TR Series 5-Phase High Torque Stepping Motor Driver User`s Manual
Contents
1. Orange 1Purple Orange 1 Blue Orange Orange Purple Orange Orange Purple Orange Blue Green Yellow Green Green Green Yellow Green Green Yellow Green White Yellow Red X The mark x means new color of Sanyo 5 phase stepping driver of wiring please refer to this wiring chart 8 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 6 Example of connecting diagrams and operating methods 1 CVV CCW pulse input amp Note Outer voltage ofl The external power VO resistance R vs 20mA below 2200 gt o gt O O ZC O O Y AMD JO INDIO J UU 20mA below a 2 pulse input mode The negative edge triggered input is employed The motor stays at H level in the case of no pulse Signal output The motor turns 1 step clockwise in the case of 1 pulse input at CW terminal The motor turns 1step counterclockwise in the case of 1 pulse input at CCW terminal b 1 pulse input mode The negative edge triggered input is employed The motor stays at H level in the case of no pulse Signal input The pulse signal goes to CW terminal while the running direction signal goes to CCW terminal The motor turns clockwise at L level and counterclockwise at H level c Pulse voltage range 4 5V for H level 0 0 5V for L level d Pulse width 5 u sec minimum up down time lt 2 u sec maximum 2 H OFF input x Note Oute2. If this unusual condition happen continued please check ambient condition such as operation cycle frequency ambient temperature proposing to make cooling to the driver strictly If you want to release this unusual condition it can turn OFF the power more than10 sec then turn the power ON or switch the OFF O H of panel to the OFF side release O H signal output O H lamp off after the driver temperature lower down please switch it back to the O H side 10 TR514 X QK VOSE ver User 5 Phase High Torque Stepping Motor Dri 7 Diagrams and mounting 5 Phase High Torque Stepping Motor Driver User s Manual TROY For environment protection paper saving and resources preservation please download the user s manual directly from SUNHOLY website http www sunholy com tw Our constant aim Demand for professionalism Our belief Commitment to every detail Our innovation Introduction of cutting edge equipments Our pride Pursuit of superior products We are confident that each SUNHOLY products bears tests For we are highly motivated Complete SUNHOLY service system We offer our customers a complete service package 0800 450 168 technical hotline service Periodical motor E newspaper Motor selection and calculation service Professional on site service On site motor technical seminar service l Total motor solution amp after sales service Ready for your request l H LY SUNHO
3. 5 Phase High Torque Stepping Motor Driver User s Manual TROY TR Series 5 Phase High Torque Stepping Motor Driver User s Manual COE T ROY 15014001 DIN EN ISO 9001 2000 a d e by T ROY E n te rp ri S C O Ltd Certificate No 09 104 9351 Certificate 09 100 99275 Environment Responsibility 1 ROY is always committed to environment protection All packaging material is recyclable and reusable elf disposing of used product please recycle by type as per waste disposal procedures Protect the green earth with your care and commitment X The product is subject to design modification for performance improvement without prior notice For more details please contact your local seller TR514 X QP VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY Precautions Precautions for using 1 Thank you for purchasing TROY products Please read this user s manual thoroughly before installing and operating the driver and always keep the manual where it is readily available 2 The products described in this manual has been designed and manufactured for use in industrial machinery and must not be used for any other purpose We are not responsible for any damage caused through failure to observe this warning 3 Check that the motor driver and any accessories are all present If an accessory is missing or damaged contact the nearest our branches 4 Never disassemble th
4. LY TRDING CO LTD Professional agency 3F No78 Sec2 Chang An E RD Taipei Taiwan TEL 886 2 2516 6060 http Awww sunholy com tw FAX 886 2 2508 0323 E mail sales sunholy com tw TR514 X OK V02E
5. OFF O H TEST OFF 2 pulse 2 pulse CW pulse signal input pulse 2 pulse CW pulse signal input input NO mn H OFF TIMING Excitation timing output signal N 4 TR514 X QK V08E 5 Phase High Torque Stepping Motor Driver User s Manual TROY Signal is output when the heat sink temperature of the driver rises above 80 C at the same time the current output to motor is lower to 0 motor at standstill Overheat protection signal output terminal Please do the shortest distance 20 F G Machine case ground terminal 77 rouna 7 directly or connect to the machine case directly AC100 115V Power input terminal AC100 115V 15 5A 50Hz 60Hz TR514 2 Connection power voltage AC200 230V 10 50Hz 60Hz x Type LED LED lamp SW Switch gt VR Adjustable resistor Input gt O Output The front view of motor The axis of motor CW CCW Clockwise Counterclockwise 5 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 4 Current adjustment switch operating methods 1 Adjusting the motor running current a Adjusts the motor current with RUN potentiometer The adjusting range is 0 45A phase 1 4A phase b The current is defaulted at scale A the current is 1 07A phase approximately current 75 2 Adjusting the current at motor standstill a Using the STOP potentiometer to adjust the curr
6. e motor and driver Damage or performance impairment may result Disassembly voids all warranties Precautions for maintenance Check the ambient environments clean the system equipment to remove dust and tighten the screws periodically Also pay attention to the followings 1 Contact us when repairs become necessary 2 Since the temperature of the frame of the driver can rise high be careful when conducting maintenance work or inspection work Precautions for warranty period Within the period of one year after delivery of the system equipment when failures occurring from design error or fabrication error attributable to the manufacture side occur we will be repairing the failure free of charge within the reparable range or will replace with substitute We cannot hold ourselves responsible for breakage and accidents occurring from your use beyond the specified range described in this document Precautions for disposal When disposing of the driver and the motor treat them as ordinary industrial waste TR514 X QP VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY CONTENTS Copec INON aea te eer 1 2 Name of driver part 2 3 Current adjustment switch and operating methods 3 4 Connecting diagrams 6 5 Example of connecting diagrams and operating methods 7 6 Dime
7. ent during the motor at standstill The adjusting range is 23 100 b The current is defaulted at scale 6 Rate of current drop is 54 Regard setting current value of RUN as the standard Run current A phase Drop rate of current 96 CO 5 a e 6 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 5 Connecting diagrams 5 PHASE DRIVER TR514 1 Cautions 1 POWER za VVhen povver on POVVER s cow lamp and TIMING lamp light i up together If the TIMING lamp off it s mean the pulses 5 Tmo input level method is wrong Pulses signal controller or P L C Please consult the manual to set the functions CW pulse or pulse signal input e A direction signal inp TE A Open collector Holding off signal input Proposing After connection please Stepping motor switch to the TEST side ppIng and check the motor can operate or not Excitation timing signal output Overheat protection signal output Photocoupler input circuit Please consult the motor wiring AC power voltage chart and do the connection 100 115V 15 60 50Hz 200 230V 10 60 50Hz FG ground 7 ThR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY Notes 1 Signal lines should be kept at least 10c
8. heat protection indicator Potentiometer for adjusting DOGQ QG G QG G C Q CQ GG G Potentiometer for adiusting current at motor stop Switching pulse input system Step angle switch OOOO Automatic current cutback switch TIMING Overheat protection switch Self inspection switch CW pulse signal input terminal CCW pulse signal input terminal Output current off signal input terminal Excitation timing signal output terminal Overheat protection signal output terminal Motor wiring terminal Power grounding terminal ye Power wiring terminal 3 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 1 POWER LED Power indicator 2 VVhen motor rotated clockvvise the CW pulse input indicator LED lit up When motor rotated und counterclockwise the LED lit up When motor Holding OFF input Holding OFF indicator the LED lit up Full step LED lamp turns on every 10 pulses Excitation phase origin output Half step LED lamp turns on indicator every 20 pulses LED lamp continuously on during NO 3 4 1 H OFF 5 TIMING high speed operation Signal is output when the heat Overheat protection indicator sink temperature of the driver rises above 80 C Motor run current potentiometer Adjust the motor running current Default Motor stop current potentiometer AOU LETE oF 2 1 Default 6 dovvn at standstill 1P side 11 pulse input Pulse inp
9. m away from power lines power lines and motor lines Do not bind the signal line and power line together If noise generated by the motor lead wire causes problem try shielding of motor lead wires with conductive tape or wire mesh 2 f there need to make a long distance between controller and driver or there have other big power device around and operation at same time it is suggest to raise up input output DC power voltage The original setting value 5V proposing to raise up to 12V or 24V at this moment it s need to plus limit current protect resistance R additionally Please consult P 7 so that can raise up while the signal far distance transmission drive current and strengthen the ability to resist disturbance make sure motor operation normally 3 Please confirm the definition of COM COM contacts before connect with PLC how to connect with DC 5V and GND contacts in the diagrams Please provide the correct input output power voltage of circuit 4 Adopt easy plug and pull out terminal that are accord with the certification of CE VDE confirmation while connecting please locking the screws to avoid bad contact and cause to wrong action 5 phase motor internal connecting diagrams 19 D lt E phase Motor wiring chart SANYODENKI TAMAGAWA ORIENTAL Sm mln me me om Black Blue Blue Black Black Blue Blue Blue Black Blue Blue Black ellow mu Red Brown Orange mu Red Brovvn Red Brovvn Orange
10. nsions and installations 9 7 Diagrams and TV OUI abadan reece neeeeeees 11 X For any operational or technical question with the product please contact us for professional service 0800 450 168 during our business hours TR514 X QP VOSE Y T 5 Phase High Torque Stepping Motor Driver User s Manual 1 System Configuration l poul J AQZZC V 40 AOL L V 13MO0dq yins Sululubii a6ins wo aBbewep y 1Uu A Lc CdS 101991014 s bins o siou OU 1U A L Y H I S ON ALIp v UO Sulpu d q MO v JO 3n2 p sin oo suonipuo jewuougqe U VUAA 2 oNneubeyy nol pue 1 mod y 10210 4 4 sn4 ON ONIWIL 9 5 r 2 z i d4AlMQ ASVHd S ASS W3 SAS 1 Jaiyddnsg 1 MOd 2 ejqewwesbold 4 llonuo2 Buiddays 1R514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 2 Specifications eSpecifications Model TR514 1 TR514 2 i AC100 115V 15 AC200 230V 10 nou ower put p 50Hz 60Hz 50Hz 60Hz Drive current 1 4A Phase Full step 0 72 4 Phase Excitation Excitation mode Half step 0 36 4 5 Phase Excitation Convertible Photo coupler input interface Signal input outpu
11. r voltage of The external power VO resistance R Controller Inner circuit 20mA below 5V The motor current turns off when the control signal 1KO 1 2W H OFF is set to L level then the motor is HOLD OFF 18KO1W 9 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 3 TIMING output O H output Note nn VO Please add proper Controller input A R TIMING p RS CD external resistor R nner to keep the current of x 4 circuit C circuit under 10mA 10mA below Vo RS hone X TIMING signal This timing signal indicates that the excitation state of conforms to the initial detect home position with greater precision by setting the mechanical home position of equipment to coincide with the excitation home position step0 of the motor When full step 0 72 step the TIMING lamp turns on once every 10 pulses when half step 0 36 step the TIMING lamp turns on once every 20 pulses and send TIMING signal out at the same time The TIMING lamp is continuously on during high speed operation and transistor is on lt O H signal Overheat signal output when the internal heat sink temperature of the driver rises above 80 C the overheat O H lamp on the front panel lit up when the signal is output At the same time overheat protection turns on the current of driver output to the motor will decrease to the 0 and motor stop running Notes
12. t ransistor open collector output interface 2 pulse Clockwise input 1 pulse Pulse input CW Pulse input 2 pulse Counterclockvvise input 1 pulse Rotation direction Input signal CCW Pulse input input H OFF input Holding OFF input Excitation phase origin output TIMING output Full step 10 signals output every 10 pulses Half step 20 signals output every 20 pulses The signal is output when the internal heat sink temperature O HEAT output exceeds above 80 estep angle switch F H Output signal eAutomatic current off when overheat Pulse input mode switch 1P 2P Automatic current cutback ACD Functions eself test TEST Overheat protection The signal is output when the internal Protect function temperature of the driver rises above 80 C motor stop running Display LED POWER CW CCW H OFF TIMING O H Dimension 115 L x42 W x200 H mm Weight 939g 958g Ambient temperature 0C 40 C eProduct number code I R 1 4 4 0 Motor typ Drive current Input power Phase 1 4A Phase 1 AC100 115V 15 2 200 230 1090 2 TR514 X QK VOSE 5 Phase High Torque Stepping Motor Driver User s Manual TROY 3 Names of driver part 5 PHASE DRIVER TR514 1 Power indicator POWER CW pulse input indicator CCW pulse input indicator H OFF TIMING Output current off indicator 0 6 Excitation timing output indicator Over
13. ut Zpuiseinput L 2P eae Pse step operation 0 72 a F side Step angle switch every 500 pulses turn around Default H Half step operation 0 36 step H side every 1000 pulses turn around After stop inputting pulse the OFF side current keeps at the value of ACD motor running recommended OFF ACD Auto current cutback After st tti t to mitigate ACD side ers H inpu pulse almos temp rise of motor driver STOP 1P 2P H F Default ACD 57 Overheat protection is no function Overheat side Default rotection svvitch O H Overheat protection functioned side TEST side The driver rotates CVV at the speed of 3pps Self inspection switch Stop self inspection immediately OFF side__ please set it on OFF side while operation normally Input clockwise pulse 1 via 1 terminal 1 pulse Rotation direction control ilnput pulse signal via this terminal L 0 0 5 nput counterclockvvise pulse l 2 pulse Input 2 pulse Input CCW pulse signal pulse 2 pulse Input CCW pulse signal signal jia this terminal 4 5V L level clockvvise rotation Input H level counterclockwise impedance rotation 200 0 Input potential L holding off it lnput current makes motor no excitation and Below 20mA olda the axis can be rotated freely by hand VVhen full step signal output every 10 pulses BelowDC24V When half step signal output Below 10mA every 20 pulses
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