cable diagrams
Contents
1. 12 ES RSS SURE M URN we cena cd Rega tu 12 Display F rmate cielos eee iecit DOE UR ERR Melee dera 13 Range Checking tact etes tercio edet M CREE ages 14 Saving Messages and Messages 070000 14 PLC Control Mode Messages Message Trigger 16 E 19 E 19 IBID MEME 20 Assiening Register Type Sper iiec eiae aeo erede iO Ia de SUA ya TUS POR TG deae teas aber 20 Assigning Register 21 Data Formatie ets este e e EN SEO OR IS NE SEA S EARS DIPL eie pA RP DLE UR PE UR ER 21 Display Porin t uere EP EN san RE DESERTUM ORE e MER ERO eR ORE 22 Range CHECKING THO EON 23 Saving PLC Control Mode 00202 23 Display Modify Register 2 24 Down Loading and Saving Data Saving Configuration to 18 26 Sending Dat to M T2002 PORE IC UE 27 General Information MT200 Stat s Line o ce ERE EIER e E EUR Ee EU ENS EE ees 29 15 Foye EVO THEE 29 Mounting Dimensions 2 Rest es2. 200 INTELLIGENT MAN MACHINE INTERFACE User Manual ICP PANEL TEC INC Post Office Box 2394 Huntsville Alabama 35801 256 534 8132 Warranty amp Notices WARRANTY ICP PANEL TEC INC warrants that all equipment purchaced hereunder is warranted on a RETURN TO FACTORY basis against all defects in workmanship and materials under normal and proper use and service in its unmodified condition for a period of one 1 year from the date of initial shipment ICP PANEL TEC INC sole obligation under this warranty shall be limited to furnishing parts and labor to remedy such defects either at the option of ICP PANEL TEC INC by replacing or repairing any defective parts which are returned to ICP PANEL TEC INC factory or by making available at a Purchaser designated facility a repaired or replaced part All replaced equipment shall become the property of ICP PANEL TEC INC The cost of freight to and from ICP PANEL TEC INC will be borne by the purchaser If ICP PANEL TEC INC determines that the equipment returned to it for warranty correction is not defective as herein defined Purchaser shall pay ICP PANEL TEC INC all costs of service parts handling and transportation IMPORTANT NOTICES By accepting and using the MT200 s CONFIGURATION EDITOR SOFTWARE and information proprietary to ICP PANEL TEC INC USA and or its Licensers Licensers you agree that such software and information Software constitutes valuable tr
3. Data Source Ho Data Field Defined Register Type Register Bit Humber 7 0 0 CI Q and M register types Only Data Format Display Format Use Range Checking Y N High Limit 65535 Low Limit 0 Message Text This text field can conclude any combination of text and data the maximum number of characters is 20 this includes any data entry fields digits you may want to include With the highlighted bar around the Message Text selection just type in your message text If data is to be displayed viewed or entered you can enter the fields by pressing F3 or F4 for each digit required Function Selection Label 5 shown to aid in character spacing i m it MMC NP MM Number 7 Text Message of digits required when pressed a symbol will be displayed which represents a single digit that is to be displayed It will be displayed as a space only if this digit is leading a zero 0 in the value to be displayed F4 when pressed a symbol will be displayed which represents a single that will be displayed whether it is a leading zero 0 or not and 4 key entries can be combined within a message When used in this case key is most used for the significant digits of the display field and the F4 key is used for the least significant digit or digits 19 PLC Control Messages NOTE The data field should be defined wit
4. PLC Control Messages Bit NAME amp CONTROL FUNCTION 1 Reflects the on off status of Function Key F1 Set to 1 ON when depressed and cleared to 0 OFF when released and after set time delay 2 Reflects the ON OFF status of Function Key F2 Set to 1 ON when depressed and cleared to O OFF when released and after seer time delay 3 Reflects the ON OFF status of Function Key Set to 1 ON when depressed and cleared to O OFF when released and after set time delay Delay Before Turning Function Key OFF Default value is 100 ms time delay to allow the PLC time to scan and update its program that this bit has turned ON Use Line 2 as a Message Line Y N With the PLC Control Mode you have the option of displaying messages on the second line of the mt200 This line is usually used to display information about the MT200 status described in the System Operational Section CREATING PLC CONTROL MESSAGES After entering your data function setting changes press the F10 key to save this configuration and exit this screen Your computer will automatically return you to the Edit MT200 Configuration screen Using your computer s cursor Up Down arrow keys move the highlighted bar to the PLC Control Mode Message selection and pressing the ENTER key opens the Select MT200 Message screen w sx EXE al onfiguration Select the Message to Edit Unused Message
5. PLC Address and Display Version once the mode is selected the MT200 will remain in that mode even when power is removed and re applied To change modes hold the MODE key down for 2 seconds The Mode Menu contains the following 1 Display Modify Registers This option will place the MT200 into the Display Modify Registers mode see Display Modify Register Mode Heading for complete description 2 Message Groups This option will place the MT200 into the Message Groups mode see Message Group heading for complete description 3 PLC Control Mode This option will place the MT200 into the PLC Control Mode see PLC Control Messages heading for complete description 4 Send Receive Configuration Once this option is selected the MT200 will enter this mode each time power is applied see Down Loading Saving Data heading for complete Description 5 Keypad Diagnostics The MT200 will display a Press Keys message Each time a key is pressed the name of the key will be displayed Used to test the MT200 keypad and display 6 Port Diagnostic The MT200 will display Port Diagnostics message on the top line and a Pass or Fail on the second line The diagnostics test will only pass if a loop back is placed on the DB 9 connector at eh bottom of the MT200 Refer to the application note for your PLC supplied with the manual to determine which connections are required for this loop back 7 Set PLC Address T
6. Password to allow Register Modification Do you require a password If yes you can enter up to a 4 digit password number while this function selection is highlighted Disable Mode key after Power up if this is to be used once the MT200 is set to Message Group Mode it will always power up in this Mode after the 6 second time out The mode can only be changed during the 6 second power up time cycle Enable Alarm Displays in Message and Register Mode If you wish to have alarm messages te be displayed on the MT200 answer Y for yes of not leave at default setting If you answered yes to this setting you will need to assign a data register number to the MT200 Message Trigger Register Not only will you need to create your Message Groups but also you will need to create the Alarm Messages in the PLC Control Mode Message screens Refer to the PLC Control Messages section after you have completed all required group headings and messages By pressing the F10 function key saves the PLC Configuration information and the software will open the Edit MT200 Configuration screen CREATING MESSAGE GROUPS From the Edit MT200 Configuration screen move the highlighted bar to MT200 Message Group heading and pressing the ENTER key opens the MT200 Message Group Header screen In this screen you create Message Group Header up to eight 8 Group Headings and each group can have up to 20 messages remember the MT200 can o
7. Should the user care to operate the program while the WINDOWS it is suggested that he or she check the Window Setup for the mouse driver communication port selection and make any changes as required INSTALLATION Place the supplied program disk into drive or B At the MS DOS prompt C gt type in or B and press the ENTER key When prompt appears or B A gt type in INSTALL and press the ENTER key The following message will appear MT200 Configuration Editor Installation Prgram Enter the Driver where the editor is to be installed Enter or any other hard drive you care to use then press the ENTER key A new message will appear Enter the subdirectory on drive C to install the editor into gt Suggested directory name is MT200 The next message to appear before installation is started is The Editor will be installed from A to 200 Is this correct Y N If the above is correct push the letter key then the ENTER key and the software will install itself The last message to appear will be Is your monitor capable of displaying colors Y N Answer the question then press the ENTER key and the installation is complete Configuration Editor SOFTWARE START UP To start the MT200 Configuration program Start your computer at the MS DOX prompt C gt enter cd MT200 gt this command changes the directo
8. contain any combination of text and data the maximum number of characters is 20 this includes many data entry fields digits you may want to include With the highlighted bar around the Message Text selection just type in your message text If data is to be displayed or entered you enter the fields by pressing the F3 or F4 keys for each digit required Function Selection Label 5 shown to aid in character spacing E A CR EN MM Number Text Message of digits required when pressed a symbol will be displayed which represents a single digit that 1s to be displayed It will be displayed as a space only if this digit is a leading zero 0 in the value to be displayed F4 when pressed a leading zero 0 or not symbol will be displayed which represents a single digit that will be displayed whether it is 10 Message Groups The and F4 key entries can be combined within a message When used in this case the key is most often used for the most significant digits of the display field and the F4 key is used for the least significant digit or digits NOTE The data field should be defined with enough digits to hold the largest value that will ever be displayed in it Should you define without enough digit spaces only the least significant digits of the value will be displayed DATA SOURCE This specifies where to obtain the data to be displayed within
9. counter or timer No data is written to the PLC when using this data source it can only display the contents of the PLC register PLC REGISTER DISPLAY amp KEYPAD ENTRY When the message is first displayed the specified PLC register will be read and its current contents will be displayed The PLC register will be continually read and its contents displayed until the operator starts entering new data either by processing the CLEAR key or by pressing one of the numeric keys on the MT200 keypad During this time only the data entered via the MT200 keypad will be displayed Once the ENTER key has been pressed the new data will be written to the specified register counter or timer in the PLC The Mt200 will return to continually monitoring the specified PLC register and updating the data field REGISTER TYPE The register type specifies which PLC register area to read the data field value from and write the keypad entered value to To change the register type press the ENTER key while the highlighted bar is around the Register Type selection A smaller window will appear listing the choices data register counter preset or current value timer preset or current value ect which are different for each brand and model of OLC Check your PLC user manual for correct configuration name or type 20 PLC Control Messages Register Type egister i Bit Humber 7 0 Input Register D Output Register 0 Relay Re
10. from the MT200 Configuration Editor Program PLC Configuration While in the MT200 Configuration Screen using your cursor keys highlight the Configure MT200 heading anf press the ENTER key or press the letter key A new screen Get MT200 Configuration will appear GET MT200 CONFIGURATION Screen E 1 A 1 MT200 Configuration Editor Version 3 07 g Choose the Source to Load the Configuration Data From L3 Loads configuration data from a disk file Read from MT200 Connects to the MT200 unit reads the configuration data and disconnects Use Defaults Sets all configuration data to its default values F1 Help to Select Within this screen there are three screen selections descriptions of each are as follows LOAD DISK FILE This heading allows you to access and load any one of the currently installed PLC drivers READ FROM MT 200 Allows you to access Up Load the current system configuration which is stored within any MT 200 Interface unit Allows for making changes within the configuration setup or down load copy the configuration into another MT 200 Interface unit USE DEFAULTS Resets the software configuration settings to the default Modicon RTU PLC setting PLC CONFIGURATION Before configuring the MT200 Interface unit you must first up load the system data settings for the brand and model PLC you wish to interface with To upload anyo
11. the specified PLC register will be read and its current contents will be displayed The PLC register will be continually read and its contents displayed until the operator starts entering new data either by pressing the CLEAR key or by pressing one of the numeric keys on the MT200 keypad During this time only the data entered via the MT200 keypad will be displayed Once the ENTER key has been pressed the new data will be written to the specified register counter or timer in the PLC The MT200 will return to continually monitoring the specified PLC register and updating the data field REGISTER TYPE The register type specifies which PLC register area to read the data field value from and write the keypad entered value to To change the register type press the ENTER key while the highlighted bar is around the Register Type selection smaller window will appear listing the choices data registers counter preset or current value timer preset or current value etc Which are different for each brand and model of PLC Check PLC user manual for correct configuration name or type 11 Message Groups Input Register egister T Bit Number 7 0 Output Register Relay Register Data Format Data Regist Display Format Shift Register Timer Preset Use Range Checki Timer Value Hi Counter Preset L Counter Value REGISTER NUMBER The register number specifies the offset address into the PLC register area as i
12. 200 Message screen appears in which you will select the first Unused Message and press the ENTER one more time w s Al onfiguration Messages in Group 1 Select the Message to Edit m p Unused Hessage Unused Hessage Unused Message Unused Hessage Unused Hessage Unused Hessage Unused Hessage Unused Message Unused Hessage Unused Hessage Unused Hessage Unused Message Unused Hessage Unused Message Unused Hessage Unused Message Unused Hessage Unused Message REEL ER EEE REELEE EE EE Another new screen page 10 appears within this screen you create or edit the message text and data digit field required to display values or for data entry Each of the entry points shown on the MT200 Message Entry screen drawing are listed as they appear on the screen with its function and complete description Message Groups ec 200 mnt is 200 Fatis Message for Group 1 1 Message Text Data Source Ho Data Field Defined Register Type Register 0 Bit Humber 0 0 CI Q and register types Only Data Format Display Format Use Range Checking CV ID High Limit Low Limit MESSAGE FOR GROUP Lists the Group Name header of a reference to insure you are creating this new message under the correct message header MESSAGE TEXT This field can
13. 232 Cable CABLE DIAGRAMS le 654321 View From Back Side 87654321 View from Back KEYENCE MT200 PLC MODEL ALL RJ 11 RJ 45 45M 05 01 5V PART 6000 6026 TXD 02 03 RXD CABLE TYPE RXD 04 04 TXD Round Phone Cable GND 03 05 GND Mitsubishi FX Series BOARD TYPE WIRE MOD ROM 422 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS MITSUBISHI MT200 PLC MODEL FX DB25 Male DB9 Male RX 02 02 TX TX 03 03 RX PART 6000 6061 CTS 04 08 RTS RX 15 04 TX 16 06 RX CTS 17 07 RTS 8 Conductor Round 5V 25 09 5V GND 07 05 GND 20 Mitsubishi continued MT200 PLC MODEL FXo FXon PART 6000 6062 CABLE TYPE 6 Conductor Round MITSUBISHI Mini Din DB9 Male RX 02 02 TX 07 03 RX RX 01 04 TX TX 04 06 RX 5V 05 09 5V GND 03 05 GND Mod
14. 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS lt Clip View From Back Side MICRO 1 PLC MODEL ALL RJ 04 12V 01 PART 6000 6021 TXD 02 CABLE TYPE RXD 03 Flat Phone Cable GND 04 View from Back MT200 RJ 45 Blue 01 12V Orange 02 RTS Black 03 RXD Red 04 TXD 05 GND IDEC Micro 3 BOARD TYPE WIRE MOD ROM 422 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS Solder End MICRO 3 MT200 PLC MODEL Micro 3 Mini Din DB9 Male D 01 02 TX 6000 6022 03 RX D 02 04 TX CABLE TYPE 06 RX 4 Conductor Round 45V 08 09 5V IDEC FA Series BOARD TYPE WIRE MOD ROM 232 Type 2 45V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS PLC MODEL IDEC MT200 Any with Link Adapter DB25 Male DB9 Male PART 6000 6023 RXD 03 02 TXD CABLE TYPE TXD 02 03 RXD 4 Conductor Round GND 07 05 GND BOARD WIRE MOD ROM 232 Type 2 45V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard
15. D 02 e Black 03 RXD 03 Red 04 TXD GND 04 05 GND 525 545 Series BOARD TYPE WIRE MOD ROM 232 Type 2 5V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS TI 545 MT200 PLC MODEL T1545 DB9 Female DB9 Male PART 6000 6047 RXD 02 02 TXD CABLE TYPE TXD 03 03 RXD 4 Conductor Round GND 05 05 GND E RTS 08 CTS 07 DCD 01 DSR 06 DTR 04 TI 500 505 MT200 PLC MODEL 525 DB25 Male DB9 Male PART 6000 6057 RXD 08 02 TXD CABLE TYPE TXD 02 03 RXD 4 Conductor Round GND 07 05 GND RTS 04 CTS 05 Toshiba Series BOARD TYPE WIRE MOD ROM 232 2 5V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS Toshiba 2 3 MT200 PLC MODEL T2 and T3 DB9 Male DB9 Male RXD 02 02 TXD PART 6000 6059 03 RXD CTS 08 08 RTS CABLE TYPE eee ees 09 5V 6 Conductor Round GND 05 05 GND MT200 PLC MODEL 1 PART 6000 6058 CABLE TYPE 4 Conductor Round CTS 07 08 RTS Toshiba M Se
16. Direct 405 Line YZH 2 PLC Configuration function settings are not used for the 3 openings modes only a brief description is given for is given for your information Depending on which operating mode you configure your MT200 Interface for Display Modify Message Groups or the PLC Control Mode any settings requiring your attention is described in detail under that section heading PLC Type Brand and model of the PLC you wish to communicate with see page 6 for making setting changes PLC Slave target Address Address of the PLC usually left at the default setting 0 or 1 if communications between the MT200 and a single PLC is all that is required PLC Host Source Address Address of MT200 usually left at the default setting 0 some of the GE Modicon PLC Direct Omron PLC systems will require an address check your PLC user manual for correct setting requirements PLC Response Time Out Value ms The amount of time the MT200 will wait after requesting information from a PLC before trying again It will make three 3 attempts before ending communications and showing a communication error on the second 274 line of the display area Communication Parameters Default settings are usually correct It is suggested that you check your PLC user manual to make sure there were no last minute changes in the Baud Rate Data Bits Stop Bits and Parity Settings Password to allow Register Modificat
17. Get PLC Configuration screen see Message Groups or PLC Control Mode for up loading information needs to be downloaded into the MT200 for this mode to operate Normally the Display Modify Register Mode is used by the maintenance crew for trouble shooting the PLC s I O s or changes in set points counter and timer preset values during a start up or trouble shooting of the system Thsis Display Modify Mode is also an active port of the Message group and PLC Control Modes and can be accessed by holding down the keypad s key for 2 seconds If te user has enabled the disable Mode Key after Power Up option then this operating mode can only be accessed during the first 60seconds after the MT200 is powered up After pressing the key the MT200 operating system changes and your display should look like the below drawing 1 Disp Modify Regs UP DN ENTER Pressing the keypad s ENTER key allows you to enter this mode Using the keypad s Up Down arrow keys you can scroll through the list of available PLC register types until the desired register is displayed Then press the ENTER key enter in the desired register number and press the ENTER key again and its current contents will be displayed To select a different register press the keypad s ESCAPE key once to return to the Register Number prompt and enter I enter new desired register number then press the ENTER key to vi
18. MBER This field will appear only with certain PLC brand settings Used to configure to a brand of PLC addressing requirements to work with the inputs internal and output address registers See the application note for your PLC to determine how to use the bit number DATA FORMAT The data format specifies whether the PLC register to be read from or written to is a single precision one data register or a double precision two consecutive data registers Two types of formats for double precision registers are supported by the NT200 The default setting is Unsigned Single Precision To change the format setting move the highlighted a bar around the Data Format selection and press the computers enter key A selection window box will appear Your choices for the Data Format are as follow 21 PLC Control Messages isplay Format Unsigned Double Precision Use Range 8 Digit Double Precision 1 UNSIGNED SINGLE PRECISION Only one 1 register will be read from or written to within the PLC This register will contain an unsigned with possible values of 0 to 65 535 or 0 to FFFF for hexadecimal UNSIGNED DOUBLE PRECISION Two 2 consecutive registers will be read from or written to within the PLC These registers will contain a normal 32 bit word with the first register containing the low order data and the next consecutive register containing the high order data 8 DIGIT DOUBLE PRECISION Two 2 consecutive registe
19. ON bit 16 tells the MT200 that a message is to be displayed This means for the MT200 to display the correct message bits 16 3 2 and 1 will need to be ON The binary number needed to be moved into this message Trigger Register would be 32 775 After the MT200 has displayed this 77 message it will turn bit 16 of this trigger register OFF Should another message need be displayed let s say the next 87 message the number 32 776 would need to be entered into this Message Trigger Register for the 87 message to be displayed To display these messages in the second line bits 16 9 3 and 1 will need to be ON or the number 33 031 for the 718 message and for the 8 message the number 33 032 would need to be loaded into the Message Trigger Register EDITING A MESSAGE Select the message number you wish to create or edit by moving the highlighted bar with the computer s UP DOWN arrow keys then pressing the ENTER key opens next page the MT200 Message Entry screen Creating messages for use under the PLC Control Mode is very similar to creating messages under the Group Messages Mode except there are no group headings to create Again each of the entry points on the Mt200 Message Entry screen are listed as they appear on the on the screen with its function and complete description 18 PLC Control Messages ec 2 Contfigurati 00 Message Entry gt Message for Group 1 10
20. T200 Message screen CREATING MORE MESSAGES Pressing the F10 key save your last message and returns you to the Select MT200 Message screen Move the highlighted bar to the next message to create and repeat the instructions for this message While tin the Select MT200 Message screen by using the Page UP DOWN keys you can move all 64 messages PLC CONTROL MODE OPERATION After saving and downloading these messages configurations see Saving DownLoading section tot the MT200 Interface unit and power up the PLC and MT200 unit the PLC s ladder logic program enters the message first request number into the Message Trigger Register which displays that message With the PLC scanning it s logic program it sees events accrue An input turns ON or OFF a temperature set point goes High or Low or preset count is reached The PLC can load a new message trigger request number into the Message Trigger Register and the MT200 displays a message per that number request to the operator for his or her action based on these events 23 Display Modify Register Mode The Display Modify Register Mode provides the user access to the PLC data registers timers counters or input and output I O addresses The MT200 Interface unit can be used with the Display Modify Register Mode as its only operating mode where no programming of the PLC or configuring of the MT200 is required Only the default disk file for your PLC brand and model from the
21. TOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS Westinghouse MT200 PLC MODEL DB25 Male DB9 Male Model 900 RXD 08 02 TXD TXD 02 03 RXD PART 6000 6065 GND 07 05 GND E 04 CABLE TYPE 05 4 Conductor Round 06 08 20
22. Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Unused Message Powe Seow eon REEEEE EEE EEE h 17 PLC Control Messages Notices the numbers s that appear to the left of the messages in the Select MT200 Message screen These numbers could be called Call or Request Numbers This is the message number you would enter into the Message Trigger Register along with display message bit bit 16 ON to have this message displayed on line 1 or with bits 16 and 9 both ON to display this message on the 2 line of the MT200 Interface Unit Below is an example of a data register showing the bit number and its binary number for each one of the bits These bit positions shown is strictly the manner in which Panel Tec labels and refers to each single bit with a typical PLC Data Register Not all PLC s use this bit numbering convention Please refer to your user PLC manual to determine it s bit numbering convention and use this table as reference for converting your PLC s bit positions to this drawing if it is different Binary Bit Number 16 15 14 13 12 11 10 9 8 7 6 5 14131211 Register Bit Number Example You wish for the 7 message to be displayed on the MT200 This MT200 Interface Unit requires the 167 bit of this data register be
23. XD CABLE TYPE ppt 03 RXD 4 Conductor Round dress 05 GND Fuji NB Series BOARD TYPE WIRE MOD ROM 422 Type 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS lt View from Back MT200 PLC MODEL DB9 Male NB Series 7 45V Qf 09 5V 02 TX PART 6000 6011 03 03 RX 04 CABLE X 04 06 RX Round Phone Cable GND 08 05 GND 90 30 70 BOARD TYPE WIRE MOD ROM 422 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS GE Fanuc MT200 PLC MODEL DB15 Male DB9 Male 90 30 70 5V 05 09 5V RDB 11 02 TX PART 6000 6016 SDB 18 03 RX RDA 10 04 TX CABLE TYPE SDA 12 eee 06 RX 6 Conductor Round GND 07 05 GND 06 Lis 08 11 CONVERTER CABLE For Converting 422 To 232 ICC 11 PART Terminal Block RX 03 CABLE TYPE a 4 Conductor Round RX Ofeina DCE SIMU DTE MONI IDEC MICRO 1 BOARD TYPE WIRE MOD ROM 422 4 422 12V to DB9 RJA5 200
24. ade secrets and propriety information of ICP PANEL TEC INC and or its Licensers and that you hold the software in confidence and secrecy and shall not in whole or part copy or disclose to any third party or make any unauthorized use thereof Authorized use shall be limited to the MT200 s upon which the software is inially supplied You further agree that this agreement shall insure to the benefit of ICP PANEL TEC INC and any third party holding any right title or interest in the Software or any software and information from which it is derived and their respective transferees successors and assigns and that and subsequent transferee of the unit herin descried shall be obligated to the same terms of this agreement This document is based on information available at the time of its publication While efforts have been made to render accuracy to its content the information contained herein does not purport to cover all details at variations in hardware or software nor to provide for every possible contingency in connection with installation operation and maintenance Features may be descried herin which are not present in all hardware and software systems ICP PANEL TEC INC assumes no obligations of notice to holders of this document with respect to changes subsequently made ICP PANEL TEC INC makes no representation or warranty expressed implied or statuary with respect to and assumes no responsibility for the accuracy completenes
25. be in the Shift state If the appears anywhere in the status 2 9 line press the SHIFT key to clear this state before keying in a decimal number HEXADECIMAL is displayed on 2 line In the hexadecimal format the entry of a new value is begun by pressing the CLEAR key or by entering the first digit of the new value which clears the old displayed value After entering in the new value on the keypad pressing the ENTER key writes this value to the PLC Once the data has been successfully written the message Data Written will appear on the stauts 279 line for about one 1 second NOTE When entering in the hexadecimal format the A F key may be used in addition to the numeric 9 0 keys to enter a value To enter a digit that may be the MT200 keypad must be in the SHIFT state remembering when entering the numeric 9 0 digits the MT200 must be out of the Shift state Whenever the appears on the status 2 9 line you are in the shift state 25 Down Loading Saving Data After you have created all the desired messages pressing the F10 key will save the last configured message Pressing the 10 key again saves the screen configuration and backs the software up by one screen Keep pressing the 10 key until the software has returned you to the Edit MT200 Configuration screen Once at this screen pressing the computer s Esec key will ope
26. cv Config UP DN ENTER Then pressing the keypad s ENTER key a Waiting for PC Host message will appear Returning to your computer move the highlighted bar around the Send to MT200 selection and press the ENTER key to start the downloading of the configuration data A screen like the one below will appear After all 16 blocks have been transmitted the software returns to the Save MT200 Configuration screen T200 Communications IMPORTANT DISCONNECT THE CABLE FROM THE HT200 TO THE PLC Connect cable from PC to 200 Port CDB 9 Connector Depress the Mode key 7 key on the MT200 until the ode menu appears then select Send Recy Config Press Esc to Quit Disconnect your computers and the AC power adapter and connect the MT200 to your PLC The MT200 in most cases receives its power from the PLC through the communications cable Press and hold 20seconds the keypad s key until the first message appears Press the keypad s DOWN arrow key to select the operating mode desired then press the ENTER key to begin operating selected mode Should the PLC and MT200 be powered off the MT200 will return to the last operating mode selected it was operating under when power is returned 28 MT200 STATUS LINE The bottom line of the MT200 display is used as a status line The first 12 characters on the status line will provide the user operator with information about where
27. der the name you just entered 26 Down Loading Saving Data 4 sb rues Ex Al ation Data To Anything you need to retrieve this file go to page 4 of this manual and follow the instructions beginning with the Get MT200 Configuration heading A data file you have created is saved with the PLC Configuration files and can only be loaded retrieved through the Get MT200 Configuration screen SEND DATA FILE TO MT200 Before you can transmit this file or any file the MT200 Interface unit must be powered AC power adapter and the Panel Tec communications cable hooked between the MT200 Interface unit and your personal computer s RS 232 port NOTE Due to the communications requirements use only the Panel Tec communications cable supplied with the optional Software Set up kit see drawing below To computer s RS 232 ad Communication Cable between MT200 amp PLC From AC Adapter Panel Tec s Config 9 12 vde Communication Cable WARNING If a communications cable is connected between the PLC can the MT200 remove it If the cable during the downloading of a configuration file it will cause communications errors 27 Down Loading Saving Data With power to the MT200 the display of the MT200 should be displaying the first message 1 Disp Modify Regs UP DN ENTER Press the keypad s DOWN arrow key until you have reached the fourth message 4 Send Re
28. et ON Bit 16 will be reset OFF by the MT200 when the requested message has been displayed NUMERIC KEYPAD VALUE WRITTEN 15 This flag bit is et ON by the MT200 when a numeric keypad value entered by the operator has been written to the PLC It is reset OFF by the PLC program after the entered value has been processed DISPLAY MESSAGE ON 2 LINE BIT 9 This flag bit is set ON at the same time bit 16 and message number bits 8 1 are set ON by the PLC ladder logic program to signal the MT200 that this message is to be displayed on the 2 line instead of the first line MESSAGE NUMBER TO DISPLAY 8 1 The message number is set by the PLC s program before or same time setting the display message flag bit 16 The message number is assigned by the configuration editor when the message is created The message number is only read by the MT200 when bit 16 is set ON so it does not need to be cleared MT200 Function key Status Register This is a second data register you will assign and it must be a different data register number than the one used for the messages trigger register When the operator pushes any of the Function keys on the MT200 keypad a bit will turn ON momentarily see default turn off time delay Within the PLC s ladder program this bit could be monitored to allow a process to start stop or reset all count values within the ladder program See chart next page for Function Key bit operation 16
29. ew the new register s current contents To select a different register type press the ESCAPE key twice to return you to Register Type list Again by using the keypad s Up Down arrow keys select the new type of register you wish to view and press the ENTER key Enter in the new register number you wish to view and then press the keypad s ENTER key to view its contents If the contents of the registers being displayed can be changed W along with another letter see below list will appear in the status 2 0 line The method by which new data can be entered depends on the data format as follows 24 DOWN LOADING SAVING DATA BINARY is depending on the 2 line Each point or contact is set or cleared individually To select an individual point press the SHIFT key a appears in the 2 line and by using the Left Right arrow keys to select each point the selected point is under lined Pressing the key sets the point contact ON and the CLEAR key resets it OFF DECIMAL a is displayed on 2 line In the decimal format the entry of a new value or pressing the CLEAR key clears the old value After entering the new value press the ENTER key to write this value into the PLC After the value is successfully written a Data Written will appear on the status 25D line for about one 1 second NOTE When using the numeric 0 9 keys the MT200 keypad must
30. gister H Shift Register Timer Preset T Timer Value D Counter Preset C Counter Value 0 Data Format Display Format Use Range Checki Hi L REGISTER NUMBER The register number specifies the offset address into the PLC register area as it would be referenced in the PLC s ladder logic program The first available register will be zero 0 or one 1 depending on the addressing of your particular type of PLC being used To change the register number just enter the register number while the highlighted bar is around the Register Number selection Should you enter a combined Register Type and Register Number that is out of range invalid for your particular PLC a Config Error message will be displayed the MT200 display area when that particular message is displayed NOTE When the operator enters a new value on the MT200 keypad and then presses the ENTER key on the keypad the 15 bit of the Message Trigger Register is turned ON After the PLC CPU has processed and stored this data it will turn Message Trigger Register bit 15 OFF You may consider using this 1578 bit as an input to an Up Counter s pulse line to count each operator entry Then create some ladder logic programming steps that could enter a new message request number for each count of the counter into the trigger register thus stepping an operator through a machine set up before allowing the operator to start the machine BIT NU
31. h enough digits to hold the largest value that will ever be displayed on it Should you define a field without enough digit spaces only the least significant digits of the value will be displayed DATA SOURCE This specifies where to obtain the data to be displayed within the message Move the highlighted bar down to the Data Source selection and press the ENTER key a mini screen will appear allowing you to select one of the following choices for the data source Data Source Keypad Reg Entry Only Register Type Register Display Only Register Bit Humber 7 J KETPAD ENTRY ONLY When the message is first displayed the data field will be initialized to 0 When a value is entered by the operator on the MT200 numeric keypad it5 will be written sent to the PLC when the ENTER key MT200 keypad is pressed This entered value is written to the PLC s register specified by your entry in the Register Type and Register Number fields described a little later in this section When the message has been written to the PLC a data Written message will appear on the bottom line of the display area PLC REGISTER DISPLAY ONLY When this message is first displayed it will first read the specified PLC register and its contents will be displayed in the data field As long as the message remains in the display the data field will be continually updated with the current value from the PLC s register
32. his option is provided so that the PLC address if required can be changed without having top use the Mt200 Refer to the application note for your PLC supplied with the manual to determine if the PLC address needs to be changed 8 Display Version Displays the version of the MT200 firmware for 4 seconds only MOUNTING DIMENSIONS MT200 With Bezel Cut Out Width 5 Width 6 12 Width 5 12 Height 6 5 Height 7 89 Height 6 89 Depth 1 339 Depth 1 400 4 612 gt 4 lt 567 gt 7 89 SLC500 WIRE MOD ROM 232 12V to DB9 MT200 SLC EDITOR DISK CONFIGURATION CABLE MT200 SLC 6000 RS232 Standard 232 Cable CABLE DIAGRAMS SLC500 MT200 PLC MODEL 5 03 amp 5 04 DB9 Female DB9 Male PART 6000 6002 RXD 02 02 TXD CABLE TYPE TXD 03 03 RXD GND 05 05 GND 4 Conductor Round MicroLogix MT200 PLC MODEL MicroLogix Mini Din DB9 Male PART 6000 6003 24 01 09 24V RXD 04 02 TXD TXD 07 03 RXD CABLE TYPE 4 Conductor Round GND 02 Entertron BOARD TYPE WIRE MOD ROM 232 Type 2 45V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS SKH MT200 PLC MODEL Stripped Wires DB9 Male PART 6000 6006 Freee aoe 02 T
33. icon BOARD TYPE WIRE MOD ROM 232 2 5V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS i View from Back View from Back MODICON MT200 PLC MODEL RJ 45 RJ 45 Micro 984 5V 01 Blue 01 5V CTS 02 Orange 02 RTS PART 6000 6037 TXD 038222 Black 03 RXD 04 Red 04 TXD CABLE TYPE GND 05 Green 05 GND Flat Phone Cable 06 Yellow 06 07 Brown 07 CGNDO68 Gray 08 CGND MODICON MT200 PLC MODEL DB9 End RJ 45 End 984 Compact 984 CTS 06 Orange 02 RTS TXD 03 Black 03 RXD PART 2100 0901 RXD 02 ses Red ee 04 TXD GND 05 Green 05 GND RJ45 DB9 ADAPTER 0T eee Yellow 06 BOARD 232 EDITOR DISK Standard MT200 CABLE DIAGRAMS PLC MODEL 232 Host Link PART 6000 6043 CABLE TYPE 4 Conductor Round PLC MODEL CQM1 PART 6000 6042 CABLE TYPE 4 Conductor Round PLC MODEL C28H PART 6000 6041 CABLE TYPE 4 Conductor Round Omron WIRE MOD Type 2 5V to DB9 ROM MT200 232 CONFIGURATION CABLE 6000 RS232 Standard 232 Cable HOST LINK DB25 Male 1 28 MT200 DB9 Male 03 RXD 02 TXD 05 GND MT200 DB9 Male 03 RXD 02 TXD 05 GND MT200 DB9 Male S
34. ill be displayed for each digit entered the MT200 keypad The value entered will be a number in which only the number keys 0 9 are used DECIMAL Base 10 This option is used to displayed data fields as normal decimal numbers The only digits that will be displayed or accepted from the MT200 keypad are 0 9 HEXADECIMAL Base 16 This option is used to display the data fields as hexadecimal numbers The digits A F as well as 0 9 can be displayed or entered from the MT200 interface unit BINARY Base 2 Used to display the data fields as binary numbers in which only the digits 0 and 1 are used Normal 16 bit registers i e Data Counters and Timers can be displayed in binary but may not be written to from the MT200 keypad in binary Only discrete or single bit registers i e Inputs Internals and Outputs may be entered in the binary 13 Message Groups RANGE CHECKING When the range checking function is used for operator entry the MT200 will not write the entered keypad value to a PLC unless if falls within the range you specify by the Upper and Lower Example Within a program you need to allow the operator to change a timer s preset value But you need to make sure he she cannot enter a time out value greater that 5 minutes upper limit and nothing less than 1 minute lower limit In using this option the operator must enter a timer preset value that falls within these two limits before the value can be w
35. ion Up to a four digit number can be entered for a password thus requiring the operator to enter the password before allowing any data registers counters or timer values to be changed Disable Mode key after Power Up When activated the MODE FUNCTION key on the MT200 keypad will only be active for 6 seconds after power This prevents the operator from changing the operating mode of the MT200 interface Enable Alarm Displays in Message and Register Mode If enabled alarm messages can be sent to the MT200 while in the three 3 operating modes MT200 Message Trigger Register A Data Register of the PLC the MT200 system will monitor for message request code change FOR PLC CONTROL MODE ONLY MT200 Function key Status Register A second PLC data register used to communicate between the MT200 and the PLC It is written to PLC by the MT200 and is read by the PLC ladder logic program Delay Before Turing Function Key Off The amount of time that can be configured to the function key bits to be held ON see above for a specified amount of time after the function key is released before resetting it OFF A PLC Control Mode function only Use Line 2 as a Message Line Y N Default is set at no This function can only be used in the PLC Control Mode Message Groups While in the MT200 PLC Configuration screen there are some function data setting which mat require your attention before configuring any massages groups and messages
36. ipped Wires DB9 Male PART 6000 6046 Freese aes 02 TXD CABLE TYPE T siccus Eee 03 RXD 4 Conductor Round 05 GND Square D Model 100 700 BOARD TYPE WIRE MOD ROM 422 Type 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS Square D MT200 PLC MODEL DB9 Male DB9 Male Models 100 700 5V 05 ca 09 5V 06 PART 6000 6052 HX 02 TX TX 02 03 RX RX 03 04 TX CABLE TYPE OT epa 06 RX 6 Conductor Round GND 07 05 GND Square D Model 50 BOARD TYPE WIRE MOD ROM 232 2 5V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS PLC MODEL IDEC MT200 Any with Link Adapter DB25 Male DB9 Male PART 6000 6051 RXD 02 TXD TXD 02 03 RXD 4 Conductor Round GND 07 05 GND BOARD TYPE 422 EDITOR DISK Standard MT200 CABLE DIAGRAMS PLC MODEL ALL PART 6000 6053 CABLE TYPE Flat Phone Cable View From Back Side Square D MICRO 1 WIRE MOD ROM 4 422 12V to DB9 RJ45 200 422 CONFIGURATION CABLE 6000 RS232 422 422 Converter Cable 34 lt Clip EI View from Back MICRO 1 RJ 04 12V 01 Orange 02 RTS TX
37. ister Modification Do you require a password If yes you can enter up to a 4 digit password number while the highlighted bar is around this selection The operator will require to enter this password from the MT200 keypad before he or she can modify any data Without the password ne or she can only view messages or data values Disable Mode Key after Power Up If used the MT200 will always power up in the last mode selected The mode setting can only be changed during the first 6 seconds after power is applied Enable Alarm Displays in Message and Register Mode Used if you want Alarm Messages to be displayed in the Message Group or Display Modify Register Modes only This function is completely ignored by the system in PLC Control Mode MT200 Message Trigger Register Here you will assign a data register which the MT200 Interface Unit will monitor for message binary number changes Some ladder logic programming is required to allow the PLC to load a new binary number into this data register each time a new message or alarm is to be displayed Only certain bits of this trigger register are used for message display see the chart below for each bit used and its function Bit NAME and CONTROL FUNCTION of BIT DISPLAY MESSAGE BIT 16 This flag bit is set ON by the ladder program to signal the MT200 that a message is to be displayed The message number to be displayed must be written to bits 8 1 before aor at the same time bit 16 is s
38. n the next screen you will use the Save MT200 Configuration screen Emm ss 18 onfiguration Choose the Destination s to Save the Configuration Data To Saves configuration data to a disk file Send to 200 Connects to the 200 unit and writes the configuration data then disconnects Quit Return to the Main Menu Fi Help Y 4 to Select Within the Save MT200 Configuration screen you can choose to save your configured messages to a disk file or just download the configured message data to the MT200 Interface unit It is recommended that you first save your configured message data to a disk file and after saving this data then send this configured data to the MT200 Interface unit It is easier to loads retrieve a saved message disk file from the Get MT200 Configuration screen than trying to up load the configuration data from a MT200 Interface unit that is on a machine currently in use Once this file has been loaded or retrieved you can edit some of all of the message configurations create another file and save it under file name or simply down load this configured data file another MT200 should the need arise SAVING CONFIGURATION TO DISK Place the highlighted bar around the Save to Disk selection and press the ENTER key A new screen appears in which you type in the files name and then pressing the ENTER key saves this file un
39. ne of the files Make sure the highlighted box is around the LOAD DISK FILE selection and press the ENTER key to access the mini screen which contains all the PLC Data Setting files Using your up down cursor keys moving the highlighted box to the PLC setting you want then by pressing the ENTER key up load this data information into your computer see drawing on next page PLC Configuration Em MIZO the Configuration Data From Fi Help 4 Y 4 to Select After the PLC data selection is made the following screen which you will need to use will automatically appear EE PLC Configuration Edit PLC Communication Parameters 200 Message Groups Enter Edit MT200 Message Groups PLC Control Mode Messages Enter Edit Control Mode Messages Print Configuration Send Configuration to the Printer Fi Help 4 to Select Esc to Quit and Save With the highlighted bar around PLC Configuration press the ENTER key to enter and check the communications setting within the MT200 PLC Configuration screen PLC Configuration S il spes al onfiguration ersion 3 r MT200 PLC Configuration gt mm pum 0 irs EE Source fiddress 0 PLC Response Time Out Value Cin ms Communications Parameters Baud 9600 Data bits 7 bits Stop bits 1 bit Parity Even Password to Allow Register Modificati
40. nly support 64 messages total and Message Group Heading s does not count as messages 8 Hee efe A For an explanation of Message Groups Press the F1 Key Message Groups Messages you create within the groups may contain a combination of text and data The data could be the contents of a data storage register a preset value of a counter or timer and you define of the operator can enter values from the MT200 keypad or only view its contents Usually there will be no PLC Ladder Programming required to use this operating mode unless you have selected the Displayed Alarm Messages option which will require some ladder logic programming see PLC Control section to display these alarms If this option is not used you can take any current ladder logic program and create Message Group s and messages within these groups to allow an operator access to selected data registers counters and timers of your choosing The type of data register counter or timer to be accessed is individually defined within each group message as you create each of them An example of the Message Groups with sample messages within each group can be seen by returning to the MT200 Configuration Files screen and loading the DEMO file With the highlighted bar at the first message group heading enter in your Message Group Heading For test example type in START UP MESSAGE and then press the ENTER key A new Select MT
41. on 0 CO if Hot Used Disable Mode Key after Power Up Y N 2 H Disable Shift Key in PLC Control amp Message Group Modes Y N 2 H Enable Alarm Displays in Message and Register Modes Y N 2 For Alarm Displays and Control Mode 200 Message Trigger Register 1 For Control Mode Only 200 Function Key Status Register 2 Delay Before Turning Function Key Off ms 100 Use Line 2 as a Message Line YZH 2 H In case you selected the wrong PLC file you can make a new selection by pressing the ENTER key with the highlighted bar around the PLC selection new mini screen will appear allowing changes to the PLC Type and default setting as required see below drawing NOTE Anytime you change the PLC Type setting any and all messages that were created using the old setting are completely cleared from memory iw um ave PLC Host Source Address PLC Respon Toshiba EX amp H 2 250 tes Communicat Keyen Baud GE 90 30 70 s Stop bits 1 bit Parity Micro 3 Password t IDEC Micro 1 ation 0 CO if Hot Used IDEC FA3S 12 13 Wm 2 H IDEC FfJ 2J 3S 11 Message Group Modes Y N 2 Enable fila Entertron Standard nd Register Modes Y N Entertron Enhanced For Alarm Entertron Elite Mode Omron Register Square D Model 50 For Co Westinghouse Direct 205 atus Register PLE Direct 305 Key Off ms PLC
42. p pU eere ee eae prouve dade durae 30 PANEL TEC MT200 ii Introduction Introduction The MT 200 Intelligent Man Machine Interface is low cost unit designed for the Micro and Mini Programmable Logic Controllers and for use within the harsh industrial plant floor environment Currently the MT 200 supports over 25 Programmable Logic Controller protocols and its software is fairly easy to install and to configure to any of these Micro and Mini PLC s supported The MT 200 allows for direct access to the PLC memory with little or no ladder logic program changes and it can be password protected to prevent unauthorized access The display area can support two 2 lines of twenty 20 characters each and has a total memory store of 64 can be expanded to 128 messages It also has three 3 function keys which you could use to start stop or reset the operations within the PLC s program O MT200 PANEL TEC Software Installation GENERAL INFORMATION The PANELI TEC MT 200 Configuration Editor Software Program is designed to operate on an IBM or 10096 compatible computer using MS DOS 3 3 or higher While the Configuration Editor Software Program will run in WINDOWS the user should be aware that the configuration editor software program will always default to PORT 1 during start up This conflict with the mouse driver program and prevent up down loading configured programs to the MT 200 interface unit
43. ps UNSIGNED SINGLE PRECISION Only one 1 register will be read from or written to within the PLC This register will contain an unsigned with the possible values of 0 to 65 535 or 0 to ffff for hexadecimal UNSIGNED DOUBLE PRECISION Two 2 consecutive registers will be read from or written the PLC These registers will contain a normal 32 bit word with the first register containing the low order data and the next higher consecutive register containing the high order data 8 DIGIT DOUBLE PRECISION Two 2 consecutive registers will be read from or written to within the PLC Each of these registers will contain values from 0 to 9999 with the first register containing the low order four 4 digits of of the 8 digits number and the next higher consecutive register containing the four 4 higher digits of the 8 digits number DISPLAY FORMAT This format determines how the data will be displayed within the MT200 data field To change press the ENTER key while the highlighted bar is around the Display Format selection and a small window will appear with the following selections Udtd Frevisivun Display Format Use Range Checki fs j i Hexadecimal Base 16 L Binary CBase 2 Display as DISPLAY AS s This option is used primarily under the PLC Control Mode for keypad entry of passwords Instead of displaying the numeric key value an w
44. ries Computer Link Port BOARD TYPE WIRE MOD ROM 422 Type 1 422 5V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable Toshiba MT200 PLC MODEL Stripped Wires DB9 Male EX amp M Series 02 TX PART 6000 6056 TXA 03 RX CABLE TYPE RXB 04 TX 4 Conductor Round TXB 06 RX BOARD 232 EDITOR DISK Standard MT200 PLC MODEL EX amp M Series PART 6000 6058 CABLE TYPE Programming Port WIRE MOD ROM Type 2 45V to DB9 MT200 232 CONFIGURATION CABLE 6000 RS232 Standard 232 Cable Toshiba MT200 DB25 Male DB9 Male RXD 02 02 TXD TXD 03 0 RXD GND 07 05 GND 3 or 4 Conductor Round Square D 5 07 BOARD TYPE WIRE MOD ROM 422 Type 1 422 5V to DB9 MT200 TSX EDITOR DISK CONFIGURATION CABLE MT200 TSX 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS Solder End TSX07 MT200 PLC MODEL TSX07 Mini Din DB9 Male D 01 02 TX 6000 6054 03 RX D 02 04 TX CABLE TYPE 06 RX 4 Conductor Round 45V 08 09 45V GND Det 05 GND Westinghouse BOARD TYPE WIRE MOD ROM 232 Type 2 5V to DB9 MT200 232 EDI
45. ritten to the PLC If an incorrect value is entered on the MT200 keypad and the operator pressed the ENTER key to enter this value a Range Error message is displayed Only valid data can be written to the PLC through a message with range Checking Option set on SAVING MESSAGE MCONFIGURATION After you have created your first message press the computer s F10 key to save this message configuration Should you make a mistake and wish to cancel all work done on the message entry screen pressing the computer s ESC will exit this screen without saving any entries CREATING MORE MESSAGES After saving the last message the software will return to the Select MT200 Message screen Select the next message you wish to create under this message heading and repeat steps until all your required messages are completed CREATING MORE MESSAGE GROUPS To create another message group save your last message which will return you to the Select MT200 Message screen From this screen press the computer s ESC key to return you to the MT200 Message Group Heading screen and select the next unused heading Create the heading and repeat all steps required for each message needed under the new group heading MESSAGE GROUP OPERATION After saving and downloading the message configuration see Saving Down Loading section to the MT200 Interface unit The operator selects the first message group requiring his attention and pres
46. rs will be read from or written to within the PLC Each of these registers will contain values from 0 to 9999 with the first register containing the low order four 4 digits of the 8 digit number and the next higher consecutive register containing the four 4 higher digits of the 8 digit number DISPLAY FORMAT This format determines how the data will be displayed within the MT200 data field To change press the ENTER key while the highlighted bar is around the Display Format selection and a small window will appear with the flowing selections Data Format 1 Unsigned Single Precision Use Range Checki 4 Hi Hexadecimal Base 16 L Binary Base 2 Display as s DISPLAY AS This option is used primarily under the PLC Control Mode for keypad entry of passwords Instead of displaying the numeric key value and will be displayed for each digit entered on the MT200 keypad The value entered will be a decimal number in which only the number keys 0 9 are used DECIAML Base 10 This option is used to display fields as normal decimal numbers The only digits that will be displayed or accepted from the MT200 keypad are 0 9 HEXADECIMAL Base 16 This option is used to display the data fields as hexadecimal numbers The digit A F well as 0 9 can be displayed or entered from the MT200 interface unit 22 PLC Control Messages BINARY Base 2 Used to display the data fields as binary numbers which only the digit
47. ry you will work with At the next MS DOS prompt C MT200 gt Type in MT200 then press the ENTER key Upon starting the MT200 software the first screen to appear will be like the one shown below From this screen you can enter any other screen within the software program By using the cursor s UP DOWN keys you can move the highlighted box between the four system settings To select the area you wish view or change press the ENTER key A description of each of the four setting are ENEN onfiguration Editor SetUp Set up printer and communications ports Configure 200 Create Edit 2 Configuration Data Support Information Obtain Technical Support Information Quit Exit 200 Configuration Editor Fi Help Y 4 to Select EDITOR SETUP Allows you to configure the printer and communication ports Press the ENTER key and another window will appear allowing you to change the printer and or communication port settings Configuration Software defaults are Printer LPTI Communications to MT200 COMI CONFIGURE MT200 Allows you to load configuration data from the driver files and configure the software to your brand model of PLC up load or down load configured saved programs Create the MT200 interface messages groups and PLC control mode message groups and print all the configured information to a printer SUPPORT INFORMASTION List address and phone numbers for technical support QUIT Exits
48. s 0 and 1 are used Normal 16 bir registers i e Data Counters and Timers be displayed in binary but may not be written to form the MT200 keypad in binary Only discrete or single bit type registers i e Inputs Internals and Outputs may be entered in binary RANGE CHECKING When the range checking function is used for operator entry the MT200 will not write the entered keypad value to a PLC unless if falls within the range you specify by the Upper and Lower limits EXAMPLE Within a program you need to allow the operator to change a timer s preset value But you need to make sure he she cannot enter a time out value greater than 5 minutes upper limit and nothing less than 1 minute lower limit In using this option the operator must enter a timer preset value that falls within these two limits before the value can be written to the PLC If an incorrect value is entered on the MT200 keypad and the operator presses the ENTER key to enter this value a Range Error message is displayed Only valid data be written to the PLC through a message with Range Checking option set on SAVING MESSAGE CONFIGURATION After creating your first message press the computer s F10 key to save this message configuration If you make a mistake or wish to cancel and not save this message configuration pressing the Esc key will exit this screen without saving any entries and return you to the Select M
49. s sufficiency or usefulness of the information contained herin In no event shall ICP PANEL TEC INC be responsible or liable for indirect or consequential damages that may result from installation or use of this equipment 1996 ICP PANEL TEC INC ALL RIGHTS RESERVED Post Office Box 2394 Huntsville AL 35804 2394 PANEL TEC MT200 1 Table of Contents Ipod PETER T UPEEPEPPEUEPETEMIES 1 Installing Configuration ennt nnne 2 Starting Configuration nente 3 PLC Configuration 52 03 12 AT RENE sacs DR PR ea OS 3 Configuring Message Groups Password e nnne 8 Disabling Mode Key 2 oi crede ese ee epos oae yeso deu e 8 Enabling Alarm Mess ges ec be ved Ye Ene 8 Creating Message Groups Message Header meo mee qoe epe po o tese CODE AE tie neta Rr e 8 Message basin EE 10 D ta Entry Fields 5 ooo e a E E A E E E EEEE 10 Dalia SOUFCe io soo che ENSE UR EHE ER ER ey e eo EHE pE 11 Assigning Register semen n en 11 Assigning Register
50. ses the keypad ENTER key The first message under this group will appear By using the MT200 keypad s Up Down keys He can scroll through all messages entering data or viewing only as allowed by the message configuration To return to the Message Group Headings the operator presses the keypad s ESCAPE key which returns and displays the current Message Group Heading By using the keypad Up Down Keys he can scroll through the message Headings and select the next group to view by pressing the ENTER key 14 PLC Control Messages The PLC Control Mode allows you to define up to 64 messages which can be displayed in any order on the MT200 Interface Unit by the PLC s ladder logic program These messages like those create in the Messages Group Mode made contain any combination of text and data Remember the MT200 can store a total of 64 messages regardless of whether they are PLC Control Mode messages or Message Group Mode messages PLC Control Messages With the MT200 Configuration Software is in the very first screen move the highlighted bar around the Configure MT200 selection Press the computer s ENTER key to open the Get MT200 Configuration screen The highlighted bar should default around the Load Disk File selection press the ENTER key again and by using the cursor up down keys select the PLC driver of your choosing and pressing the ENTER key up loads the PLC driver After selecting your driver
51. t would be referenced in the PLC s ladder logic program The first available register will be either zero 0 or one 1 depending on the addressing of your particular type of PLC being used To change the register number just enter the register number while the highlighted bar is around the Register Number selection Should you enter a combined Register Type and Register Number that is out of range invalid for your particular PLC a Config Error message will be displayed on the MT200 display area when that particular message is displayed BIT NUMBER This field will appear only with concern PLC brand settings Used to configure to a brand fof PLC addressing requirements to work with the inputs internal and output address registers See the application note for your PLC to determine how to use the bit number Data Format The data format specifies whether the PLC register to be read from or written to si single precision one data register or double precision two consecutive data registers Two types of formats for double precision registers are supported by the MT200 The default setting is Unsigned Single Precision Toe change the format setting move the highlighted bar around the Data Format selection and press the computers ENTER key A selection window box will appear Your choices for the Data Format are as follows Unsigned Double Precision Use Range dr 8 Digit Double Precision 1 12 Message Grou
52. tandard 232 CONFIGURATION CABLE For 232 Units Computer MT200 DB9 Female DB9 Male 01 01 CGND PART 6000 RS232 02 02 TXD TXD 03 03 RXD CABLE TYPE 04 04 N C 8 Conductor Round GND 05 05 GND 06 06 N C RTS 07 07 CTS CTS 08 08 RTS 422 Converter CONFIGURATION CABLE For 422 Units Computer MT200 PART 6000 RS422 DB9 Female DB9 Male RXD 02 04 TX CABLE TYPE TXD 03 06 RX 8 Conductor Round GND 05 05 GND Siemens 57 200 BOARD TYPE WIRE MOD ROM 422 Type 4 422 12V to DB9 MT200 422 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 422 422 Converter Cable CABLE DIAGRAMS S7 200 MT200 PLC MODEL DB9 Male DB9 Male Model 212 214 2 07 09 45V D 03 02 TX 6000 6045 03 RX D 08 ie 04 TX CABLE TYPE 06 RX 4 Conductor Round GND 02 05 GND SKH BOARD TYPE WIRE MOD ROM 232 Type 2 5V to DB9 MT200 232 EDITOR DISK CONFIGURATION CABLE Standard MT200 6000 RS232 Standard 232 Cable CABLE DIAGRAMS SKH MT200 PLC MODEL All Str
53. the message Move the highlighted bar down to the Data Source selection and press the ENTER key a mini screen will appear allowing you to select one of the following choices for the data sources Data Source Keypad Reg Entry Only Register Type Register Display Only Register 1 Bit Humber 7 0 KEYPAD ENTRY ONLY When the message is first displayed the data field will be initialized to 0 When a value is entered by the operator on the MT200 numeric keypad it will be written ti the PLC when the ENTER key MT200 keypad is pressed This entered value is written to the PLC s register specified by your entry in the Register Type and Register Number fields described a little later in this section When the message has been written to the PLC a Data Written message will appear o the bottom line of the display area PLC REGISTER DISPLAY ONLY When this message is first displayed it will read the specified PLC register and its contents will be displayed in the data field As long as the message remains in the display the data field will be displayed in the data field As long as the message remains in the display the data field will be continually updated with the current value from the PLC s register counter or timer No data is written tot eh PLC when using this data source it can only display the contents of the PLC register PLC REGISER DISPLAY amp KEYPAD ENTRY When the message is first displayed
54. the software automatically opens the Edit MT200 Configuration screen With the highlighted bar around PLC Configuration selection press the ENTER key While you are in this screen see below you will need to configure some of these setting to your requirements The default setting for PLC Type PLC slave Host Time Out Value and Communication Parameters are usually correct but it is suggested you check your PLC s user manual for any possible last minute changes H Le E ation MT200 PLC Configuration PLC Host Source Address PLE Hadas Tine Qut Value Cin ms 250 Communications Parameters Baud 9600 Data bits 7 bits Stop bits 1 bit Parity Password to Allow Register Modification 0 CO if Hot Used Disable Mode Key after Power Up Disable Shift Key in PLC Control amp Message Group Modes Y N Enable Alarm Displays in Message and Register Modes H For Alarm Displays and Control Mode 200 Message Trigger Register For Control Mode Only MT200 Function Key Status Register Delay Before Turning Function Key Off ms Use Line 2 as a Message Line Y N 2 MSS RN A Imm While you are still in the Mt200 PLC Configuration screen there are function data setting you must configure if the system is to work correctly A complete description of these function data settings begin on the next page 15 PLC Control Messages Password to allow Reg
55. you are or what keystrokes are valid at this current time The remaining positions may containing any of the following W Write A data field is present in the message on the top line which can be changed or written to from the MT200 Interface keypad R Read A data field is present in the message on the top line that is a READ ONLY message The data within this field can not be changed from the MT200 Interface keypad D Decimal A data field is present in the message on the top line in which its contents are displayed and or can be entered as normal decimal Base 10 number s H Hexadecimal A data field is present in the message on the top line in which its contents are displayed and or can be entered in hexadecimal Base 16 B Binary A data field is present in the message on the top line in which its contents are displayed and or entered in binary Base 2 OK PLC Communication Status The PLC and 200 are communicating when the is displayed Shift State The MT200 is currently in the shift state The shifted state allows the use or function of the upper portion of the keypad keys MODE MENU The mode menu is used to select the operating mode of the MT200 as well as configuration and diagnostics functions To select an option use the Up Down arrow keys to scroll through the menu until the desired option is displayed then press the ENTER key to enter this option With the exception of the Set
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