User Manual - Catering Equipment Supplier
Contents
1. Lincat User Installation and Servicing Instructions Opus 700 Electric Pasta Boiler OE7701 and OE7702 Please make a note of your product details for future use Date Purchased Model Number Serial Number Dealer _ OPUS 700 IS399 ECN3444 NOTE N This is just one of over 450 different items of catering equipment available which is constantly being extended and improved Details are available from your local distributor or direct from us Used for the purposes for which it is intended and with careful maintenance as outlined in this User Guide your Lincat product will give you years of trouble free service Please read all of the safety and operating instructions carefully before using this product Please pay particular attention to all sections of this User Guide that carry warning symbols and notices whenever there is a risk of personal injury Ensure that these warnings are read and understood at all times CAUTION This is a Caution symbol This symbol is used throughout the user guide whenever there is a risk damaging your Lincat product Ensure that these warnings are read and understood at all times WARNING AN This is a Warning symbol This symbol is used throughout the user guide NOTE This is a Note symbol This symbol is used throughout the user guide to provide additional information hints and tips IS399 ECN3444 2 CONTENTS Contents Page Custo2. DE SCALING THE APPLIANCE It is recommended that the appliance be de scaled regularly using an approved de scaling compound Excessive scale deposits may become difficult to remove with some de scaling products Do not use hydrochloric acid based de scaling compounds on stainless steel To de scale the appliance isolate the appliance from the electricity supply Fill with water to the indicated level Turn on the electricity supply and heat the water to boiling then turn the thermostat off Add the de scaling compound a little at a time allow the frothing to subside then set the unit on full Some de scaling compounds may cause hot water to erupt It is advisable to follow the instructions of the manufacturers e Allow the appliance to heat for up to 30 minutes then allow the water to cool In the case of severe scale deposits it may be necessary to repeat the de scaling process On completion of successful de scaling isolate from the supply evacuate the tank via the drain tap then rinse with clean water DRAINING THE WATER e Turn the unit off and isolate from the power supply e Allow the water to cool to a maximum of 55 C e Open the tap and allow the water to drain e Open the water control valve to allow you to swirl water around the tank to assist rinsing debris through the tank e Close the tap to the safe locked position see diagram below CLEANING THE TANKS Food debris can be a health risk ensure that food debris
3. flame such as a gas range or chargrill e Partitions walls kitchen furniture and other materials less than 100 mm from the appliance should be made from non combustible material e Ensure there is a free flow of air and adequate ventilation around the appliance and that no vents are blocked e Jtis recommended that the appliance is sited under a canopy for the removal of steam ELECTRICAL SUPPLY AND CONNECTION This appliance must be connected to the electricity supply by a qualified electrician in accordance with relevant regulations e This appliance should be connected to mains electricity via a suitable isolating switch which should have at least a 3mm contact separation on all poles e The isolator should be easily accessible in the event of an emergency e Check that the power supply and the supply cable to be used is compatible with the rating of the unit e Remove the rear panel to gain access for connections WATER SUPPLY amp WASTE e This appliance should be connected to mains water supply via the rear of the unit The waste pipe where fitted of the unit should be connected to main drain via a Tun Dish OPERATIONAL CHECK e Ensure that the water drain taps are closed Clean the tanks thoroughly with a warm mild detergent solution Rinse the tanks drain pipes and taps and then dry thoroughly Close the drain taps Fill the tank with water reach max level mark on rear wall of tank NOTE The appliance is fitted wi
4. wire number TE45 W 16 LIMIT STAT FRONT ELEMENT B O 3 GREEN Di Q NEON 0 AMBER NEON O B Ba E 4 D LIMIT STAT oe 1 REAR ELEMENT p rE REAR ELEMENT lt EL208 REGULATOR B B EN10 rat a ge DHH CONTACTOR 4 A C0111 wa n N aoai eeve wires in A z 10mm sheathing 600mm long QP ya BiB Mark boots at each end with 2 wire number 2 Note Wire 12 from the contactor to the pressure switch is wired to the Normally Open terminal Terminal numbers may vary CIRCUIT LEGEND CO111 Contactor EL208 Element EN10 Energy Regulator TH68 Over temp thermostat NE39 Green neon NE40 Orange neon PS05 Pressure switch TE45 Terminal block IS399 ECN3444 14 OE7702 Q DQ Sleeve wires 9 10 and 24 in 10mm sheathing PRESSURE SWITCH 850mm long Mark boots at each end with x A po PS05 wire number 17 24 8 D S AD TH i _ r LIMIT STAT eTa GREEN LG N LEFT ELEMENT 5 NEON O a B AN la B 2 LIMIT STAT BB B CENTRE ELEMENT B MeeR LEON 8 ore BE inm Ee m 5825 1 30 B G LIMIT STAT
5. PARTS LIST Part number Description OE7701 OE7702 BA102 Large basket X BA109 1 2 basket X BA110 1 3 basket X 2 off X 3 off BA104 1 6 basket X 6 off X 9 off CO111 Contactor X X CO166 Swirl inlet fitting X X C0167 v2 Stop valve X X CO168 Compact tee inlet X X EL208 Element 3Kw X 2 off X 2 off EN10 Energy Regulator X X HA77 Door handle X X HA78 Lid handle X X H157 Top bottom door hinge X X HI60 Bottom door hinge X X HO107 Hose flexi braided X X KN233 Control knob X X LE37 Adjustable 150mm leg X X NE39 Green neon X X NE40 Amber neon X X PS05 Pressure switch X X SP56 Leg spanner X X TA101A Drain tap X X TE45 External terminal block X X FAULT FINDING APPLIANCE WILL NOT HEAT Is the green neon N i i Check the mains illuminated on the front ro Cees fascia isolator and fuse Turn on the energy regulator Is the energy eS turned on ro Is the amber neon lit Check safety thermostat re sets yes Check the contactor Is the contactor operating yes Check the element IS399 ECN3444 13 CIRCUIT DIAGRAMS OE7701 PRESSURE SWITCH NO gt EA Sleeve wires 9 10 amp 18 in 1 10mm sheathing 800mm long L Mark boots at each end with TERMINAL BOX
6. Sopp T RIGHT ELEMENT Bal B Pe bal Gi m B D IB iai DO ial o i s ay 1 oy ENERGY EGULAT 6 EN10 Ta Q 0 an y Sleeve wires 2 6 and 14 in 10mm sheathing 600mm long Mark boots at each end with wire number Note Wire 12 from the contactor to the pressure switch is wired to the Normally Open terminal Terminal numbers may vary CIRCUIT LEGEND Contactor Element Energy Regulator Over temp thermostat Green neon NE40 Orange neon PS05 Pressure switch TE45 Terminal block IS399 ECN3444 15 SERVICE INFORMATION Catering equipment should be routinely serviced to ensure a long and trouble free life With this in mind it is recommended that appliances are serviced every six months by a competent engineer For help regarding the installation maintenance and use of your Lincat equipment please call LINCAT SERVICE HELP DESK T 01522 875520 AUTHORISED SERVICE AGENTS We recommend that all servicing other than routine cleaning be carried out by our authorised service agents and will accept no responsibility for work carried out by other persons Note that for safe and efficient operation appliances need regular servicing Please quote both the model and serial numbers from the data plate attached to the unit Give brief details of the service requirement If possible please quote the product code o
7. f the part you require Lincat reserve the right to carry out any work under warranty during normal working hours i e Monday to Friday 8 30 a m 5 00 p m CONDITIONS OF GUARANTEE The guarantee does not cover e Accidental breakage or damage e Operational misuse wear and tear from normal usage incorrect adjustment or neglect e Incorrect installation maintenance modification or unauthorised service work IS399 ECN3444 16
8. is cleaned from the unit after use e Remove any debris from the bottom of the tank e Wash the tanks top surface of the body basket drainer overflow cover basket support and pan support with a warm detergent solution Rinse out the tank flushing any traces of detergent into the drain Close the drain taps into the safe locked position see Draining the water Replace the basket drainer overflow cover batter plate and pan support Refill the tank with fresh water IS399 ECN3444 10 USING THE DRAIN TAP _ DRAIN TAP Align squares press to engage turn to open and close Turn to Open BASKET LOADS Overloading the basket reduces the appliance output of cooked product and will result in uneven cooking It also increases the possibility of surge boiling the water may suddenly boil over when the basket is placed into the tank IS399 ECN3444 11 SERVICING ROUTINE SERVICE We recommend that all servicing other than routine cleaning be carried out by our authorised service agents e Carry out a general check on the installation paying particular attention to the following Is the unit installed with the correct rating of cable Is it connected to the supply via a suitable isolating switch e Check all components for correct operation and replace where necessary e Check the operation of the high temperature limit thermostats The reset button
9. mer Information 0ccceceeeeeeeeee eee eeeeeseeseeeeeeeeseesenseeseneeees 2 Warnings and Precautions cceceeceeeeeeeeeeeeeeeeeeseesenseeeeeeeeeees 3 Technical Datai e cc cccccctscsscsecevecceseeenesssosetscaecewenetevecsrsdcceuaateccterece 4 COMMISSIONING 2 5i00c0c0cc scecnsseoccereascdeceecascescescnesdscarenscscde Anais 5 6 US i iiscceteccecec sie iece teins cndewescesnddveced suscep ae Ere N isina Er 7 11 SOMVICING ETT T 12 Component Replacement cccecceeeeeeeeeeeeeeseeseeseneenseeeeeeeenenes 12 Spare Parts List i sc ccc sicseces oc cock ceccevcceaecuscesosecstedeeescurcdecsdchscasedss 13 Fault Finding wsccccceces cccces ceceecscnces cesctaweceeestenevee cue wet eens neceeesen sed cove 13 Circuit Diagram S 0 22 ccsceesccacceetcatseescesnceseansdnasessoosneeeceseneesacneses 14 15 Service Information ceeceeceeceeeeeeeeeeeeeeseneeeeeeeeeeeeeeeeseeeeeenes 16 WARNINGS AND PRECAUTIONS It is mandatory that all appliances are installed commissioned and serviced by a qualified and competent person as defined by the regulations in force in the country of installation Failure to comply will invalidate the warranty WARNING A This appliance must be installed by a competent installation engineer in accordance with the installation instructions and should conform to the following requirements It is recommended that this appliance is sited under an extraction canopy for the removal of steam Afte
10. r operation some parts of the appliance will remain hot for a period of time Please take care to avoid accidental burns CAUTION All equipment must be earthed to prevent shock Parts which have been protected by the manufacturer or his agent must not be adjusted by the installer or user IS399 ECN3444 3 TECHNICAL DATA Description 400 Wide 600 Wide Product Code OE7701 OE7702 Overall height mm 1050 1050 Height to hob mm 900 900 Width mm 400 600 Depth excluding handles mm 737 737 Tank dimensions w x d mm 300 x 270 500 x 270 Legs adjustable within range mm 135 to 190 135 to 190 Weight Kg 51Kg 65Kg Water capacity litres 24 42 Drain valve diameter mm 25 25 Electricity supply requirements 3N 3N Three phase supply 26 amps 39 amps Electricity supply requirements 1N 1N Single phase supply 26 amps 39 amps Power rating kW 6 9 IS399 ECN3444 COMMISSIONING PREPARATION Remove all packaging and protective coatings prior to installation SITING The installer must ensure that all local regulations are met e The appliance must be installed on a level floor in a suitable position that is well lit and positioned so as to prevent accidental touching e On units supplied with legs the height and level can be adjusted using the spanner provided e The unit should NOT be positioned next to any unit that has an exposed
11. rsed from the inlet on the rear wall of the tank If the mains water control valve is accidentally left open There is an overflow trough in front of the main tank which is connected to the main drain Warning Do not pour water onto hot elements as this will damage the appliance WATER INLET AMBER ELEMENT ON INDICATOR GREEN POWER ON INDICATOR WATER LEVEL MARK MAINS WATER CONTROL VALVE TAP Sa L TANK THERMOSTAT CONTROL OPERATION Q Always check that the tank is filled to the upper level before switching on the appliance Fit basket drainer locating onto pins in side of tank Position basket support in the bottom of the tank ensuring large cut outs line up with element positions Turn on the power supply at the isolating switch The green neon will light indicating that mains power is on and amber neons will light indicating that the heating elements are energised Rotate the control knob to the desired temperature setting IS399 ECN3444 7 e When the temperature reaches the selected set point the element will cycle on and off to maintain the set temperature Note There is a range of 6 cycles on the control knob amp a constant power position beyond the 6 setting e Submerge baskets of pasta positioning onto basket support and cook as per manufacturers instructions e During cooking of pasta starch may be scooped from the surface of water amp poured into the overflow s
12. s are located inside the unit underneath the tank see diagram e Check the operation of the high temperature limit thermostats The reset buttons are located inside the unit underneath the tank see above diagram COMPONENT REPLACEMENT Warning Disconnect all power supplies from the mains before proceeding Energy Regulator e Remove the control knob taking care not to lose the knob retaining clip e Remove the control panel by removing screws below panel and dropping panel down e Remove wires from energy regulator amp remove Two mounting screws e Reassemble in reverse order Contactor e Remove the rear cover e Remove the connections to the contactor e Remove the contactor from the frame e Reassemble in reverse order Safety Thermostat e Remove front amp rear element covers inside unit e Remove thermostat mounting nut from relevant thermostat e Remove thermostat phial from element by sliding out of sleeve e Reassemble in reverse order Heating Element e Remove the front amp rear element covers inside unit Remove the safety thermostat as above Remove element mounting nuts 6 off releasing element mounting flange Remove element amp sealing gasket by lifting out of tank Reassemble in reverse order Important When tightening element mounting nuts ensure that they are tightened to a torque figure of 1N m Over tightened the element gasket may not provide a watertight seal IS399 ECN3444 12 SPARE
13. sh water e Reset the limit thermostat by manually depressing the button refer to the drawing below for location e Reconnect the unit to the electrical supply and operate as normal limit stat reset button limit stat reset button Left element high temperature a g rignt element high temperature KH Ns Central element high temperature limit stat reset button The above diagram shows reset button for OE7702 The OE7701 has only two reset buttons for front and rear elements CLEANING Before carrying out any cleaning of your unit isolate the appliance from the power supply Allow the appliance to cool After use clean the unit down with a warm detergent solution Do not use abrasive cleaners or any containing chlorine on stainless steel surfaces Do not use a water jet or a steam cleaner to clean the appliance IS399 ECN3444 9 SCALE The formation of scale within a hot water system is common and if left unchecked may cause problems to the functioning of the appliance In hard water areas scale formation builds up quicker than in softer water areas therefore checks on scale formation need to be more frequent It is advisable in order to prevent injury the appliance be isolated and allowed to cool before inspecting for scale deposits within the tank
14. tarch removal trough in front of the tank BASKET SUPPORT GASTRONORM PAN SUPPORT BAR BASKET DRAINER OVERFLOW COVER e For bains marie operation fit gastronorm pan support OE7702 Only slotting into overflow cover e Position gastronorm pans into top of tank cover produce with gastronorm lids e For steaming operation use perforated gastronorm pans and lids Should the water fail to heat when its neon is illuminated and the control knob is set to a heating position the high temperature cut out may require re setting The cut outs are located underneath the control panel accessed through the door Press the exposed button to reset the cut out Should the appliance still fail to operate consult a qualified electrical Engineer SUTTING DOWN THE APPLIANCE To turn the appliance off completely rotate the control knobs clockwise to the OFF position Warning After operation some parts of the appliance will remain hot for a period of time Please take care to avoid accidental burns Note If the water level falls below the basket plate the pressure switch will operate closing power to the elements In the event of the unit completely boiling dry the element protector will operate shutting down the appliance IS399 ECN3444 8 RESETTING THE LIMIT THERMOSTAT e Isolate the unit from the electrical supply e Leave the unit for at least 20 minutes to cool before refilling to the indicated level with fre
15. th a pressure switch and for the appliance to operate the tank must be filled to the maximum level IS399 ECN3444 5 Tank Capacities Model No Capacity 0E7701 24 Litres 0E7702 42 Litres With the control knob in the off position switch the unit on at the isolator The green neon will light Turn the energy regulator control knob anti clockwise to the required temperature The adjacent amber neon will light indicating that the heating elements are energised Green Power On Indicator Orange Element On Indicator Mains Water Supply Temperature Control Control Tap Knob OPERATIONAL CHECK Although all Lincat units are functionally checked during manufacture commissioning must include a functional check of all controls Set the energy regulator to maximum and allow the water to heat up USER INSTRUCTION Ensure that the person responsible understands how to safely operate clean and shut down this appliance and is made aware of the position of the isolating switch Note This manual must be kept in a safe and accessible place for future reference IS399 ECN3444 6 USER INSTRUCTION FILLING THE TANK Check that the drain tap is closed in the safe locked position see Cleaning the tanks Fill the tank of the appliance to the level mark on the rear tank wall by turning the mains water supply tap on the control panel Water will be dispe
Download Pdf Manuals
Related Search