 230V 3Ph gt Lu gt oz lt a a DIGIVEX Single Motion DSM Servoamplifier Gre doc Scole Shield M4 i mms PARVEX osm 30 604 230v 3
38. LED display power supply function POWER ON Green Power on with no fault in the supply or in the drive control POWER OFF Auxiliary supply on No power supply either because of a fault or by switching off Flashing mains supply overvoltage 480V or 255V Fixed bus overvoltage 750 VDC or 400VDC OVER VOLT PHASE No mains power phase AUX SUPPLY Indicates auxiliary supply is on In normal operation the LED status is as follows RECOVERY Either if temporarily on normal switch in of recovery resistor Or if permanently on recovery fault or resistor short circuited valid only for external resistors e POWER ON Green e POWER OFF Off e RECOVERY Off e OVER VOLT Off e PHASE Off e AUX SUPPLY Green N B The Power ON and Power OFF LEDs may come on simultaneously when the power supply is cut out mains disconnected and intermediate supply greater than minimum voltage 200V for 400Vac models and 100V for 230Vac models 89 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 7 5 7 segment display status Function To provide information on the DIGIVEX status distinguishing between faults Description Stand by without power with execution of application program la status _ play number 0 36 Information Stand by without power without execution of application program blinking 0 Information Power present with execution of application program 1 Information Power presen
39. O Oe Gell FELI 34 PVD 3515 GB 04 2004 8918 S0 SNOISNIMIO INTIND aN pox 4731 P EZ eee ET TT Ree EE EN udi Mili SNIVM KINANG ww NI SNOISN3MIG in 3as ldu DRE Lon awos jo 8 313 6 6 ajasndas iz 2 ig V l 91010 44 gs 2 Bis vu 2 09 06 4 50 610864 po A 68 70 9 190663 v 55823 T4PIPM sauna xop 77279 AN PADPUDIS sod IW 22 OES Dudung 86 60 62 Sne g 0x 9 AVL NOISV4 NOILO3NNOO 09837 WON 2 0 4 1 ZH09 0S 2001092 011 UN 601 9551 0196 i C m F3 i GE 1 lt a wy m 5 Klee e H 5 3 e qp Lh 1 Y T ti iL j 3 Y NC 21 611 m 976 m 6121 SNOISN3WIQ 3NITLNO ld 4918 505 X134 udi 331114 SN YP 5 5 4equinu uonoounuspi 9 uonisod
40. Ph 92095 wnwiuiws uugz 191 vonomuan NI IV NV4 JHI IONEISEO ION pds llo JaAO 822 226 over all without wiring Weight 5 Kg wonosuoujno usjjuw JNO jnoujw peo 40 p npo d pejjusuo 49 02 Jonuapiuo Aas Si puo uu sno jo Ajedoud ewsnjoxe y 5 sm 21 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 1062 vooi 09 wsa 8 4 4 SNOISN3NIG m 1790698502 KIH Ki aT zszormLv SW PI9 us Apedoid ansnjoxa 5 emt 40 paonposdas pejjusuD j jOouuO2 qouwepiuo2 Ayas 5 puo uu JMO jo uonosuoujno Ile JNO jnoujw 222522 JON HO Z 3 FHL 19081 ls DO x o 3 3 3 3 E 3 un o o 9 NI diy 9 ni ee ee ae M ynoyym Ho 1210 Coz 22 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier xs ELX 305846GB 7 T 22095 wnwiuiw uugz 191 UONDJNJUSA EN div JHI 19N91S90 ION OO 22095 HO 822 Shield M4 245 mos PARVEX DSM 16 32A 400v 3Ph 222 over all without wiring StompigiR Weight 5 5 Kg 40 paonposde ed ouuo qonuapiuo ANUS 5 puo uu JNO jo Kjedoud y si siyj 23 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier FELX
41. SSD Parvex SAS 8 avenue du Lac B P 249 F 21007 Dijon Cedex DRIVES PARVEX www SSDdrives com DIGIVEX Single Motion DIGITAL SERVOAMPLIFIER User and commissioning manual PVD 3515 GB 04 2004 A rm m 25 222 Mp e LS x ze gt gt Sar in x ct SS ESS WI mms N 3 ES ER Er be rrirr y enn 2 N B e X D e 4 gt me 25 z GE oou s j PRODUCT RANGE TORQUE OR POWER RANGES e BRUSHLESS SERVOMOTORS LOW INERTIA WITH RESOLVER Very high torque inertia ratio high dynamic performance machinery NX HX HXA 110 320 Nm gt NX LX 0 45 to 64 Nm High rotor inertia for better inertia load matching HS 15 3 3 10 31 Nm Varied geometrical choice short motors range HS LS 3 3 to 31 Nm or small diameter motors HD LD 9to 100 N m Voltages to suit different mains supplies gt 230V three phase for s rie L NX 400V 460V three phase for s rie H NX DIGIVEX Drive DIGITAL SERVOAMPLIFIERS gt SINGLE AXIS DSD COMPACT SINGLE AXIS DuD DLD gt POWER SINGLE AXIS DPD gt MULTIPLE AXIS DMD PARVEX Motion Explorer ADJUSTING SOFTWARE 2 SPINDLE DRIVES e SPINDLE SYNCHRONOUS MOTORS HV COMPACT SERIES HW ELECTROSPINDLE frameless water cooled motor From 5 to 110 kW up to 60 000 rpm e DIGIVEX
42. Sequence 7 3 Stop Sequence 7 3 1 Normal stoppage 7 39 2 Stoppage subsequent to mains supply or braking fault 7 39 8 Stoppage subsequent to motor drive fault 7 4 Detecting Reasons for Stoppage 7 4 1 LED display power supply function 7 5 T segment display status 3 PVD 3515 GB 04 2004 70 70 72 72 72 73 73 75 77 77 78 78 82 82 83 83 85 85 85 86 86 86 87 87 87 87 87 88 88 88 88 89 89 90 DIGIVEX Single Motion DSM Servoamplifier Characteristics and dimensions subject to change without notice YOUR LOCAL CORRESPONDENT SSD Parvex SAS 8 Avenue du Lac B P 249 F 21007 Dijon Cedex T l 33 0 3 80 42 41 40 Fax 33 0 3 80 42 41 23 www SSDdrives com 4 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier SAFETY Servodrives present two main types of hazard Electrical hazard Servoamplifiers may contain non insulated live AC or DC components Users are advised to guard against access to live parts before installing the equipment Even after the electrical panel is de energized voltages may be present for more than a minute until the power capacitors have had time to discharge Specific features of the installation need to be studied to prevent any accidental contact with live components Connector lug protection Correctly fitted protection and earthing features Workplace insulation enclosure insulation humidity etc General recommendations
43. Three phases 32 64A PARVEX Sam DSM 16 32 o 31 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 5 4 Accessories 5 4 1 Input mains filter Dimensions as in drawings FELX 305603 305781 307020 and 304967 see following pages 5 4 2 Inductors for long cable lengths with axis motor e Between motor and drive See 6 3 6 for choice See FELX 302983 for dimensions following pages 5 4 3 External braking resistor e See drawing FELX 404537 next page 32 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier This drawing is the exclusiv property of our firm and is strictly confidential It cannot be transmitted reproduced or copied without our writing authorization 1 2 3 4 Position Text Identification number Weight DIGIVEX FELX 404537GB P1 EXTERNAL RESISTOR packing gland 4 fastening holes 6 5 g o N Es al L L 110 25 L Standard N Power W R Q L mm RE 91001 2000 27 620 RE 91002 4500 12 1195 Connection in IP55 seqled terminal box with packing gland Weight kg 1 9 2L m RE 90020 77 o S T at A 30 222 Pair of wall consoles Weight O 9kG RECOMMENDATION These resistors must be used horizontally fixed to the ground or to wall consoles with nothing liable to impede natura
44. UB D X3 sockets encoder input option CONTACT FUNCTION Characteristics 5 Output max 250 mA encoder supply Output 24 V supply to sockets X2 28 X2 10 is required for encoder supply Output 9 7 Input 3 6 Input Zero mark Encoder channel zero mark 2 Input zero mark Encoder channel zero mark 6 8 3 Cable The DSM Encoder connection cable shall be made up of three twisted pairs of cross section of 14 mm or more for signal transmission and one larger pair for encoder supply Encoder supply cable cross section e 20m cable 150 mA current gt 0 5 mm e 35m cable 150 mA current gt 1 mm e 10 m cable 200 mA current gt 0 5 mm e 20m cable 200 mA current gt 1 mm e 50 m cable 200 mA current gt 2 5 mm e 10mcable 250 mA current gt 0 75 mm e 20mcable 250 mA current gt 1 5 mm e 40 m cable 250 mA current gt 2 5 mm Some of the cross sections defined above are difficult to wire to a SUB D connector in which case the following wiring arrangement may be used Signal A A B 8 zeromark zero mark encoder connection encoder Sub D Small cross section cable as shortest possible Large cross section shielded 0V 5V 78 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier For higher values an external 5V supply must be installed near to the encoder to prevent voltage loss over long lengths of cable Input interface Input voltage MIN TYPYCAL 7 ov 147 100Q
45. UJIM Keub z 6 802 sapooue doo q uonoauuoo bibiq pejoeuuoo jou Doug Buipjaiys pejoeuuoo piniq uonoeuuoo 10 4 p 4o poonpoides JDuepiuoo Kj 81909 A0 UWZ 5 0 151 d G4 T t AS 4 poou 2 1u6ue xDJ m yurd Molah usah uMoJq IH9N31 AOJIBUUOD JOLOW 71979 00 84 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 10 External braking resistor connection 6 10 1 Description This feature applies to 60 100 230 V three phase and 32 64 400 V three phase supplies only Use with internal resistor short circuit B6 2 and 56 3 with a 4 mm isolated cable B6 1 is not connected Use the external resistor connect the external resistor between B6 1 and B6 2 The B6 3 terminal is not connected Maximum current in cable e With RE 91001 2000 W 26 A for the 32 64 A 400 V three phase module e With RE 91002 4500 W 31 or 62 A see page 21 for the 60 100 A 230 V three phase module Cable type unshielded cross section 2 5 mm for 2000 W 4 mm for 4500 W Maximum recommended distance 10 m Resistor end Connection via terminal block via packing gland PG 16 for cable diameters between 10 mm a
46. VD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 2 4 Modules with 400 V three phase power supply Input voltage 400 V 10 MAINS CONTROLLABLE SINE PEAK PEAK PARVEX TYPE SUPPLY PERMANENT MAXIMUM PRODUCT CURRENT CURRENT NUMBER DSM 2 4 400 a ree phase 50 60 Hz 16002 DSM 4 8 400 7 ree pnase 50 60 Hz 16004 DSM 16 32 400 Ve ree pnase 50 60 Hz 16016 DSM DSM DSM 8 16 400 WS DSM ree pnase 50 60 Hz 16008 DSM DSM 32 64 400 12000W DSM ree pnase 50 60 Hz 16032 12 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 2 5 General characteristics of the DSM Power reduction with altitude Above 1000 m service power falls by 1 for every 100 m up to a maximum altitude of 4000 m Operating temperature Normal use 0 40 C Above 40 C service power fall by 20 for every 10 C up to a maximum temperature of 60 C Maximum speed Driven by DIGIVEX 60 000 rpm 100 000 rpm Electrical protection Electrical isolation of power bridge Mean current protection depending on drive rating Pulse current protection of drive and motor rms current protection of motor Protection against short circuits at bridge output Other monitoring Tracking error Motor temperature Drive temperature No resolver Brake supply Limit switches User programs FLASH DM 512 Kilobyte Memory sizes PROG DM 256 Kilobyte Communication bus e CANopen DSMxxxxxC reference positioner drives
47. al and must receive thorough care and attention Failure to comply with these safety instructions may lead to serious injury or damage The cards contain components that are sensitive to electrostatic discharges Before touching a card you must get rid of the static electricity on your body The simplest way to do this is to touch a conductive object that is connected to earth e g bare metal parts of equipment cabinets or earth pins of plugs 6 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 1 GENERAL PRESENTATION 1 1 List of published DIGIVEX Motion manuals DIGIVEX Single Motion DSM User Manual DSM PVD3515 DIGIVEX Power Motion DPM User Manual DPM PVD3522 DIGIVEX Multi Motion DMM User Manual DMM PVD3523 DIGIVEX Motion CANopen PVD3518 DIGIVEX Motion Profibus PVD3554 PME DIGIVEX Motion Adjustment Manual PVD3516 DIGIVEX Motion Directory of Variables PVD3527 DIGIVEX Motion Programming PVD3517 DIGIVEX Motion Cam Function PVD3538 PME Tool kit User and Commissioning Manual PVD3528 CANopen CAN Bus Access via CIMO3 PVD3533 CANopen Remote control using PDO messages PVD3543 Block Positioning Application Software PVD3519 Fly shear linear cutting software application PVD3531 Rotary blade cutting software application PVD3532 Motor user s manuals LX LS LD PVD3407 o HX HS HD PVD3490 NX PVD3535 1 2 DIGIVEX Single Motion general concepts DSM dri
48. al encoder which may be used either as a master axis for synchronization with an external moving component or as a cam type function or as a position measuring device if position measurement given by the resolver is unsuitable Caution in this case the resolver must be connected nevertheless or as a position measuring device for refined applications where allowance must be made for position on the part and not on the motor Caution in this case the resolver must be connected nevertheless or as an automatic control and a position measuring device Caution in this case the motor shaft must be mechanically free so that the motor can be polarized using user program as Motor polarization bdm which is to be found under C Program Files Parvex Pme4 xx App_Parvex Samples Misc The drive in7 input and out7 output are assigned to this program e 7 1 authorizes the polarization phase to start out7 1 when the polarization phase is completed This program is only given as an example and can be modified according to the customer application The position sensor must be an incremental encoder type with complemented track with a line driver tracks A A B B zero mark zero mark supply 5 V maximum consumption 250 mA maximum frequency 250 kHz on signals A or B Encoder 5V supply voltage is provided by the DSM from a 24V DC external supply 77 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 8 2 S
49. alongside what are termed power cables power supply or motor Do not run the power supply cable and the motor cables alongside one another otherwise mains filter attenuation will be lost These cables should be spaced at least 10 cm apart and should never cross or only at right angles e Except for the resolver signals all low level signals will be shielded with the shielding connected at both ends At the DSM end the shielding is made continuous by the Sub D connector mechanism e The motor cables are limited to the minimum functional length The yellow and green motor cable lead must be connected to the box or front panel terminal block with the shortest possible link e This usually means shielded motor cable is not required Chokes may also be inserted into the motor phase leads 39 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier MAINS FILTERING The equipment complies with standard EN55011 with a filter on the power input with minimum 60 dB attenuation in the 150 kHz 30 MHz range The mains filter must be mounted as close as possible to the potential reference plate between the mains and the DSM power supply Use shielded cable or run the cable in metal trunking Avoid running cables together ahead of and after the filter Filters sometimes have high leakage currents In this case comply with the standard connection diagrams when fitting them OTHER MEASURES Self inducting components must be protected a
50. ation phase is completed This program is only given as an example and can be modified according to the customer application In addition a program available under PME Parameter editor gt Motor Resolver gt Setting SinCos encoder parameters can be used to equalize any SINE and COSINE channel offsets as well as any differences in amplitude between the same channels The resolution obtained via the SinCos encoder is given by the formula RESOLUTION NUMBER OF ENCODER PERIODS OF SINE X INTERPOLATION FACTOR with the INTERPOLATION FACTOR being approx equal to 512 points the interpolation factor is the breakdown of a sinusoidal signal as a given number of points The position sensor should be a SinCos encoder with sinusoidal outputs e Tracks A A B B TopO Topo analog e 2 signals A and B in quadrature and their inverted signals A B being short circuit resistant e Maximum number of authorized encoder periods of sine 65536 periods revolution e Level of differential peak to peak voltages A A andB B between 0 8 V AC and 1 1 V AC e Power supply 5V e Maximum consumption 250 mA e Maximum frequency 200 kHz for the A or B signals e An external 24V 10 power supply must be provided to supply the SC6645 option card via the DSM SUB D X2 Contact 28 24V Contact 10 OV An isolated DC DC converter 24V 5V on the option card is used to supply the encoder with V Attention The external power supply needs to be 24V
51. c inputs Logic input type 1 under IEC 1131 2 Logic input Logic input Logic input Logic input Logic input Logic input Common for inputs inO in7 Logic input Optocoupled logic inputs Logic input type 1 under IEC 1131 2 Logic input Logic input Logic input Logic input Logic input Logic input Common for inputs in8 in15 67 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 6 2 Input Output characteristics 6 6 2 1 Logic outputs out0 out 9 opto mos outputs 2 5 kV isolation voltage 24 V dc 50 e PNP type static outputs load connected to negative supply pole with diode in parallel on load and protection by current limitation e an output is said to be at 1 if itis activated 24 V dc output e user must provide 24 V dc supply for outputs 18 V ac rectified filtered e 24V dc supply input protected against reversals of polarity diode MN TYPICAL MAX Output current level11 0 05mA 50mA Residual current level0 II 0001mA Response time Ton 01 0306 15 Response time Toff 1 0 025 1ms Output voltage drop 50 mA 2v TLP197 oout Load OV Current limitation o 24V 6 6 2 2 Analogue output outa Analogue output 10V Resolution 10 bits 9 bits 1 sign bit Maximum output current 5 mA minimum load 2 K Source impedance 100 ohms SCH ANALOGUE OUTPUT 40kQ 47 50 4750 np outA 1
52. ctivating the stored programs via DSM inputs outputs contacts push buttons and possibly an external plc It may also feature Additive chokes located close to the drive between the motor and drive where long cables are used A supplementary resistor for recovering braking energy where there is high inertia and short cycles An option external encoder input for master slave type operations or for applications requiring position acknowledgement on the machine and not the motor OR encoder emulation output with resolution adjustable from 1 to 16 384 marks per revolution Connection cables supplied by Parvex Regulation parameter specification drive setting and user program entry or modification is done exclusively by PC with PME DIGIVEX Motion software The drives are fitted depending on the reference with CANopen DSMxxxxxC or Profibus DSMxxxxxP communication inputs as standard 8 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Auxiliary supply AUX PLC Logic inputs Logic outputs Analogue inputs Analogue outputs Optional additive resistor 1 1 1 1 1 1 1 n Optional line chokes YY H series CY Y motor YY e external encoder input e encoder emulator output CANopen or Profibus 9 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 2 GENERAL CHARACTERISTICS 2 1 Mains supply characteristics 230 V single phase or
53. ers can be called up by selecting the Input Output parameters menu with the options tab Resolution Adjustable between 1 and 16384 either by keys or be entering the number directly in OFF LINE mode only Zero Mark Setting Adjust by trial and error with the PC working in ON LINE mode When the operator judges the position is suitable he confirms by acknowledging the zero mark 6 7 4 Electrical characteristics The electrical output interface meets standard RS422 for differential serial links The circuit used is a LINE DRIVER of the 26C31 type The electrical characteristics are therefore closely related to the use of this component Voltage supply The encoder emulation boards are electrically isolated between the output stage through three optocouplers needing to be powered by an external 5V 10 100 mA source as for all incremental encoders In no case can this power supply which is intended only for electrical isolation be used to keep position information from the resolver in the event of failure of the drive s low level power supply Short circuit capability A single output may be short circuited at 0 V at any given time 73 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Signal form Signal levels e Uhigh gt 2 5V for high gt 20mA U low lt 0 5V for low lt 20mA CHANNEL A CHANNEL A CHANNEL B ZERO SIGNAL Switching time Rise or fall time defined from 10 to
54. gainst interference brakes contactor or relay coils fans electro magnets etc 6 1 3 DSM Sub D connectors In order to ensure the system is free from disturbances it is essential for the rack to be properly connected to the earth plane of the electrical cabinet and for the covers of the Sub D connectors to be EMI RFI shielded metal with shielding braid connection Make sure the Sub D connectors and their covers are properly connected lock screws fully tight GROUND CONNECTION Fold the shielding braid over the cable sheath Solder between the braid and the green and yellow lead 40 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 2 Mains connection and relaying 6 2 1 Supply current and fuses 6 2 1 1 Terminal block B3 Description of module terminal blocks 230V single phase 2 4 4 8 7 5 15A 230V three phase 15 30A 400V three phase 2 4 4 8 8 16A 400V three phase 16 32A ITEM Front Panel TERMINAL TERMINAL Mains connection B3 1 U1 j 2 MAIN For single phase mains Unpluggable Min 0 2 mm B3 2 V1 only B3 1 and 63 2 arel screw type Max 2 5 mm to be connected flexible and rigid B3 3 VV1 SUPPLY E Description of module terminal blocks 230V three phase 30 60A 230V three phase 60 100A 400V three phase 32 64A ITEM TERMINAL Front Panel FUNCTION TERMINAL TERMINAL E nn Marking SUCHO BLOCK TYPE CAPACITY Mains 30 60 and 32 64 connection ate Min 0 2 mm For single phase screw type Max f
55. gosuoujne INO JNOUIM 0 36 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Q C H IER gdOL96v0 13 SNOISNJAIG 3NI 100 X3ANVd 55 pan v TEE ud SN VV SI s 894 s Lon wos jo eunyjouswou qond s MA 96 50 11 ScO963 Wv 2 z 5 5 HP 9qN sumppueuou 910955 x 4 86 11 60 S I863 Wv 3 MA 26 11 07 C91 6XWV 9 eat 6 59 958 56 Au 86 60 21 950987 8 Q Y1 26 10 22 910 6TAV V 18 EE ml ik Pusu ar 96 90 92 m 5 0 1 90 0 84 002 9 0 0 7 UC OL 91020 Xd 7 uoliod do pe3ub pqun spud lu JN p40pubjS vui ul ZHO9 0G iueuno 26 xoy ww Ul SUOISUSUIG Uugc LEZ 80 Yr9 F90 0 dd D G Wa SOBBON SUUDL LOZ LSZ 9 0 0 al 2 PL Ut LOC It val 910 0 A L ZH09 0S DA Orr Un 145619M uono s g V uang an pADpUDIS Sod SUOISUBLUIG uo0es 9 4 55 4 2 x F il ON F v i i p a H HES H tt 5 1 teH c l J m gt _ s iksi 1 5 m T 1 99
56. ion DSM Servoamplifier 6 2 6 Automatic control Input Output connection 6 2 6 1 RESET and Contactor Control 55 1 Reset 24V DC logic input B5 2 Reset 0V A 24 V leading edge applied to B5 1 compared with B5 2 reinitializes the system after power supply or drive failure Notice that the system can also be reset by the reset button on the front panel or by switching the power supply off completely power and auxiliaries This control has no effect during normal operation The system must be reset after any active fault See the PME DIGIVEX Motion setting and adjustment manual for further details B5 3 B5 4 Contact OK Cut out power max voltage 250 Vac max 1A This contact is closed if e the auxiliary supply AUX is present e the power supply is present e the drive indicate no faults This contact authorizes the main contactor to self hold ATTENTION Opening the OK contact must cause the main contactor to open with a maximum delay of 100 ms Main contactor control Opening the OK relay causes the main contactor to open The OK relay opens under the following circumstances No phase Recovery fault Maximum power bus voltage Minimum power bus voltage Positioner fault Auxiliary supply fault Maximum mains voltage 51 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 2 6 2 Terminal block B5 Description of module terminal blocks 230V single phase 2 4 4 8 7 5 15A
57. l UD 9 NI 0 5 joow O IN 3 Jeuiqpo peso o D ul 95 puo pajooeuuoo dy sossaiddns ofuns D S 930g 0 1 2216 2 2 11 wun ano jo penusupaj eq puo fuodosd ou s Siul UORDSHOUIND nn ano jnoujmM peidoo onuepuuo2 ANDI Jo 48 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 2 3 Surge Suppressor KM1 Power Contactor AP Surge Suppressor The power contactor coil KM1 should necessary have a surge suppressor AP connected in order not to destroy prematurely the internal relay contact of the drive This module should be use whether the power contactor supply is AC or DC The relay manufacturers Telemecanique LC1 series ABB B 56 65 provide surge suppressors fitted relays wether the power contactor supply is AC or DC for various voltages RC module Diode Zener Diode Varistor 49 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 2 4 Earth connection front panel Fas
58. l convection Service Drawing 26 07 95 JP Stamping EHO Order ML A AM E98026 20 02 98 VR Scale Replacing Separate nomenclature of Nbe dif Separate nomenclature of same Nbr Modifications SIZE PARVEX DIGIVEX At m w 1 w1 EXTERNAL RESISTOR FELX 40453 7GB 33 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier G L B Z Xd ON LEN y ddl rug wan wr 3 4 94 326 NB anus z jp 9qN jo jnjp 59uatuou Z YA 66 70 91 190662 NV g supcidoy wee MA 86 11 60 S 1063 WV V EE buwo 96 20 90 D uogosuogno Veuug jno 40 paonposdas payiwisuo aq jouub D n n s s puo way ano jo Auedosd awsnjoxo 56 si Bun au Tolluspiyuo 8 OX 9 AVL NOLSVJ NOILO3JNNOO vce 0S633l WAON 9 07 1 ZH09 0S8 201092 011 un GLG 42 491 F Sr 60 SNOISNANIQ 3 Id H9 09809 X144 Udi YIU SNIVA Jaguinu 1 21 REI uonisog ww NI SNOISNINIG bx0zV 0 E v9 90010 dd L iubioM 2409 05 1 9 2 1 9 JN psopuojs G
59. lexible lead 6 mm mains only B3 1 and 60 100 B3 2 are to be Min 0 5 mm connected SET i S Earth ax flexible lead 10 mm 6 2 1 2 one single drive Applicable to components ahead of the DSM fuses cables contactors etc dimensions vary with appliance rating DIGIVEX INPUT POWER FOR 230V LINE CURRENT MAINS SINGLE PHASE MAINS for mains FILTER kW Urms 230 V SINGLE PHASE A rms FR01006 16 7s 1008 41 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier THREE PHASE A Sized DIGIVEX INPUT POWER FOR 230V LINE CURRENT MAINS Rating THREE PHASE MAINS for mains FILTER FILTER kW Urms 230 V Book FR03016 THREE PHASE A Sized FR03616 FR03016 FR0363 6 DIGIVEX INPUT POWER FOR 400V LINE CURRENT MAINS Rating THREE PHASE MAINS for mains FILTER FILTER Urms 400 V Book Fuses may be replaced by circuit breakers of equivalent ratings 6 2 1 3 several drives in parallel The cable cross section and contactor rating must be selected accordingly One filter may be used for several drives In this case the leading fuses and the filter should be rated as follows However the lines to each drive should be protected as in the table below and in keeping with the wiring diagram MAINS INPUT MAINS MAINS FILTER FILTER Book Sized FRO3600 I 0 5 kW 0 10 kW 16 FRO3616 FRO3016 10 22 kW 32 03636 FRO3036 22 45 KW 6 2 2 Standard Con
60. nal Blocks and Sub D Connector 5 3 1 Description of terminal blocks and sockets 5 3 2 Description of 7 segment display and LEDs 5 3 3 Rotary mini switch setting ADDRESS 5 3 4 Diagrams 5 4 Accessories 5 4 1 Input mains filter 5 4 2 Inductors for long cable lengths with axis motor 5 4 3 External braking resistor 6 ELECTRICAL CONNECTIONS 1 PVD 3515 GB 04 2004 co 1 10 11 11 12 13 14 15 15 15 16 18 18 25 26 26 26 26 27 27 32 32 32 32 39 DIGIVEX Single Motion DSM Servoamplifier 6 1 General Wiring Requirements 6 1 1 Appliance handling 6 1 2 Electromagnetic compatibility 6 1 3 DSM Sub D connectors 6 2 Mains connection and relaying 6 2 1 Supply current and fuses 6 2 1 1 Terminal block B3 6 2 1 2 one single drive 6 2 1 3 several drives in parallel 6 2 2 Standard Connection Diagram 6 2 3 Surge Suppressor 6 2 4 Earth connection front panel Faston tab 6 2 5 Auxiliary power supply 6 2 5 1 Description 6 2 5 2 Terminal block B4 6 2 6 Automatic control Input Output connection 6 2 6 1 RESET and Contactor Control 6 2 6 2 Terminal block B5 6 3 Motor end connection 6 3 1 Terminal block B2 6 3 2 Motor Power connection 6 3 3 Terminal block connection 6 3 4 Power connector connection 6 3 5 Power cable definition 6 3 6 Guidelines for the use of long cables 6 3 7 Holding brake connection 6 3 8 Thermal protection connection 6 3 9 Motor fan connection 6 4 Resolver connection 6 4 1 Descrip
61. nd 14 mm 6 10 2 Terminal block B6 Description of module terminal blocks 230V three phase 60 100A 400V three phase 32 64A ITEM TERMINAL Front Panel TERMINAL TERMINAL ee Marking ou BLOCK TYPE CAPACITY B6 1 Ext Internal external 32 64 and 60 100 B6 2 ue RECOVERY resistor m Min 0 2 mm B6 3 Int connection screw type Max flexible lead 4 mm 85 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 11 Brake supply connection 6 11 1 Description This terminal block may receive 24 V supply voltage for the brake mounted on the motor It is supplied at the motor terminal block B2 Regulated filtered 24 V 10 voltage Protection against overvoltage by 26 Joule varistor this protection is effective from 30 V 6 11 2 Terminal block B1 Description of module terminal blocks 230V single phase 2 4 4 8 7 5 15A 230V three phase 4 8 7 5 15 15 30A 400V three phase 2 4 4 8 8 16A 400V three phase 16 32A 230V three phase 30 60A 230V three phase 60 100A 400V three phase 32 64A ITEM Front Panel TERMINAL TERMINAL B1 1 24V BRAKE 24V input for Unpluggable Min 0 2 mm B1 2 ov SUPPLY brake supply screw type Max 2 5 mm flexible and rigid lead 86 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 7 COMMISSIONING DIAGNOSTICS 7 1 Start up Sequence 7 1 1 Preliminary checks Wiring check e Power and auxiliary connections to DSM e Reset wiring e External 24 V supply for
62. nd DSM 32 64 400 V three phase models This recuperation is controlled from two thresholds measured on the bus voltage Threshold Values Braking resistor Braking resistor switched in switched out 230 V single or three phase 380 VDC 370 VDC modules 400 V three phase modules 710 VDC 690 VDC 15 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 4 3 Braking capacity and module losses e 230 V single phase or three phase modules 56 56 56 22 11 7 Resistor value Maximum current Pulse power Permanent power Maximum non repetitive duration Maximum repeat cycle duration Repetition Losses from modules at maximum power Low level consumption e 400 V three phase modules 82 41 27 Resistor value Maximum current Pulse power Permanent power Maximum non repetitive duration Maximum repeat cycle duration Repetition Losses from modules at maximum power Low level consumption 16 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier e Definitions Maximum current maximum current controlled the resistor switches in at 710 V or 375 V for certain modules the controlled current is equal at most to 710 or 375 resistor value Pulse power maximum power dissipated by the resistor this power can only be drawn for a short time and in compliance with a certain cycle Permanent power mean power that can be dissipated on a permanent basis by the resistor
63. nection Diagram See the dravvings on the follovving pages FELX 305896 FELX 305897 FELX 305899 FELX 305901 FELX 305998 FELX 305900 FR03064 42 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier Z 0r03 W 60 07 00003 Wy CO xou CH 9 3 28576 buiiSjuBH 1504 IO 9 gt H gogo SH 1 AQUOPUNPA PUD 61 2 0 40 840 jou SJO0j2DjuOO as 929 22010 001 ABuons u u Si 20 u uudinb 2 2 2 uo jou Buisibieus y 1 5 oq 40 yoolq dojs 42 36 2 2 UD y0Z09 NJ p4opuojs 40 sjuelusJInbs y uu ol 2532 j 4 NR e i m m 98 ud S 19 vg yl E ANOLE VS L S pejosuuo2 dy 4JOSSIIAGNS 2 5 es a Oj 5001990002 4 1 anny AIDSS999U pjnoys JM 1109 4012040029 Jomod ou S255 e 3 z 0 5222 sadel 3 2613 lt 6568 SEER 6 seas ayoug 28 A00G PER VE N i RATS 1X9 s Y zeg TOPAO n ql a gt gt 3 9 2 5 Q 5 B z Buijolluouu 5 8 43 PVD 3515
64. r fit contacts standard 220065R1621 crimp fit contacts Viewed from F For XD motors Connect by Sub D connector under rear cover cable routed through special cable gland Please ask for details 63 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 4 2 Sub D connector X4 Resolver Digivex end connections Sub D 9 pin connector item ref X4 RESOLVER Maximum conductor cross section 0 5 mm CONTACT FUNCTION Cosine 1 Sine S2 Cosine S3 Sine S4 Excitation R1 Unused Unused Unused OV Excite R2 3 1 2 3 4 5 6 7 8 9 6 4 3 Cables Cables by meter product number 6537P0001 Complete cables fitted with plug at the motor end and SUB D connectors at the DSM end product number 220049R61xx xx length in metres 5m 10m 15m 25m 50m 64 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 25 IHN E MOJ JSK 24 2122 02 ou SI pioig 402 00p 22517 91uM 490 9 6 JAIOIQ eyum pe4 G 9 19D q 129 0 29 03 IHON31 GAVONVIS y bu XOW KINANG 71879 d3A10834 4 2 Quuyz oxz doo 0 pejoeuuo2 91 29 WH Z ONE 91 4 9 29 moyjak Ji8vO d3
65. ssembly is done in accordance with the rules of the art by the machine manufacturer and in accordance with the instructions of this booklet 14 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 4 ENERGY DISSIPATION The energy a module has to dissipate is broken down into e Energy generated by braking e Energy from rectifier and power bridge losses 4 1 Calculating the power to be dissipated in the braking resistor The permanent and pulse powers given in the preceding table are limited by the characteristics of the braking resistors When the application includes intensive cycles or long duration decelerations the mean power to be dissipated by each axis must be calculated 2 P in Watts SEN 4 2 9 55 J Moment of inertia of the servomotor and the related load in kgm N Angular speed of motor shaft at start of braking in rpm repeat frequency of braking cycles ins This formula is for the least favourable case For a mechanism with substantial friction or with low reverse output the power to be dissipated may be greatly reduced The total power to be dissipated of all the drives must not exceed the permanent power admissible through the resistor Durations and repetition must not exceed the values in table 4 3 4 2 Braking energy dissipation Braking energy is dissipated through a resistor mounted in the module The resistor may be mounted externally for DSM 60 100 230 V three phase a
66. t without execution of application program blinking 1 Information Resolver failure 2 Major Fault Encoder fault blinking 2 Major Fault Excessive ambient temperature 3 Major Fault Excessive heatsink temperature 3 Major Fault High heatsink temperature with reduced current blinking 3 Information Excessive motor speed in rom Major Fault Excessive application speed in Units s Major Fault Excessive supply current Major Fault Excessive variable speed drive current Major Fault Excessive dl dt Major Fault Excessive average current Major Fault Excessive RMS current Major Fault Excessive average current with reduced current blinking 7 Information Excessive RMS current with reduced current blinking 7 Information Bus overvoltage Major Fault Excessive motor temperature Major Fault Option card fault Major Fault Incompatible Axis Spindle definition Major Fault CAN or Profibus connection fault Major Fault Motor not connected Major Fault User program memory fault Major Fault Emergency stop Major Fault Personalization board missing Major Fault Axis personalization board incompatible Major Fault Internal parameter calculation fault Major Fault Electrical limit reached Minor Fault Electrical limit reached Minor Fault
67. ted to the earth at the servoamplifier end PVD 3515 GB 04 2004 Green Yellow Green Orange DIGIVEX Single Motion DSM Servoamplifier 6 3 5 Power cable definition The motor drive power connection cables will have as a minimum three isolated conductors connected to phases U2 V2 W2 Cross sections as in the table on the next page The presence of chokes internal to the DIGIVEX means there is no need for shielding of the three power conductors 1 earth conductor green and yellow twisted and shielded pair for connection of the motor thermal protection Cross section in the order of 1mm twisted and shielded pair for connection of the holding brake if present Cross section in the order of 1mm 1 shielding continuity conductor green orange to be connected to the servoamplifier earth Power cable cross section The cable cross sections given in the table below take account of The rated drive current The motor drive distance service voltage loss RI The ambient temperature cable Joule losses RI the standardized increase in cable sections The cable section to be used is given in the table below Distance gt Om Om 100m DIGIVEX Rating Cable cross section in mm 2 4 and 4 8 7 5 15 and 8 16 32 64 and 30 60 60 100 10 0 5 1 16 32 and 15 30 2 5 10 cross section incompatible with power terminal blocks see 6 3 1 Provide an intermediate terminal block nearby 55 PVD 3515
68. three phase modules PARAMETER VALUE Frequency 48 62 Hz Minimum voltage 100 V rms Maximum voltage 253V rms Rated voltage 230V 10 Dc voltage achieved 140 340V 400 V single phase or three phase modules PARAMETER VALUE Frequency 48 62 Hz Minimum voltage 280V rms Maximum voltage 480V rms Rated voltage 400V 10 Dc voltage achieved 380 670V An auto transformer is required for 480 V rms 10 An external mains filter is necessary for compliance with the requirements on electromagnetic compatibility Braking energy is dissipated across the resistor Mains monitoring e No phase Except single phase Overvoltage 10 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 2 2 Modules with 230 V single phase power supply Input voltage 230 V 10 MAINS CONTROLLABLE SINE PEAK PARVEX TYPE SUPPLY POWER PERMANENT MAXIMUM PRODUCT CURRENT CURRENT NUMBER DSM 2 4 230 V single phase 50 60 Hz DSM 4 8 230 V single phase 50 60 Hz DSM7 5 15 290V single phase 50 60 Hz 2 3 Modules with 230 V three phase power supply Input voltage 230 V 10 MAINS CONTROLLABLE SINE PEAK PEAK PARVEX TYPE SUPPLY PERMANENT MAXIMUM PRODUCT CURRENT CURRENT NUMBER DSM 4 8 230 V three phase 50 60 Hz DSM 7 5 15 230 V three phase 50 60 Hz DSM 15 30 230V three phase 50 60 Hz DSM 30 60 230 V three phase 50 60 Hz DSM 60 100 230 V 12000W three phase 50 60 Hz 11 P
69. tion 6 4 2 Sub D connector X4 Resolver 6 4 3 Cables 6 5 FIELDBUS Connections 6 5 1 SUB D X1 plug FIELDBUS 6 5 2 CANopen connections and cables 6 5 3 Profibus connections and cables 6 6 Input Output connection 6 6 1 SUB D X2 socket Inputs Outputs 6 6 2 Input Output characteristics 6 6 2 1 Logic outputs outO out7 6 6 2 2 Analogue output outa 6 6 2 3 Logic inputs inO in 15 2 PVD 3515 GB 04 2004 39 39 39 40 41 41 41 41 42 42 49 50 50 50 50 51 51 52 52 52 53 53 54 55 57 62 62 62 63 63 64 64 66 66 66 66 67 67 68 68 68 69 DIGIVEX Single Motion DSM Servoamplifier 6 6 2 4 Analogue input ina 6 6 3 Cable 6 7 Encoder emulation option connection SC6639 6 7 1 Description 6 7 2 Sub D connector X3 encoder emulation option 6 7 3 Programming resolution and zero mark position 6 7 4 Electrical characteristics 6 7 5 Cable 6 8 External encoder input option connection SC6638 6 8 1 Description 6 8 2 SUB D X3 sockets encoder input option 6 8 3 Cable 6 9 Connecting the SinCos encoder input option SC6645 6 9 1 Description 6 9 2 SUB D X3 plug Encoder input option 6 9 3 Cables 6 10 External braking resistor connection 6 10 1 Description 6 10 2 Terminal block B6 6 11 Brake supply connection 6 11 1 Description 6 11 2 Terminal block B1 7 COMMISSIONING DIAGNOSTICS 7 1 Start up Sequence 7 1 1 Preliminary checks 7 1 2 Commissioning with PME DIGIVEX Motion 7 2 lnitilialization
70. ton tab Chassis earth For compliance with the standards in force the lead cross section must normally be identical to that of the mains connection and at least 16mm 6 2 5 Auxiliary power supply 6 2 5 1 Description The power supplies required for regulation 15 V 5 V 24 V are drawn from an intermediate dc voltage which may be obtained e either from a single phase supply from the mains drawn between two phases ahead of the main contactor terminal block B4 input e or from a separate single phase 230 V or 400 V supply connected to terminal block B4 In this case the supply must be isolated from the mains by a transformer secondary 230 V or 400 V 10 100VA or internally from the power section supply via diodes B4 not connected With this option not recommended failure of the power section means the low level supply is lost and in particular the pulses generated by the encoder emulation option 6 2 5 2 Terminal block B4 Description of module terminal blocks 230V single phase 2 4 4 8 7 5 15A 230V three phase 15 30A 400V three phase 2 4 4 8 8 16A 400V three phase 16 32A 230V three phase 30 60A 230V three phase 60 100A 400V three phase 32 64A ITEM TERMINAL Front Panel FUNCTION TERMINAL TERMINAL REF Marking BLOCK TYPE CAPACITY B4 1 v1 AUX Low level Unpluggable Min 0 2 mm B4 2 ul SUPPLY supply screw type Max 2 5 mm2 flexible and rigid lead 50 PVD 3515 GB 04 2004 DIGIVEX Single Mot
71. ves are designed to control H series 400 V mains supply L series 230 V mains supply or NX series 230 V or 400V mains supply magnet type synchronous brushless motors They have e a power section connected directly to the mains supply e motor power control an internal resistor for discharging braking energy They are designed to provide e positioning or synchronization functions from either the motor resolver or an external incremental encoder e plc type logic functions e message or parameter transfers via a CANopen or Profibus field bus Parameters specification current speed position and programming pseudo BASIC or applicative programs are done by PC with PME DIGIVEX Motion software under WINDOWS A 7 segment display provides a direct readout of the main drive status 7 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 1 3 System components A DSM drive system comprises as a minimum A DSM drive positioner with either a 230 V single phase 230 V three phase or 400 V three phase supply depending on the product number A mains filter for compliance with CE requirements An H series 400 V supply L series 230 V supply or NX 230V or 400V supply brushless motor with a resolver type position sensor and thermal protective sensor The motor may be equipped with a brake see motor code An auxiliary AUX power supply for the regulation section of the DSM A control unit for a
72. zzz 1 E SE HHN YOLOVINOD 43 INA Ley oone EEREN HOLIMS INI IS wa un H I H A f 1 s D wn dV D l gt b L T LAM WA m 3 a T e L 7 1 3 GER BEE lv j d i 1 e 4 de l 5 b T e 1 1 l mo asny 07 R lt d Y Qr MO mem i 14771 9668 00 a lt 26 vz zi E i Jd g 33S IN Vy I V INOINVOING H 1 lt Gt o P D 17 ad 8 9 D c 2 l DIGIVEX Single Motion DSM Servoamplifier Connection cable between DSM and DSF02 61 PVD 3515 GB 04 2004 DIGIVEX Single Motion DSM Servoamplifier 6 3 7 Holding brake connection Brushless motors can be equipped with a specially sized brake to maintain the axis immobilized If 24 V 10 dc voltage is applied across the brake terminals the brake disc is free and the motor can rotate The 24 V dc supply used for brake control must be regulated and filtered It is to be connected to terminal block B1 The brake is to be connected to terminals B2 6 and B2 7 6 3 8 Thermal protection connection The two terminals of the thermal sensor located in the motor terminal box are to be connected to B2 4 and B2 5 6 3 9 Motor fan connection Some motors can be supplied in the fan cooled version Motor fan characteristics e Supply voltage 400 V or 230 V three phase

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