Owners Manual
Contents
1. 51 Specifications TAIN 125 52 Emission KYMCO Clean Air 53 Emission Information amp EPA 54 KYMCO Limited Scooter Warranty enne 55 jp w 56 Identification Numbers Record inside of back cover SECTION 1 GO KYMCO FOREWORD amp SAFETY INTRODUCTION Thank you for purchasing this KYMCO Agility scooter and welcome to the KYMCO riding family Please read this owners manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter s controls its features its capabilities and its limitations To ensure a long trouble free life for your scooter provide it with the proper care and maintenance as described in this manual For replacement parts and accessories you should always use genuine KYMCO products as they have been specially designed for your vehicle and manufactured to meet KYMCO s demanding standards Keep this owners manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold All information illustrations photographs and specifications contained in th2. S 53 EMISSION CONTROL amp WARRANTY INFORMATION KYMCO Crankcase Emission Control System Your Agility scooter s engine is equipped with a closed crankcase system Blow by gases are routed back in to the combus tion chamber via the intake system This system does not allow the blow by gases to enter the atmosphere Exhaust Emission Control System The exhaust emissions from your scooter are controlled by engine design factory set fuel delivery ignition settings and exhaust system design This system also includes a catalyzer in the exhaust system Noise Exhaust Emission Control System The engine intake and exhaust systems of your scooter were designed to comply with federal state and local noise level requirements Do not modify the engine intake or exhaust components as doing so will affect compliance with these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level from your Agility scooter KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc 5 Stan Perkins Road Spartanburg SC 29307 USA warrants that this vehicle was designed manufac tured and equipped so that when new it would conform with the applicable Motorcycle Noise Regulations of the U S EPA Environmental Protection Agency This warranty is not limited to any particular part component or system of the vehicle Defects in design assembly or in
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4. 27 Steering amp Handlebar Inspection 23 EE 47 48 Table OT aoc dia cues nni 1 17 20 21 TE PES SUG 36 MDT OS 36 Transmission Fluid Change 42 EET Signal 12 SUAS LOGINS Mr 12 Under seat Storage Compartment 12 Identification Numbers Record 1 IGNITION SWITCH KEY IDENTIFICATION NUMBER The ignition switch key identification code is stamped on tab 1 supplied with the key If you require a replacement key you will need this code to obtain a new key from your authorized KYMCO dealer Record the key number in the box above 2 VEHICLE IDENTIFICATION NUMBER VIN 3 ENGINE SERIAL NUMBER ESN Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen NOTE Your scooter s keys may differ in appearance from those shown in this manual KYMCO 5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared February 2009 T300 KG10SA KN25SA US A5
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6. Telescopic forks Rear 5 5 Single shock absorber Brake MONU rr Disc type oscar Drum shoe type Electrical Ignition eene DC CDI iru e 12v 6Ah 12v 35 35W Vall DAS 10 12v 5 21W Turm Signal ementi riter nis 12v 10N X 4 ROSE 12v5W front amp rear EXHAUST EMISSION CONTROL SYSTEM KYMCO KYMCO Clean Air System The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the engine s exhaust is sent into the exhaust system it contains some unused fuel This exhaust is still hot enough to burn the unused fuel The Clean Air system introduces more air so the oxygen will then permit the unused fuel to burn in the exhaust system This continued burning action uses up a great deal of the normally unused fuel and other gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide The Clean Air system does not use any energy from the engine and does not affect the scooter s performance 1 Exhaust valve 2 Cylinder 3 Catalytic converter 4 Engine 5 Crankshaft 6 Fresh air 7 Carburetor Intake manifold 9 Fresh air E Air injection air cleaner 1 Vacuum hose 1 12 Air injection control valve Air
7. 2 Inspect the tires for nails screws and other objects 3 that 4 Check for damage 6 blisters or cuts in the side wall or may be imbedded into the rubber 3 Check the tread depth 4 atthe wear indicator points 5 If the tread is worn smooth at these points the tire must be replaced for significant flat spots 7 on the tires tread Replace the tire immediately if any damage of this type is present WARNING The tires on your scooter must be replaced if they Leak air even ata slow rate Have any damage on the tread or side wall areas Have been damaged by intrusion of objects such as a nail Are worm as evidenced by the wear indicators Failure to replace a tire in poor condition will cause an unsafe riding condition on your scooter Replace wom or damaged tires immediately for your and your passenger s Safety Consult your KYMCO dealer for replacement tire service 21 OPERATION KYMCO PRI Fuel level inspection Refilling When the fuel level gauge needle approaches E indicating CAUTION the tank is nearly empty refill the tank with unleaded gasoline Do not overfill the tank There should be no fuel in the To open the fuel filler cap fuel filler neck Excess fuel can contaminate the evapo 1 With the engine OFF place the scooter on its main stand rative emission canister resulting in poor drivability and open the seat see page 12 of this manual A WARNING
8. Extended storage such as for the winter months requires that you take certain steps to reduce the effects of deterioration from the non use of your scooter Whenever possible perform any necessary periodic maintenance or repairs before storage so the scooter will be in good condition for riding when it is removed from storage Storage 1 Change the engine oil and filter 2 Drain the carburetor if equipped and empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method S pray the inside of the tank with an aerosol rust inhibiting oil Close the fuel filler cap on the fuel tank WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Re im m scooter outdoors and wipe up any spills imme lately GO KYMCO 3 To prevent rusting in the cylinder perform the following Remove the spark plug cap from the spark plug and use tape or string to secure the cap to any convenient plastic body part so that it is positioned away from the spark plugs Remove the spark plug from the engine and store it in a safe dry place Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth Crank the engine several times to distribute the oil Reinsta
9. 1DAOd010M OOIWAM VSN OD INDEX Accessories amp Modifications 6 Air Filter Maintenance 37 38 39 Brake Fluid Level Inspection 43 Brake 1 5 19 20 Brake Shoe amp Pad Inspection 44 Break in Recommendations 16 CA Prop 65 Warning inside of front cover Chassis Inspection 25 Cleaning Your Scooter 45 46 Sis PME 14 Electric S tart B UNO sessi erbe 11 Emission KYMCO Clean Air System 53 Emission Information amp EPA Warranty 54 Engine Oil Inspection 19 Engine Oil Level Inspection amp Change 40 41 AO M 40 ENGNG S00 11 dor E 2 Fuel Level Filler Cap 22 a EVE c E 38 T 39 Headlight Dimmer S witch eee 11 Hemet 13 Horn amp Lights Inspection eee 24 ID Numbers Record inside of back cover Ignition Switch amp Steering Lock 9 10 I
10. Gasoline is highly flammable and explosive You can be bumed or seriously injured while handling fuel Stop the engine and keep heat sparks and flame away Refuel only out doors Clean up fuel spills immediately 4 Replace the fuel filler cap by aligning the tabs on the with the slots in the fuel filler neck 2 Insert the ignition switch key into the lock on the fuel filler When closing the cap press down on the cap slightly and 1 and rotate the key counterclockwise to unlock and Je the ignition switch key clockwise to lock the cap into place open the cap 3 Add fuel per the recommendations listed in this manual 6 Remove the key from the fuel filler cap and close the seat Fuel recommendation Use unleaded gasoline with a research octane number of 91 or higher Unleaded gasoline will extend spark plug life 22 OPERATION KYMCO PRI Steering amp handlebar inspection Before riding inspect your scooter s handlebars for damage WARNING and make sure the steering s side to side and up and down you detect any looseness or abnormal sounds dur movement is smooth ing your steering inspection do not ride your scooter Consult your KYMCO dealer for chassis service PRI Instrument inspection Before your ride and as you begin your ride make sure the instruments are functioning 1 Visually inspect the handlebars for any damage 2 Apply the front brake right lever a
11. ONDON OE aas DC CDI suc M 12v 6Ah 12v 35 35W OVER 12v 5 21W il 12v 10WX4 MOI 12v5W front amp rear 51 SPECIFICATIONS AGILITY 125 Dimensions Overall length 12 0 in 1830 mm Overall width nne 27 1 in 690 mm Overall 0 44 3 in 1125 mm Wheel 51 7 in 1315 mm DB 30 9 in 785 mm BW eT 233 6 105 106 kg Capacities PAONGO e T 0 95 US qt 0 9 L Transmission Oll nnne 0 21 qt 0 2 L RTT 1 3 US gal 5 0 L Maximum weight capacity 570 105 259 kg Engine Four stroke air cooled SOHC 5 124 6 cm3 7 6 cu in Bore and stroke 2 06 in X 2 27 in 52 4 X 57 8 mm Compression ratio 13 1 OM MI CR7HSA Idle 5 1700 RPM C OONO LO Forced Air fan Starting system Electric starter motor kick start back up Transmission enn Automatic CVT 52 GO KYMCO Chassis 120 70 12 55 5 130 70 12 CHASSIS MALENA Aluminum PRONE
12. NOTES SPECIFICATIONS AGILITY 50 Dimensions Overall length 12 0 in 1830 mm Overall width ees 27 1 in 690 mm 44 5 in 1130 mm Wheel 52 1 in 1325mm Seat height 29 0 in 790 mm Dry 202 6 105 92 0 Capacities DI Sci FS 0 95 US qt 0 9 L Lr seg rs e Bo c 0 12 qt 0 11 L m Riel RE 1 3 US gal 5 0 L Maximum weight capacity 544 0 lbs 247 Engine TYPE Four stroke air cooled SOHC cs tiat pU P UR 49 5 cm3 3 0 cu in Bore and stroke 1 53in X 1 61 in 39 X 41 4 mm Compression ratio eene 11 1 Da CR7HSA Idle 2000 RPM Cooling 5 5 Forced Air fan Starting system Electric starter motor kick start back up Transmission eene Automatic CVT GO KYMCO Chassis 120 70 12 Tire Size rear eene 130 70 12 assis NB Aluminum Front 50 5 510 Telescopic forks Rear suspension Single shock absorber Brake OKU Disc type BISKe CON ar Drum shoe type Electrical
13. In this position electrical power is disconnected and the engine cannotstart or operate the key can be removed 9 NOTE Your scooter s keys may differ slightly in appearance from the images in this manual CONTROLS amp FEATURES GO KYMCO WARNING Do notturn the ignition switch to the lock position when riding as this could cause the steering to lock and you could lose control of your scooter Unlocking the steering Insert and rotate the ignition switch key clockwise from the LOCK position to the OFF or ON position The steering 15 now unlocked and you may start and operate the scooter 3 LOCK In this position the steering is locked electrical power is disconnected and the engine cannot start or oper ate the key can be removed Locking the steering Turn the handlebar fully to the left Press in and rotate the ignition switch key counterclockwise to the LOCK position The steering will now be locked Remove the ignition switch ij CAUTION After locking the ignition switch turn the handlebar gen to confirm that the steering is locked Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic 10 CONTROLS amp FEATURES GO KYMCO Right handlebar switch Left handlebar switch Engine stop switch 1 m Headlamp switch UP The engine stop switch turns off the ignition stopping th The upper switch position tums the headl
14. KYMCO 3 Replace the drain bolt 1 Tighten it to the specified torque Oil drain plug torque 18 lb ft 25 N m 4 Add engine oil through the oil filler dipstick hole 0 95 qt 0 9 L SAE 15W 40 Engine oil capacity Engine oil viscosity CAUTION Do not overfill the engine with oil Overfilling the en gine can cause oil leaks and or oil contamination of the air filter element Always make sure the oil level is above the L mark but not higher than the F mark on the dipstick 5 Refer to page 19 Wipe the dipstick 2 off with a clean cloth and reinstall it in its hole but do not thread it into the engine case Push the dip stick in until it touches the case 6 Remove the dip stick and visually inspect the oil level on the Stick The engine oil level should be above the L mark but not higher than F mark Add or remove oil as required 7 Replace the oil filler dipstick and tighten it securely 41 KYMCO Transmission fluid change 1 Place the scooter on its main stand 3 After the fluid has drained out reinstall the drain bolt with a new sealing washer and tighten it to the specified torque Transmission fluid drain bolt torque 15 Ib ft 20 N m 4 Remove the transmission fluid filler bolt 2 5 Add the exact specified fluid through the fluid filler hole 3 Transmission fluid type SAE 90 Transmission fluid capacity Agility 50 0 12 qt 0 11 L Transmission fluid
15. any part component or system of the vehicle which at the time of sale to the first purchaser caused noise emission levels to exceed applicable Federal standards in effect at the time of manufacture are covered by this warranty 54 GO KYMCO KYMCO LIMITED WARRANTY 9002 pasinay LV W 00G J9dMunN anss 31915 01 31915 MOH 51 914 H3HLO 3AVH OSTV ONY SLHOIN 17931 21519345 SAAD ALNVHHYM SIHL SIHO 19931 7 Aueue 2910058 10 pawr OOWAM Siy oj si ON 9 TIOA OL AlddV LON SNOLLV LLINIT OS SISV1 ALNVHWVM d IdMI NY SNOT NO SNOILVIIMIT MOTIV LON OQ 31 1 3WOS S3ld3 3H YSHLO JO NI ONY SAISNTOXS 38V ALINVHHYM JO SIN3N31VIS 9 093803 JHL NI3H3H 135 331 ALNVSHVM HLNOW 2 ALN3ML JHL OL A1SS38dX3 51 SOddrld AVINDLavd v 55343 HO ALFTIBVINVHOH3N 30 ALNVHHVM ANY AS GANAN AINVHHVM WI3H3H HLHO 13 ATIVOIJIO3dS SV ld32X3 31002S FTOADYOLOW JHL OL 1234838 AB NSAID SI ALNVHHVM SS34HdX3 ON NOA OL LON AVI NOISITTOX3 HO NOLLVLIWIT 3408Y 3HI OS S39VIWVO 5 HO TVLN3SQOIONI ANY 30 NOLLVLIWET NOISITIOX3 JHL MOTIV LON OQ SALVLS 3 408 SOdgrid 303 J310028 HO 319AJ98JOLON OOINAM SSN OL ALITIBVNI HO 30 ISN 3TVS JHL NOLL23NNOO NI B
16. capacity Agility 125 0 21 qt 0 20 L NOTE The fill amount specified is the amount to use after completely draining the used transmission fluid Lu 2 Place a suitable container drain pan under the transmis sion case on its left side Remove the drain bolt 1 to drain the fluid Do not exceed the specified amount when adding trans mission fluid If too much fluid is added to the trans mission case it could be forced into the air cleaner as sembly during operation causing air filter contamina tion and poor engine performance CAUTION Using the wrong transmission fluid type or viscosity may cause premature transmission component wear 42 C KYMCO plug Brake fluid front brake Remove the carbon deposits from the spark plug Your scooter is equipped with a hydraulic front brake Check with a small wire brush or a spark plug cleaning the brake fluid level window on the master cylinder reservoir machine After cleaning or when installing _ on the handlebars per the maintenance schedule a new spark plug readjust the spark plug EL gap to specified limit by using a spark plug gap thickness gauge The spark plug should be replaced periodically Under nor mal usage a spark plug s porcelain tip should appear light brown or tan in color If the spark plug porcelain tip 15 very white or glazed appearing then the spark plug has been operating too hot In such a situat
17. components on your scooter Washing your scooter Rinse the scooter thoroughly with cool water to remove any loose dirt 2 Clean the scooter with a sponge or soft cloth using cool water Avoid directing water at muffler outlets and electrical parts 3 Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep brake fluid or other chemical solvents away from the scooter as they will damage the plastic and painted surfaces 4 After cleaning rinse the scooter thoroughly with plenty of clean water This rinsing is required to remove detergent residue which can corrode alloy parts 5 Dry the scooter and then start the engine allowing it to run for several minutes NOTE The inside of the headlight lens may become clouded immediately after washing the scooter Moisture condensa tion inside the headlight lens will disappear gradually as it is heated by the headlight After washing run the engine while keeping the headlight on to dissipate any condensation 45 6 Test the brakes before riding the scooter Several applica tions of the brakes may be necessary to restore normal brak ing performance NOTE Due to water on the brake components braking efficiency may be temporarily impaired immediately after washing the scooter Anticipate longer stopping distances to av
18. the electrical system NOTE See your KYMCO dealer for electrical system diagnosis and repair GO KYMCO Fuse replacement FUSE SIZE 7A MAIN fuse amp one SPARE 1 Open the fuse holder Pull the fuse holder clips 7 out of the holder 2 Slide the fuse 8 out of the holder clips 3 Install a new fuse 8 of the proper specification into the holder clips 4 Press the fuse and the 4p holder clips 7 back into 6 the holder 5 Close the fuse holder 6 and set it back in place WARNING Never use fuse with a different rating from that speci fied Serious damage to the electrical system or a fire hazard may result causing a dangerous loss of lights or engine power MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4 stroke engine oil to ensure longer service life of your scooter Only use oils that have a SJ rating per the API service classification Engine oil capacity 0 95 qt 0 9 L Engine oil viscosity SAE 15W 40 If this viscosity is not available select an alternative engine oil according to the chart shown below ENGINE OIL VISCOSITIES 20 40 20W 50 ee a 15W 40 15W 50 pen 10W 40 poc pon peer 10W 30 5W 50 ES see ee ee Gee 40 0 10 20 30 40 C 0 20 40 60 80 100 F Engine oil level inspection Check the engine oil level each day before riding your scooter See page 19 40 GO KY
19. try to start the engine If the scooter does not start con electric start button tact your KYMCO dealer as your scooter may need to have While squeezing the rear brake lever kick down on the system cleaned kick start lever without rotating the throttle grip WARNING Once the scooter starts the rear wheel may spin To avoid injury keep your body and clothing away from the rear wheel 4 Allow a cold engine to warm up 2 3 minutes before riding CAUTION Do not press the starter button once the engine is run ning or the starter motor and engine may be damaged WARNING NOTE If the scooter s engine is warm and does not start Your scooter s exhaust emits poisonous carbon mon immediately rotate the throttle grip to 1 8 to 1 4 open to oxide gas High levels of carbon monoxide can collect help the engine start rapidly in enclosed areas such as a garage Do not run the scooter s engine with the garage door closed Even 4 amp WARNING with the door open run the engine only long enough to move your scooter out of the garage Once the scooter is started fold the kick start lever back to its original position 27 OPERATION Riding your scooter NOTE After starting allow the engine oil to circulate be fore riding your scooter Allow sufficient idling time after warm or cold engine start up before applying load or rev ving the engine This allows time for the lubricat
20. ARNING 8 Lights and horn Check that headlight tail brake light turn Improperly maintaining your scooter or failing to cor signals indicators and horn function properly page 24 rect a problem before riding can cause a crash in which 9 Chassis Check for overall proper function page 25 you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems 4A CAUTION Performing pre ride inspections does nottake the place of regular maintenance Follow the maintenance sched 1 Engine oil level Add engine oil if required page 19 Check ule recommendations on pages 33 50 of this manual for leaks After one month of use 200 miles 300 km of riding 2 Front and rear brakes Check operation making sure there Which ever occurs first contact your KYMCO dealer to is proper free play at the left lever and that there is brake have an initial service of your scooter performed fluid in the front brake fluid reservoir pages 19 amp 20 This initial service is most important service in the life of your scooter and includes checks and adjustments 4 Fuel level Fill fuel tank when necessary page 22 Check that will help ensure that your scooter operates effi for leaks ciently and safely 3 Tires Check condition and inflation pressure pages 20 amp 21 OPERATION PRI Engine oil level inspection NOTE Park your scooter on the main stand on le
21. ING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm TABLE OF CONTENTS Manual Icon Legend 1 nnne inside of front cover CA PIO 03 Walfillid inside of front cover eroi c 1 SECTION T SAFETY 2 6 aor dn 2 3 4 T cm 5 Accessories amp ModifICatOTIS scc oderat ec etra 6 SECTION 2 CONTROLS amp FEATURES 7 15 Locations or Fans 1 8 ern E ree 9 Ignition Switch amp Steering LOCK 9 10 Rignbnalg Handlebar SWITCH 11 Engine stop SWItCh seen 11 11 Left hand Handlebar Switch eee 11 12 Headlight Dimmer witch rr 11 TUT SIGS 12 12 Under seat Storage 12 POSTS T 13 E 13 ker cet 14 Mns 14 15 SECTION 3 OPERATION 16 32 Break in Recommendations sees 16 Tre Break 17 Pre ride Inspection eene nnne 18 25 Ename OW INSPECTOR av
22. MCO A WARNING The engine and related components can become very hot Use care when inspecting or adjusting the oil level to avoid injury If needed let the engine and exhaust system cool before working in those areas Prolonged contact with used engine oil can cause skin cancer Although rare this possibility exists if you handle oil on a frequent basis Thoroughly wash your hands with soap and water as soon as possible after handling used Engine oil replacement Engine oil quality is the primary factor affecting engine longev ity Change your scooter s engine oil as specified in the main tenance schedule see page 35 NOTE When riding your scooter in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule NOTE Always dispose of used engine oil in a environ mentally responsible manner You should take the drained oil in a sealed container to your local recycling center or service station for reclamation Do not throw the oil in the trash pour it on the ground or pour it down a drain NOTE Change the engine oil with the engine at normal operating temperature with the scooter positioned on its main stand to assure complete and rapid draining 1 Place suitable container drain pan under the left crank case Remove the drain bolt 1 to drain the oil 2 Remove the filler dipstick 2 from the right crankcase cover GO
23. NISIHV ANvTdIWNSX3 TVIIN TO SNQ9 TVLN3QIONI 19 HIH YSHLSHM SOVWYO HO 5507 3SN3dX3 YSHLO 318VI1 38 LON TIVHS O2WAM OOWAM wos Jo 0 4810025 JO ejo ouo oul au jo Jo 810005 JO SY JO SSN JO 550 JO BQUBIUEAUODUI siu SOU ssauisng Buunp ssauisnq jo je jejesp OOWAM pezuoujne ue Ag Jo saap jo eu oi Ajejos paywy si jueuew pz no Auaw ay sapun Jo Agen ay 9 O2WAM Aq 5 jou pue spunos se yons jeuuou pue 18j000s JO BOJOIOU ay jo asn Aq pasned sway jo puawasejdas 10 sjuauaja apisjno pasned Jayo Jo se yons awn jo abessed ayy Aq pasnes Aue so JO uoisijjoo spooy se siajsesip enjeu Aq edas JO Boas Jajeap OOWAY 0 au JO uodsug Jo 5 Aq pasnes oj suageoyipour Aoedes
24. RI Front brake lever amp fluid inspection right lever The right brake lever on your Agility scooter controls the front hydraulic brake Check the free play at the end of the lever so the brake will be responsive and will not drag which could cause premature wear to the brake pads or brake rotor 1 Measure the free play at the right brake lever end 0 4 0 6 in 10 20 mm WARNING See your KYMCO dealer immediately if the front brake le ver free play is not within specification 2 Verify thatthe fluid level is between the L mark 1 and the 20 mark 2 in the brake fluid reservoir window See the MAINTENANCE section of this Owner s Manual for addi tional information about the front brake fluid GO KYMCO PRI Tire inspection The condition of your scooter s tires is vital for operational ef ficiency and your safety Check the tires inflation pressure the tread depth and for damage before each ride Front tire rider only 17 5 PSI 1 25 kg cm Rear tire rider only 29 0 PSI 2 0 kg cm Front tire rider amp passenger 17 5 PSI 1 25 kg cm Rear tire rider amp passenger 32 0 PSI 2 25 kg cm 1 Measure and adjust the tire pressure when the tires are touching the ground with no person on the scooter NOTE Measure the pressure before riding as the heat gen erated during operation may cause improper readings OPERATION RT B
25. ail brake light is required so others in traffic can see your scooter and be alerted to your intention to stop or slow down The turn signals indicate your turning intentions Because all of these systems are vital safety items con tact your KYMCO dealer for replacement bulbs or elec trical system service or repair should there be any mal functions OPERATION PRI Chassis inspection Complete the pre ride inspection of your scooter by checking items on its chassis GO KYMCO Front suspension amp rear shock absorber Check the op eration of the suspension by pressing down on the handlebars and seat Make sure the suspension returns in a smooth fash ion Brake lever operation Check that the rear brake left lever and the front brake right lever have pressure and lock the wheels when you squeeze the levers Mirrors Adjust the mirrors while seated on the scooter BE FORE you begin riding License plate Make sure your license plate is securely mounted and your registration is current Reflectors Look to make sure all of the safety reflectors are still mounted to your scooter Replace any missing or dam aged reflectors Lubrication points Occasionally check and lubricate certain controls and points on the scooter as called out in the periodic maintenance schedule see pages 24 amp 35 25 OPERATION Starting the engine electric start To start your scooter using the electric starting motor follo
26. asusaviebcstienagpte UNTEN VAR PEU LER EE uet 19 Blake INSBECHON mennari 19 20 20 21 Fuel 22 Steering amp Handlebar Inspection nnne 23 instrument DURER NDA 23 Hom Se Ligonis TS DO 24 Chassis ld 25 Starting the Engine electric start enne 26 27 Starting the Engine kick start ssseeeennnnnnes 27 is Te jo Mo 28 31 Parking FOU S CHORD UM vpn a 31 32 SECTION 4 MAINTENANCE sssini 33 50 Importance of Maintenance enne 23 Maintenance Schedule nnn 34 35 36 M 36 Air Fir ete TT 37 DEE NO S 38 PUN DERE 38 39 scope EIE 39 Sd TT 40 Engine Oil Level Inspection amp 40 41 Transmission Change 42 SPAK PG cet acct 43 Brake Fluid Level Inspection een 43 Brake Shoe amp Pad Inspection eene 44 Cleaning Your 45 46 vj 47 48 Maintenance Record re 49 50 ears i red E
27. ced tire grip will make it more difficult to control your scooter and may cause an accident NOTE At certain speeds your scooter will turn more ef fectively by leaning your body than by applying pressure on the handlebars Practice steering in an open traffic free area until you are familiar with the handling charac teristics of your scooter 8 As you approach a turn or plan to stop use the turn sig WARNING nals well in advance to alert other traffic of your intentions Reduce your speed when riding on uneven or loose road Scan for other vehicles around you and slowly move to the surfaces When riding downhill use less throttle and inter right side of the road Close the throttle apply the brake smoothly as the brake light will warn vehicles behind you that you are braking mittently brake to control the vehicle s speed These con ditions reduce tire grip and can cause an accident OPERATION GO KYMCO Parking your scooter Use the following procedure and suggestions when parking your scooter 1 Place the scooter on level ground 9 When you stop the scooter press the center of the turn signal indicator switch to cancel the signal flashing Turn the ignition switch to the OFF position to stop the engine and turn off the scooter s electrical system WARNING Never operate the ignition switch while riding your scooter If the ignition switch is tumed during riding it could tum 2 Stand on the
28. eive Take extra care to observe your scooter s initial service in a timely fashion During the break in period all of the engine components will have worn in and all of the other parts will have seated in so ad justments will be required All fasteners will be tightened and the contaminated engine oil will be replaced NOTE Completion of the 200 mile 300 km initial service will ensure optimum service life and performance from your scooter Do notdelay in having this service performed OPERATION CAUTION The 200 mile 300 km service should be performed as outlined in the maintenance schedule section of this owner s manual Pay particular attention to the cautions and warnings in the Maintenance Schedule section Unless you have formal training as a service techni cian and have access to KYMCO technical reference materials it is strongly suggested that you have the initial service performed by a KYMCO dealer Breaking in the new tires New tires need proper break in to assure maximum perfor mance just as your scooter s engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 100 miles 160 km before attempting maximum lean angles Avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km WARNING Failure to break in your tires could cause the tires to slip and could resultin you losing control of the scooter Use extra care when
29. ever at rest and a fully applied brake adjustment so the brake will function properly and not 1 Measure the free play at the left brake lever end 1 wear prematurely 0 4 0 6 in 10 20 mm 2 Use the cable adjuster on left brake lever perch for minor free play adjustment NOTE If the brake arm pointer is outside of the adjust ment range markings 3 the brake shoes must be in spected and possibly be replaced by your KYMCO dealer 3 Adjust the rear brake major free play so the pointer on the NOTE If the wear indicator grooves in the front brake pads brake arm 2 is within tne adjustment range markings 3 are no longer visible it is an indication that the brake on the transmission case pads are worn and require replacement Consult your 44 KYMCO dealer for any brake related service MAINTENANCE Cleaning Clean your scooter regularly to protect the surface finishes and inspect for damage wear and oil coolant or brake fluid leakage Avoid cleaning products that are not specifically designed for scooter motorcycle or automobile surfaces Nonspecific clean ers may contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your scooter NOTE If your scooter is still warm from recent operation give the engine and exhaust system time to cool off be fore washing Avoid the use of high pressure water spray typical in coin operated car washes as the powerful spray can damage
30. he road speed in MPH miles 3 Press the SETTING BUTTON again so that the clock s per our and K PH kilometers per hour minute display is flashing 6 nes ve gauge of o 4 Press the ADJ UST BUTTON to adjust the minute setting 5 Once the desired time is set press SETTING BUTTON fore the needle reaches the E empty mark Best prac tice is to maintain the fuel level no lower than the one 14 Quarter mark above empty whenever possible once again to finalize your adjustments to the clock s set tings and to release the clock from the adjustment mode CONTROLS amp FEATURES GO KYMCO Passenger foot rest The floorboard of your Agility scooter is equipped with a raised section and floorboard area for use when you are carrying a passenger 44 WARNING Riding with a passenger will change the handling char acteristics of your scooter Allow for extra braking dis tance and use extra care when riding in traffic Be sure you and your passenger always wear an ap proved motorcycle helmet that fits properly You should also wear eye protection and other protective apparel when you ride 15 SECTION 3 OPERATION Break in recommendations The first 600 miles 1 000 km of riding are the most important in the life of your scooter Following proper break in proce dures during this time will help ensure maximum life and per formance from your new scooter Proper break in operation a
31. ight high beam on gine but the scooter s lights and horn will still function The high beam indicator light on the dash is activated as well Electric starter button 2 Headlamp switch DOWN 2 Press the electric starter button to activate the starter motor Tho lower switch position turns the headlight low beam on NOTE The starter motor will not engage unless a brake le Passing light button PRESS DOWN 5 ver is squeezed at the same time the starter button is pressed When downward pressure is applied to the headlight rocker Switch the high beam 15 activted When pressure 15 released CAUTION the the low beam setting is restored This enables you to rapidly To prevent damage to the starter motor do not operate flick the headlight high beam on and off to signal other vehicles the starter motor for more than five seconds ata time If that you wish to pass the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again a CONTROLS amp FEATURES Turn signal switch Use the turn signal indicator to signal to other traffic that you intend to turn or change lanes The turn signal light on the dash will flash to indicate that the switch is engaged 6 Slide the turn switch to the left to activate the left turn signal 7 Slide the turn switch to the right to activate the right turn signal To cancel the turn s
32. ignal press down on the signal switch 8 Horn button 9 Press the horn button to sound the horn NOTE The horn will only sound when the ignition is ON 12 GO KYMCO Under seat storage compartment Your scooter is equipped with an under seat storage compart ment that permits you to secure your helmet or other items To open the seat insert the ignition switch key into the seat lock and tum it clockwise When the latch releases lift up the seat Under seat compartment weight limit 11 Ibs 5 kg To close the seat lower the seat and press down until it is secured by the latch Gently lift up on the seat to make sure it Is locked before riding WARNING Never exceed the maximum weight limit of the storage compartment as vehicle handling and stability may be severely affected Do notleave the ignition switch key under the seat CONTROLS amp FEATURES Helmet posts Your scooter has two helmet posts 41 so you can secure your helmet s outside of the under seat storage compartment With the seat up put the helmets retaining ring onto the helmet post Lower and press down on the seat to lock it and secure the helmet in place To remove the helmet open the seat WARNING Do not ride your scooter with a helmet hanging from a helmet post as this can interfere with your ability to con trol your scooter and may cause an accident The under seat storage compartment may become warm fr
33. ing oil to reach all the critical engine components NOTE Review the scooter safety recommendations on pages 2 through 6 before you ride WARNING You and your passenger should always wear appropriate safety apparel such as a helmet eye protection gloves and other protective clothing each time you ride the scooter Never wear any items that will adversely affect your safety CAUTION Make sure flammable materials such as dry grass or leaves do not come into contact with the exhaust sys tem when riding idling or parking your scooter 1 Make sure the throttle is closed and the rear brake is en gaged before moving the scooter off the main stand 2 Mount the scooter from the left side and sit in an upright position on the seat Place both hands on the handlebars and touch the ground with your left foot 1 for stability 28 3 Release the rear brake and slowly rotate the throttle grip so that the engine power will be transmitted smoothly to the rear wheel WARNING Use the scooter s tum signals to signal your intention to merge into traffic Always scan around you and check the rear view mirrors so you are aware of other traffic Use caution as you merge into traffic keeping to the right until you match the pace of the traffic OPERATION GO KYMCO 5 Limit the maximum speed of your scooter during the first 600 miles 1 000 km of operation Keep the road speed below 25 MPH 40 KPH during this brea
34. ion you Adding brake fluid should replace the standard spark plug with a spark in plug that has a colder heat range usually a higher iiit ae retaining the master cylin number consult with your KYMCO dealer when selecting an alternate spark plug 2 Add the specified type of brake fluid to bring the level up to the UPPER level in the window Recommended spark plug 3 Wipe the master cylinder cap and gasket with a clean cloth m ym di a and reinstall the cap tightening the screws securely park plug gap 5 In Brake fluid type DOT4 WARNING Do not mix brake fluid types Doing so may cause brake failure and could result in an accident UPPER LEVEL LOWER LEVEL CAUTION An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe en gine damage which will not be covered under warranty Do not allow brake fluid to touch the scooter s body Never use a spark plug with an improper heat range as work as it will damage the painted surface severe engine damage may result MAINTENANCE Brake shoe adjustment rear brake Your scooter requires the proper lever free play and brake shoe adjustment so the rear brake will be responsive and will not drag causing premature wear to the brake shoes WARNING Note The free play is the measured distance between the Make sure the rear wheel turns freely after free play brake l
35. ions of the available accessories however your KYMCO dealer can assist you in selecting quality accessories and then install them correctly Use extreme caution when selecting and installing the ac cessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation WARNING Improper accessories or modifications can make your scooter unsafe and can lead to an accident Never modify your scooter through the improper installa tion or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction If you have any questions consult an authorized KYMCO dealer GO KYMCO SECTION 2 dO KYMCO CONTROLS amp FEATURES Location of parts amp controls 1 Left front turn signal 2 Rear brake lever 3 Turn signal switch headlight dim mer switch passing light button horn button 2 4 Under seat storage compartment 5 Fuel filler 6 Tail Brake Light 1 7 Left rear turn signal Kick start lever 9 ESN Engine Serial Number Main stand C DOE NOTE Write your scooter s VIN and ESN in the boxes provided in the inside rear cover of this Owner s Manual NOTE Your scooter may differ slightly in appearance from the images i
36. is manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be information in this manual that differs slightly from your vehicle KYMCO reserves the right product and publication changes at any time without notice and without incurring any obligation SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide you many years of service and plea sure if you take responsibility for your own safety and under stand the challenges that you can meet on the road There is much that you can do to protect yourself when you ride You will find many helpful recommendations throughout this manual Here are some very important safety tips Wear a helmet Scooter safety equipment starts with a quality helmet One of the most serious injuries you can suffer in a crash is a head injury Always wear a properly approved helmet You should also wear suitable eye protection Make yourself easy to see To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Know your limits Ride within the boundaries of your own skill at all times Know ing these limits and staying within them will help you avoid accidents GO KYMCO Keep your scooter in safe condition For safe riding its important to inspect your scoo
37. j D aram GUAE eo LLLA M Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information Read this manual carefully KYMCO This Owner s Manual contains important information on safety operation and maintenance of your KYMCO scooter Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter For your safety understand and follow all of the warnings contained in this Owner s Manual and the labels applied to your scooter This Owner s Manual should be considered a permanent part of the vehicle keep it with your scooter at all times ON ROAD USE ONLY This scooter has been designed to be used on the road Particularly important information is called out in this manual by the following icons and notations The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFECTED Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider a passenger a bystander or a person inspecting or repairing the scooter A CAUTION symbol indicates that special precautions must be taken to avoid damaging A CAUTION the scooter B NOTE The NOTE symbol indicates key information about a procedure or to clarify an operation California Proposition 65 WARN
38. k in period 4 Control the scooter s speed with the throttle grip Rotating the grip towards you 2 will increase the scooters 6 Use both brake levers when slowing and stopping the speed scooter Release the throttle when braking Rotating the grip away from you will decrease the scooters NOTE Decreasing the scooter s speed with a balanced speed application of both brake levers and a reduction of throttle will reduce the distance required to stop Squeeze the le CAUTION TTE vers lightly at first and then increase the pressure when In hot weather the engine could overheat if it idles fora stopping long period of time Very slow speed traffic could also cause the scooter to overhead To promote engine lon Avoid using just one brake to stop the scooter as this will gevity permit the engine to cool in these situations Avoid sudden acceleration and prolonged high speed use that can accelerate engine wear Moderate use will prolong the engine life of the scooter affect the tires grip Avoid sudden braking as this will also affect the tires grip and can cause an accident 29 OPERATION KYMCO 7 When riding and turning the scooter use smooth move ments WARNING Reduce your speed when riding your scooter in the rain Wet road surfaces reduce tire grip and greatly increases the distance required for safe braking The wet surface also reduces tires grip during comering Redu
39. left side of the scooter and grasp the handle offthe engine and lights possibly causing you to lose con bar with your left hand while grasping the side of the rear trol of the scooter rack with your right hand Step down on the foot pad of the main stand with your foot while pulling up and back on the With the lights off your scooter may not be visible to other MT wnile traffic and this could cause a traffic accident rear rack This lifting motion will allow the scooter to rock Only operate the ignition switch when the scooter is not backwards and up onto the main stand moving 9 31 OPERATION KYMCO CAUTION WARNING scooter may fall over if it IS not Darked on level Do not park your scooter in a place that hinders traffic ground or that is unsafe to you or others Make sure flammable materials such as dry grass or leaves do not come into contact with the exhaust sys tem when parking your scooter Lock the steering of your scooter see pages 9 amp 10 to reduce the risk of theft 32 SECTION 4 MAINTENANCE The importance of maintenance Maintaining your scooter properly is essential for safe eco nomical and trouble free riding It will also help reduce air pol lution and maximize fuel economy To help you properly care for your scooter the following pages in this Owners Manual include a maintenance schedule to help you make sure your scooter is serviced at the appropri ate inte
40. ll the spark plug and spark plug cap Remove the battery Store itin an area protected from freez ing temperatures and direct sunlight Slow charge the bat tery once a month use a quality charger designed for use on a maintenance free type battery Wash and dry the scooter Wax all painted surfaces Coat the chrome or bare aluminum parts with rust inhibiting oil Inflate the tires to their recommended pressures Place the scooter on blocks to raise both tires off the ground Cover the scooter don t use plastic or other coated materi als and store in an unheated area free of excessive mois ture with a minimum of daily temperature variation Do not store the scooter in direct sunlight as the sun s UV rays can damage the body work and other components 47 GO KYMCO Removal from storage 1 Uncover and clean the scooter 2 Change the engine oil if more than 1 month has passed since the start of storage 3 Charge the battery as required use a quality charger de signed for use on a maintenance free type battery Install the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh gasoline 5 Perform all the pre ride inspection checks see pages 18 25 Test ride the scooter at low speeds in a safe riding area away from traffic 48 MAINTENANCE RECORD C KYMCO SERVICE PERFORMED amp NOTES MAINTENANCE RECORD GO KYMCO SERVICE PERFORMED amp
41. llows the machined surfaces to polish each other and mate smoothly Your scooter s reliability and performance depend on your exercise of special care and restraint during the break in pe riod It is especially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat The following guidelines should be followed during the break in period Maximum throttle operation Initial 300 miles 600 km Less than 1 2 throttle Up to 600 miles 1 000 km Less than 3 4 throttle Vary the engine speed The engine speed should be varied and not held at a constant rate for long periods of time This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool 16 OQ KYMCO This aids in the mating process of the engine and transmis sion components It is essential that some stress be placed on these components during break in to ensure that this mating process occurs Do not however apply excessive load on the scooter s drive line Avoid constant low speed Operating the engine at constant low speed light load can cause parts to glaze and not seat in properly Allow the engine to accelerate freely through the gears without exceeding the recommended throttle openings Avoid using full throttle for the first 300 miles 500 km The initial service The 200 mile 300 km initial service is the most important service your scooter will rec
42. mportance of Maintenance 33 jj e 56 Instrument Inspection 23 m n E ies 14 9 KYMCO Limited Scooter Warranty 99 Left hand Handlebar S witch 11 12 Load Limits amp Guidelines 5 Locations of Parts amp Controls 1 8 ETE E eee 13 Maintenance 49 50 Maintenance Schedule 34 35 Manual Icon Legend inside of front cover Parking Your Scooter 31 32 Passenger 15 Pre ride Inspection 18 25 Riding Your 5 00 28 31 GO KYMCO Right hand Handlebar Switch 11 Scooter 5 3 4 SECTION 2 6 SECTION 2 CONTROLS amp FEATURES 7 15 SECTION OPERATION 16 32 SECTION 4 MAINTENANCE 33 50 sc edi m 43 Specifications Agility 125 52 Specifications Agility 50 s 51 Starting the Engine electric start 26 27 Starting the Engine kick start
43. n this manual CONTROLS amp FEATURES KYMCO Location of parts amp controls 1 Battery 2 Exhaust muffler 3 Right rear turn signal 4 Rear carrier 5 Ignition switch 6 Engine stop switch starter motor 8 button R 28 gt w 7 Instruments Speedometer 2 lt S Ge 000 Center console 9 Right front turn signal VIN Vehicle Identification Number NOTE Write your scooter s VIN and ESN in the boxes provided in the inside rear cover of this Owner s Manual g NOTE Your scooter may differ slightly in appearance from the images in this manual CONTROLS amp FEATURES GO KYMCO Keys Ignition switch amp Steering lock Your Agility scooter is supplied with two identical ignition switch keys The ignition key operates the ignition switch the steer ing lock and is used to open the seat to gain access to the center compartment and the fuel filler cap Key code tab 1 ON In this position electrical power is connected to start and operate the engine the key cannot be removed The keys have a unique code that is stamped on the tab sup plied with the keys This code is not stamped on the scooter and is not recorded in the vehicle s basic documentation for security reasons Since this code is required if you need re placement keys record this important code in the box provided on the inside rear cover of this Owner s Manual 2 OFF
44. nd press down and re lease pressure on the handlebar listening for any abnormal noise 1 Do the indicator lights tum signal for example function 3 As you press down and release also feel for any looseness 2 Does the speedometer 2 needle move as the scooter moves from the chassis transmitted to the handlebar 3 Does the fuel level gauge needle 3 indicate the fuel level 4 the handlebar from the center fully to the left and then fully to the right feeling for any loose components and lis NOTE Contact your KYMCO dealer for repair of your tening for any abnormal sounds scooter s instruments if they are not functioning properly 23 OPERATION PRI Horn amp lights inspection 1 2 Turn the ignition switch to ON and press the horn button on the left handlebar switch to check if it sounds Turn on the headlight switch to see if the headlight 1 and the tail light 3 are illuminated Check the lenses for dirt or damage 3 Operate the turn signal switch to make sure the turn signals 4 24 2 flash Make sure each of the four signals flash and the lenses are free of dirt and are not broken Squeeze each brake lever to make sure the brake lamp in the tail light 4 illuminates GO KYMCO WARNING The horn is an essential safety item as it alerts other traffic to your presence The headlight must be in good working order to illumi nate your riding path at night The t
45. o a helmet and eye protection you should also use e Sturdy boots with nonslip soles to help protect your feet and ankles e Leather gloves to keep your hands warm and help pre vent blisters cuts burns and bruises motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothing that can get caught on any part of your scooter WARNING Not wearing a helmet increases your chance of serious injury or death in a crash GO KYMCO 1 Wear bright or reflective clothing Clothes should fit properly not too tight or loose 2 Always wear a helmet and eye protection 3 Wear gloves 4 Footwear should be the proper size have low heels and offer ankle protection WARNING Be sure you and your passenger always wear approved motorcycle helmet that fits properly You should also wear eye protection and other protective apparel when you ride LOAD LIMITS amp LOADING GUIDELINES These general guidelines may help you decide how to add accessories to your scooter and how to load it properly Load limits These specifications are the load limits for your Agility scooter Overloading the scooter will affect its stability and handling Be sure to stay within the limits given below Maximum weight capacity Includes the weight of the rider passenger cargo and acces
46. oid a possible accident Finishing touches After washing your scooter consider using a commercially avallable spray cleaner polish or a quality liquid or paste wax to enhance and protect the paints finish Use only a nonabra sive polish or wax made specifically for scooters motorcycles or automobiles Apply the polish or wax according to the in structions on the container 46 GO KYMCO Removing road salt The salt used in some communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible if it comes in contact with road salt or sea water 1 Clean the scooter using cool water see page 45 Do not use warm water as this will increase the corrosive effect of the salt 2 Dry the scooter and protect painted and metal surfaces with wax or polish Painted aluminum wheel maintenance Even if protected by paint aluminum may corrode from con tact with dirt mud or road salt Clean the scooter s wheels with a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Apply touch up paint to the wheels where damage has occurred Exhaust pipe maintenance The exhaust system is stainless steel butitcan become stained by oil or mud If necessary remove heat stains with a liquid kitchen counter abrasive STORAGE GUIDE
47. om engine heat Therefore do not store any items in this compartment that are susceptible to heat damage such as food or flammable materials GO KYMCO Main stand center stand Your Agility scooter is equipped with a main center stand To park your scooter on the main stand stand on the left side of the scooter and grasp the handlebar with your left hand while grasping the side of the rear rack with your right hand Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack This lifting motion will allow the scooter to rock backwards and up onto the main stand 4 CAUTION Always park your the scooter on firm level ground to help prevent it from falling over If you must park on an incline aim the front of your scooter uphill 13 CONTROLS amp FEATURES KYMCO Instruments Digital clock 1 Odometer Indicates the total riding mileage of the scooter Your Agility scooter is equipped with a digital clock 7 To set the High Beam Indicator Light This light is illuminated when Clock follow this procedure the headlight high beam is on 1 Press and hold the SETTING BUTTON 8 until the clock s 8 Clock Indicates the time 24 hour format hour display begins to flash 4 Turn Signal Indicator Light Flashes when either turn 2 Press the AD UST BUTTON to change the clock s hour signal is being used to the desired setting 5 Speedometer Indicates t
48. riding on new tires Perform proper break in of the tires as described in this Owner s Manual and avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km GO KYMCO Troubleshooting It can be fustrating if your scooter fails to start or stops running while your are riding In the rare instance this occurs take a few moments to check the following items This checklist cov ers some of the most common simple problems which may arise and which can be quickly resolved JE F Do you have enough gasoline in the fuel tank Did you follow the correct procedure for starting the engine 15 the battery voltage low you may need to kick start your scooter Is the main fuse in good condition NOTE Use this Owner s Manual to check components and adjustments that are within your technical ability If you cannot resolve the problem do not hesitate to contact your KYMCO dealer for assistance OPERATION KYMCO Pre ride inspection PRI For your safety it is very important to take a few moments 6 Steering Check for smooth operation in all steering posi before each ride to walk around your scooter and check its tions page 23 condition If you detect any problem be sure to address it im mediately or have it corrected by your KYMCO dealer 7 Instruments Make sure the speedometer fuel level gauge and indicator lights function page 23 W
49. rvals These instructions are based on the assumption that your scooter will be used exclusively for its designed purpose Sus tained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than speci fied in the maintenance schedule Consult your KY MCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance rec ommendations and schedules in this Owner s Manual GO KYMCO WARNING If your scooter tips over or becomes involved in crash be sure your KYMCO dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this scooter or failing to cor rect a problem before you ride could result in a crash in which you could be seriously hurt or killed WARNING When performing maintenance on your scooter you may need to start the engine Running your scooter s en gine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Operate the engine only where there is adequate venti lation preferably outdoors 33 GO KYMCO Maintenance Schedule Perform the pre ride inspection see pages 18 25 at each scheduled maintenance period This interval should be judged by odometer reading or months whichever comes first Maintenance Schedule Legend
50. rvice the element more often when riding in un usually wet or dusty areas 1 Open seat see page 12 7 Complete the installation by reinstalling the air cleaner parts in the reverse order of removal CAUTION Improper installation for the filter can cause water or 2 Remove air cleaner cover screws 1 dirt to enter the engine causing premature wear 3 Remove the air cleaner case cover 2 Using the wrong KYMCO air cleaner element or a non 4 Remove the air cleaner element KYMCO air cleaner element which is not of equivalent 5 quality may cause premature engine wear or perfor mance problems If lightly soiled clean the filter 3 with compressed air If very dirty or if the filter is at the replacement interval per the main tenance schedule discard the air cleaner element 6 Install the cleaned or new air cleaner element Use the KYMCO genuine air cleaner element or an equivalent air cleaner element specified for your scooter 37 KYMCO Fuel system amp hoses Battery Check the fuel hoses and fittings for any signs of leakage Your KYMCO scooter is equipped with a maintenance free sealed battery Therefore it is not necessary to check the battery s electrolyte level or add distilled water NOTE If your battery seems weak and or is leaking elec trolyte causing hard starting or other electrical troubles contact your KYMCO dealer immediately CAUTION Your batter
51. see page 35 INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN REPLACE A ADJUST T TIGHTEN The maintenance schedule on page 35 specifies the maintenance required to keep your Agility scooter in peak operating condition Maintenance work should be performed in accordance with KY MCO standards and specifications by properly trained and equipped technicians Your KYMCO dealer meets all of these requirements Should be serviced by your KY MCO dealer unless you have the proper tools service data and are technically qualified n the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed Maintenance Schedule Notes see page 35 1 At higher odometer readings repeat at the frequency interval listed here 2 Service more frequently if the scooter is ridden in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 PRI indicates that the item should be checked as part of the Pre Ride Inspection see page 18 through 25 5 See page indicates on which page of the Owner s Manual you will find information about the required maintenance 6 Dealer indicates maintenance or service procedure that should be performed by your KYMCO dealer 34 GO KYMCO Maintenance Schedule Agilit
52. sories Agility 50 544 Ibs 247 kg Agility 125 570 Ibs 259 kg Maximum cargo weight sssini 22 16 10 kg Under seat compartment 5 weight limit 11 Ibs 5 kg Loading guidelines Rear carrier rack 6 weight 11 105 5 kg Improperly loading your scooter will affect its stability and han dling You should ride at reduced speeds when you are carrying a WARNING passenger or cargo Follow these guidelines whenever you carry Overloading or improper loading will affect vehicle han 9 Passenger Cargo dling stability and braking and can lead to an accident e Check that both tires are properly inflated Never exceed the stated load capacity of your scooter prevent loose items from creating a hazard make Cargo should be properly distributed and securely at sure all cargo is securely tied down before you ride distance for braking when carrying cargo Allow greater e Place cargo weight as close to the center of the scooter as possible Balance cargo weight evenly on both sides of the scooter 5 ACCESSORIES amp MODIFICATION There is a large variety of accessories available to KYMCO scooter owners KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions It is not possible for KYMCO to test each accessory on the market or all of the combinat
53. ter before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this scooter Inspect your scooter before riding Do not forget to perform an entire safety inspection to ensure your and your passengers safety before each ride Be extra safety conscious on bad weather days Riding on bad weather days especially wet ones requires ex tra caution Braking distance can double on a rainy day Stay off of painted surfaces manhole covers and greasy appearing areas on the pavement as they can be especially slippery Use extreme caution at railway crossings and on metal gratings and bridges Whenever your are in doubt about the road conditions Slow down Modification Modification of your scooter or removal of original equipment may render the vehicle unsafe or illegal Obey all applicable equipment regulations in your area SCOOTER SAFETY PROTECTIVE APPAREL For your safety always wear an approved motorcycle or scooter helmet eye protection boots gloves long pants and a long Sleeved shirt or jacket whenever you ride your scooter Helmets and protection Your helmet is your most important piece of riding gear De cause it offers the best protection against head injuries Your helmet should fit your head comfortably and securely Always Wear a face shield or goggles to protect your eyes and to aid your vision Additional riding gear In addition t
54. ual carefully Failure to perform a reasonable break in of the tires could cause tire slip and loss of control Use extra care when riding on new tires as the grip will be limited Perform proper break in of the tires as set forth in the break in recommendation section of this manual Avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km 36 GO KYMCO NOTE Check the tire inflation pressure and tire tread con dition at the periods listed in the Periodic Maintenance Schedule For maximum safety and good tire life the tire pressures should be inspected more often Tire pressure Insufficient air pressure in the tires not only accelerates tire wear but it also affects the stability of your scooter Under inflated tires make smooth cornering difficult and overinflated tres decrease the amount of tire in contact with the ground which can lead to skids and loss of control Make sure that the tire pressures on your scooter are within the specified limits at all times NOTE Tire pressure should only be adjusted when the tires are cold Front tire rider only 17 5 PSI 1 25 kg cm Rear tire rider only 29 0 PSI 2 0 kg cm Front tire rider amp passenger 17 5 PSI 1 25 kg cm Rear tire rider amp passenger 32 0 PSI 2 25 kg cm KYMCO Air cleaner filter element The air cleaner filter element should be serviced at regular intervals Se
55. vel ground 1 Unscrew the dip stick 1 remove it and wipe it with a clean cloth 2 Reinsert the dip stick until the threaded part of the dip stick touches the engine case Do not thread the dipstick into the engine case 3 Remove the dip stick again and inspect the oil level on the stick The engine oil level should be above the L mark but not higher than the F mark Add or remove oil as required CAUTION Do not overfill the engine with oil Overfilling the en gine can cause oil leaks and or oil contamination of the air filter element Always make sure the oil level is above the L mark but not higher than the F mark GO KYMCO WARNING Use extreme caution when performing the oil level in spection or any other checks if the scooter s engine has been recently run The engine oil engine case and muffler can become very hot creating a burn hazard PRI Rear brake lever inspection left lever Your scooter requires the proper brake lever free play so the brakes will be responsive and will not drag causing prema ture wear to the brake pads The free play is the measured distance between the brake lever at rest and the point at which the brake first begins to engage 0 4 0 6 in 10 20 mm 1 Measure the free play at left brake lever end 0 4 0 6 in 10 20 mm 2 Use the cable adjuster on left brake lever perch for minor free play adjustment 19 OPERATION P
56. w this procedure NOTE Before starting check the engine oil and fuel lev els Take the scooter off of the main stand 1 Unlock the steering with the ignition switch key and turn the ignition switch to ON 2 Apply the rear brake left lever 26 GO KYMCO WARNING The brake must be adjusted and functioning properly to lock the rear wheel during starting or the scooter could accelerate away when the engine starts NOTE The rear brake must be held for the starter motor to engage the engine It is normal for the stop light to be illuminated during starting 3 Press the starter button 1 without rotating the throttle grip NOTE If the scooter s engine is warm and does not start immediately rotate the throttle grip to 1 8 to 1 4 open to help the engine start CAUTION To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again OPERATION GO KYMCO NOTE If the scooter has not been ridden for a long pe Starting the engine kick start riod of time it may be hard to start Add fresh fuel and To start your scooter using the kick start lever follow the elec press the starter button several times in succession to tric starting procedure except use the Kick lever in place of the
57. y 50 amp 125 MILEAGE 200mi 600 1850mi 3100 mi 4300mi 5500mi 7000mi Preride 300km 1000 3000km 5000km 7000km 9000km 11000 inspection engineoil R R R R R JR R PH fimo _ Engine oil strainer Spark plug Valve clearance Carburetor Drive belt Air cleaner Dealer Dealer Dealer CD 9 o E NN EN Dealer Dealer Dealer Dealer mg _ Brake system 1 ll rgo r fifi __ ew ms 7 _ INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN REPLACE ADJUST L LUBRICATE TIGHTEN 35 Tires WARNING Failure to follow these warnings may result in an acci dent due to tire failure The tires on your scooter are a crucial link between your scooter and the road You and your passenger s personal safety are dependant upon the condition of your scooter s tires Follow these instructions Check tire condition and pressure and adjust the inflation pressure before each ride Avoid overloading your scooter Replace a tire when worn to the specified limit or if you find any damage such as cuts or cracks B Always use the proper size and type of tires as specified in this Owner s Manual Balance the wheel after tire installation Read this section of Owner s Man
58. y is a maintenance free type and can be per manently damaged if the cap strip is removed Charge the battery with a charger specifically designed for use with a maintenance free type battery Using an other type of charger can damage the battery Check for leakage at the carburetor 1 Check for leakage from the fuel hoses clamps and joints 2 Check for leakage at the fuel filter 3 WARNING Your scooter s battery gives off explosive hydrogen gas during normal operation A spark or flame can cause Check for leakage at the fuel tank 4 the battery to explode with enough force to kill or seri ously injure you Wear protective clothing and a face shield or have a qualified technician perform the bat tery maintenance WARNING Replace any fuel system components that are leaking fuel Contact your KYMCO dealer for fuel system service and repairs 38 Battery removal amp installation The battery 5 is in the battery box below seat NOTE Always keep ignition switch OFF when servicing the battery 1 When removing the battery for charging or replacement dis connect the negative terminal lead from the battery first then disconnect the positive terminal lead 2 When installing the battery connect the positive terminal lead first then the negative terminal lead Fuses When frequent fuse failures occur it usually indicates a short circuit or an overload in
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