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MAKO User Manual - BenchMark Wireline

1. FPA LEADS 2064 L d I N d EN Z 2 064 L M E CN PA OS Te yas AM5KP161 ENCODER H25D SS 1200 ABC 4469 EEx nA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A C A G B D 5 to 15 Gnd F Case AMSLA MAKO ZONE2 MAY2012 Page 112 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 6 2 ENCODER HI RESOLUTION AM5KA070B N 7 Z N N 2 064 p 01 2250 p 20 3 Lio 5 163 ENCODER H25D SS 1200 ABC 4469 EEx nA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE AMS1P071 DUST CAP MS25043 18DA EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B not Pin
2. amnium FL fA ee L NS HD Nds AMSLA MAKO ZONE2 MAY2012 Page 102 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 5 RECOMMENEDED SPARE PARTS AMSLA MAKO Following is a list of recommend spare parts Stocking parts designated as REMOTE is recommended only for areas that have a very difficult time getting parts shipped to For all other areas it should not be necessary to stock the REMOTE parts locally WEM PN QN REF WHEEL ASSY TENS 20 5 16 MAKO 4 AMSKMO40 ADAPTER ENCODER H25D H20 MAG ESBE DEI AMSLA163 WHEEL ASSY PRESS RLR 1 4 MEASR DEC DEN o NNNM ECTS dH MEN ECTS EH 4 AMBKMO50 COUPLINGENCDRWIBKUPMAGNETS ST 49 ANISKAOSS ASSY ENCODER BACKUP MAGNETIC 0 49 AMSKA0S ASSY ENCDR BACKUP EExnA 0 REMOTE 49 8 058 ASSY ENCDR BACKUP MAGEExnA 0 REMOTE DET e DEG e aM M DEG S EE 81 AMSiP090 COUPLINGOLDHAMENCODER 14 52 AMSLPO4O BEARING SPHERE ROLSOMMID ST AMSLPOSD BEARINGBALLSOMM2 ROWSST ST AMSLA MAKO ZONE2 MAY2012 Page 103 of
3. 5813464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA FLAT SIDE VIEW AMSLA MAKO ZONE2 MAY2012 Page 95 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA FRONT VIEW AMSLA MAKO ZONE2 MAY2012 Page 96 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA REAR VIEW AMSLA MAKO ZONE2 MAY2012 Page 97 of 122 36220 1093 850 Simonton Texas 77476 BenchMark 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MEASURING WHEEL Q Ox OB gt a gt OUO lt Oe OOS AE AS os NS SS x i haha tht ht th UN Wu tu hhh th hth th OR NUR a Ee E CO gt x gt x gt c L Of 2 K m7 x SN N ex SS SIN SSS j ki Tx HIE j w WES gt lt ad vi SAA e Y WW 722223 fx r rop t gr raW vs JEN T IAS
4. 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA MAKO continued TEM PN DESCRIPTION QTY REF _ _ 89 51 5 SCREW 1 4 20X1SOCHDSST 90 26 SCREW 1 4 20 X2 SOC HD CAPSS B _ 91 29 SCREW 1 4 20 X 1 3 4 SOC HDSS 1 _ 92 C276P030 SCREW 1 4 20X1FHSOCSST 1 1 1 0 9 _ 98 AM5KP117 1 4 20 5 8 557 1 _ 94 AMSIPO52 SCREW1O 24X5 8SOCHDSST 1 1 1 0 4 _ 94 AMSIPO53 SCREW 10 24 X 2 SHCS SST 0 5102 4 95 AMSKPO45 SCREW 10 24 X 1 2 FH SOC SST 4 _ 97 C276P331 SCREW 6 32 X 1 2 PHIL PANSST 0 4 __ 98 AMSLPO23 BOLT SHOULDER 3 8X1 3 4SST5 16 18THD 1 _ 99 AMSKP130 NOZZLEGREASEFITINGFLUSH tt 101 AMSLM640 LABELMSRHDSLICKLINE Ex 11131 1 BEARING PILLOW BLK LINEAR 1 50 ID OIL 100019053 IMPREGNATED BRONZE 30MM SHAFT 092 5 16 AMSLA ZONE2 MAY2012 Page 93 of 122 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD AMSLA MAKO ENCODER SIDE VIEW G3 O 5 26 65 5 9099999090 999990909 AMSLA ZONE2 MAY2012 Page 94 of 122 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300
5. Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable Encoder amp tension amplifier certified for Zone ll area use Anodized aluminum frame all steel parts are plated or SST Line removal from the side without cutting off Cable Head Minimizes wire abrasion 4 fatigue by using non reverse bend configuration Wires run side by side across top of measuring wheel to prevent wire rub Large diameter wheel radius minimize wire fatigue Spooling rollers and pressure wheels keep wire in wheel at low no tension Sprung pressure wheel keeps wire turning with wheel even with sudden direction change or jarring action Pivots 90 degrees measuring device pivots 90 degrees for easy storage AMSLA MAKO ZONE2 MAY2012 Page 13 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 USER INTERFACE FEATURES The Guide Rollers are purposefully offset so that when the wire is threaded between the rollers it lines up directly with the side of the measuring wheel that the wire 15 supposed to naturally lay on Roller Centerline Offset Roller thread lines up directly with the wheel groove Front View of Guide Rollers AMSLA MAKO ZONE2 MAY2012 m RENI ga x i L Proper Wire Threading Keeper
6. 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Gently remove the load pin from the wheel hub The load pin shaft holds the tension wheel in place With the load pin removed gently let the tension wheel rest in the frame Put anti seize compound on shaft of the new load pin AMSLA MAKO ZONE2 MAY2012 Page 33 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Position the tension wheel so that the load pin can be placed through the wheel hub Note that the load pin has a flat notch on one side AMSLA MAKO ZONE2 MAY2012 Page 34 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The flat side of the load pin will flange up to the guide plate on the frame Insert the load pin and rotate it so that the flat side of the pin butts up to the guide plate AMSLA MAKO ZONE2 MAY2012 Page 35 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued The bearing in the tension wheel has a slot for an anti rotation screw Note depending on posi
7. Interface Proprietary circuit board which amplifies the load pin signals and provides a 4 20ma current loop output 4ma 01 0 kg 16 8 12 000 16 5 445 kg shunt cal 20 15 000 16 6 800 kg SPECIFICATIONS Temperature Stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy 1 full scale nominal Maximum Rated Load 15 000 lbs 6 800 kg AMSLA MAKO ZONE2 MAY2012 Page 11 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 2813464301 Products benchmarkwireline com 1 4 4 GENERAL SPECIFICATIONS Height 38 9 988 m Length 48 6 1 234 Width base 12 305 Width overall 12 8 325 m Weight 132 105 60 kg Maximum Tension 15 000 165 6 800 kg Line Sizes 092 5 16 2 3mm 7 94mm Encoder 600 or 1200 PPR Backup Counter 4 PPR Quadrature Load Pin Passive low voltage Differential voltage 4 20ma current loop AMSLA MAKO ZONE2 MAY2012 Page 12 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 5 HARDWARE FEATURES Cable sizes 092 to 125 slickline amp 3 16 to 1 4 e line braided line Tension load axle amp amplifier can be configured to different outputs 3 fully independent depth measurements 1 mechanical counter 2 optical encoder 3 magnetic pickup
8. BEARING REPLACEMENT continued Take the Tension Wheel 2 snap rings will hold the bearing assembly in place The front of the wheel is the side with the grease fitting AMSLA MAKO ZONE2 MAY2012 Page 42 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the BACK of the wheel install the 1 snap ring ir gt 3 lt por v1 Hm i A V 1 Then turn the wheel over You should be able to simply insert the bearing assembly into the center hub make sure the small grease hole on the outside of the bearing assembly is placed directly in front of the grease fitting of the bearing or it will not be properly lubricated and the bearing will fail AMSLA MAKO ZONE2 MAY2012 Page 43 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued Install the 2 snap ring to hold the bearing in place Manually tug on the bearing assembly to make sure it Is firmly in place AMSLA MAKO ZONE2 MAY2012 Page 44 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSIO
9. PRODUCT Optical Encoder VOLTS 5 15DC AMPS 0 100 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA 15 KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX AMSLA MAKO ZONE2 MAY2012 Intertek enchMark Wireline Products Simonton TX USA Class 1 Division 2 GroupsA B C D f PRODUCT Load Pin N VOLTS 15DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 12DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA 15 KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D PRODUCT Magnetic Backup Encoder VOLTS 5DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT 1 LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPL
10. Rollers prevent slack wire tangling The lays side by side ontop of the Measuring Wheel The wires should never cross each other Top View of an AMSLA Measuring Wheel Page 14 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD Loosen the bolts on the top of both sets of guide rollers Swing the guide roller plate away leaving top access to the space between the guide rollers Loosen the keeper roller move it to the top of its slot and retighten the bolt AMSLA MAKO ZONE2 MAY2012 Page 15 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Loosen the upper pressure roller move it to the end of its slot and retighten the bolt fF s E 18 Loosen the lower pressure roller move it to the end of its slot and retighten the bolt 7 AMSLA MAKO ZONE2 MAY2012 Page 16 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Thread the wire between the 1 set of guide rollers then over the top of the measuring wheel under the
11. WHEEL REPLACEMENT continued When replacing the keeper roller make sure you have a flat washer on each side of the roller When replacing the pressure wheel you must compress the tensioner to allow the bolt to go into the wheel tighten the bolt ca d 1 o 1 Wa da AMSLA MAKO ZONE2 MAY2012 Page 78 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Test the installation by rotating the wheels AMSLA MAKO ZONE2 MAY2012 Page 79 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT There are 2 bearings in the measuring wheel 1 is on the shaft and the other is inside this hub Both will need to be replaced Remove the retainer clip that holds the bearing in place in the hub It can normally be removed and replaced with no special equipment Install the new bearing and the retainer clip NOTE make sure that the small lubrication hole on the outside bearing race is lined up with the grease fitting on the hub or the bearing won t be lubricated and will fail AMSLA MAKO ZONE2 MAY2012 Page 80 of 122 36220 1093 enc al P BOX 850 Simonton Texas 7
12. 1 47 AMSLM547 PLATEFRAME3 8BOUTERMAKO 0 0 1 AMSLP522 RING RETNG INT 4 750 LT DUTY 046 THICK SST 5 55 ASSY ENCODER BACKUP MAGNETIC 0 OPTION 5 058 ASSY ENCDR BACKUP MAG EEx nA 0 OPTION DETG DEL e DEN ce DUELO Guss DE NENNEN AMSLA MAKO ZONE2 MAY2012 Page 91 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA continued PN RE 5 7 COUPLING MOD ENCDR 0 2500375 0 OPTON 51 AMSIPOS0 COUPLING OLDHAM ENCODER C123 1056515 0 OPTION 52 AMSLP213 BEARING SPHERE ROL 65MM IDMCGILLWISEALS 1 58 AMSLPOS BEARINGBALLSOMMZROW BEARING BALL 20MM SST ABEC 1 REPLACES AMSLP005 BEARING PILLOW BLOCK 1 1 2 COMPENSATED BEARING BRZ FLANGED 3 8 ID X 1 4L OIL AMSLP105 RING RETNG EXT 1 500 SHAFT SST BE EE AMSLP568 RING RETNG INT 4 375 LT DUTY 046 THICK SST aL COMP 2 00 OAL 1 218 OD GROUND ENDS 60 AMSLPOIb KEY 1 4 7 8 WOODRUFF SST 807 1 61 5 129 FITTINGGREASEFLUSHSTRAIGHTSTL 3 ____ _ 62 0276 014 INSERT 1 4 20 HELI COIL R1185 379 2 68 O276P046 WASHERS6LOCKSS 4 64 C276P035 WASHER 10 LOCKSS 1 1 1 0 0 4 _____ 65 AMSIPOBB WASHER
13. 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 1 LOAD PIN LOAD PIN 4 20MA CURRENT LOOP AMSLA215A a T WEN puc _ 6X pardus eai pe a _ WHENENERGIZED 156 6 CAUTION Meum m Idechanioal Damage ITEM DESCRIPTION UNIT 1 AMS8M010 HOUSING LOAD PIN AMS80 1 EA 2 5 262 LID LOAD PIN HSG BLACK WARNING 1 EA PIN LOAD 30K 1 1 20D 2 0mV V 350 OHM 10VDC EXC HEADER AES 5 AMS7P013 CONN MS3102E 18 9P LOAD CELL7 PIN 1 EA __6 ACMU2P09 DUST MS25043 18DA RECEPT 1 EA 8 58 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X 0 103 1 EA __9 AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 316 X 1 16 1 EA SCREW 4 40 X 3 8 SOC HD SST 6 EA LABEL LOAD PIN Ex nA 4 20 09ATEX41117 WASHER 4 LOCK SST 6 EA SCREW 6 32 X 3 8 PHIL PAN SST WASHER 6 LOCK SS 5 3102 18 9 24V RED I 4 20mA OUT WHITE D CALIBRATE AMSLA MAKO ZONE2 MAY2012 Page 104 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fax 5813464301 Products benchmarkwireline com 5 5 2 LOAD PIN DUAL PASSIVE AMSLA252A EA __6_ ALS4P007 SCREW 4 40 X 3 4 PHIL PANSST 2 EA AMSLA MAKO ZONE2 MAY2012 Page 105 o
14. 4300 Wireline 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the 4 screws and tighten them firmly E 4 P The last step in the process is to replace the plug Put a half a bead of Teflon sealant on the leading threads of the plug Fr p 1 9 4 AMSLA MAKO ZONE2 MAY2012 Page 56 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the plug and tighten it firmly AMSLA MAKO ZONE2 MAY2012 Page 57 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT For this maintenance we will remove both the Encoder and the wheel hubs Completely remove the pressure wheel Remove the keeper roller on top of the measuring wheel AMSLA MAKO ZONE2 MAY2012 Page 58 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Note that the keeper roller has a flat washer one on each side of the roller that will be used again when the w
15. OOS o NE 1 ve Qs 2 76 70 98 of 122 AMSLA ZONE2 MAY2012 36220 1093 enc ar BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 2843464301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MAKO TENSION WHEEL c SK MM Z 3 x X X ix OPTION 2X DE Cx Lh p AMSLA ZONE2 MAY2012 Page 99 of 122 gt lt gt lt gt wass 1 7777779 C a Page 100 of 122 281 346 4301 Simonton Texas 77476 281 346 4300 36220 1093 Fax benchmarkwireline com BOX 850 Wireline Products BenchMark 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA GUIDE ROLLERS AMSLA MAKO ZONE2 MAY2012 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA TOP VIEW ee 5 4 4 ASSEMBLY DRAWINGS MEASURING HEAD continued AMSLA MAKO ZONE2 MAY2012 Page 101 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline 200 281 346 4300 Fa 281 346 4301 Products benchmarkwireline com AMSLA FRAME ROLLER VIEW rs 5
16. S BLOCKSS Z 1 1 1 100 x 67 C276P036 WASHERTALOCKSS 1 1 0 15 ____ ES mum ee 1 4 LOCK SS HIGH COLLAR 0 363 OD X 093 69 AMSLPO47 WASHER 7 16 LOCK SST QO AMSLP247 WASHER 7 16 HEAVY FLAT SST O RING 2 152 BUNA N ADPTR 3 1 4 X 3 7 16 X ENCODER ADAPTER AMBKPO71 O RING 2 141 BUNA N H25 ENCDR 2 5 16 x 2 1 2 x 3 32 ENCODER BACKUP C276P042 O RING 2 016 BUNA 5 8 X 3 4 X 1 16 C276P041 O RING 2 017 BUNA N 11 16 X 13 16 X 1 16 EN HOUSING 76 AMSIPO7Z PLUGSBNPTSS 0 0 00 0 1 _ 75 QC276POl6 _ NUT 1 4 20HEXSST 12 76 AMSLPiI2 BEARING BALL 12MM SST 2X EXTENDED INNERRING 4 _ 77 AMSLPO59 76 14 9 _ 78 C276PO21 NUT 7 8 14 ELASTIC STOP SST 1 1 4 63 64 HIGH 1 79 AMSLP244 SCREW 7 16 14 X 4 SOC HD CAP SST E NEN 80 AMSLP243 SCREW 7 16 14 X 3 3 4 SOCHDCAPSST 3 8 AMSLPOB8 SCREW7 614X1SOCHDCAPSST J4 84 AMSLPO71 SCREWS 6d46X2 2BUTHDSS 1 1 8 _ 85 AMSLPO72 SCREW3 8 16X2BUTHDSS L 1 _ 86 AMSLPO69 SCREW 3 8 16X1 3 4BUTHDSS 1 1 1 _____ _ 87 AMSIPO48 SCREW1 A20X34SOCHDSST 8 _ 88 AMSKPO27 SCREW1 A20X1 280CHDSS V AMSLA MAKO ZONE2 MAY2012 Page 92 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813264301 Products benchmarkwireline com
17. THIS DEVICE IS USED IN AN APPLICATION OR MANNER NOT SPECIFIED IN THE MANUAL NOTE The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F BenchMark measuring equipment will frequently be operated in hazardous environments Appropriate safety precautions need to be taken Training Operators shall be trained in the proper and safe use of the device Do not exceed the tension limit specified for this device in this manual AMSLA MAKO ZONE2 MAY2012 Page 2 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS continued Flammable Substances Flammable and explosive substances are often found in the proximity of the equipment operations Proper venting should take place where practicable Avoid open flames sparks and other ignition sources Electric Shock Depending on the equipment being used both AC and DC current may be present Frequently in wellsite operations conductive fluids and chemicals are used Use extra caution when working with BenchMark equipment and follow manufacturer warnings to avoid electric shock Do not separate any electrical connector while powered in a hazardous area Separate only when power is removed and or in a safe area Safe Operating Temperatures BenchMark Wireline equipment is designed to operate safely within these temperature ranges Do
18. not try to operate this equipment in conditions that outside these temperature limits The safe ambient temperature operating range for this equipment is 20 to 40C or 4 to 104F Hazardous Equipment Marking See General Assembly drawings for hazardous equipment marking ALL WARNING LABELS ON THE EQUIPMENT MUST BE OBSERVED AND FOLLOWED Installation Instructions Install measuring device onto the spooling mechanism per the unit manufacturer instructions Take care to avoid pinching or cutting of electrical cables when the measuring device moves during the spooling operation Take care to thread the wire through the device properly to prevent the wire from rubbing the frame during operation The Table of Contents of this manual will list where the threading procedure is located Rotating Equipment BenchMark Wireline measuring equipment is often attached to rotating industrial machinery This may include winches pulleys rigging rotating drums plus moving cable and wire Though BenchMark s measuring equipment does not normally present a safety hazard when in operation provided it is used within the design parameters of the equipment the heavy equipment used in this type of work in proximity to BenchMark s equipment may Never attempt to use BenchMark equipment in any way or for any other purpose than for which it was designed Use every precaution to keep a safe distance from dangerous equipment when it is in operation Never approac
19. the 2 screws to hold the encoder and coupling in place Place the Allen wrench in a set screw hole and exerting force lever the encoder stack away from you towards the measuring wheel snug up the set screw s AMSLA MAKO ZONE2 MAY2012 Page 53 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Remove the temporary screws remembering to hold on to the encoder Carefully remove the encoder taking care to not jar the encoder stack Firmly tighten the 2 set crews on the coupling Lubricate the O ring using the DC111 and carefully replace the O ring in the adapter body AMSLA MAKO ZONE2 MAY2012 Page 54 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Position the coupling on the encoder so that the slot is vertical Carefully position the encoder in the adapter body Holding the encoder firmly in place Rotate the measuring wheel and if properly engaged as you look down through the plug hole you should see the white dots on the coupling stack move as the coupling spins AMSLA MAKO ZONE2 MAY2012 Page 55 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346
20. under the keeper roller l i NT AMSLA MAKO ZONE2 MAY2012 Page 17 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued Then around the back of the wheel The wire then goes underneath both wheels AMSLA MAKO ZONE2 MAY2012 Page 18 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued With a wrench or bar spring the pressure wheel away and thread the wire the pressure wheel and the measuring wheel As the wire is brought over the top the wheel make sure it is now pulled towards the mechanic on the close side of the wheel AMSLA MAKO ZONE2 MAY2012 Page 19 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 6 1 SLICKLINE WIRE THREADING WITH CABLE HEAD continued The wire now is threaded between the 2 set of guide rollers The keeper roller is now repositioned to keep the 2 rows of wires from crossing in the measuring wheel groove Replace the guide roller plates making sure that they are positioned between the flat washers on the tightening bolts Reposition the upper a
21. 00 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued NOTE if you are reinstalling the Same Encoder use this procedure If you are installing a New Encoder use the procedure in 5 3 1 Rotate the measuring wheel so that the tang on the coupling is horizontal Wb nu wc ERE pa us Rotate the other end of the coupler on the encoder to vertical AMSLA MAKO ZONE2 MAY2012 Page 75 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Replace the encoder while looking through the plug hole on the top and rotating the measuring wheel as necessary to get the 2 parts of the coupling to mesh Replace and tighten the 4 screws holding the encoder in place Replace the plug in the adapter AMSLA MAKO ZONE2 MAY2012 Page 76 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Reposition the guide rollers Replace the bolt and tighten both bolts lt am AMSLA ZONE2 MAY2012 Page 77 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL
22. 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 5 LOAD PIN PASSIVE AMSLA277A DESCRIPTION CONN MS3102E 14S 6P LOAD AXLE __6 AMS7P041 DUST MS25043 14DA RECEPT _ _____ 1 EA __8 AMS8P066 O RING 2 136 BUNA L P HSG 1 9810 X 2 1900 X 0 103 ____ 1 EA __9 5 219 OHING2 048BUNAN7OD EA __11 C276P047 SCREW4 40X1 2PHILPANSST 6 EA i iu E RED _ 5 _ WHITE e NS 77 i SZ AMSLA MAKO ZONE2 MAY2012 Page 108 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 6 LOAD PIN PASSIVE AMSLA278A ITEM DESCRIPTION UNIT 8 010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP151 1 1 200 2 0mV V 350 OHM 10VDC EXC __6 AM5KP067 DUST 8116 1 1 1 1 EA 8 AMS8P066 O RING 2 136 BUNA N L P HSG 1 98IDX2 190D X0 103W 1 9 118 O RING 2 023 BUNA N L P CONN 1 146 X 1 3 16 X 1 6 1 1t C276P047 SCREW 4 40 X I 2PHILPANSST 6 EA 16 AMS8PO36 WASHER 4 LOCKSST EA AMSLA MAKO ZONE2 MAY2012 Page 109 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 7 LOAD PIN PASSIVE AMSLA287A ITEM DESCRIPTION
23. 36220 Rs ET encniMalK5 5 59 Simonton Teras o OO 46 4301 Products benchmarkwireline com AMSLA526A COMBINED DEPTH TENSION HEAVY DUTY SLICKLINE MEASUREMENT DEVICE ZONE 2 CLASS 1 DIV 2 AMSLA MAKO ZONE2 MAY2012 Page 1 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com SAFETY WARNINGS This apparatus is suitable for use in ATEX Zone 2 Locations This apparatus is suitable for use in Class l Division 2 Groups A B C amp D Hazardous Classified or Unclassified Locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR ATEX Zone 2 LOCATIONS AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANT PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES ATEX Zone 2 LOCALES WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1 DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON HAZAROUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX WARNING PROTECTION MAY BE IMPAIRED IF
24. 64 20 3 Lis AM5KP188 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out E A C AN G B D B A 5 to 15 vdc B Gnd F Case AMSLA MAKO ZONE2 MAY2012 Page 115 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 6 5 ENCODER HI RESOLUTION AM5KA080B N 7 Z N N 2 064 p 01 2250 p 20 3 Lio AM5KP192 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C AN B B E B D 5 to 15 vdc F Gnd G Case AMSLA MAKO ZONE2 MAY2012 Page 116 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 7 OPTIONAL ACCESSORIES 5 7 1 SWIVEL A
25. 64301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued NOTE make sure that the small lubrication hole on the outside bearing race is lined up with the grease fitting on the hub or the bearing won t be lubricated and will fail Place the shaft and bearing in the hub so that you can see the small end of the shaft protruding out of the hub this will indicate that the shaft is properly aligned in the hub AMSLA MAKO ZONE2 MAY2012 Page 84 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline far 5813464301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued Verify that the shaft is properly aligned in the hub If the shaft spins easily then it is properly installed Now replace the key in the shaft The shaft is ready to be inserted in the wheel hub For instructions on reinstalling the shaft in the wheel go to 5 3 2 AMSLA MAKO ZONE2 MAY2012 Page 85 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 4 BACKUP DEPTH PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be ori
26. 7476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued The other bearing is on the shaft First remove the key from the shaft 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued AMSLA MAKO ZONE2 MAY2012 Page 81 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com You now need to press the shaft and the bearing out of the hub You will usually need a press to both remove and reinstall the bearing and shaft Set up your press to allow pressing the shaft and bearing out through the bottom of the hub Get a punch of smaller diameter than the shaft and press out the shaft AMSLA MAKO ZONE2 MAY2012 Page 82 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 3 MEASURING WHEEL BEARING REPLACEMENT continued Be sure to catch the shaft clean off any lubricant on the bearing and shaft Protect the small threaded end of the shaft by putting a nut over it to press on Press the shaft out of the bearing Place the new bearing on the shaft and snug as much as possible manually AMSLA MAKO ZONE2 MAY2012 Page 83 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 58134
27. 850 Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 1 4 3 TENSION SPECIFICATIONS The wheel nearest the well rotates on an axle pin that is instrumented with strain gauges These strain gauges produce an electrical signal proportional to the magnitude of line tension The wire always makes a complete 180 degree wrap around the tension wheel so rigup angle does not affect the tension measurement The tension wheel is mounted on a self aligning bearing which allows the wheel to properly align itself This reduces any side forces that may be present which increases the tension measurement accuracy 1 PASSIVE LOW VOLTAGE Power Requirement 12 vdc excitation Interface None passive bridge only Strain Gauge Output Shunt 12 000 Ibs line pull 15 000 Ibs 2 0 mV V 1 2 line pull 2 DIFFERENTIAL VOLTAGE Power Requirements 15 vdc input power Interface Proprietary circuit board which amplifies the load pin signals and provides a 1 5v differential output Olbs 0 kg 1 2 12 000 lbs 5 445 kg shunt cal 1 5 vdc 15 000 16 6 800 kg AMSLA MAKO ZONE2 MAY2012 Page 10 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813264301 Products benchmarkwireline com 1 4 3 TENSION SPECIFICATIONS continued 3 4 20MA CURRENT LOOP Power Requirements 24vdc input power
28. ACEMENT NON DANGEREUX Page 7 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 4 TECHNICAL SPECIFICATIONS 1 4 1 WIRE PATH The wire runs from the well around the measure wheel wheel nearest drum then around the tension wheel and back across the top of the measuring wheel onto the drum Even though the wire runs side by side across the top of the measure wheel the system is designed to prevent wire to wire rub The tension wheel is tilted slightly with respect to the measuring wheel so that the wire enters the wheel on one side of the groove and exits the wheel on the opposite side of the groove Guide rollers are aligned to assist in keeping the wire on the proper side of the groove The wire runs through a non reversed bend configuration i e the wire is always bent in the same direction This minimizes wire fatigue due to bending the wire in opposite directions each time it passes through the measuring head The large wheel radius minimizes the effects of fatigue and promotes longer wire life especially with larger diameter wirelines Guide rollers are installed on the tension wheel to keep the wire in the groove spring mounted guide roller is used on the measure wheel to ensure the wire is always pressed tightly against the measure wheel to prevent wire slippage at low tension to minimize measurement error The spring t
29. AFT 50MM ENCODER SIDE END AM3KMO40 ADAPTER ENCODER H25D H20 MAG BACKUP 0 OPTION 5 057 ADAPTER ENCODER H37C H25D 0 OPT AMSLA564 KIT 2ND ENCDR MOUNT 0 OPTION ADAPTER COUNTER HD RT ANGL DRV 5 16 MAKO 2 6 AMSLM568 MOUNT GUIDE ROLR FRONT HORIZ amp VERT A 7 AMSLM539 PLATE BASE OPEN PLATE SPACER GUIDE ROLLER VERT LEVELWIND EN POTES LE ASSY TURNTABLE W LINEAR BEARINGS rj m 9 AMSLASSS ASSY TROLLEY 1 1 2 HD ROLLER 0 OPTON 9 1 044 BRACKETLEVELWNDCHAN 2 10 AMSLM283 SPACER KEEPER ROLLER 0 34 THK0 690DSST 1 AMSLMSS3 ROLLER KEEPER TOP MAKO SSDS 12 AMSLAT62 WHEEL ASSY PRESS ALR 1 4 TENSNWIBEARING 0 OPTION 18 AMSLM569 ROLLER SLACK HORIZ LEVELWIND MAKO MM 2 14 AMSLM228 07897 15 AMSLM449 GUIDE SPRING PRESS WHL 2WG MEGAMOUTH 2 16 550 MOUNTGUIDEROLRREARMAKO i AMSLM251 MOUNT PIVOT PRESS WHEEL 2WC 11 16 WRENCH 1 AMSLM515 a MEAS WHL 50MM ENCDR RT ANGLE DR 5 16 AMSLM585 PLATE ORIENTATION L PIN EMEN EET C NENNEN C s m E MERE SZ AMSLM153 SHAFT LOAD PIN 1 500 2 WH AMSLA ZONE2 MAY2012 90 of 122 36220 1093 enc al P 0 BOX 850 Simonto
30. AY2012 71 01122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued On the other side of the frame tighten the 4 screws holding that hub in place Back on the encoder side replace the large retainer nut on the shaft Reinsert the large wooden dowel in the wheel and tighten the nut with the wrench Remove the wooden dowel and rotate the measuring wheel to verify proper installation AMSLA MAKO ZONE2 MAY2012 Page 72 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Note that the small end of shaft has a flat side Replace the coupling on the small shaft Align one of the set screws to the flat side of the shaft Tighten both set screws AMSLA MAKO ZONE2 MAY2012 Page 73 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Lubricate and replace the O ring on the adapter DC 111 lubricant works well in this application AMSLA MAKO ZONE2 MAY2012 Page 74 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 43
31. BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 2 0 WELLSITE OPERATING SUMMARY 2 1 WELLSITE OPERATION Power up the panel connected to the measuring head and verify it is working properly Verify the panel is configured to match the system Line size Measurement units Encoder settings Install the line in measuring head and set the line size parameter on the panel Set Tension Alarm value Set depth adjust value if necessary Ensure that memory card is installed in data recorder Turn power to panel off then on again This will write the operating parameters to the memory card Rig up through sheaves install tool and slack off weight set depth to zero Press T Zero to set tension to zero Press T CAL and verify that panel tension reads 4 000 or 5 000 Ibs depending on type of measuring head selected Pull tool to depth 0 position Press D Zero to reset the panel depth to 0 AMSLA MAKO ZONE2 MAY2012 Page 25 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 2 1 WELLSITE OPERATIONS continued Determine wireline size to be used 092 to 5 16 Since the wireline wraps around the depth wheel the circumference of the depth wheel will change with a change in wire size The wheel size needs to be corrected for wireline size in order to accurately measure de
32. E OF EQUIPMENT The Slickline Measuring Device is a heavy duty two wheeled device which accurately measures both wireline depth and tension It minimizes wire abrasion and fatigue by using a non reverse bend configuration The device is designed to be mounted in front of the wireline drum on a spooling mechanism Linear bearings in the mount allow it to slide back and forth in front of the drum so the wire can be spooled evenly Spooling rollers and pressure wheels are provided to keep the wire in the wheels at low or no tension An optional turn table is available which allows the head to be pivoted 90 degrees for shipping protection This measuring head is unique from previous versions in that the wireline can be removed from the measuring head without cutting off the re head The wireline can be removed from the side The guide rollers are slotted so they can be slid out of the way to remove the wireline Tension is measured from a load pin which also serves as the axle for the tension wheel Since the two wheels are opposite each other the wire completely wraps around both wheels This creates a relatively high signal at the load pin which provides a very accurate tension measurement With the BenchMark Winchman s Panel depth can be accurately measured on different sized lines without changing wheels This is done electronically by the panel using the depth information provided by an encoder Changes in wire size are accounted for
33. LLATION STANDARDS amp REQUIREMENTS This equipment is to be installed only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables from the panel to the encoder backup and load pin on the measuring head Make sure you use the correct cable for each connection as described in this manual BenchMark Wireline AMSLA Mako Encoder Load Pin Mounting Bracket AMSLA MAKO ZONE2 MAY2012 Page 23 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 8 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A Note For better response please have the Part Number available AMSLA MAKO ZONE2 MAY2012 Page 24 of 122 36220 1093 enc al P
34. N WHEEL BEARING REPLACEMENT continued Lubrication use waterproof marine grease and a straight necked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fitting and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the machine as it will force the grease out of the bearings and they will fail AMSLA MAKO ZONE2 MAY2012 Page 45 of 122 36220 1093 enc al P O BOX 850 77476 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT The first step is to remove the Plug The plug covers an access hole used to maintain the equipment M an AA 1 of TN D 70 p Next remove the 4 encoder screws Hold the encoder as the last screw is removed or it will fall from the adapter body AMSLA MAKO ZONE2 MAY2012 Page 46 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully pull the encoder straight out avoiding contact between the couplings and the adapter If the plastic coupling is attached to the coupling stack remove it If it is still inside the adapter body with a pair of needle nose pliers reach in and extract it Note If you drop the plastic cou
35. Out A A C 5 to 15 vdc Gnd G Case AMSLA MAKO ZONE2 MAY2012 Page 113 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 6 3 ENCODER HI RESOLUTION AM5KA074B _ M 7 M Z N N 0064 61 250 ES Lis AMSLP061 ENCODER H25D SS 1200 ABC 4469 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 AMS1P071 DUST CAP MS25043 18DA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A H AN B B 5 to 15 vdc Gnd G Case AMSLA MAKO ZONE2 MAY2012 Page 114 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 6 4 ENCODER HI RESOLUTION AM5KA079B pras 7 s a p 0 064 21 250 2 0
36. SSEMBLY PIVOT PLATE AMSLA529 with linear bearings AMSLA530 without linear bearings The pivot plate is designed to allow the measuring head to be pivoted 90 degrees when not in use This allows it to fit inside a smaller compartment during transport It is a two piece assembly that sits between the measuring head and the horizontal spooling bars The bearings are removed from the bottom of the measuring head and bolted to the bottom of the pivot plate AMSLA MAKO ZONE2 MAY2012 Page 117 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 7 2 DRIP LINE OILER FSU1A013 This oiler features a Lexan reservoir with self closing filler cap The flow is regulated by adjusting the valve at the base of the reservoir A mount is provided on the measuring head A copper tube channels the fluid to the wireline where it first enters the measuring head n BN DESCPHON REF AMSLA MAKO ZONE2 MAY2012 Page 118 of 122 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 6 0 SCHEMATICS WIRELISTS amp SETUP PROCEDURES 6 1 SCHEMATICS Schematic drawings for load pins and encoders are not provided They contain either proprietary information and or are purchased from 3 party suppliers Additionally load pins and encoders are no
37. TION 29 AMSLM219 ROLLER GUIDE VERT LEVELWIND __ 49 5 58 ASSY MAG EEx nA 0 OPTION eC Um omnea LECHE e DECCNL Gu DECCHL AMS1P090 COUPLING OLDHAM ENCODER C123 10 26 15 OPTION AMSLM640 LABEL MSR HD SLICKLINE Ex nA ETL10ATEX11131 Pt AMSLA MAKO ZONE2 MAY2012 Page 87 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD AMSLA MAKO ENCODER SIDE VIEW fe Dp 36 4 AMSLA ZONE2 2012 88 122 36220 1093 Bench Ma Simonton Texas 77476 Phone 281 346 4300 5813464301 Products benchmarkwireline com 5 4 2 GENERAL ARRANGEMENT DRAWINGS MEASURING HEAD continued AMSLA MAKO END VIEW eS TUE om T PL Cn ca Uf 55 AMSLA ZONE2 2012 89 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA MAKO ITEM DESCRIPTION RE 1 AMSLM559 WHEEL MEASURING 5 33FT L E AMSLA560 WHEEL ASSY TENS 20 5 16 MAKO AMSLMB16 Er ue MEAS WHL SH
38. UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING ENP TPEI RE AMSLP151 HEADER CONN 10 107218 1P BENDIX QWL COURSE THREAD 10 PIN EA 8 AMS8P066 O RING 2 136 BUNA LP HSG 1 9810 X 2 1900 X 0 103 1 EA 9 AMBKP118 O RING 2 023 BUNA L P CONN 1 1 16 X 1 3 16 1 16 1 EA 11 OC276PO47 SCREW 4 40 X 1 2 PHILPANSST EA __16 AMS8P036 WASHER 4 LOCKSST j 6 EA AMSLA MAKO ZONE2 MAY2012 Page 110 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 5 5 8 LOAD PIN DIFFERENTIAL AMSLA550B ITEM DESCRIPTION UNIT AMS8MO10 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP451 au 1 1 20D 2 0mV V 350 OHM 10VDC EXC AMS8PO56 DUSTCAPKPTBITCRECEPT tA 8 AMSS8PO66 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X01032W 1 EA 9 AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 36 X 1 6 1 11 AMS8PO34 SCREW440X3 8SOCHDSST 6 16 AMS8PO36 WASHERS4LOCKSST 1 1 1 1 1 1 1 6 EA AMSLA MAKO ZONE2 MAY2012 Page 111 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fa _ 281 346 4301 Products benchmarkwireline com 5 6 1 ENCODER HI RESOLUTION AM5KA068B
39. by the panel software Wire stretch can also be automatically calculated by the panel An adapter is provided to drive a standard mechanical counter AMSLA MAKO ZONE2 MAY2012 Page 5 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 2 CERTIFICATES 1 2 1 RESERVED FOR SAFETY STANDARDS amp ATEX REQUIREMENTS NOTE this information will be added after certificates are issued 1 2 2 RESERVED FOR CLASS 1 DIVISION 2 CERTIFICATE NOTE this information will be added after certificates are issued AMSLA MAKO ZONE2 MAY2012 Page 6 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 3 TYPE EXAMINATION CERTIFICATES AND LABELS CONFORMS TO ANSI UL STD 61010 1 2008 CERTIFIED TO CAN CSA STD C22 2 61010 1 04 fus T6 Tamb 20 C TO 40 C CLASS I DIV 2 GROUPS A B C D MEASURING DEVICE ASSY Part Number XXXXXXXX Serial Number YRXXX Class 1 Division 2 Groups A B C D PRODUCT Load Pin VOLTS 24DC AMPS 0 050 WARNING EXPLOSION HAZARD DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ADVERTISSEMENT RISQUE D EXPLOSION NE PAS DEBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION A MOINS QU IL NE S AGISSE D UN EMPLACEMENT NON DANGEREUX Class 1 Division 2 Groups A B C D
40. ed see 5 2 3 Reposition the wheel back in the frame and follow the load pin installation instructions in 5 2 1 Then replace and adjust the pressure roller AMSLA MAKO ZONE2 MAY2012 Page 39 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT For this maintenance it is assumed that both the wheel and the bearing have already been removed The bearing is held in the wheel hub by 2 snap rings An Arbor press is being used to demonstrate this replacement The anti rotation bushing will be pressed into the bearing Place the new bearing on the press AMSLA MAKO ZONE2 MAY2012 Page 40 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL BEARING REPLACEMENT continued On the first stroke the bushing may not go all the way into the bearing Add a spacer on the bottom of the bearing as the bushing will protrude below the bottom bearing The bushing is properly installed when approximately equal amounts stick out both above and below the bearing assembly AMSLA MAKO ZONE2 MAY2012 Page 41 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 3 TENSION WHEEL
41. en jobs check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheel for signs of abnormal wear diameter changes or shaft play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 Inspect the tension wheels for signs of abnormal wear diameter changes or shaft and bearing play that could affect measurement accuracy It should also be replaced if it is grooved more than 005 Do not pressure wash bearings or electrical parts 5 1 2 LUBRICATION AMSLA MAKO ZONE2 MAY2012 Page 29 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com Lubrication use waterproof marine grease and a straight necked grease gun Use the grease nozzle that comes with the measuring head in the small plastic bag zip tied to the frame Press the nozzle into the fitting and apply 3 squirts Repeat same lubrication schedule each month DO NOT pressure wash the mac
42. ented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AMSLA MAKO ZONE2 MAY2012 Page 86 of 122 36220 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 1 GENERAL ARRANGEMENT PARTS LIST AMSLA MAKO We PN REF EN AMSLAS500 ASSY 2 WHL 20 5 16 15 000 BASE MODEL MAKO DEMNM AMSLM559 WHEEL MEASURING 5 33FT 30MM SHAFT 092 5 16 1 AMSLA560 WHEEL ASSY TENS 20 5 16 MAKO AM3KM040 ADAPTER ENCODER H25D H20 MAG BACKUP ES OPTION 5 57 ADAPTER ENCODER H37C H25D a OPTION AMSLM533 ROLLER KEEPER 353 AMSLA162 WHEEL ASSY PRESS RLR 1 4 W BEARING AMSLM569 ROLLER SLACK HORIZ LEVELWIND MAKO 12MM AMSLA215A ASSY LOAD AXLE 4 20 1 50 DIA 15K LINE PULL 2WIRExn 0 OPTION Z T a ornon ZZ mr ZZ mar EONS 2 AMSLA550B ASSY LOAD AXLE 0 1 5V 1 1 2DIA 0 15000 KPT16 8 PIN Exn OPTION 21 5 COUPLING ENCDR W BKUP MAGNETS x 0 OP
43. f 122 36220 1093 enc ar BOX 850 Simonton Texas 77476 L Phone 281 346 4300 2843464301 Products benchmarkwireline com 5 5 3 LOAD PIN PASSIVE AMSLA253A EN Qe JJ the Risk of Mechanical Damage WARNING ITEM DESCRIPTION UNIT AMSLP153 PIN LOAD 30K 1 1 2OD 2 0mV V 350 OHM 10 6P TYPE C WSHUNT AM5KM648 LABEL LOAD PIN Ex nA PASSIVE 09ATEX41118 1 EA LABEL WARNING LOAD ENCDR DO NOT SEPARATE WHEN ENERGIZED EIL AMBKM645 LABEL LOAD PIN CAUTION AVOID MECHANICAL DAMAGE AMSLA MAKO ZONE2 MAY2012 Page 106 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 4 LOAD PIN PASSIVE AMSLA272A ITEM DESCRIPTION UNIT AMS8M010 HOUSING LOAD PIN AMS80 5 262 LID LOAD PIN HSG BLACK WARNING AMSLP151 AE 30K 1 1 20D 2 0mV V 350 OHM 10VDC EXC 6 AMS8P056 DUST CAP KPT8116C RECEPT EA 8 AMSSPO66 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X 0 103 1 EA 9 118 O RING 2 023 BUNA N L P CONN 1 116 X 1 316 116 1 EA 11 AMSSPO34 SCREW 4 40X3 8SOCHDSST 6 EA _ 16 AMS8PO36 WASHER 4LOCKSST EA 17 AMS8POS0 WASHER 4 FLATSST L m AMSLA MAKO ZONE2 MAY2012 Page 107 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281
44. g the bearings leave this hub in place and after the shaft is removed simply remove the wheel AMSLA MAKO ZONE2 MAY2012 Page 65 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued If you ARE replacing the bearings loosen and then remove all 4 screws and then remove the hub from the frame As n lt The other half of the hub assembly is on the other side of the frame Take the dowel out of the wheel Loosen and remove all 4 screws that attach the hub to the frame AMSLA MAKO ZONE2 MAY2012 Page 66 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Hold the measuring wheel and remove the hub and shaft assembly you will probable have to tap on the shaft from the encoder side to get it to come out Remove the shaft from the wheel AMSLA MAKO ZONE2 MAY2012 Page 67 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued The measuring wheel is now free to be removed if necessary NOTE While the wheel is free it may be advisable to re
45. h the measuring device while the cable drum is turning AMSLA MAKO ZONE2 MAY2012 Page 3 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com CONTENTS 1 0 GENERAL DESCRIPTION amp FEATURES 1 1 Product description amp intended use of equipment 1 2 Certificates 1 3 Type examination certificates and labels 1 4 Technical specifications 1 5 Hardware features 1 6 User interface features Wire Threading 1 7 Hazardous area installation standards amp requirements 1 8 Obtaining Technical Assistance 2 0 WELLSITE OPERATING SUMMARY 3 0 SOFTWARE OPERATING INSTRUCTIONS 4 0 SOFTWARE UPDATE PROCEDURES 5 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 5 1 2 Lubrication 5 2 1 Tension wheel Load Pin replacement 5 2 2 Tension wheel Wheel Replacement 5 2 3 Tension wheel Bearing Replacement 5 3 1 Measuring wheel Encoder Replacement 5 3 2 Measuring wheel Wheel Replacement 5 3 3 Measuring wheel Bearing Replacement 5 4 Drawings Parts Lists Spare Parts 55 Load pins 5 6 Encoder 5 Optional Accessories 6 0 SCHEMATICS WIRELISTS amp SETUP PROCEDURES 7 0 CABLE DRAWINGS AMSLA MAKO ZONE2 MAY2012 Page 4 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 0 GENERAL DESCRIPTION amp FEATURES 1 1 PRODUCT DESCRIPTION amp INTENDED US
46. heel is replaced We will now swing the front guide roller out of the way First loosen the front bolt Now completely remove the rear bolt AMSLA MAKO ZONE2 MAY2012 Page 59 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Simply push on the top of the guide roller to swing out of the way There is now clearance to remove the measuring wheel from the frame AMSLA MAKO ZONE2 MAY2012 Page 60 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued We will now remove the encoder and the wheel hubs Remove the 4 screws holding the encoded to the adapter Hold on to the encoder as you remove the last screws to make sure that it does not fall and get damaged AMSLA MAKO ZONE2 MAY2012 Page 61 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Remove the plug in the top of the adapter Remove the 4 screws that hold the adapter in place AMSLA MAKO ZONE2 MAY2012 Page 62 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wirel
47. hine as it will force the grease out of the bearings and they will fail AMSLA MAKO ZONE2 MAY2012 Page 30 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 FIELD MAINTENANCE PROCEDURES TENSION WHEEL MAINTENANCE There are 3 field maintenance procedures for the Tension Wheel Load Pin Replacement 5 2 1 Wheel Replacement 5 2 2 Wheel Bearing Replacement 5 2 3 MEASURING WHEEL MAINTENANCE There are 3 field maintenance procedures for the Measuring Wheel Encoder Replacement 5 3 1 Wheel Replacement 5 3 2 Wheel Bearing Replacement 5 3 3 BenchMark Wireline AMSLA Mako Measuring Wheel Encoder Replacement Wheel Replacement _ Bearing Replacement Tension Wheel Load Replacement Wheel Replacement Bearing Replacement AMSLA MAKO ZONE2 MAY2012 Page 31 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT The 1 step is to remove the spiral lock from the load pin shaft If the lock has not been damaged it can be used again on reassembly AMSLA MAKO ZONE2 MAY2012 Page 32 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com
48. ies the necessary power to the encoder and load pin A backup depth system is available to provide another independent depth measurement Depth is measured by a frictionless magnetic pickup mounted in the measuring head The pickup consists of magnets imbedded in the measure wheel coupling and two hall affect devices mounted next to the shaft This provides a quadarature type measurement A small display panel is mounted inside a wireline unit The panel is designed to be connected to an external AC or DC supply or operate off internal batteries for up to 15 hours between charges In the event of an external power interruption the unit automatically switches to battery power The system is designed to operate without intervention from the user When external power fails the depth display is maintained by the batteries A switch on the front of the panel allows different sizes of wire to be measured accurately without changing the measuring wheels The mechanical measurement is made by connecting a speedometer cable to the hub of the measuring wheel A Veedor Root type counter can be used Step down adapters are needed to convert from a 1 5 to a 1 1 measurement adapters on the wheel and in the counter The mechanical system cannot be adjusted for different wire sizes so a wheel with a different sized groove must be installed to make the mechanical measurement correct AMSLA MAKO ZONE2 MAY2012 Page 9 of 122 36220 FM 1093 enc al P BOX
49. ightly presses the wire against the wheel regardless of wire size The spring force keeps the wire turning the wheel even with sudden changes of direction during jarring action A composite guide roller is mounted above the measure wheel to keep the wire in the groove when wireline tension is relaxed such as during transport and rigup AMSLA MAKO ZONE2 MAY2012 Page 8 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 4 2 DEPTH MEASUREMENT Depth measurement is made by wrapping the wire around the measuring wheel which has a precision machined groove The wheel groove has a circumference of 5 33 feet with 125 wire installed The wheel is hardened to greater than Rockwell 58 by using a special heat treat process his minimizes wheel wear to maximize wheel life This measuring head is capable of providing three completely independent depth measurements a mechanical counter an optical encoder and a magnetic pickup The optical encoder provides a high resolution measurement to the BenchMark Wireline Products hoistman s panel With this panel depth and line speed can be accurately measured on different sized lines without changing wheels This is done electronically by the panel Changes in wire size are accounted for by the panel software Wire stretch can also be automatically calculated by the panel The panel operates on 12 24vdc and suppl
50. ine Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued The adapter fits snugly into a recess on the hub and often needs a nudge to come loose Use a rubber hammer and gently tap on the corner to break it loose The O ring may come loose when the adapter is removed Note the lip on the back of the adapter it aligns with the groove on the hub AMSLA MAKO ZONE2 MAY2012 Page 63 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued With the adapter removed we can now see the shaft inside the hub 77 0 Next we need remove the encoder coupling Use the small Allen wrench to loosen the 2 set screws that hold the coupling on the shaft and slide the coupling off the shaft AMSLA MAKO ZONE2 MAY2012 Page 64 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Take a wooden dowel about the size of a broom handle and put it through a hole in the measuring wheel to stop it from rotating while the large nut is removed from the shaft Use the 1 7 16 socket and loosen and remove the nut NOTE If you re NOT replacin
51. n Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 3 ASSEMBLY DRAWING BILL OF MATERIALS AMSLA MAKO continued WEM PN RE 21 50 COUPLING ENCDR W BKUP MAGNETS o OPTION 22 AMSLMO30 BUSHING FRAME 2WHEELCOUNTER 10 _ 28 AMSLMS3 BUSHNGTENSWHLI PLPMAKO AMSLMB65 AE L P 1 1 2 W ANTI ROT 5 16 BRAIDED LINE _25 AMSLMSI4 WASHER MEAS WHLSHAFTMAKO OT AMSLM230 86 4 27 AMSLM217 SHAFTGUIDEROLLERVERTLVOWND a 28 AMSLM218 SPACER GUIDE ROLLER LVLWND 4 29 AMSLM219 ROLLER GUIDE VERT LEVELWIND a AMSLMSM SCREWANTHROTNTENSWHLMAKO i __ 1 AMSLMO53 BUSHING FLANGE PRESS WHEL 3 810 00 857 1 AMSLM555 FLANGE PRESS WHEL 5 16 18 THD X 3 4 _ 33 34 BLOCK WEAR 0 75 X 2 50 TOOLSTL 10 84 AMSLM534 SPACER KEEPER ROLLER MAKO 0 1 _ 85 AMSLM040 SPACERFRAME2WHEELCOUNTER 36 AMSLM580 SPACERPRESSUREWHEELLOTTHK 2 EESE ECIAM SPACER FRAME 2 MAKO EE 8 0 SPACER PRESSURE WHEEL 1 47 THK 1 1 8 OD M Furium o 42 AMSLM518 TBGSPACERSLACKROLLERLVLWND 0 2 _ 48 AMSLM209 BUSHING FRAME TUBE l _ 44 AMSLM530 BUSHING FRAME 3 8 16 MAKO 5 _ 45 AMSLM545 5 8 ______1 _ 46 AMSLM546 PLATEFRAMES 8MIDDLEMAKO 0
52. nd lower pressure rollers and tighten them Position the roller to run inside the grooves of the tension wheel There should be no heavy contact between the roller and the tension wheel as this can interfere with accurate measurements AMSLA MAKO ZONE2 MAY2012 Page 20 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 1 6 2 SLICKLINE WIRE THREADING WITHOUT CABLE HEAD This process for threading a wire without a Cable Head attached is very similar to the procedure described above However the guide roller plates on top of the guide rollers DO NOT have to be loosened or moved AMSLA MAKO ZONE2 MAY2012 Page 21 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 6 3 SLICKLINE WIRE THREADING FINAL RESULT This is what an AMSLA measuring head should look like with the wire properly threaded Final Thread Path is the same whether threaded with or without cable head attached AMSLA Measuring Head Wire Thread Path ml Wires lay side by side 2 wide on top of this wheel all AMSLA models A AMSLA MAKO ZONE2 MAY2012 Page 22 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 1 7 HAZARDOUS AREA INSTA
53. nel off then on again This will write the operating parameters to the memory card Rig up through sheaves install tool and slack off weight set depth to zero Press T Zero to set tension to zero Press T CAL and verify that panel tension reads 4 000 or 5 000 Ibs depending on type of measuring head selected Pull tool to depth O position Press D Zero to reset the panel depth to O AMSLA MAKO ZONE2 MAY2012 Page 121 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 7 0 CABLE DRAWINGS NOTE All Cable Drawings are included in the respective panel manuals AMSLA MAKO ZONE2 MAY2012 Page 122 of 122
54. place the wheel bearing That procedure is described in detail in 5 3 3 The next steps show how to Reinstall the wheel Place the wheel in the frame and allow it to rest there Note the keyway in the wheel hub and the key on the shaft AMSLA MAKO ZONE2 MAY2012 Page 68 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued When reinstalling the shaft rotate it so that the key goes in the keyway Now place the hub into the frame AMSLA MAKO ZONE2 MAY2012 Page 69 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued Rotate the hub so that the grease fitting faces to the right and the 4 screw holes on the hub align with the holes on the frame Insert the 4 screws finger tight only at this time AMSLA MAKO ZONE2 MAY2012 Page 70 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 2 MEASURING WHEEL WHEEL REPLACEMENT continued On the encoder side of the frame if the hub was removed you ll need to reinstall Rotate the hub to align the screw holes on the hub and the frame AMSLA ZONE2 M
55. pling inside the adapter you may have to remove the adapter to retrieve it AMSLA MAKO ZONE2 MAY2012 Page 47 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully remove the O Ring AMSLA MAKO ZONE2 MAY2012 Page 48 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued With the small Allen wrench loosen the 2 set screws that hold the coupling on the shaft of the encoder Hemove the coupling stack from the shaft AMSLA MAKO ZONE2 MAY2012 Page 49 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Replace the existing coupling stack on the shaft of the new encoder Note that the shaft has a flat side Place the coupling on the shaft so that the tangs on the coupling and one set screw are aligned to the flat side of the shaft m LS v re HU NT ERN o P 4 a P When tightening leave the same gap on the shaft between the coupling and the encoder onug up but DO NOT fully tighten the set sc
56. pth These corrections are automatically made in the BenchMark hoistman s panel by selecting the proper cable size using the menu If a different panel is used the wheel size will need to be entered at this time AMSLA MAKO ZONE2 MAY2012 Page 26 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 0 SOFTWARE OPERATING INSTRUCTIONS NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Operating Instruction refer to the manual for the Display Panel being used with this head AMSLA MAKO ZONE2 MAY2012 Page 27 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 281 346 4301 Products benchmarkwireline com 4 0 SOFTWARE UPDATE PROCEDURES NOTE The measuring heads do not contain any software The software is in the display panel A variety of display panels can be used with this measuring head To view the Software Update Procedures refer to the manual for the Display Panel being used with this head AMSLA MAKO ZONE2 MAY2012 Page 28 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 0 MAINTENANCE ASSEMBLY DRAWINGS amp PARTS LIST 5 1 1 PRE AND POST JOB CHECKS Betwe
57. rew on the flat side of the shaft AMSLA MAKO ZONE2 MAY2012 Page 50 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Use DC111 or equivalent and apply a thin layer to the plastic coupling Press the plastic on top of the coupling stack The DC111 will temporarily hold it in place The top of the encoder has the OEM labels Rotate the coupling stack so that the slot on the top of the plastic coupling is oriented vertically Look though the hole in the adapter body and you will see the coupling half Rotate the measuring wheel so that the tang on the coupling half is vertical AMSLA MAKO ZONE2 MAY2012 Page 51 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Carefully replace the encoder watching to not jar the coupling stack Hold it against the adapter body Using a flashlight look in the hole to verify that the plastic coupling has engaged the tang on the measuring wheel AMSLA MAKO ZONE2 MAY2012 Page 52 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 1 MEASURING WHEEL ENCODER REPLACEMENT continued Temporarily replace
58. t field reparable 6 2 WIRELISTS Wirelists do not pertain to this type of equipment AMSLA MAKO ZONE2 MAY2012 Page 119 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 3 SETUP PROCEDURES This equipment is to be installed only by personnel who are suitably trained and qualified to local national codes 1 Install the measuring head on the wireline equipment Bolt the mounting bracket to the wireline equipment Connect the measuring head to the mounting bracket 2 Connect the cables from the panel to the encoder backup and load pin on the measuring head Make sure you use the correct cable for each connection as described in this manual BenchMark Wireline AMSLA Mako Encoder Load Pin Mounting Bracket Backup AMSLA MAKO ZONE2 MAY2012 Page 120 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Fax 281 346 4301 Products benchmarkwireline com 6 3 SETUP PROCEDURE continued Power up the panel connected to the measuring head and verify it is working properly Verify the panel is configured to match the system Line size Measurement units Encoder settings Install the line in measuring head and set the line size parameter on the panel Set Tension Alarm value Set depth adjust value if necessary Ensure that memory card is installed in data recorder Turn power to pa
59. tion of the wheel if during this procedure the tension wheel stays in place there is no need to remove the anti rotation screw If the wheel moves too much the bearing may slide off the anti rotation screw In that case you must remove the anti rotation screw for proper reinstallation 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued AMSLA MAKO ZONE2 MAY2012 Page 36 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax _ 2813464301 Products benchmarkwireline com spin the wheel until the anti rotation slot on the bearing can be seen through the anti rotation screw hole Replace the anti rotation screw and tighten it firmly AMSLA MAKO ZONE2 MAY2012 Page 37 of 122 36220 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 5813464301 Products benchmarkwireline com 5 2 1 TENSION WHEEL LOAD PIN REPLACEMENT continued Replace the spiral lock AMSLA MAKO ZONE2 MAY2012 Page 38 of 122 36220 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Fhone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 2 TENSION WHEEL WHEEL REPLACEMENT For this maintenance we assume that the load pin has been removed 5 2 1 Loosen and completely move the pressure roller to the end of its slot and retighten gt 4 Pull the wheel up and out of the frame If bearing replacement is need

MAKO User Manual - BenchMark Wireline

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