TracRac TracTonneau Tonneau Cover Installation Instructions
Contents
1. Bond VELCRO 7 brand fasteners along wt J entire length of both S S side rails before driv xN yS TOGGLE ing vehicle to prevent NOTE If tailgate has a wna me key lock cover is se f STEP 9 To release cover pull back on toggle Roll cover toward cab to open For best results leave cover fastened to side rails while opening cured until tailgate is unlocked and opened LOCK TOGGLE INTO HEADER waa KJ eb STEP 10 Secure cover open by X yA A i y Wir i hooking safety straps to front loops HEADER SAFETY SEAL STRAPS INSIDE TAILGATE COVER SECURED OPEN NOTE In cold weather conditions or with some accessories it may be preferable to close the cover before closing the tailgate Header seal may be placed across top of tailgate if preferred COVER TENSION ADJUSTMENT AUTOMATIC a Spring plunger compensates for material expan TENSION gt FRONT HEADER N S DE RAIL sion and contraction caused by temperature CONTROL Sa changes Sa SPRING PLUNGER gt Check cover tension after installation seasonally and after extreme temperature changes For best performance adjust tension regularly to protect your cover against wind wear STEP 11 Set tension during warmest part of day With cover closed release VELCRO brand loop from both side rails near cab Check compressio2. Y ASH OFZOLLL N d 007 S0 r 01 WOOD OBJOCBIY MMM dyY SUS Q M 289 1 10S 008 201Jag Jewo sn5 9 LY 229 809 Xe4 OSL ZZ9 80S euoUd LZZZO YIN JOAIY Ie4 4994S UOSI 4 fF v66 Wa3 S 2eYy9es y 104 19409 pag YONI Neauuo LILI y Truck Bed Cover for the TracRac System TracRac Inc Limited WARRANTY Thanks for purchasing a TracRac Inc product We proudly make our products in the USA and we stand behind them We thoroughly inspect every product before shipment and warrant them to the original purchaser to be free from defects in materials and workmanship for a period of 24 months from the date of purchase In the unlikely event that trouble develops during the warranty period please Contact TracRac for a return authorization number and instructions If our inspection shows defective materials or workmanship we will repair or replace the product at our discretion atno charge We will return the product to you at our expense Proof of purchase is required Certain restrictions apply This warranty does not apply to normal wear and tear TOOLS REQUIRED Any damage caused by careless unsafe excessive use improper handling improper installation or alteration are not covered Overloading beyond 1 9 16 Ratchet or Wrench rated capacity accidents or repairs attempted by anyone other than TracRac personnel or our Authorized Dealers are not covered 2 Large Flat Screwdriver This warranty applies i
3. cap screws and 3 8 square nuts as shown Nuts have been S pre installed into slot in header guide Finger tighten TRACRAC RAIL TRACTONNEAU SIDE RAIL SQUARE NUT 5 8 FRONT HEADER S E EE N sE MP YPN STEP 5 Set cover assembly behind cab with header seal Fe Sia M STEP 2 Locate cab seal between side rails and front of pickup aritop otrall _ _FRONTOF pa box Peel backing and adhere cab seal to box P l i ii ane FRONT OF TN a SEAL ON TOP PICKUP BOX N 7 OF RAIL A CAB SEAL N F li A x t A ee cover N SIDE RAIL DE BOX RAIL K f RAIL Ta J STEP 3 Press side rails into cab seal compressing seal 1 4 Install set Dac screws into clinch nuts on side rails andtighten 7 eo CLINCH NUT HEADER GUIDE SIDE RAIL FLANGE CAP SCREW SET 4 LATCHING amp UNLATCHING COVER STEP 7 Unroll cover toward tailgate and rest bows onside STEP 8 Secure Shur Bond fasteners on one side rail rails Rotate header into header stops and press by pressing along full length of rail Pull cover down to lock toggle into header tight across pickup bed and secure Shur Bond HEADER HEADER STOP fasteners on opposite side rail ZL PULL COVER OVER RAILS HEADER SEAL re SS NOTE Secure Shur PRESS EDGES gt lt COVER
4. n lieu of any other warranties expressed or implied including implied warranties of merchantability and fitness for a particular 3 1 8 Allen Wrench purpose Variations of its terms are notauthorized The foregoing obligation is TracRac s sole liability under this or any other implied warranty and under no circumstances shall TracRac be liable for TracTonneau_IM F1 A01 any special indirect incidental or consequential damage whether arising out of breach of warranty breach of contract or otherwise TRACRAC REPLACEMENT PARTS Some states do notallow limitations on how long an implied warranty lasts orthe exclusion or limitations of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state a fee ee ip 1702502 ee ger 5 8 x 1 94 a ea Lock Nut 5 16 Purchased from 3 __ _ __ Header Seal Notched 15 1703260 Tension Control Bracket 27 1703265 ToggleCap Model SKU 4 1115372 HeaderEnd Plugs Setof Two 16 1703345 Spring Pin 1 8 x 5 16 28 1702611 Cotter Pin 3 64 x 19 32 Date of purchase 5 1702602 Square Nut 3 8 17 _ Shur Bond VELCRO Fasteners 29 1702926 Cap Screw 5 16 x 7 8 p i 6 1115354 Header Insert Safety Clip 18 1703332 Hitch Pin 1 16 x 15 16 30 1702801 HeaderStop This warranty is valid only in the United States of America 7 __ _ Safety Strap 19 1703643 SetScre
5. n of both spring plungers against the front header per diagram Roll cover open and make adjustments Close cover and recheck adjustment Repeat until satisfactory tension has been achieved CORRECT TENSION DURING WARMEST PART OF DAY COVER TOO LOOSE ROTATE CLOCKWISE FRONT HEADER SPRING PLUNGER f ADJUST HERE WITH 1 it J C FLAT SCREWDRIVER NOTE Adjust tension in small increments Slight adjustments will gain significant results NO LESS THAN Te m TROUBLE SHOOTING HEADER WILL NOT LATCH Make sure the header seal is not caught between side rail and header FABRIC COVER IS TOO TIGHT OR TOO LOOSE See Step 11 to adjust tension Questions Call our friendly customer service staff atTracR ac Toll F ree 1 800 501 1587 VELCRO is a registered trademark of the Velcro companies
6. w 1 4 x 3 8 31 1703301 Side RailEnd Plug Left R 8 1114872 HeaderGuide 20 _ _ _ Side Rail Passenger s Side 32 1116263 Side Rail End Seal 3 To activate your warranty and to take advantage of our special promotions new product releases amp product upgrades please complete the 9 1703000 Cap Screw 3 8 x 1 1 2 21 Side Rail Driver s Side 33 1703300 Side Rail End Plug Right attached Customer Satisfaction Survey and submititimmediately to TracRac Inc 10 1115353 Header Safety Strap 22 1114773 FlatSpring 5 8 x 3 7 8 34 1116265 Side Rail Cab Seal 4 1 2 R ber YourW isnotinefectunl lated card within 10 days f dete ot ourch Thanks ti 1703344 Blind Rivet 1 8 x 3 16 23 1703650 Latch MainFrame 35 1116264 Side Rail Top Gap Seal 2 5 8 emember Your Warranty is notin effect unless we receive your completed card within ays from your date of purchase Thanks 12 1701595 End Plug 1 OD 24 1702610 Clevis Pin 3 16 x 1 1 4 Please specify length or make and model of vehicle SIDE RAIL amp COVER INSTALLATION BRACKET SAFETY CAP SCREW e STRAPS HEADER GUIDE gt COVER ASSEMBLY RUBBER _ SEAL 7 DRIVER S a S SIDE RAIL n PASSENGER S SIDE RAIL CAP SCREW STEP 1 Open tailgate and slide the side rails onto the inside STEP 4 Install header guides a S 3 8 x 1 2 track of the TracRac rails into front header with 3 8 x 1 1 2
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