USER MANUAL - Innovative Cleaning Equipment
Contents
1. 5 8 inch PHIL FLAT TY A 316 S S BC1414 BRASS PIPE COUPLING 1 4in ss anmiana FRA NG OSE WP Saran SRG FORA HOSE aNrrenKSTANLSESTEL ronne Pue manemane oss O sasons amnocernnoson sissen pa rarmasiess Bassie covenen DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN Frowr oman Luc ror PomTARE UNT rowo FWAX15 FLAT AXLE WASHER a y ID X 1 5 OD X 0 05 THK SSFW FWP C 816 816 1 2inSS WASHER SS WASHER GEL MTR IR GEL MOTOR AIR OPERATED LUBE FREE INCLUDES INLET FITTINGS DFP7 C DFP7 F DFP7 PIN DFP7 C BL DFP7 C GR DFP7 C RD DFP7 C YL oo o Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS HBFSS1238 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN SS HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AIR REGULATOR SILVER COLOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH Page 8of8 082720142. AM AND RELATED UNITS Check the air pump P56 P56K P56V for wear and leaks Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace filter AFR25 in regulator R25 as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check to ensure that the agitator is below the solution level Agitator will not mix properly if solution level is too low Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 PSI 3 to 5 bar If the unit operates at a reduced pressure e Check the air compressor supplying the unit If the pressure is less than 40 psi tu
3. M ere an SSA14 FACI14 AP25 AP25 FWP12 HBSS1212 BEL14F14M T SSA14 BPS 58SO Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS Page 6 of 8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY Suction Line BPS SSR BPS 58SO BPS SSR BPS 58SO HHPB3414 SSC38 HBSSEL1438 PVCV34FM DISCHARGE HOSE ASSEMBLY ITEM NUMBER H12 30 H12B H Available per ft HBSS1212 SSC12 ANTI KINK SPRING WITH RETAINING PIN ITEM NUMBER AKSS12 AKSS12 P AKSS HPC OPTIONAL COMPONENTS WATER SEPARATOR ITEM NUMBER WS 20CFM 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER AH30 Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS Page 7of 8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER AG100 DESCRIPTION 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE ALLEN HEAD BOLT 3 8 16 SS ANTI KINK SPRING FOR 1 2 INCH HOSE WITH PIN AHB 3816 AKSS12 AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE AKSS12 HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP AP25 PLUG 1 4 NPTM AIR FITTING BRASS AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH AW516 5 16 LONG ARM HEX KEY HARD 519011 B8X58 8 15 X
4. USER MANUAL MODEL NUMBER GI 30N AM GI 3ONK AM GI 3ONV AM AND RELATED UNITS 30 Gallon Air Operated Portable Gel Unit with Agitator English Original Instructions User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 0 o 0 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If need
5. e into the air fitting AP25 Ensure agitator is submerged in gel product Activate the air motor by opening the ball valve BVB14 on the back plate It is not recommended to run air motor agitator while applying product Adjust the needle valve NV14Y to achieve the desired speed of the air motor agitator following the steps below Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction to increase speed of motor Adjust needle valve until desired speed is achieved Note Speed of the agitator should be adjusted based on the volume and viscosity of the gel product used Discontinue use of air motor agitator if solution level is below the agitator propeller Close the ball valve BVB14 on the back of the plate to stop air motor Slowly open the discharge valve HV60 completely After Use Instructions Flush the unit with fresh water for 5 minutes Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge valve HV60 Close the discharge valve HV60 after all pressure has been relieved from the system Maintenance Instructions Note Disconnect coupler FACI14 from air lines on the back of the unit before opening the back plate and servicing the unit To keep your portable unit operating properly periodically perform the following maintenance procedures Model No GI 30N AM GI 30NK AM GI 30NV
6. ed install a water separator WS 20CFM before the unit Do not use an air lubricator before the unit Never use unit with hydrocarbons or flammable products PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations TE Fa Always remember to recycle Y Specifications and parts are subject to change without notice Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS Page 2 of 8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material Santoprene standard GI 30N Viton V AM Kalrez K Examples Add bold option codes to item number as shown For standard options no option code is needed e GI 30N AM standard unit with Santoprene pump seals e GI 30NV AM unit with Viton pump seals REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 15 18 cfm 425 510 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service de
7. partment SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 3 8 in 9 5 mm inside diameter Capacity 30 gallons 132 15 liters Discharge hose diameter length 30 ft 9 m hose with 1 2 in 12 7 mm inside diameter Discharge wand tip type 24 in 60 9 cm stainless steel wand with fan tip and ball valve Fan tips included ST2520SS ST1510 ST2508 and ST4008SS Output distance 6 10 ft 1 8 3 m Varies based on viscosity of product Output volume 0 5 1 gal min 1 89 3 79 I min Varies based on viscosity of product and fan tip size Flow rate 2 gal min 7 6 I min Varies based on fan tip used Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels two 5 inch casters with lock Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS Page 30f8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with the desired gel product With the discharge valve HV60 in the closed position plug an air lin
8. rn the unit off until the compressor can catch up e Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Page 4of 8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 30N A DFP7 see parts list for color options FI 30N HNDL FW38X78 AHB 3816 TANK 30N FWAX15 SSAXEL20 5 AS1 VS SSP 12 iS PVCV34FM CST5SS L CST5SS DISCHARGE WAND AIR MOTOR AND AGITATOR ITEM NUMBER SSGWA12 deat ae HHSB1214 a GEL MTR IR A S PL GEL MTR ST 51420125 GEL PROP 2 ___ STAOO8SS 6 _ sT2508 ST1510 2 SSN1224 Model No GI 30N AM GI 30NK AM GI 30NV AM AND RELATED UNITS Page 50f8 08272014 User Manual 30 Gallon Air Operated Gel Unit with Agitator English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY ee Inside View 5 CV1438 P56 P56K or P56V BEL14F14M BC1414 NV14Y R25 AG100 HBSSEL1438 HBSSEL1814 HBSS1438 HBFSS1238 Included with GEL MTR IR PLATE ASSEMBLY Outside View HBSS1438 AP25 FACI14 B A HBSS1438 NV14Y SSC38 g HBSS1438 BvB14 _ r BEL14M14
Download Pdf Manuals
Related Search