User Manual for ULTR..
Contents
1. File Utilities Print AE Help cial E v Toolbar 8 v Status Bar Statistics 1116 w Display Black x1 8 v Display Bitmap x1 4 ss xt f2 v Normal x2 x4 xa NUM pu 18 Paint 22 UltraPolarisH6 9 68 ct gt EG 1 41 PM Toolbar T Display tools Status Bar S Display status Statistic T Count print sizes Zoom in out Z Magnified Reduced image Display Black D Display black in YMCK Display Bitmap B Display opening files default to on Utilities menu liltraPolarisH6 9 58 UllraPolarisH Control Center Configure Same as EE key UltraPolarisH6 Configure Ed UltraPolarisH6 Configure General Setup General Setup Common Printing Density 100 y Printing Speed Medium Es Printing Mode Mode 0 y Printing Resolution 720x200 DPI zi Common Printing Density 100 Y Printing Speed Medium Printing Mode Mode 0 y Printing Resolution 7204200 DPI z 720x200 A 360x400 DPI Presentation Units Inch In vi Blank 9 720x400 DPI 360x800 DPI 720x800 DPI Presentation Units Inch In v Blank Skipping E Printing Direction Bidirectional v Color Mode vM CK v YMCK YMCKLmLc Printing Direction Bidirectional v Color Made Apply Resolution Color mode UltraPolarisH6 Configure x UltraPolarisH6 Configure General Setup General Setup Common Printing Density 100 y Pri2. The citer Fist been installed successfully Dresser Inhalation Der Urarski E USB Dog Dres E Parallel Dog Dre fet USB Deg Drive ke Paak Dog Drevet Choke cd dives package 2005 2E 25 Install pixel board driver Insert pixel board in PCI slot Computer will found PCI equipment automatically Install pixel board driver as process A to P opem ardua came mb am me aatem T e o f Am 26 6 Howto Software theme The following parts are about how to use the printing and RIP software Ultra printing software operation Ultra polaris Software use xlips System time can t be changed or else dangle will be locked 1 Summary Wit Color printer is controlled by Ultra Control Center software This software could operate files RIP to RTL PRN and PRT formats Every formats file could be printed in low middle and high speed mode Every speed mode has 4 resolution modes Viscosity could be changed within limited PHOTOPRINT RIP software is recommended About RIP software please see corresponding HIP software use manual 2 Software guide Double click Ultra 382 maxH8 Control Center software icon to open software Carriage will move to left slowly and stop on the position of printhead cleaning until touched limited switch The software main control interface will come on desktop see6 1 7 Initialization is finished 27 Software main control interface UWitraPolsrisH6 9 68 LiltraPalarisH amp Control Ce
3. position don t move X axis motor or its driver problems Change motor and driver Notice to Annunciator SCSI cable poor contact Check SCSI cable Moving system problem Check cables and board in moving system After printer turn on carriage Limit switch or its connector are Change switch and connectors bump to left damaged 55 The times of carriage staying Other processes come to To avoid other processes come to computer in right and left sides are computer while printing while printing different while printing Computer is reach to requirement Change and improve computer or not 56 10 Tell me about Help theme Customer service For connect to us expediently following is Wit Color service system 1 2 3 4 5 6 Please read Wit Color user manual to get helps directly Looking for technology support in our website www wit color cn We will support the latest problems and its solutions Calling to Wit Color or local distributor Calling to Wit Color after sale service department Work time 8 00 17 30 Beijing Local Time Technology support website www wit color cn Email support wit color cn Wit Color after sale service TEL 86 021 54881617 FAX 86 021 54881617 Complaint center Mobile 86 18017197711 Email support wit color cn We suggest you send us fault photo if you can 57
4. After you finish close the software and open again Attention for Ultra4000 4H printer you must select Color Mode by YMCK General Setup Common Printing Density iE Printing Speed Medium Printing Mode Mode 0 Em Printing Resolution 13004360 DP Presentation Units Centimeter cm Blank Skipping Printing Direction Bidirectional d Color Mode YMCKLmLe y YMLE YMLKLmL c c How to operate the software First step Double click and open the software go to the calibration 2 42 UltraPolarisH6 Calibration Calibration 1 Calibration 2 Check jets and Measure sizes of jetpacks Swatch Width 2 Inches Jet Packs Size mm a 30 f n 0 Oz 0 p a Head On E Printing from left to right Esfsg F 58 B 58 C 116 D 1174 Test JetPack K1 f1 016 k2 8 k3 9 01 Lets io Le2 2 Lea LmSi 01 Lm2 f2 Lmado01 C1 1 016C2 8 C3 9 016 vis 1 016 y2 8 vas 8016 mi31 014 M2 8 m3 9 01 Heads X Test Head Array Test Site S Value v Adjustment Printing from right to left b 58 c 1116 e f d 174 Heads Y Test mi 1 01 m2 8 m3 801t yl 1 016 y2 8 y3 9 016 o1 1 016 c2 8 c3 9 01t Imt 00 Im2 8 mas 50s dete de22 o le3 901 kae ott k2 8 k3 8 01 TEST YM TEST MC TEST CK TEST KLm TEST Lmc Second step To adjust the direction of print head Y To get test strip Heads Y Test above ac
5. Measure humidity temperature of equipment Ink supply cut off Humidity temperature reach requirement or not Ink reach requirement or not Check ink viscosity and period of validity Printhead ageing Change a new or good printhead Ink tank is too high ink level is too Lower ink tank lower ink level Drop ink comes in printing process high 53 to X axis in image Quantity purged are different from Exchange printhead position printheads Thick stripes come in Y axis in Resonance comes to equipment Exchange printhead position image So much vibration on Linear rail maintain linear rails and slides Computer get stuck when Computer s fault Install a fresh computer system or change open software computer Pixel board damage Change pixel board Other software is working in CTRL ALT DEL to Task Manage Software cant be opened computer prompt nothing processes Computer time is normal or not Dongle damage Check LPT in main board is on or Turn on LPT in BIOS off Symptom Reasons perhaps Solutions Software can t be opened 24V power problem Check 24V power light is normal or not in terminal board computer prompt Home movement failed Pixel board problem Software could be opened by press limit Servo problem Following servo prompt switch no servo prompt Limit switch doesn t work but D3 light in pixel board is normal Software can t be opened Right l
6. Max Power 3000W DC power is supported by a separated circuit breaker Earthing is separated from other equipments Requirement 3KV UPS power self configuring Computer requirement Control Station Windows XP windows 7 32bits do not support Vista Main board ASUS brand Three PCI card port and with COM port CPU Inter core Il 5200 more RAM Kingston DDR Il 2G Hard Disk SATA 500G 7200rpm Graphic Card Separate Disk C Space 100G File System NTFS A NOTICE Above are the requirements of computer at least otherwise it may get some problems 52 9 The problem is Failure recovery theme Symptom Reasons perhaps All printheads don t inkjet No voltage Data signal system problem Solutions Check all powers and board voltage Check cables and boards in data signal system Printhead damage Change a new printhead for testing Individual printhead don t inkjet Individual data signal system problem Printhead damage Internal encoder is work but The position of encoder sensor optical encoder is doesn t work and encoder stripe is wrong Scratch or other mechanical damages in encoder sensor Encoder sensor light is bright or Cables and adapters damage Exchange other normal parts for testing Check cables and boards in data signal system Exchange other normal parts for testing Put encoder stripe in the middle of encoder sensor Change encoder stripe Change encoder sensor not
7. a 30 m me el wh gf gt Printing from left to right Printing from left to right E 58 False Balse cef116 D 174 Test JetPack E J55 r 8 B p cafe Deli74 Test JetPack K1 1 01 K2 8 k3 9 01 Lets ott Lo2 f8 Lese 06 mf OM Lm2af8 umi kis rott K2ef8 ka S 01t Lets 1016 Le2 JE Le3 S 01 Lot Lm2 8 Lma4a ore ci row c2 8 ca f301 y1 fioe v2 8 va 801 midi mose M3 3 018 C1 f1 01t c2 8 ca faor vi i016 v2s 8 v3 3016 midio m2 8 ma s 01 Heads X Test Head Array Test Site vi Value x Adjustment Heads X Test Head Array Test Site vi Value vi Adjustment 0 Printing from right to left amp Printing from right to left 1 74 Heads Y Test b 58 c 116 e f 174 Heads Y Test bafss efe ie ie ml 1 016 ma 8 ma 3016 y1 f1 01t y2 e Dit ct 1 01 c2 8 c3 a 01t ml f101 m2 8 mfa yi fi0tt y2 8 y3 801 ct 1 Bode ETT mie 1 01f m2 f8 mae ot iere rni lege kie ro k2 f8 kae s n imis 107 Im2 E mae 207 dee om dez e3 oos kn B ka faon TEST YM TEST MC TEST CK K TEST Lmc TEST YM TEST MC TEST CK TEST KLm And so on Forth step To adjust the position of 4 print heads in the group To print Head Array T est the test strip based on AA IPINI From left to right to print the forth print head is the standard From right to left to print the first print head is the sta
8. make sure the polarity touches the ground well otherwise it may cause electric shock fire parts damaged and EMI To guaranteeing the printer touches the ground well otherwise it may cause electric shock fire parts damaged and EMI To avoiding the power over loading Only using the power wire that be approbated by Wit Color Printer You can use soft fabric and neutral detergent to clean the printer Don t spill liquid into printer otherwise it may cause electric shock fire or parts damaged so that the printer can t work normally Don t dilute cleaning solution with benzene or dope It may damage the coating of printer Don t touch nozzles it s easy to damage and clog Inspection and maintenance regularly Please follow the maintenance principle See How to maintain s Cleaning the covering everyday e Turning off printer in right process Consumable Ink is inflammable substance Don t take it near fire spark or other ignition source Please use the ink before its period of validity If you use the ink after the period of validity two months the quality of the ink will be declined TO avoid ink touched eyes skin and clothes If happened e Cleaning skin with soap and clear water immediately e Getting off clothes with ink for avoiding touching the skin 13 Please clean ink splashed eyes with safe eye cleaner or clean water and see doctor if necessary Storing the ink in cool and dry plac
9. 74 i Heads Y Test Dit c1 1 01t e2 8 c3 301 mi 1 01 m2 8 ma fa01 yt 1 01 y2 8 ya St ct 15 B c3 301E kt 1 01 k2 8 k3 9 01 imt 1 016 Im2 E wa 3 01 tet 1 01 kf es 3 016 i i B k3 9 011 Printing from right to left b 58 c 116 e fa ml 1 016 m2 8 m3 a01t yt 1 016 y2 Imt 101 Im2 fo im3 50 dete 10 de2 TEST YM TEST MC TEST CK Ip K TEST Lmc TEST YM TEST MC TEST CK TEST KLm i amoaoromaenm And so on Print mode parameter chart Notice resolution was depond on the encoder stripe dpi and printhead dpi The original resolution of encoder stripe has 180dpi and 150dpi two type The original resolution of printhead is 200dpi So in the software 360 200 720 200 720 4600 support to 180dpi encoder stripe And 300 200 600 200 600 400 support to 150dpi encoder stripe The type of encoder stripe can be checked by the number which on the stripe Resolution Mode Pass quantity 4000 4H ModeO 1 Pass 360 200dpi Model 2 Pass 300 200dpi Mode2 4 Pass 720X 200dp1i ModeO Pass 600 200dpi Model 2 Pass 48 360 400dpi 300 400dpi 720 400dpi 600 400dpi 360 600dpi Model 6 Pass Mode2 12 Pass 720 600dpi 600 600dpi 300 600dpi NOTICE For print a good image we suggest you to choose the correct resolution in the ripping software maintop or photoprint which resolution is better for you Depond on the printh
10. F Process of turn off power 3 How to install media The Following part is how to install media into printer e How to put the media coil in the printer Media holder use How to use media feeding and take up system 17 Put the media coil in printer CARE Don t touch heater for avoiding scalding Taking media coil carefully ise they are too weighty to move in narrow space It should be moved by 2 men It may fall off to hurt somebody or damage the printer AY NOTICE According to the media thickness you should adjust the height of the printhead See Change printhead height When media coil installs please make sure that the truckles are stable Press down brake handle Qa o c n EE Y A i i OON i Material a o Om i i N i N BN SS Y 18 The usage of media holder oet up the holder on two side of workplace to reduce the possibility of printhead knock against Based on the width of media we can adjust the position of the holder 19 4 How to Ink theme Following is ink theme and printhead height adjustment Change ink Identification of ink factory e Change height of printhead Change ink CARE You should always use the inks from original manufacture because A these inks are researched and developed specially and certified by printhead factory We could realize high quality printing and reliable operation with it The
11. Jo OM From right to left L From left to right and 0 overlap The right picture as follow from left to right the blue one as an example 45 1 2 3 4 5 DO i 2 3 4 5 jn From left to M If 0 and 0 are not on a same line you should adjust 1 1 2 3 4 5 DO 1 2 3 4 5 From left to a NOTE 1 from left to right to print K 1s the standard and other print heads positions are C B Y C M D 2 from right to left to print M 1s the standard and other print heads positions are Y b C c K d From the test strip 1 that is between C and K overlapped Then we open the calibration 2 to find the corresponding position The position of micro adjust B The value of micro adjust 1 After finishing it the click Adjustment Attention Don t click repeatedly or the value will be added 46 UltraPolarisH6 Calibrati raPolaris auibration UltraPolarisH6 Calibration ibrati Calibration 2 Brati Calibration 1 Lalibration Calibration 1 Calibration 2 Check jets and Measure sizes of jetpacks Check jets and Measure sizes of jetpacks Swatch Width 2 Inches UI Cor Svat _ Testjets Swatch Width 2 Inches Print Color Swatches Ted jus kl 23 Copy settings to 720x200 DPI Jet Packs Size mm Jet Packs Size mm a9 m 0 n D o pb P ap Head On 7 MG u
12. ST YM TEST MC TEST CK TEST KLm TEST Lmc OK Cancel Printhead software adjustment NOTICE Printhead adjustment could be read in Teaching Materials Measure Same as AS Key UltraPolarisH6 Measure UltraPolarisH6 Measure Auto Manual Media Layout Auto Manual Media Layout m Paper Bounds mm Paper Bounds Set Left Point Left Bound 70 In de Set Right Point Right Bound E 80 Right Bound In Material Width 2000 mn Material Width 110 000 In OK Cancel OK Cancel Measure media width automatically Manual input media width Depend on Configure UltraPolarisH6 Measure Auto Manual Media Layout Roll Width 10 Dimensions Print Width 100 Left Margin 5 Right Margin 5 Cancel ppl Manual change media layout 38 Help menu a UltraPolarisH6 9 68 UltraPolarisH6 Control Center File Utilities Print View fe HO GM About UtraPolarisHe a me y NUM 5 19 Paint 22 UltraPolarisH6 9 68 GR f X 1 41 PM About A same as b About UltraPolarisH6 UltraPolarsH6 Version 9 68 Copyright E 2000 2012 39 T How to get the best picture Mechanical adjustment Printhead adjustment Print mode parameter chart Different media makes different quality picture So in order to optimize quality before printing with one kind of media you can test it first and then adjust printer according to the result of t
13. Ultra 4000 4H PRINTER USER MANUAL series USER MANUAL Legal statement Details contained in this manual may be subject to change without notice WIT COLOR would not make any kinds of sponsion to the content in this document include but not only the merchantability and special used WIT COLOR would not take responsibility for the document error and the stochastic loss which is caused by and supplying performance or using WIT COLOR equipment user manual and printing program are only for the use of legal authorized individuals No reproduction may be made without written permission from Shanghai Wit Color Digital Science amp Technology Co LTD Table of contents 1 PETN 5 VEE NE NA 6 A mm TTe 7 eund 9 SEN 10 HOT M 13 2 How to Basic operation theme ennnnrnnnnnrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnennnunennnuvennnusennn 15 Contact 0 COMPE EE EE NE 15 APT re 16 3 HOw to instal Media A e A 17 Put the media coil in printer eeeeeeeeeeeeeeeeeeeee nennen nnne nnn nnn 18 UA srair ienine 19 4 mole GE EEE ME 9 20 Change do A oo 20 Identification of original ink manufacturer wvvvnnnnnrrrrnnnnnnnrvrnnnnnnnnrennnnnnnnnevnnnnnnusnenn 20 Change height of printhead oooocccccnnccccccccoonncconoco
14. cording to click The print head Y make explain to the test strip 43 fWeapata ertap af aera asa The right way of adjusting the print head Y s position a To adjust the print head as a straight line then the repeated area Y C and K overlap M The standard picture as follow the position of the print head is moved by the screw all the chromatic line be overlapped in the dashed border SAS A A d JER AF ERE EE RSS NE SEN EEE D ESSERE ESTE TA Tn The following picture is unqualified you should adjust again pv gun ee pum y Third step To adjust the position of print head X To get the following test f Heads Test strip according to click 44 5 4 3 2 1 0 5 4 3 2 5 4 3 2 j 25 4 43 2 1 40 5 4 3 2 1 0 5 4 3 2 5 4 3 3 0 5 4 3 42 1 NA 40 1 2 3 4 5 300 1 2 3 4 5 0 1 2 3 TT 2 3 4 5 40 H 32 43 4 5 0 1 2 3 4 5 40 41 32 3 4 5 0 1 2 3 4 5 AUAM RANA AM The print head Y make explain to the test strip 0 1 32 4344 45 0 31 2 3 5 40 1 32 33 44 45 0 1 2 3 4 5 H0 1 432 43 44 45 0 1 2 3 4 5 40 1 32 3344 45 01 2 3 5 QM LLLI The result of adjusting should be all the lines which are corresponding to 0
15. e it can keep ink quality in its period of validity 14 How to Basic operation theme Contact to computer Turn on off Power Contact to computer The following part is about system configuration and the process of contact cable and wires A NOTICE Before connect or cut off SCSI cable please turn off the power of printer and computer System configuration contact example Following work could be done 1 Install pixel board and transfer into computer 2 Contact pixel board to printer by SCSI cable 3 Contact transfer to Encoder Stripe by 50PIN cable 15 Turn on off Power WARNING Please use the power wire that is approbated by Wit Color To make sure the printer touches the ground or it will cause electric shock fire parts damage and EMI CARE When pull out power wire please always hold plug to fix wire but not hold A wire directly Otherwise maybe lead to electric shock fire Turn on power 1 Turn off printer by power switch in the right of printer One end of power wire plug in socket of printer other one plug in socket of power WARNING You need to avoid the power over loading Only using the power wire is approbated by Wit Color Don t damage cut or repair the power wire otherwise it may cause fire electric shock parts damaged 2 urn on power switch ON 1 2 4 5 B T 8B Y Process of turn on power 1 ON 10 gt gt Turn off power OF
16. ead s ink picoliter 15pl and 35pl 15pl printhead the ink density is lower than 35pl printhead so for X axis resolution please don t use 300dpi or 360dpi using 600dpi and 720dpi is better And 35pl printhead printer can use both List 600 600dpi 720 600dpi 300 600dpi 360 600dpi 600 800dpi 720 800dpi 300 800dpi 360 800dpi 49 8 Tell me about Basic requirement theme The following part is about information of printer control Please know these knowledge before read others he information about environment requirement he information about power supply requirement he information about computer requirement 50 Workshop Environment requirement The following is about environment requirement Install space Hold enough space for ventilation picture output and repair to put some frequently used parts Environment requirement Please print in following environment Temperature 18 C 25C Humidity 4596 7596 Vi NOTICE Picture maybe low quality not be printed in required environment The position printer can t be installed Don t install printer in following environment Direct sunlight Always quacked Much dust Temperature and humidity change sharply Closed to air conditioner and other heaters e Printer may be damp Directly influence by air cycle from vent e Insufficient ventilation 51 Workshop power supply requirement Voltage 220V 50 HZ Single phase alternating current
17. esting to print 40 Mechanical adjustment t Eh FX vit th ES ri i E uf aa LES Ha fii hi jji bi ni fi ka mr ko rw ha s 9 Tools Dial indicator and Minpad others needed Operation Dial indicator Fix dial indicator on slide According to reads in dial indicator push or pull screws under plate until the reads on the left middle and right of work plate are all same Minpad Put two minpads between printhead plate and work plate two sides measure To adjust the distances between printhead plate and work plate are all just minpad s thickness 3 MM in every pieces of work plate permit error 0 5 MM That s OK Importance Levelness of work plate will influence directly the resolution of images Such as The resolution in right and left sides will be different in same print mode The pleats in media caused by media hold rings forcing unevenly maybe scrape carriage NOTICE Mechanical adjustment must be done after new installation NOTICE Mechanical adjustment must be done after media hold rings installation finished xxlips Work plate is horizontal means printhead plate is perpendicular to linear rail 41 x Tips Parameter A on the back side of Certification is for reference only Printhead adjustment 4H 4C adjustment method A Printhead installs position B How to switch the software in Ultra Polaris You can choose four or six color in Color Mode
18. h Voltage Power iid for Jets Step cm jo Black n Forward Yellow Cyan 24 EN 2 Park Backward ne Move Carriage to the Position e cm OK Cancel Apply Cancel Apply Motor option Print head voltage option 35 Calibration Same as J8 Key Calibration 1 UltraPolarisH6 Calibration Calibration 1 Calibration 2 Calibration Points Set Clean Station Point Set Meter Point Calibration Movement Movement InitDist Movement L delay Movement R delay Y Stepping Adjust Bi Alignment Carriage Pulley Adjust L2R Firing Adjust R2L Firing Adjust mm OK Cancel Set clean station point is to set position of clean The input value is the distance from limit switch to left side of carriage Carriage will stop on this position in next beginning Movement init dist is to set the range of carriage from rest to work speed or from work speed to rest Generally the input value is higher than actual range but don t set it so high that reduce effective range Movement L delay is to set the delay distance from ordering to move to beginning move to left More big Input value more big range image move to right Movement R delay is to set the delay distance from ordering to move to beginning move to right More big value Input more big range image move to left If the mechanical resolution is good enough in X axis r
19. he print head and the carriage terminal control board iw EEE EEE EN E r T Ld Ls mur que To insert the adapters A B from the cable into the corresponding position on the print head And to insert the other end Al A2 B1 B2 into the corresponding position on the carriage terminal control board 24 Install printing software 1 Put CD into computer 2 Open My computer 3 Double click CD icon 4 UltraPolarisH6 Control center UltraPolarisH6 Control center C Install dongle driver Double click setup icon clink next as process A to D Fr Lammi Lgs Rd eu bent UltraPolarisH6 Control center mnm be cameo ba Papas S mam i iaa ma um bam be mii bur ee im ge leg ee DR atri p tbt un dri laches oh UltraPolarisH6 Control center After click yes install dongle driver click install as process A to B i MicroDog and NetDog Windows 9X MLINT 2KIXP Z003 Driver E fx Dunen Operating System System Platina ni System Pati y Drei Staus The dies Hist you vll rta is a older version than the one you aie presenih urra The relaled dives package lime 209 5 19 Darei Iedala Linces Urerstalleler F USB Dog Diner F Parallel Dog Diner FJ USE Dog Dive E Paule Dog Dire Due ol deren package 2005 2 5 cu By MicroDog and NetDog Windows 9X MLINTI2KJXP 2003 Driver Curent Operating System Eystem Platina j System Pal H Direes Slabs
20. ia feeding and taking up e Display information such as the power state e Guide you to use the print Change some number value change the print operation 13 14 15 Follows 1 Main power 2 Front fan 1 3 Front fan 2 4 Pre heater 9 Mid heater 6 Dry heater 7 Blank useless 8 Light 9 Vacuum fans power 10 Burner cap voltage power only supply for ULTRA4000 11 Media feeding 12 Media take up 13 Temperature controller 14 Pre dry temperature knob 15 Dry temperature knob 16 Vacuum fans knob SAFETY NOTICE There are following signs in the manual to insure the printer is used correctly and no damaged Please follow the explanation of these signs A WARNING If don t follow this sign perhaps you will be hurt grievously or die A care If don t follow this sign perhaps you will be hurt slightly or damage machine COMMON WARNING Using the prescriptive voltage to avoid the power over loading To make sure the printer touches the ground well otherwise it may lead to electric shock fire parts damaged and EMI Don t disassemble and repair the printer by yourself Don t reinstall printer in a new place If you have any problems please contract to Wit Color distributors Only using the power wire that Wit color approbated Don t damaged cut or repair the power wire otherwise maybe lead to fire electric shock or parts damaged Don t let inside parts touch metal or liquid except for clean
21. ight and left delays will be almost same and realized alignment of right and left sides NOTICE This function is used to inside coder 36 Y Stepping Adjust is to micro adjust Y axis moving So many elements will make media advance error such as material pressure from media hold ring pull from media take up system etc The error could be reduced by input a nonzero value Bi Alignment is to micro adjust alignment of two sides in X axis NOTIC This function is used to encoder NOTIC Different materials different printer modes different resolutions and printing direction all make different media advance and different set 2 Calibration 2 UltraPolarisH6 Calibration Calibration 1 Calibration 2 Check jets and Measure sizes of jetpacks Swatch Width 2 Inches Copy settings to T m Jet Packs Size mm v o Mo ep Mo PET HeadOn Vg au Y Printing from left to right E 58 r 5 Bajss ene Dx 174 Test JetPack k1 1 01 k2 f8 K3 9 01 Lets 10 Le2 9 Lea umido Lm2 f2 cmo C1 1 016C2 8 C3 3016 vis 1 016 v2s 8 vas 801 m1410 M2 8 ma 9 01 Heads X Test Head Aray Test Site vi Value vi Adjustment Printing from right to left b 58 c 116 e ite f 16 d 174 Heads Y Test ml 1 01 m2 8 m3 3 01 y1 1 016 y2 B y3 9 016 e1 1 01 c2 8 c3 9 01t Imt 10 Im2 fe mas 000 dete i te2 fo le3 oo kae oorr k2 f8e k3 9 01 TE
22. imit signal lamp in pixel Change PCI socket scrub connector fingers Right limited switch activity board is abnormal with eraser Change pixel board Software can t be opened Right limit signal lamp in pixel Change PCI socket scrub connector fingers with eraser Software is correct or not Computer PCI socket problem Pixel board problem 54 left limited switch activity board is abnormal Software installation finish pixel board driver install unsuccessfully Second ink tank is empty and Ink level sensor fault in ink tank Change ink level sensor can t be supplied inks Ink supply board fault Change ink supply board Ink pump fault Change ink pump Filter is clogging Change filter Printhead board damage Change printhead board Ink pump don t work in first Air go into ink pump Injected inks with syringe into pump time Ink pump fault Change ink pump Heater don t work Heater is no power Check the power Temperature controller damage Short circuit in heating system Temperature Controller don t work X axis Parameter is wrong in Set parameter anew Color process is inaccurate In software Symptom Reasons perhaps Solutions Limit switch is pressed Don t press limit switch Limit switch connector short circuit Contact limit switch again Didn tturn on power switch Turn on power switch X axis Carriage moves quaveringly too much After printer turn on carriage don t back to start
23. ing otherwise it may lead to fire electric shock parts damaged or other dangers e Please cut off power and pull out power wire in following situations e To touch the inside printer by your hands e Printer is smoky or smelly The printer makes abnormal noises when the printing is normal Inside parts of the printer touch metal or liquid except for cleaning e Storm weather thunder lighting Power has something wrong There has organic solvent in inks and cleaning solutions So please follow the local law about organic solvent taking using storing and managing e Ink and cleaning solution is inflammable substance So the printer and the ink should keep 8M 25feet away from fire spark or other ignition source 10 Don t operate printer in distance of 8M 25feet from fire spark or other ignition source Don t smoking in distance of 8M 25feet from fire spark or other ignition source Installing and operating the printer in drafty area Please following all the principles about VOC discharge We suggest you installing air cleaner Before ink fog discharge please get permit from local air quality control agency TO avoid ink touching eyes skin and clothes If happened e Cleaning the skin with soap immediately e Getting off the clothes with ink to avoid touching skin If the ink spatters into your eyes please clean with safe eye cleaner or clean water and see doctor if necessary Don
24. k jet bars on to turn on or off the printer The purposes of the print bars are that to check the work status by eye and avoid printhead clogging And also the jet bars calculate the margin and the width The cleaning cycle of the printer Click purge cycle to turn on or off the printhead on the flat board You can input the time as seconds by keyboard It s to avoid printhead clogging Pause L R adjust During the printing the printhead will be logged You must stop and purge the printhead before printing continually Because of the machine you will 31 find the edges will not a line The error could be reduced by input correct values Segment spacing According to media width segment could be printed automatically by program Edge overlap must be adjust by inputting a value in segment printing furthermore between segments must be adjusted by inputting a value in continuous segment printing Encoder select 1 internal encoder General servo locating 2 optical encoder Optical locating 3 magnetic encoder Magnetic locating We do not use now Auto cleaning jet pack Every 5 Passes for inputting the values of every how many passed for one time auto cleaning Movement adjust gt for adjusting error of auto dust collector Tips Click OK to confirm before exit XTips Click Cancel to exit with original set Select area Set quantity of segments according to media width to print segment separately or con
25. ndard 2 3 4 5 0 2 3 4 5 Then we find the corresponding position The position of micro adjusts Adjustment k For example K1 The value of micro adjusts 1 After finishing it to clic 47 Adjustment Attention Don t click will be added repeatedly or the value UltraPolarisH6 Calibration UltraPolarisH6 Calibration Calibration 1 Calibration 2 Calibration_1 Calibration_2 Check jets and Measure sizes of jetpacks Check jets and Measure sizes of jetpacks Swatch Width 2 Inches Print Color Swatches Test Jets Swatch Width 2 Inches Print Color Swatches Test Jets Copy settings to 720x200 DPI v Jet Packs Size mm Jet Packs Size mm Bo No Bo eo DEED Head n Vg Y E Eo Mo Mo a Printing from left to right Printing from left to right a F 8 g 8 c h16 D j174 Test JetPack E J58 F jsg B 58 c 116 D 174 Test JetPack Kts rott k2 8 k3 9 01 Lets i1 Le2 f8 Less 305 Lotfi Ot Lm2efS Lmasa01 Kis rottk2 8 k3 f9 01 Let i016 Lez f8 Lese 30 Lm iif Lm2 fS Laga 01 C1 f1 016 c2 8 ca so vis 1 01 v2 8 vas 3016 Misf101 M2 8 wa sot C1 f1 016C2 J8 ca fa ort vis i016 v2 8 va 801 M1S1O1 M2 8 ma 9 01 Heads x Test Head Array Test Site y Value v Adjustment Heads X Test Head Array Test Site v Value v Adjustment A Printing from right to left 0 Heads Y Test be eie ie n d 1
26. nnnnnunennnunennnunen 57 CUSTOMS SENICE narraba ies 57 1 Brief Introduction Use the manual Heat and dry The printer of the front board Safety notice Notice for picking up Use the manual The manual include follows Brief instruction In this section we provide simple instruction about printer and documents to new user How to In these sections we will instruct user how to operate with some illustration such as how to take media coil and change ink barrel The problem Is In these sections we could help you to solve problem Tell me about In these sections we provide some information include printer size media type and the series NO of other parts Index In these sections we provide some information include printer size media type and the series NO of other parts e Heat and dry The printer includes six heaters we can make the media pictures stable based on them Each heater can be controlled individually Mid heating heating2 Pre heating heating1 Dry heating heating3 oo TM COJE IL Material pm AN WARNING Don t touch the heater or you will be scalded Media feed and take up Material Shift switch Shift switch Take up system hv NOTICE Attention to the direction of winding Control Panel Control Panel located on the front and right side of the printer with follow function e tis necessary for some operation such as med
27. non original manufacturer ink may cause low quality some faults or some hidden dangers Wit Color didn t test non original manufacturer inks so we will not be held responsible for any damage by non principal A NOTICE Before changing ink you should shake the ink well Name Y Yellow M Magenta C Cyan K black LM Light magenta LC Light cyan Identification of original ink manufacturer Black Magenta X 128 720DPI Yellow X 128 720DPI XJ128 720DPI eessssssosssssoscsscssosesecosocsescescosccsccsescessecesceoseccesssosecesecescceseses WITCOLOR ink only used sticker XAAR certified anti f ke laser label 20 How to change the height of the printhead You could adjust printhead height according to the media thickness The best distance between printhead and media is 3MM The following part is about operation process 21 5 How to Installation theme The following part is about installation description The order of installing the printhead The order of installing the printhead cable How to install the printing software How to install the dangle driver How to install the pixel board driver 22 Install printhead 4H 4C Order for installing Attention The direction of the print head s position The gap of the print head should be in front As picture Tyas sly ib E isle amp wi Ss ss ee AMA GANA ES sane 23 Install printhead cable The order of connecting t
28. nonononancnnnnncnnnnnonannnnnoncnnnnnnanos 21 5 How to Installation theme cnn 22 BUS TEAM 6 1 AA o 23 Install printhead cable rvrnnnnnrernnnnnnnrvrnnnnnnnnrennnnnnnnnennnnnnnnnsennnnnnnnsnennnnnnunnennnnnnnunseen 24 Install printing software rrrernnnnnnnrvrvnnnnnnnvennnnnnnnnennnnnnnnnrennnnnnnnsnennnnnnuneennnnnnnunsenn 25 NSA gongl ANT use 25 install PK DOLLIE eee 26 6 How to Software theme rrnrnennnnnnnnnnnnnnnnnnnnnnvnnnnnnnennnnnrennnnnenennnnuvnnnnnnsnennnnuenennnnueesnnnne 27 ULTRA382 series software Lapeer lanserte 27 7 Howto gel the best picture cccciocsiiacia iii 40 Mechanical AGIUSIMOM E 41 Printhead adjustment errnnnnnnrernnnnnnnrvennnnnnnnnvennnnnnnnrennnnnnnnsvennnnnnnnsennnnnnnunrennnnnnnusseee 42 Print mode parameter chart ww rnnnnnrennnnnnnnnrennnnnnnnnvennnnnnnnrennnnnnnussennnnnnunnennnnnnnunsene 48 8 Tell me about Basic requirement theme rnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnsnen 50 Workshop Environment requirement eeeeeeeeee sees nennen nennen 51 Workshop power supply requirement eeeeeeeeeeee nene nnne 52 Computer require Medicinas cir 52 9 The problem is Failure recovery theme rrrrnnnnnnnnrennnnnnunvevnnnnnunnennnnnnunnennnnnnnnnsennnnnnunee 53 10 Tell me ahout Help theme rrnnnnnnnnnnnnnnnnnennnunvennnuvennnuvennnnnennnuvennnnvennnnnnnnnnn
29. nter Fie Utltes Print View Pep Keys instruction Open picture files after RIP Closed pictures files Printing as setting parameter Printing parameter setting Adjust edge distance Help Magnified 4 times Magnified 2 times Normal view Reduced 2 times Reduced 4 times Media advance and printhead power control Moved position and printhead testing adjustment WHERE RE STEK Control program menu structure 28 File menu a UltraPolarisH6 9 68 UltraPolarisH6 Control Center ES Utilities Print View Help Open Ctrl O amp 9 ME aJ ag A ay B Close Ctrl C Exit v 14 Paint amp UltraPolarisH6 9 68 HR fy 1 40PM Open files CTRL O same as key Closed files CTRL C same as key Exit Exit Ultra software Print menu 29 zx HliralalarisH amp 9 68 UllraPolarisH Control Center Ultr aPoler e H6 9 68 amp L GA Laem File info Image information Folder location files size image width and length RIP resolution etc Notice This menu could be entered after picture opening Image Infomation Image Mame JC Documents and SettrgsYucifer Desktop VOOOGO0O00000000000000 image e Image Dimensions W idth Pisels 21260 Height Lines fl had Image Resolutions ar SESS IET ETEN Image Resolutian y m zal dan 30 10 54 SU 010 Passes to Print File Print option Printer mode printer speeds printer density segment spacing jet bars and au
30. nting Speed Medium m Printing Made Mode 0 y Printing Resolution Presentation Units Centimeter cm v Blank Skipping Printing Direction Bidirectional y Color Mode vM CK v Common Printing Density 100 M Printing Speed Medium y Printing Mode Mode 0 Printing Resolution 720x200 DPI gt Presentation Units Inch In hd Printing Directions yin ares tard Color Mode YMCK y Centimeter cm Blank Skipping E Cancel Apply Size and unit Speed UltraPolarisH6 Configure x UltraPolarisH6 Configure General Setup General Setup Common Printing Density 100 Y Printing Speed Medium X Printing Mode Mode 0 y Printing Resolution 720x200 DFI z Presentation Units Inch In v Blank Skipping E Printing Direction Bidirectional v Color Mode YMCK v Bidirectional L A Unidirectional R L Unidirectional cast o Common Printing Density 100 Y Printing Speed Medium y Printing Mode Mode 0 y Printing Resolution 720x200 DPI zl Mode 0 42 Mode 1 Lep Presentation Units Blank Skipping n Printing Direction Bidirectional v Color Mode vM CK Y Cancel Apply Print mode Printing direction Control Same as Key UltraPolarisH6 Control UltraPolarisH6 Control Motor DC 35V Switch Motor DC 35V Switch Motor Commands r Material Advance m Hig
31. t swallow inks If swallowed don t try to vomit please to see a doctor immediately Please keep the ink tank the cleaning suite and the waste ink away from children All of operators must be trained to use urgency equipment such as extinguisher and know where they are COMMON ATTENTION Taking media coil carefully They are too weighty to move in narrow space Sometimes it should be moved by 2 men It may fall down and hurt somebody or damage the printer Around the printer to leave enough room to get safety equipment quickly such as extinguisher All of the media the cleaners and the rags with ink are inflammable substance Please picking up and handle them correctly If air cleaner installed please keep enough spaces for print s vent pipe contacting 11 Locating air clean and vent pipe system to avoid open circuit and interfere print work when media taking up feeding and ink tank checking changing When pull out power wire Please always hold plug to fix wire but not hold wire directly Otherwise maybe lead to electric shock fire Don t touch the surface of the media in the heater or you will be scalded For safe work please pay attention to all ACRE and WARNING 12 Notice for picking up Please pay attention to the introduction so that you can avoid damaging the printer and parts Power Using the pointed power voltage To check power socket before connecting to the printer and
32. tinuously or print input rectangle area In every segment the start row could be pointed Select Printing Areas File Hame Image Printing Information Image Width Fisel Image Width Measured Image Resolutions Image Resolution yy Printing Hezelutian x Image Length Lines DAE Printing Resolution Image Length Measured Image le Divided Into segments Printing Areas Use Segment Number Use Moused Area Left Moused Area Step into the selected segment Top Moused Area housed width Housed Height Cancel Use Line Numbers i 32 Print image It displays all the printer parameter for checking For example the print speed pause to clean and adjust media advance etc Image Print Please Check All Parameters Before Printing The Selected Image File Mame Image 5Size Bytes 1639612288 Jet Bar Strip On 5 Image Height 112473 Print Speed Image vidt SO 142 Print Density Selected Print OFT pend Print klode Selected Print DPI ze Mumber of Segments Print Height 112 473 Segment Printing Print width LOU Moused width Passes to Print File E kloused Height Blank Skipping 1 E Stepping Micro Adi EE Bizlignmernt Micro Adi il Printing Direction F imr Ere f Auto Cleaning Jets Start printing lines into segment Print Image Cancel 33 View menu amp UltraPolarisH6 9 68 UltraPolarisH6 Control Center
33. to cleaning jet pack etc 30 Print Options Print Modes Printer Modes Printer Density Purge f Mode 1 E A2 Fause L adjust a mr t Mode 2 EJE Pause R adjust 0 mm When you open the software the Frinter Speeds gt fegement spacing r Auto Cleaning Jet Pack first time you must keep purge Vertical Space Ever lo Passes ay p purg fo Fs d MANG Bros cycle on set the time as the Medium p ut fm EE image showing Edge Overlap Movement Adjust 0 mm f Fast Clean at the left end 0 cm t Clean at the right end Encader Select Jet Barz Pass Interface E Internal encoder yr Jet Bars On E Wave Strip Mi Feather Edge Wave Period 10 mr Feather edge Optical encoder Jet Bars Margin 2 mm Height Wave Height 5 mirr E xe Com Part COM1 on m Magnetic encoder Jet Bars Width 110 mm The mode of the printer The three modes are mode 0 mode 1 and mode 2 Click one from three of them The One with black point presents the mode The speed of the printer The three speeds are slow medium and fast The speed is higher the more requirements of machinery electron and ink quality are higher Click one from three of them the one with black point presents the mode The density of the printer There have three grades from 100 to 150 3 Click one from three of them and the one with black point presents the mode Jet bars of the printer Clic
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