PALLET TRUCK SCALE
Contents
1. 10 TPWN TPWN 5 POWER SUPPLY amp START UP The instruments are powered with a stabilised 9 Vdc tension supplied from a 9 V not rechargeable alkaline battery supplied TO TURN ON the instrument press the ON OFF key until the turning on and release The display shows in sequence 07 01 in which 07 indicates the instrument type 01 indicates the metrological software version XX YY ZZ is the installed software version LEGAL o 5 if the instrument is APPROVED or NON APPROVED respectively 9 its the gravitational value only with APPROVED instrument advancement bar The indicator has an auto zero at start up function in other words itmeans that if at start up a weight within 10 ofthe capacity is detected it will be zeroed ifthe weight is not within this tolerance with a non approved instrument the display shows the present weight after a few instants while with an approved instrument Z LoW weigh too low or Z hiG weigh too high is shown continuously on the display until the weight does not re enter within this tolerance the auto zero function at start up may be disabled through the PC Tool TECH MAN REF TO TURN OFF the instrument keep the ON OFF key pressed until the OFF message appears on the display and release the key TPWN WEIGHT INDICATOR 6 FRONT PANEL KEYS The front panel is designed for quick but simple weighing applications It consists o2. NOU TPWN 1 TECHNICAL SPECIFICATIONS POWER SUPPLY Fitted with 9 V alkaline battery not rechargeable OPERATING TEMPERATURE From 10 to 40 C 14 to 104 F DISPLAY LCD display with 6 high contrast 25mm digits with indication of active KEYBOARD Waterproof and functional keypad Available on entire range AUTO POWER OFF Adjustable from 1 to 30 minutes may be disabled STEERING WHEELS amp 200 mm vulkolan made FORK S ROLLS amp 82 mm vulkolan made double TPWN 2 DIMENSIONS mm TPWN 3 OPERATING INSTRUCTIONS A truck scale is an electronic weighing system directly installed on a pallet truck Must be used on even solid surfaces and driven always in the normal position Before loading check the maximum load allowed by the pallet truck scale in use refer to instruction plate on the side of the pallet truck The rudder has a double function direction control and hydraulic lifting N B Lift up or pull down ONLY when the pallet truck scale is in a standing still position CONTROLS The lever on the right side of the rudder can be putin 3 positions like itshows on the plate Y in figure B POS 1 centre TRANSPORT The rudder is completely free to allow driving control POS 2 down LIFT UP By moving the lever downward the lifting mechanism is activated Pushing down the rudder will cause the load to lift up POS 3 up PULL DOWN By moving the lever upward the load will
3. lt 100kg All the tare functions are disabled The SEMIAUTOMATIC TARE value can not be modified with a gt 10000 manual tare or from database The manual tare or from database can be entered or modified only with an UNLOADED scale TPWN 8 3 FUNCTION OF AUTOMATIC TURN OFF The scale is fitted of a programmable automatic turn off function which allows to save energy in case of not using it temporarily the automatic turn off starts functioning when the scale is unloaded gross weight 0 for the time in minutes programmed in MoFF step TECH MAN REF The values vary among 00 DISABLED 01 1 minute 02 2 minutes 30 30 minutes 8 4 MULTIRANGE AND MULTIDIVISION FUNCTION The multi range functioning allows to subdivide the scale capacity in two or three ranges each which is up to 3000 divisions improving in this way the first range division in the dual range and the first two ranges in the triple range For example it is possible to approve the weighing system with A single range 6 kg capacity and 2 g division 3000 div Dual range 6 3 kg capacity and 2 1 g division 3000 3000 div Triple range 15 6 3 kg capacity and 5 2 1 g division 3000 3000 3000 div NOTE For the approval of the weighing system in dual and triple range the cell must have better technical features in comparison to the cell used for the approval in a single range This functioning is indicated by the turning on of the symbol which identify
4. no PrG The indicator has not been set correctly check the capacity division values and the calibration TECH MAN REF u O und100 11 PRINTOUT EXAMPLES GROSS 3 000 kg TARE 2 400 kg NET 0 600 Norm peak hold with semiautomatic tare NET NET NET TOTAL Totaliser Mode 20 TPWN GROSS 3000 Kg ET 2 400 kg NET 0 600 Norm peak hold with manual tare TPWN DICHIARAZIONE DI CONFORMITA Declaration of conformity Noi We DINI ARGEO srl Via della Fisica 20 41040 Spezzano MO Italy dichiariamo sotto nostra unica responsabilit che il prodotto declare under our sole responsibility that the product Modello Indicatore di peso LCS TPWN Type LCS TPWN weighing indicator al quale si riferisce la presente dichiarazione conforme alla e seguente i norma e o documento i normativo i to which this declaration refers to conforms with the following standard s or other regulations document s Conformit CE CE Conformity Direttiva CEE 89 336 sulla Compatibilit E lettromagnetica Norme Europee EN 55011 EN 50082 1 89 336 EU EMC Directive adopted European Standard EN 55011 EN50082 1 Direttive CEE 73 23 e 93 68 sulla sicurezza elettrica in bassa tensione Norma Europea EN 61010 1 73 23 and 93 68 EU Directives regarding low voltage electrical safety Adopted European Standard EN 61010 1 Marco Bertoni Presidente Alu Bet 21 ONE YEAR WARRAN
5. 100 kg T No Z The tare is not 0 it s not possible to execute the manual tare with limitation of the active tare G No Z The gross weight is not 0 it s not possible to execute the manual tare with limitation of the active tare LEGAL Function not allowed with approved scale oVr999 Once reached 999 totalisations one must clear the total in order to execute other ones Err 10 Invalid first calibration point check the calibration TECH MAN REF Err 11 Invalid first calibration point check the calibration TECH MAN REF Err 12 Invalid first calibration point check the calibration TECH MAN REF Err 13 Invalid first calibration point check the calibration TECH MAN REF Err 14 Invalid second calibration point check the calibration TECH MAN REF Err 15 Invalid second calibration point check the calibration TECH MAN REF Err 16 Invalid second calibration point check the calibration TECH MAN REF Err 17 Invalid second calibration point check the calibration TECH MAN REF Err 18 Invalid third calibration point check the calibration TECH MAN REF Err 19 Invalid third calibration point check the calibration TECH MAN REF Err 20 Invalid third calibration point check the calibration TECH MAN REF Err 21 Invalid third calibration point check the calibration TECH MAN REF Err 30 Invalid zero tracking value with the tool on the PC check in the FUNCTIONING MODE PRINTOUTS mode TECH MAN REF
6. passes by net zero or by unstability otherwise the display shows Reload NOTE The reenabling can be set by using the tool on the PC TECH MAN REF To view and print the accumulated total press F1 the display Shows in sequence totXXX in which XXX is the number of the total weighs the net weight total blinking To clear the accumulated total press ZERO TARE while the net weight total is viewed the display shows totCLr press another key to not clear If the accumulated total is equal to 0 kg the instrument avoids the request of zeroing the total NOTES The accumulated total is cancelled when the instrument is turned off The maximum number of totalisations is 999 it is necessary to clear the total in order to continue TPWN 10 INSTRUMENT MESSAGES DESCRIPTION ok New scale zero acquired correctly The weight is too low to acquire the scale zero The weight is too high for acquiring the scale zero The weight is too low in order to print or totalise The weight is too high in order to print or totalise Underload condition weight under the gross zero minus the 16 6 of the capacity Overload condition weight exceeds the capacity value plus 9 divisions reLoAd Weight not passed by net 0 or by unstability n StAb Unstable weight Communication with PC under way Indicates that with approved scale the visualisation with sensitivity times 10 is not allowed if the capacity is less than
7. the range in which one is working W1 first range W2 second range W3 third range if configured by passing to the W2 range the second range division is enabled by passing to the W3 range the third range division is enabled at this point the W1 first scale division is restored only by passing the gross zero of the scale The multidivisional functioning is similar to multirange but with the difference that a range division is enabled as soon as one enters in its range interval in other words without passing by the scale zero NOTE The selection of the range number with multirange and multidivisional functioning is made during the indicator calibration TECH MAN REF 8 5 REMOTE CONTROL If the model is provided for an infrared ray interface with the remote control itis possible to remotely use all the scale functions or just the semiautomatic tare To choose which type of functioning one has to use the Pc Tool TECH MAN REF In the multifunction configuration the remote control keys take on the following functions ZERO It carries out the zero scale and in the input phase it confirms the entered value TARE If pressed for an instant it executes the semiautomatic tare if pressed at length it allows to enter the manual tare MODE increments the blinking digit PRINT selects the digitto be modified blinking from left to right TPWN 8 6 PRINTING e normal peak hold functioning modes by pressing the F2 key
8. Scandinavia s biggest webshop for scales PALLET TRUCK SCALE TPWN USER MANUAL TPWN_03 06 10 UK_U TPWN INDEX INTRODUCTION San en page 3 WARNINGS page 4 1 TECHNICAL SPECIFICATIONS u page 5 2 DIMENSIONS nennen page 6 3 OPERATING INSTRUCTIONS ee aa page 7 4 REFERENCE DRAWINGS ce aan page 9 5 POWER SUPPLY amp START UP airada page 10 WEIGHT INDICATOR 6 FRONT PANEL KE Sn ee page 12 ZSY MBOLS ON UCD DISPLAY an aa page 13 BASIC FUNC TION canarias 14 ZERO SCALER nee page 14 TARE OPERATION oia page 14 BSAUTO SWITER OFRFUNGTION GG Eee page 15 8 4 MULTIRANGE AND MULTIDIVISION FUNCTION page 15 8 5 FUNCTIONING WITH REMOTE CONTROL page 15 O page 16 8 7 REENABLING OF THE PRINTOUTS AND INDICATOR FUNCTION Snap a page 16 8 8 METRIC DATA VISUALISATION INFO ne page 16 8 9 DISPLAY WITH SENSITIVITY X 10 VISS TO BE USED IN TESTING DURING THE CALIBRATION page 17 e LONET GROS S SWICHN G as ae page 17 9 SELECTABLE FUNCTIONING MODES rr sinnis page 18 SENOR MAL TOIM icaro page 18 PAZ CER e ORTA page 18 CERO RR RAR page 18 OAs PO TAS ERTO criari page 18 LOINSTRUMENT MESSAGES nenne page 19 11 PRINTOUTEXAMPLES nenn page 20 CE DECLARATION OF CONFORMITY c c page 21 WARRANTY AND AUTHORISED SERVICE CENTER STAMP page 22 TPWN INTRODUCTION This manual contains alla the instructions for use and all information necessary for the correct operation o
9. TY The ONE YEAR warranty period begins on the day the instrument is delivered It includes spare parts and labour repair at no charge if the INSTRUMENT 15 RETURNED prepaid to the DEALER S PLACE OF BUSINESS Warranty covers all defects NOT attributable to the Customer such as improper use and NOT caused during transport If on site service 15 requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any The Customer pays for the transport costs both ways if the instrument is shipped to DEALER or manufacturer for repair The WARRANTY is VOIDED if any of the following occurs repairs or attempted repairs are made by unauthorised personnel connected to equipment installed by others or Is incorrectly connected to the power supply or instrument has defects or damage due to carelessness or failure to follow the guidelines in this instruction manual This warranty DOES NOT provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments even during the warranty period AUTHORISED SERVICE CENTRE STAMP 22 TPWN
10. ation it identifies the indicated minimum weigh range Indicates that the displayed weight is a gross weight Indicates the battery charge level 7 When viewing the metric information it identifies the indicated division range 8 9 Indicates that a semiautomatic tare is active 10 Indicates thata manualtareisactve 11 Indicates thatthe instrument is in the first weighing range 12 Indicates thatthe instrument is in the second weighing range Indicates the unit of measure in use pounds Indicates the unit of measure in use tons AA eS This is shown around the specific digits during the visualisation x 10 18 A PO Indicates that a specific function of the indicator is active Indicates that the peak function 15 active Indicates that the hold function is active TPWN 8 BASIC FUNCTIONS 8 1 ZERO SCALE By pressing a long the ZERO TARE key itis possible to zero a gross weight value which is within 2 of the capacity after the zeroing the display shows 0 weight and the relative pilot lights are turned on 8 2 TARE OPERATIONS SEMI AUTOMATIC TARE By pressing for an instantthe ZERO TARE key any weight value present on the display is tared the display shows tArE tA for an instant and then 0 net weight the pilot lights turn on In any case a new tare operation cancels and substitutes the previous one NOTE The semiautomatic tare will be acquire only ifthe weigh
11. ction press at lenght the F2 key the display shows H 10 Press ZERO TARE to confirm TAKE NOTE In case the instrument is LEGAL FOR TRADE the sensitivity times 10 is displayed for five seconds after which the instrument returns to standard weight displaying Furthermore in case of 5 key instrument this displaying is possible only with capacities over 100 kg 220 Ib 8 10 NET GROSS SWITCH If one sets a tare itis in any case possible to view the gross weight on the display Press at length F2 key the display shows H 10 Press the Fl or F2 key the display shows GroSS Press ZERO TARE to confirm the display shows the gross weight the relative pilot lights turn on To disable the funciton press at length the F2 key the display shows H 10 Press the Fl or F2 key the display shows GroSS Press ZERO TARE to confirm NOTE If the instrument is APPROVED when MODE is pressed the visualisation of gross weight remains for about five seconds then the instrument automatically will display the net weight TPWN 9 SELECTABLE OPERATING MODES Besides the standard weighing function with the tare subtraction the indicator can carry out an additional function of either HOLD PEAK or TOTALIZER The functioning mode si set in the ModE step of the set up environment TECH MAN REF 9 1 NORMAL norM Simple display functioning mode with no function linked to the F1 key 9 2 PEAK PEAK Simpl
12. derivable from possible errors of wheighing RECYCLING INSTRUCTION The crossed out wheeled bin on the product means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the KS product by the user will entail fines foreseen by the current regulations NOTE FOR THE USER Please take note that when the TECH MAN REF is mentioned means that an advanced function is being described therefore for the technical personnel which will be further explained in the corresponding technical manual TPWN PALLET TRUCK SCALE WARNING THIS PALLET TRUCK SCALE HAS BEEN DESIGNED TO ONLY WEIGH ON PALLETS Never exceed maximum load see the weight indicator s label Do notuseinan environment with any risk of explosion Load only when forks are in the lowest position Check that the pallet truck scale is in good operating conditions I CAUTION To get the best weighing results lift up the forks about 5 10 cm Do not expose the weighing indicator to atmospheric agents rain sun etc Read and understand all instructions FIX THE LOAD ON THE PALLET AS SHOWN IN THE DRAWING
13. descend When the lever is quickly moved upward a special valve controls the descending speed of the load MAINTENANCE WARNINGS Before you perform any service make sure the pallet truck is in a condition of safety Never discharge any residue without taking the necessary environmental precautions Only perform the service described in this manual Maintenance and repair jobs not included in this manual must be performed by authorised personnel only Serious injury could result from service or maintenance performed by unqualified personnel Never alter the safety level of the machine Always use Identical replacement parts Never remove or hide in anyway instruction plates and stickers The more intricate maintenace and or the repair must be carried out by specialized personnel Do not modify the pallet truck Do not use inflammable cleaners Do not use direct jets of water Do not pour liquids on the indicator RUDDER ASSEMBLY figure D 1 Lock rudder 228 to hydraulic pump 200 with screws 27 that you can find in the box 2 Lock chain 208 to lift down pedal 50 Rotate pedal to simplify the connection DESCENDING SPEED REGULATION figure D 1 Lift up forks to maximum height Set right lever to POS 1 centre Make sure the rudder 228 is in a vertical position Unscrew bolt 2 and turn clockwise the adjustable screw 48 until the forks start to descend Turn adjustable screw 1 Y turn counter clockwise
14. e display functioning mode It is possible to use the instrument to store the maximum detected weight value during the weighing PEAK useful to measure for example the break load of the materials By pressing the F1 key the peak mode is activated for an instant the PEAK message appears and the maximum weight reached until that moment is displayed To end the test and return to the displaying of the weight on the scale press again the F1 key the display shows for an instant the message norM The weight value detected will be e The maximum before a fast weight drop measurement of break load e The maximum detected persisting on the scale NOTE Ifthe weight goes into overload the scale automatically returns into the normal weighing mode 9 3 HOLD HoLd Simple display functioning mode By pressing the F1 key for an instant the message HoLd will appear and then the weight value on the scale will be frozen on the display To return to standard displaying press again the F1 key for an instant the message norM will appear and the weight returns to be the current one on the scale 9 4 TOTALIZER tot Simple display functioning mode every time one wants to accumulate and print the weight it is necessary to press F2 the message SUMXXX appears on the display in which XXX is the number of the current weigh To avoid undesired accumulations the F2 key is active just once it reenables itself if the weight
15. f an LCD display with easy to read digits 25 mm in heightand 25 symbols for indicating the status or the active function IR Interface ON OFF key It turns the instrument on and off Allows viewing the scale s metric information capacity division minimum weigh for each configured range In the numeric input phase it allows to exit without saving the modifications ZERO TARE key If pressed for an instant it carries out the semiautomatic tare If pressed at length it clears the displayed gross weight if itis within 2 of the total capacity If pressed at length it allows to enter a manual tare from the keyboard In the numeric input phase it increases the digit to be modified It enables the selected function In the totaliser mode it accumulates the weight TPWN In the numeric input phase it serves to select the digit to be modified blinking It executes the printing of the weight data In the totaliser mode it prints the accumulated total Only in the models which provide for it 7 SYMBOLS ON LCD DISPLAY FUNCTION Indicates that the weight detected on the weighing system is near zero within the interval of 1 4 1 4 of the division Indicates that the weight is unstable Indicates that the displayed weight is a net weight When viewing the metric information it identifies the indicated capacity range When viewing the metric inform
16. f the weighing system In thanking you for the acquisition of this weight system we want to call to your attention some aspects of this manual This booklet supplies useful instrucions for the correcr operarion and maintance of the weighing system to which it refers it is therefore necessary to pay the utmost attention to all the paragraphs which illustrate the most simple and secure way to operate This booklet must be considered an integral part of the weighing system and must included with the deed of sale Neither this publication nor part of it can be reproduced without written authorization on the part of the manufacturing firm All of the information reported herein is based on data avaiable at the moment of printing the manufacturing firm reserves the right to carry out modifications to its own products at any moment without notice and without any sanction It is therefore suggested to always verify possible updates Some functions written in the sections regarding the weight indicator might not be available because these depend on the type of weighing system that has been purchased PS The person responsible for the use of the weight indicator must make sure that all of the safety rules in force in the country of its use should be applied to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the utilizer The manufacturing firm declines any responsability
17. ight or weight instability by using the PC Tool TECH MAN REF 8 8 DISPLAY OF METRIC DATA inFO The indicator is fitted with a function named INFO thanks to which it is possible to view the configuration metric data First range capacity first range minimum weigh first range division Second range capacity second range minimum weigh second range division Third range capacity third range minimum weigh third range division NOTES The minimum weigh corresponds to 20 net weight divisions The data of the second and third range appear only if actually configured TPWN To view the metric data Keep the ON OFF key pressed until the display shows inF O and release The capacity value of the first range will appear and the following data will automatically scroll in this order Capacity 1 range 6 Minimum weigh 1 range 6 Division 1 range 6 Capacity 2 range 6 Minimum weigh 2 range Division 2 range 6 Capacity 3 range 6 Minimum weigh 3 range 6 Division 3 range The indicator automatically returns in the weighing mode 8 9 DISPLAY WITH SENSITIVITY X 10 TO BE USED IN TESTING DURING THE CALIBRATION Press at length F2 key the display shows H 10 Press ZERO TARE to confirm The scale division will be divided by 10 the relative pilot lights will tum on If one prints during the visualisation x 10 the weight values will be printed with the normal sensitivity To disable the fun
18. one will have GROSS weight TARE weight NET weight NOTE Ifthe hold or peak function is active the printed weights are always the frozen ones e In totaliser functioning mode by pressing F2 one will have NET weight or weigh number pressing the Fl key one will have Net weight total and total number of weighs NOTE The print data is not modifiable Executing printouts with NON approved scales In order to print with non approved scales the following conditions must exist the weight must be stable the gross weight must be gt of a division the printing 15 always active Legal for Trade scale printing In order to be able to print with a legal for trade scale the following conditions must exist the weight must be stable the net weight must be gt the minimum weight minimum of 20 divisions the printing is reactivated depending on the setting of a parameter through the PC Tool passage by zero of the NET weight or weight instability see section 6 7 REENABLING OF THE PRINTOUTS AND OF THE INDICATOR FUNCTIONS 8 7 REENABLING THE PRINTOUTS AND THE INDICATOR FUNCTIONS While using the indicator it is possible to incur into the rELoAd message shown on the display this means that the printing or the function which one wants to carry out must be reenabled in order to avoid unwanted executions Itis possible to set the reenabling in different ways passage by zero of the net we
19. t is AT LEAST A DIVISION STABLE instability led off and VALID in other words the OVERLOAD condition must not be created ENTERING THE MANUAL TARE FROM KEYBOARD Press F1 for a few seconds the display shows tArE and then 000000 Enter the desired value using the following keys Fl increases the blinking digit F2 selects the digit to be modified blinking the scrolling of the digits takes place from left to right ON OFF if pressed for an instant it zeros the enable tare f present and allows to return to weighing mode Confirm with the ZERO TARE key the value will be subtracted from the weight present on the plate and the relative pilot lights will turn on If the entered value is not a multiple of the scale s minimum division it will be rounded off In any case a new tare operation cancels and substitutes the preceding one CANCELLING A TARE One can manually cancel the tare value in different ways unload the scale and press the ZERO TARE key carry out the tares in deduction partially unloading the scale and pressing TARE to zero the display enter a manual tare equal to 0 LIMITATION OF THE TARE FUNCTIONS With a non approved instrument the tare operations are unlimited in other words these are always active With approved instrument it is possible to limit the tare functions using the PC tool TECH MAN REF the tare operations will have the following specifications SCALE CAPACITY FUNCTIONING
20. then screw bolt 2 You should be able to obtain a descending movement from every position of the rudder SII RO TPWN OIL LEVEL figure C Check oil level every 6 months Only use hydraulic oil No engine oil or brake oil Oil viscosity 30 Cst at 40 C Quantity 0 3 It With the fork in the lower position follow these steps 1 Remove cover 204 o ring 11 and cap 202 2 Ifnecessary add oil Maximum filling level is 200mm below top of tank 3 Turn on the pump to get air out of the hydraulic circuit 4 Putcap 202 o ring 11 and cover 204 back DAILY MAINTENANCE To keep the pallet truck scale in good operating condition the operator must perform daily these checkpoints e Check overall conditions Check weighing scale Check printer if installed Check pump Check rollers and wheels SCHEDULED MAINTENANCE Maintenance performed by qualified personnel only Make sure to put the pallet truck scale on a flat and solid surface e Check that nothing 15 blocking the rollers e Grease rollers and wheels bearings e Grease control lever on rudder e Check oil every six months Fill up if necessary with IP 46 hydraulic oil N B If oil needs to be replaced follow the necessary precaution and law requirements for the disposal of the exhausted oil e Replace rollers and wheels when necessary For any questions or problems check with an Authorised service Centre TPWN 4 REFERENCE DRAWINGS
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